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Sperre Air Compressor

Technical Documentation

CUSTOMER:
CAROLINA GULF INTERNATIONAL FZE
YOUR P.O. No.:
NA
HULL/ VESSEL:
NA
SPERRE ORDER NO:
510829

ITEM DESCRIPTION TYPE COLOUR


A STARTING AIR COMPRESSOR 1 x HL2/77A RAL 7040
SWITCHBOARD RAL 7035
B STARTING AIR RECEIVER 1 x 1000L HP RAL 7040
C SERVICE AIR COMPRESSOR 1 x LL2/90A RAL 7040
ON AIR RECEIVER 1 x 300L LP RAL 7040
SWITCHBOARD RAL 7035
D REFRIGERATED AIR DRYER 1 x DC00125AB RAL 5019

Comments to drawings have to be made known to


SPERRE as soon as possible, and not later than
NA

Final 14.12.16 BMN TOP


Working
Approval

ISSUE DATE PREP. BY CHECK CUSTOMER date/sign

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 2 of 51

Sperre Air Compressor


Technical Documentation

Please note:
Any technical comment to this documentation must be notified before our
deadline date see Front Page! Please fill in and return check list.

If no comments are notified within the above date, our planned production date
will be followed.

Any modifications to this order after deadline date must be done through our
sales department, and new purchase order issued. Please also, note any
modifications/ technical changes to this order issued later than the deadline date
may cause delay of the package delivery.

1. General Arrangement Drawings: Checked/ Approved

2. Compressor Data Sheet: Checked/ Approved

3. Motor Data Sheet: Checked/ Approved

4. Electrical Wiring Diagram: Checked/ Approved

5. Electrical Part List: Checked/ Approved

6. Compressor/Panel Colour: Checked / Approved

CHECKED BY: Date:

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 3 of 51

List of Drawings

STARTING AIR COMPRESSORS 1 x HL2/77A

No. Description Type /Dwg. Part No.

A1 Packing list
A2 General arrangement, Air compressor G02-0302
A3 Installation diagram D02-0302
A4 Air compressor data sheet HL2/77A
A5 El. Motor data sheet 9413A12000D0
A6 El. Wiring diagram E10034 v.2
A7 El. Part list
A8 Dimension sketch Starter panel E00009-V.5
A9 Solenoid drain/ unloading valve, H.P. 322H 4332
A10 Pressure switch, start/ stop PRS-30 7756
A11 Safety valves data sheet
A12 Vibration damper 8458
A13 Flexible hose, 1/2" Bsp, 1" Bsp 4595, 4597
A14 Recomended lub.oil list

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 4 of 51

Packing List
CAROLINA GULF INTERNATIONAL FZE
510829
ELOB OFFICE NO. E-32G-07
HAMRIYAH FREE ZONE - SHARJAH, 50191 Page : 1
UNITED ARAB EMIRATES Order date : 7. December 2016
Rev. date : 14. December 2016
Del. week : 2017/12
Our ref. : HN
Your ref. : Maqsood Ahmad Naz
Fax :
Hull/Vessel : Powerplant
Re. : Compressors, Receivers, Dryer
Wrtsil Powerplant Pakistan
Payment : In advance

Item No. Description Qty. Tag No.

Starting Air Compressor


TSHL74A HL2/77A, 30 bar, air cooled 1
Mounted on compressor unit:
9413A12000D0 Electric Motor 132MA4 1
1374-38 Coupling flange 77-90 38 1
7625 Baseplate HL-LL2/77-90-105 1
4345 Coil 220V/50-60 Hz 1
4332 Solenoid drain valve 1
9039 Integrated Oil&Water Separator 1
Delivered loose:
E10034107 Switchboard type 1 1
7756S4 Pressure switch start/stop, HP 1
8458S1 Vibration dampers, set 1
4597 Flex.tube 1" x 800 mm 1
4595 Flex.tube 1/2" x 600 mm 1
PP105U Seaworthy packing 1
Starting Air Receiver
TV301000M Air Receiver 1000 l HP vertical 1
3848 Ball valve 1 1/4" BSP 316L 2
7826 Ball valve 1/2" BSP 1
4658S2 Safety valve w/red. 1/2"-1" HP 1
3773 Press gauge 0-60 Bar 1
8354 Gauge cock 1/4" 90 1
8478 Nameplate Sperre Air Receiver 1
PW1000V Seaworthy packing 1
Service Air Compr. on Receiver
TTLL94A LL2/90A, 7 bar, air cooled 1
Mounted on compressor:
9415A12000D0 Electric motor 132SMF-4 Alum 1
1374-38 Coupling flange 77-90 38 1
4357 Pressure switch start/stop 1
4491 Non return valve KV35 complete 1
4546S6 Vibration damper set,2xA1,2xA3 1
4597 Flex.tube 1" x 800 mm 1

SPERRE INDUSTRI AS Tel. +47 70 16 11 00 industri@sperre.com DNB Bank, BIC: DNBANOKK


Ellingsyvegen 740 Fax +47 70 16 11 10 www.sperre.com Bank (Norway): 5353 0500 590
6057 Ellingsy NO 961 479 142 VAT IBAN: NO84 5353 0500 590
NORWAY
Page 5 of 51

Packing List
510829
Page : 2

Item No. Description Qty. Tag No.

