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Materials management system 1 Introduction

Production running management system
Safety management system
Operation management system Introduction of SY3000 on-line monitoring and protection system
Instruments Long time on-line monitoring and failure diagnose for varies rotary machines
Actuator Break the tradition, SY3000 system is the first one which integrates TSI with TDM in the same system.
SY3000 Fully compatible with NT6000 DCS system for control of turbine.
Automatic instrument In line with the American Petroleum Institute API670 standard, it has passed the CE certification.
Measure & monitor

SY3000 on-line monitoring and protection system provides online parameter measuring, safeguard, vibration failure analysis for rotary
Prepaid heating network monitoring and
management system machine, especially for field application of electricity, metallurgy, petrochemical etc. Integrate TSI and TDM as a whole, with combination of
Robot And Intelligent the most advanced computer and communication technology, using advanced production process, SY3000 system is a most secure
Manufacturing
protective device for rotary machine which is fully compatible with NT6000DCS system for control of turbine. Sciyon Group provides DEH,
PLC
ETS and TSI complete solution for you, effectively improves the industrial automation level and informatization level.
Servo driver
1.1 System structure
SyncView touch screen
KD200 universal frequency convert

SY3000 system absorbed many advantages of monitoring and vibration analysis system from both home and abroad. With combining TSI
KD300 high-performance frequency
converter with TDM in a same system as its innovation, SY3000 system seamless connects with the latest generation of DCS system of Sciyon and
becomes its subsystem with TSI function. SY3000 system not only realizes TSI and TDM function on its own engineer station, but also
On-line condenser cleaning robot
conducts system configuration and data monitor in TSI as a subsystem of DCS system.
Motion controller, integrated drive-
control servo system and demonstrator
TSI system in SY3000 system is consists of sensor, monitor, communication network, computer and configuration software. TDM consists
of transmission control module which has transient data collection and management function, transient data acquisition I / O module,
vibration monitoring and fault diagnosis software package on the basis of TSI system.
1.2 Features of the system
Modules and monitors are few, the cost of spare parts is reduced.
SY3000 on-line monitoring and protection system consists of power, transmission control module and varies monitors with a standard 19-
inch cabinet, the design cuts module and monitor as much as possible to reduce the cost.
Power and transmission control modules are redundant designed, each monitor work independently, to maximum ensure the
safe running of the unit.
Both power and transmission control modules of SY3000 on-line monitoring and protection system are redundant designed. Each monitor
works independently, the transmission control module does not effects the monitor after configuration. Transient data acquisition, real-time
data display, parameter configuration, and data communication functions can be completed by transmission control module, it also real-
time monitors whether the running status of modules and parameters maintain normal. The reliability of the system has been improved by
this mode of centralized management and distributed control.
Industrial chip, multi-layer printed circuit board and SMT are adopted by all modules and monitors.
The dual-core RISC POWERPC processor with industrial-grade and low power consumption has been adopted by transmission control
module and all monitors adopt 32-bit industrial-grade processor. All monitors and modules are designed with standard plug-in structure,
support hot plug, in line with ISO / DIN standard, have strong electromagnetic compatibility and anti-interference capability.
Compatible with sensors from different manufacturers at home and abroad, linearity correction of sensor and channel self-
diagnose function can be achieved.
SY3000 on-line monitoring and protection system compatible with sensors from different manufacturers at home and abroad. Targets and
sensor parameters can be configured and linear calibration function of LVDT and eddy current sensor can be achieved. Each channel of
SY3000 system has self-diagnose function, the sensor inputs failure and alarm automatic bypass for malfunction preventing.
Intelligent relay management for various logic alarm output
Logic alarm output of various channels can be realized by management of relay output status of SY3000 system by unique relay output
module.
Integrate with NT6000 DCS system, provides online vibration monitor and fault diagnosis.
SY3000 online monitoring and protection system is the first one which integrates TSI and TDM in a same system in China. At most 32
channels transient data can be collected synchronous with high-speed and provided to engineer station through redundant 100M Ethernet.
After processed by vibration monitoring and fault diagnosis software, the real-line vibration monitoring and fault diagnosis function can be
achieved. Meanwhile, SY3000 system works as a distributed data acquisition station of Sciyon NT6000 DCS system, which completes the
configuration, centralized monitoring and recording function of TSI.
Main technical parameters
1.3 List of main modules, monitors for the whole System
Name Main functions Size and location Remarks

Applied for installation of power,
communication control modules and all Width 19 inches (84Te), height
System framework monitoring modules. Provides backplane 6U, at most eleven monitor Mandatory
bus for communication between modules.
modules and power.

