McNeilus Truck

SAFETYINFO
Ordering Parts for your McNeilus Mixer

Original McNeilus parts are specially engineered and designed with carefully specified steels.
These steels are tested for quality and consistency in both chemistry and strength. They meet
exacting requirements for each particular application. Welding processes are monitored and
tested for quality and integrity. Each type of weld is carefully and consistently applied to insure
maximum strength. Even the type of welding wire is specially ordered to meet the requirements
of the particular application. There are many imitators out there without the design analysis,
engineering or CAD-CAM capabilities of McNeilus. Often times their parts look identical.
However, without the same steel specifications, welding procedures and exact design
requirements, these imitations are not the same as McNeilus original parts. In some cases, in
addition to not lasting as long, they can cause genuine safety hazards. They may expose you,
your employees or your customers to injury or worse. Our parts are designed with safety and
long life as our top priorities.

Keep your McNeilus Mixer all McNeilus!! The parts on your mixer have been selected from the
best quality parts available. Were proud of the quality built into your McNeilus Mixer! Protect
your McNeilus Mixer and its warranty by using the top value quality parts supplied by your
conveniently located McNeilus Factory Direct Branch.

When ordering parts for your McNeilus Mixer we will need your mixers Model and Serial
Number. If the component is a cylinder, hydraulic pump, etc., there may be model and serial
numbers on the component that will help identify the correct parts.

Give your McNeilus Parts Department Professional all of the information you can. Be as specific
as possible when ordering replacement parts. Your McNeilus Parts Department Professional will
ship orders the same day as they are received whenever possible.

If you have a UNIT DOWN situation and require special shipping of parts, just let us know!
Well expedite the parts to you. We offer UPS, FEDERAL EXPRESS, and nearly any other
freight company you require to get your parts FAST!! With McNeilus there are no special
handling charges to expedite an order.

Anytime McNeilus finds a way to improve our products, we introduce the improvement into
production as soon as possible. For this reason we may have an improved replacement part
which will retrofit your mixer. Many times these product improvements are available to you for
less than the original part. Check with McNeilus first for all of your mixer replacement parts for
all makes and models.
Table of Contents
Categories Description Page
Chutes
McNeilus Mains, Foldovers, & Extensions. 1-5
Oshkosh Mains, Foldovers, & Extensions. 6-7
Rex Mains, Foldovers, & Extensions.. 7-8
Smith Mains, Foldovers, & Extensions 8
CMC Mains, Foldovers, & Extensions. 8-9
Challenge Mains, Foldovers, & Extensions 9 - 11, 13
Continental Mains, Foldovers, Extensions, & Hoppers. 12
McNeilus Hoppers 13 - 15
Challenge Hoppers.. 15 - 16
Rex Hoppers. 17
Oshkosh Hoppers 17
McNeilus Collectors 17 - 18
Challenge Collectors 18
Chute Accessories.. 19

Liners
Main Chute Liners 20
Foldover & Extension Chute Liners.. 21
Hopper Body Liners. 22
Hopper Lip Liners. 23

Water Tanks
McNeilus Water Tank & Brackets. 24
McNeilus Water Tank Site Gauge .. 25
McNeilus Water Tank Floppers. 25
Challenge Water Tanks & Site Gauge. 26
Challenge , Rex, CMC, TET, & Jaeger Floppers 27
Water Tank Accessories 27

Rear Pivots
McNeilus Rear Pivot Assembly. 28 - 29
Rear Pivot Conversions 30
Pivot Arms. 31 - 32
Pivot Arm Accessories 32
Challenge Pivot Arm Assembly. 33

Trailer Arms
Tuck-Away Arm 34 - 35
BridgeMaster III Arm - Steel Fenders 36 - 37
BridgeMaster III Arm - Plastic Fenders 38 - 39
BridgeMaster V Arm 40 - 41
BridgeMaster V Axle.. 42 - 43
King Pin Kits. 44
Shocks.. 44

Axles
Granning T200AX Axle 45
Hendrickson Steerable Axle.. 45

Forward
 Table of Contents
Categories Description Page

Rear Pedestals
BridgeMaster III Rear Pedestal. 46-47
BridgeMaster V Rear Pedestal. 48-49
Ladder Assembly. 50

Drum Rollers
McNeilus Rollers. 51
Challenge, Advance/TET, & Rex Rollers. 52
Smith, Jaeger, & Rocket Rollers.. 53
CMC Roller 54

Drum Accessories.. 54
Drum Fin Kits 54

Bibs
McNeilus Bibs.. 55
Challenge Bibs. 55
Rex Bibs 55-56
Smith Bibs. 56
Jaeger Bibs.. 56
CMC Bibs. 57
Oshkosh Bibs.. 57

Fenders
McNeilus Fenders 58-59

Controls
McNeilus Rear Control Boxes 60
Challenge Rear Control Box.. 60
McNeilus In Cab Boxes.. 61
McNeilus Rear Control Box Placards.. 62
Cable Clevises & Lube 62
Control Cables. 63
McNeilus Rear Pendant . 64
Electrical Accessories 64
Rear Pendant Order Form.. 65
Drum Counters & Prox Switches.. 66
Harnesses. 66

Hydraulics
Single Acting Combo Block.. 67
Double Acting Combo Block. 68
Double Acting Open Center Chute Block 69
Single Acting Open Center Chute Block. 70
Rod End Control Block.. 70
Drum Start/Stop Assembly 71
BridgeMaster High Pressure Filter 71

