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purpose only. Actual site conditions vary and thus this should be adjusted as per the location
and other factors.
Volume of concrete = 1 m3
Volume of cement = 412 / ( 3.15 X 1000 ) = 0.1308 m3
Volume of water = 144 / ( 1 X 1000 ) = 0.1440 m3
Volume of Admixture = 4.994 / (1.145 X 1000 ) = 0.0043 m3
Total weight of other materials except coarse aggregate = 0.1308 + 0.1440 +0.0043 =
0.2791 m3
Volume of coarse and fine aggregate = 1 0.2791 = 0.7209 m3
Volume of F.A. = 0.7209 X 0.33 = 0.2379 m3 (Assuming 33% by volume of total aggregate )
Volume of C.A. = 0.7209 0.2379 = 0.4830 m3
Therefore weight of F.A. = 0.2379 X 2.61 X 1000 = 620.919 kg/ m3
Say weight of F.A. = 621 kg/ m3
Therefore weight of C.A. = 0.4830 X 2.655 X 1000 = 1282.365 kg/ m3
Say weight of C.A. = 1284 kg/ m3
Considering 20 mm: 10mm = 0.55: 0.45
20mm = 706 kg .
10mm = 578 kg .
Hence Mix details per m3
Increasing cement, water, admixture by 2.5% for this trial
Cement = 412 X 1.025 = 422 kg
Water = 144 X 1.025 = 147.6 kg
Fine aggregate = 621 kg
Coarse aggregate 20 mm = 706 kg
Coarse aggregate 10 mm = 578 kg
Admixture = 1.2 % by weight of cement = 5.064 kg.
Water: cement: F.A.: C.A. = 0.35: 1: 1.472: 3.043
Following table shows the M-35 Mix Designs as per IS-10262-2009, hope this helps all civil
engineers here
1
Grade Designation M35
2
OPC 53 grade confirming to IS-
Type of Cement 12269-1987
3
Maximum Nominal Aggregate Size 20 mm
4
Minimum Cement Content (MORT&H
1700-3 A) 310 kg/m3
5
Maximum Water Cement Ratio
(MORT&H 1700-3 A) 0.45
6
Workability (MORT&H 1700-4) 50-75 mm (Slump)
7
Exposure Condition Normal
8
Degree of Supervision Good
9
Type of Aggregate Crushed Angular Aggregate
10
Maximum Cement Content (MORT&H
Cl. 1703.2) 540 kg/m3
11
Superplasticiser Confirming to IS-
Chemical Admixture Type 9103
A-2 Test Data for Materials
1
Cement Used Coromandal King OPC 53 grade
2
Sp. Gravity of Cement 3.15
3
Sp. Gravity of Water 1.00
4
Chemical Admixture BASF Chemicals Company
5
Sp. Gravity of 20 mm Aggregate 2.884
6
Sp. Gravity of 10 mm Aggregate 2.878
7
Sp. Gravity of Sand 2.605
8
Water Absorption of 20 mm
Aggregate 0.97%
9
Water Absorption of 10 mm
Aggregate 0.83%
10
Water Absorption of Sand 1.23%
11
Free (Surface) Moisture of 20 mm
Aggregate nil
12
Free (Surface) Moisture of 10 mm
Aggregate nil
13
Free (Surface) Moisture of Sand nil
14
Sieve Analysis of Individual Coarse
Aggregates Separate Analysis Done
15
Sieve Analysis of Combined Coarse
Aggregates Separate Analysis Done
15
Sp.Gravity of Combined Coarse
Aggregates 2.882
16
Sieve Analysis of Fine Aggregates Separate Analysis Done
1
Target Mean Strength (MORT&H
1700-5) 47N/mm2
2
Characteristic Strength @ 28 days 35N/mm2
1
Maximum Water Cement Ratio
(MORT&H 1700-3 A) 0.45
2
Adopted Water Cement Ratio 0.4
1
Maximum Water content (10262-
table-2) 186 Lit.
2
Estimated Water content for 50-75
mm Slump 160 Lit.
3
Superplasticiser used 0.5 % by wt. of cement
2
Cement Content (160/0.42) 400 kg/m3
1
Vol. of C.A. as per table 3 of IS
10262 62.00%
2
Adopted Vol. of Coarse Aggregate 62.00%
1
Volume of Concrete in m3 1.00
2
Volume of Cement in m3 0.13
3
Volume of Water in m3 0.160
4
Volume of Admixture @ 0.5% in m3 0.00168
5
Volume of All in Aggregate in m3 0.711
7
Volume of Fine Aggregate in m3 0.270
1
Mass of Cement in kg/m3 400
2
Mass of Water in kg/m3 160
3
Mass of Fine Aggregate in kg/m3 704
4
Mass of Coarse Aggregate in kg/m3 1271
5
Mass of Admixture in kg/m3 2.00
6
Water Cement Ratio 0.40
Mix Design M-40 Grade (0.98)
The mix design M-40 grade for Pier (Using Admixture Fosroc) provided here is for reference
purpose only. Actual site conditions vary and thus this should be adjusted as per the location
and other factors.