It is a half-height module,
Supply for the system, redundant installs on the front of
Power module
configuration is available. Input :90-260VAC power slot at left side of Mandatory
the frame only, redundant
installation is available.
It is not only the gateway
communication module for
condition monitoring and protection It is a half-height module,
system of SY3000, but also the installs on front of power
Terminal Control
control unit of the whole system. At slot at left side of the Mandatory
Module TCM
most 32 channels of transient data frame only, redundant
can be collected simultaneously. installation is available.
Redundant configuration is
available.
Over-speed Protective Single-channel monitor, fast acquisition of Height 6U, width 6Te Two over-speed protection
Monitor turbine revolution signal for over-speed modes optional:
protection while running. 1. One out of two

protection mode.
2. Two out of three
protection mode.
4-channel monitor for monitoring shaft
Vibration / vibration, bearing vibration, differential
displacement expansion, valve position, axial Height 6U, width 6Te

Monitor displacement and other displacement
signals.
Key phase /
eccentricity / zero 4-channel monitor for turbine key phase,

Height 6U, width 6Te
speed monitor eccentricity, zero-speed signal.
16-channel relay outputs, provides relay

Relay output module output normal open (close) node for the Height 6U, width 6Te
whole system.
Provides input / output wiring terminal for Height 6U, width 6Te,
I/O module various modules and monitors, analog installs on I / O module slot
signal regulating. at the back of the cabinet.
Note: 1U = 44.45mm
1Te = 5.08mm
1.4 Main electrical index
Output and interface

Alarm output: normal open node of relay output, capacity 5A / 30VDC or 5A / 250VAC.
Communication interface: Modbus, 100M Ethernet.
BNC Output: Each functional module has sensor original signal buffer output (designed 50 ohm impedance).
Analog Output: Each functional module has current (4 ~ 20) mA output.
Ambient temperature
Operating temperature: (-20 ~ +50)
Storage temperature: (-30 ~ +65)
Humidity: RH (20 ~ 95)%, no condensation
Electromagnetic compatibility
IEC 61000-6-2 2005 Electromagnetic compatibility (EMC) Immunity for industrial environments
IEC 61000-6-4:1997 Electromagnetic compatibility (EMC) Emission standard for industrial environments
IEC 61000-4-11:2004 Electromagnetic compatibility (EMC) Testing and measurement techniques- Voltage Dips, Short interruptions and
voltage variations immunity test
IEC 61000-4-2:2001 Electromagnetic compatibility (EMC) Testing and measurement techniques - Electrostatic Discharge Immunity Test
IEC 61000-4-3:2006 Electromagnetic compatibility (EMC) Testing and measurement techniques - Radiated, radio-frequency,
electromagnetic field immunity test
IEC 61000-4-4:2004 Electromagnetic compatibility (EMC) Testing and measurement techniques - Electrical fast transient/burst immunity
test
IEC 61000-4-5:2005 Electromagnetic compatibility (EMC) Testing and measurement techniques - Surge immunity test
IEC 61000-4-6:2006 Electromagnetic compatibility (EMC) Testing and measurement techniques - Immunity to conducted disturbances,
induced by radio-frequency fields
IEC 61000-4-8:2001 Electromagnetic compatibility (EMC) Testing and measurement techniques - Power frequency Magnetic Immunity
Test
Insulation
Insulation resistance: greater than 50M.
Insulation strength: Maximum 1500V, lasts for 1 minute, leakage current not exceed 5 mA.
Power output: 90~264VAC47~63Hz.
Power: 160 2 (W).

Body size
Standard body: Width 483.3mm height 266.5 mm depth 300 mm.
Weight: about 25Kg.
Installation mode: Disc or cabinet install.
Outline: refer to chapter 2 system framework.
2 System framework
The framework used for installation of all modules and monitors including system body and backplane, is particularly suitable for industrial
environments. The body is assembled according to EIA (Electronic Industries Association) standard. The body with width of 19 inches and
height of 6U can be configured with power module and terminal control module and eleven monitors. There are slots in cabinet, the power
module and transmission control module are installed at left side, varies monitors can be installed on other slots. The module is inserted in
the slot at backplane of the body along with the bottom plate, there are input and output signal terminals for I/O modules at the back of
cabinet, wiring inside the cabinet is unnecessary.
The framework is powered by a power supply module named SY3210, two power supply modules are available as redundant power
supply. Different I / O modules are installed at the back of the framework, which is equipped with senor/ wiring terminals and other signal
terminals.
The framework is usually configured at factory and can be used directly. The monitor and module can also be configured at site by user.
The slot without module is covered by bland flange.
2.1 Cabinet
The body is assembled according to EIA (Electronic Industries Association) standard. Width: 19 inches, height: 6U.
Front view
Back view
2.2 System backplane
The backplane is installed in the middle of the cabinet, which provides power and communication bus for SY3000 system. The slot of
power and transmission control module is fixed. SO1-SO8 is a transient data acquisition slot, at most eight channels of transient data can
be collected by TCM when the system is equipped with TDM.
Slot distribution diagram
Order instruction
System framework (body + backplane):
Model:SY3000
3 Main modules and monitors
3.1 Power module
The power SY3210 is a half-height module which must be installed in the specially designed power slot at the left side of the framework.
One or two such modules can be installed on SY3000 framework, each one can supply for the whole system. The operation of the system
will not be affected if there is only one power or the second power is under the condition of remove or install.
Main parameters:
Power input : AC (90 ~ 264) VAC, frequency (47 ~ 63) Hz, Fuse 2A
Power: maximum output is 160W each module