Delivered loose:
E60012101 Switchboard type 6 1
Air Receiver attached to compr.unit:
8984 Air Receiver, 300 l, 7 bar 1
3842 Ball valve 1" BSP 1
7826 Ball valve 1/2" BSP 1
4451 Nipple 1/2" 1
8447 Safety valve 1/2" BSP, 8 bar 1
3772 Press gauge 0-16 Bar 1
3838 Root cock for gauge 1/4"BSP 1
DKL0125B Refr Air Dryer type DC00125AB 1
611 Freight tax free 1

SPERRE INDUSTRI AS Tel. +47 70 16 11 00 industri@sperre.com DNB Bank, BIC: DNBANOKK


Ellingsyvegen 740 Fax +47 70 16 11 10 www.sperre.com Bank (Norway): 5353 0500 590
6057 Ellingsy NO 961 479 142 VAT IBAN: NO84 5353 0500 590
NORWAY
Page 6 of 51
Page 7 of 51
Page 8 of 51

Air Compressor data sheet HL2/77A


Compressor HL2/77A 30 barg
Charging capacity at 1450 RPM 26 m3 /h
Power requirements 1450 RPM 6.8 kW
Heat dissipation 1450 RPM 5263 kCal/h
Weight complete (standard motor) 246 kg
Dimensions 1200 x 650 x 780 mm (L x W x H)
Oil volume 4 litres
Lubrication system Splash
Oil type Fully synthetic, ISO 68 or 100,
Reciprocating piston compressors
All compressors tested and delivered with Mobil Rarus 827

Design
No. of cylinders / Cylinder arrangement 2 / 90V
No. of compression stages 2
Cooling Air cooled
Valve LP / Valve HP 1 Plate valve /1 Reed valve

Operation parameters
Delivery pressure 30 bar
Safety valve LP/ HP 9 barg/ 31.5 barg
Max. ambient temp. compressor 55C
Max. ambient temp. controller 55C
Max. ambient temp. electric motor 45C (above on request)
Normal working pressure LP 2-4 bar
Normal temperature outlet air Approx. 15-30 C above ambient
Safety valves set point, H.P. 5% above stage pressure
Maximum speed 1800 RPM
Rotation Counter-clockwise (looking at the drive end)
Max noise levels 84 dBA
Max vibration levels 40 mm/s-RMS

Mechanical components
Non return valve air outlet Integrated
Oil & water separator HP Integrated
Safety valve LP / HP Integrated
Oil level sight glass Integrated
Air suction filter Integrated
Inter- and after-cooler Integrated
Vibration isolators, 3 pc. Loose
Flexible tube, Air outlet Loose
Flexible tube, Drain /unloading Loose

When compressor mounted on air receiver


Vibration isolators, 4 pc. Integrated
Page 9 of 51

ABB Motors Technical Data Sheet - DOL


and Generators
Project Location

Department/Author Customer name Customer ref. Item name


1,00004
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 07.05.2015 9413A12000D0 1(3)
No. Definition Data Unit Remarks
1 Product TEFC, 3-phase, squirrel cage induction motor
2 Product code 3GAA 132 314-ADE
3 Type/Frame M3AA 132 MA 4
4 Mounting IM1001, B3(foot)
5 Rated output PN 7,5 kW
6 Service factor
7 Type of duty S1(IEC) 100%
8 Rated voltage UN 400 VD 5 % (IEC 60034-1)
9 Rated frequency fN 50 Hz 2 % (IEC 60034-1)
10 Rated speed nN 1460 r/min
11 Rated current IN 15,3 A
12 No-load current 6,2 A
13 Starting current Is/IN 6,4 Fullfilled IEC 60034-12 design N,H
14 Nominal torque TN 49 Nm
15 Locked rotor torque TS/TN 1,8
16 Maximum torque Tmax/TN 2,6
17 Minimum torque Tmin/TN 1,4
18 Speed at minimum torque 255 r/min
Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor
19 PLL determined from residual loss 100 15,3 89,1 / IE2 0,79
20 75 12,2 89,9 0,74
21 50 9,4 89,5 0,64
22 Start 98 0,49
23 Maximum starting time from hot 10 s
24 Maximum starting time from cold 18 s
25 Insulation class / Temperature class F/B
26 Ambient temperature 40 C
27 Altitude 1000 m.a.s.l.
28 Enclosure IP55
29 Cooling system IC411 self ventilated
30 Bearing DE/NDE 6208-2Z/C3 - 6206-2Z/C3
31 Type of Grease
32 Sound pressure level (LP dB(A) 1m) 63 dB(A) at load
33 Moment of inertia J = GD2 0,048 kg-m2
34 Balancing
35 Vibration class
36 Position of terminal box Top
37 Terminal box entries; no, dimens.
38 Number of power terminals
39 Direction of rotation CW or CCW
40 Weight of rotor 14 kg
41 Total weight of motor 59 kg
42 Dimension drawing no.
43
44
45
Ex-motors
46
47
48
Option Variant Codes / Definition
49
50
51
52
53
54
55
Remarks:

Data based on situation 04.04.2012


All data subject to tolerances in accordance with IEC
Guaranteed values on request
Page 10 of 51
Page 11 of 51

SPERRE
INDUSTRI A/S
Page 12 of 51

SPERRE
INDUSTRI A/S
Page 13 of 51

Partlist Switch Board


Sperre Industri AS _

Main Voltage 380-480 Volt


Control Voltage 220 Volt
Breaking Capacity
MCB 50kA

REF Description Part number


F1 MCB - MAIN SWITCH 13-18A 43 203 68
K1 MAIN CONTACTOR 18A 66220
K2 DELAYED RELAY 41 717 52
K3 AUX RELAY 230V 66710
P2 HOUR COUNTER 43 038 38
S0 STOP PUSH BUTTON 43 032 88
S1 SWITCH 3 WAY 43 033 23
H2 SIGNAL LAMP GREEN 43 030 07
T2 TRANSFORMER 380/220V 100VA 66 800 -1
F4 F5 FUSES 1A 450V 68210
F6 FUSES 0,25A 450V 16 191 60
SWITCH BOARD h:400 b:300 d:200 24 900 06

E10034-107
Page 14 of 51
Page 15 of 51

Solenoid drain valve


Part no. 4332
2/2 shut of valve for unloading
and drain of compressors. Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : 12 BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : p min. 0.3 bar for opening
p min 0 bar for closing
p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)

