RISK ASSESSMENT FORM

Company: ROTARY MEC (M) SDN BHD Name Designation Date

Process/ Location: Installation, Inspection & Testing of Cables.
Conducted by: Name Designation Date
Mr. HSE Manager Reviewed by
Mr. Project Engineer CHEVRON:

Approved by: Mr. Site manager

Last Review Date: Next Review Date:

1. Hazard Identification 2. Risk Evaluation 3. Risk Control

1a. 1b. 1c. 1d. 2a. 2b. 3a. 3b.
Possible Accident Action Officer,
Existing Risk Control Additional Risk
No. Work Activity HSE Hazard / Ill Health & Risk Level Designation
(if any) Control
Persons-at-Risk (Follow-up date)
1 Brief HIRAC and Communication Lack of Make sure all workers Involves Minimum Supervisor
PTW to all workers understanding with this work fully understand the
involve -Less information work sequence and precautions
during pre-task talk completed
2 Delivery of cable a)Hit by moving Fatality/serious a) All vehicles should be with Minimum a) Pre-task briefing to Supervisor/
valid inspection/insurance be conducted.
drum by Lorry vehicle body & internal foremen
certificate, road worthy and no
injuries visible defects
B) Driver shall have valid driving
 licence.
b) Ensure that the site access is
adequate for vehicular movement
c) Banks man to guide the
vehicles movement.
d) To observe site speed limit of
15km/hr.
f) Appropriate PPE to be worn as
per site requirement.
3 Cables Drum Open a. Cut by sharp a. Hand Injury a) Ensure PPE (Helmet, Safety Minimum a) Highlight in toolbox Supervisor/ QC
edges, Pinch goggles, High visible vest, Safety meeting
Technician /
point foot wear, Electrical Hand gloves b. Regular inspection
and Ear plug) to be worn while on Foreman
to ensure guards
site
b) Wherever possible signages to provided for tools or
be in place where pinch point can
equipment for pinch
occur
c) Briefing to warn of pinch point point prevention are
hazard
not removed (when
provided).
4 Inspection of a. Electrocution Electrical burns/ a) IR test should be carried out by Minimum a) Supervisor to Supervisor/ QC
cables/ Motor bodily injury QC inspector or Trained and inspect physical Technician
winding IR test competent person condition of hand tools
Insulation/continuit b) Voltage rated gloves are to be and gloves to ensure
y test use worn to conduct free from any defects
(Megger / insulation/continuity test before use
Multimeter) b) Highlight on hand
tools safety in toolbox
meeting
5 Manual handling of a. Improper a. Back injury/fall a) Proper technique of manual Minimum a) To adhere safe Site Supervisor /
materials manual lifting and trip lifting put the feet around and pull work procedures and Foremen
the load and close as possible, Supervisor to ensure
use leg muscle, straighten the the safe manual lifting
back and carry the load with arms. operation.
b) Do not exceed the load more b) Appropriate PPE
than 20 kg. (Helmet, Goggle, High
c) Access shall be Clear from any visible vest, Safety
 obstruction. foot wear, Hand
d) Carry bulky, long materials gloves and Ear plug)
always get help from co-workers. to be worn for manual
e) lifting aid to be used whenever handling.
possible.
f) In-house training to be
conducted for correct manual
handling whenever required.
6 Set the Cable a. Rolling over a. Body injury/hand a) Adequate manpower to be Minimum a). Supervisors Must Site Supervisor /
drum to use cable drum onto injury provided for handling of cable Check the Drum Foremen
drum stand and workers/ Pinch drum, cable drum stand and weight Before Lifting
hydraulic jack to lift point hydraulic jack and rolling the cable b) Explain to the
up the cable drum drum. Workers about the
from the ground for b) Ensure the Ground is Level & Risk for the task
cable puling. Compact c) The Supervisors &
c) Hydraulic Jack Sitting on sole workers must be
(Cable drum stand plate follow the safe manual
moving from point d) Rolling the cable drum from the lifting Procedures
A to point B, side and back not the front. d) All workers Must be
Drum shaft e) Always two workers to shift the have Buddy for avoid
inserted to cable cable stand from point A to Point manual error & Lifting
drum, B. works
Hydraulic jack fix in f) Two workers to carry shaft e) Adequate
to the stand) inserted into the cable drum hole. supervision by
g) stay clear from the pinch Supervisor or foremen
points/Line of fire at all time for safe
h) Use certified valid operation.