Output indication: when the power supply is normal, OK lights.
Order instruction:
Power module: Model:SY3210
Power I/O module: power supply module is required to use with power I / O module
Model:SY3211
Recommended: redundant power installation, SY3210 * 2 + SY3211
3.2 Transmission Control Module TCM

Transmission control module communicates with all the monitors and integrates with NT6000 DCS system through redundant Ethernet, to
make SY3000 system sub-station of DCS system. Transmission control module is not only the gateway communication module for
monitoring and protection module of SY3000, but also the control unit of the whole system. Alarm value, risk value, measuring range,
measuring spot name etc. can be configured by TCM, which will not affect the independent operation of each monitor.
TCM must be used with I / O module and inserted in its slot, varies I / O modules can be selected according to users requirement. At most
32 channels of vibration transient data can be collected by TCM simultaneously, these data can be uploads to client end through
redundant Ethernet for on-line fault analysis. The sampling frequency of each TCM channel reaches up to 100KHz for ensuring the high-
speed sampling of (0 ~ 40) KHz vibration signal.
Main functions:
Alarm value, risk value, measuring range, measuring spot name etc. can be configured by TCM, which will not affect the independent
operation of each monitor.
Redundant configuration is available, TCM communicates with different monitors which real-time monitor whether the running status and
working parameters stay normal.
With transient data acquisition function, at most 32 channels vibration transient data can be collected, the sampling frequency reaches up
to 100KHz for each channel. Synchronous waveform sampling frequency can be configured by user, non-synchronous data sampling
supports 800-line spectrum when the bandwidth is 30K.
1024 sampling point/revolution*2 revolutions
With standard ModBus interface, redundant Ethernet interface, the system is fully compatible with NT6000 DCS.
Setup of monitor configuration lock. All relays reset buttons.
9 LEDs respectively indicates the working status of communication module (power 1 / power 2, master / slave\, E-net1/E-net2,
initialization, synchronization, configuration).
Technical parameters
Input
Single-channel key phase pulse inputs, receives signals from eddy current sensor and photoelectric sensor. During the transient data
collection, the key phase pulse can be taken as multi-channel synchronization signal, the key phase pulse inside the system framework
can also be regarded as synchronization signal.
Output
Standard Modbus interface, redundant 100M Ethernet interface.

