2002 2008 Ford Fiesta Repair Manual Part 2 Diagnostic Electrical

206-05-1 Parking Brake and Actuation 206-05-1
SECTION 206-05 Parking Brake and Actuation

VEHICLE APPLICATION:2006.0 ~ i e s t a
CONTENTS PAGE
CONNECTORS
Parking Brake Switch.......................................................................................................... 206-05-2
1 31s-GE44 BK-RD WA075
NAG-14488-ACA
G340
TO PARKING BRAKE SWITCH
HARNESS 14K024
2006.0 Fiesta (G829733)

206-06-1 Hydraulic Brake Actuation 206-06-1
SECTION 206-06 Hydraulic Brake Actuation

VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
CONNECTORS
Low Brake Fluid Warning Indicator Switch......................................................................... 206-06-2
1 31-GC7 BK WA0.75
2 31s-GC6 BK-YE WA0.50
XR3T-14A464-AA
C-305
TO BRAKE FLUID LEVEL SWITCH
HARNESS 14401
2006.0 Fiesta (G830126)

206-09A-1 Anti-Lock Control 206-09A-1
SECTION 206-09A Anti-Lock Control

CONTENTS PAGE
SCHEMATICS
Anti-Lock Control ................................................................................................................ 206-09A-2
CONNECTORS
Anti-Lock Brake System (ABS) Module.............................................................................. 206-09A-4
Front Wheel Speed Sensor LH ........................................................................................... 206-09A-5
Front Wheel Speed Sensor RH .......................................................................................... 206-09A-6
Anti-Lock Brake System (ABS) Module.............................................................................. 206-09A-7
- 30DC1 BK WAZS.0
IN DIESEL 35.0
I
I
F5 SOA 3'3
?"?
c 1
I
1DB1 RD WA6.O
080
Ccmmunlcatlons Netw:
080 /
Canmunlcallons Netwc
I
2006.0 Fiesta (G566724)
206-09A-3 Anti-Lock Control
lgnlllon Switch
175 15PA1 GNRD WA075 0804

Data Link Connector (DLC)
Front Wheel Speed Sensor U-l
RF-SIG C1-5
RF-GND C1-6
LRSlG C1-3
LR-GND C1-2 Rear Wheel S p e d Sensor LH
5EC9 BU WA050 n C1-21 CANL RR-SIG C1-11 h5 9 6CF40 W G N WA075

4.EC9 GY WA050 9CF40 BNGN WA075
C1.23 CANH RR-GND C1-12 Rear Wheel Speed Sensor RH
PART 1 OF
CADI
Ant1 Lcck Bra!ie System (ABS) Module
2006.0 Fiesta (G566724)

29-CF6 OG-YE WA 1.0 29-CF13 OG-BU WA 2.5
9-CF34 EN-BU WA0.75

8-CFX WH-BU WA0.75 15SCF69 GN-BK WA 0.75
8-CF38 WH-RD WA0.75

9-CF38 EN-RD WA0.75
15-CF6 GN-YE WA0.75
5-EC9 BU WA0.50
8-CF40 WH-GN WA0.75

9-CF40 EN-GN WA 0.75
G304
TO ABS MODULE MK70
HARNESS 14401
2006.0 Fiesta (G830127)

p----p-- -
206-09A-5 Front Wheel Speed Sensor LH
91AG-14A464-BBC
G334
TO LEFT FROM WHEEL SENSOR
HARNESS 14401
2006.0 Fiesta (G830128)

G349
TO RIGHT FRONT WHEEL SENSOR
HARNESS 14401
2006.0 Fiesta (G830129)

- - -- --- - -. - -------
206-09A-7 Anti-Lock Brake System (ABS) Module
5-EC12 BU-RD WA 0.75
4-EC9 GY WAO.50
4-EC12 GY-RD WA0.75

3 8-CClB WH-RD WA0.75
5-EC9 BU WA0.50 2 4-EE6 GY WAO.50
31-CF6 BK WA 2.5
29-CF6 OG-YE WA 1.0

9-CF38 BNRD WA0.75
8-CF40 WH-GN WA 0.75 6 8-CFM WH-BU WA0.75

9-CF40 EN-GN WA0.75 7 9-CFM BNBU WA0.75
15SCF69 GN-BK WA 0.75 31s-CF54 BK-WH WA 0.75
ZLlT-14A464-AA(XXX)
G303
TO ABS MODULE MK60
HARNESS 14401
2006.0 Fiesta (G833839)

206-09B-I -
Anti-Lock Control Stability Assist 206-09B-1
SECTION 206-095 Anti-Lock Control Stability Assist -

CONTENTS PAGE
SCHEMATICS
Anti-Lock Control - Stability Assist...................................................................................... 206-09B-2
CONNECTORS
Brake Master Cylinder Primary Pressure Transducer ........................................................ 206-09B-4
Yaw Rate Sensor ................................................................................................................ 206-09B-5
kc- -----
-
15887 GNW WA0.75
15DBll GN.ffi WAO.75 \ 15DA1 GN.YE WAO.75

14401
C.813
15DA1
14K024
GN.YE WA0.75 15RA1
WB
2PBB9 W.BK WA0.75 C.813 29869 OG-BK WA0.75

14401 14K024
29CF13 ffi.BU WA25
2PCF6 ffi-YE WA1.O
15DA3 GN.RD WA0.35 0804 4.EE6 GY WAO.!

6) 53 Dala Link C a n n e c t o r ( D m
15CF6 GN.YE WA0.75
c.m 15S.DA12 GN.WH WA0.75

3 512
CEO8
D
2 Sloplamp s w t k h
J
s
3
~14401
DBO
~ " " i c a 1 t r n
DBO
N$i
$
C m m u n i c a l l m s Nehvork
I& I R 1
I
2006.0 Fiesta (G564259)
206-09B-3 Anti-Lock Control - Stability Assist
GNRD WA075
Brake Vacuum Pump
2006.0Fiesta (G564259)
1 SCF64 EN-YE WA0.75
2 8-CF64 WH-BK WA0.75
3 7-CF64 YE-BK WA0.75
C684
TO PRIMARY BRAKE PRESSURE SENSOR
HARNESS 14401
2006.0 Fiesta (G830130)

6
3 15-CF67 GN-BU WA0.75
5 31-CF67 BK WA0.75
2 4-EC12 GY-RO WA0.75
4
1 5-EC12 BU.RD WA0.75
C-688
TO YAWRATE ACCELERATION
HARNESS 14401
2006.0 Fiesta (G830131)

211 -02-1 Power Steering 211-02-1
SECTION 211-02 Power Steering

CONTENTS PAGE
SCHEMATICS
Electro-Hydraulic Power Steering (EHPS) ......................................................................... 211-02-2
CONNECTORS
Power Steering Control (PSC) Module ............................................................................... 211-02-4
Power Steering Control (PSC) Module............................................................................... 211-02-5
5 15REB GN.YE WA0.75 lCDAl GN-YE WA0.75 5 1CDAl
14401 2 14K024
211-02-3 Electro-Hydraulic Power Steerinq (EHPS)
2006.0 Fiesta (G566727)

G280
TO EHPAS MODULE
HARNESS 14KO11
2006.0 Fiesta (G830132)

. - ~ ~---.
~ ~ - -
211-02-5 Power Steering Control(PSC)Module
1 15CR GN-BU WA0.75

2 5EC8B BU-WH WA0.75
3 4-EC8B GY-M WA0.75
G281
TO EHPAS MODULE
HARNESS 14KO11
2006.0 Fiesta (G833841)

211-05-1 Steering Column Switches 211-05-1
SECTION 211-05 Steering Column Switches

CONTENTS PAGE
CONNECTORS
Ignition Switch..................................................................................................................... 211-05-2
Steering Column Multifunction Switch................................................................................ 211-05-3
Hazard Flasher Switch........................................................................................................ 211-05-4
Ignition Relay...................................................................................................................... 211-05-5
Hazard Flasher Switch ........................................................................................................ 2 11-05-6
PIN 1 => 15-RA1GN-RD0.75 WA t 15-DA1GN-YE 0.75 WA
1 15-DA1 GN-YE WA0.75 + 15-RA1 GN-RD WA0.75

2
3 31STA32 BK-WH WA075
4 29-889 OG-BK WA0.75
5
6 75-OD44 YE-GN WA0.75
7 50-8816 GY-BK WA0.75
G329
TO IGNITION SWITCH
HARNESS 14K024
2006.0 Fiesta (G830133)

- -
211-05-3 Steering Column Multifunction Switch
9 15s-LEI9 GN-BU WA0.75

0 31s-GG10 BK-WH WA0.35
8 15s-LE14 GN-RD WA0.75
5 31-LG43 BK WA0.35
4
3 31s-LG2 BK-BU WA 0.35
2 31-LG27 BK WA0.35
1 31s-LG1 BK-YE WA0.35
6 15-LEI4 GN-RD WA0.75
7 15s-LE1W GN-YE WA0.75
4S7T-14489-VJA
C357
TO MULTIFUNCTION SIGNAL SWITCH
HARNESS 14K024
2006.0 Fiesta (G830134)

6 29SLH54 OG-GN WA0.35
3 31SLGB BK-OG WAO 35
2
1
5 31-LGB BK WA0.35
4
2S6T-14489-FA
C-321
TO HAZARD SWITCH
HARNESS 14K024
2006.0 Fiesta (G832718)

~.
-. ...---.- ~ ~.
211-05-5 Ignition Relay
PIN 2 => 91-PG6 BK-YE 0.50 WA + 91-881BK-BU 0.75 WA
3 30-888 RD WA6.O
2 91.887 BK-BU WA0.75 +91-PG6 BK-YE WA0.50
5 15.082 GN-BU WA6.0
1 15-887 GN-BU WA0.75
2S6T-14A481-CB
C328
TO IGNITION RELAY
HARNESS 14401
2006.0 Fiesta (G836939)

1
2 31-LGB BK WA 0.35
3 29SLH54 OG-GN WA0.35
4 31SLGB BK-OG WA0.35
G341
TO HAZARD SWITCH
HARNESS 14K024
2006.0 Fiesta (G836952)

Engine Cooling - 1.4L Duratorq-TDCi (DV)
303-03A-I Diesel 303-03A-1
SECTION 303-03A Engine Cooling - 1.4L

Duratorq-TDCi (DV) Diesel
CONTENTS PAGE
CONNECTORS
Cooling Fan Relay .............................................................................................................. 303-03A-2
Cooling Fan Resistor.......................................................................................................... 303-03A-3
High Speed Cooling Fan Relay .......................................................................................... 303-03A-4
Cooling Fan Motor .............................................................................................................. 303-03A-5
PIN 1 => 15SPA7 GN-BU 0.75 WA
PIN 5 => 15SPA6 GN-YE 4.0 WA
3 30-PA8 RD WA4.0
2 91SPA7 BK-BU WA0.75

5 15SPA9 GNWH WA4.0
1 15SPA7 GN-BU WA 1.0
2S6T-14A481-BA
G407
TO ENGINE COOLING FAN RELAY
HARNESS 14401 OR l a 5 2 2
2006.0Fiesta (G831968)
- - _ - - - -_ -
303-03A-3 Cooling Fan Resistor
G40B
TO ENGINE COOLING FAN RESISTOR
HARNESS 14KO11
2006.0 Fiesta (G831969)

PIN 3 => 30-PA8 RD 4.0 WA t 30-PA1 RD 4.0 WA
PIN 5 => 15s-PA6 GN-YE 4.0 WA t 15s-PA1 GNBU 4.0 WA
3 30-PA1 RD WA 4.0 + 30-PA8 RD WA 4.0

2 91SPA17 BK-WH WA0.75
5 15SPAl GN-BU WA4.0 + 15SPA6 GN-YE WA4.0
1 ISSPA17 GN-WH WA0.75
2S6T-14A481-CB
G412
TO HIGH SPEED ENGINE COOLINGFAN RELAY
HARNESS 14K011OR 12A5ZE
2006.0 Fiesta (G831983)

-
303-03A-5 Cooling Fan Motor
PIN 1 => 15s-PA6 GN-YE 4.0 WA
1 15s-PA9 GN-WH WA 4.0
2 31-PA6 BK WA4.0
WOK
TO ENGINE COOLINGFAN MOTOR (NC)
HARNESS 14KO11OR 12ASZ
2006.0 Fiesta (G832353)

303-03B-1 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-1
SECTION 303-03B Engine Cooling - 2.OL Duratec-HE

