An Project

Design and fabrication of spray painting and wall sanding

machine
Submitted by:-
Ankit Ramteke-8
Mayur Waghmare-16
Harshjeet Kothekar-57
Jagdish Badve-59
Aditya Pajai-60
Shubham Patil-61

Under the Guidance of

Prof V. Paliwal

Shri Vidyarthi Sudhar Sanghs

Dr. Babasaheb Ambedkar College of Engineering& Research

Wanadongri, Hingna Road, Nagpur 441 110.

Session 2017-18

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 INTRODUCTION :
In recent years, as townscape harmony of structures and civil structures in the
surrounding environments have raised problems, civic designing has become an
important issue in city development. As one example under this commitment, wall
paintings are sometimes prepared on walls and retaining walls of apartments, etc.
aiming to lessen oppressive impression of a structure and to please peoples eyes.
However, at present, most of those paintings are drawn manually. For the purpose of
labor saving and improvement in work environments, therefore, a wall painting robot of
porous vacuum attraction type was developed, with which picture drawing work in
multiple colors was made available according to the data input in a personal computer.
Further, based on customers needs, a new type wall-surface operation robot which can
perform not only painting work but also, with an attachment changed, various
additional works such as wall cleaning and tile separation sensing has been developed.

LITREATURE REVIEW

Spray painting and wall sanding machine

Takuya Gokyu, Masayuki Takasu, Sumio Fukuda

Wall painting as well as inspection works for structures, so far have been performed manually
through use of scaffolds or gondolas provisionally built all around the subject wall, which,
therefore, having raised many problems such as high personal risks, unclean work
environments, etc. The wall painting machine developed can perform, as moving attracted on a
wall as being pre-programmed, not only general type of coating in a single color through use of
spray guns mounted on the arm but also picture painting in multiple colors an improved type of
the above, can perform not only the original functions but also various other works on a wall
such as wall buffing and tile separation sensing through changing of an attachment. As this
system is easy in handling, it is applicable to various works for a wide range of structures
without limiting work subjects.

WORKING PRINCIPLE AND LINE DIAGRAM-

Working :
Spray painting device sprays a coating (paint, ink, varnish, etc.) through the air onto a surface.
The most common types employ compressed gasusually airto atomize and direct the paint
particles. Spray guns evolved from airbrushes, and the two are usually distinguished by their
size and the size of the spray pattern they produce. Airbrushes are hand-held and used instead
of a brush for detailed work such as photo retouching, painting nails or fine art. Air gun spraying

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uses equipment that is generally larger. It is typically used for covering large surfaces with an
even coating of liquid. Spray guns can be either automated or hand-held and have
interchangeable heads to allow for different spray patterns. Single color aerosol paint cans are
portable and easy to store. Sanding is a finishing process for smoothening surface here the
surface is wall smoothening is done by using abrasive and work wheel. Sanding machines
comes in a variety of types namely sand belt sander which runs a sanding belt onto two drums
one of which is driven by a motor. This type of sander is capable of removing large amount of
material in short time, but is not suitable for finishing job. This is where the orbital sander
comes in hand. The orbital sander use an electric motor to impel a sanding pad on to a small
but very fast vibrating orbital motion, typically with a radius of only mm. The sanding paper is
often to be cuts from a sheet and clamped on to the pad or stick to the pad. The third type of
sander is called as disc sander. It operates by rotating a circular piece of sanding paper. This
principle is often used in a combination with a power drill.

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Figure 1. Block dig of spray and wall sanding machine

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COST ESTIMATION-

Sr.No Name of parts Quantity Cost

1 Frame stand 1
2 Wheel 4
3 Dc motor 1
4 Battery 1
5 Control unit 1
6 Spray gun 1
7 Sanding disc 1
8 Axel 2
9 Gears
10 Bolts
11 Total

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TIME LINE-

Work August September October November December January February

Select Make
work synopsis
Select Paper
guide presentation

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REFERENCE-
[1]. Mohamed Abdellatif Design of an Autonomous Wall Painting Robot Mechatronic and
Robotic Dept. Egypt-Japan University of Science and Technology, Alexandria, Egypt, 7 February
2016.

[2]. Dhaval Thakar, Chetan P. Vora A Review on Design and Development of Semi-Automatic
Painting Machine Int. Journal of Engineering Research and Applications, ISSN : 2248-9622, Vol.
4, Issue 4( Version 7), April 2014.

[3]. P.Keerthanaa1, K.Jeevitha2, V.Navina3, G.Indira4, S.Jayamani5 Automatic Wall Painting

Robot International Journal of Innovative Research in Science, Engineering and Technology
Vol. 2, Issue 7, July 2013.

[4]. Berardo Naticchia, Alberto Giretti and Alessandro Carbonari Set Up of an Automated
Multicolour System for Interior Wall Painting International Journal of Advanced Robotic
Systems, Vol. 4, No. 4 (2007) ISSN 1729-8806, pp. 407-416 .

[5]. Takuya Gokyu, Masayuki Takasu, Sumio Fukuda Development of Wall Painting Robot
Tokyu Construction Co. Ltd. 1-16-14 Shibuya-ku , Tokyo, Japan.

[6]. Pal Johan & Jan Tommy Gravdahl A Real-Time Algorithm for Determining the Optimal Paint
Gun Orientation in Spray Paint Applications IEEE transactions on automation science and
engineering, vol. 7, no. 4, october 2010.

[7] Mohamed T. Sorour, Mohamed A. Abdellatif, Ahmed A. Ramadan, and Ahmed A. Abo-Ismail,
Development of Roller-Based Interior Wall Painting Robot, World Academy of Science,
Engineering and Technology Vol 59 2011.

[8] S.m.s.Elattar, Automation and robotics in construction: Opportunities and challenges,

Emirates journal for engineering research, Vol no 13 (2),Page no 21-26 2008

[9] Naticchia, A. Giretti, A. Carbonari,Set up of a robotized system for interior wall painting,
Proceedings of the 23rd ISARC, October 3-5,Tokyo, Japan, 2006.

[10] Johan Forsberg Roger AarenstrupAke Wernersson, A Construction Robot for Autonomous
Plastering of Walls and Ceilings, Vol 6, 2000.

[11] Jayshree sahu, S.K.Sahu, Jayendra Kumar, Microcontroller Based Dc Motor Control,
International Journal of Engineering Research & Technology (IJERT),Vol. 1 Issue 3, May 2012.

[12] A Book of Mechanics of Solid by R.P.Rethliya published by Atul Prakashan 8th edition
ISBN:81-89736-07-8.
[13].A Textbook of Machine Design by R.S.Khurmi & J.K.Gupta, published by Eurasia Publishing
house(p)Ltd., Published :in 2003 ISBN:81-219-0501-X.

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[14].Jitendra N. Shelar and Prof.N.R.Gilke from K.JSomaiya College of Engineering, Mumbai
University,IndiaConceptual Design Of Fixture For Automate Exterior Wall Painting And Design
And Analysis Its Main ComponentInternational Journal of Innovative Research &
Development, ISSN:2278-0211 Vol-2 Issue 5 May 2013.
[15].Berardo Naticchia, Alberto Giretti and Alessandro Carbonari, Department of Architecture
Construction and Structures (DACS), Engineering Faculty Polytechnic University of Marche, via
BrecceBianche, 60131 Ancona, Italy Setup of an automated multicolor system for interior wall
Painting, International Journal of Advanced Robotic System, Vol-4No.4(2007).