Display
PS1/PS2 LED: Power 1 / Power 2 working indication light
Pri / Standby LED: TCM master / slave working indicating light
Net1/Net2 LED: E-net1/E-net2 indication light
Initial LED: TCM initial indication light
Duplex LED: TCM synchronization indication light
Config. LED: System configuration indication light
Power consumption
Less than 10W
Order instruction:
Transmission control module TCM
Model:SY3000
Transmission control I/O module:
Transmission control I/O module is a full height module, which can maximum connects with two transmission control modules for providing
them with input and output wiring terminals. I / O modules can be selected according to users requirement.
(1) General I / O module provides input and output wiring terminal for transmission control module without transient data acquisition
function.
Model:SY3311
(2) 16-channel transient data acquisition I / O modules collect 16-channel transient data synchronously with high-speed.
Model:SY3312
(3) 32-channel transient data acquisition I / O modules collect 32-channel transient data synchronously with high-speed.
Model:SY3313
Recommended configuration: if transient data acquisition function is not required, transmission control module independently runs:
SY3310 * 1 + SY3311
if transient data acquisition function is required, transmission control module redundant runs:SY3310*2+SY3312SY3313
IO module diagram
3.3 Over-speed protective monitor
This over-speed protective monitor collects revolution signal of turbine, provides over-speed protection with high reliability and quick
response while running. There are two over-speed modes available in SY3000 system: one out of two over-speed protective mode or two
out of three over-speed protective mode, the former needs to install two adjacent over-speed protective monitors and the latter needs to
install three adjacent protective monitors. Over-speed protective monitor can be installed on any monitor slots are long as they are next to
each other, only one voting system can be installed in a SY3000 system.
Main functions:
Each revolution channel independently responds to different active or passive sensors, -24V DC power is provided to proximitor by
monitor when the input is eddy current sensor.
There are two loops as alarm and risk relay output for each channel, the range of alarm delay time is (0 ~ 60) s.
Configuration of the monitor in operation or when the sensor fault diagnosis. In order to avoid relay malfunction, automatic bypass all the
output relays.
Outputs current signal (4-20mA) which is proportional to revolution with short circuit protection.
Alarm value, risk value, measuring scale, measuring point name and other parameters can be set via configuration software. The
operation is instructed by graph, which is convenient to use.
There are seven LEDs on the panel which respectively indicates the current work status of the channel (normal, communication, bypass,
over-speed alarm and risk alarm, over-speed alarm and risk alarm after logic vote).
BNC plug at front panel outputs buffered sensor signal.
Main parameters:
Input
Type of input sensor: eddy current sensor, LVDT, magnetoresistive velocity sensor (The output voltage is related to turbine revolution and
the installation space)
Monitor threshold voltage: 500mV peak value
Detection range
Revolution monitoring range: (0 ~ 15000) r / min
Output
Proximitor power output: (-23.2 ~ -24) VDC, 50mA, output short circuit protection
(4 ~ 20) mA output: 1 FS, maximum load 500 ohms
Relay output: 5A/30VDC,5A/250VAC
Display
OK LED: indicates the module works normal.
TX / RX LED: indicates the module is communicating with other modules of SY3000 system.
Bypass LED: indicates the module is in bypass status
RL1 LED: indicates the alarm has occurred, the RL1 relay has operated.
RL2 LED: indicates the risk has occurred, the RL2 relay has operated.
RL3 LED: indicates over-speed voter alarm has occurred, the RL3 relay has operated.
RL4 LED: indicates over-speed voter alarm has occurred, the RL3 relay has operated.
Alarm
Alarm setting: risk value greater alarm value is recommend for every two point alarm (alarm and risk) of the full measuring scale.
Alarm delay: any integer from 0 to 60, default 3 seconds.
Alarm output: relay normal open, normal close node mode output, contact capacity is 30VDC/5A or 250VAC/5A.
Action time for over-speed protection system
Less than 30ms (including relay actuation time) when the frequency is higher than 2000Hz
Power consumption
Less than 7W
Order instruction:
Over-speed protective monitor
Model:SY3410
I / O modules for over-speed protective monitor
Over-speed protective monitor must be used with corresponding I / O modules.
Model:SY3411
(2) General I / O module, single-channel signal alarm and risk relay output with two out of three logic voter for over-speed protection
system. There is only one I / O module in a SY3000 system.
Model:SY3412
Recommend configuration: two out of three over-speed protective mode, SY3410 * 3 + SY3411 * 2 + SY3412
I / O panel diagram
3.4 Vibration / Displacement monitor
Vibration / displacement monitor is a 4-channel monitor, receives signals from displacement sensor and velocity sensor, after processing
signals from these devices, varies vibration and position measurement can be done, then compare those processed signals with alarm
values of user programmed.
The main objects under measurement of vibration / displacement monitor are: shaft vibration, bearing vibration, axial displacement,
differential expansion, absolute expansion.
Main functions:
Monitor 4-channel sensor signal, -24V DC is supplied to proximitor by monitor when input eddy current sensor.
Measuring objects and sensor parameters can be configured by software and linear calibration of LVDT and eddy current sensor can be
done.
When configuration of the monitor and diagnose the sensor failure, automatic bypass all the output relays in order to avoid malfunction of
the relay.
Each channel outputs current signal (4-20mA) which is proportional to vibration / displacement, current output has short circuit protection
function.
Alarm value, risk value, measuring scale, measuring point name and other parameter can be set via configuration software. The
There are eleven LEDs on panel, each LED respectively indicates the current work status of the channel (normal, transmission, bypass
and the status of each relay).
There are two loops as alarm and risk relay output for each channel, also, logical combination alarm output between channels can be
set, the range of alarm delay time is (0 ~ 60) s.
Main parameters:
Input
Type of input sensor: eddy current sensor, LVDT, magnetoresistive velocity sensor
Detection range
Shaft vibration detection range: maximum 1000m
Bearing vibration detection range: maximum 500m
Displacement monitoring range: depends on measuring range of the sensor.
Output
Proximitor voltage output: (-23.2 ~ -24) VDC, 50mA, output short circuit protection
Relay output: 5 A / 30 VDC, 5 A / 250 VAC
Display
Bypass LED: indicates the module is in bypass status.
RL1-RL8 LED: indicates the alarm has occurred, the RL1 relay has operated.
Alarm
Alarm output: relay normal open node mode output, contact capacity is 30VDC/5A or 250VAC/5A.
Power consumption
Less than 10W
Order instruction:
Vibration / Displacement monitor:
Model:SY3420
Vibration / Displacement monitor I / O modules:
Over-speed protective monitor must be used together with corresponding I / O modules.
(1) I / O module for eddy current sensor, access 4-channel eddy current sensor signal, used for turbine shaft vibration monitoring, axial
displacement, differential expansion.

