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INDIAN HIGHWAYS

Volume : 45 Number : 6 JUNE, 2017 ISSN 0376-2756


Indian Roads Congress
Founded : On 10th December 1934

C O N TE N T S
FROM THE EDITORS DESK 4-5
important announcement 6
Advertisement Tariff 7
Schedule of irc committee meetings 7
NEWS BOX 8
CSIR - CRRI training programmes for 2016-17 9
technical papers
Potential of Ferro Chrome Slag as Construction
Material 11
B. Sanghamitra and C.N.V. Satyanarayana Reddy
EVALUATION OF MIXING AND COMPACTION TEMPERATURES OF
MODIFIED AND UNMODIFIED ASPHALT BINDERS 18
Aniket V. Kataware and Dharamveer Singh
Predictive Modelling of Road Accidents in India: A Review 29
Gyanendra Singh, S. N. Sachdeva and Mahesh Pal
EEFECT OF SULPHUR MIXING ON STORAGE MODULUS OF
SBS MODIFIED BITUMEN 39
Dr Praveen Kumar, Nikhil Saboo and Radhika
Circular 51
tender notices 52-54

Publisher & Editor : S. K. Nirmal, Secretary General, IRC


Email: secygen.irc@gov.in/publicaiton.irc@gov.in
Headquarter: Secretary General, Indian Roads Congress, Kama Koti Marg, Sector-6, R K Puram,
New Delhi-110 022.
Phone No. +91-11 2618 5303, Fax: +91-11 2618 3669. `20
No part of this publicaiton may be reproduced by any means without prior written permission from the Secretary General, IRC.
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by the authors. The opinion expressed in the papers and contents published in the Indian Highways do not necessarily represent the
views of the Editor or IRC.
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INDIAN HIGHWAYS, JUNE 2017 3


FROM THE EDTIORS DESK

Multimodal Logistics SystemNeed of the Hour

The transport network is often called as the lifeline and arteries system of modern society. Good
transport network and logistics is crucial for sustained economic growth and development of
any nation.Transport network is necessary for connecting villages with towns, market centres,
industrial/educational hubs and in bringing together remote and developing regions closer to
one another. Roads constitute a fundamental part of transport system for both passenger and
freight transports.

India has experienced fast-paced growth over the last decade and Govt. of India is investing
heavily in developing its road and other transport networks. In current year (2017-18) the
Govt. of India made a provision of Rs 2,41,381 Crores for the transport sector as a whole.
This includes rail, roads and shipping. It is expected that an effective multimodal logistics and
transport sector will make the economy more competitive.India has a network of about 5.25
million km of roads, accounting for about 60% of total freight movement. However, National
Highways corridors, the most important links in the Indian road network carrying 40% of total
traffic movement, account for just 2% of the total road network. These corridors carry 35% of
total road freight. Logistics costs to the economy are variously estimated at around 9 per cent
of GDP for the United States, 11 per cent for japan, 12 per cent for France and Korea, and
18 per cent for China. Cost estimated for India do not appears to be as robustly calculated
and various studies have provided a range of 12 to 15 per cent of GDP. The high logistics
cost in India is a result of the various modes of transport growing and developing in silos, in
an un-integrated manner.

India has an immense potential for inland and coastal transportation having capacity of 14,500
km of navigable inland waterways and a 7,500-km coastline. However, transportation through
inland waterways has a share of less than 5% in the total logistics volumes. In comparison,
China and EU transport about 45% of shipments through inland waterways. There are cost
benefits of transportation through waterways and coastal shipping, with cost of these modes
being half of competing modes like road and rail. Government has taken visible steps to
promote coastal shipping and inland waterway transport as viable alternates to road and rail by
compensating the costs incurred on first mile and last mile connectivity, for the commodities
with potential to be moved through inland waterways or coastal network. Government has
also announced measures under the Sagarmala program for port-led development of coastal
areas to enable multi modal transportation

Although, major share of present transportation are routed through road network as they alone
can provide door-to-door delivery, but it is deteriorating environment, through increasing air
pollution, sound pollution, vehicular emissions, etc. and also creating problem of congestion
leading to wastage of time & money. So, need of promoting Multimodal greener transport

4 INDIAN HIGHWAYS, JUNE 2017


FROM THE EDTIORS DESK

solution arise as need of hour to overcome problem of road transport sector across the globe
with respect to improve traffic movement and safety and overcome Increasing Fuel Price;
Congestion on Highways; Driver Shortages, etc.

The economic growth in India has increased the demand for practically all transport
services and further underlines the importance of providing an efficient multimodal logistics
infrastructure in India. The Planning Commission of India has stressed that focus needs to
be given to integrated transport solutions in preference to individual transportation and
distribution services.

Over the last few decades Multimodal transport has evolved across various dimensions
globally, the advent of containerization has greatly helped the promotion of Multimodal
transport. Containerization ensured that the cost of transport from place of manufacturing
to place of consumption was reduced to less than 1% of the costs of the goods. This helped
to promote multimodal transport from a simple transport by sea basis port to port to more
complex link of Door-to-Door using additional modes like inland waterways, Railways and
Roadways. It also helped to build on advanced concepts in Multimodal transport like Land
Bridges, Rail-road-Inland Waterways-Sea, LASH, Ro Ro etc.

Multimodal transport are expected to bring down logistics costs by serving four functionalities
- Freight aggregation and distribution, Multimodal freight transportation, Storage and
Warehousing with modern, mechanized warehousing space satisfying the special requirements
of different commodity groups and value added services: such as customs clearance with
bonded storage yards, warehousing management services, etc.

India has witnessed growth in Multimodal transport in the recent times and the sector is still
evolving. The advent of containerization along with initiatives from the Government such
as passing Multimodal Transport Act in the Parliament in 1993 to the recent implementation
of Goods and Services Tax will help the country to progress towards an integrated transport
system. An Integrated, multimodal transport planning will help us to achieve a healthy modal
mix of transport, which is efficient, faster, safer, cost effective and eco-friendly. In order
to improve the state of logistics in India, MoRTH has identified key solution themes viz.
freight corridor upgradation, logistics park development, seamless interstate movement and
electronic toll collection systems. These initiatives are expected to reduce Indias logistics
costs and bring them closer to the accepted global benchmarks.

S.K. Nirmal
Secretary General
secygen.irc@gov.in

INDIAN HIGHWAYS, JUNE 2017 5


important announcement

empanelment of Referees

C all of Expression of Interest from the experienced Road & Bridge Technocrats for
Formulating a Panel of Experts/Referees to Review the Technical Paper, voluntarly:

In order to align with the globally best practices and promote the excellence in road construction, the
Indian Roads Congress (IRC) is in the process of formulating a Panel of Experts/Referees who can
review the Technical Papers received in IRC from Authors. Road Technocrats who are already members
of the IRC and have experience and expertise in the field of Transport Planning, Traffic Engineering,
Flexible & Rigid Pavements, Rural Roads Development, Mechanization & Instrumentation, Road
Maintenance, Safety & Design, Bridge Design Features, Concrete Structure, Maintenance &
Rehabilitation of Bridges etc. are invited to show their interest for evaluation of Technical Papers.

The interested technocrats are requested to send their brief resume including their experience in related
field with their IRC Membership Number to IRC on Email: secygen.irc@gov.in

CALL FOR TECHNICAL PAPERS


1. The Indian Roads Congress (IRC) invites Technical Papers for publication in its periodicals i.e.
Indian Highways (monthly), IRC Journal (quarterly), HR Journal (half yearly) and Highway
Research Record (yearly).

2. The contents of papers should cover the additional knowledge, information and ideas so that
highway fraternity gets benefitted from them. The papers should be properly structured and
should avoid dwellings at lengths on facts broadly known to highway engineers. The papers may
deal with important case studies, new design concepts/principles, new construction techniques,
modern quality control, modern maintenance techniques applied in highway projects, besides
traffic engineering, transport planning etc including a paragraph on application of Paper to
Highway Profession and updation of IRC Codes.

3. Authors and Co-authors should be members of IRC and their Roll Numbers should be mentioned
in the forwarding letter. Even non-members, who are Experts in any relevant field or who have
specialized knowledge on any subject related to highway engineering are also welcome to
contribute Technical Papers.

4. The Authors are requested to send 4 hard copies of the complete paper consisting manuscript,
drawing, tables, figures, photos, etc. and a soft copy in computer CD in Windows MS software for
printing.

4. The papers so received from Authors are sent to a panel of experts and are considered for
publication after obtaining their views about acceptability of the paper.

5. IRC reserves the right to publish any paper in the form of an abstract. When a paper is published in
an abstract form, the manuscript of the paper as sent by the author will be added to the IRC library
and made available for inspection by interested members.

For more details and rules for contribution of Technical Paper please visit IRC Website: www.irc.nic.in

6 INDIAN HIGHWAYS, JUNE 2017


Advertisement tariff for indian highways

Grab the Opportunity to avail 10% discount on publishing your Advertisement in reputed
monthly magazine "Indian Highways"
Revised Advertisement Tariff effective from September, 2016
(on first cum first serve basis)
`Size Rate
Full Page Rs. 30,000/-
Half Page Rs. 20,000/-
Central Spread Rs. 45,000/-
2 & 3 Cover Page nd rd
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Tender Notice Full Page Rs. 15,000/-
Rates for various sizes are quoted treating as Colour Pages only.
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10% rebate is admissible to Advertising Agencies for Tender Notices
For more details please contact on Tel. No. 011 2618 5273

All taxes will be charged as per Govt. Rules

IRC TECHNICAL COMMITTEE MEETING SCHEDULE FOR JUNE, 2017

DATE DAY TIME VENUE NAME OF COMMITTEE MEETING


09-06-17 Fri 11.00 AM IRC, R.K.P Steel and Composite Structures Committee
(B-5)
Committee on Reduction of Carbon Footprint in
Road Construction and Environment (G-3)
10-06-17 Sat 11.00 AM IRC, R.K.P Specialized Bridge Structures including Sealinks
Committee (B-9)
Flexible Pavement and Airfield & Runways
02.30 PM Committee (H-2)
Human Resource Development Committee (G-2)
Concrete (Plain, Reinforced and Pre-Stressed)
17-06-17 Sat 11.00 AM IRC, R.K.P Structures Committee (B-4)
Bearings, Joints and Appurtenances Committee
(B-6)
Highways Specifications and Standards Committee
23-06-2017 Fri 10.00 AM IRC, R.K.P
(HSS)
General Specifications and Standards Committee
10.00 Am IRC, R.K.P
24-06-2017 Sat (GSS)
Bridges Specifications and Standards Committee
11.30 Am IRC, R.K.P
(BSS)
27-06-17 Tue 02.00 PM IRC, R.K.P Embankment, Ground Improvement and Drainage
Committee (H-4)
29-06-17 Thu 10.30 AM IRC, R.K.P Maintenance and Rehabilitation Committee (H-8)

INDIAN HIGHWAYS, JUNE 2017 7


NEWS BOX

The Ministry of Road Transport and Highways in


New Delhi organized The three day India Integrated
Transport and Logistics Summit (IITLS) from 3rd
to 5th May, 2017 at VigyanBhwan, New Delhi to
facilitating constructive dialogue between various
other stakeholders viz, Shipping, Civil Aviation,
Railways, Consumer Affairs, Food and Public
Distribution, Skill Development, Commerce, Urban
Development, Finance, various State Governments
and Industry.
2 The Ministry of Road Transport and Highways
(MoRTH) had undertaken a study, called the Logistics
The Honble Union Minister of Road Transport and
Efficiency Enhancement Programme (LEEP), which
Highways & Shipping, Shri Nitin Gadkari alongwith Shri
has identified four key solution themes to improve the
P. Ashok Gajapathi Raju, Minister of Civil Aviation; Shri
state of logistics in India. These are, freight corridor
Suresh Prabhakar Prabhu, Minister of Railways; Shri Ram
upgradation, logistics park development, seamless
Vilas Paswan, Minister of Consumer Affairs, Food and
interstate movement and electronic toll collection
Public Distribution; MoSMoRTH Shri P. Radhakrishnan and
systems
Shri Mansukh L. Mandaviya and H.E. Sultan Bin Sulayem,
Chairman and CEO, DP World is lighting of traditional 3 The outcome of this summit will help Govt. of India
lamp during inauguration of the three day India Integrated to come out with indigenous policy on integrated
Transport and Logistics Summit at New Delhi transport planning to bring down the logistics cost in
the country.

The Honble Union Minister of Road Transport &


Highways and Shipping Shri. Nitin Gadkari on
11.05.2017 launched the NHAI Masala Bond issue
at the London Stock Exchange. The NHAI issue
witnessed an overwhelming response from a wide
range of investors, some of them being first timers to
participate in the Masala Bond market.It is interesting
to note that the NHAI Masala Bond issue has
attracted investors from across the spectrum with Asia
contributing 60% of the subscription and the balance
40% coming from Europe. The spectrum of investors
The Honble Union Minister of Road Transport & Highways shows bright prospects of the Masala Bond as an
and Shipping Shri. Nitin Gadkari at launching ceremony of instrument of raising rupee denominated resources
NHAI Masala Bond issue at the London Stock Exchange internationally

The Transportation Engineering Group, Civil Engineering Department, IIT Roorkee (Uttarakhand) is
organizing:
A National Conference on Roads and Transport (NCORT-2017) on October 14-15, 2017 at Dr. O.P.
Jain Auditorium, IIT, Roorkee.
This Conference can be attended by the Faculty Members, Student Members, Scientists, Administrators
and Field Engineers dealing with roads.
For more details please contact: Prof. Praveen Kumar, Organizing Secretary NCORT-2017,
Coordinator, TransportationEngg. Group, Civil Engineering Department, IIT, Roorkee, Roorkee 247
667, Uttarakhand, Phone : 0132 285470,Mobile: + 91 9412307245, Email: praveenaeron@gmail.
com, pkaerfce@iitr.ac.in

8 INDIAN HIGHWAYS, JUNE 2017


INDIAN HIGHWAYS, JUNE 2017 9
10 INDIAN HIGHWAYS, JUNE 2017
TECHNICAL PAPER

Potential of Ferro Chrome Slag as


Construction Material

B. Sanghamitra* C.N.V. Satyanarayana Reddy**

Abstract:
High Carbon Ferro Chrome Slag is generated as waste material at Ferro Alloys
manufacturing units. The slag is coarse granular material and hence it may be explored for
suitability as construction material for use in civil engineering projects. The paper presents
the engineering properties of the ferro chrome slag material established from extensive
laboratory investigations. The mechanical properties of Ferro Chrome Slag are determined
both under unsoaked and soaked conditions to assess its stability. The leaching studies are
also carried out on Ferro Chrome Slag object specimens using inductively coupled Plasma
Mass Spectrometer at 38C, for exposure periods of 24 hours, 30 days and 45 days. Based
on the properties of Ferro Chrome slag and results of leaching studies, the potential of the
slag for use as construction material in various civil engineering projects is assessed.
Keywords: Waste Utilisation, Ferro Chrome Slag, Leaching Studies, Construction Material,
Industrial Waste