Material specification Electrical data - Coil


Body ..................... : Forged brass Material......................: Encapsulated in synthetic material.
Internal parts......... : Stainless steel, Plug connection..........: 3 pin DIN 43650A, incl. Plug with
brass and nickel PG11 for cable conn.
Sealing.................. : Synthetic rubber (FKM) Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)
Valve sealing ........ : Pressure/spring loaded AC 220 V (50 and 60 Hz) Other
seat disc (O-Ring) voltages on request.
against a carefully Voltage tolerance .......: -10% to +15% of nominal
machined nozzle provides Class of insulation......: F
bubble tight sealing. Solenoid duty .............: Continuos
Life expectancy .... : Hundreds of thousands Power rating...............: 8 W
of cycles. Protection class ..........: IP 65

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 16 of 51

Data Sheet
Pressure switch PRS-30 Part no. 7756
Adjustable pressure switch
for control of compressor's START and STOP.
Range: 3,5 - 35 bar

Construction: Adjustment:
Pressure switch type ..... : Diaphragm Range of switching point...: 3,5 35 bar
Fluids controlled ........... : Hydraulic oils, fresh water, (50,75 -507,5 psi)
sea water, air Min. diff. at low setting......: 1,7 bar (24,65 psi)
Weight .......................... : 0.75 kg Min. diff. at high setting.....: 2,55 bar (36,97 psi)
Max. diff. at high setting....: 20 bar (290 psi)
Design:
Max. temperature.......... : 70C Installation:
Max. permissible pressure Air inlet connection.......... : " BSP
Per cycle : 45 bar (652,5 psi) El. connector type............. : DIN 43650A, 4-pin male,
Occasional surge : 80 bar (1160 psi) plug PG11
Destruction pressure : 160 bar (2320 psi) Enclosure............................ : IP65
Mechanical life : 5 x 106 operating cycles
Ship approvals:
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 17 of 51

Data Sheet
Safety valves HL2/77-90-105

DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE SAFETY VALVE FOR COMPRESSED AIR OR GASES
MEDIUM TEMPERATURE: - 20 TO + 200C
SAFETY VALVES ARE SET BY THE MANUFACTURER

30 barg outlet pressure:

COMPRESSOR TYPE Set point. L.P. SIZE Part No.


HL2/77-105 9 Barg BSP 4421
Set point. H.P. Part No.
HL2/77-105 31,5 Barg BSP 4420

Approved Pressure Range:

Set pressure Bar


9 31.5
g
Capacity Nm/h
564 1844
( BSP)

Connection G " BSP


H 76
Installation dimensions in mm h 15
SW 27
Weight Kg 0,19

MATERIAL BODY: BRASS


MATERIAL INTERNAL PARTS: BRASS
MATERIAL PR PRESSURE SPRING: STAINLESS STEEL (AISI 301)

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 18 of 51
Page 19 of 51

Data Sheet
Flexible hoses

1. 2. 3.

Opening Minimum Sperre Sperre part no. Sperre part no.


A B C D E F of the bending part no. w/ one end flange w/ both end flange
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius
(mm) (mm) (1) (2) (3)

12 600 500 31 25 22 27 180 4595 4666 (DN15) 7495 (DN15)


34 600 470 38 33 29 33 240 4596 4667 (DN20) 7492 (DN20)
1 800 670 43 38 38 38 300 4597 4668 (DN25) 7493 (DN25)
1 14 800 600 57 50 50 50 420 4598 4669 (DN32) 7494 (DN32)
1 12 800 600 70 57 54 60 500 4599 4687 (DN40) 7496 (DN40)
2 800 580 80 70 66 70 635 4601

Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40C to + 100C
Flexible hoses acc. to SAE 100 R2

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
Page 20 of 51

Oil types LL2-HL2-77-90-105 A


Only fully synthetic ISO Viscosity Grade 68-100 piston compressor oils are to
be used in classic A type compressors.
All compressors are tested and delivered with Mobil Rarus 827.
Our air compressors are mechanically not a challenge to lubricates and
most synthetic oils can be used without problems.
High temperatures create formations of carbon deposits in the air coolers
and valves that can result in problems if the oil is not of good quality.
Compressors are working in different environments around the world with
temperature differences exceeding 50 degrees Celsius leaving us with the
following advice. Run the compressor with our suggested oil brand for
100 hours, check all valves and coolers for carbon deposits and also check
the oil consumption is with-in the accepted limit. Repeat this at 250, 500, and
1000 hours and if the valves and coolers are in good order the oil is suitable.

Technical department
Sperre Industri AS
industri@sperre.com

SYNTHETIC OIL
SHELL CORENA S4P 68/100
MOBIL RARUS 827
BP ENERSYN RX 100
CASTROL AIRCOL SN 100
COSMO RECIPRO SX 100
DAPHNE MARINE COMPR. 100
ESSO / EXXON ZERICE S 100
FAMM CETUS DE 100
NIPPON OIL CO. FAIRCOL SA 100
STATOIL FRIDGEWAY S 100
CORENA S4 P100
TOTAL LUBMARINE BARELF AL 100
AGIP DICREA ESX 100
GULFSEA DE COMPRESSOR OIL 100

Sperre Industri AS Tel + 47 70 16 11 00 industri@sperre.com Den norske Bank


N-6057 Ellingsy Fax + 47 70 16 11 10 www.sperre.com Swift: DNBANOBBAES
Norway Tlx 42 509 Spair N NO 961 479 142 VAT Bank account: 5353 05 00590
Page 21 of 51

List of Drawings

STARTING AIR RECEIVER 1 x 1000L HP


No. Description Type /Dwg. Part No.