Model:SY3421
(2) I / O module for magnetoresistive velocity sensor, access 4-channel eddy current sensor signal, used for turbine bearing vibration
monitoring.
Model:SY3422
(3) LVDT sensor I / O Module, access 4-channel LVDT signal, used for turbine absolute expansion, servomotor valve position and oil tank
level.
Model:SY3423
(4) 2-channel LVDT signal and 2-channel eddy current sensor signal accessed to 2-channel LVDT and 2-channel eddy current sensor I / O
module for monitoring absolute expansion of axial displacement.
Model:SY3424
Recommend configuration: varies I / O modules are available according to object to be measured.
I / O panel diagram
3.5 Key phase / eccentricity / zero speed monitor
Key phase / eccentric / zero speed monitor detects four-channel eddy current sensor signal, monitor one loop key way signal, one loop
eccentricity and two loops zero speed signal. The monitor occupies one slot, can be installed on any slot for monitor.
The cycle and phase position are detected by key phase signal of the rotary machine. The key phase signal can be considered as
synchronization signal collected by multi-channel transient data or trigger signal collected by eccentricity testing and vibration testing.
The peak value of eccentricity of rotor in running, start and stop are continuously monitored and measured by eccentricity signal.
Zero speed signal detection is used for measuring and monitoring of rotary machine, alarm or shutdown will happen when the speed of
rotary machine is lower than the alarm value.
Main functions:
Monitor signals of 4-channel eddy current sensor, -24VDC is supplied to Proximitor.
Measuring objects and sensor parameters can be configured by software and linear calibration of eddy current sensor can be done.
When configuration of the monitor or sensor failure, automatic bypass all the output relays in order to avoid malfunction of the relay.
Output (4 ~ 20mA) current which is proportional to all the eccentricity / zero speed signal range. Current output has short circuit protection
function.
Alarm value, risk value, measuring scale, measuring point name and other parameter can be set via configuration software. The
There are nine LEDs on panel, each LED respectively indicates the current work status of the channel (normal, transmission, bypass and
the status of each relay).
There are two loops as alarm and risk relay output for each channel, also, logical combination alarm output between channels can be set,
the range of alarm delay time is (0 ~ 60) s.
Main parameters:
Input
Type of input sensor: eddy current sensor
Detection range
Eccentricity detection range: maximum 1000m
Revolution monitoring range: (0 ~ 9999) r / min
Output
Proximitor power output: (-23.2 ~ -24) VDC, 50mA, output short circuit protection
Relay output: 5 A / 30 VDC, 5 A / 250 VAC