CONTENTS PAGE
CONNECTORS
Cooling Fan Motor.............................................................................................................. 303-03B-2
C419
TO ENGINE COOLING FAN MOTOR (LESS AIC)
HARNESS 14K011
2006.0 Fiesta (G833868)

Engine Cooling - I.6L Duratorq-TDCi (DV)
303-03C-1 Diesel 303-03C-1
SECTION 303-03C Engine Cooling - 1.6L

CONTENTS PAGE
CONNECTORS
Cooling Fan Relay.............................................................................................................. 303-03C-2
Cooling Fan Resistor.......................................................................................................... 303-03C-3
High Speed Cooling Fan Relay .......................................................................................... 303-03C-4
Cooling Fan Motor.............................................................................................................. 303-03C-5
303-03C-2 Cooling Fan Rela
Information not available arthis time
2006.0 Fiesta (G831976)

303;03C-3 Cooling. Fan Resistor
lnformatlon not available a t this time
2006.0 Fiesta (G831977)

303-03C-4 High Speed Coolin Fan Relay
lnformat~onnot ava~lableat !his t ~ m e
2006.0 Fiesta (G831985)

303-03C-5 Cooling. Fan Motor
lnformat~onnot ava~lableat this time
2006.0 Fiesta (G832354)

Fuel Charging and Controls- 1.3L Duratec-8V
303-0444-1 (Rocam) 303-0444-1
SECTION 303-04A Fuel Charging and Controls - 1.3L

Duratec-8V (Rocam)
CONTENTS PAGE
CONNECTORS
Fuel Pressure Regulator..................................................................................................... 303-04A-2
Fuel lnjector 1 ..................................................................................................................... 303-04A-3
Fuel lnjector 2..................................................................................................................... 303-04A-4
Fuel lnjector 3..................................................................................................................... 303-04A-5
Fuel lnjector 4..................................................................................................................... 303-04A-6
303-04A-2 Fuel Pressure Regulator
Information not available at this time
2006.0 Fiesta (G831993)

303-04A-3 Fuel Injector 1
2006.0 Fiesta (G831994)

2006.0 Fiesta (G831995)

2006.0 Fiesta (G831996)

2006.0 Fiesta (G831997)

Fuel Charging and Controls - I .25L
Duratec-I 6V (Sigma)/l.4L Duratec-I 6V
303-04B-1 (Sigma)/l.6L Duratec-16V (Sigma) 303-04B-1
CTlON 303-04B Fuel Charging and Controls- 1.25L

ratec-16V (Sigma)ll.4L Duratec-16V (Sigma)ll.GL
ratec-I 6V (Sigma)
CONTENTS PAGE
CONNECTORS
Fuel lnjector I.....................................................................................................................
Fuel lnjector 2.....................................................................................................................
Fuel lnjector 3.....................................................................................................................
Fuel lnjector 4.....................................................................................................................
Fuel Pressure Regulator.....................................................................................................
Fuel Injector I.....................................................................................................................
Fuel lnjector 2.....................................................................................................................
Fuel lnjector 3.....................................................................................................................
Fuel Injector 4 .....................................................................................................................
2 91s-RL10 BK-WH WK0.75
1 15s-RLlO GN-WH WK0.75
97AG-14A464-HBA
G765
TO INJECTOR 1 VALVE SOLENOID (1.3)
HARNESS 9H589
2006.0 Fiesta (G832004)

-. -
- -- - - - - - --
303-048-3 Fuel Injector 2
2 91s-RLtl BK-YE WK0.75

1 15s-RL11 GN-YE WK0.75
G766
HARNESS 9H589
2006.0 Fiesta (G832005)

G767
HARNESS 9H589
2006.0 Fiesta (G832006)

303-04B-5 Fuel Injector 4
2 91SRL13 BK-OG WK0.75

1 15s-RL13 GN-RD WK0.75
97AG-14A464-HBA
G768
HARNESSSHSBS
2006.0 Fiesta (G832007)

1 15s-RL42 GN-BU WA0.75
2 91s-RL42 BK-BU WA0.75
C705
TO FUEL PRESSURE REGULATOR
HARNESS 14K011
2006.0Fiesta (G832008)
303-04B-7 Fuel Injector 1
2 91s-RL10 BK-WH WK0.75

1 15s-RLlO GN-WH WK0.75
G479
TO INJECTOR 1 VALVE SOLENOID (1.411.6)
HARNESS 9H589
2006.0 Fiesta (G833834)

2 91s-RLll BK-YE WK0.75
1 15s-RLII GN-YE WK0.75
97AG-14A464-KBA
G480
HARNESS 9H589
2006.0 Fiesta (G833835)

- -
303-048-9 Fuel Injector 3
2 91SRL12 BK-BU WK0.75

1 15SRL12 GN-BU WK0.75
97AG-14A464-KBA
C481
HARNESS 9H589
2006.0 Fiesta (G833836)

2 91s-RL13 BK-OG WK0.75
1 15s-RL13 GN-RD WK0.75
G482
HARNESS 9H589
2006.0 Fiesta (G833837)

Fuel Charging and Controls - I.4L
303-04C-1 Duratorq-TDCi (DV) Diesel 303-046-1
SECTION 303-046 Fuel Charging and Controls- 1.4L

CONTENTS PAGE
CONNECTORS
Fuel Pressure Regulator..................................................................................................... 303-04C-2
Fuel lnjector 1.................................................................................................................... 303-04C-3
Fuel lnjector 2.................................................................................................................... 303-04C-4
Fuel lnjector 3..................................................................................................................... 303-04C-5
Fuel lnjector 4..................................................................................................................... 303-04C-6
Fuel Metering Valve............................................................................................................ 303-04C-7
Fuel Heater......................................................................................................................... 303-04C-8
303-04C-2 Fuel Pressure Regulator
Information not available at th~stime
2006.0 Fiesta (G832032)

303-04C-3 Fuel Injector 1
information not available at this time
2006.0 Fiesta (G832033)

2006.0 Fiesta (G832034)

2006.0 Fiesta (G832035)

2006.0 Fiesta (G832036)

.- -
303-04C-7 Fuel Metering Valve
1 15SXL6 GN-RD WA0.75

2 91-XL6 BK-OG WA 0.75
2S6T-14A464-DJA
G455
TO INTAKE AIR THROTTLE VALVE SOLENOID(D1ESEL IV EOBD)
HARNESS 14KO11
2006.0 Fiesta (G832037)

2 31-HA15 BK WA1.5
1 15s-HA15 GN-RD WA1.5
C-655
TO DIESEL FUEL HEATER
HARNESS 14KO11
2006.0Fiesta (G832357)
303-04D-1
Fuel Charging and Controls Turbocharger
- I.4L Duratorq-TDCi (DV) Diesel
- 303-04D-1
SECTION 303-04D Fuel Charging and Controls -

Turbocharger - 1.4L Duratorq-TDCi (DV) Diesel
CONTENTS PAGE
CONNECTORS
Turbocharger Variable Vane Actuator................................................................................. 303-04D-2
I 15s-R!2 GN-OG WA0.75
2 91SRL22 BK-RD WA0.75
2S6T-14A464-DLA
G749
TO VARIABLE TURBO CONlROL VALVE SOLONOID
HARNESS 14K011
2006.0 Fiesta (G832047)

Fuel Charging and Controls - 2.OL
Duratec-HE (M14)
SECTION 303-04E Fuel Charging and Controls- 2.OL

Duratec-HE (M14)
CONTENTS PAGE
CONNECTORS
Fuel lnjector ............................................................................................. 303-04E-2
Fuel lnjector 2.................................................................................................................... 303-04E-3
Fuel lnjector 3..................................................................................................................... 303-04E-4
Fuel lnjector 4..................................................................................................................... 303-04E-5
1 91s-RL10 BK-WH WK0.75
2 15s-RL10 GN-WH WK0.75
1 X4T-14A464-AAB
C261
TO INJECTOR 1 VALVE SOLONOID (ST150)
HARNESS 12A522
2006.0 Fiesta (G833739)

303-04E-3 Fuel Injector 2
1 91s-RL11 BK-YE WK0.75

2 15s-RLll GN-YE WK0.75
G262
TO INJECTOR 2 VALVE SOLONOID (ST1501
HARNESS 12A522
2006.0 Fiesta (G833740)

BK-BU WK0.75
GN-BU WK0.75
1 X4T-14A464-AAB
G263
HARNESSIW522
2006.0 Fiesta (G833741)

--
303-04E-5 Fuel Injector 4
1 91s-RL13 BK-OG WK0.75

2 15SRL1.3 GN-AD WK0.75
C264
HARNESS 12A5Z
2006.0 Fiesta (G833742)

Fuel Charging and Controls - 1.6L
SECTION 303-04F Fuel Charging and Controls - 1.6L

CONTENTS PAGE
CONNECTORS
Fuel Metering Valve............................................................................................................ 303-04F-2
Fuel Metering Valve........................................................................................................... 303-04F-3
Fuel lnjector 1..................................................................................................................... 303-04F-4
Fuel lnjector 2..................................................................................................................... 303-04F-5
Fuel lnjector 3..................................................................................................................... 303-04F-6
Fuel lnjector 4..................................................................................................................... 303-04F-7
303-04F-2 Fuel Metering Valve
1 91s-RS7 BK-GN WA0.75

2 15s-RS7 GN.BK WA0.75
iLZF14A464-TA
C242
TO FUEL PUMP METERING UNIT
HARNESS 14K011
2006.0 Fiesta (G832043)

1 15s-RL50 GN-BU WA0.75
2 91SRL50 BK-BU WA0.75
G704
TO FUEL FLOW REGULATOR VALVE SOLENOID
HARNESS 14KO11
2006.0Fiesta (G832888)
~
303-04F-4 Fuel Injector 1
t 91SRLIO BK-WH WAI.5

2 15SRLIO GN-WH WAI.5
3S7T-14A464-BA-DUMMY
C-270
TO INJECTOR 1 VALVE SOLONOID (0'46)
HARNESS 14KOII
2006.0 Fiesta (G833826)

1 91SRL11 BK-YE WA1.5
215SRLll GN-YE WA1.5
C-271
TO INJECTOR 2 VALVE SOLONOID (DV6)
HARNESS 14KO11
2006.0 Fiesta (G833827)

303-04F-6 Fuel Injector 3
1 91SRLl2 BK-BU WA 1.5

2 15SRL12 GN-BU WA1.5
C272
TO INJECTOR 3 VALVE SOLONOID(DV6)
HARNESS 14KO11
2006.0 Fiesta (G833828)

1 91SRL13 BK-OG WA 1.5
2 15SRL13 GN-RD WA1.5
3S7T14A464-BA-DUMMY
G273
TO INJECTOR 4 VALVE SOLONOID (DV6)
HARNESS 14KO11
2006.0 Fiesta (G833829)

303-06-1 Starting System 303-06-1
SECTION 303-06 Starting System

CONTENTS PAGE
SCHEMATICS
Starting System- 1.3L Duratec-8V (Rocam)/l.25L Duratec-I6V (Sigma)ll.4L Duratec-16V
(Sigma)/l.6L Duratec-16V (Sigma) .................................................................................. 303-06-2
Starting System - I.4L Duratorq-TDCi (DV) Diesell1.6L Duratorq-TDCi (DV) Diesel ...... 303-06-4
Starting System - Vehicles With: 4-Speed Automatic Transmission (AW81-40) .............. 303-06-6
CONNECTORS
Start Inhibit Relay ............................................................................................................... 303-06-8
Starter Motor ...................................................................................................................... 303-06-9
Starter Motor................................................................................................................
. 303-06-10
WE
I- F30 1SA WE C
- =--L-=>
1 2
- *EP--- BE4 1 F14 30A
1 2
291
Start Inhibit
5 5 :
s s s
CI
6 P
2006.0 Fiesta (G563526)

Relay
9lSB0l6 0K+lD WA075 El04

W"
-
PowertrainControl Module (PCM) 4-Cylinder Engne
,
.- . I 50TA55 GYCG WA075 loon
!: 508010 GY-0K WA25 , TranemlsslonControl Module (TCM)
I
2006.0 Fiesta (G563526)
Start lnhibltRelay
-
03
303-06-5 Startinq System-1.4L Duratorq-TDCi (DV) Dieselll.6L Duratorq-TDCi (DV) Diesel
F1
- -v 44 IgnitionSwitch
-
In Control Module (PCM) 4-Cylinder Engine
ssion Control Mcdule (TCM)
I
2006.0 Fiesta (G830542)
31-BAll BK WA25.0 30DCl BK WA25.0 30001 RD WA6.0
30054 RD WA6.O
(4 (+I
-
- DM2
Battery
G1
UB
- 29889 ffi-BK WA0.75