B1 Air receiver 3-3183


B2 Data sheet, Safety valve 4658
B3 Pressure gauge w/gauge cock 3773, 8354
B4 Data sheet, ball valves 7826, 3848

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 22 of 51
Page 23 of 51

Data Sheet
Safety valve w/side conn.
DIRECT SPRING LOADED ENCLOSED DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
10 mm Nominal Bore

APPROVALS
BS6759 Part 2 & 3 1984 For steam & gas
Ad-Merkblatt A2 1998: (Tv Germany), Ref - TV.SV.98-728.9,5D/G.7,78.p.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 11-B-00016
QUALITY MANAGEMENT SYSTEM, MODULED, CERT. No. EDS000Z011/01
DESIGNED IN ACCORDANCE WITH BS6759: 1984 & I.S.O.4126: 1991

TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 70.9 mm2
Inlet bore diameter = 9.5 mm
BS Derated coefficient of discharge Kdr = 0.78
TV Derated coefficient of discharge d = 0.78
BS Minimum lift at 10% overpressure = 3.5 mm
Temperature range = -20C to 200C

Rated discharge capacity in


Set
accordance with TV, Air at
pressure Sperre part no.
0C and 1030mbar Normal
Barg
m/h
7.7 357 8505
8 369.6 8447
8.3 381 8674
9 411 4430
11 493.8 8377
12 520 8663
13 576.7 8448
13.2 584.5 8675
14.5 638 8676
15 660 8523
16 700 8585
17.6 766.5 8677
18.7 812 8678
19.3 837 8679
20 866.7 8680
22 948 8681
PARTS LIST AND MATERIAL SPECIFICATION 27.5 1176 8682
31.5 1342 8584
1 Inlet seat Brass BS 2874 CZ12
33 1405.2 4658
2 Tutchitite seal Viton 42 1776 8683
3 Seal retainer Brass BS 2874 CZ121 44 1860 8684
4 Plunger Brass BS 2874 CZ132 49.5 2087 8719
5 Body Brass BS 2874 CZ132
6 Spring ST.STL BS2056 302S26
7 Spindle ST.STL BS970 431S29
8 Adjuster Brass BS 2874 CZ121
9 Cap Brass BS 2874 CZ121
10 Nameplate AL. Alloy
11 Wire & Seal ST.STL & Lead

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com


Page 24 of 51

Data Sheet
Pressure gauge w/gauge cock

Characteristics: Materials:
Robust pressure gauge. Intended for adverse service Case ........................ : One-piece brass forging
conditions where pulsation or vibration exists. Pressure element ..... : 40 bar, CU-alloy, C-type,
Nominal size ........... : 63 mm soft soldered 40 bar, CU-alloy,
Accurancy class ...... : 1.6 per DIN 16005 helical type, brazed
Design ..................... : DIN 16063, DIN 16064 Movement ............... : Cu-alloy, wear parts argentan
Working pressure .... : 2/3 of full scale value Dial ......................... : White alluminium/ black lettering
Wether protection ... : IP 65 per EN 60 529/ IEC 529 Pointer ..................... : Black aluminium
Threaded entry ........ : DIN 16 288 radial, Window .................. : Non-splinting clear plastic
BSP, 14 mm Bezel ring ................ : Roll formed stainless steel
Liquid filling ........... : Glycerine 99.7 %

Scale ranges:
0 - 6 bar/ 0 - 0.6 Mpa Part no. 3770 0 - 6 kg/cm2 Part no. 4844
0 -10 bar/ 0 - 1.0 Mpa Part no. 3771 0 - 10 kg/cm2 Part no. 4845
0 -16 bar/ 0 - 1.6 Mpa Part no. 3772 0 - 16 kg/cm2 Part no. 4846
0 -60 bar/ 0 - 6.0 Mpa Part no. 3773 0 - 60 kg/cm2 Part no. 4847

Shut off needle valve for pressure gauge:


Material body .......... : Press-forged
Temperature range... : -20 to +100C
Pressure (max.)........ : 400 bar
Part no.: 3838
Part no.: 8354

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 103030342 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 25 of 51

Data Sheet
Ball valve

Dim DN L L1 H h R CH PN Handel Part no.


15 65 16 55 42 - 27 70 Lever 7826
20 77 18 62 50 115 32 70 Lever 8718
1 25 90 21 76 54 115 41 70 Lever 3842
1 32 101 23 80 64 130 50 70 Lever 3848
1 40 118 24 98 75 150 55 70 Lever 3849
2 50 137 28 93 86 170 70 64 Lever 3847

Full bore ball valve Material:


Services: Hot and cold water, Body: Stainless steel A351-CF8M
compressed air, oil, gases, Ball: Stainless steel A351-CF8M
fuels, steem, gas oil, etc. Seals: P.T.F.E. (Teflon)
Stem: Stainless steel A276-316
Anti blow-out The ball valve is bottom
Lever: AISI 304, (sleeve PVC)
steam: loaded steam designed
providing two seals on the
packing to ensure safe and
reliable tightness of the valve
and to prevent blow-outs
End connections: Female BSPP (parallel
threads).

Working temp.: From 20C to +170C

Certificates: Material certificate acc EN


10204/3.1

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 26 of 51

List of Drawings

SERVICE AIR COMPRESSOR ON


AIR RECEIVER 1 x LL/90A, 300L LP
No. Description Type /Dwg. Part No.
C1 General arrangement G04-0208
C2 Installation diagram D04-0208
C3 Air compressor data sheet HL2/90A
C4 El. Motor data sheet 9415A12000D0
C5 El. Wiring diagram E60012 v.3
C6 El. Part list
C7 Dimension sketch Starter panel E00009-V.5
C8 Pressure switch, start/ stop CS 4357
C9 Safety valves data sheet
C10 Vibration damper
C11 Data sheet, ball valves 7826, 3848
C12 Pressure gauge w/gauge cock 3772, 3838
C13 Safety valve w/side conn. 8447
C14 Non-return valve KV35 4491
C15 Flexible hose, 1/2" Bsp, 1" Bsp 4597
C16 Recomended lub.oil list

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 27 of 51
Page 28 of 51
Page 29 of 51

Air Compressor data sheet LL2/90A


Compressor LL2/90A 8 barg
3
Charging capacity at 1450 RPM 68 m /h
Power requirements 1450 RPM 9.3 kW
Heat dissipation 1450 RPM 7198 kCal/h
Weight complete (standard motor) 259 kg
Dimensions 1200 x 650 x 780 mm (L x W x H)
Oil volume 4 litres
Lubrication system Splash
Oil type Fully synthetic, ISO 68 or 100,
For reciprocating compressors.
All compressors are tested and delivered
with Mobil Rarus 827.