Display
Bypass LED: indicates the module is in bypass status.
RL1-RL6 LED: indicates the alarm has occurred, the RL1 relay has operated.
Alarm
Alarm output: relay normal open node mode output, contact capacity is 5A/30VDC, 5A/250VAC.
Power consumption
Less than 7W
Order instruction:
Key phase / eccentricity / zero speed monitor:
Model:SY3430
Key phase / eccentricity / zero speed monitor must be used together with I/O module.
Key phase / eccentricity / zero speed monitor I/O module
Model:SY3431
Recommend configuration: key phase / eccentricity / zero speed monitor, SY3430 + SY3431
I / O panel diagram
3.6 Relay Output Module
Relay module provides relay output normal open node for the entire framework, all alarm signals of monitor can be logic output by varies
configurations by user. There are sixteen relays, eight of which is relay normal open node mode output, the other eight is normal open,
normal close output. The relay module occupies a slot, which can be installed on any slot for monitor.
Main functions:
Provides relay output normal open (close) node for the whole system.
Alarm signal of monitor can be logical combination output via configuration.
There are 19 LEDs for relay output module, the status indicating light of the first three modules respectively (normal, communication,
system), and the remaining 16 LEDs are relay status indicating light.
Main parameters:
Output
Relay output: 5A/30VDC,5A/250VAC
Display
OK LED: normal working indicating light.
TX / TR LED: communication indicating light
1-16 LED: indicates the alarm has occurred, the relay has operated.
Alarm setup
Alarm output: relay normal open, normal close node mode output.
Power consumption
Less than 7W
Order instruction:
Relay output module:
Model:SY3510
Relay output I/O module:
Relay output module must be used with relay output I / O module.
Model:SY3511
Recommend configuration: SY3510+ SY3511
I / O panel diagram
4.Sensor
4.1 SY-T03 magnetoresistive sensor
Product overview:
The rotary unit under induction by SY-T03 magnetoresistive sensor must be gear or orifice, the modulus of gear greater than 2, the sensor
can be installed in the radial or axial direction, the sensor face is 1mm away from the air gap, the farther the distance is, the greater the
sensor output signal, the sensor output is dual-core shielded cable. SY-T03 magnetoresistive sensor adopts new technology and special
material, the sensitivity is better than similar domestic sensor.
Working principle:
There is permanent magnet in SY-T03 magnetoresistive sensor which formed magnetic field at the head, the coil inside senses the
changes of AC voltage signal if reluctance changes.
Technical index:
(1) Coil resistance: about 380 ohms
(2) Output voltage:
In order to obtain a larger output and approximate sinusoidal wave form, involute gear must meet: tooth length ( is the diameter of
sensor probe), pitch 3, tooth pitch, the distance between sensor end and addendum <1mm. In addition, the output value will increase
if the diameter and the number of teeth are large. Output voltage waveform: involute gear output is similar to sinusoidal wave, orifice
outputs positive and negative pulse.
Revolution rpm 10 20 50 100 200 500 1000 2000 5000
Output voltage (RMS) 50mV 100mV 250mV 500mV 1V 2.5V 5V 8V 10V
(3) Dimension:
The shell is made of M16 100 stainless steel and the front is made of 4 pure iron.
Lead socket:12K4P
Lead plug:12K4P
Sensor outline:
Order instruction:
SY-T03: indicates magnetoresistive sensor.
4.2 SY-MT speed sensor
Product overview:
SY-MT series speed sensor used for inducing of absolute vibration between bear base, shell or structure and free space. The measuring
frequency range is generally 15Hz ~ 1000Hz, standard sensitivity is 30mV/mm/s. It can be vertically or horizontally installed. With high anti-
interference ability, it is able to work in harsh environment with reliability and stability.
Working principle:
SY-MT series speed sensor mainly consists of magnetic system, inertial mass, spring damper etc. It changes vibration signal into voltage
signal on the basis of electromagnetic induction principle, this voltage signal is in proportion to vibration value of the object under
measurement, displacement signal can be obtained after integrating and amplification of this signal, thus, overall condition of rotary
machine or reciprocating machine can be evaluated.
Main technical parameters:
5.2 System features
On-line vibration monitoring and turbine diagnosis system results from absorbing international advanced technology, it is a product
particularly for running condition and parameters of large rotary machines such as turbine in coal fired power plant, the system based on
windows operating system integrates expert system, neural network system for achieving online monitoring of running status, vibration
monitoring, historical data storage and management and fault diagnosis etc. With English interface, abundant functions, convenient use,
SY3000 system provides a powerful technology tool for turbine vibration monitoring and fault diagnosis, represents domestic leading level.
The functions are as follows:
Windows operating platform with English menu
Real-time monitors and storages varies status signals of unit such as shaft vibration, bearing vibration, axial displacement, differential
expansion, revolution, vector etc.
High capacity of historical database management
Powerful analysis function, rich real-time charts in the condition of transient, steady state and alarm state.
Time domain analysis: general diagram, time domain waveform, data list, bar graph, amplitude trend graph, axis orbit
Frequency domain analysis: spectrum, phase, waterfall plot, two dimensional holographic spectrum
Variable speed and trend analysis: cascade diagram, bode diagram, polar coordinates, trend analysis chart
Advanced failure diagnosis package, expert system, online / offline failure diagnosis
Dynamic balance calculating
Flexible on-line configuration of system parameter, rich report and graphic printing function
Post disturbance review (PDR) and storage of alarm file
Model MT2/MT3
Measuring direction Horizontal, vertical
Sensitivity 30mV/mm/s
20mV/mm/s
Measuring range
1mm
Frequency Response range
(-3dB) 12Hz~1000Hz
Linear error
3%
Maximum output voltage (half-
peak) 3V(MT3)
2V(MT2)
Environment temperature range (-20~80)

Dimension 3285mm
Installation Method Screw \ magnet \ stylus
Order instruction
5.2 System features
SY MT A
Manufacturer Type Series
ASeries
ExampleMT2 00
MT3 01
Example
SYMT01indicates the selected type is MT3.
Sensor outline:
4.3 SY-SE series eddy current sensor
Product overview:
Eddy current sensor is a non-contact sensor used for measuring relative static and dynamic displacement between probe and the
measured object. It is mainly consists of probe and proximitor. SY-SE series sensor is supplied with -24VDC, -4 ~-20VDC output, the probe
diameter, length etc. which can be selected according to measuring requirement by user. There are many sorts of SY-SE sensors which
have advantages such as high sensitivity, wide measurement range, anti-interference ability, immune to oil etc., it is able to work under
severe environment such as oil, gas, water etc. Therefore, eddy current sensor system is widely used in electric power, petroleum,
chemical, metallurgy industries and some research institutes. It online measures and protects radial vibration, axial displacement, key
phase detector, shaft revolution, differential expansion, eccentricity, and rotor dynamics and components size for large rotary machines
such as turbine, blower, compressor, air blower, gear boxes, large cooling pump.
Working principle:
Q value of coil inside of probe changes while the distance between the metal under measurement and the sensor changes. The amplitude
of oscillating voltage changes while Q value changes, it converts into voltage (current) change after detection, filter, linear compensation
and amplification process, for final converting mechanical displacement (gap) into voltage (current).
Technical index:
Order instruction:
Model SY-SE08 SY-SE11 SY-SE16 SY-SE25
Probe diameter (mm)