"%1
14401
-
298817 CG4K WA2.5
508816 GVBK WA0.75 GO13

-3
14401 3 1
:-423
DC25
Slarl Inhibit Relay
L
,
a 2 3
s s s
8 8 1
t l t
m
6 0
-
-dm
91s-BB16A BK-RD WA0.75
-3
5C--5
5C-BB10
GY-ffi
GY-BK
WA0.75
WAZ5
~g E128
Tnsmi
14401 34 14KOll
Transm~ssionRange (TR) Senmr
sslon Control Module (TCM)

PIN1 => 50-TA55 GY-OG 0.75 WA t 50-8816 GY-BK 0.75 WA
3 29-6817 OG-BK WA2.5
2 91SBB16 BK-RD WA0.75

5 50-8810 GY-BK WA2.5
1 50-8016 GY-BK WA 0.75 + 50-TA55 GY-OG WA 0.75
C-423
TO STARTER INHIBITRELAY
HARNESS 14401
2006.0Fiesta (G830286)
.-- -- - - -- -
303-06-9 Starter Motor
1 30-8810 BK WA 16.0
9300-14463AB
C424
TO STARTER MOTOR
2006.0 Fiesta (G830287)

G723
TO STARTER MOTOR
HARNESS 14300
2006.0 Fiesta (G833869)

303-07A-1 Engine Ignition 303-07A-I
SECTION 303-07A Engine lgnition

CONTENTS PAGE
CONNECTORS
Ignition Coil ..................................................................;...................................................... 303-07A-2
Ignition Coil ......................................................................................................................... 303-07A-3
3 91s-RR2 BK-GN WA 1.5
2 15SRR4 GN-BU WA1.5
1 91SRR1 BK-OG WA 1.5
C-330
TO IGNITION TRANSFORMER(SIGMA)
HARNESS 14KO11
2006.0 Fiesta (G830288)

303-07A-3 Ignition Coil
3 91SRR2 BK-GN WA 1.5

2 15SRR4 GN-BU WA1.5
1 91SRR1 BK-OG WA1.5
C247
TO IGNITION TRANSFORMER (SOHC)
HARNESS 14K011
2006.0 Fiesta (G833821)

Glow Plug System - I.4L Duratorq-TDCi (DV)
303-07B-1 Diesel 303-07B-I
SECTION 303-07B Glow Plug System - 1.4L

CONTENTS PAGE
CONNECTORS
Glow Plug 1 ........................................................................................................................ 303-078-2
Glow Plug 2 ........................................................................................................................ 303-07B-3
Glow Plug 3........................................................................................................................ 303-07B-4
Glow Plug 4........................................................................................................................ 303-07B-5
Glow Plug Relay ................................................................................................................. 303-07B-6
303-07B-2 Glow Plug 1
2006.0 Fiesta (G831929)

303-078-3 Glow Plug 2
2006.0 Fiesta (G831930)

2006.0 Fiesta (G831931)

2006.0 Fiesta (G831932)

PIN 1 => 15SHA15 GN-RD 1.5 WA t 15SRE24 GN-BK 1.5 WA
3 30-AH16 RD WA6.O
2 31SRE24 BK-GN WA 0.75
5 30SRD15 RD-BK WA6.0
1 15SRE24 GN-BK WA0.75
2S6T-14A481-CB
C-452
TO GLOW PLUG RELAY
HARNESS 14KO11
2006.0Fiesta (G831933)
303-07C-I Engine Ignition - 2.OL Duratec-HE (M14) 303-07C-1
c SECTION 303-07C Engine lgnition - 2.OL Duratec-HE

(M14)
CONTENTS PAGE
CONNECTORS
lgnition Coil......................................................................................................................... 303-07C-2
3 91s-RR1 BK-OG WE 1.0
2 15SRR4 GN-BU WA 1.5
1 91s-RR2 BK-GN WE1.O
1W7T-14A4644A
C-246
TO IGNITION TRANSFORMER (ST1501
HARNESS 1W5Z
2006.0 Fiesta (G833758)

Engine Emission Control - I.3L Duratec-8V
(Rocam)/l.25L Duratec-I 6V (Sigma)/l.4L
303-08A-1 Duratec-I6V (Sigma)/l .6L Duratec-16V (Sigma) 303-08A-1
CTlON 303-08A Engine Emission Control - 1.3L

ratec-8V (Rocam)ll.25L Duratec-16V (Sigma)ll.4L
ratec-16V (Sigma)lIm6LDuratec-16V (Sigma)
CONTENTS PAGE
CONNECTORS
Exhaust Gas Recirculation (EGR) Valve............................................................................ 303-08A-2
Electronic Exhaust Gas Recirculation (EGR) Valve........................................................... 303-08A-3
1 15s-RE9 GN-BU WA0.75
2 91s-RE9 BK-BU WA0.75
G657
TO VACUUM EGR VALVE SOLENOID
HARNESS 14K011
2006.0 Fiesta (G832053)

-- - -- - -
303-08A-3 Electronic Exhaust Gas Recirculation (EGR) Valve
4S6T-14A464-FA
C459
TO ELECTRICAL EGR (DIESEL IV EOBD 1 DV6)
HARNESS 14KO11
2006.0 Fiesta (G832054)

Engine Emission Control - 1.4L
303-08B-1 Duratorq-TDCi (DV) Diesel 303-08B-1
SECTION 303-08B Engine Emission Control - 1.4L

CONTENTS PAGE
CONNECTORS
Electronic Exhaust Gas Recirculation (EGR) Valve........................................................... 303-08B-2
303-08B-2 Electronic Exhaust Gas Recirculation (EGR) Valve
2006.0 Fiesta (G832056)

Engine Emission Control - 2.OL Duratec-HE
303-08C-1 (MI41 303-086-1
SECTION 303-08C Engine Emission Control - 2.OL

Duratec-HE (M14)
CONTENTS PAGE
CONNECTORS
Electronic Exhaust Gas Recirculation (EGR) Valve........................................................... 303-08C-2
Electronic Exhaust Gas Recirculation (EGR) Valve........................................................... 303-08C-3
303;08C-2 Electrotjc Exhaust Gas Recirculation (EGR) Valve
lnformatlon not ava~lableat th~stlme
2006.0 Fiesta (G832338)

303-08C-3 Electrovic Exhaust Gas R,ecirculation(EGR)Valve
Information not ava~lableat thls t~me
2006.0 Fiesta (G832719)

Duratorq-TDCi (DV) Diesel 303-088-1
SECTION 303-08D Engine Emission Control - 1.6L

CONTENTS PAGE
CONNECTORS
Electronic Exhaust Gas Recirculation (EGR) Valve........................................................... 303-08D-2
303;08D-2 Electrotjc Exhaust Gas Recirculation (EGR) Valve
lnformatlon not ava~lableat th~stlme
2006.0 Fiesta (G832340)

303-13-1 Evaporative Emissions 303-13-1
SECTION 303-13 Evaporative Emissions

CONTENTS PAGE
CONNECTORS
Evaporative Emission Canister Vent Solenoid ................................................................... 303-13-2
Evaporative Emission Canister Purge Valve...................................................................... 303-13-3
C622
TO CANISTER PURGE VALVE SOLENOID
HARNESS 14K011 OR 9H589
2006.0Fiesta (G830289)
303-13-3 Evaporative Emission Canister Purge Valve
2 91s-RE BK-OG WA0.75

1 15S-RLZ GN-RD WA0.75
G265
TO SONIC PURGE VALVE SOLONOID(ST150)
HARNESS 1W522
2006.0 Fiesta (G830290)

303-14-1 Electronic Engine Controls 303-14-1
SECTION 303-14 Electronic Engine Controls

CONTENTS PAGE
SCHEMATICS
.
Engine Control 1.25L Duratec-16V (Sigma)/l.4L Duratec-16V (Sigma)/l.GL Duratec-16V
(Sigma).............................................................................................................................
Engine Control --I.4L Duratorq-TDCi (DV) Diesel. VIN Plate Emission Level Code: S ....
Engine Control - I.4L Duratorq-TDCi (DV) Diesel. VIN Plate Emission Level Code: 7 ....
Engine Control - 1.6L Duratec-16V (Sigma), Vehicles With: Automatic Transmission....
Engine Control - I.6L Duratorq-TDCi (DV) Diesel ...........................................................
Engine Control - 2.OL Duratec-ST (M14)..........................................................................
CONNECTORS
Accelerator Pedal Position (APP) Sensor ..........................................................................
Turbocharger Boost Pressure Sensor................................................................................
Brake Pedal Position (BPP) Switch....................................................................................
Camshaft Position (CMP) Sensor.......................................................................................
Clutch Pedal Position (CPP) Switch...................................................................................
Crankshaft Position (CKP) Sensor.....................................................................................
Throttle Position (TP) Sensor.............................................................................................
Engine Coolant Temperature (ECT) Sensor .......................................................................
Fuel Rail Pressure (FRP) Sensor - I.6L Duratorq-TDCi (DV) Diesel ...............................
Fuel Temperature Sensor ...................................................................................................
Heated Oxygen Sensor I (H02Sl) - I.3L Duratec-8V (Rocam).....................................
Heated Oxygen Sensor 2 (H02S2)....................................................................................
Idle Air Control (IAC) Valve .................................................................................................
Manifold Absolute Pressure (MAP) Sensor........................................................................
Intake Air Temperature (IAT) Sensor..................................................................................
Knock Sensor (KS) .............................................................................................................
Mass Air Flow (MAF) Sensor..............................................................................................
Power Steering Pressure (PSP) Switch.............................................................................
Manifold Absolute Pressure (MAP) Sensor ........................................................................
Throttle Control Unit ............................................................................................................
Intake Air Temperature (IAT) Sensor...................................................................................
Powertrain Control Module (PCM) Relay ...........................................................................
Powertrain Control Module (PCM) - I.4L Duratorq-TDCi (DV) Diesel.............................
Engine Oil Pressure (EOP) Switch.....................................................................................
Vehicle Speed Sensor 1 (VSSI).........................................................................................
Vehicle Speed Sensor 2 (VSS2).........................................................................................
Heated Oxygen Sensor 1 (H02S1) - 2.OL Duratec-ST (Zetec) ........................................
Heated Oxygen Sensor 2 (H02S2) - 2.OL Duratec-ST (Zetec)........................................
Camshaft Position (CMP) Sensor - 2.OL Duratec-ST (Zetec)..........................................
Powertrain Control Module (PCM)......................................................................................
Powertrain Control Module (PCM) ......................................................................................
303-14-2 Electronic Engine Controls

Throttle Control Unit ............................................................................................................
Mass Air Flow (MAF) Sensor ..............................................................................................
Engine Coolant Temperature (ECT) Sensor .......................................................................
Camshaft Position (CMP) Sensor.......................................................................................
Camshaft Position (CMP) Sensor .......................................................................................
Knock Sensor (KS).............................................................................................................
Crankshaft Position (CKP) Sensor.....................................................................................
Throttle Position (TP) Sensor.............................................................................................
Crankshaft Position (CKP) Sensor .....................................................................................
Heated Oxygen Sensor 1 (H02Sl)....................................................................................
Manifold Absolute Pressure and Temperature (MAPT) Sensor ..........................................
Mass Air Flow (MAF) Sensor ..............................................................................................
BIB
InertiaFuel Shulofl(1FS)Swilc
Accelerator Pedal PosiUcn(APP) Sensor
2006.0Fiesta (G914257)
303-14-4 Engine Control-1.25L Duratec-16V (Sigrna)ll.4L Duratec-l6V (Sigrna)ll.6L Duratec-16V (Sigma)
I
I I
1 1
I I
I I
I I
I I
1 I
1 I
I I
I I
I I
I I
I I
I t
I 1
I I
1 1 .
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
V$ide Speed Sensor, (VSSl)
-
624
2006.0 Fiesta (G914257)

C1.M26 NCWM
C1.F22 NCCYCLINGMIGH PRESS. IW '
C1-F34 DPFSLW
C1-F30 STARTERINHI
C1.MS PCMRLY
C1-F35 FUELPUMP MONITOR

C1-M39 CLLFlCHPEDAL
C1-MI0 ENG. RUN
CI-M46 APPSl-GND C l D t VE C1.F38

CID-VE C1.F27
C1-M45 APPS2-GND
C1-MI9 APPSILSUP
Cl.M33 ACT.MON
C1-F23 VSSGND TPSSUP C1-M22
TPSGND CI-MS
Cl-M1 IGNCYL2-3 TPS2 C1-M21
C1-M3 IGNCYL 1-4
TMAP t 5V C1-M52
TMAPGND Cl.M35
HEGO2HEATER PWR C1-M38 HEGO 2 AIR TEMP C1-F3
Calalysl Monilor Sensor
C1-Fl HEGOPRTN KNOCK SlG C1-M32
KNOCK GND C1-M31
HEGO HEATER PWR C1-M49 HEGO 1 KNDCK SHLD Cl.Ml6
C1.F2 HEGOl R M
91-RE8A BK-YE WA1.5