(fa) , (ca) = total mass of fine aggregate and coarse aggregate (kg) per m 3 of
Concrete respectively, and
Sfa , Sca = specific gravities of saturated surface dry fine aggregate and Coarse aggregate
respectively.
As per Table No. 3 , IS-10262, for 20mm maximum size entrapped air is 2% .
=> Fa = 660.2 kg
1
Grade Designation M30
3
Maximum Nominal Aggregate Size 20 mm
6
Workability (MORT&H 1700-4) 50-75 mm (Slump)
7
Exposure Condition Normal
8
Degree of Supervision Good
9
Type of Aggregate Crushed Angular Aggregate
1
Cement Used Coromandal King OPC 53 grade
2
Sp. Gravity of Cement 3.15
3
Sp. Gravity of Water 1.00
4
Chemical Admixture BASF Chemicals Company
5
Sp. Gravity of 20 mm Aggregate 2.884
6
Sp. Gravity of 10 mm Aggregate 2.878
7
Sp. Gravity of Sand 2.605
8
Water Absorption of 20 mm Aggregate 0.97%
9
Water Absorption of 10 mm Aggregate 0.83%
10
Water Absorption of Sand 1.23%
11 Free (Surface) Moisture of 20 mm
Aggregate nil
13
Free (Surface) Moisture of Sand nil
16
Sieve Analysis of Fine Aggregates Separate Analysis Done
2
Characteristic Strength @ 28 days 30N/mm2
2
Adopted Water Cement Ratio 0.42
3
Superplasticiser used 0.5 % by wt. of cement
1
Water Cement Ratio 0.42
2
Cement Content (160/0.42) 380 kg/m3
Which is greater then 310 kg/m3
1
Vol. of C.A. as per table 3 of IS 10262 62.00%
2
Adopted Vol. of Coarse Aggregate 62.00%
Adopted Vol. of Fine Aggregate ( 1-
0.62) 38.00%
1
Volume of Concrete in m3 1.00
2
Volume of Cement in m3 0.12
(Mass of Cement) / (Sp. Gravity of
Cement)x1000
3
Volume of Water in m3 0.160
(Mass of Water) / (Sp. Gravity of
Water)x1000
4
Volume of Admixture @ 0.5% in m3 0.00160
(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000
5
Volume of All in Aggregate in m3 0.718
Sr. no. 1 (Sr. no. 2+3+4)
6
Volume of Coarse Aggregate in m3 0.445
Sr. no. 5 x 0.62
7
Volume of Fine Aggregate in m3 0.273
Sr. no. 5 x 0.38
1
Mass of Cement in kg/m3 380
2
Mass of Water in kg/m3 160
3
Mass of Fine Aggregate in kg/m3 711
4
Mass of Coarse Aggregate in kg/m3 1283
Mass of 20 mm in kg/m3 924
Mass of 10 mm in kg/m3 359
5
Mass of Admixture in kg/m3 1.90
6
Water Cement Ratio 0.42
CONCRETE MIX DESIGN (GRADE M60)
Step-1
Calculation for weight of Coarse Aggregate:
From ACI 211.4R Table 4.3.3 Fractional volume of oven dry Rodded C.A for 12.5mm size
aggregate is 0.68m3
Weight of C.A = 0.68*1638 = 1108.13 Kg/m3
Step-2
Calculation for Quantity of Water:
From ACI 211.4R Table 4.3.4
Assuming Slump as 50 to 75mm and for C.A size 12.5 mm the Mixing water = 148 ml
Void content of FA for this mixing water = 35%
Void content of FA (V)
V = {1-(Dry Rodded unit wt / specific gravity of FA*1000)}*100
= [1-(1726/2.6*1000)]*100
= 34.62%
Adjustment in mixing water = (V-35)* 4.55
= (34.62 35)*4.55
= -1.725 ml
Total water required = 148 + (-1.725) = 146.28 ml
Step-3
Calculation for weight of cement
From ACI 211.4R Table 4.3.5(b)
Take W / C ratio = 0.29
Weight of cement = 146.28 / 0.29 = 504.21 kg/m3
Step-4
Calculation for weight of Fine Aggregate:
Cement = 504.21 / 3.15*1000= 0.1616
Water = 146.28 / 1*1000= 0.1462
CA = 1108.13 / 3*1000= 0.3690
Entrapped Air = 2 / 100= 0.020
Total = 0.7376m3
Volume of Fine Aggregate= 1-0.7376
Weight of Fine Aggregate= 0.2624*2.6*1000= 683.24 kg/m 3
Step-5
Super plasticizer:
For 0.8% = (0.8 / 100)*583.53 = 4.668 ml
Step-6
Correction for water:
Weight of water (For 0.8%) =146.28 4.668 =141.61 kg/m 3