8 11 16 25
Measuring range mm 2 4 8 16
Sensitivity (v / mm)
8 4 2 1
Frequency response range (Hz)

0~5000(-3dB)
Sensitivity error (%)

3.0
Linearity %F.S
2.0
zero error %F.S 1.0
Temperature drift%F.S 0.1
Probe temperature ()
-10~100
Proximitor temperature ()
-10~60
Working voltage (VDC) -22~-26
Working current (mA) 25

Mounting thread (mm) M101 M141.5 M221.5 M301.5
Note: If there is special requirement for temperature, -20 ~ 200 can be customized
SY SE A
Manufacturer Type Probe diameter
A Probe diameter
Example 8 00
11 0 1
16 0 2
25 0 3
Example:
SY-SE-0 1: indicates the sensor probe diameter is 11.
4.4 SY-TDM-1 displacement sensor
Product overview
SY-TDM-1 series displacement sensor has the features of small size, high accuracy, stable performance, excellent reliability, long lifetime
etc. Under the condition that the temperature of power plant is 80 ~ 120 , (higher temperature reaches up to 250 ), it is able to run
continuously for an overhaul cycle without maintenance. It is applied for servomotor stroke, monitor and protection of valve position.
Transmitter order instruction is available before leave factory.
Working principle:
SY-TDM-1 series displacement sensor converts mechanical of linear displacement into power with differential inductance principle for
automatic monitor and control of displacement, it has been widely applied in mechanical, electricity, automotive, aerospace, metallurgy,
energy, water , national defense project and research institute etc.
Technical index:
(1) Linear measuring range: (0 ~ 1000) mm, twelve kinds of specifications (refers to technical index and dimension figure).
(2) Accuracy: 0.25%.
(3) Working temperature: normal type - (40 ~ 140) ; high temperature type :-( 40 ~ 250) .
(4)Sensitivity affected by temperature: less than 0.03% of the full scale output / .
(5) Lead: three Teflon insulated sheathed wire, outside is 5mm stainless steel sheath hose.
(6) Withstand vibration: 20g (up to 2kHz).
(7) Withstand shock: 1000g (within 5 ms).
Model size Unidirectionalmm Bidirectionalmm Shell length (mm)
SYTDM150 050 25 120
SYTDM1100 0100 50 200
SYTDM1150 0150 75 250
SYTDM1200 0200 100 300
SYTDM1250 0250 125 350
SYTDM1300 0300 150 470
SYTDM1350 0350 175 470
SYTDM1400 0400 200 620
SYTDM1500 0500 250 770
SYTDM1600 0600 300 770
SYTDM1800 0800 400 950
SYTDM11000 01000 500 1240
Model size Unidirectionalmm Bidirectionalmm Shell length (mm)
SYTDM150 050 25 120
SYTDM1100 0100 50 200
SYTDM1150 0150 75 250
SYTDM1200 0200 100 300
SYTDM1250 0250 125 350
SYTDM1300 0300 150 470
SYTDM1350 0350 175 470
SYTDM1400 0400 200 620
SYTDM1500 0500 250 770
SYTDM1600 0600 300 770
SYTDM1800 0800 400 950
SYTDM11000 01000 500 1240
Order instruction:
Order depends on specification, which is defined as follows:
SYTDM1 A B C D
Manufacturer, Type Sensor stroke Lead length Lead mode Transmitter selection
ASensor stroke
Example: 100mm 0100
BSensor lead length
Example: 1m 1 0
2.5m 2 5
CLead mode
Example Straight lead 0

Aerial plug 1
Example: DC24V transmitter
AC220V Single loop output 0 1
AC220V Double loop output 0 2
Without transmitter 0 3
Example:
SYTDM1015010103 indicates the stroke is 150mm, lead line 1m, aerial plug is equipped at output end, without transmitter.
Sensor outline:
SY-TDM-1 sensor outline:
Bracket mounting diagram
4.5 SY-TDM-2 absolute expansion sensor
Product overview
The sensor used for measuring of absolute expansion displacement has two kinds of indication as local and remote. Local indication has
broad view, which adopts frequency displacement sensor as the sensing element with characteristics of excellent linearity, high
interference, simple structure, difficult to damage, excellent reliability, continuous use, the output is constant current. This product is not
only adopted by large and medium sized turbine manufacturer, but also can be applied for measuring of displacement of other precision
devices.
Working principle:
Changes mechanical of linear displacement into power based on differential inductance principle. Measuring of absolute expansion of
turbine is done by automatic monitor and control of displacement.
Technical index:
(1) Linear measuring range: 0 ~ 25mm; 0 ~ 35mm; 0 ~ 50mm, 0 ~ 80mm.
(2) Accuracy: 0.5%.
(3) Sensor working temperature: 100 .
(4) Working environment humidity: 95%.
(5) Working environment vibration: 2.3g
(6) Work mode: continuous.
5.2 System features
Measuring
range
Model size A B C
mm
SYTDM225 25 225 87.5 157
SYTDM235 35 225 100 170
SYTDM250 50 263 115 187
SYTDM280 80 303 115 215
Model size Measuring range mm