91-REBE SK-YE WA1.5
91-PG6 BK-YE WA1.0 91-RE8C EK-YE WA1.S
BRAKE PEDAL SWITCH GND
2006.0 Fiesta (G914257)

303-14-6 Engine Control-1.25L Duratec-16V (Sigma)/l.4L Duratec-16V (Sigma)ll.6L Duratec-16V(Sigma)
15SREB GN-YE WA0.75 A

sllo Y I
El35
Evaporative Emlsslon Canlsler Purge Valve
I Gazl 2- I5S.RNZ GNW WKl.5 581
I I
. BK.WH WA 0.75 91S.RLlO BK-WH WK0.75 c m 5 c C 4 7 9 155RLlO GNW WK0.75
t I
I I
I I
EZ05 Fuel lnleclor 1
I
BK-YE WA.0.75 2
I
I
I 91S.RLll BK-YE WK0.75 m - 1 8 0 ISRLll GN-YE -0.75
. .
8 8
-
I I Em3 Fuel lnleclor 2
I I
2 . . . 5 ~ 4 8 1 lSRLl2 GNBU -075
I I Ea8 I-uel lnleclor4
BN WAD75
8RJ5
9RJ5
WH
BN
WK075
WK075 &+@&%
C1 1
W18 Englne Coolant Temperature (ECT) Sensor
7RG3 YEBU WK050
9RG3 BN BU WK050
8 RJ39 WKRD WK050
7RJ28 YE WKO5O
9RJ28 BN WK050
WH WAO75 8RJ28 WH WK050
14KOll 9H589
EB04
YE.GN WA075 3
,56 2 Manllold . Pressure and Temperature (MAPT)
2 Absolute
BN.GN WAD75
WHGN WA075
E711 Crankshall Posltlon(CKP) Sensor

K n d Sensor (KS)
WHSHLD I CSW
Power StBsnnl3 Pressure (PSP) Swltrh
cnZ7l
""I
WH WK0.75 C716
BIB
PowertrainCanlrd
TO IGNlllONRELAY .
91-PO6
t10i
Amlarator Pedal Position (APP) Sensor
2006.0 Fiesta (G914238)

303-14-8 Engine Control-1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: S
PRE GLOW
-- 1: 2PRE8 =.YE WA0.75

PERM PWR
!21 f
IGN
I I
I I
I 1
I I
I I
1 I
I I
I I
I I
I I
I I
I I
I I
I I
I 1
I I
I I
1 I
1 I
I 1
EDF
VBR3
FP RLY
VBRl
VBR2
PCM RLY
CLWCH
APPS1-SUP
APPSl
APPSILGND
APPS2-SUP
APPSP
APPS2.GND
BRAKE PEDALSWITCHGND
BK-YE WAOM
3 9lSPG6A BK-YE WAOM cS39 31s-PGS BK-YE WA075
BRAKE PEDAL SWKCH
c
m 8 N B WHBU WA075
vSSSIG
E7Ol 91-RJB BK WA075
VSS GND
Accelerator Pedal Poslbon(APP) Ssnsor
only used wlo ABS

I _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
I
I I
! 15SW29 GN.RD WE1.O
I-----------------'
E822
Vehicle Speed Sensor 1 (VSSl)
I
ECOl
Cooling Fan Motor
I I
2006.0 Fiesta (G914238)
2006.0Fiesta (G914238)
303-14-10 Engine Control-1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: S
..-,
.- = C0N:C
A
PART 1 OF
PCM
MODULE
DIESEL ST Ill EOBD
C.370
91-REBA BK-YE WA1.5
91+E
lB8 BK-YE WA1.5
S109
91-REBC BK.YE WA1.5
I
I
I
I
PCV C2L4
TMAFGND C2J4
TMAF- C2.H2
AIR-TEMP WE4
1212 NDR ICW 2 0 n E208 Fuel Injector4
1322 NOR ICW 2 0
1213 NDR ICM) 2 0 0 E20G Fuel Injector 2
INJVI- mH4 -- 1323 NDR ICW 2 0 1 2G!%3

E2ni Fuel Injector 3
3 (PCM) - 4Gyllndsr Englne
2006.0 Fiesta (G914238)

AcceleratorPedal Pasrllon (APP) Sensor
307 ik
I
2006.0Fiesta (G914241)
303-14-12 E n ~ i n eControl-1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: 7
PRE GLOW
-- 24.RE6 OGYE WA075

PERM PWR
I I
I I
I I
I I
I I
I I
I I
I 1
I I
-- ISRE8 GN-YE WA075

IGN
-
s
15SPA7 GNW WA1.O f 20
I
I
I
I
1
I
I
I
I
lq: lkl ......

5
2
"7
ii
5
ECO5 Fan Relay
Cooling
I
I1
1
I
I
I
I
I
I
91S.PA7 BK.SU WA0.75

EDF
155.RR4 GNW WAl.5 15SRE24 GNBK WA1.5

31-RH5 BK WA0.75
15s-RN2 GN-BU WA25
15S.RN3 GNW WE1.5

91SRH9 BKW WA0.75
.-'. - 31s-BE6
7-W30
8-W30
BK-YE
YE
WH
WA0.75
WA0.75
WA0.75
9-W30 EN WA0.75
7-W35 YE4D WA0.75 7W35 YE.RD WA0.75
84?J35 WH4D WA0.75 $? 8W35 WH.RD WA0.75
SW35 EN-RD WA0.75
Ill-PG6 BK-YE WA1.O
BRAKE PEDAL SWWCH GND
I,, I
BK-YE WAD SO 898 3 DlSPGsA BKYE WA050 ns39

v
BRAKE PEDAL SWECH
E701 VSS GND

Accelerator Pedal PosIUm (APP) Sensor 16401 13 14K011
only used wlo ABS

I [ 155-W29 GN.RD WE1 0
I-__________-------
E822
Vehicle Speed Sensor 1 (VSSl)
C419 h2 h1
@ ECOl
W i n g Fan Molor
2006.0 Fiesta (G914241)

BWKE PEDAL SWilCH GND
PRE GLOW RELAY COIL

Cl-A1 RX PATS
PATS TRANSSIVER C1.W TXPATS
C142 DPFSHlGHlr
Cl.E4 BRK-RED
CLLlTCH
C1-G3 APPtLSIG
C1-C2 APP2-SIG
C2-A1 DPFSLOW
C2.E3 CRS.SIG
C2-D3 INTAKETWF
C>C3 INTAKE PRES
C2-F2 INTAKEPRES
WE2 RAILPS-SIG
UB3 RAILPS-
UB1 INTAKE PRES
UE4 GLW-MM
UF4 AC-WOT
WD4 ENG-RUN
C3 START-INHIBI
E l 04
- Powertrain Contrnl Modu
U2
2006.0Fiesta (G914241)
303-14-14 Enqine Control-1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: 7
r ' .
i k:
- J=CONC
PART 1 OF
PCM
MODULE
DIESELSTIV EOBD
VC REQUEST
C 375
91 REBA BKYE WA15
91 RE80 BKYE WA15
E.EGR+ C2H3
rnperalure Sensor
AIR-TEMP C904
. INJV2t C9Gl
E707 F u ~lnjsclor
l 3
de (PCM)- 4-Cylmder Englne
I
2006.0 Fiesta (G914241)
14KOll 9 14401
PJB
C e49
no1
Accelerator Pedal Posltlm(APP) Sensor
2006.0 Fiesta (G914260)

303-14-16 Engine Control-1.6L Duratec-16V (Sigma), Vehicles With: Automatic Transmission
WREB OG-YE WA0.75

VBD
I21 I
I I
I I
I I
I I
I I
1 I
-- l5RE6 GN-YE WA0.75 C
120 1
I 15.RE6 GN-YE WA0.75
IGN
I I
p 9 I 1
5 s I
I
1
I
I I
I I
I I
I I
I I
..... ECi6
Coulmg Fan Relay
I
I
I
1
I I
I I
I I
I I
ISS.RN1 GNBU WA2.5 r
HEGOl HEATERPWR
15S.PJ15 GN.BU WE1.O
I I HEGOZ HEATER PWR
-- 16 1
I I
15S.PAS GN-YE WA4.0 I
ISS43EIS GN.BK WA0.75
FP MON
17 1
1 I
7.RJ30 YE WA0.75
&W30 WH WA0.75
PRJS BN WA0.75
7-R135 YE.RD WA0.75 1 91 7.RJ35 YE-RD WA0.75
ERJ35 WH-RD WA0.75
9R135 EN-RD WA0.75 131 1 PRJs EN-RD WA0.75
L Z
01-PGS BK-YE WA1.0
BRAKE PEDAL SWITCH GNI
YE WA050 G6gD
2 VSS SlG
E701
Acalerator P e d a l ~ l l l o (APP)
n Sensor
I
I
191.PJ29 BKOG WE075 I
I
I WID
ABS
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ I
En22
Vehlde Speed Sensor 1 (VSSI)
2006.0 Fiesta (G914260)

BRAKE PEDAL SWITCH Cl.M41 BRAKE PEDAL
C1-MI0 STOP LAMP
HIGHSPEED RELAY
AlC WOT REIAY

C14426 AlC WOT
DUAL PRESSURE SWITCH
C1.FZZ AlCCYCLlNGMiGH PRESS
DUAL PRESSURE SWITCH
Cl.F34 DPFS LOW
TRANSMISIONRANGE SENSOR
C1-F30 STARTER INHI
CI-MB PCMRLY
C1-F35 FUELPUMP MONITOR

C1-M39 CLUTCH PEDAL
ClD+VE C1-Fa
CID- VE Cl-FZ7
CIA445 APPS2-GND
C1-M19 APPSl-SUP
TPS SUP C1-M22

TPSGND C1.MS
TPSP C1-M21
C143 IGNCYL1.4
TMAP+N C1-M52
TMAP GND CIA435

HEGOZHEATER PWR C1.MS HEGO 2
AIRTEMP C1.R
C1-Fl HEGOP ATN KNOCK SlG C1432
KNOCK GND C1431

HEGOHEATER PWR C1-M49 HEGO 1
KNOCKSHLD Cl-MI6
UI.RJI8A BK WA0.7f
.. .
BRAKE PEDALSWITCH GND
2006.0 Fiesta (G914260)

BK-OG WA075 tm5c" 15SW GNRDWAO75
El35
EvaporallveEmlsslon Canlsler Purge Valve
I I
BK-WH WA0.75 3! 9lS.RLlO BK.WH WK0.75 4 7 IBRLlO G.WH -0.75
-1 I
I I
, , E205 Fuel Inlector 1
.1 .1 EXlj Fuel Inlector2

I I
BKBU WA075 91S.RL12 BK.BU WK075 e m 5 ~ ~ 0 1 tSBLl2 GNBU WKO75
I I
I
I I
I I EM7 Furl llgw 1111 3
I I
z ~ y - ~ ~ 15SRL13
z GNRD WK075
I I
I I 208 Fud Inleclnr4
8RJ5 WH W075
EN WA075 9R15 BN W075
11E716 Ellglne
Coolant Temperature(ECT) Sensor
7RG3 YEBU WK050
E8M
solute Pressure and Temperature(MAPT) Se
E711 Crenk*an Posltlon (CKP) Sensor
WHBK WE075 K n a k Sensor (KS)
WHSHLD CSW
b w a r Sleannr3 Pressure (PSP) Sw~tch
rqEq9
lne
Elibl
AccelsralorPedal Poslllon (APP) Sensor
,\;O ClulchPedal Poslllon(CPP) Swlch

E9M
Y"
2006.0 Fiesta (G914226)

303-14-20 Engine Control-1.6L Duratorq-TDCi (DV) Diesel
-lri
PRE GLOW
&RE8 OSYE WA075 7

f21 1
I
I
24RE8 %.YE WA075 PERMPWR
. .
--
I I
-- N d 15RE8 GN.YE WA0.75

IGN
15S.PA7 GNW WA1.O 1 20 f
s I
I
I
I
1 I
1 I
4 I I
I I
I I
I I
I I
I I
1 I
I I
t I
I I
I I
I 1
--
I I
I I
I I
I I
I I
-
91S.PA7 BKW WA075
EDF
-- 15S.RR4 GN.BU WA15
VBR3
31-RH5 BK WA0.75
FP RLY
1s-RN2 GN-BU WA25
VBRl
15S.RN3 GN.BU WA1.0