Design
No. of cylinders / Cylinder arrangement 2 / 90V
No. of compression stages 2
Cooling Air cooled
2 x Valve LP 2 x Reed valve

Operation parameters
Delivery pressure 8 bar
Safety valve set point 9 barg
Max. ambient temp. compressor 55C
Max. ambient temp. controller 55C
Max. ambient temp. electric motor 45C (above on request)
Normal working pressure LP 2-4 bar
Normal temperature outlet air Approx. 15-30 C above ambient
Maximum speed 1800 RPM
Rotation Counter-clockwise (looking at the drive end)
Max noise levels 84 dBA
Max vibration levels 40 mm/s-RMS

Mechanical components
Non return valve air outlet Integrated
Oil & water separator Integrated
Safety valve LP Integrated
Oil level sight glass Integrated
Air suction filter Integrated
Inter- and after-cooler Integrated
Vibration isolators, 3 pc. Loose
Flexible tube, Air outlet Loose
Flexible tube, Drain /unloading Loose

When compressor mounted on air receiver


Vibration isolators, 4 pc. Integrated
Page 30 of 51

ABB Motors Technical Data Sheet - DOL


and Generators
Project Location

Department/Author Customer name Customer ref. Item name


1,00004
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 04.06.2015 9415A12000E0 1(3)
No. Definition Data Unit Remarks
1 Product TEFC, 3-phase, squirrel cage induction motor
2 Product code 3GAA 132 315-ADE
3 Type/Frame M3AA 132 SMB 4
4 Mounting IM1001, B3(foot)
5 Rated output PN 11 kW
6 Service factor
7 Type of duty S1(IEC) 100%
8 Rated voltage UN 400 VD 5 % (IEC 60034-1)
9 Rated frequency fN 50 Hz 2 % (IEC 60034-1)
10 Rated speed nN 1460 r/min
11 Rated current IN 22,2 A
12 No-load current 9,4 A
13 Starting current Is/IN 7,7 Fullfilled IEC 60034-12 design N,H
14 Nominal torque TN 72 Nm
15 Locked rotor torque TS/TN 2,1
16 Maximum torque Tmax/TN 3,1
17 Minimum torque Tmin/TN 1,6
18 Speed at minimum torque 300 r/min
Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor
19 PLL determined from residual loss 100 22,2 90,4 / IE2 0,79
20 75 17,4 91 0,75
21 50 13,9 90,1 0,63
22 Start 171 0,44
23 Maximum starting time from hot 10 s
24 Maximum starting time from cold 18 s
25 Insulation class / Temperature class F/B
26 Ambient temperature 45 C
27 Altitude 1000 m.a.s.l.
28 Enclosure IP55
29 Cooling system IC411 self ventilated
30 Bearing DE/NDE 6308-2Z/C3 - 6206-2Z/C3
31 Type of Grease
32 Sound pressure level (LP dB(A) 1m) 65 dB(A) at load
33 Moment of inertia J = GD2 0,0433 kg-m2
34 Balancing
35 Vibration class
36 Position of terminal box Top
37 Terminal box entries; no, dimens.
38 Number of power terminals
39 Direction of rotation CW or CCW
40 Weight of rotor 21 kg
41 Total weight of motor 83 kg
42 Dimension drawing no.
43
44
45
Ex-motors
46
47
48
Option Variant Codes / Definition
49
50
51
52
53
54
55
Remarks:

Data based on situation 04.04.2012


All data subject to tolerances in accordance with IEC
Guaranteed values on request
Page 31 of 51
Page 32 of 51
Page 33 of 51
Page 34 of 51

Partlist Switch Board


Sperre Industri AS _

Main Voltage 380-480 Volt


Control Voltage 220 Volt
Rating of
associated main 63A
fuse:

REF Description Part number


F1 MCB 17-23A 43 203 69
K1 MAIN CONTACTOR 25A 66225
P2 HOUR COUNTER 43 038 38
S0 STOP PUSH BUTTON 43 032 88
S1 SWITCH 43 033 23
H2 SIGNAL LAMP GREEN 43 030 07
T2 TRANSFORMER 380/220V 100VA 66 800 -1
F4 F5 FUSES 1A 450V 68210
F6 FUSES 0.25A 450V 1619160

M3 VENTILATION FAN 67925


F8 THERMOSTAT FOR FAN 67905

SWITCH BOARD h:400 b:300 d:200

E60012-101 Fan
Page 35 of 51
Page 36 of 51
Page 37 of 51
Page 38 of 51

Data Sheet
Safety valve L.P. Part no. 4421
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
8 mm Nominal Bore

APPROVALS
DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS6759 Part 2 but not approved
Ad-Merkblatt A2 1998: (Tv Germany), Ref - TV.SV.02-893.8D/G
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 111-B-00015
QUALITY MANAGEMENT SYSTEM, MODULE D, CERT. No. EDS 0002011/01

TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 50.27 mm2
Inlet bore diameter = 8 mm
TV Derated coefficient of discharge d = 0.67 from 3 Bar.g
BS Minimum lift at 10% overpressure = 1.4 mm
Temperature range = -15C to 200C

APPROVED PRESSURE RANGE


Set pressure Bar g 8 9 10 11 12
Rated discharge capacity in
accordance with TV, Air at 0C 225 250 275 300 326
3
and 1013 mbar Normal m /h
Sperre part no. 7795* 4421 7795* 7795* 7795*

*) Set pressure adjustde by SPERRE according to order

PARTS LIST AND MATERIAL SPECIFICATION


1 Body Brass BS 2874 CZ12
2 Tutchitite seal Viton
3 Plunger Brass BS 2874 CZ121
4 Spring ST.STL BS2056 302S26
5 Adjuster Brass BS 2874 CZ132
6 Nameplate AL. ALLOY
7 Lifting clip Baker & Finnemore Starl.
8 Lifting clip Brass BS 2874 CZ121
9 Wire & Seal ST.STL & LEAD

Max. thigtening torque 50 Nm

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 39 of 51
Page 40 of 51

Data Sheet
Ball valve

Dim DN L L1 H h R CH PN Handel Part no.