Backwards Forward
 Table of Contents
Categories Description Page
Hydraulics
High Flo Block. 71
Double Acting Chute Block 72
Double Acting Chute Block Conversion.. 72
Closed Center Chute Block 73
Oil Reservoirs.. 74
Slump Meter & Brackets 75
Delta Remote System. 76
Hydra-Force Block.. 77
Fan Cooler. 77
Monarch Chute Lift.. 78-79
Pump & Motors 80
Parker & Cessna Pumps 81
Pump PTO Shafts 81
Gearbox. 82
Cylinders 83

Sliding Mixer System

Nose Plate 84
Mounting Tree.. 84
Slide Bearing & Rear Pin Stop. 84
Fifth Wheel 85
Rear Lock Pin.. 85
Fenders. 86

Backwards
McNeilus Field-Proven Fin Design

1/4 Hi-Strength Spun 3/16 Abrasion Resistant Pre-Formed and

Formed Head Steel Shell Machined Roller Track

New Revolutionary 3/16 Abrasion Resistant 3/8 High Carbon Completely Shot
Fin Design Steel Fins Wear-Rods Blasted and Primed
Exceptional loading, mixing and discharge performance is provided by the low C.G. drum.
Construction is 3/16 AR steel with a MINIMUM thickness of .187. This is a higher minimum
than standard 3/16 so you get a full 3/16 of material. Dual flights of replaceable hi-carbon
wear rod are positioned on the mixing fins to deflect concrete away from high wear areas.
This revolutionary design significantly extends fin life. Anti-surge fins provide a smooth, even
flow of concrete while discharging higher slump mixes.

New
Revolutionary
Fin Design

Rear Fins now contain additional "WEEP-HOLES". Clean-up now

penetrates deeper into the rear cone area to help prevent concrete
build-up on the rear side of the fins and to speed clean up in general.

2/96 McNeilus Truck and Manufacturing Co. All Rights Reserved 5

Replacement Drums for most Mixer Makes and Models

Dont Settle for Refurbished. Order your New McNeilus

Replacement Drum Today!
McNeilus field-proven drums are made out of the finest quality
materials available. Rather than using standard materials,
McNeilus has specified higher decimal thicknesses and better
quality materials to give the producer added wear and value when
purchasing a McNeilus drum.

3/16 Standard Drum

Head 1/4 .240 minimum Hi-strength 65,000 PSI

Tensile minimum

Shell 3/16 .177 minimum AR200 90,000 PSI Tensile

minimum (usually exceeds
100,000 PSI)

200 Brinell (190-240 range) McNeilus specs

narrow range as below 190 wears faster,
above 240 becomes more brittle, subject to
cracking.

Rear Cone 8 gauge. Grade 50 Hi-strength

Fins Rear Cone Extension - 9 gauge AR200TN

.142 minimum.

Big Cone - .210 minimum AR200TN 90,000
PSI Tensile minimum
This is 12% thicker than average spec for
3/16, 17% thicker than minimum for 3/16
material
Belly and Head Cone - .240 minimum
AR200TN 90,000 PSI Tensile minimum
This is 28% thicker than average 3/16,
36% thicker than minimum for 3/16
material
1/4 Option
Shell becomes 3/16 on rear from 8 gauge, 1/4 rest from 3/16
Fins become 1/4 in Big Cone from .210, 5/16 in high wear area in
belly to front cone section, head section fins remain at 1/4,
9 gauge becomes 3/16.
These specifications are for McNeilus Type III drums only.
Replacement Drum Features Latest in Design Technology
3/16 Standard Drum, 1/4 Optional Drum
Double reinforced 1/4 spun drum head (except Challenge)
3/16 or optional 1/4 Hi-Performance AR Steel drum shell for
extended drum life
Formed 3/16 AR steel mixing fins with two rows of high car-
bon wear rods on fin lips
Butt welds minimize seam wear
Includes new sprocket and trunnion bearing shaft on chain
drive models
Includes new head socket on direct drive models
All seams welded on inside with automatic weld on outside
MOST REBUILDERS McNEILUS FACTORY
NEW
Drum Head.......Re-Used . . . . . . . .New Head
Roller Track......Re-Used . . . . . . . .New Roller Track
Tail Cone ..........Re-Used . . . . . . . .New Tail Cone
Fin Design........Same as Old . . . . .Improved Fin Design
Benefits To Buying McNeilus:
1. Drum tracks are machined as one of the final steps
ensuring perfectly round drums.
2. All drums are shot blasted and primed for a superior
final finish coat.
DIRECT DRIVE
MODELS
Heavy duty drum trackmachined after welding for perfect
round
One bolt-on inspection hatch standardadditional hatches
available on request
Shot blasted and prime painted with Sikkens primer
Exact fit to your mixer
Bearing ball assemblies and components are available and
in stock for quick installation on chain drive units
Optional quick opening hatch available upon request

Exact Fit, Long Life Drums for:

McNeilus, Challenge, Rex, Smith, Oshkosh, Viking, Advance, Riteway

6 2/96 McNeilus Truck and Manufacturing Co. All Rights Reserved

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 Rear Pendant Worksheet

Please use the following spec sheet for all rear pendant
orders.
How many wires on Drum
S/S __________
Switch Codes:
1 = on/off maintained Fill in the Switch Code
2 = on/off/on momentary below
3 = on/off/on maintained

Length of Chord _____

Type of Connector (please

circle)
Deutsch
Plastic 1100322
Metal 060.128775

Weatherpack
If so, then please
indicate quantity of needed
connectors:
Single _____
Double _____
Triples _____

Customer Name
________________________
________________________

Mixer Serial # ________

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