(12Month)hydraulic jack to lift up
the cable drum.
i) Supervisor to check the stability
of the Drum
j) Maintain effective
communication among all the
workers while lift the cable drum.
k) Appropriate PPE to be worn
(Rigger hand gloves, safety boots
to be worn)
l) Ensure proper barricading
signages to prevent unauthorised
 entry into the zone.
7 Cable Pulling at a. Ergonomics a. Bodily Injury a. Cable roller to be placed and Minimum .A. Follow safe work Site Supervisor /
ground level b. Muscles strain secured with structure and placed procedures. Foremen
in sequence for easy to route the B. Highlight during
cable. toolbox on cable
b Supervisor to be ensure workers pulling hazards.
adapting with proper cable pulling leather hand gloves to
techniques of cable pulling.
be worn
c. Similar native language to be
provided at the bend or critical
portion for easy communication.
b. Cut by sharp c. Hand Injury D. Rotating the person while Minimum .a. Adhere safe work Site Supervisor /
edges / Pinch worker complain he is tired at the procedures Foremen
points bend area.
e. Appropriate PPE to be worn at
all times. (Leather hand gloves)
8 Cable pulling at a. Fall from height a. Body injury / a. Refer to Risk Assessment for Medium
above ground Fatality Working at height
9 Cable glanding a. Cut by sharp a. Hand Injury A. Only electrician to do glanding Minimum a. all sharp edges to Site Supervisor /
and termination edges, Pinch and termination work. be addressed and Foremen
(Stripping point B. Termination gloves to be worn used rubber or
insulation and while doing glanding and masking tape to
Armour) termination. protect the sharp
a. Ensure PPE(Helmet, Safety edges to prevent
glass, Termination hand gloves, accidental cut.
Foot wear, Vest) to be worn while b. Highlight in toolbox
on site meeting
b. Whenever possible signages to c. Regular inspection
be in place where pinch point can to ensure guards
occur. provided for tools or
c. Briefing to warn of pinch point equipment for pinch
hazard point prevention are
not removed (when
provided).
b. Electrical b. Fatality / Burn a. Before work commence the Medium a. Voltage rated Site supervisor /
shock LOTO in place at isolation point gloves shall be used Foreman
b. Make sure Prove the terminal / when doing Voltage
panel are Dead, use by the Proper Testing
 Voltage Tester.
10 Inspection and a. Electric shock a. Electrical burns / a. IR test should be carried out by Medium a. Supervisor to Site Supervisor /
Cable continuity, bodily injury / QC inspector or Trained and inspect physical QC / 3rd party
IR test and Hi-pot Fatality competent person condition of hand tools testing
test using multi b. Voltage rated gloves are to be and gloves to ensure
meter, IR tester worn to conduct free from any defects
and Hi-pot test kit insulation/continuity test before use
c. Only Qualified trained Electrical b. Highlight on hand
technician to conduct the testing. tools safety in toolbox
d. Voltage rated gloves to be when meeting
testing in progress.
e. Use rated insulating sheet
between the cores to prevent short
circuit.
f. Provide standing supervision
while testing in progress by
Supervisor/QC.

b. Short circuit b. Arc flash g. Persons to be monitor While the Medium A. Dont touch any Site Supervisor /
cable testing (IR test and Hi-pot equipment while QC / 3rd party
test)from point A to point B testing in progress. testing
h. Working area shall be B. Discharge of
barricaded and adequate storage voltage after
signages to be in placed completion of IR test.

11 Housekeeping Slip and trip Bodily Injury a. Materials shall be placed in safe Minimum a. Highlight during Site Supervisor /
manner that should not be toolbox meeting on Foreman / QC / 3rd
obstruction any access and housekeeping safety party testing
egress. b. Supervisor to be
b. Removed all the loose materials followed up all the
from the ground and elevation housekeeping issues
level after immediate completion rise on site.
of work.
c. Housekeeping to be maintained
at all time & daily Basics
 Risk Assessment Briefing Form

Risk Assessment Topic:

Location of Work:

Nature of Work:

NRIC /
S/N NAME DESIGNATION SIGNATURE
WP /EP NO.

DECLARATION:

This is to certify that I have explained all the safety precautions outlined in the Risk
Assessment to the above personnel.

NAME / SIGNATURE: DATE/TIME:

DESIGNATION: COMPANY: