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2008DodgePMDODGECALIBER

Submodel: | EngineType: L4 | Liters: 2.0L


FuelDelivery: | Fuel: Diesel

INSTALLATION
LaborOperations:ClicktodisplayalistofLaborOperationsassociatedwiththisprocedure

NOTE: Wheninstallinganewbalanceshaftmodule,theoilpickupanddipstickguidemustberemoved.

1. RemovedipstickguidefromnewBSManddiscard.

2. RemovepickuptubefromBSManddiscard.

3. Pour15ml(0.5oz.)ofoilintooilpumpandturnbalanceshaftgear(2)aminimumof3
revolutions.

4. Installnewpickuptubeandneworing.

5. Tightenpickuptuberetainingboltto10Nm(89in.lbs.).

6. Tightenpickuptubesupportbracketto22Nm(195in.lbs.).

7. InstallBSMlock99912(2).

8. Install2newlocatingsleeves.

9. Loosenintermediategear(1)retainingbolt90.

10. InstallBSMwithwhitedotonintermediategearpointingtowardsthecrankshaft.

11. Tightenallboltsto6Nm(53in.lbs.)inthesequenceshown.

12. Tightenbolts1,2,3,4,6,8to20Nm(177in.lbs.).

13. Tightenbolts5and7to15Nm(133in.lbs.).

14. Tightenallboltsanadditional90.

15. Installbalanceshaftgear(2)andtightenboltsto20Nm(177in.lbs.).

16. Tightenboltsanadditional90.

17. RemoveBSMtiminglock99912(2).

18. Securegearlashadjuster99911(1)toengineblockandinstallsecuringbolt(2).

19. Tightentensionerscrew(2)to24Nm(1835in.lbs.).

20. Tightenintermediategear(3)boltto90Nm(66ft.lbs.).

21. Loosentensionscrew(2).

22. Checkforzerobacklashbetweengears.
23. Ifbacklashispresent,loosenintermediategear(3)bolt90andrepeatsteps19through22.

24. Ifnobacklashwaspresent,tightenintermediategearanadditional90.

CAUTION: Ifyouhavebacklashaftertheintermediatebolthasbeentightenedthe
additional90,theBSMMUSTbereplaced.

25. Installthelowertimingbeltcover(1).

26. Installthecrankshaftdamper.

27. Installtheoilpan(Referto09Engine/Lubrication/PAN,OilInstallation).

28. Fillwithoil.

29. Startengineandcheckforleaks.

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