1. Introduction suitable for use as construction material, not only


problem of waste disposal will be solved, but also
Industrialization is an essential ingredient for cost of construction can be reduced.
socio economic progress but industrial activities
are associated with generation of wastes, which is Ferro Chrome Slag is a waste material obtained
generally dumped near the plants or as landfills. from the manufacturing units of ferrochromium
The dumped wastes may pollute the environment (FeCr), which is used to increase the properties
and the underground due to leaching effect. of steel such as resistance to corrosion, oxidation
Hence, appropriate measurements are to be taken and to improve hardness, tensile strength at high
up in order to prevent atmospheric and subsurface temperatures, wear and abrasion resistance etc.
contamination arising during transportation and FeCr metal is produced in electric-arc furnaces
disposal of the wastes. On the other hand, in by a physico-chemical process from the oxide of
recent times, the increased construction activity chromium ore with coke as the reducing agent at
arising from industrial and population growth a temperature of about 1,500C. Both the molten
have resulted in scarcity of conventional materials FeCr metal and the slag flow out into ladles. After
of construction and led to increased construction gravity separation from the metal, the molten slag
costs. Hence, if some of the non hazardous wastes slowly cools in the air, forming a stable, dense,
generated from the industries are identified crystalline product. The main components of

*Assistant Executive Engineer, R&B Department, Eluru Circle, Govt. of Andhra Pradesh - 534 002
**Professor, Department of Civil Engineering, Andhra University, Visakhapatnam, A.P. - 530 003
E-mail : bsmitra_aee@yahoo.co.in and cnvsnreddy@rediffmail.com

INDIAN HIGHWAYS, JUNE 2017 11


TECHNICAL PAPER

FeCr slag are SiO2, Al2O3, FeO, Cr2O3, CaO of slag over the limestone aggregate (available
and MgO. The Ferro Chrome Slag products are in the region of Dalmatia, Croatia) in all cases
granulated slag as well as classified slag products when higher quality is required from concretes
made by crushing and screening. The main part than usual. Altan Yilmaz and Mustafa Karasahin
of slag is granulated and sizes range from 6.3 mm (2009) have reported the physical and mechanical
to 300 mm.
properties of air-cooled ferrochromium slag as
2. Literature Review good as or better than those of natural aggregates.
The use of Ferro Chrome Slag in road construction
Over the last two decades, extensive research in filtering and supporting layers was reported by
(Sridharan et al. 1996; Reddy and Murthy, Pekka Niemela and Mauri Kauppi (2007) and
2002; Pandian, 2004; Satyanarayana Reddy Altan Yilmaz and Mustafa Karasahin (2009).
and Sanghamitra, 2010) has enabled utilization Therefore, Ferro Chrome Slag has potential for
of several industrial wastes such as coal ashes, use as pavement base layer material as alternate to
slags from different plants, silica fume and traditional crushed limestone aggregate materials.
crusher dust as construction materials in civil As the studies on Ferro Chrome Slag are limited,
engineering projects. Singh (2011) studied the present work is carried out to assess the
the effect of inclusion of synthetic fiber on the potential of Ferro Chrome Slag as construction
strength parameters (C & ) and CBR value of
material based on engineering properties and
Fly Ash and reported that cohesion and angle
leaching test results.
of internal friction of fly ash increased by 21%
and 54% respectively at optimum fibre content 3. Details of Study
of 1%. The CBR value of fly ash is reported to
increase by 6 times the CBR of Fly Ash at fibre The high-carbon ferrochromium slag for the
content of 1%. present study is procured from Ferro Alloys
Corporation Limited (FACOR), Sri Rama Nagar,
Song and Kang (2004) opined that utilization of Garividi, Vizianagaram District, Andhra Pradesh,
fly ash and Ferroalloys slag in the manufacturing India. The Ferro Chrome Slag generation from
of construction materials greatly reduces the plant is about 4500 tons per annum. Ferro
the disposal of solid waste from the power Chrome Slag available at FACOR is in the size
and ferroalloy industries and the profit of ranges of 6.3 mm to 25 mm, 25 mm to 70 mm
the environment-friendly recycling process and Boulders of 100 mm to 300 mm. Extensive
compensates in part for the operating expense laboratory investigations are carried out on Ferro
of the environment facilities. The recycling of Chrome Slag samples to determine engineering
waste materials is reported to have resulted in properties and leaching effects so as to evaluate its
enhanced competitive ability of the products in scope for effective utilization in civil engineering
the market. Alper Baba (2004) studied leaching applications.
characteristics of coal ashes from thermal power
plants in western turkey and concluded that pH 3.1 Physical Properties
is an important parameter affecting the leaching
Physical properties of ferrochrome slag are
rate of metals from ash deposits. The lower pH
determined using the material of size 6.3 mm
values increase the leaching rate of inorganic
to 25 mm (shown in Fig.1) as per IS 2386 parts
constituents of fly ash.
I and III-1963. Specific gravity is determined
Zelic (2005) assessed the performance of by Pycnometer and Grain size distribution is
concrete pavements with ferrochromium slag established from dry sieve analysis. The gradation
as concrete aggregate and reported that the curve of Ferro Chrome Slag is presented in Fig.2.
mechanical properties of both slag and reinforced Water absorption is determined by soaking the
slag concrete have confirmed the advantages slag sample in water for 24 hours. Shape tests are

12 INDIAN HIGHWAYS, JUNE 2017


TECHNICAL PAPER

conducted on slag material to determine Flakiness Table 1. Physical Properties of


Index (using Thickness Gauge), Elongation Index Ferro Chrome Slag
(using Elongation Gauge) and angularity number.
Fineness Modulus is determined by using 10 sets S. No. Property Value
of sieves (of size 80mm to 150). The physical 1 Specific Gravity 3.15
Properties of Ferro Chrome Slag established
2 Water absorption (%) 0.3
from the tests are presented in Table 1.
3 Flakiness Index (%) 14.3
4 Elongation Index (%) 14.5
4 Angularity number 6
5 Fineness Modulus 6.97

Table 2. Mechanical Properties of


Ferro Chrome Slag

S.No. Property Soaked Unsoaked


condition condition
1 Impact value (%) 18.7 17.5
2 Crushing value (%) 18.1 16.6
Fig. 1. View of High Carbon 3 Abrasion value (%) 13.9 13.0
Ferro Chrome Slag of 6 -25 mm Size
4 Compressive 52 57
3.2 Mechanical Properties strength (N/mm2)
5 Shear Parameters
Mechanical properties are determined for hand Cohesion 0 -
broken Ferro Chrome Slag of size 6.3 mm to 25 Angle of internal 52 -
mm as per IS 2386 Part IV-1963. Abrasion Value friction()
is determined using Los angles abrasion machine.
Compressive strength is determined by testing 3.3 Chemical Properties
dressed slag specimens of size 150 mm X 150 mm
X 150 mm in compression testing machine. Shear The chemical properties of Ferro Chrome Slag
parameters are determined using large shear box used in the study are presented in Table.3
test. The mechanical properties of the slag are
Table 3. Chemical Properties of
presented in Table 2.
Ferro Chrome Slag

S. No. Constituent Percentage by weight


1 SiO2 25
2 Al2 O3 16
3 CaO 3
4 MgO 26
5 Cr2O3 10
6 Feo 10
7 MnO <1
Fig.2 Gradation Curve of Ferro Chrome
Slag of Size 6.3 mm to 25 mm 8 TiO2 <1

INDIAN HIGHWAYS, JUNE 2017 13


TECHNICAL PAPER

3.4 Leaching Studies leaching studies are presented and compared with
tolerable limits in Table 4.
The leaching of Ferro Chrome Slag is studied
on object specimen samples, prepared by using Mass
Sample
Intreoducton
powdered slag according to European standard Ionization by
Argon Plasma
discrimination
and Aerosol
Data

EN 12457-2. 10g of slag material with size less and Detector


Generation Analysis

than 0.2 mm is placed in a glass bottle with cap


and leach solution is added maintaining a liquid Fig. 3. Working Principle of Inductively Coupled
solid ratio of 10:l/kg (leach solution is taken Plasma Mass Spectrometer
in acidic condition i.e. pH 5). pH 5 Phthalate
buffer solution (leach Solution) is prepared by 4. Discussion
mixing 1250 ml of 0.2 M Potassium Hydrogen
Phthalate solution with 565 ml of 0.2 M Sodium From Table 2, it can be observed that Specific
Hydroxide solution and made up to 5 liter with Gravity of ferrochrome slag is 3.15 which
distilled water. is considerably more than that of naturally
occurring coarse aggregate (2.4 to 2.8). The
The object specimen samples are maintained at 38C higher specific gravity is indicative of higher
in oven and tested in Inductively Coupled Plasma strength. The fineness modulus obtained for
Mass Spectrometer (ICP -MS) after 24 hours, 30 slag is 6.97, which satisfies the requirement
days and 45 days. A beam of argon is passed and the of coarse aggregate used in concrete making.
metal concentration is identified using the principle The Flakiness index of slag is 14.3 whereas
of spectrometer. Fig. 3 shows the working principle elongation index is 14.5. Hence, the slag
and experimental set up of ICP-MS. The results of particles are neither too flaky nor elongated.

Table 4. Comparison of Different Leaching Concentration of Elements Of Silico


Manganese Slag with Standard Limits as Per Is: 10500* and Who Standards**
S. No Element Permissible General Standards Leaching concentrations (ppm) from
Limit in absence for discharge of Object specimen Sample at pH 5, 38C
of Alternate environmental after exposure period of
Source pollutants 24 hours 30 days 45 days
[ppm]* [ppm]**
1. Aluminum (Al) 0.2 - 0.642 0.648 0.65
2. Calcium (Ca) 200 - 35.65 36.43 39.4
3. Vanadium (V) - 0.2 0.0018 0.0018 0.0018
4. Chromium (Cr) No relaxation 2 0.11 0.112 0.112
5. Manganese (Mn) 0.3 2 7.08 10.34 10.55
6. Iron (Fe) No relaxation 3 43.37 43.6 43.6
7. Nickel (Ni) No relaxation 3 0.72 2.707 2.76
8. Cobalt (Co) - - 0.196 0.3 0.3
9. Copper (Cu) 1.5 3 0.007 0.021 0.021
10 Zinc (Zn) 15 5 0.636 0.64 0.64
11. Arsenic (As) No relaxation 0.02 0.012 0.018 0.019
12. Cadmium (Cd) No relaxation 2 0.0003 0.0006 0.0006
13. Barium (Ba) No relaxation 2ppm 0.723 1.26 1.26
14. Lead (Pb) No relaxation 0.1 0.0068 0.0069 0.0069

(R )= Permissible Value of Barium as per EPA

14 INDIAN HIGHWAYS, JUNE 2017


TECHNICAL PAPER

Table 5. Requirement of Aggregate for Use in the Pavement Layer ( MoRTH, 2001)
S.No Pavement component Maximum Permissible Maximum Maximum Maximum
layer Aggregate crushing permissible permissible limit of
value (%) abrasion value Aggregate flakiness index,
(%) impact value %
(%)
1 Water bound macadam 40 60 -- --
sub base course
2 WBM base course with 40 50 40 15
bituminous surfacing
3 Bituminous bound 40 50 35 15
macadam
4 WBM surfacing course 40 15
5 Bituminous penetration -- 40 30 25
macadam
6 Bituminous surface 30 35 30 25
dressing, Cement concrete
surface course
7 Bituminous concrete 30 30 30 25
surface course
8. Bituminous carpet 30 30
9. Water absorption < 0.6% (by weight)

Mechanical properties presented in Table 3 limits. But, they are not much significant as it is a
indicate that the aggregate impact values of Ferro fused material (Coarse material) and the reported
Chrome Slag are 18.7% and 17.5% in unsoaked results are corresponding to powder material of
and soaked conditions respectively and infer that slag with size less than 0.2 mm. The leaching
it is strong for road applications. Crushing values concentrations of remaing elements did not cross
of ferrochrome slag in soaked and unsoaked the permissible limits. No toxic elements are
conditions are less than 20 percent and hence slag observed to have leached within the periods of
has strength comparable to aggregate generated exposure considered in the study.
from Granite. Abrasion values of Ferro Chrome
Slag in unsoaked and soaked conditions are 4.1 Suitability for Road Construction
13.6% and 13% respectively and hence, it has
good abrasion resistance. Ferro Chrome Slag Aggregate crushing value shall not exceed 45%
satisfies all the requirements as per MoRTH for aggregate used in base courses and 30 percent
(Table 5) for use in the pavement layers. for wearing surfaces. The impact value shall not
exceed 30% for bituminous concrete pavements,
Leaching test results obtained from Inductively 30% for WMM and WBM base courses. The
coupled Plasma Mass Spectrometer with Standard abrasion value should not eceed 40% for sub
concentrations as per IS 10500 and WHO base, base courses and 30% for surface courses.
standards of drinking water presented in Table 4, The flakiness index shall not exceed 15% and
it can be observed that leaching elements are combined Flakiness and Elangation indices
progressively increased with increasing leaching
value shall not exceed 30% for use in road
period i.e. 24 hours, 30 days and 45 days. Leached
construction. As Ferro Chrome Slag satisfies all
concentrations of Manganese and Iron elements
these requirements specified by MoRTH 2001,
are more compared with standard permissible
it can be advantageously used in construction of
limit and Aluminum is slightly above permissible
different layers of pavements.

INDIAN HIGHWAYS, JUNE 2017 15


TECHNICAL PAPER

4.2 Suitability for Concrete Application 2. 


No toxic elements get leached from
ferrochromium slag being a fused material.
Based on the values of specific gravity, Flakiness
and Elongation indices, Fineness modulus and 3. Ferro Chrome Slag satisfies the requirements
Mechanical properties, Ferro Chrome Slag of size of MoRTH specifications for use in pavement
6.3mm to 37.5 mm is suitable for use as coarse construction (from sub base to wearing course).
aggregate in concrete making. As slag satisfies 4. In the areas where ferro alloys manufacturing
all the required specifications of IS 456-2010 for units are available, ferro chromium slag
coarse aggregate, it may be used in production of may be used as cost effective alternate to
low cost concrete. conventional stone aggregate in pavements

4.3 Suitability for Rip Rap Application 5. Ferro Chrome Slag of size 6.3mm - 30mm
may be used in concrete making as it satisfies
Due to availability of large boulder size slag the requirements of coarse aggregate as per
material and due to its high compressive strength IS 456-2000.
in soaked condition, the Ferro Chrome Slag is
6. Ferro Chrome Slag has less water absorption,
suitable for rip rap applications to stabilize slopes
high compressive strength and presence of
of earthen embankments, particularly, highway large boulder and so, it may be considered
embankments, reservoir bunds and canal for use as riprap material.
embankments. The water absorption value is also
very low (about 0.3%). The Ferro Chrome Slag 7. Ferro Chrome Slag of 6.3 mm -70 mm size
boulders have more weight compared to natural may be used in construction of stone columns
in soft clays
rock boulders and hence it is beneficial in slope
stability aspect also. 8. The use of the slag as aggregate in pavement
construction, concrete making, stone column
4.4 Suitability for Stone Column Application construction and Rip Rap reduces the demand
on natural stone aggregates.
Ferro Chrome Slag particles have more strength,
toughness and are less abrasive. The slag is 6. References
available with sizes ranging from 6.3 mm to
1. Alper Baba (2004). Investigation of leaching
70 mm. The shear Parameters of Slag determined
characteristics of ash wastes from thermal
using large shear Box is 52 and hence, it has
power plants in western turkey, Proc. of 19th
good frictional characteristics. So, the Ferro
World Energy Congress, Sydney, Australia.
Chrome Slag can be advantageously used as
construction material for stone columns used to 2. Altan Yilmaz and Mustafa Karasahin (2010),
support structures such as embankments and oil Mechanical properties of ferrochromium
storage tanks in soft clays. slag in granular layers of flexible pavements,
Material and Structures, Vol. 43, pp.309-317.
5. Conclusions
3. 
Central Pollution Control Board (2000):
Based on the results of experimental studies Criteria for hazardous waste landfills,
carried out on ferrochrome slag, the following Ministry of Environment and Forests, Govt.
conclusions are made. of India.

4. IRC:37-2012 (4th revision): Guide lines for


1. 
Ferro Chrome Slag is a coarse grained
design of flexible pavements, Indian Roads
material with high specific gravity.
Congress, New Delhi

16 INDIAN HIGHWAYS, JUNE 2017


TECHNICAL PAPER

5. 
IS 15284 (part 1)-2003: Design and Asian Geotechnical Society, Thailand,
Construction for Ground Improvement Vol. pp.148-152.
Guidelines Stone Columns, Bureau of
13. 
Satyanarayana Reddy, C.N.V. and
Indian Standards, New Delhi
Sanghamitra, B. (2010). Geotechnical
6. 
IS 10500-2012: Drinking water characterisation of wastes at zinc
Specification, Bureau of Indian Standards, manufacturing plants, Proc. of Indian
Geotechnical Conference, IIT Bombay, pp.
New Delhi
449-452.
7. IS 456-2000: Plain and Reinforced Concrete
14. Singh H.P. (2011). Strength characteristics
Code of Practice, Bureau of Indian
of fly ash reinforced with geosynthetic fiber,
Standards, New Delhi. International Journal of Earth Sciences and
8. IS: 2386- Parts I, 1II and IV (1963). Indian Engineering, Vol.4, No 6, pp 969-971.
Standard Methods of Test for Aggregate for 15. Song, J and Kang, G (2004). A practice of
concrete, Bureau of Indian Standards, New ferroalloy production in an environment-
Delhi. friendly and recycling way, Proceedings of
Tenth International Ferro Alloys Congress,
9. MoRTH (2013): Specifications for Roads February, 1-4, 2004, Cape Town, South
and Bridge Works, Ministry of Road Africa, pp 705-711.
Transportation and Highways, Indian Roads
Congress, New Delhi. 16. Sridharan. A., Pandian, N. S. and Rajasekhar,
C. (1996), Geotechnical characterization
10. 
Pandian, N. S. (2004). Fly ash of pond ash, ash ponds and ash disposal
characterization with reference to systems, Narosa Publishing House, New
geotechnical applications, Journal of Indian Delhi, pp. 97110.
Institute of Science, Vol. 84, pp.189216.
17. Zaib Hussain and Manjar Islam (2010).
11. Pekka Niemel and Mauri Kauppi (2007), Leaching of heavy metals from contaminated
Production, characteristics and use of soils using inductively coupled plasma
Ferrochromium slags, Outokumpu Tornio optical emission spectrometer (ICP-OES)
and atomic absorption spectrometer (AAS)
Works, Tornio, Finland, pp.171-179,
Journal of Scientific Research, Vol. 40, No. 2,
INFACON XI, 2007.
December, 2010 pp. 47-53
12. Reddy, C.N.V.S and Moorthy, N.V.R. (2002),
18. 
Zelic, J. (2005), Properties of concrete
Potential of rock flour for use in reinforced pavements prepared with ferrochromium slag
soil constructions, Journal of Geotechnical as concrete aggregate, Cement and Concrete
Engineering, Published by South East Research, Vol. 35, pp. 2340-2349.

INDIAN HIGHWAYS, JUNE 2017 17


EVALUATION OF MIXING AND COMPACTION
TEMPERATURES OF MODIFIED AND UNMODIFIED
ASPHALT BINDERS

Aniket V. Kataware* Dharamveer Singh**

ABSTRACT
The Brookfield Rotational Viscometer (BV) is widely used to determine the mixing and
compaction temperatures of different types of asphalt binders based on an equi-viscous
approach, recommended by Asphalt Institute. In this approach (referred as BV method
in this paper), temperatures correspond to a viscosity of a binder equal to 0.170.02 Pa.s
and 0.280.03 Pa.s are considered to estimate a range of the mixing and compaction
temperatures, respectively. Several researchers have reported that the BV method works
reasonably well for unmodified binders, however, it may fail to determine a suitable range
of temperatures for polymer and crumb rubber modified binders. This paper presents
two different methods namely, Steady Shear Flow (SSF) and Phase Angle Method (PAM),
conducted using Dynamic Shear Rheometer (DSR), to estimate the mixing and compaction
temperatures of unmodified and modified asphalt binders. One unmodified binder,
VG 30 and two modified binders: polymer modified (PMB 40) and crumb rubber modified
binders (CRMB 60) were used in this study. The analyses of the data showed that mixing
and compaction temperatures range for unmodified binder (VG 30) determined from
the BV method was 154C to 160C and 143C to 148C, respectively, which is close to
the ranges mentioned in MoRTH (mixing temperature: 150C to 165C, and compaction
temperature: >140C). However, this method predicted approximately 18C to 43C and
41C to 63C, higher range of the mixing and compaction temperatures, respectively for
modified binders (PMB 40 and CRMB 60) compared to the range listed in IRC:SP:53. The
SSF and PAM methods estimated approximately 15C and 50C, less mixing and compaction
temperatures, respectively, for modified binders (PMB 40 and CRMB 60) when compared
with the BV method. For PMB 40, the SSF method gives approximately a similar range of
mixing temperature as mentioned in IRC:SP:53. However, the compaction temperature was
estimated 30C higher. Moreover, the SSF method predicted approximately 27C and 53C
higher, mixing and compaction temperature range, respectively for CRMB 60. Likewise,
the PAM method predicted the mixing and compaction temperatures range of CRMB 60
binder close to the range listed in IRC:SP:53. Overall, the three methods (i.e., BV, SSF and
PAM) were found to be suitable for unmodified binder, while the SSF and PAM methods
worked well for modified binders. It is expected that the approaches discussed in this paper
may be helpful to revise and formulate a procedure to estimate a proper range of the mixing
and compaction temperatures for modified and unmodified binders.

*Ph.D., Research Scholar **Assistant Professor (Corresponding author) Transportation Systems Engineering, Department of Civil Engineering,
Indian Institute of Technology, Bombay, E-mail: dvsingh@civil.iitb.ac.in, Phone: (022)-2576-7304

18 INDIAN HIGHWAYS, JUNE 2017


1. INTRODUCTION MoRTH suggests to follow manufacturers
recommendation for mixing and compaction
Hot Mix Asphalt (HMA) is widely used for temperatures. However, it is not clear as how
construction of flexible pavements. The asphalt, industry (suppliers/producers) determine the
filler, and aggregates are mixed in a plant as per range of the temperatures for modified binders.
the recommended range of mixing temperature
of an asphalt binder. Thereafter, compaction of Several researchers have reported that the BV
asphaltic layers of a pavement is carried out in method works reasonably well for unmodified
the field at compaction temperature of an asphalt binders, however, this approach results in a
binder. The mixing and compaction temperatures higher temperature for polymer and crumb rubber
of asphalt binders serve following purposes (1) modified binders (West et. al., 2010).
to ensure complete drying of aggregate during
This study was undertaken to estimate the range
production of HMA in a plant, (2) to ensure
of the mixing and compaction temperatures of
workability of a mix, (3) to provide sufficient
one unmodified binder, VG 30 and two modified
coating of binder on aggregates, and (4) to achieve
binders, polymer modified (PMB 40) and crumb
enough compaction density during construction rubber modified binders (CRMB 60) using three
of an asphalt pavement layers in the field. The different procedures namely, the BV, Steady
error in estimation of the mixing and compaction Shear Flow (SSF) and Phase Angle Method
temperatures may collectively cause premature (PAM). The Dynamic Shear Rheometer (DSR)
failure of pavement layers, production of a device was used to conduct test as per the SSF
tender mix, and insufficient compaction density and PAM methods. Furthermore, the ranges of
of a pavement. In addition, higher mixing and mixing and compaction temperatures determined
compaction temperatures may result in thermal using the SSF and PAM methods were compared
degradation of asphalt binder, increased aging, with those estimated from the BV method. In
higher emission and significant fuel consumption. addition, temperatures estimated from the three
Therefore, it is important to determine a suitable methods were compared with ranges mentioned
range of the mixing and compaction temperatures in IRC:SP:53 and MoRTH. This paper considered
for different types of binders to be used for temperature ranges mentioned in IRC:SP:53 as a
construction of a flexible pavement. reference level in absence of data on mechanical
performance of bituminous mixes at different
The Brookfield rotational viscometer (BV
temperatures. A future study may be carried out
method) is widely used to determine the mixing
to validate this range.
and compaction temperatures of different types
of asphalt binders based on an equi-viscous 2. LITERATURE REVIEW
approach, recommended by Asphalt Institute
(MS-2: Asphalt Institute, 1996). In this paper 2.1 Past Studies on Determination of
equi-viscous approach is referred as a BV method. Mixing and Compaction Temperatures
In this method, the mixing and compaction
temperatures are determined as per a viscosity Researchers have introduced many new methods
of asphalt binder equal to 0.170.02 Pa.s and namely, zero shear viscosity (Bahia et al., 2001),
0.280.03 Pa.s (ASTM D 2493, 2008; MoRTH, extrapolated high shear rate viscosity (Yildrim
2013), respectively. As per MoRTH, the mixing et al., 2006), steady shear flow (Reinke, 2003),
and compaction temperatures of an unmodified shear rate dependency (Shenoy, 2001), equivalent
viscosity grade (VG) binder range from 140 to mixture properties (Stuart, 2002; Azhari, 2003),
170C and 130 to 150C, respectively (Table workability (Marvillet and Bought, 1979;
500-2, MoRTH, 2013). However, a broad range Gudimettla et al., 2003) and phase angle method
of the mixing and compaction temperatures: (West et. al, 2010) to determine the mixing and
165 to 185C and 115 to 155C, respectively are compaction temperatures of modified binders.
provided for modified binders in IRC:SP:53 (IRC Most of these methods give lower mixing and
SP-53:2010). Furthermore, for modified binders, compaction temperatures as compared to the

INDIAN HIGHWAYS, JUNE 2017 19


BV method. The reduction in the mixing and temperature, which can adversely affect workers
compaction temperatures can adversely affect health.
various mechanical and volumetric of properties
of a mix namely, tensile strength, static and 3. OBJECTIVES
resilient moduli, and Marshall Stability (Kennedy
The objectives of this study were to (1) introduce
et al., 1984; Bahri and Rader, 1964; Shukla
two new methods: SSF and PAM to estimate
et. al, 1988). Similarly, Yildrim et al. (2000) the mixing and compaction temperatures of
conducted a study to determine the mixing and unmodified (VG 30) and modified (CRMB 60
compaction temperatures of a mix prepared and PMB 40) binders, (2) compare temperature
with the modified binders incorporating shear ranges estimated by the SSF and PAM methods
thinning behaviour. It was reported this approach with the range predicted by the BV method, and
results in approximately 14 to 38C and 10 to (3) compare the temperature ranges estimated
27C reduction in the mixing and compaction from three different methods (BV, SSF and PAM)
temperatures, respectively, compared to the BV with the range listed in MoRTH and IRC:SP:53.
method. Yildrim et al. (2006) recommended a
new viscosity range as 0.275 Pa.s and 0.550 Pa.s, 4. METHODS TO DETERMINE
for estimation of the mixing and compaction MIXING AND COMPACTION
temperatures, respectively, with a shear rate of TEMPERATURES
500 1/ sec. This method resulted decrease in
the mixing and compaction temperatures by 4.1 Equi-viscous Approach Using
13 to 52C than the temperatures estimated from Brookfield Rotational Viscometer
the BV method. Khatri et al. (2002) studied (BV Method)
the mixing and compaction temperatures for
modified binders using Superpave Gyratory This method considers viscosity range of asphalt
Compactor. They considered zero shear within which it has enough workability to coat
viscosity approach and found 40C reduction in the aggregates while mixing and acquires enough
temperature compared to the BV method. West et stability while compaction. According to Asphalt
al. (2010) used Phase Angle Method (PAM) and Institute, viscosity ranges of 0.170.02 Pa.s
found reduction in the mixing and compaction and 0.280.03 Pa.s are considered to determine
temperatures over the Steady Shear Flow (SSF) the mixing and compaction temperatures,
and BV methods. respectively for unmodified binders (Asphalt
Institute, MS-2, 1996; SP-2, 1996). The viscosity
2.2 Effects of High Temperature on is determined at different temperatures by using a
Environment and Energy Consumption rotational viscometer at a 20 rpm (ASTM D4402,
2008). Thereafter, the mixing and compaction
Chappat et al. (2003) and Zapata and Gambatse temperatures range are determined from a graph
(2005) found that energy consumption is higher plotted between viscosity and temperature
for HMA as it involves heating of aggregates and (ASTM D2493, 2008). This is a quite popular
binders at high temperature compared to a cold mix. method and many researchers/agencies across the
They mentioned that green house gases emission world consider this method.
for HMA is significant during production of a mix
in a plant. Ruhl et al. (2007) from Germany made 4.2 Steady Shear Flow (SSF) Method
an effort to see exposure of vapours and aerosols
of binder to the workers health. The handling Reinke (2003) considered that at high shear
temperature for HMA and mastic asphalt was stress asphalt binder attains steady viscosity
considered 185C and 250C, respectively, which is termed as steady shear viscosity. High
and it was found that the measured vapours shear stress is considered as 500 Pa. Viscosities
and aerosols were 10 mg/m3 and 50 mg/m3, are determined for temperature ranging from
respectively, indicating significant change of 76 to 94C. By extrapolating steady viscosity
vapours and aerosols density with increase in up to 180C on viscosity versus temperature

20 INDIAN HIGHWAYS, JUNE 2017


graph, mixing and compaction temperatures are at different angular frequencies and temperatures
determined by considering viscosity range of (ASTM D 7175, 2008).
0.170.02 Pa.s and 0.350.03Pa.s, respectively
(ASTM D 2493, 2008). This test method requires 5. EXPERIMENTAL WORK
DSR device to conduct test under different shear
stress and temperature (ASTM D 7175, 2008). 5.1 Methodology
Three binders: one unmodified binder VG 30,
4.3 Phase Angle Method (PAM) Method
one polymer modified binder (PMB40) and one
Phase angle method is developed by West et crumb rubber modified binder (CRMB60) was
al. (2010). In this method, a phase angle of 86 considered in the present study. The CRMB60
is considered to be a change of state of asphalt binder was modified with rubber granulates of
binder from viscous to visco-elastic nature, gradation passing 100% and 80% from number
facilitating a proper mixing and coating on 30 and 40 sieves, respectively. All binders were
aggregates. Therefore, the mixing and compaction tested for their basic properties in accordance
temperatures are determined from frequency and with IS 73 and IS 15462, and results are reported
temperature relationship shown in Equations 1 in Table 1. The binders were found to acceptable
and 2 (West et. al., 2010). as per the standard.

Mix. Temperature (F) = 325-0.0135 (1) The high temperature grade of VG 30, PMB 40, and
CRMB 60 binders determined in accordance with
Comp. Temperature (F) = 300-0.012 (2) ASTM D6373, were found to be 70C, 82C, and
88C, respectively, indicating that CRMB 60 binder
Where, = angular frequency in rad/s for phase
was stiffer followed by PMB 40 and VG 30.
angle of 86 determined from the master curve
plotted at reference temperature of 80C. This The viscosity of these asphalt binders were
test method requires DSR device to conduct test estimated at wide range of temperature using

Table 1 Basic Properties of VG 30, PMB 40 and CRMB 60

VG 30 PMB 40 CRMB 60
Tests (IS:73) (IS:15462) (IS:5462)

Observed Standard Observed Standard Observed Standard

Penetration (1/10) mm, 43 45 49 30-50 32 <50


min

Softening Point in C, 53.2 47 61.8 60 60.7 60


min

Ductility in cm., min >100 >75 >100 - 20.4 -

Viscosity at 60C, poise, 2400 2400-3000 - - - -


min

Viscosity at 135C, cst., 450 350 - - - -


min

Viscosity at 150C, n - NA 7.1 3-9 12.8 3-9


poise, min

INDIAN HIGHWAYS, JUNE 2017 21


the using the BV method. In addition, the because of crumb rubber particles, which cause
frequency and temperature sweep tests were resistance to motion of the spindle and increases
conducted using DSR device to collect the shear stress, resulting in higher viscosity values.
data in accordance with the PAM method.
Similarly, viscosity of asphalt binder at different 5.3 SSF Method
temperatures and stresses was measured in the
The Dynamic Shear Rheometer (MCR 102) was
SSF method using a DSR device. Finally the
used with a 25 mm diameter plate and 0.5 mm gap
results were analysed in order to estimate the
between parallel plates (West et al., 2010). The
mixing and compaction temperatures range for
sufficient asphalt sample was placed on the lower
VG 30, PMB 40 and CRMB 60. A minimum of
plate, and the upper plate was moved down such
three samples were tested at each temperature
that the gap between the upper and lower plates
and stress levels and average of three samples
reaches to 0.5 mm. The excess binder squeezed
are reported in this paper.
out between two parallel plates was removed by
5.2 BV Method trimming around the periphery of the plates. The
sample was allowed to condition at a selected
The Brookfield rotational viscometer model temperature for 15 minutes, prior to testing.
DV-II+Pro was used to measure absolute The viscosity was determined at three different
viscosity. In this test, 10 gm of asphalt binder temperatures: 76, 82 and 88C by varying shear
sample was taken in a cylinder and viscosity stress from 50 to 500 Pa (West et al., 2010).
was measured by using a spindle number
27 with 20 revolutions per minute (ASTM Fig. 2 shows viscosity with varying shear stress
D4402, 2008). The viscosity of binders was for all the binders at 76C. It can be seen that
determined at six different temperatures the viscosity of asphalt binder decreases with
namely 105, 120, 135, 150, 165 and 180C an increase in shear stress. A similar trend was
starting from lower to higher temperature. observed at 82 and 88C. The modified binders
The viscosity was measured up to 195C for show property of shear thinning. Shear thinning
PMB 40 and CRMB 60 binders. At each is defined as a behaviour in which viscosity
temperature, binder was conditioned for 15 decreases with an increase in shear stress (Yildirim
minutes to attain uniform temperature. Fig. 1 et al., 2000). The unmodified binder exhibits
summarizes the measured average viscosity minimal change in viscosity with shear stress as
for all the binders at different temperatures. compared to crumb rubber modified binders. The
As expected, viscosity values of the binders CRMB 60 showed the highest viscosity at low
decreases with an increase in temperature. shear stress and significant change in viscosity
Overall, CRMB 60 shows the higher viscosity with temperature.
compared to PMB 40 and VG 30, this may be

Fig. 2: Viscosities and Shear Stress of Asphalt


Binders at 76C

Fig. 1: Viscosity and Temperature for VG 30 , The viscosities at shear stress of 500 Pa, as
PMB 40 and CRMB 60 Binders Measured from per steady shear zone (Reinke, 2003), were
Brookfield Rotational Viscometer considered for analysis. It can be seen from the

22 INDIAN HIGHWAYS, JUNE 2017


Fig. 2 that both PMB 40 and VG 30 binders that phase angle decreases with an increase in
reach a steady viscosity at 500 Pa, however, this angular frequencies; indicating binder shows
is not true for CRMB 60 binder. Therefore, this elastic nature as traffic speed increases. Similarly,
method needs further modification to consider at same angular frequency, CRMB 60 binder
such behaviour. Fig. 3 shows viscosity with shows a lesser value of phase angle as compared
respect to temperature at shear stress of 500 Pa to VG 30 binder, indicating a higher elastic nature
for VG 30, PMB 40, and CRMB 60 binders. As of CRMB 60. For PMB 40, phase angle showed
expected, viscosity decreases with an increase in an inconsistent trend, therefore, mastercurve
temperature for all three binders. for PMB 40 could not be plotted. Thus, PAM
test data and analysis for PMB 40 binder is not
5. 4 PAM Method reported in this paper.
The frequency sweep (0.1 to 100 rad/s) test was
6. RESULTS AND DISCUSSION
performed with a parallel plate geometry (25 mm)
and 1 mm gap over a wide temperature range from The mixing and compaction temperatures from
50 to 90C with an increment of 10C (West et the BV and SSF methods were determined
al., 2010). The master curve was plotted between considering a viscosity range of 0.170.02 Pa.s
phase angle and angular frequency at a reference and 0.280.03 Pa.s as per AI specifications (SP-
temperature of 80C using Christensen, Anderson 2, 2001; MS-2, 1996). Similarly, the mixing and
and Marasteanu (CAM) model (2001) (Equation compaction temperatures from the PAM method
3). The master curve is a time temperature were determined from the Equations 1 and 2.
superposition of data (G* or phase angle for
different temperature) to get properties of asphalt
binder over a wide range of frequencies.

(3)

Where, = phase angle in degree (),


wc v= parameters, and w= reduced frequency in
rad/s.
Fig.4: Master curve for VG 30 and CRMB 60 at
80C reference temperature

6.1 Mixing and Compaction


Temperatures Based on BV Method
The Fig. 5 shows viscosity and temperature plot
for VG 30 binder. Similar graphs were plotted for
PMB 40 and CRMB 60 binders. This graph (Fig. 5)
was used to estimate a range of the mixing and
compaction temperatures as per mentioned viscosity
ranges and the results are reported in Table 2.
Fig. 3: Viscosity and Temperature Measured at
500 Pa. in Steady Shear Flow Test for VG 30, The mixing and compaction temperatures range
PMB 40 and CRMB 60 for VG 30 were determined as 154 to 160C; and
The master curve was constructed at 80C 143 to 148C, respectively. These ranges were
using the solver function (which is a tool for approximately similar to the range mentioned
performing optimization with non-linear least in MoRTH (mixing temperature: 150 to 165C;
squares regression technique) of an excel compaction temperature: >140C), indicating
spreadsheet. Fig. 4 shows master curve for that the BV method works reasonably well for
VG 30 and CRMB 60 binders. The results show unmodified binder.

INDIAN HIGHWAYS, JUNE 2017 23


Similarly, for PMB 40, the mixing and compaction
temperatures range were found to be 189 to 197C;
and 173 to 179C, respectively (Table 2). Similarly,
for CRMB 60, the mixing and compaction
temperatures range were estimated to be 213 to
222C; and 194 to 202C, respectively (Table 2). The
mixing and compaction temperatures for modified
binders predicted from the BV method were
significantly higher than the temperature ranges
mentioned in IRC SP-53 (mixing temperature
165 to 185C and compaction temperature 115 to
Fig. 5: Viscosity and Temperature for VG 30 from
155C). The findings are consistent with the results
Brookfield Rotational Viscometer
reported in the literature.

Table 2 Mixing and Compaction Temperatures for Different Binders


Type of Method/ Mixing Temperature (C) Compaction Temperature (C)
Binder Standards
Viscosity Range (Pa.s): Viscosity Range (Pa.s):
(0.15 - 0.19) (0.25 - 0.31)
Unmodified - VG30 BV 154 to 160 143 to 148
SSF 159 to 165 147 to 152
PAM 152 140
MoRTH 150 to 165 >140
Modified PMB40 BV 189 to 197 173 to 179
SSF 175 to 181 163 to 168
PAM Data not available
IRC SP-53 165 to185 115 to 155
MoRTH Manufacturers Recommendation
CRMB60 BV 213 to 222 194 to 202
SSF 199 to 206 185 to 191
PAM 163 149
IRC SP-53 165 to185 115 to 155
MoRTH Manufacturers Recommendation

The results (Table 2) show that mixing and The mixing and compaction temperatures range
compaction temperature ranges for modified for VG 30 binder was estimated to be 159 to
binders (PMB 40 and CRMB 60) were high 165C; and 147 to 152C, respectively (Table
compared to unmodified binder (VG 30). The 2). These temperature values were similar to
results are in consistent with the literature the temperature range determined by the BV
(Yildrim et al., 2006; West et al., 2010). method (mixing temperature 154 to 160C and
compaction temperature 143 to 148C) and
6.2 Mixing and Compaction MoRTH specification (mixing temperature 150
Temperatures Based on SSF Method
The viscosity and temperature data from SSF test
(Fig. 3) was used for this analysis.

The Fig. 6 shows a graph between viscosity


and temperature for VG 30 binder estimated at
500 Pa. Similar graphs were plotted for PMB
40 and CRMB 60 binders. A linear function
was used to fit the curve to estimate mixing and
compaction temperature ranges for mentioned
viscosity ranges and the results are reported in Fig. 6: Viscosity and Temperature for
Table 2. VG 30 from SSF Test

24 INDIAN HIGHWAYS, JUNE 2017


to 165C and compaction temperature >140C). 149C, respectively, these temperature values
Thus, the SSF method may be used to determine were found to be approximately same as that
the mixing and compaction temperatures of mentioned in IRC:SP:53, for modified binders
unmodified binder, VG 30. (mixing temperature 165 to 185C and compaction
temperature 115 to 155C). Therefore, the PAM
Similarly, the mixing temperature range for method may be recommended for CRMB 60.
PMB 40 binder was found to be 175 to 181C
which falls within the range of the temperature 6.4 Comparison of BV, SSF, and PAM
mentioned in IRC:SP:53 (165 to 185C). However, Methods
the compaction temperature for PMB 40 was 163
to 168C, which is higher than the limit mentioned The mixing and compaction temperatures
in IRC:SP:53 (115 to 155C). Thus, the SSF estimated by the BV, SSF and PAM methods, and
method works partially well for PMB 40 binder. ranges recommended by MoRTH and IRC:SP:53
are summarized in Table 2.
Similarly, for CRMB 60, mixing and compaction
temperature ranges were 199 to 206C and 185 to For VG30, the three methods (BV, SSF, and
191C, respectively. Both mixing and compaction PAM) determine the mixing and compaction
ranges from the SSF method were higher than temperatures range close to the range tabulated
temperature ranges mentioned in IRC:SP:53 in the MoRTH, and thus any of the methods may
(mixing temperature 165 to 185C and compaction be used for unmodified binder. For CRMB 60,
temperature 115 to 155C). Thus, the SSF method the BV method gives the highest temperature
may not be recommended for CRMB 60. range followed by the SSF and PAM methods.
The temperature difference between the PAM
6.3 Mixing and Compaction and other two methods (BV and SSF) for
Temperatures Based on Phase Angle CRMB 60 binder was in range of 40 to 50C. The
temperatures estimated from the PAM method
(PAM) Method
were close to the range mentioned in IRC:SP:53
The master curves plotted (Fig. 4) at a reference and thus this method may be used for CRMB 60.
temperature of 80C were used to determine the
For PMB 40, the BV method gives the highest
mixing and compaction temperatures of VG 30
temperature range followed by the SSF method.
and CRMB 60 binders. The angular frequencies
None of the methods predicted temperature close
corresponding to 86 phase angle were found to
to the range reported in IRC:SP:53.
be 127.30 rad/s and 0.17 rad/s for VG 30 and
CRMB 60 binders, respectively. Thereafter, It is to be noted that the PAM method could not
the mixing and compaction temperatures were be used in this paper for estimation of the mixing
determined from frequency and temperature and compaction temperatures of PMB 40 binder.
relationship shown in Equations 1 and 2. Therefore, future study may be conducted to
evaluate suitability of the PAM method for PMB
For VG 30, the mixing and compaction
binders.
temperatures were determined to be 152C
and 140C, respectively, these ranges were Overall, significant temperature reduction was
approximately similar to the temperature found by considering different methods for
ranges calculated by the BV method (mixing modified and unmodified binders which will
temperature 154 to 160C and compaction be helpful to reduce binder degradation, energy
temperature 143 to 148C) and as per MoRTH consumption, emission and aging of binder
specification (mixing temperature 150 to 165C
and compaction temperature >140C). Therefore, 7. CONCLUSIONS AND
the PAM method can be applicable for VG 30. RECOMMENDATIONS
For CRMB 60, the mixing and compaction The following conclusions can be drawn from the
temperatures were determined to be 163C and results and discussion presented in the paper.

INDIAN HIGHWAYS, JUNE 2017 25


1. The SSF method shows that viscosity out in this area. Furthermore, a temperature range
of binder is shear stress dependent. The estimated in this study need to be verified based on
modified binders (PMB 40 and CRMB 60) the workability and compaction level of different
show higher shear rate dependency compared mixes. Also, it is also important to investigate the
to unmodified binder (VG 30). effects of temperatures on level of emission and
fuel consumption. In addition, additional binder
2. The phase angle decreases with an increase in
types should be included in the database to gain a
frequency for VG 30 and CRMB 60 binders,
confidence in the development of a procedure for
indicating that the binder acts as an elastic
estimation of mixing and compaction temperature
solid as traffic speed increases.
for Indian conditions. This paper considered
3. The mixing and compaction temperatures temperature ranges mentioned in IRC SP 53 as a
for modified binders (PMB 40 and reference level in absence of data on mechanical
CRMB 60) estimated by the SSF method performance of bituminous mixes at different
were approximately 10 to 15C lower than temperatures. A future study may be carried out
the temperatures determined from the BV to validate this range.
method.
8. Acknowledgment
4. The mixing and compaction temperatures
for CRMB 60 binder estimated by the PAM The authors would like to thank Mr. Dharmesh
method was approximately 40 to 50C lower Gala and Mr. Anant Kukkar from Anton Paar
than the temperatures determined from the India for granting us permission to use the
BV and SSF methods. dynamic shear rheometer in their laboratory. A
generous support of asphalt binder supplier is
5. The mixing and compaction temperatures greatly appreciated.
for VG 30, determined by the BV method
matches closely with the temperature range 9. References
reported in MoRTH, indicating that this
method works well for unmodified binder. 1. Asphalt Institute Superpave Mix Design,
Similar results were obtained from the SSF Superpave Series No. 2 (SP-2). Asphalt
and PAM methods. Thus, any of the three Institute, Lexington, KY, 2001.
methods (BV, SSF, and PAM) may be used
2. Asphalt institute manual series no 2 (MS-2)
for unmodified binder.
Mix design method for asphalt concrete and
6. The mixing temperature range for PMB 40 other hot mix types, Lexington, 1996.
determined by the SSF method matches
3. ASTMD 7175, Standard Test Method for
closely with the temperature range reported
in IRC:SP:53. However the compaction Determining the Rheological Properties
temperature estimated from this method was of Asphalt Binder Using a Dynamic Shear
higher than that of IRC:SP:53. Rheometer, American Society for Testing
and Materials, United States, 2008.
7. The mixing and compaction temperatures
range for CRMB 60, determined by the PAM 4. ASTM D 2493. Standard viscosity
method matches closely with the temperature temperature chart for asphalts. American
range reported in IRC:SP:53. Therefore, this Society for Testing and Materials, United
method may be recommended for CRMB States, 2008.
binders.
5. Bahri, G. R., and Rader, L. F. Effects of
The current study does not evaluate the effects Viscosity Control of Tar on Marshall Stability
of the mixing and compaction temperatures on Values of Tar Concrete, Proceedings of
mechanical properties of asphalt mixes, and American Society Testing and Materials,
therefore, it is recommended that a study be carried Vol. 64, pp. 968-980, 1964.

