Unit Number 201 Date 3/14/2011

Compressor Rating System

Value Score

Visual Inspection 100 100

Leakage 100 100
Oil Rating 100 100
Pulsation 100 100
Compressor Vibration 100 100
Scrubber Vibration 100 100
Skid Vibration 100 100
Cooler Efficentcy 250 250
Years of Operation 100 100
Performance 300 300

Value Score
1350 1350

Add a temperature factor for cooler

Lower years of operation score
% of Score
7%
7%
7%
7%

21%

19%
7%
22%

100%
 Fill out levels in Blue
Compressor Rating System SCORE 1350
Compressor General Information
Region Asset Name of Site

Unit Number 201 Estimated year installed Date 3/14/2011

Compressor Make Superior Model MW-64 Frame S/N Frame HP

Comp Rated RPM 1200 Driver RPM Rated Rod Load T 30000 C 30000

Driver Make Driver Rated HP Driver S/N

TDC Marked Indicator Valves in all cylinders? Nozzle Data Accessible

On Skid Gas Coolers No of stages 2 Tandem Y Type of Application

1st stage Definition 2nd stage Definition

3rd stage Definition 4th stage Definition

Cylinder #1 Bore V-V-P N Cylinder #1 MAOP Cylinder #1 S/N

Cyl #1 Inner Bore Cyl #1 Outer Bore 1 Cyl Tail Rod diameter PRD

Cylinder #2 Bore V-V-P Cylinder #2 MAOP Cylinder #2 S/N

Cyl #2 Inner Bore Cyl #2 Outer Bore 2 Cyl Tail Rod diameter PRD

Cylinder #3 Bore V-V-P N Cylinder #3 MAOP Cylinder #3 S/N

Cyl #3 Inner Bore Cyl #3 Outer Bore 3 Cyl Tail Rod diameter PRD

Cylinder #4 Bore V-V-P Cylinder #4 MAOP Cylinder #4 S/N

Cyl #4 Inner Bore Cyl #4 Outer Bore 4 Cyl Tail Rod diameter PRD
 Visual inspection

# of
Anomaly Anomalies Insert # of Anomalies like oil leaks, missing guards, missing or broken parts and the location
1 0 Cylinder Lubricator line leak
2 0 Cracks around Coupling Guard mounting bolts
3 0 1st stage cylinder support bolts are loose and shims are missing
4
5
6
7
8
9
10

0
 Value Score

or broken parts and the location 100 100

0
ing bolts 0
shims are missing 0
0
0
0
0
0
0
0
Value Score
100 100
 Gas Leak and location use Camera or VPK Ultrasonic Microphone

Leak # of
number Leaks Insert # of leaks and location of the leak(s) on the compressor skid
1 Packing vent # 1 cylinder
2 Final discharge piping, PRV,Indicator valve on nozzle,Temp gage on cooler.
3
4
5
6
7
8
9
10
onic Microphone Value Score

e compressor skid 100 100

0
e,Temp gage on cooler. 0
0
0
0
0
0
0
0
0
Value Score
100 100
 Oil Analysis Rating Criteria Obtain an average from the previous year.
Any number obouve average will be an occurrence
Install numbers in the Red Boxes
ABNORM <<<< (Number of instances in the last six months)
Oxidation Tendency 0
100 Occurrences Score
Nitration Tendency 0 6 0
100 5 10
Iron 0 4 30
100 3 50
Aluminum 0 2 70
Score 100 1 90
Copper 0 0 100
Score 100
Lead 0
Score 100
Tin 0
Score 100
Boron 0
Score 100
Potassium 0
Score 100
Sodium 0
Score 100
1000
Oil Rating>>>>>>>>>> 100
evious year.
will be an occurrence

e last six months)

 Compressor Performance
Fill out levels in Blue
From Horsepower curves
Calculated Capacity 4.5 MMSCFD
From Actual PV curves from baseline clearance settings
Actual Capacity 4.5 MMSCFD
Flow Balance

From Compressor Health Report

1H 1C 2H 2C 3H 3C

Base Line 0.98 0.99 1.00 1.00 0.98 0.99

Previous 1.00 0.99 1.00 1.00 1.00 0.99

Current 0.60 0.99 1.13 1.00 1.00 0.99

0.98 0.86 0.99 1.04 1.00 0.99 0.99

Years of Operation since overhaul or n
8640 1
RPM
1200 800
Compressor Efficiency
95
Rod Load%
From Compressor Health Report
1H 1C 2H 2C 3H 3C

Base Line 70 70 70 70 70 70

Previous 70 70 70 70 70 70
Current 70 70 70 70 70 70
70.00 70 70 70 70 70 70
Discharge Temperature Delta
 From Compressor Health Report
1H 1C 2H 2C 3H 3C
0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0

Total
 Performance
vels in Blue
es
MMSCFD 100 25

clearance settings Value Score

MMSCFD 25 25
If Flow Balance is greater
than1.0 suspect leaking
suction valves or rings.
Report
4H 4C If Flow Balance is less than
1.0 suspect leaking
discharge valves or rings.
1.00 1.00

1.00 1.00

1.00 1.00 Value Score

1.00 1.00 50 50
Operation since overhaul or new Value Score
1 100 100
RPM Value Score
800 100 100 100
ompressor Efficiency Value Score
95 50 50
Value Score
ort Rod Load may appear
4H 4C excessive if no reciprocating
mass is in the rod load
70 70 calculation.