15 65 16 55 42 - 27 70 Lever 7826
20 77 18 62 50 115 32 70 Lever 8718
1 25 90 21 76 54 115 41 70 Lever 3842
1 32 101 23 80 64 130 50 70 Lever 3848
1 40 118 24 98 75 150 55 70 Lever 3849
2 50 137 28 93 86 170 70 64 Lever 3847

Full bore ball valve Material:


Services: Hot and cold water, Body: Stainless steel A351-CF8M
compressed air, oil, gases, Ball: Stainless steel A351-CF8M
fuels, steem, gas oil, etc. Seals: P.T.F.E. (Teflon)
Stem: Stainless steel A276-316
Anti blow-out The ball valve is bottom
Lever: AISI 304, (sleeve PVC)
steam: loaded steam designed
providing two seals on the
packing to ensure safe and
reliable tightness of the valve
and to prevent blow-outs
End connections: Female BSPP (parallel
threads).

Working temp.: From 20C to +170C

Certificates: Material certificate acc EN


10204/3.1

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 41 of 51

Data Sheet
Pressure gauge w/gauge cock

Characteristics: Materials:
Robust pressure gauge. Intended for adverse service Case ........................ : One-piece brass forging
conditions where pulsation or vibration exists. Pressure element ..... : 40 bar, CU-alloy, C-type,
Nominal size ........... : 63 mm soft soldered 40 bar, CU-alloy,
Accurancy class ...... : 1.6 per DIN 16005 helical type, brazed
Design ..................... : DIN 16063, DIN 16064 Movement ............... : Cu-alloy, wear parts argentan
Working pressure .... : 2/3 of full scale value Dial ......................... : White alluminium/ black lettering
Wether protection ... : IP 65 per EN 60 529/ IEC 529 Pointer ..................... : Black aluminium
Threaded entry ........ : DIN 16 288 radial, Window .................. : Non-splinting clear plastic
BSP, 14 mm Bezel ring ................ : Roll formed stainless steel
Liquid filling ........... : Glycerine 99.7 %

Scale ranges:
0 - 6 bar/ 0 - 0.6 Mpa Part no. 3770 0 - 6 kg/cm2 Part no. 4844
0 -10 bar/ 0 - 1.0 Mpa Part no. 3771 0 - 10 kg/cm2 Part no. 4845
0 -16 bar/ 0 - 1.6 Mpa Part no. 3772 0 - 16 kg/cm2 Part no. 4846
0 -60 bar/ 0 - 6.0 Mpa Part no. 3773 0 - 60 kg/cm2 Part no. 4847

Shut off needle valve for pressure gauge:


Material body .......... : Press-forged
Temperature range... : -20 to +100C
Pressure (max.)........ : 400 bar
Part no.: 3838
Part no.: 8354

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 103030342 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 42 of 51

Data Sheet
Safety valve w/side conn.
DIRECT SPRING LOADED ENCLOSED DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
10 mm Nominal Bore

APPROVALS
BS6759 Part 2 & 3 1984 For steam & gas
Ad-Merkblatt A2 1998: (Tv Germany), Ref - TV.SV.98-728.9,5D/G.7,78.p.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 11-B-00016
QUALITY MANAGEMENT SYSTEM, MODULED, CERT. No. EDS000Z011/01
DESIGNED IN ACCORDANCE WITH BS6759: 1984 & I.S.O.4126: 1991

TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 70.9 mm2
Inlet bore diameter = 9.5 mm
BS Derated coefficient of discharge Kdr = 0.78
TV Derated coefficient of discharge d = 0.78
BS Minimum lift at 10% overpressure = 3.5 mm
Temperature range = -20C to 200C

Rated discharge capacity in


Set
accordance with TV, Air at
pressure Sperre part no.
0C and 1030mbar Normal
Barg
m/h
7.7 357 8505
8 369.6 8447
8.3 381 8674
9 411 4430
11 493.8 8377
12 520 8663
13 576.7 8448
13.2 584.5 8675
14.5 638 8676
15 660 8523
16 700 8585
17.6 766.5 8677
18.7 812 8678
19.3 837 8679
20 866.7 8680
22 948 8681
PARTS LIST AND MATERIAL SPECIFICATION 27.5 1176 8682
31.5 1342 8584
1 Inlet seat Brass BS 2874 CZ12
33 1405.2 4658
2 Tutchitite seal Viton 42 1776 8683
3 Seal retainer Brass BS 2874 CZ121 44 1860 8684
4 Plunger Brass BS 2874 CZ132 49.5 2087 8719
5 Body Brass BS 2874 CZ132
6 Spring ST.STL BS2056 302S26
7 Spindle ST.STL BS970 431S29
8 Adjuster Brass BS 2874 CZ121
9 Cap Brass BS 2874 CZ121
10 Nameplate AL. Alloy
11 Wire & Seal ST.STL & Lead

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com


Page 43 of 51
Page 44 of 51

Data Sheet
Flexible hoses

1. 2. 3.

Opening Minimum Sperre Sperre part no. Sperre part no.