26 INDIAN HIGHWAYS, JUNE 2017


6. Gudimettla, J.M., L.A. Cooley Jr., and E.R. Using a Steady Shear Flow Test, presentation
Brown. Workability of Hot Mix Asphalt, made to the Superpave Binder Expert Task
NCAT Report 03-03, National Center for Group, September 2003.
Asphalt Technology, April 2003.
15.
Shenoy, A. V. Determination of the
7. Indian Roads Congress. Guidelines on the Temperature for Mixing Aggregates with
use of modified bitumen in road construction Polymer-Modified Asphalt. International
(second revision) IRC: SP: 53, Indian Roads Journal of Pavement Engineering, Vol. 2,
Congress, New Delhi, India, 2010. Number 1, 2001.

8. Jenifer M. Cavallari, Leonard M. Zwack, 16. Stuart, K.D. Methodology for Determining
Clifford R. Lange, Robert F. Herrick and Compaction Temperatures for Modified
Michael D. McClean, Temperature- Asphalt Binders, FHWA-RD-02-016,
Dependent Emission Concentrations Federal Highway Administration, 2002.
ofPolycyclic Aromatic Hydrocarbons in
Paving and Built-Up Roofing Asphalts. 17. Shukla R. S., I. R. Arya, V. K. Jaitley and M.
Annual Occupation Hygiene, Vol. 56, No. 2, C. Harit, Viscosity effects in Design and
pp. 148160, 2012. Construction of Asphaltic Concrete, Journal
of the Indian Congress, Vol. 49-2, New Delhi,
9. Kennedy, Thomas W., Freddy L. Roberts, and 1988.
Robert B. McGennis. Effects of compaction
temperature and effort on the engineering 18. West, Randy C., Donald E. Watson, Pamela
properties of asphalt concrete mixtures. A. Turner, and John R. Casola. Mixing and
Placement and Compaction of Asphalt compaction temperatures of asphalt binders
Mixtures, ASTM STP 829: pp. 48-66, 1984. in hot-mix asphalt. Project 9-39. 2010.

10.
Khatri, Arif, Hassain U. Bahia, and 19. Yildirim, Yetkin, Jason Ideker; and Darren
Doug Hanson. Mixing and Compaction Hazlett, Evaluation of Viscosity Values for
Temperatures for Modified binders using Mixingand Compaction Temperatures. The
the Superpave Gyratory Compactor (with Journal ofMaterials in Civil Engineering,
discussion), Journal of the Association of Vol. 18, No. 4, August 1, 2006.
Asphalt Paving Technologists 70, 2001.
20.
Yildirim, Yetkin, Mansour Solaimanian
11. Marvillet, J. and P. Bougalt. Workability and Thomas W. Kennedy. Mixing and
of Bituminous Mixes-Development compaction temperatures for hot mix asphalt
of a Workability Meter, Proceedings, concrete. Work 1250, 2000.
Association of Asphalt Paving Technologists,
Vol. 48, 1979. 21. Yusoff, Nur Izzi Md, Montgomery T. Shaw,
and Gordon D. Airey. Modelling the
12.
Michel Chappat and Julian Bilal, linear viscoelastic rheological properties
Environmental Road of the Future, lifecycle of bituminous binders. Construction and
analysis, Sustainable Development, Building Materials 25.5: pp. 2171-2189,
COLAS, 2003. 2011.
13. Ministry of Shipping Road Transport and 22. Zapata Pablo and John A. Gambatese.
Highways Specifications for 18 Road and Energy consumption of asphalt and
Bridge Works, New Delhi, 2013. reinforced concrete pavement materials
and construction. Journal of Infrastructure
14. Reinke, G. Determination of Mixing and
Systems 11.1: pp. 9-20, 2005.
Compaction Temperature of PG Binders

INDIAN HIGHWAYS, JUNE 2017 27


28 INDIAN HIGHWAYS, JUNE 2017
TECHNICAL PAPER

Predictive Modelling of Road Accidents in India: A Review

Gyanendra Singh* S. N. Sachdeva** Mahesh Pal***

ABSTRACT
The problem of road safety has acquired very serious dimensions in our country causing
deaths of 1,42,000 people every year and costing more than 3% of the GDP besides the
grief and pains of the family. The lack of systematic data, poor quality of record and under-
reporting of road accidents as well as lack of available tools to quantify safety effects pose
serious challenges to the researchers and planners working on highway safety. This paper
is an attempt to review the progress of research work on identification of causal factors and
predictive modeling of road accident in India.
Approximately 70 studies and review papers were examined to identify research trends,
data issues, methodological challenges and advancements in predictive modeling of road
accident in India as well as advantages and shortcomings of the methods adopted to model
the accidents and gaps in the research work.
Although researchers are adopting new techniques and many explanatory variables are
being tried into models but still the results are not conclusive. No study has so far tried
to model accidents by injury severity in India. The effect of weather (fog, rain etc.) on
accidents has not yet been quantified. Relative contribution of explanatory variables and
effectiveness of various modelling techniques is yet to be tested for various data sets and in
comparison with other modelling techniques. A quality accident database is required to be
created using GIS based applications to enhance safety research.
Key words: Accident Prediction Models, Road Safety, Literature Review, Random
Parameter Models.

1. Introduction: time, India is home to the largest number of road


Issues related to road deaths in the world, 1,42,000 deaths in 2011
safety in India (MoRTH, 2011). The proportion of fatal accidents
has consistently increased since 2002 from
Indian road network of more than 46.9 lakh kmis 18.1 per cent to 24.4 per cent in 2011(Mohan,
second largest in the world and experiencing a 2009). The situation is even worse than the
fast and unprecedented growth. But at the same numbers suggest as the continuous efforts by

*Asst. Prof., CED, Deenbandhu Chhotu Ram University of Science and Tech., Murthal, Sonepat, Haryana; E-mail: singhgyan27@yahoo.in
**Prof., Civil Engineering Department, National Institute of Technology, Kurukshetra, Haryana, India, E-mail: snsachdeva@yahoo.co.in
***Prof., CED, NIT, Kurukshetra, Haryana, India, E-mail: mahesh1965@gmail.com Corresponding author- E-mail: singhgyan27@yahoo.in

INDIAN HIGHWAYS, JUNE 2017 29


TECHNICAL PAPER

the government and enforcement agencies have research is needed to clarify the current situation
resulted improvements in reporting of less severe in terms of priorities and problem areas. Accurate
crashes. The estimated social cost of accidents and comprehensive accident data is required
in India is around Rs. 1,00,000 Crores per year to provide a base comparison for identifying
which constitutes about 3% of GDP (MoRTH, problems, evaluating changes and asserting the
2007)setting aside grief and pains of dependents. effectiveness of any countermeasures adopted.
The fatality rate per volume has been reported A particular deficiency is the lack of research
more than three times higher on the four-lane in the field of the development and monitoring
divided highway section than on two lane of low cost engineering measures. With such
sections. The conversion of highways from two developments immediate improvements can be
to four lanes has increased the fatality rate from implemented at the known hazardous locations.
41% to 51% on the high-crash-rate sections The dissemination of information on road safety
(Shaheem and Das Gupta, 2005; Shaheem et al., matters amongst professionals and others in the
2006). On 4-lane divided roads head-on collisions field is very poor.
comprise 19% of the crashes due to wrong side
traffic (MOST, 2000). The business settlements The lack of systematic data, poor quality of
and commercial activities along these highways record, under-reporting of road accidents and
result in heavy pedestrian traffic and wrong side lack of available tools to quantify safety effects
entries in the stream making these highways more poses serious challenges before researchers and
unsafe. About two-thirds of the fatalities take planners who want to address the above safety
place on highways, which are mainly intercity issues. In absence of detailed driving data it has
roads. become quite difficult to identify causes and
Studies suggest that a high percentage (20-60%) to develop their relationship with individual
of fatalities on highways consist of pedestrians, accidents.
bicyclists, other non-motorists, and occupants This lack of information has diverted the
of slow vehicles. Over-involvement of trucks in
research towards the development of accident
fatal crashes is another issue. Night time driving
prediction models which try to understand the
in India is substantially riskier than daytime
factors associated with accident occurrence by
driving primarily due to conspicuity of road
users, driving under the influence of alcohol, developing statistical relationships correlating
and fatigue of truck drivers (Mohan et al., 2009) various factors with the number of accidents
but the poor quality of available data does not occurring in a geographical space (road section, or
allow quantification of contribution of individual intersection) over a period of time. Keeping these
aspects. issues in mind, this work provides a review of
the progress made in this direction by discussing
Draft National Road Safety Policy Document in detail the key issues related to accident data
identified 11 major road safety issues: lack of in India, advantages and shortcomings of the
required awareness about road safety issues at
methods adopted and gaps in the research work.
various levels, lack of enabling legal, institutional
and financial framework for road safety, lack of 2. Method
road safety information database, lack of safe
road infrastructure, lack of enforcement of safer Approximately 70 studies, review papers and
vehicle norms, unsafe drivers due to lack of reports were examined to identify research
enforcement of driving license norms and traffic trends, data issues, methodological challenges
rules, poor state of safety of vulnerable road users, and advancements in predictive modeling of
and emergency medical services for accident road accident in India as well as advantages and
victims, lack of road safety education and training, shortcomings of the methods adopted to model
and lack of human resource and research for road the accidents and gaps in the research work.
safety. The report underlines that Road Safety To identify the problems associated with data,

30 INDIAN HIGHWAYS, JUNE 2017


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the records of first information reports (FIRs) of under reporting of accident data is different
of accidents and Public works departments and in different severity levels of accidents. This
other related agencies were studied. seriously limits the development of predictive
models based on levels of injury severity.
3. Results
3.1.2 Poor quality of available data: There is no
3.1 Problems Associated with Modelling: standard practice of recording of accident data by
Accident occurrence being a complex police. Although GPS based mobile phones and
phenomenon presents serious challenges to other portable applications are available which
the modeller. The possibility of making causal could record the exact location but still the accident
inferences based on accident prediction models locations are being recorded approximately in km
depends strongly on how well the assumptions from police post, and that too with an accuracy
reflect the reality, what functional relationship of 0.5 km or with respect to certain reference
was chosen and what method was adopted to point (ahead or back). Without knowing exact
overcome disturbing factors. These data and location, the accident data could not be correlated
methodological issues have been thoroughly with the engineering or geometric features of
discussed in the literature by various researchers the site. The data related to traffic volume, road
(Elvik, 2011; Hauer, 2010; Lord and Mannering, conditions etc. are also not maintained regularly.
2010; Persaud, 2001; Savolainen et al., 2011, GIS based Road Accident Data Management
Mannering andBhat, 2013). System (RADMS) for Tamil Nadu (Sivakumar
and Krishnaraj, 2013) and Road Accident
The traffic conditions in India are even more
Data Recorder (RADaR), software application
complex. The Indian research has advanced
developed for tablet, to help the traffic police to
steadily keeping in mind some of the modelling
collect the accident data (Sikdar and Bhavaskar)
challenges as discussed below but still many of
are a few of the recent initiatives in this direction
them are unaddressed.
showing the way forward.
3.1.1 Under-reporting: Due to under-reporting
3.1.3 Over-dispersion: Many Indian researchers
of accidents to police, actual number of road
(Sharma and Landge, 2012, 2013; Sharma et
accident and injuries in India could be much higher
al., 2013; Jacob and Anjaneyulu, 2013) have
than reported. Danoda et.al. (2008) found that in
highlighted that the number of accident is a
Hyderabad 22% of the road traffic fatalities were
non-negative, sporadic and discrete variable
not reported to the police and only one-fourth of
and it follows the Poissons distribution in place
Road Traffic Injuries coming to the emergency
of normal distribution. But often the accident
department in the hospitals were reported to
data shows over-dispersion (variance is greater
the police. Similar results were reported by
than mean) which violates some of the basic
Gururaj et.al. (2000) in Banglore. Another study
assumptions of Poisson model.
conducted on Mumbai-Pune Expressway (2013)
showed that 67% accidents were not reported 3.1.4 Low Sample-mean and small sample
being minor or to avoid police involvement. An size: Accidents are rare events and data may have
important study conducted in Haryana, Varghese an excess number of observations where zero
and Mohan (1991) showed that the actual ratio accidents have been observed. This data with a
between critical, serious and minor injuries was low mean number of accidents and a small sample
1:29:69. Using the epidemiological evidence of study units (section, intersections, etc.) make it
from India and other countries Mohan D. (2002), difficult to determine the functional form of the
suggested the ratio between deaths, injuries relationship between an explanatory variable and
requiring hospital treatment and minor injuries to the number of accidents.
be 1:15:70 in India. The same was also suggested
by Sundar committee (MoRTH, 2007). All these 3.1.5Under-dispersion: Under-dispersion
studies indicate that Under-reporting of accidents (variance is less than mean), though observed rarely
is a serious problem in India, and magnitude at sites with low sample mean value, violates some

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of the basic accident data modelling assumptions behavior, periodic maintenances, or mixed
of Poisson and Negative binomial model. traffic conditions, between sites and over time.
If parameters are estimated as fixed, the result
3.1.6 Heterogeneity of traffic: Unlike developed will provide biased parameter estimates leading
countries, Indian traffic is mixed traffic with vehicles to wrong inferences with regard to the influence
of different static and dynamic characteristics of explanatory variables. Heterogeneity in the
sharing the same road space. Average values of mixed traffic conditions may be modelled by
shares of various motorized vehicles on Indian selecting random parameters in place of fixed
highways are as follows: 33% for cars and three- parameters(Dinuand Veeraragavan, 2011).
wheelers, 29% for motorized two-wheelers, 29%
for trucks, 7% for buses and 2% for tractors. For 3.2 Accident Prediction Models
non-motorized road users the proportions are:
4-25% on 4-lane divided highways and 9-39% on There is a serious lack of research work on
2-lane highways(Mohan, 2009). predictive modelling of accidents pertaining to
safety on specific roads or intersections in India.
3.1.7 Fixed Parameters: Traditional models The prediction models developed in India may be
use fixed parameters for modeling which ignore categorized on the basis of analyzing technique.
unobserved heterogeneity found in the traffic The summary of advantages and limitations of
and accident data due to variability in driver various models is given in Table 1.