70 70
70 70 Value Score
70 70 50 50
elta If Discharge Temperature
Delta is less than 0 suspect
inaccurate gas analysis or
Temperature data. If greater
than 10, leakage or flow
restriction is present
 If Discharge Temperature
Delta is less than 0 suspect
inaccurate gas analysis or
Report Temperature data. If greater
than 10, leakage or flow
4H 4C restriction is present

0 0
0 0 Value Score
0 0 25 25
Value Score
400 300
 6
Number of Throws for data collection 4 167

Fill Out Cylinder Vibration

Compressor Vibration Score Sheet

1X 2X
FWEH 1 0.5
Cylinder / Throw #2 FWEA 1 0.5
Balance Movement FWEV 1 0.5
Clearance 4.5 158
1X Normal
2X Normal Normal H
1X Normal Cylinder #2 2CHG
2X Normal Normal A 1X 2X
1X Normal 2H 1 0.5 1X 2X
2X Normal Normal V 2A 1 0.5 1 0.5
Normal 2CH 2V 1 0.5
VALUE
167 Cylinder #2 Score 161 6 161

Cylinder / Throw #4
Balance Movement
Clearance Cylinder #4 4CHG
1X Normal 1X 2X
2X Normal Normal H 4H 1 0.5 1X 2X
1X Normal 4A 1 0.5 1 0.5
2X Normal Normal A 4V 1 0.5 50 0
1X Normal
2X Normal Normal V 6 161
Normal 4CH
VALUE
167 Cylinder #4 Score 161
Horizontal
42

Total Value Delta Score

FWEV
1000 958 98 Status
95.8 or Fault
1X Normal
H
 2X Normal H
1X Normal
2X Normal A
1X Normal
2X Normal V
VALUE
167 Score 158
 Score

100

Out Cylinder Vibration Levels in Blue

Engine /
Motor
CH= Cross head
0 0
0 0 Cylinder / Throw #1
Balance Movement
1CHG Cylinder #1 Clearance
1X 2X 1X Normal
1X 2X 1 0.5 1H 2X Normal Normal
1 0.5 1 0.5 1A 1X Normal
1 0.5 1V 2X Normal Normal
1X Normal
6 161 2X Normal Normal
Normal 1CH
0 VALUE
0 0 167 Cyl #1 Score

3CHG Cylinder #3 Cylinder / Throw #3

1X 2X Balance Movement
1X 2X 1 0.5 3H Clearance
1 0.5 1 0.5 3A 1X Normal
1 0.5 3V 2X Normal Normal
1X Normal
6 161 2X Normal Normal
1X Normal
2X Normal Normal
1X 2X Normal 3CH
Axial 1 0.5 OPEH VALUE
1 0.5 OPEA 167 Cylinder #3 Score
Horizontal 1 0.5 OPEV
4.5 158

OPEV
Status
or Fault
1X Normal
H
 2X Normal H
1X Normal
2X Normal A
1X Normal
2X Normal V
VALUE
167 Score 158
Throw #1

161

Throw #3

161
 Scrubber Vibration
Fill Out Data in Blue

Collect Mills Value 100 Score

Displacement Data at
top of Scrubber
1st. Stage 2nd. Stage
1X 2X 1X 2X
H H 1.00 1.00 H H 1.00 1.00
A A 1.00 1.00 A A 1.00 1.00
V V 1.00 1.00 V V 1.00 1.00
0.18 0.18 0.18 0.18
0.18 0.18 0.18 0.18
0.18 0.18 0.18 0.18
1st Stage 0.54 0.54 0.54 0.54
2nd
Scrubber 16.65 16.65 Stage 16.65 16.65
Value Score Scrubber Value Score
33.3 33.3 33.3 33.3

1 Horizontal is with Piston Movement

2 Axial is Parallel to the Compressor Crank Shaft
3 Vertical is at right angle to the earth

If no data was taken leave existing values to protect score accuracy

 100

3rd. Stage
1X 2X
H 1.00 1.00
H
A A 1.00 1.00
V V 1.00 1.00
0.18 0.18
0.18 0.18
0.18 0.18
0.54 0.54
3rd
Stage 16.65 16.65
Scrubber Value Score
33.3 33.3

core accuracy
 If no data was taken leave existing values to protect score accuracy