ABC
SYTDM225 25 225 87.5 157
SYTDM235 35 225 100 170
SYTDM250 50 263 115 187
SYTDM280 80 303 115 215
Order instruction:
Order depends on specification, which is defined as follows:

SYTDM2 A
Manufacturer and type stroke of the sensor
Astroke of the sensor
Example: 25mm 2 5
Example:
SY-TDM-2-25 indicates the stroke is 25mm
Sensor outline:
The dimension of absolute expansion sensor
5 Introduction of on-line monitoring and protection system for rotary machine
SY3000 online monitoring and protection system integrates status monitoring protection, online vibration analysis
and diagnostic management system as a whole, which integrates many high-tech and intelligent products such as
sensor, transient signal high-speed acquisition and processing, computer, expert system, neural network and so on,
establishes a strict monitoring and protection system for unit. After continuous monitoring and on-line failure
analysis, SY3000 system controls the running condition of the unit timely, provides important information for pre-
diagnose of accident. Meanwhile, SY3000 system rapid diagnosis the failure which has occurred and timely finds
out the cause of the failure for alerting operator to take necessary measures for the safe operation of the unit.
Abnormal or fault can be detected through estimate mechanism and experts diagnose system, unit continues
running time can be estimated, to maximum unit life and minimize unexpected downtime, avoid surplus
maintenance. SY3000 system not only ensures the safe running of the unit, but also obtains great economic
benefits.
5.1 System structure

SY3000 system integrates turbine supervisory instrument (TSI) with transient data collector. 16 or 32 channels
online vibration monitoring and fault diagnosis function of each basic TSI can be achieved by selecting transmission
control module which has transient data collection and management function, transient data acquisition I / O
module, computer and vibration monitoring and fault diagnosis software package on the basis of TSI system. The
schematic refers to figure 1.
Figure 1
Distributed monitoring system is composed of multiple monitoring and fault diagnosis system, the system
communicates with existing MIS / SIS of power plant for data transmission which enables management / operating
personnel easily monitors turbine and auxiliaries. The network is as figure 2.
Figure 2 Network diagram
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Home About Sciyon Product Center Solutions Service and Training Human Resources keywords

Combustion Detection And Optimization

Governing System of DEH

Process Industry Informatization

Materials management system 1 Introduction

Safety management system

Measure & monitor

KD200 universal frequency convert

1.2 Features of the system

safe running of the unit.

this mode of centralized management and distributed control.

diagnose function can be achieved.

Intelligent relay management for various logic alarm output

configuration, centralized monitoring and recording function of TSI.

Main technical parameters

1.3 List of main modules, monitors for the whole System

Name Main functions Size and location Remarks

communication control modules and all Width 19 inches (84Te), height

modules and power.

protection while running. 1. One out of two

Vibration / vibration, bearing vibration, differential

displacement expansion, valve position, axial Height 6U, width 6Te

eccentricity / zero 4-channel monitor for turbine key phase,

16-channel relay outputs, provides relay

1.4 Main electrical index

Output and interface

Communication interface: Modbus, 100M Ethernet.

Analog Output: Each functional module has current (4 ~ 20) mA output.

Storage temperature: (-30 ~ +65)

Humidity: RH (20 ~ 95)%, no condensation

voltage variations immunity test

electromagnetic field immunity test

induced by radio-frequency fields

Power output: 90~264VAC47~63Hz.

Power: 160 2 (W).

Weight: about 25Kg.

Installation mode: Disc or cabinet install.

Outline: refer to chapter 2 system framework.

cabinet, wiring inside the cabinet is unnecessary.

The slot without module is covered by bland flange.

2.2 System backplane

be collected by TCM when the system is equipped with TDM.

Slot distribution diagram

3 Main modules and monitors

3.1 Power module

Power: maximum output is 160W each module

Power module: Model:SY3210

Recommended: redundant power installation, SY3210 * 2 + SY3211

3.2 Transmission Control Module TCM

speed sampling of (0 ~ 40) KHz vibration signal.

operation of each monitor.

working parameters stay normal.

supports 800-line spectrum when the bandwidth is 30K.

1024 sampling point/revolution*2 revolutions

720 sampling point/revolution*2 revolutions

512 sampling point/revolution*4 revolutions

360 sampling point/revolution*4 revolutions

256 sampling point/revolution*8 revolutions

128 sampling point/revolution*16 revolutions

64 sampling point/revolution*32 revolutions

32 sampling point/revolution*64 revolutions

16 sampling point/revolution*128 revolutions

Setup of monitor configuration lock. All relays reset buttons.