Table 1: Summary of Existing Models Applied to Indian Conditions


Sr. No. Model type Strength Limitation

1 Models based on Smeeds Macro-models, correlate number Provide no cause-effect


Formula (Valli, 2005; Ponnaluri, of accidents in a road network relationship for various accident
2012; and Vijya, 2013) with the population of the area related factors and therefore
and number of vehicles. suggest no guideline for safety
improvements on a particular
road. Therefore, very limited
applications.
2 Multiple Linear Regression Models Model development and The assumption of normal
(Desai and Patel, 2011; Rokade et interpretation is very simple. distribution of accidents is not
al., 2010; Singh and Suman, 2012) correct.
3 Baseline Models Simple Models, use only one- A small sample size can affect
(Fletcher et al., 2006) two explanatory variables, effect the robustness and statistical
of other variables incorporated power of the model. Model may
through AMFs, flexibility in become biased, when the sample
defining baseline conditions mean value is very low (Lord,
2006)
4 Poisson (Fletcher et al., 2006; Most basic model; easy to Cannot handle over- and under-
model Hills et al., 2002; estimate, better represents dispersion as it assumes mean
Isaac, 2001; Jacob the actual process of accident is equal to variance; negatively
and Anjaneyulu, occurrence influenced by low sample mean
2013; Landge et and small sample size
5 Negative al., 2006; Robert et Probably most widely used Cannot handle under-dispersion;
binomial al., 2007; Sharma model, Easy to estimate, can adversely influenced by low
model and Landge, 2012; account for over dispersion, sample mean and small sample
Srinivas et al., size (Lord, 2006; Lord et al.,
2007; Divakaran 2008)
and Sreelatha 2013;
Sharma et al., 2014)

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6 Zero-inflated Poisson and Handles datasets that have a Model cannot properly reflect
negative binomial large number of zero-crash the accident-data generating
(Sharma et al., 2013; Sharma observations process (Lord et al., 2005). Can
and Landge, 2013; Jacob and create theoretical inconsistencies;
Anjaneyulu, 2013) can be adversely influenced by
the low sample mean and small
sample size,
7 Poisson-Weibull Bayesian models Flexibility to fit different kinds Reported inferior than NB
(Chikkakrishna et al.,2013) of data, can account for over models.
dispersion
8 Random effect/parameters models More flexible than the traditional Complex estimation process; not
(Dinu and Veeraragavan, 2011; fixed parameter models in necessarily improve predictive
Singh et al., 2016) accounting for unobserved capability, model results may not
heterogeneity, by considering be transferable to other data sets
temporal and spatial correlation in (Lord and Mannering, 2010).
the accident data.
9 Hierarchical/Multilevel Models Simple, mathematically sound, Poorly estimated coefficients
(Fletcher et al., 2006) non-parametric method. Can and wrong inferences if the
handle temporal, spatial and other potential hierarchical structure of
correlations among groups of the data is not considered, (Lord
observations. and Mannering, 2010) may not
be easily transferable to other
datasets; correlation results can
be difficult to interpret.
10 M5 model tree Simple, mathematically sound, Poorly estimated coefficients and
(Singh et al., 2016) non-parametric method. Can wrong inferences if the potential
handle temporal, spatial and other hierarchical structure of the data
correlations among groups of is not considered, (Lord and
observations. Mannering, 2010)
Interpretation of results is very
easy as a linear equation is
provided by the model at each
node of tree.
11 Back Propagation Neural Non parametric approach Complex estimation process;
Network Model assumption about distribution may not be transferable to other
(Sikka, 2014) of data not required; flexible datasets (Xie et al., 2007); may
functional form; better statistical not have interpretable parameters
fit than traditional models

Theoretical framework of some most commonly Poisson, Negative Binomial and Zero inflated
used models and their performance in Indian models (Jacob and Anjaneyulu, 2013).
conditions as reported by various researchers is
3.2.2 Generalised Linear Models:
given below.
Poisson model: Accident is a discreet integer
3.2.1 Multiple Linear Regression Models: This variable with low probability of occurrence,
technique assumes that the number of accidents is therefore in Poisson Models the following
a normally distributed continuous variable and is probability density function is usedto find out
linearly related with explanatory variables. Linear probability of occurrence of y accidents on ith
regression model was found to be able to capture road unit (segment or intersection etc.):
only one third of variability in the injury and fatal
crashes and performed worst in comparison to (1)

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Where i is the Poisson parameter for found performance of these models inferior to
road unit i, which is equal to the expected Poisson models.
mean number of accidents per period and
estimated by following functional forms : i= Poisson-Weibull Bayesian models: The
PW distribution is a mixture of Poisson
or where Qi is and Weibull distribution and designed to
traffic flows in vehicles per day on road section accommodate the over-dispersion. For the
i, and Li is segment length for site i; and 0, 1, PW model, it is assumed that error term i
2, are coefficients and xi are factors affecting is independent and Weibull distributed with
accidents. mean E () =
The NB (or Poisson-gamma) model: This where and k are
is an extension of the Poisson model and scale and shape parameters, respectively. The
assumes that the Poisson parameter follows probability distribution function (p.d.f) of the
a gamma probability distribution and the Weibull distribution therefore becomes:
variance can be adjusted independently by
introducing an error term in the equations
of Poisson model. Thus, the expression for
inow becomes: is
a gamma-distributed error term with mean Random effect/Parameter models: This
1 and variance . The addition of this term type of models has been reported to account
allows the variance to differ from the mean as for unobserved heterogeneity in the mixed
traffic conditions like India. The random effect
When model takes into consideration the spatial and
approaches zero, this reduces to Poisson model. temporal correlation found in the accident data
The parameter is often referred to as the over- by assuming different offsets and slopes for
dispersion parameter. different highway sections and different year
data, therefore the estimated coefficients are
Zero-inflated Poisson and NB models: Zero-
more correct as compared to those of negative
inflated model sare proposed as an alternative
binomial models. Random-parameter model is a
to Poisson or NB models.These models assume special class of random effect models which allow
that there are two different states of accident each estimated parameter of the model to vary
generating process: a Safe or accident Free State, across each individual observation in the dataset.
and a normal accident prone state. If pi is the Here the parameters are written as where vi is a
probability of occurrence of zero accidents at randomly distributed term. With this equation,
site i, the probability of occurrence of non-zero the Poisson parameter becomes in
accidents will be (1- pi). Then the model form can the Poisson model and in the NB
be written as follows: model.Singh et al., (2016) found the performance
of random effect models better than commonly
used Negative binomial and Poisson models.

M5 model tree: This model is a non parametric


model. M5 model tree is a conventional decision
The probability of a roadway segment being in tree with the linear regression function at its
terminal nodes. Unlike the traditional tree it can
zero or non-zero states can be determined by a
also use for prediction of continuous numerical
binary logit or probit model:
variables also, thus increasing flexibility of model.
the results of the model are produced in a simple if-
(4) then type form, and availability of a simple linear

regression equation at each node of the tree makes
Where zi = i Xi; and is the shape factor or the interpretation very easy for the user. Singh et
splitting parameter. Jacob and Anjaneyulu (2013) al., (2016) found that the model estimation and

34 INDIAN HIGHWAYS, JUNE 2017


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interpretation of results was much easier with M5 2000; Lord et al., 2008; Elvik, 2011) that the
tree as compared to random effect model and also, relationship between traffic volume and accident
its performance was slightly better. rate is non-linear:
Although a steady progress could be seen in Accidents/unit of time = a (AADT)b (6)
predictive modeling of accidents in Indian
conditions, still the applicability of various new Literature also suggests a non-linear relationship
techniques like Poisson-Lognormal model (Ma between number of accidents/unit of time and
et al., 2008; Park and Lord, 2007), the Conway section length. Therefore, selection of accident
MaxwellPoisson model (Lord et al., 2008), rate in terms of accidents/million-vehicle
Markov Chain switching models (Malyshkina et kilometer-year (MVKY) or accident/km-year
al., 2009), Neural network and Bayesian neural
as dependent variable may lead to erroneous
network (Abdelwahab and Abdel-Aty, 2002;
results, particularly when traffic volume is in
Chiou, 2006; Delen et al., 2006; Riviere et al., 2006;
Xie et al., 2007), Fuzzy Logic (Adeli and Karim, very high range, as on National Highways.
2000; Hsiao et al., 1994; Sayed et al., 1995) and Therefore number of accidents per year is a more
Support Vector Machine models (Li et al., 2008) appropriate choice.
remains yet to be tested in Indian conditions.
3.3.2 Choice of explanatory variable- The
So far, only two comparative studies have been usual basis for choosing explanatory variables
reported in the literature (Fletcher et al., 2006; in the Accident Prediction Models has been the
Jacob and Anjaneyulu, 2013) which suggest data availability, the variables that have been
superiority of generalised linear models in Indian found significant in the previous studies and
conditions.But, still a lot is to be done in this the variables that can be measured in a reliable
direction. However, selection of a particular way (Eenink, 2008). For rural road sections, the
model should be based on availability of the
AADT and section length are used as explanatory
accident data and its accuracy (Sharma et al.,
variables in almost all predictive models.
2013; Sharma and Landge, 2013).
Indian researchers have chosen many variables
3.3 
Choice of Dependant and
in their studies with a clear focus on the mixed
Explanatory Variables
traffic conditions but many times results are not
3.3.1 Choice of dependent variable - It has conclusive.The key findings are summarised in
been reported by various researchers(Tivari, Table 2.

Table 2: Choice of Explanatory Variable and the Key Findings in the Literature
Sr. No. Explanatory Reported studies Key findings
variable
1 Traffic Vol. Singh and Suman (2012) Accidents/km-year increases with AADT but accident/
(AADT) million-vehicle km-year (MVKY) decreases with
increase in AADT.
Chikkakrishna et al. (2013) Probability of occurrence of crashes increases with
traffic volume
Prajapati and Tiwari (2013) The mid-blocks with heavy traffic have highest traffic
crash risk, which reduces up to 20% on low level traffic
road segments
Hourly Vol. Dinu and Veeraragavan Captures daily variability in traffic vol. and significantly
(2011); Desai and Patel affects accident rates.
(2011)

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2 Traffic Singh and Dhattarwal Heavy vehicles were found involved in 38.9% to 48%
composition (2004); Singh and Suman accidents respectively.
% of heavy (2012)
vehicles Sharma et al. (2013) Every 2% rise in heavy vehicles traffic may increase
motorcycle accidents by 28%.
Landge et al. (2006); Bhat et Percentage of heavy vehicles in traffic have significant
al. (2013) impact on safety of motorcyclists
Srinivas et al. (2007) Fatal and major accidents have positive association with
heavy commercial vehicles.
Dinu and Veeraragavan Proportion of trucks in traffic was found to cause a
(2011) decrease in night-time accidents.
% of cars Srinivas et al. (2007) Fatal and major accidents have negativerelationship
with % of non-motorized vehicles and cars
% of 2-wheelers Dinu and Veeraragavan Increase in motorized two-wheelers resulted in more day
(2011) time accidents.
% of slow veh. Jayachandran and % slow moving vehicles was negatively correlated with
Anantharajan (1994) no of accidents
3 Road Length Dinu and Veeraragavan Increase in length of highway segment resulted in an
(2011) increase in accidents.
4 Speed and its Landge et al. (2006) Identified positive relationships between speed and
variance fatality rate.
Landge (2013); Sharma et Speed variance is significant for safety of motorcyclists
al. (2014) and high speed cars.
Robert et al. (2007); Rokade Observed a negative correlation between number of
et al., (2010) accidents and speed.
5 Road/lane width Sharma and Landge (2013, Addition of 1 m lane width may reduce the pedestrian
2012) accidents by 50% and heavy vehicle accidents by 30%.
Jacob and Anjaneyulu Increased carriageway width beyond certain limit,
(2013) results in higher speeds and higher unsafe overtaking
manoeuvres resulting accidents.
Srinivas et al. (2007) Presence of wider lane increases the likelihood for
accident
Prajapati and Tiwari (2013) Arterial roads with wider carriageway and higher
number of lanes increase the risk of fatal crash for
pedestrians and bicyclists
6 Shoulder width Jacob and Anjaneyulu Influence of shoulder width on accidents is twice as that
and type (2013) of carriageway width and reduction in shoulder width
produces more injury crashes than fatal crashes
Sharma et al. (2013); 1 m extra shoulder may reduce pedestrian accidents by
Sharma and Landge (2012, 50% and motorcycle accidents by 24% and additional
2013);Sharma et al. (2014) 0.25 m shoulder on either side of road reduce heavy
vehicle accidents by 25%. Shoulder width deficiency has
significant influence on accidents of high speed cars.
Fletcher et al. (2006) Shoulder width up to 1.5 m reduces the accidents by
28% but a further increase reduces the rate of reduction,
but a marked decrease in accidents was indicated at 3 m
or more width.
Padmanaban et al. (2010) 24% occurred due to insufficient shoulder width.

36 INDIAN HIGHWAYS, JUNE 2017


TECHNICAL PAPER

7 Road with Jayachandran and % of road with median was negatively correlated with
median Anantharajan (1994) number of accidents.
Prajapati and Tiwari (2013) Urban road Segments with medians have higher risk
compared to those without medians.
8 Drive way Rajaraman (2009) U-turns and highway sections close to facilities were
density/ black spots for truck accidents
minor access/ Sharma and Landge, (2013, Access density has significant influence on accidents
median 2012); Sharma et al. (2014) of high speed cars. Each additional access point/km of
openings road may increase heavy vehicle accidents by 60% and
pedestrian accidents by 100%.
Chikkakrishna et al. (2013) Probability of occurrence of crashes increases with
Access Roads and Median opening
Prajapati and Tiwari (2013) On urban mid blocks risk reduces as number of junctions
increase
Padmanaban et al. (2010) 34% of front-rear collisions occurred at gaps in medians/
junctions
9 Road marking Fletcher et al. (2006) Sections with good road marking have a lower accident
rate than those with fair and poor markings.
10 Road Side Fletcher et al. (2006) Accidents were less at low or medium side friction but
friction a large jump in accidents was observed for high side
friction.
11 Road and Fletcher et al. (2006) An increase of 65% in fatal and 28% in severe injury
shoulder accidents on pavements with poor condition.
condition Singh and Suman (2012) Number of accidents per-km-year decreases with
improvement in road condition.
Jacob and Anjaneyulu Shoulder condition is positively correlated with
(2013) accidents.
12 Provision of Jayachandran and Proportion of road with guard rails was negatively
crash barriers Anantharajan (1994) correlated with number of accidents.
13 No. of curves Jacob and Anjaneyulu 23% increase in Accident rate for each additional curve
and gradients (2013) but increase after certain number reduces accidents.
Hills et al. (2002) Accident rates increase on steeper gradients.

3.4 Parameter Estimation Methods 4. 


Need Of India Specific
Solutions
Maximum likelihood estimation method has
been used by most of the researchers in India Indian traffic flow is heterogeneous and
due to the closed functional forms in the models characterized by lack of any effective
used. For estimation of goodness of fit log- channelization, mode segregation or control of
likelihood ratio (Dinu and Veeraragavan, 2011), speed (Tiwari, 2000). Padmanaban et al. (2010)
Akike information criterion (AIC) (Sharma et observed significant differences between crash
al., 2013; Sharma and Landge, 2012, 2013) and characteristics, injury severity and vehicles
the coefficient of determination, R2 (Jacob and involved in crashes occurring in developed
Anjaneyulu, 2013) have been used. Two tailed western countries and India. The complexity of
t-test was used to identify significant variables Indian situation is very difficult to model with the
(Dinu and Veeraragavan, 2011; Jacob and tools developed in other countries. Two studies
Anjaneyulu, 2013) influencing accident rate. are quoted here in support. Fletcher et al. (2006)

INDIAN HIGHWAYS, JUNE 2017 37


TECHNICAL PAPER

compared the performance of models developed the insights that could be made and the statistical
in the UK to predict accident occurrence on the methodologies that could be adopted to develop
roads in India and Tanjania, and suggested that statistical models.
separate models must be developed according
to the conditions of the individual countries. To deal with these data-related problems, an
Another case study of accident modelling carried Accident Database is to be developed using
out for data from 1975-88 by Jaccobs and Aeron- multipronged methodological approaches like
Thomas (2000) in 4 countries, namely, Kenya, training of police personnels who record the
Jamaica, India and Chile concluded that a single accident data, recording of exact location of
model cannot be used for all developing countries accidents using handheld GPS applications
as the flow and composition of traffic, driver and like RADaR, updating of FIR records based on
road user behaviour are very different in different records of accident cases in nearby Hospital and
countries. They noticed major differences Trauma Centers, through initiatives like RADMS
between data recording practices and definitions in Tamil Nadu and coordination of various
of terms, confusion over which unit of accident agencies involved in road safety.
rate to be used for modelling (accident per year, Although, the comparative studies have brought
per km-year or per million vehicle km) and forth M5 model tree and random effect models
whether only fatal accidents are to be modelled as the most promising techniques in Indian
or those involving injuries also. conditions, still much work is needed to be done
5. Discussion in this direction. Such studies will not only bring
out the relative statistical strength and weakness
5.1 Gaps in the Literature: A detailed literature of the models but also serve as guide to model
review suggests that no study has been reported selection.
on predictive modelling of accidents at highway
intersections in India although intersections are References
the major conflict areas all along the highways 1. Adeli, H., Karim, A. Fuzzy-wavelet RBFNN
and separate models are needed to understand model for freeway incident detection. Journal
impact of various causal factors on safety at of Transportation Engineering. 2000; 126
intersections. Also, the effect of weather (fog, (6): 464471.
rain etc.) on accidents has not yet been quantified.
2. Burrow, I. safeNET - Software to aid urban
Although various explanatory variables have safety Management, Traffic Engineering and
been tried into the models but to have an idea Control, 1999; 3:123-128, London.
of relative contribution of these variables in
accidents occurrence, the safety effects of 3. Bhat, P., Hebbani L., RamaV A., and Kolhar
combination of all type of factors also required to P., Accident Prediction Modelling for an
be studied. Although some studies have compared Urban Road of Bangalore, International
the relative strength of models, but still a lot more Journal of Research in Engineering and
is to be done in this direction to frame guidelines Technology, IC-RICE Conference Issue,
regarding choice of model according to available Nov-2013, Available @ http://www.ijret.org.
quantum of data and its quality, and different
types of environments. 4. Chikkakrishna, N. K., Parida M., Jain S.S.,
Crash Prediction for Multilane Highway
6 Conclusion Stretch in India Proceedings of the Eastern
Asia Society for Transportation Studies,
Although there is a steady advancement of Vol.9, 2013
research in predictive modelling of accidents
in India over the years, but the effectiveness of 5. Chiou, Y. C. An artificial network-based
these works has inherently been limited by under- expert system for appraisal of two-car crash
reporting and the poor quality of available data. accidents. Accident Analysis and Prevention,
This limitation of data casts serious restraints on 2006; 38: 777785.