VBA2
91SRH9 BKW WA0.75
,' - ~ \ I PCM RLY
CLUTCH
APPSl-SUP
APPSl
APPSI-GND
APPSZ-SUP
APPSP
APPS2-0ND
BRAKE PEDAL SWITCH GND
1
3
BKZ(E WAOM G6Q8
CQFp Q1SPGSA BK-YE WA050 mS3Q
v
; F 1 - Y EWHBU
W A OWA075
7 S 8
BRAKE PEDAL SWITCH
e
$+
VSS SlG
E7O1 31-RJ29 wA a 75
VSS GND
Accelerator Pedal Poslbon (APP) Sensor 14401 13 14KOll
wlo_ABS
I _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
! 15s-W29 GN.RD WE1.O
I
I
I _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
E822
Vehicle Spsed Sensor 1 (VSSl)
I Cwllng Fan Molor
2006.0 Fiesta (G914226)

HPM TO PTC HEATER
DBO TOCANBUS
OBO TOCANBUS
DC14 FROM CHARGE
DC14 TOCHARGE
CEO8 FROM STOP LAMP
DC26 TOSTART
ET47 FROM BACK UP LAMP
TO AIR CONDlllON
TO AIR CONDllION
FROM AIR CONDITION
FROM AIR CWDITION
G253
31-RH5 BK WA0.75
FP RLY
BRAKE PEC44LSWlTCHGND
BAiT
VSS GND
81-PG6
81-RNl
91 R129
BK-YE
BKBU
BKCG
WAl 0
WA25
WAO 75
S1W
41-RE84
41-RE80
91-RE8C
BK-YE
BK-YE
BK-YE
WA1 5
WA1 5
WA15
r,w
r,w
r+w
$:m 4
- :-
G.
El04
PowertrainCat
2006.0 Fiesta (G914226)

G-R-AMS C2-E2
LA-IATSl CPG2 Mass Alr Flow (MAF) Sensor
iGLW V-V-SAMS C2-A4
.S.GLW IA-EGR C1-04

G-R-EGR Cl.D3
Eleclronlc Exhaust Gas Recirculation (EGR) Valve
.S_AOHI2 0-T-EGRPOS CPC2
;IS_RX
;rS.TX 0-T-EGRNEG C2.02
0-CANH
-
.D.CANL
CALT
VYBATtlR C2-M2
.S_ALTCMD
V-V-BATt2R -01
3BRK RED
LCONV q 91S.RS7 BK-GN WA075
0-T-MEU CPMl
&&
=-VSS
[1
.S-MRLV MC32 Fuel Yelermg Valve
15SRLZ GNOG WA075
.V.SVAPP Vane Acluetot

~ _ ~ p p 1.F-CAS C2-Dl
V-V-SVCAS C2.F4
, v _ ~ ~ ~ p G-R-CAS
p ~ C2.Al
R-APP2
I C7C6 Illlake Camshall Poslllon (CMP) Sensor
.FUSS
iBRKMN
C2.K3
.S-ERS
Ct-Dl Thmnle Pmltton (TP)Sensor
.T-STRT
C>L1
j-GEA?R
(A)
'L-,
.S.ACPR
r-ACC
CPAC
.T.FANl
T u r h h c ~ eBaost
r Pressure Sensor
CllAS2
V-V-SVRAILPS CPB4
E727
lLA_RAILPS C2.G3 Fuel Rail Pressure (FRP) Smsor
G-R-RAILPS C>C4
O_PJNJVLl Cl-G3
--=%w7 QlS.RL10 0K.W WA0.75
0 -
E205 Fuel Inledor 1
DIESEL DY6
L , . -
C l C0N:CME
-
C2 C0N:CMI
&BAT. -
C3 C0N:CH
i t m l M ~ d u l (PCM)
e -
CCylInder Engine
Inertia Fuel Shuloff(1FS) Swit
no1
Accelerator Pdal Posillon (APP) Sensor
,_C'
'I.
;,
2006.0 Fiesta (G914266)

303-14-24 Engine Control-2.0L Duratec-ST (M14)
91s-AH9 BK-EU WA 0.75

. -. PCM RLY
I I
I I
I I
lSSRE16 GN-EK WA0.75
FP MDN
17 1
I I
CLUTCH
APPS1-SUP
APPSl
APPSILGND
APPS2-SUP
APPSZ
APPSZ-GND
BRAKE PEDALSWITCH GND
91S.PGS BK-YE WA075

PEDALSWllCH
E701
AcceleratorPedal Pmltlm(APP) Sensor
2006.0 Fiesta (G914266)

15S.RN2 GN-BU WA2.5
VBR
IGN
PCM RLY
FP RLY
APPSlLGNO C1.24 APPSl GND
APPSZ-GNO C1-45 APPS? GND
APPSl
APPS2
APPSILSUP C1-21 APPSt SUP
APPS2.SUP C1-33 APPSZ SUP
CLUTCH C1.36 CLUTCH
BRAKE PEDAL SWITCH
FP MON C1-22 FUEL PUMPMONITOR
CAN C1.41 CANH

CAN C1-M CANL
GEM
BPOl C1-15 PATS MONITOR
ANll THEFT
Fir0 C1-17 PATS RX
ANll THEFT
mo C1-16 PATSTX
GEM
BPOl C1.9 VSO
C1.8 ENG RUN
STOP LAMPS
CB08 C1.39 BW
HIGH SPEED RELAY
Em7 C1-12 HEDF
N C WOT RELAY
H1W C1-1 ACCR
AIC CYCLING SWITCH
H421 C1-14 ACPSW
NCPRESSURETRANSDUCER
H493 C1-26 BVREF
H433 C1-13 ACPT
COOLINGFAN RaAY
EC05 C1.6 EDF
STARlERRELAY
DC26 C1.4 STARlEN
DC14
ALTERNATOR C2-15 ALTCOM
DC14
ALTERNATOR C2.20 ALT MON
H433 ( 5J
M -
HEGOHEATER PWR
15S.RN3 GN-BU WX1.O 15S.RJ14 GN-YE
HEGO 1 @
5303
>
I I 91s-RJ14 BK-YE WK0.75 I
16SR115 GN4U WE0.75 w45 15SRJ15 GN-BU WK1.O
- 91s-W15 BK-BU WE0.75 ! '4 QlSRJ15 BK-BU WK0.75
9-MI5 EN-RD WE0.75 5 BR115 BN.RD WK0.75
BRJ15 WH-RD WK0.75
C 243
E731
Calelyst Monitor Sensor
IGN COIL
g 0
Z
0
Z
PowerbainC M l r n l Module (PCM)
91-REBA BK-YE WA1.O
$wt 91-RE8B BK.YE WA1.O

91-RE8C BK-YE WAO.75
91-RE6D BK-YE WA0.75
91-RE8E BK-YE WA0.75
4SRRlA BK WA0.75 916E8 BK-YE WK1.O
31-DA3 BK WA1.5 SYIG rn 31-RE8 BK WA0.75
' 022 4SRllEA BK WAO.75
2006.0 Fiesta (G914266)

303-14-26 Engine Control-2.0L Duratec-ST (M14)
EGR STP4 C2 44
EGR STP 3 C2 32
EGR STP2 C2 45
EGRSTP1 C233
VRSRTN C27
MOTOR C2 10
MMORt C2 22
TPSllP2 C226
TPS llPl C2 37
Manlfold Absolute Pressureand Temperature(MAPT) Seneor
2006.0 Fiesta (G914266)

YE-RD WA0.75
YE WA 0.75
WHWA 0.75
BN WA 0.75
EN-RD WA 0.75
WH-RD WA 0.75
C649
TO ACCL. PEDAL DEMAND SENSOR
HARNESS 14401
2006.0 Fiesta (G830303)

-- - . - -- -- ---- - - -
303-14-28 Turbocharger Boost Pressure Sensor
1 7-RJ37 YE-GN WA0.75

2 9-RJ37 BN-GN WA0.75
3 8-RJ37 WH-GN WA0.75
C-240
TO BOOST PRESSURE SENSOR (W6)
HARNESS 14K011
2006.0 Fiesta (G830304)

1 91-PG6 BK-YE WA0.50
2 91SPG6A BK-YE WA0.50
F5VB14489-EA
G698
TO BRAKE PEDAL SWITCH
HARNESS 14401
2006.0 Fiesta (G830325)

- -
-. - --
-- - --
303-14-30 Camshaft Position(CMP)Sensor
1 7-R13 YE-VT WK0.75

2 BR13 WH-VT WK0.75
3 9-R13 EN-WH WK0.75
G745
TO CAMSHAFT POSITION SENSOR (DIESEL Ill EOBDI IV EOBD)
HARNESS 14KO11
2006.0 Fiesta (G830326)

4 315886 BK-YE WA0.75
1
2
3
5 31.886 BK WA0.75
C-307
TO CLUTCHPEDAL SWITCH
HARNESS 14401
2006.0Fiesta (G830327)
-- - - - -- -- - ---.- - - -- -
303-14-32 Crankshaft Position (CKP) Sensor
PIN 1 => 7-RJ4 YE-RD 0.75 WA
17-PJ4 YE-RD WK0.75

2 8-W4 WKRD WK0.75
3 9-R14 EN-RD WK0.75
1M5T-14A464-FA0
C476
TO CRANKSHAFT POSITION SENSOR (DIESEL)
HARNESS 14K011
2006.0 Fiesta (G830338)

1 7-PA49 YE WA0.75
2
3 15s-PA50 GN-BU WA0.75
4 91s-PA50 BK-BU WA 0.75
5 9-PA49 BN WA 0.75
6 8-PA49 WHWA0.75
C274
TO EGR THROTTLE POSITIONSENSOR (DV6)
HARNESS 14K011
2006.0Fiesta (G830339)
.- ..- .--.
-- .- - - - - -
303-14-34 Engine Coolant Temperature (ECT) Sensor
PIN 1 => 8435 WH0.75 WA

PIN 2 => 9-RJ5 BN 0.75 WA
G639
TO ENGINE COOLANT TEMPERATURESENSOR
HARNESS 14KOl1 OR 9H589
2006.0 Fiesta (G830340)

1 8-RJ11 WH-GN WA0.75
2 9-RJll EN-GN WA0.75
3 7-RJll YE-GN WA0.75
C-241
TO FUEL RAIL PRESSURE SENSOR (DV6)
HARNESS 14KO11
2006.0 Fiesta (G830344)

- --
- -
303-14-36 Fuel Temperature Sensor
1 8-RJ12 WH-BU WA0.75

2 9-RJ12 EN-BU WA0.75
G627
TO FUEL RAILTEMP SENSOR
HARNESS 14KO11
2006.0 Fiesta (G830355)

@
:
L
F578-14A464-BJA
3 91SRJ14
1 9-RJ14
4 8-RJ14
2
BK-YE
BN WK0.75
15SRJ14 WHWK0.75
GN-YE WK1.O
WK0.75
C-325
TO H02 1 SENSOR (1.3)
HARNESS 14KO11
2006.0Fiesta (G830356)
..
303-14-38 Heated Oxygen Sensor 2 (H02S2)
PIN2=> 15SRJ15 GN-BU 1.0 WK

PIN 1 => 9-R115 BN-RD 0.75 WK
PIN 3 => 9 1 < ~ ~ 1B5 K 075~ WI(
PIN 4 => 8.R115 WH-AD 0 75 WK
3 91SRJ15 BK-BU WE0.75

1 9-RJ15 BN-RD WE0.75
2 15SRJ15 GN-BU WE1.O
4 8-RJ15 WH-RD WE0.75
FVB-14A464-ARA
G326
TO H02 2 SENSOR
HARNESS 14K011
2006.0 Fiesta (G830357)

G47B
TO IDLE SPEED VALVE SOLENOID (STEPPER MOTOR)
HARNESS 9H589
2006.0 Fiesta (G830361)

- -- -- - -- -
303-14-40 Manifold Absolute Pressure (MAP) Sensor
1 7-XLB YE-BK WA0.75

2 9-XLB BN-YE WA 0.75
3 8-XLB WH-BK WA0.75
G451
TO INTAKE AIR PRESSURE SENSOR (DIESEL IV EOBD)
HARNESS 14KOll
2006.0 Fiesta (G830362)