VALUE 100 Score 100.02

Collect Mills Displacement Verticle Axis Only

1X Score
TP6 2 16.67 TP6 TP1

ENGINE

1X Score
TP5 2 16.67 TP5 TP2

1X Score
TP4 2 16.67 TP4 TP3
ct score accuracy

100.02 100.02
Input Data in Blue Boxes

cle Axis Only

1X Score
TP1 2 16.67

1X Score
TP2 2 16.67

1X Score
TP3 2 16.67
 Fill Ou
Stage 1
Number of Tube
Number of tubes pl
Inlet
PSI
1 100
Outlet
PSI
100
Stage 2
Number of Tube
Number of tubes pl
#VALUE! Inlet
PSI
100
Outlet
PSI
100
Measure Pressure and Temperature Stage 3
drop across the cooler Number of Tube
Number of tubes pl
Inlet
PSI
100
Outlet
PSI
100

Stage 4 or auxill
Number of Tube
Number of tubes pl
Inlet
Measure Pressure and Temperature PSI
drop across the cooler
100
Outlet
PSI
100
Auxillary
Number of Tube
Number of tubes pl
 Inlet
PSI
100
Outlet
PSI
100
 Cooler Efficiency

Fill Out Information in Blue

Stage 1 0
Number of Tubes 40 Value Score
Number of tubes plugged 0 25 25
Inlet Stage 1 Stage 1
DGF PSI DGF 25 25
200 0.00 15
Outlet 12.5 12.5
DGF
170
Stage 2 0
Number of Tubes 40 Value Score
Number of tubes plugged 0 25 25
Inlet Stage 1 Stage 1
DGF PSI DGF 25 25
200 0.00 15
Outlet 12.5 12.5
DGF
170
Stage 3 0
Number of Tubes 40 Value Score
Number of tubes plugged 0 25 25
Inlet Stage 1 Stage 1
DGF PSI DGF 25 25
200 0.00 15
Outlet 12.5 12.5
DGF
170

Stage 4 or auxillary 0
Number of Tubes 40 Value Score
Number of tubes plugged 0 25 25
Inlet Stage 1 Stage 1
DGF PSI DGF 25 25
200 0.00 15
Outlet 12.5 12.5
DGF
170
Auxillary 0
Number of Tubes 40 Value Score
Number of tubes plugged 0 25 25
Inlet Stage 1 Stage 1
DGF PSI DGF 25 25
200 0.00 15
Outlet 12.5 12.5
DGF
170 Value Score
250 250
 Pulsation Analysis

Fill all Information Colored Blue If no da

1CSP
Pipe Diameter (in) 8 30
RPM 1000
Frequency (Hz) 16.667 1CSP
Speed of sound in gas (ft/s) 1330
1CSP 30 44.7
1CDP 80 94.7
2CSP 70 84.7
2CDP 150 164.7 1HE
3CSP 30 44.7
3CDP 80 94.7
4CSP 138 152.7
4CDP 300 314.7
Extra 1 15.7

Bottle Line Side Pulsation

API 618 Method Caculated Actual
1CSP 1.26 1.00
1CDP 2.08 2.00
2CSP 1.93 1
2CDP 3.00 2
3CSP 1.26 1
3CDP 2.08 1.00
4CSP 2.86 1.00
4CDP 4.63 1
Extra 0.63 1

Score Reccomendations
API 618 Method Allowed Actual %
1CSP 1.26 1.00 79 20 Measure suction bottle dich
1CDP 2.08 2.00 96 20
2CSP 1.93 1.00 52 20
2CDP 3.00 2.00 67 20
3CSP 1.26 1.00 79 20
3CDP 2.08 1.00 48
4CSP 2.86 1.00 35
4CDP 4.63 1.00 22
Extra 0.63 1.00 159
Value Score

100.00 100.00
ulsation Analysis

If no data was taken leave existing values to protect score accuracy

1CDP 2CSP 2CDP 3CSP 3CDP 4CSP 4CDP Extra

80 70 150 30 80 138 300 1

1CSP 2CSP

Engine / Engine /
Motor Motor

1HE 2HE
PP4 Data Collected on Suction
and Discharge bottles

1CDP 2CDP

N 1 S P P 4 4 /2 1 /2 0 1 0 1 : 4 7 : 1 7 P M
4 .0 S p e c tr u m
# L in e s : 4 0 1
3 .5 # A ve ra g e s: 4
k )

C a lc o v e r a ll N A
T r a p o v e r a l l 1 2 .1 5 7
3 .0
P e a k a t F re q u e n cy
k - p

3 .9 5 1 a t 1 5 3 7 5 . 0
2 .5 2 .7 3 5 a t 9 7 5 .0
( p

2 .4 3 1 a t 2 5 9 5 0 . 0
2 .0 2 .1 2 7 a t 2 8 5 0 .0
1 .2 1 6 a t 1 9 5 0 .0
s ig

1 .2 1 6 a t 1 6 3 5 0 . 0
1 .5 1 .2 1 6 a t 1 7 3 2 5 . 0
p

1 .2 1 6 a t 3 8 2 5 .0
1 .0 0 .6 0 8 a t 2 6 9 2 5 . 0
0 .6 0 8 a t 1 2 5 2 5 . 0
0 .5

0 .0

0 5000 10000 15000 20000 25000 30000

cp m

Reccomendations

Measure suction bottle dicharge bottle and piping flanges. Multiply by .7 and insert flang in areas where pulsation is excessive.
on is excessive.