38 INDIAN HIGHWAYS, JUNE 2017


EEFECT OF SULPHUR MIXING ON STORAGE MODULUS OF
SBS MODIFIED BITUMEN

Dr Praveen Kumar* Nikhil Saboo** Radhika***

ABSTRACT
India has large highways and road networks. The ideal bitumen should be strong enough,
at high temperatures, to withstand rutting or permanent deformation, and soft enough to
avoid excessive thermal stresses, at low pavement temperatures, and fatigue, at moderate
temperatures. So it is important that properties of the bituminous binder should be improved
by addition of the polymers or some other additives to improve the road performance. At
present, modified bitumen has become popular due to its ability to reduce rutting at high
temperatures and also reduce the occurrence of thermal cracking which generally takes
place at low temperatures. This study mainly focuses on the improvement of the properties
of modified bitumen by using various combinations of modifiers.
In this study, rheological tests have been conducted on VG 10 grade bitumen and modified
bitumen having various combinations of neat bitumen, polyethylene, SBS, EVA, and
sulphur. It was found that sulphur increases the stability of modified bitumen storage and
thus enhances the properties. At higher frequencies, SBS and sulphur combination provide
better results. Although the study was conducted on Sulphur mixing with Polythene, SBS
and EVA, but considering the limitation of paper length only effect of Sulphur on SBS has
been considered in this paper.

1. INTRODUCTION types of materials.Over the years, different types


of materials have been investigated as additives for
Properties of bituminous mixes can be improved bitumen modifications. Some of them are having
by the blend of additives, known as modifiers and desired potential in road works.
bitumen premixed with these modifiers known
as modified bitumen(IRC:SP:53). Additives are 2. TYPE OF BITUMEN MODIFIERS
used to enhance the properties and performance
of the flexible pavements. The factors influencing 2.1 Polymer
the performance of the courses: properties of the
A polymer consists of repeating units derived
components (binder, aggregate and additive)
from monomers which are linked together in a chain
and the proportion of these components of these
like structure. The chemical processes through
mixes. Bitumen can be modified by the different

*Professor, Transportation Engg. Group, Civil Engg. Department, IIT, Roorkee, India,email: pkaerfce@iitr.ernet.in
**Research Scholar, Civil Engineering Department, IIT, Roorkee
*** M. Tech. Student, Civil Engineering Department, IIT, Roorkee

INDIAN HIGHWAYS, JUNE 2017 39


which links occur is known as polymerization. If initial shapes. Elastomeric polymers commonly
one type of monomer is used to for a polymer used as a modifier such as natural rubber(NR),
the process is called as homopolymerisation polychloroprene(CR), styrene butadiene styrene
and it results a homopolymer. If more than one block copolymer(SBS), polyisoprene(IR). Among
chemical species is used as a monomer, the elastomers SBS attracted maximum attention for
process is called copolymerization. bitumen modification. Polymers modify bitumen
by forming rigid, tough, three dimensional
Polymers can be divided in two categories networks to resist deformation. Polyethylenes
one is Elastomer and another is Plastomer. (PE), Ethyl vinyl Acetate (EVA), Poly Vinyl
Anelastomeris apolymerwithviscoelasticity, Chloride (PVC), Polystyrene (PS), Polypropylene
generally having lowYoung's modulusand high (PP) are some examples of plastomer. When these
failurestrain
compared with other materials. materials are mixed with bitumen they increase
Elastomers have a characteristically high the viscosity and stiffness of bitumen at normal
elastic response and therefore resist permanent temperature. EVA is widely used for bitumen
deformation by stretching and recovering their modification(Isacsson and Lu, 1995).
Table 1 Type of Bitumen Modification (Isacsson and Lu, 1995)

Type Examples
Additive (excluding polymers) modification Lime, carbon black, fly ash
1. Fillers Organic amines and amides
2. Anti-stripping additives Lignin and sulfur
3. Extenders Zinc antioxidants, lead antioxidants, phenolics amines
4. Anti-Oxidants Organo-manganese compounds
5. Organo-metal compounds Shale oil, inorganic fibers
6. Others
Polymer Modification Polyethylene (PE)
1. Plastomers Polypropylene (PP)
a) Thermoplastics Poly Vinyl Chloride (PVC)
b) Thermosets Polystyrene(PS)
2. Elastomers Ethylene Vinyl Acetate (EVA)
a) Natural rubbers Epoxy resins
b) Synthetic rubbers Styrene Butadiene Copolymer (SBR)
3. Reclaimed rubbers Styrene Butadiene Styrene Copolymer (SBS)
4. Fibers Isobutene Isoprene Copolymer (IIR)
Polymer Fibers, Polypropylene Fibers
Chemical reaction modifications Addition reaction(bitumen+monomer)
Vulcanization( bitumen+ sulfur)
Nitration reaction(bitumen+nitric acid)
2.1.1 Styrene butadiene- styrene (SBS) Among various elastomer polymers, SBS is one
of the most widely used in bitumen modification.
Poly Styrene Butadiene Styrene (SBS) is a
triblock copolymer with a butadiene block in
middle of the two SBS blocks(Isacsson and
Lu, 1995).

The blocks form two phase morphology.


The polystyrene block forms the hard glassy
phase which increases rutting resistance and
Fig. 1 Structure of SBS
the butadiene block forms the soft rubbery

40 INDIAN HIGHWAYS, JUNE 2017


phase which increases the thermal cracking Pure sulphur has a pale yellow colour but in
resistance (Wen et al.,2002; Rong Ming 2002) naturally occurring forms may be yellow to straw
Its molecular formula is C22H20 and molecular yellow. Just above the melting point, sulphur is
weight 262.39 g/mol. It has a tensile strength a yellow liquid and with increasing temperature
of about 43 MPa with an elongation (strain) turns dark red and becomes black at 230C. At
of 95% and shear modulus of 1.26 to 1.78 444.6C (boiling point) vapours are generated
(Burnham and Kulik, 1997) which turns deep red at 500C and straw yellow
at 850C . Sulphur melts at 116C temperature.

Fig. 2 SBS

The main difference between styrene


Fig. 3 Sulphur
butadiene and styrene butadiene styrene is the
amount of styrene (second block). According to The viscosity of sulphur decrease with the
a review in Vision Technologica, it is probably increase in temperature. When mixed with
the most appropriate polymer for asphalt asphalt at a temperature in the range of 130C
modification, even through the addition of the to 140C, liquid sulphur slowly reacts to form
SBS type block co-polymers has economic polysulphide resins that dissolve unreacted
limits and can show serious technical limitations. sulphur and imparted sulphur and impart highly
Although low temperature flexibility is increased desirable mechanical properties to the blend.
some authors claim that a decrease in resistance in But at higher temperature of mixing (>205 C)
strength and resistance to penetration is observed dehydrogenization reaction occurs and making
at high temperatures. Nonetheless, SBS is one bitumen hard and brittle and releasing hydrogen
of the most commonly used polymers to modify sulphide.
asphalts (Becker et al.2001).
3. VISCO-ELASTIC BEHAVIOR OF
As with all the polymers SBS is available in BITUMEN
different forms .The polymer molecule may be of
different lengths (different number of individual 3.1 Stress and Strain
monomer molecules per polymer and chain)
and we can have different arrangements of the In order to predict the engineering performance
molecules (microstructures). These differences of the bituminous binder it is necessary to
can drastically affect the degree of modification understand the behaviour of stress and strain. In
provided by a polymer. SBS based PMBs are laboratory, uniaxial test and shear test are used
usually highly elastic, however, the extent depends to characterize the stresstrain behaviour of
upon the quantity of polymer in the PMB, nature materials. Materials, for which the stress-strain
of the bitumen and type of SBS used. behaviour is linear, are largely independent of
time and temperature can be characterized by the
2.1.2 Sulphur modified binder Youngs modulus. Bitumen exhibit both elastic
and viscous behaviour, called as viscoelastic
The sulphur exhibits non-metallic properties. material (Saal and Labout 1958).

INDIAN HIGHWAYS, JUNE 2017 41


3.2 Elasticity, Viscosity and relationship between stress and strain is influenced
Viscoelasticity only by temperature and loading time and not by
the magnitude of the stress or strain. Under Linear
The relation between deformation and stress Viscoelastic (LVE) conditions, correlations
is linear at small deformations and at higher between binder and mixture performance can be
deformation and long loading times of deviation produced; comparisons made between different
from linearity takes place. The resistance to testing geometries and configurations; and
deformation obeys Hooks law. It can be mathematical models developed to describe the
described by these two quantities: rheological behaviour of bituminous materials
(Airey et al., 2004) Knowledge of the LVE
Modulus of elasticity or Young modulus (E): It
characteristics of bitumens and asphalt mixture
is defined as the ratio of the tensile stress to the
is therefore important to ensure satisfactory
strain.
long-term performance when designing asphaltic
E=/ paving materials.

Viscosity (): It is defined as the ratio of shearing Using Dynamic Mechanical analysis (DMR),
stress to the rate of change of shear DSR conditions, the SHRP research team
found the shear stress and strain LVE limits for
=/(d/dt) penetration grade bitumens to be functions of
complex modulus as defined by the following
where equations (Anderson, D.A. and Knnedy, T.W.,
E=modulus of elasticity 1993):

=tensile stress = 12.0/(G*)0.29

=strain = 0.12(G*)0.71

=shear stress Where = the shear stress

=viscosity =shear strain

d/dt=rate of shear G*= complex shear modulus

The following equation may be expressed in the 4. LABORATORY TESTING


terms of tensile stress and strain;
4.1 Bitumen Properties
= (/)t
VG10 grade bitumen is used for present study.
m=Poissons constant Physical properties of the bitumen are given in
table 2.
for bitumen m=2
Table 2 Physical Properties of the
So equation can be written as
Bitumen
3=(/)t
S. No Test Test Test
The ratio of (/) is called stiffness, a Method Result
function of loading and temperature and it is 1 Penetration (100 gm, 5 IS:1203- 86
used to describe the resistance to deformation of sec, 25 C, 1/10th of mm 1978
viscoelastic materials. 2 Softening Point IS:1205- 47
1978
3.3 Linear Viscoelastic Range
3 Ductility IS:1208- >100
It refers to the region of behaviour in which 1979

42 INDIAN HIGHWAYS, JUNE 2017


4.2 Modifiers Used Table 4 Variation of Storage Modulus
with Temperature for Modified
Four modifiers namely Sulphur, SBS,
Binders at 20 rad/s
Polyethylene and EVA are used in this study.
For blending of VG 10 grade bitumen with the Temperature
modifier mixer is used. The container of 1.0 () 2% S 2% SBS VG 10
litre capacity @ 300 rpm is used for mixing the 40 3.00E+04 1.91E+04 7.25E+03
bitumen and modifiers. However due to limitation 50 1.27E+03 1.22E+03 1.09E+03
of paper length, effect of sulphur on only SBS has 60 1.92E+02 5.40E+02 2.23E+02
been included. Beyond Beyond
70 Range Range 4.88E+01
For preparation of SBS bitumen blend, bitumen
is heated to a temperature of 170C and then the These results show that there is improvement
approximate quantity of SBS copolymer was in the storage modulus for all modified binders
added. The contents are gradually stirred for 45 at 20 rad/s and the maximum G' values are for
minutes.EVA blends also prepared by the same. polyethylene modified bitumen. SBS and EVA
For preparation of sulphur bitumen blend bitumen modified bitumen also give better results than
was heated to a temperature of 120 to 130C and 10 rad/s.After 50C this improvement becomes
then sulphur is added and the whole mass was marginal.
stirred about 20 minutes till a homogeneous mass Table 5 Variation of Storage Modulus
is obtained.
with Temperature for Modified
4.3 Modified Bitumen Binders at 30 rad/s

4.3.1 Modification with 2% modifier Temperature


() 2% S 2% SBS VG10
Table 3 Variation of Storage Modulus 40 4.13E+04 8.29E+03 1.20E+04
with Temperature for Modified 50 1.96E+03 4.83E+03 1.66E+03
Binders at 10 rad/s 60 3.01E+02 9.60E+02 3.71E+02
70 4.57E+01 2.23E+02 1.24E+02
Temperature 2% S 2% SBS ORG
() These results show that there is improvement in
the storage modulus for all modified binders at
40 2.88E+03 6.76E+03 3.97E+03 30 rad/s and this improvement is marginal after
50C. Here SBS modified bitumen give better
50 Beyond 1.22E+03 9.86E+02 results than EVA at 30 rad/s.
Range
Table 6 Variation of Storage Modulus
60 Beyond 2.72E+02 1.32E+02 with Temperatures for Modified
Range Binders at 40 rad/s
70 Beyond 1.02E+02 Beyond Temperature
Range Range () 2% S 2% SBS VG 10
40 5.40E+04 4.10E+04 1.65E+04
These results show that there is improvement in 50 2.84E+03 6.48E+03 2.26E+03
the storage modulus for all modified binders at Beyond
10 rad/s. After 50C this improvement becomes 60 Range 1.18E+03 4.04E+02
marginal. 70 1.20E+02 4.96E+02 1.50E+02

INDIAN HIGHWAYS, JUNE 2017 43


These results show that there is improvement in These results show that there is improvement in the
the storage modulus for all modified binders at storage modulus for SBS modified binders at various
40 rad/s and this improvement is marginal after frequencies and this improvement is marginal after
50C. 50C. Increase in frequency leads better results.