PIN 1 => 8-Kl17A WH-VT 0.75 WA
2 9-Kl17 EN-WH WA0.75

1 8-N17 WH-VT WA0.75
C-456
TO INTAKE AIR TEMP SENSEOR (DIESEL IV EOBDI DV6)
HARNESS 14KO11
2006.0 Fiesta (G830363)

303-7442 Knock Sensor (KS)
9-RJ18 BN-YE WE0.75 2

8-RJ18 WH-BK WE0.75 1
97BG-14A624-YBB
G618
TO KNOCK 1 SENSOR
HARNESS 14KO11
2006.0 Fiesta (G830372)

WH-VT WA0.75
EN-GN WK0.75
GN-BK WA0.75
WH-GN WK0.75
BK-GN WA 0.75
C654
TO MASS AIR FLOW SENSOR (DIESEL IllEOBD)
HARNESS 14K011
2006.0 Fiesta (G830373)

303-14-44 Power Steering Pressure (PSP) Switch
97AG-14A464-HBA
G716
TO W W E R STEERING PRESSURE SWITCH
HARNESS 14K011 O R I N 5 2 2
2006.0 Fiesta (G830374)

EN-GN WA0.75
WH-GN WA0.75
YE-GN WA 0.75
GY-OG WAO.75
4M5T-14A464-YDA
C-260
TO TEMFMANIFOLDABSOLUTE PRESSURE SENSOR (ST150)
HARNESS 12A522
2006.0Fiesta (G830375)
-- -
303-14-46 Throttle Control Unit
1 9-RG3 EN-BU WK0.50

2 7-RG3 YE-BU WK0.50
3 8-R128 WHWKO.50
4 9-W28 EN WK0.50
5 7-W28 YE WKO 50
6 8-W39 WH-RD WK0.50
3LZT-l4A464-BA(XXX)
G638
TO THROTTLE CONTROL UNIT(SIGMA)
HARNESS 9H589
2006.0 Fiesta (G830376)

2 91SRI.9 BK-YE WA0.75
1 15SRL9 GN-YE WA0.75
C-266
TO VARIABLE INTAKE SYSTEM VALVE SOLONOID (ST150)
HARNESS 12A522
2006.0Fiesta (G830377)
303-14-48 Powertrain Control Module (PCM) Relay
2 91s-RH9 BK-BU WA0.75

5 15s-069 GN-RD WA6.0
1 29-RH9 OG-BU WA0.50
2S6T-14A481-BA
C420
TO POWERTRAINCONTROL MODULE RELAY
HARNESS 14401
2006.0 Fiesta (G830378)

31s-FA87 BK-GN WK0.75 5EC7 BU-RD WA0.75
9-GL37 EN-GN WA0.75 4-EC7 GY-RD WA 0.75
8-W35 WH-RD WA0.75 lBRE8 GN-YE WA0.75

91s-FC18 BK-WH WA 0.75
8-GL37 WKGN WA0.75
315886 BK-YE WA0.75

31SPG6 BK-YE WA 0.75
7-RJ30 YE WA0.75
9-RJ30 EN WA 0.75
7-W35 YE-RD WA 0.75 8RJ30 WHWA0.75
91-RE88 BK-YE WA1.5
SRJ35 EN-RD WA0.75
91-REBA BK-YE WA 1.5
I I I I
1 M5T-14A464-ALE
C370
TO PCM (C0NN:A) (DIESEL IllEOBD)
HARNESS 14K011
2006.0 Fiesta (G830379)

303-14-50 Engine Oil Pressure (EOP) Switch
1 31s-GCZO BK-OG WK0.75
G735
TO OIL PRESSURE SWITCH (1.31ST150)
HARNESS 14K011OR 1ZA522
2006.0 Fiesta (G832632)

3 15s-W29 GN-RD WE 1.0
2 8-RJ29 WH-BU WE0.75
1 91-RJ29 BK-OG WE0.75
F6DB-14A464-AGA(XXX)
C-360
TO VEHICLE SPEED SENSOR
HARNESS 14401
2006.0 Fiesta (G832671)

303-14-52 Vehicle Speed Sensor 2 (VSS2)
3 8-PG10 WH-BU WE0.75

2 91-PG10 BK-OG WE 0.75
1 15-PG10 GN-RD WE0.75
F6DB14A464-AGA(XXX)
C432
VEHICLE SPEED SENSOR 2
HARNESS 14KOll
2006.0 Fiesta (G832672)

4 8-RJ14 WHWK0.75
2 91SRJ14 BK-YE WK0.75
1 15SRJ14 GN-YE WK1.O
3 9-RJ14 BN WK0.75
IFlT-l4A464JA(XXX)
C-244
TO H02 1 SENSOR (STISO)
HARNESS 12A522
2006.0Fiesta (G833759)
. -- -
303-1464 Heated Oxygen Sensor 2 (H02S2e2.OL Duratec-ST (Zetec)
4 8-RJ15 WH-RD WE0.75

2 91SRJ15 BK-BU WE0.75
1 15SRJ15 GNBU WE0.75
3 9-RJ15 BN-RD WE0.75
C-243
TO H02 2 SENSOR (ST150)
HARNESS 9K499
2006.0 Fiesta (G833760)

2 8-K13 WH-VT WK0.75
1 9-Kl3 BN-WH WK0.75
G268
TO CAMSHAFT POSITIONSENSOR (ST150)
HARNESS 12A522
2006.0 Fiesta (G833761)

303-14-56 Powertrain Control Module (PCM)
g g]g$jT4 BK-BU WAO75

B -YE WK0.75
4 91.5-0816
3 91SRL2
BRRD WA0.75
BK-OG WA0.75
91s-FA11 BK-YE WA0.75
I liBAi7 WH%-w#'Ab??o 75
4 31SFA17A BK-RD WA0.75
4 9-R130 BN WA0.75
6 315806 BK-YE WA0.75

5 9-R114A BN WK0.75
7 8-CE6 WHWK075
6 8R114 WHWK0.75
9 8!&7f6&B ~Pk.92~
9 15s-RE13 GN-RD WA0.75
8 7-FA88 YE-VT WA0.75
8 91-RE8C BK-YE WA0.75
41 4-EC7 GY-RD WA0.75
%
90 5-EC7 BU-RD WA0.75
91-REED BK-YE WA0.75
15s-RE8 GN-YE WA 0.75
9Si?kR Bk?&~
9 REBA
'ttA8.75
BK-YE
WA 1.0
311~~8
8-MD24 E:KKBANO.Q0.75~
I 'i 91s-RJ15 BK-BU WK0.75
ZLlT-14A464-SD(XXX)
G380
TO PCM (C0NN:A) (ST150)
HARNESS 12A522
2006.0 Fiesta (G833769)

SW4 BN-$0 WE0.75
91s-RL11 BK-YE WE0.75

91s-RL10 BK-WH WE0.75
91s-RL12 BK-BU WE0.75
91s-RL13 BK-OG WE0.75
7-W40 YE-GN WA 0.75

7-RSl8 YE WE0.75
8-RS18 WHWE0.75
10-RS18 GY WE0.75
8-MI8 WH-BK WH0.75

SMl8 BN-YE WH0.75
9-AN4 BNRD WA0.75
8-W3 WH-VT WE0.75

4-Effi GY WE0.75
$@{+@; E ;kij.75
15s-RS18 GN-YE WE0.75
91SRL9 BK-YE WA0.75
S K I 3 BNWH WE0.75
2LlT-14A484-TO(MX)
Gal
TO PCM (CONN B) (ST150)
HARNESS 12A522
2006.0Fiesta (G833770)
303-14-58 Powertrain Control Module(PCM)
PIN 0 2 => 15SRE13 GN-RD0.75 WA
31SFA38
7-PJ3
15SRE13A
BK-OG WK0.75
YE-VT WK0.75
GN-RD WA0.75
YE I I
3 7-RJ4
03
YE-RD WA0.75
7-Nil YE-GN WA0.75 04 8-RE29 WH-RD WA0.75

9-PJ3 BN-WH WK0.75 3 8-RJ4 WH-RD WK0.75
4 9RJ4 BNGD WK0.75
3
4
3
4 91-RJ40 BK-GN WA0.75
91-RE8C BK-YE WA0.75 3
9-RJ5 EN WK0.75 4
3
91SRL29 BK-BU WA0.75 3
1M5T-14A464-CLB
G371
TO PCM (C0NN:B) (DIESEL IllEOBD)
HARNESS 14K011
2006.0 Fiesta (G833771)

8-R15 WHWK0.75 8-R112 WH-BU WA0.75
8-RJ40 WH-GN WK0.75 15s-LG28A GN-WH WA 0.75
8-RJI1 WH-GN WA0.75 9-Rlll EN-GN WA 0.75
8-R117 WH-VT WA0.75
8-RJ29 WH-BU WA0.75 915-8616 BK-RD WA 0.75
8-RJ3 WH-VT WK0.75 91-REED BK-YE WA0.75
91SRH9 BK-BU WA0.75 91S-PA7 BK-BU WA 0.75
8-MD24 WH-GN WA0.75 15s-REBA GN-YE WA0.75

4-EB6 GY WK0.75 31s-RE24 BK-GN WA0.75
15SREBC GN-YE WA 0.75 15s-RE86 GN-YE WA0.75
5EB6 BU WK0.75 9lSFAll BK-YE WA0.75
15SRL12 GN-BU WA1.5 15SRL13 GN-RD WA1.5
15SRL11 GN-YE WA1.5 15s-RL10 GN-WH WA 1.5
-
91SRL11 BK-YE WA1.5 91SRL13 BK-OG WA1.5
91SRLlO BK-WH WA 1.5 91SRL12 BK-BU WA1.5
1 M5T-14A464-BLB
G372
TO PCM (C0NN:C) (DIESEL Ill EOBD)
HARNESS 14KO11
2006.0 Fiesta (G833772)

303-14-60Powertrain Control Module (PCM)
31s-FA87 BK-GN WK0.75 A 3 5-EC7 BU-RD WA0.75

BGL37 BN-GN WA0.75 A 4 4-EC7 GY-RD WA 0.75
8-RJ35 WH-RD WA0.75 15-RE8 GNYE WA0.75

91S-FC18 BK-WH WA0.75
EGL37 WKGN WA0.75
31SBB6 BK-YE WA0.75

31SPG6 BK-YE WA0.75
7-RJ30 YE WA0.75
9.RJ30 BN WA0.75
7-W35 YE-RD WA 0.75 8-RJ30 WHWA0.75
91-REBB BK-YE WA 1.5
9-RJ35 BN-RD WA0.75
91-REBA BK-YE WA1.5
G375
TO PCM (CONMA) (DIESEL IV EOBD)
HARNESS 14K011
2006.0Fiesta (G833781)
8-RH7A WH-VT WA0.75
31SFA38 BK-OG WK0.75 7-R128 YE WA 0.75
7-R14 YE-RD WA 0.75
7-RJ3 YE-VT WK0.75 7-XL8 YE-BK WA 0.75
15SRE13 GN-RD WA0.75 9-W17 EN-WH WA0.75

7-RJll YE-GN WA0.75 8-RE29 WH-RD WA0.75
9-RJ3 EN-WH WK0.75 8-R14 WH-RD WK0.75
9-R14 BN-RD WK0.75
8-R128 WHWA0.75
29-RE8 OG-YE WA0.75

8-RL9 WHWA 0.75
91-REBC BK-YE WA0.75

9-R15 BN WK0.75
91s-RL42 BK-BU WA0.75

91-XL6 BK-OG WA0.75
91SRL50 BK-BU WA0.75
1M5T-14A464-CLB
C376
TO PCM (C0NN:B) (DIESEL IV EOBD)
HARNESS 14KO11
2006.0 Fiesta (G833782)

8-Rl5 WHWK0.75 8-Rl12 WKBU WA0.75

8-RJ40 WH-GN WK0.75 15s-LG28A GN-WH WA0.75
8-RJ11 WH-GN WA0.75 9 -R l l l BN.GN WA0.75
8-XLE WH-BK WA0.75 8-Rl17 WH-VT WA0.75
ERJ29 WH-BU WA0.75 915-8816 OK-RD WA0.75
8-RJ3 WH-VT WK0.75 91-REED BK-YE WA 0.75
91SRH9 BK-BU WA0.75 91s-PA7 BK-BU WA0.75
8-MD24 WH-GN WA0.75 15s-REBA GN-YE WA0.75