A B C D E F of the bending part no. w/ one end flange w/ both end flange
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius
(mm) (mm) (1) (2) (3)

12 600 500 31 25 22 27 180 4595 4666 (DN15) 7495 (DN15)


34 600 470 38 33 29 33 240 4596 4667 (DN20) 7492 (DN20)
1 800 670 43 38 38 38 300 4597 4668 (DN25) 7493 (DN25)
1 14 800 600 57 50 50 50 420 4598 4669 (DN32) 7494 (DN32)
1 12 800 600 70 57 54 60 500 4599 4687 (DN40) 7496 (DN40)
2 800 580 80 70 66 70 635 4601

Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40C to + 100C
Flexible hoses acc. to SAE 100 R2

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
Page 45 of 51

Oil types LL2-HL2-77-90-105 A


Only fully synthetic ISO Viscosity Grade 68-100 piston compressor oils are to
be used in classic A type compressors.
All compressors are tested and delivered with Mobil Rarus 827.
Our air compressors are mechanically not a challenge to lubricates and
most synthetic oils can be used without problems.
High temperatures create formations of carbon deposits in the air coolers
and valves that can result in problems if the oil is not of good quality.
Compressors are working in different environments around the world with
temperature differences exceeding 50 degrees Celsius leaving us with the
following advice. Run the compressor with our suggested oil brand for
100 hours, check all valves and coolers for carbon deposits and also check
the oil consumption is with-in the accepted limit. Repeat this at 250, 500, and
1000 hours and if the valves and coolers are in good order the oil is suitable.

Technical department
Sperre Industri AS
industri@sperre.com

SYNTHETIC OIL
SHELL CORENA S4P 68/100
MOBIL RARUS 827
BP ENERSYN RX 100
CASTROL AIRCOL SN 100
COSMO RECIPRO SX 100
DAPHNE MARINE COMPR. 100
ESSO / EXXON ZERICE S 100
FAMM CETUS DE 100
NIPPON OIL CO. FAIRCOL SA 100
STATOIL FRIDGEWAY S 100
CORENA S4 P100
TOTAL LUBMARINE BARELF AL 100
AGIP DICREA ESX 100
GULFSEA DE COMPRESSOR OIL 100

Sperre Industri AS Tel + 47 70 16 11 00 industri@sperre.com Den norske Bank


N-6057 Ellingsy Fax + 47 70 16 11 10 www.sperre.com Swift: DNBANOBBAES
Norway Tlx 42 509 Spair N NO 961 479 142 VAT Bank account: 5353 05 00590
Page 46 of 51

List of Drawings

REFRIGERATED AIR DRYER 1 x DC00125AB


No. Description Type /Dwg. Part No.
D1 Instr. Manual DC00125AB

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 47 of 51

Refrigerant Dryers
Refrigerant Compressed Air Dryer
with integrated DF Filters
BURAN DC 0020 AB - DC 0850 AB

MAIN FEATURES & BENEFITS

Purication package incl. refrigerant dryer with integrated


pre- and afterlters and condensate drains.
Integrated pre lter, type V, for protection of the compressed
air dryer against contaminations; Integrated afterlter
UltraPleat M for the removal of oil aerosols and particles with
high retention efency and very low differential pressure;
Safe compliance with the compressed air quality at low
energy costs.
Extremely compact design with robust steel housing.
No additional pipings for installation of pre-and afterlter
required.
Electronic level-controlled condensate drain incl. function
monitoring and alarm messages for discharging of the
compressed air condensate at the heat exchanger.
Process Filtration

Sterile
Optional with pre-and afterlter upgradeable.
Condensate Steam Gases Liquid

P-BE Electronic controller with dewpoint indicator, operating time


UFM-D
P-EG P-EG
PF-EG

counter, alarm display, service display and operating display


P-KG
PG-EG
(P)-SM N
P-EG UFM-P P-EGS

for compressed air dryer and fan.


(P)-BE
PP-TF

(P)-PP
P-BE
UFS-SP N (P)-PP 100
PG-EG

17 sizes for nominal ow rates up to 850 m/h enable accurate BURAN


PG-EG

(P)-SRF N PP 100 C

(P)-PF-PT

selection of the suitable refrigerated compressed air dryer on DC 0020 AB - DC 0850 AB


UFA-AC
(P)-SRF N (P)-PF-PP
(P)-GS N
(P)-PF-PES W

the respective actual ow rate.


(P)-PF-PT
(P)-PF-PP
(P)-BE
(P)-GSL N PP-FC
UFTD
PP-FC 100

R-EG PF-PES B
P-SLF PF-PES X

INDUSTRIES (P)-GSL N (P)-GSL N

Chemical and electrical industry

Machine building industry and


plant engineering / construction
Automotive industry

Donaldson Filtration Deutschland GmbH


Bssingstr. 1
D-42781 Haan
Tel.: +49 (0) 2129 569 0
Fax: +49 (0) 2129 569 100
E-Mail: CAP-de@donaldson.com
Web: www.donaldson.com
Page 48 of 51

Refrigerant Dryers BURAN DC 0020 AB - DC 0850 AB

PRODUCT DESCRIPTION

The compressed air is being fed into the dryer and


Typical applications for the
being pre-cooled in the air-to-air heat exchanger by
fridge dryers DC 0020 AB - DC 0850 AB
the outgoing cold compressed air.The pre-cooled
are:
air then passes through the refrigerant-to-air heat
exchanger where it is being further cooled down to
Central compressed air purication
the required pressure dew point. The moisture in
Generation of dry, oil-free and particulate-free
the compressed air condenses out and gathers and compressed air
discharges automatically. Finally, the cold dis-
charged air is being reheated by the incoming Automotive industry
compressed air. This saves energy and prevents Purication of compressed air for painting
any moisture forming beyond the dryer in the com- applications
pressed air system.
The cooling capacity of the refrigeration cycle is be-
ing controlled by a hot gas bypass which assures
the dryer functionabilty for partial loads, too.