Fig 4 Variation of storage modulus with Fig. 5 Variation of storage modulus with
temperatures for SBS modified binder temperatures for original binder

These results show that there is improvement in the storage modulus for VG 10 binders at various
frequencies and this improvement is marginal after 50C. Increase in frequency leads better results.

4.3.2 Comparison between Original Binder and SBSModified Binder

Table 7 Variation of Storage Modulus with Strain for Org. Binder VG10 at 10 rad/s

T40 T50 T60 T70


Meas. Pts. Strain Storage Modulus Storage Modulus Storage Modulus Storage Modulus

[%] [Pa] [Pa] [Pa] [Pa]


1 0.00981 4.10E+03 1.75E+03 6.47E+02 0

2 0.0145 3.81E+03 6.76E+02 5.75E+02 1.26E+01


3 0.0215 3.95E+03 5.52E+02 6.40E+02 1.85E+01
4 0.0315 3.95E+03 5.92E+02 6.28E+02 7.34E+00
5 0.0464 4.03E+03 5.45E+02 6.11E+02 5.60E+00
6 0.0681 4.07E+03 5.83E+02 6.14E+02 5.48E+00
7 0.0997 4.14E+03 5.55E+02 6.13E+02 8.83E+00
8 0.147 4.16E+03 5.72E+02 6.05E+02 8.07E+00
9 0.215 4.16E+03 5.62E+02 6.01E+02 8.89E+00
10 0.316 4.12E+03 5.59E+02 6.00E+02 9.86E+00
11 0.463 4.02E+03 5.59E+02 6.08E+02 9.82E+00
12 0.679 3.83E+03 5.63E+02 6.10E+02 1.23E+01
13 1 3.61E+03 5.66E+02 6.07E+02 1.46E+01
14 1.47 3.47E+03 5.65E+02 6.04E+02 1.57E+01
15 2.15 3.40E+03 5.63E+02 5.97E+02 1.55E+01
16 3.16 3.37E+03 5.63E+02 5.95E+02 1.58E+01

44 INDIAN HIGHWAYS, JUNE 2017


17 4.64 3.36E+03 5.61E+02 5.91E+02 1.54E+01
18 6.82 3.35E+03 5.58E+02 5.88E+02 1.53E+01
19 9.99 3.33E+03 5.55E+02 5.86E+02 1.53E+01
20 14.7 3.31E+03 5.51E+02 5.80E+02 1.52E+01
21 21.6 3.27E+03 5.43E+02 5.73E+02 1.52E+01
22 31.7 3.19E+03 5.30E+02 5.61E+02 1.50E+01
23 46.8 3.03E+03 5.08E+02 5.41E+02 1.48E+01
24 69.5 2.70E+03 4.75E+02 5.11E+02 1.44E+01
25 103 2.03E+03 4.26E+02 4.65E+02 1.37E+01

Table 8 Variation of Storage Modulus with Strain for 3% SBS and 4% SBS at 10 rad/s

3% SBS 4% SBS
T40 T50 T60 T40 T50
Strain Storage Modulus Storage Modulus Storage Modulus Storage Modulus Storage Modulus

[%] [Pa] [Pa] [Pa] [Pa] [Pa]


0.00982 1.05E+05 6.94E+04 1.96E+03 1.66E+05 1.19E+04
0.0147 1.05E+05 6.84E+04 3.45E+03 1.65E+05 1.20E+04
0.0216 1.04E+05 6.88E+04 3.54E+03 1.64E+05 1.11E+04
0.0314 1.04E+05 6.77E+04 3.44E+03 1.64E+05 1.17E+04
0.0465 1.04E+05 6.82E+04 3.52E+03 1.65E+05 1.14E+04
0.0681 1.04E+05 6.84E+04 3.45E+03 1.64E+05 1.15E+04
0.0999 1.04E+05 6.86E+04 3.46E+03 1.64E+05 1.14E+04
0.146 1.04E+05 6.86E+04 3.47E+03 1.64E+05 1.14E+04
0.216 1.05E+05 6.85E+04 3.46E+03 1.63E+05 1.15E+04
0.316 1.05E+05 6.89E+04 3.47E+03 1.63E+05 1.15E+04
0.464 1.05E+05 6.91E+04 3.47E+03 1.62E+05 1.16E+04
0.68 1.06E+05 6.96E+04 3.48E+03 1.61E+05 1.17E+04
1 1.06E+05 7.01E+04 3.49E+03 1.56E+05 1.18E+04
1.47 1.05E+05 7.04E+04 3.49E+03 4.66E+04 1.18E+04
2.15 1.05E+05 7.03E+04 3.47E+03 4.61E+04 1.18E+04
3.16 1.04E+05 7.00E+04 3.48E+03 4.50E+04 1.18E+04
4.65 1.03E+05 6.94E+04 3.48E+03 4.44E+04 1.18E+04
6.84 1.01E+05 6.83E+04 3.48E+03 4.37E+04 1.17E+04
10.1 9.81E+04 6.62E+04 3.46E+03 4.29E+04 1.16E+04
14.8 9.39E+04 6.30E+04 3.44E+03 4.15E+04 1.15E+04
21.8 8.74E+04 5.84E+04 3.38E+03 3.96E+04 1.12E+04

INDIAN HIGHWAYS, JUNE 2017 45


32.1 7.88E+04 5.19E+04 3.29E+03 3.70E+04 1.08E+04
35.8 6.73E+04 4.89E+04 3.15E+03 3.37E+04 1.03E+04
37 5.57E+04 4.66E+04 2.93E+03 3.16E+04 9.48E+03
37.4 4.94E+04 4.58E+04 2.61E+03 3.03E+04 8.26E+03

Table 9 Variation of Storage Modulus with Strain for 5% SBS at 10 rad/s

5% SBS
T40 T50 T60
Meas. Pts. Strain Storage Modulus Storage Modulus Storage Modulus

[%] [Pa] [Pa] [Pa]


1 0.00983 1.95E+04 3.16E+03 1.47E+03
2 0.0147 2.19E+04 3.21E+03 1.47E+03
3 0.0217 2.06E+04 3.19E+03 1.39E+03
4 0.0316 2.11E+04 3.15E+03 1.37E+03
5 0.0464 2.04E+04 3.13E+03 1.39E+03
6 0.0683 2.09E+04 3.14E+03 1.39E+03
7 0.1 2.05E+04 3.13E+03 1.40E+03
8 0.147 2.07E+04 3.14E+03 1.39E+03
9 0.215 2.06E+04 3.14E+03 1.37E+03
10 0.317 2.07E+04 3.14E+03 1.36E+03
11 0.463 2.07E+04 3.15E+03 1.35E+03
12 0.68 2.09E+04 3.16E+03 1.32E+03
13 0.998 2.11E+04 3.17E+03 1.29E+03
14 1.47 2.12E+04 3.17E+03 1.28E+03
15 2.16 2.11E+04 3.15E+03 1.28E+03
16 3.17 2.11E+04 3.15E+03 1.27E+03
17 4.64 2.10E+04 3.15E+03 1.27E+03
18 6.82 2.08E+04 3.14E+03 1.27E+03
19 10 2.05E+04 3.12E+03 1.26E+03
20 14.7 2.00E+04 3.09E+03 1.25E+03
21 21.7 1.93E+04 3.04E+03 1.23E+03
22 31.9 1.83E+04 2.95E+03 1.19E+03
23 47 1.69E+04 2.81E+03 1.13E+03
24 69.9 1.51E+04 2.59E+03 1.00E+03
25 77.3 1.39E+04 2.22E+03 7.47E+02

46 INDIAN HIGHWAYS, JUNE 2017


with strain at 20 rad/s and here also 3% SBS
results higher values than others. Strain (%) is
also upto 100% due to high temperature.

Fig. 6 Variation of storage modulus with strain at


temperature 40C and 10 rad/s

These graphs show that there is improvement in Fig. 9 Variation of storage modulus with strain at
the storage modulus for SBS modified binders temperature 40C and 20 rad/s
with strain at 10 rad/s and 3% SBS results higher These graphs show that there is improvement in
values than others. This may be due to improper the storage modulus for SBS modified binders
mixing of higher percentage of SBS. with strain at 20 rad/s and her also 3% SBS results
higher values than others. Strain (%) is also upto
50% only due to presence of SBS and moderate
temperature.

Fig. 7 Variation of storage modulus with strain at


temperature 50C and 10 rad/s

These graphs show that there is improvement in Fig. 10 Variation of storage modulus with strain
the storage modulus for SBS modified binders at temperature 50C and 20 rad/s
with strain at 10 rad/s and 3% SBS results higher
values than others. This may be due to improper These graphs show the improvement in the
mixing of SBS. At temperature 50C storage storage modulus for SBS modified binders with
modulus is lesser than 40C values. strain at 10 rad/s and 3% SBS results higher
values than others. At 3% SBSmaximum strain
value is 70%.

Fig.8 Variation of storage modulus with strain at


temperature 60C and 10 rad/s

These graphs show that there is improvement in Fig. 11 Variation of storage modulus with strain
the storage modulus for SBS modified binders at temperature 60C and 20 rad/s

INDIAN HIGHWAYS, JUNE 2017 47


Here 3% SBS results higher values than others. These graphs show the improvement in the
At 3% SBS maximum strain value is 100% due storage modulus for SBS modified binders with
to high temperature. Also difference is very large strain at 60C and 30 rad/s. 5% SBS results higher
between 3% and 5% modification values. values than others. Rapid decrement upto 70%
strain values and then become nearly constant.

Fig. 12 Variation of storage modulus with strain


at temperature 40C and 30 rad/s
These graphs show the improvement in the
storage modulus for SBS modified binders with Fig. 15 Variation of storage modulus with strain
strain at 30 rad/s and it is higher than 10 rad/s. at temperature 40C and 40 rad/s
There is increase in strain for high SBS contents.
Maximum values are found at lower temperatures
and high frequency.

Fig. 13 Variation of storage modulus with strain


at temperature 50C and 30 rad/s

These graphs show the improvement in the storage


modulus for SBS modified binders with strain at
50C and 30 rad/s.. At 3% SBS maximum strain Fig. 16 Variation of storage modulus with strain
value is 70%. at temperature 50C and 40 rad/s

These graphs show the improvement in the


storage modulus for SBS modified binders with
strain at 50C and 40 rad/s. 3% SBS results good
storage modulus values. At 3% SBS maximum
strain value is 70%.

5. MODIFICATION WITH
MULTIPLE MODIFIERS
5.1 Modification with SBS and Sulphur
Fig. 14 Variation of storage modulus with strain Combination
at temperature 60C and 30 rad/s

48 INDIAN HIGHWAYS, JUNE 2017


Table 10 Variation of Storage Modulus with Frequency for 2%SBS with 1% S

2% SBS with 1% S
FREQUENCY T40 T45 T50 T55 T60 T65 T70
10 1.55E+04 1.02E+03 1.45E+03 9.79E+02 4.12E+02 1.79E+02 1.29E+02
20 3.10E+04 1.22E+04 4.40E+03 2.02E+03 8.57E+02 4.34E+02 3.23E+02
30 3.86E+04 1.76E+04 7.99E+03 3.01E+03 1.35E+03 6.90E+02 4.71E+02
40 4.42E+04 2.42E+04 1.07E+04 4.65E+03 1.56E+03 9.57E+02 5.59E+02

Fig. 17 Variation of storage modulus with Fig 18 Variation of storage modulus with
frequency for 2%SBS 1% S temperature for 2%SBS 1% S

There is a increment in storage modulus with This Fig. gives the general view that the increase
the increase in frequency and decrease in in the frequency leads the improvement in the
temperature. Most of the modification takes place bitumen.
in temperature range of 40 to 50C.

Table 11 Variation of Storage Modulus with Frequency for 2% SBS 2% S

2% SBS 2% S
FREQUENCY T40 T45 T50 T55 T60 T65 T70
10 2.94E+04 1.16E+04 4.25E+03 1.04E+03 4.28E+02 2.30E+03 1.42E+02
20 4.87E+04 2.08E+04 9.45E+03 2.21E+03 1.20E+03 4.31E+03 4.38E+02
30 5.75E+04 2.96E+04 1.42E+04 3.15E+03 1.49E+03 6.43E+03 6.75E+02
40 8.27E+04 3.42E+04 1.82E+04 4.65E+03 1.92E+03 8.67E+03 9.59E+02

Fig 19 Variation of storage modulus with Fig. 20 Variation of storage modulus with
frequency for 2%SBS 2% S frequency for 2%SBS 3% S

INDIAN HIGHWAYS, JUNE 2017 49


There is a increase in storage modulus with in temperature range of 40 to 50C and it is more
the increase in frequency and decrease in than2%SBS 1%S graph
temperature. Most of the modification takes place
Table 12 Variation of Storage Modulus with Frequency for 2% SBS 3% S

2% SBS 3% S
FREQUENCY T40 T45 T50 T55 T60 T65 T70
10 7.02E+04 3.51E+04 2.10E+04 1.31E+04 8.21E+03 7.06E+03 5.71E+03
20 1.12E+05 5.58E+04 3.09E+04 1.85E+04 1.27E+04 9.23E+03 7.07E+03
30 1.47E+05 7.79E+04 4.09E+04 2.39E+04 1.60E+04 1.08E+04 8.51E+03
40 1.83E+05 9.33E+04 4.74E+04 2.60E+04 1.77E+04 1.24E+04 9.55E+03
This shows highest improvement among all Use of SBS with sulphur combinations should
three graphs (1% S, 2%S and 3%S). This means be tried. These combinations will improve the
that sulphur improves the binder properties in rheological as well as physical properties of the
addition with SBS. bitumen and increase the life of the pavement.

5.2 Effect of Modifier Contents on Use of sulphur will lead to the reduction of the
Viscosity waste material coming out from the industries
and thus improve the ecological balance of our
Viscosity increases as the percentage of modifier environment
increases. But it is not directly proportional to
the modifier content. Viscosity falls very rapidly SBS and S combinations can be used for lower as
as the temperature rises. The variation in the well as higher temperatures.
dynamic viscosity at low temperatures is more
pronounced than at higher temperatures.
REFERENCES
1. Airey, Gordon D., Rahimzadeh, Behzad
6. CONCLUSIONS (2004), Combined Bituminous Binder and
Mixture Linear Rheological Properties,
These following conclusions are drawn based on
Journal of Construction and Building
the results obtained in this study.
Materials 18, pp 535548.
Polymer modification increases the storage 2. Becker, Y., Mendez, M.P. and Rodriguez, Y.
modulus and elastic response of bitumen. The (2001), Polymer Modified Asphalt , Vision
extent of polymer modification has differed Technologica , Vol. 9 No. 1, pp 39-50.
depending on the nature of the base bitumen and 3. Burnham, N.A. and Kulik, A. J. (1997),
subsequently the compatibility of the bitumen Surface Force and Adhesion Handbook of
polymer system. Micro/ Nanotribiology, Edited by Bhushan,
B., CRC Press, Boca Raton, FL.
The optimum content of S is 3% for SBS and S
combinations. After this there is not very much 4. IRC: SP: 53,Guidelines on Use of Polymer
improvement in properties of modified bitumen. and Rubber Modified Bitumen In Road
Construction, Indian Roads Congress, New
At higher SBS content bitumen is not storage Delhi, India.
stable and it appears as a different layer at the
5. Isacsson, U. and Lu, X. (1995), Testing and
top of the sample. Addition of sulphur improves Appraisal of Appraisal of Polymer Modified
the storage stability of SBS modified bitumen Road Bitumens-State of the Art, Materials
and thus use of slightly higher percentages can and Structures, Vol28, pp 139-159.
be done.

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54 INDIAN HIGHWAYS, JUNE 2017

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