4-Effi GY WK0.75 31s-RE24 BK-GN WA0.75
15SRE8C GN-YE WA 0.75 15S.REBB GN-YE WA 0.75
5-EE5 BU WK0.75 9lSFAl1 BK-YE WA0.75
15SRL12 GN-BU WA 1.5 15SRL13 GN-RD WA1.5
15SRL11 GN-YE WA1.5 15s-RLlO GN-WH WA 1.5
91SRL11 BK-YE WA1.5 91s-RL13 BK-OG WA 1.5
9lSRLlO BK-WH WA 1.5 91s-RL12 BK-BU WA 1.5
c-377
TO PCM (C0NN:C) (DIESEL IV EOBD)
HARNESS 14KO11
2006.0 Fiesta (G833783)

3 8-RJZ WH-BU WA0.75
91SBB16 BK-RD WA0.75 8-RE29 WH-RD WA0.75
15s-LG28A GN-WH WA 0.75
5-EM BU WE0.75
9-RJ28 EN WA0.75
9-PA49 EN WA 0.75 BRJ28 WHWA0.75
91SFAI 1 BK-YE WA0.75
91SR122 BK-RD WA0.75
&RE24 WKGN WA0.75
SRJl2 BN-BU WA0.75
15SRL13 GN-RD WA 1.5 91s-RLIO BK-WH WA 1.5
15SRL11 GN-YE WA1.5 91SRL13 BK-OG WA 1.5
15SRL12 GN-BU WA1.5 91SRLII BK-YE WA1.5
15SRLIO GN-WH WA 1.5 91SRL12 BK-BU WA 1.5
C-32
TO PCM (C0NN:CME) (DV6)
HARNESS 14KO11
2006.0Fiesta (G833788)
3 4-EB6 GY WK0.75
4 7-N28 YE WA 0.75
8-RJ29 WH-BU WA0.75
8-RJ4 WH-RD WK0.75 7-RJll YE-GN WA0.75
8-RL9 WHWA 0.75
9-RJ4 EN-RD WK0.75 9-Nll EN-GN WA0.75
9-RL9 BN WA 0.75
8-RJ3 WH-VT WK0.75 9-RJ37 EN-GN WA 0.75
9-RJZ B N W WA0.75
91SRH9 BK-BU WA0.75 74337 YE-GN WA0.75
8-RJ5 WHWK0.75 7-RJ4 YE-RD WK0.75
8-RJ17 WH-VT WA0.75 7-RN2 YE-RD WK0.75
10-RJZ GY-VT WA0.75 8-RJ11 WKGN WA0.75
8-RJ12 WH-BU WA 0.75 3

9-RJ5 EN WK0.75 4
3
4
8-RJ37 WH-GN WA0.75 3 8-PA49 WHWA0.75
4 31s-RE24 BK-GN WA0.75
3
91SPA50 BK-BU WA 0.75 4 9-W17 EN-WH WA0.75
15SRE8A GN-YE WA 0.75 3
4 91s-RS7 BK-GN WA0.75
1 M5T-14A464-CLB
G383
TO PCM (MNN:CMI) (DV6)
HARNESS 14KO11
2006.0 Fiesta (G833789)

PIN A2 => 15S.RE13GN.RSO 75WA
FIN W => 15 REBC GN-YE 0 75 WA
FIN D4=>91SPA17BhWHO75WA
15SRE13A GN-RD WA0.75 A 3 5-EC7 BU-RD WA0.75

8-MD24 WKGN WA0.75 A 4 4-EC7 GY-RD WA0.75
91s-PA7 BK-BU WA0.75 B
B
BR1.35 WKRD WA0.75 C 15-RE8 GNYE WA0.75
91s-FC18 BK-WH WA0.75 C 31SFA87 BK-GN WK0.75
8-GL37 WKGN WA0.75
91SPA7 BK-BU WA0.75
315886 BK-YE WA0.75
31SPG6 BK-YE WA0.75
7-W35 YE-RD WA0.75 8-RJ30 WHWA 0.75
9-RJ35 EN-RD WA0.75
7-RJ30 YE WA0.75 31SFA35 BK-OG WK0.75
15SRE8B GN-YE WA 0.75 91-REBA BK-YE WA 1.5
4RJ30 EN WA0.75
91-REBB BK-YE WA 1.5 91-REBC BK-YE WA 1.5
G354
TO PCM (C0NN:CH) (DV6)
HARNESS 14KO11
2006.0Fiesta (G833790)
---
2006.0 Fiesta (G833791)

PIN M40=> 15SRE13 GN-RD0.75 WA
PIN F13=> 9-RJ5 BN 0.75 WK
PIN F36 => 8RJ5 WH 0.75 WK
PIN F42 => 8-RUIA WH 0.75 WA
PIN F41 => 84L9 WH 0.75 WA
PIN F6 => 91s-PJ14BK-YE 0.75 WK
PIN F2 => 9-RJ14 EN 0.75 WK
91SRL13 BK-OG WA 0.75 7 91s-RLIO BK-WH WA0.75

91SRR2 BK-GN WA1.5 2 91-REED BK-YE WA 1.5
91SRL11 BK-YE WA 0.75 O

+JM
~ M
~ZD
- 91s-RL12 BK-BU WA0.75
91SRR1 BK-OG WA 1.5

48-RJlBA BK WA0.75 9-PJ18 BN-YE WE0.75
2 8-MI8 WKBK WE0.75
5 9-PJ35 BN-RD WA0.75
8-RJ29 WH-BU WA0.75 4-Effi GY WK0.75

91-REBC BK-YE WA1.5 9-R130 EN WA 0.75
7-RJ30 YE WA0.75
10R140 GY-OG WA0.75 0 hJ MS5 9-R140 BNGN WA0.75

9-RJ28 EN WA0.75
8-RJ28 WHWA 0.75 BPJ35 WKRD WA0.75
7-RJ28 YE WA0.75 7 8PJ30 WHWA0.75
5-Effi BU WK0.75 BW39 WH-RD WA0.75
EN15 WKRD WE0.75
91SRH9 BK-BU WA0.75 BR114 WHWE0.75
91SRH5 BK-BU WA0.75 315-886 BK-YE WA 0.75
91SPA7 BK-BU WA0.75 0 8-CE6 WHWK0.75
8-MD24 WH-GN WA0.75 0 15SRE13A GN-RD WA0.75
1 7-R135 YE-RD WA0.75
91SFA11 BK-YE WA 0.75 1 91SPG6 BK-YE WA0.75
91SPA17 BK-WH WA 0.75 2 7-R140 YE-GN WA0.75
SRJ15 BN-RD WE0.75 31SFA38 BK-OG WA 0.75

31SFA87 BK-GN WA0.75
SRJ14 EN WE0.75 15SRE16 GN-BK WA0.75
91-R129 BK-OG WA 0.75
8-RJ40 WH-GN WA0.75 8RJ5 WHWA 0.75
7 8-R14 WKRD WK0.75
8PJ3 WKVT WA0.75

6 SPJ4 BN-RD WK0.75
SPJ3 BNWH WA0.75
91SRJ14 BK-YE WE0.75 91SPJ15 BK-BU WE0.75
91SRL2 BK-OG WA0.75 SGL37 BNGN WA0.75
91-REBB BK-YE WA1.5 0 91-REBA BK-YE WA 1.5

91-GL37 BK-GN WA0.75 9 8GL37 WKGN WA0.75
918 8 8 1 6 BK-RD WA0.75
15SRE8 GN-YE WA0.75 1 SRG3 BNBU WA0.75

5EC7 BU-RD WA0.75 F1 1 4-EC7 GY-RD WA0.75
4RUIA EN WA075
PORE8 OG-YE WA075
15-RE8 GN-YE WA075
G343
TO PCM (SOHC) (SIGMA)
HARNESS 14KOII
303-14-68 Throttle Control Unit
1 15SPA49 GNYE WK0.75

2 15SRS18 GN-YE WK0.75
3 8-RS18 WHWK0.75
4 9-RS18 BN WK0.75
5 7-RS18 YE WK0.75
6 10-RSl8 GY WK0.75
C640
TO THROTTLE COMROL UNIT (ST 150)
HARNESS 12A522
2006.0 Fiesta (G833797)

GY-VT WA0.75
EN-BU WA0.75
GN-BU WA 1.0
WH-BU WA0.75
3M5T-14A464-DGA
C653
TO MASS AIR FLOW SENSOR (DV6)
HARNESS 14KO11
2006.0Fiesta (G833798)
303-14-70 Engine Oil Pressure (EOP) Switch
1 31SGC20 BK-OG WE0.75
92BG-14474-ZGA
C-736
I PRESSURE SWT
TO OL I CH(1.411.6)
HARNESS 14KOll
2006.0 Fiesta (G833799)

1
2 31s-GC20 BK-OG WK0.75
2S6T14A464-DLA
C737
TO OIL PRESSURE SWITCH (DIESEL)
HARNESS 14KO11
2006.0 Fiesta (G833800)

. .
303-14-72 Engine Coolant Temperature (ECT) Sensor
1 M5T-14A464-FCA
C738
TO ENGINE COOLANT TEMPERATURE SENSOR (DIESEL)
HARNESS 14KO11
2006.0 Fiesta (G833801)

PIN 2 =>9-RJ3 EN-WH 0.75 WA
PIN 1 => 8-RJ3 WH-VT0.75 WA
2 9-W3 EN-WH WE0.75

1 8-W3 WH-VT WE0.75
98AG-l4A464-MBA
G746
TO CAMSHAFT POSITION SENSOR (PETROL)
HARNESS 14KOIl OR9H589 OR 12A5ZZ
2006.0 Fiesta (G833806)

-- --
303-14-74 Camshaft Position (CMP) Sensor
1 7-PJ3 YE-VT WK0.75

2 8-PJ3 WH-VT WK0.75
3 9-PJ3 BN-WH WK0.75
G747
TO CAMSHAFT POSITION SENSOR (DV6)
HARNESS 14KO11
2006.0 Fiesta (13833807)

8-RJ18 WH-EK WE0.75 2
9-RJl8 EN-YE WE0.75 1
G619
TO KNOCK 1 SENSOR (ST1SO)
HARNESS 12A522
2006.0 Fiesta (G833808)

pp -- - - - - - -- -- -
303-14-76 Crankshaft Position (CKP) Sensor
2 9-RJ4 BN-RD WK0.75

1 8-RJ4 WH-RD WK0.75
C-477
TO CRANKSHAFT POSITION SENSOR (PETROL)
HARNESS 14KOI1
2006.0 Fiesta (G833809)

F6DB14A464-AGA(XXX)
C-484
TO THROTTLE POSITIONTPS SENSOR
HARNESS9H589
2006.0 Fiesta (G833814)

303-14-78 Crankshaft Position(CKP)Sensor
2 9-W4 BN-RD WE0.75

1 8-W4 WH-RD WE0.75
RRB14A464-AA
C485
TO CRANKSHAFT POSITION SENSOR (ST150)
HARNESS 14300
2006.0 Fiesta (G833815)

3 9-RJ14 EN WE0.75
1 15SRJ14 GNYE WE1.O
2 91SRJ14 BK-YE WE0.75
4 8-RJ14 WHWE0.75
F4SB14A464-AJC
C-365
TO H02 1 SENSOR (1.6)
HARNESS 14KO11
2006.0Fiesta (G833816)
303-14-80 Manifold Absolute Pressure and Temperature(MAPT) Sensor
GY-OG WA0.75
YE-GN WA0.75
WH-GN WA0.75
BN-GN WA0.75
C356
TO TEMRMANIFOLD ABSOLUTE PRESSURE SENSOR
HARNESS 9H589 OR 14K011
2006.0 Fiesta (G833817)

1 8-RJ40 WH-GN WK0.75
2 8-RJ17 WH-VT WA0.75
3 9-RJ40 BN.GN WK0.75
4 15s-PJ40 GN-BK WA0.75
G453
TO MASS AIR FLOW SENSOR (DIESEL IV EOBD)
HARNESS 14K011
2006.0 Fiesta (G915264)

Automatic Transmission/Transaxie- Vehicies
With: 4-Speed Automatic Transmission
307-01A-I (AW81-40) 307-01A-I
SECTION 307-01A Automatic TransmissionlTransaxle

- Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
CONTENTS PAGE
SCHEMATICS
Automatic Transmission/Transaxle - LHD ........................................................................ 307-01A-4
Automatic Transmission/Transaxle - RHD ....................................................................... 307-OIA-8
307-01A-3 Automatic Transrnission~Transaxle-LHD
M e Fluid Warning Ind~calorSwitch
625 GI
2006.0 Fiesta (G563860)