Technical Data Sheet


2/5
Page 49 of 51

Refrigerant Dryers BURAN DC 0020 AB - DC 0850 AB

PRODUCT SPECIFICATIONS

Features: Benets:
Intelligent over-all concept Type range, lter performance data, integrated monitoring functions
as well as automatic condensate drain adapted for the use in
central compressed air applications
Integrated pre-and afterlter with Pre lter, type V, for protection of the compressed air dryer against
condensate drain contaminations; Afterlter UltraPleat M for the removal of oil
aerosols and particles with high retention efency and very low
differential pressure;
Safe compliance with the compressed air quality at low
energy costs.
Validated performance data acc. to Reliable achievement of the compressed air quality according to
ISO 12500-1 and ISO 12500-3 for the ISO 8573-1
integrated pre-and afterlter
Compact and space-saving design with Little space required at the installation site, no additional piping for
robust steel housing the installation of pre-and afterlter required,
low storage space requirements and low transport costs
Electronic level-controlled condensate No expensive pressure drops, condensate discharge depending on
drain UFM-D at the heat exchanger the amount of condensate
Electronic controller with dewpoint Reliable monitoring of the operating condition and timely display of
indicator, operating time counter, alarm necessary maintenance work; Remote monitoring via potential-free
display, service display and operating error message possible
display for compressed air dryer and fan;
potential-free error message
High load capacity up to pressure dew In case of overload the refrigerant compressed air dryer switches off
point of + 20C only at a pressure dewpoint upper than +20C
Aluminium heat exchanger No corrosion within the heat exchanger by contact with moist
compressed air; good heat transfer properties combined with low
weight

Technical Data
Operating pressure: DC 0020 AB - DC 0125 AB: min. 2 bar (g) / max. 16 bar (g)
DC 0150 AB - DC 0850 AB: min. 2 bar (g) / max. 14 bar (g)
Ambient temperature: min. +2C / max. +50C
Medium temperature: max. +70C
Medium: Compressed air
Refrigerant: DC 0020 AB - DC 0150 AB: R134a
DC 0180 AB - DC 0850 AB: R407C
Noise pressure level: < 70 dB (A)
Power supply: DC 0020 AB - DC 0105 AB: 230V / 1~ / 50-60 Hz
DC 0180 AB - DC 0850 AB: 230V / 1~ / 50 Hz or 60 Hz
Protection class: IP 22
Declaration of Conformity
Types DC 0020 AB - DC 0850 AB: acc. to directive 2006/42/EG appendix IIA

Technical Data Sheet


3/5
Page 50 of 51

Refrigerant Dryers BURAN DC 0020 AB - DC 0850 AB

PRODUCT SPECIFICATIONS

Pressure Cooling air


Type Volume ow* Volume ow* Power supply
drop** requirement

m3/h m3/min. bar m3/h kW


DC 0020 AB 20 0,33 0,04 200 0,14
DC 0035 AB 35 0,58 0,04 200 0,17
DC 0050 AB 50 0,83 0,10 300 0,19
DC 0065 AB 65 1,08 0,13 300 0,24
DC 0085 AB 85 1,42 0,14 300 0,28
DC 0105 AB 105 1,75 0,28 300 0,28
DC 0125 AB 125 2,08 0,39 300 0,45
DC 0150 AB 150 2,50 0,15 300 0,47
DC 0180 AB 180 3,00 0,12 380 0,68
DC 0225 AB 225 3,75 0,18 380 0,76
DC 0300 AB 300 5,00 0,36 450 0,71
DC 0360 AB 360 6,00 0,49 450 0,89
DC 0450 AB 450 7,50 0,11 450 0,91
DC 0550 AB 550 9,17 0,15 1900 1,11
DC 0650 AB 650 10,83 0,32 1900 1,40
DC 0750 AB 750 12,50 0,25 2500 1,34
DC 0850 AB 850 14,17 0,33 3300 1,70
* acc. to ISO 7183
** incl. pre-and afterlter

SIZING

Operating pressure
(bar) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Correction factor
0,60 0,70 0,80 0,88 0,94 1,00 1,04 1,06 1,09 1,10 1,12 1,14 1,15 1,16 1,17
fp

Compressed air
inlet temperature 30 35 40 45 50 55 60 65 70
(C)
Correction factor
1,28 1,00 0,88 0,75 0,58 0,48 0,44 0,42 0,40
fte

Temperature of cooling media Pressure dewpoint


25 30 35 40 45 50 3 5 7 10
(C) C

Correction factor Correction factor


1,00 0,97 0,97 0,87 0,75 0,62 1,00 1,12 1,24 1,36
ftu ftpd

Example:
.
Vnom = 100 m3/h (intake volume of the compressor), compressed air inlet temperature = 40C,
cooling air temperature = 35C, operating pressure = 9 bar, pressure dewpoint = +3C
. Calculated dryer size:
. Vnom 100 m3/h
Vkorr = = = 114 m3/h DC 0125 AB
f 0,88 x 1,06 x 0,94 x 1,00

Technical Data Sheet


4/5
Page 51 of 51

Refrigerant Dryers BURAN DC 0020 AB - DC 0850 AB

DIMENSIONS

Compressed air
Type A B C Weight
connections

mm mm mm BSP kg
DC 0020 AB 455 410 645 3/4 30
DC 0035 AB 455 410 645 3/4 31
DC 0050 AB 455 410 645 3/4 33
DC 0065 AB 455 410 645 3/4 36
DC 0085 AB 455 410 645 3/4 37
DC 0105 AB 455 410 645 3/4 37
DC 0125 AB 455 410 645 3/4 38
DC 0150 AB 600 590 870 1 1/2 63
DC 0180 AB 600 590 870 1 1/2 65
DC 0225 AB 600 590 870 1 1/2 76
DC 0300 AB 600 590 870 1 1/2 76
DC 0360 AB 600 590 870 1 1/2 76
DC 0450 AB 800 920 1055 2 143
DC 0550 AB 800 920 1055 2 152
DC 0650 AB 800 920 1055 2 159
DC 0750 AB 800 920 1055 2 175
DC 0850 AB 800 920 1055 2 192

Technical Data Sheet


Subject to technical change without prior notice 5/5
R01/2016/01/26

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