I
2006.0 Fiesta (G563860)
307-01A-5 Automatic Transmissionfrransaxle-LHD
BTA55B OGBK WA075

5128 BTA55A OGBK WA075
V
n 15TA55A GN BK WA075
5129
B 6 B
Z
o + +
,428 i 5 5
5EC16 BUOG WA075
- 315GL46 BKYE WA075 2 C1 DRVDOORAIAR

-31 5 -
Ct 17 RDCANCELSWITCH
C2 33 N C X SHIELD
nge (TR) Sensor
Vehlde Speed Sensor 1 (VSS1)
2006.0 Fiesta (G563860)

I
2006.0 Fiesta (G563861)

29.TA55 OGBK WA0.75 c.m 28TA55 OGBK WA0.75
15TA55 GN-BK WA0.75 15TA55 GN-BK WA0.75
139 1
2006.0 Fiesta (G563861)

307-01A-9 Automatic Transrnission~~ransaxle-RHD
I
ZPTA55B OGBK WA0.75
C1-17 OD CANCEL SWITCH
C2-33 NCZG SHIELD
Output Shaft Speed (OSS) Ssnsor 8PG10 WH.BU WE0.75
sor
2006.0 Fiesta (G563861)

Automatic Transmission/Transaxle-Vehicles
With: $-Speed Automatic Transmission
307-01B-1 (AW81 -40) 307-01 B-I
SECTION 307-01B Automatic TransmissionlTransaxle

- Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
CONTENTS PAGE
CONNECTORS
Transmission Control Module (TCM).................................................................................. 307-01B-2
Transmission Control Module (TCM).................................................................................. 307-018-3
Transmission Range (TR) Sensor ...................................................................................... 307-01B-4
307;OIB-2 Transmjssion Control Module (TCM)
Informatton not available at thls t~me
2006.0 Fiesta (G832673)

307-01 8-3 Transmission Control Module (TCM)
C-430
TO TRANSMISSIONHARDWARE UNIT
HARNESS 14KO11
2006.0 Fiesta (G832674)

BK-OG WA 0.75
BK-RD WA0.75
BK-RD WA 0.75
BK-WH WA0.75
BK-RD WA0.75
BK-GN WA0.75
BK-RD WA0.75
BK-BU WA0.75
BK-YE WA0.75
C-431
TO TRANSMISSION RANGE SENSOR
HARNESS 14KO11
2006.0 Fiesta (G832870)

Automatic Transmission/TransaxleExternal
Controls-Vehicles With: 4-Speed Automatic
307-05-1 Transmission (AW81-40) 307-05-1
SECTION 307-05 Automatic TransmissionITransaxle

External Controls - Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
CONTENTS PAGE
CONNECTORS
Selector Lever..................................................................................................................... 307-05-2
Transmission Shift Motor.................................................................................................... 307-05-3
Transmission Select Motor ................................................................................................. 307-05-4
Transmission Control Switch (TCS) .................................................................................... 307-05-5
Selector Lever..................................................................................................................... 307-05-6
6 31STAZl BK-GN WA 0.75
5 31-TA35A BK WA0.75
3 15STA33 GN-WH WA0.75
2 31STA32 BK-WH WA 0.75
1 31-TA35 BK WA0.75
4 29SLK21 OG-BK WA0.35
97BG-14489-YFB
C-426
TO TRANSMISSIONLEVER UNIT
HARNESS 14K024
2006.0Fiesta (G83234.4)
307-05-3 Transmission Shift Motor
YE-GN WA 2.5
EN-GN WA0.50
YE-GN WA0.50
WH-GN WA0.50
GY-OG WA 0.50
WH-GN WA25
G677
TO TRANSMISSIONSHIFT MOTOR
HARNESS 14KOI1
2006.0 Fiesta (G832345)

YE-BU WA2.5
EN-BU WA0.50
YE-BU WA0.50
WH-BU WA0.50
GY-VT WA0.50
WH-BU WA2.5
G678
TO TRANSMISSION SELECT MOTOR
HARNESS 14KO11
2006.0 Fiesta (G832346)

.-
.. -- -
307-05-5 Transmission Control Switch (TCS)
PIN 2 => 15SLG5 GN-RO0.75 WA
2 15SLGI GN-YE WA0.75

1 15-LG28 GN-WH WA0.75
G425
TO TRANSMISSIONSWITCH
HARNESS 14K011OR 12,4522
2006.0 Fiesta (G832720)

12 91-TA35 BK-GN WA0.35
1 [ jig$, :g' Kit!:&
'+
'04
3 4-TA35 GY-OG WA0.50
9 5-TA35 BU-BK WA0.50
G679
TOTRANSMISSIONLEVER UNIT
HARNESS 14K024
2006.0 Fiesta (G833876)

Manual Transmission/Transaxle Automated
308-11-1 Gearshift System 308-11-1
SECTION 308-11 Manual TransmissionlTransaxle

Automated Gearshift System
CONTENTS PAGE
SCHEMATICS
Manual Transmission/Transaxle - Automated Gearshift System - LHD ........................... 308-11-4
Manual TransmissionlTransaxle - Automated Gearshift System - RHD .......................... 308-11-8
2006.0 Fiesta (G563865)
308-11-3 Manual Transmission/Transaxle- Automated Gearshift System-LHD
BATTt
STOP UUlP
STAUT
I
2006.0 Fiesta (G563865)
90TA55 RD WAS.0
BATI t
t5TA55 GN.BK WA0.75

START
4-EC8 GYW WA0.75

CAN H
CECB BU.WH WA0.75
CAN L 0
t5S.RE13 GN RD WA075
STOP LAMP
BPOI
3
0
e
?
&
4
2
t
521
i?
2
2
2
.h
--
14A584
u,
ni
::
0
s e
2
Y
m *
m
rn
4
;
;
2
t
5211
e
I
4
-
-
G8
2006.0 Fiesta (G563865)

308-11-5 Manual Transmissionrrransaxle- Automated Gearshift System-LHD
i I
I
I
I
I
I
I
I
I I
1 I
C1 51 CANH 1
C1 56 CANLl
C161 CANHI
1 I
C163 CANLP
C1 52 STOP LAMP SWITCH
C160 HANDBRAKESWITCH
CIS9 FRONT DCOR AJAR SWITCH
C175 HOODSWITCH
C2 117 SELECT MOTOR+

C2 114 SELECTMOTOR
C2 1XI SENSORGND
C2106 SPEED
C2 107 DIRECTION
C2 116 SHlFlMOTORt
CZ 115 SHIN MOTOR
C2 121 SENSOR GND
C2108 SPEED
CSIW DIRECTION
Tmsrnlsdon Ccntrd Module (TCM)
mleslon Select Motor Transrnlsalcn Shift Molor
2006.0 Fiesta (G563865)

I
2006.0Fiesta (G563866)
4.ECB GY4T WA 0.75
CAN H
5ECB BU.WH WA0.75
CAN L 0
1 STOP, 0 15S.RE13 GN4D WA0.75
BPOl
X
0
"
rn
0
s
B 2
1
2
Y
co
"
3
5 ri:
?i
ri:
521
7
.
o
a
s
2
d
w
l
i
0
ri:
14A584
3 2
B B
W
g 2
8" 2
"
5211
- - -
PL63
Dnver D w r Let&
3 ;
;
s
z
2"
-
-
GI0
2006.0Fiesta (G563866)
308-11-9 Manual Transmissionrrransaxle - Automated Gearshift Svstem-RHD
I I
I t
1 I
I I
I I
I I
I I
C1 54 CANH 1
C156 CANLl
I I C161 CANHZ
C163 CANL2
C1 52 STOP LAMP SWITCH
C1 W HANDBRAKESWITCH
C159 FRONT WOR WAR SWITCH
14401 0800 14KOll

C175 HOOD SWITCH
C2 117 SELECTMOTOR+
C2 114 SELECTMOTOR
C2 120 SENSORGND
C2 106 SPEEO
C2 116 SHIFTMOTOR+
C2 115 SHIFTMOTOR
C2 121 SENSORGND
C2-108 SPEEO
C2 109 DIRECTION
Transmisston Conlrnl Mojule (TCM)
I
2006.0 Fiesta (G563866)
310-01-1 Fuel Tank and Lines 310-01-1
SECTION 310-01 Fuel Tank and Lines

CONTENTS PAGE
CONNECTORS
Fuel Pump Relay ................................................................................................................ 310-01-2
Fuel Pump and Sender Unit............................................................................................... 310-01-3
Inertia Fuel Shutoff (IFS) Switch ......................................................................................... 310-01-4
PIN 5 =z 15s-RP3GN-OG 1.5 WA t 15s-RR4GN-BU 1.5 WA
2 91SRH5 BK-BU WA0.75
E4
C-410
1 15RH5
5 15SRR4
3 29-RH6
GN-BU WA075
GN-BU
OG WA 1 5
WA1.5 t 15SRP3 GN-OG WA1 5
TO FUEL PUMP RELAY

HARNESS 14401
2006.0 Fiesta (G830387)

- - - - -
310-01-3 Fuel Pump and Sender Unit
31-RG2 BK WA 1.5
6-GAS WH WA 0.50
15SRGW GN-OG
9-GA9 BN WA0.50
2S6T-14A464-TAA
G315
TO FUELTANK UNIT
HARNESS 14401
2006.0 Fiesta (G830388)

1 15SRG2 GN-OG WAl.5
2
3 15SRP3 GN-OG WA 1.5
YWT-14A464-DA
C-331
TO INERTIA FUEL SHUT OFF SWITCH
HARNESS 14401
2006.0Fiesta (GB30389)
412-00-1 Climate Control System = General Information 412-00-1
SECTION 412-00 Climate Control System .General

lnformation
CONTENTS PAGE
SPECIFICATIONS
Specifications...................................................................................................................... 412-00-2
DIAGNOSIS AND TESTING

. Climate Control System......................................................................................................
Inspection and Checking ....................................................................................................
Refrigerant Circuit. Quick Check .......................................................................................
Fault Memory Interrogation without WDS.vehicles with electronic automatic temperature
control (EATC)..................................................................................................................
Fault Code Table ................................................................................................................
Symptom Chart...................................................................................................................
System Checks...................................................................................................................
Component Tests................................................................................................................
GENERAL PROCEDURES
Air Conditioning (NC) Clutch Air Gap Adjustment ......................................... (34 628 6)
Air Conditioning (NC) System Recovery. Evacuation and Charging ............. (34 620 2)
Refrigerant Oil Adding .................................................................................... (34 621 1)
Air Distribution System Cleaning........................................................................................
Contaminated Refrigerant Handling ........................................................... (34 620 9)
Spring Lock Coupling..........................................................................................................
Electronic Leak Detection........................................................................... (34 620 7)
Fluorescent Dye Leak Detection........................................................................................
Vacuum Leak Detection................................................................................. (34 620 3)
-
Climate Control System General Information
SPECIFICATIONS
Lubricants, sealants and adhesives
I Material I Specification 1 f
I Refrigerant R134a
Refrigerant oil WSH-M1C231-B
Refrigerant fill quantities

Grams
Air conditioning (vehicles with condenser coils of 3.0 mm diameter) 650 k 13
I Air conditioning (vehicles with condenser coils of 1.2 mm diameter) I

I Air conditioning (vehicles with 1.6L Duratorq-TDCi (DV6) diesel engine) I
Refrigerant oil fill quantities
millilitres
Air conditioning 207
Air conditioning (vehicles with 1.6L Duratorq-TDCi (DV) diesel engine) 200
Addition of refrigerant oil when new components are installed

millilitres
~TFonditionin~
compressor (if the amount of refrigerant oil taken from the add 9 0
compressor is less than 90 ml)
Air conditioning compressor (vehicles withI.6L Duratorq-TDCi (DV) diesel add 50.
engine) (if the amount of refrigerant oil taken from the compressor is less than
50 ml)
' I Air conditioning compressor (if the amount of refrigerant oil taken from the Add same quantity + 30.
compressor is between 90 ml and 150 ml))
Air conditioning compressor (vehicles with 1.6L Duratorq-TDCi (DV) diesel Add same quantity + 30.
engine) (if the amount of refrigerant oil taken from the compressor is between
50 ml and 150 ml))
Air conditioning compressor (if the amount of refrigerant oil taken from the Add the same quantity.
compressor is more than 150 ml)
Air conditioning condenser add 30.
Air conditioning evaporator I add 90.
Air conditioning evaporator (vehicles with 1.6L Duratorq-TDCi (DV) diesel add 50.
engine)
Renewal of all lines I Add same quantity +2. 1
Renewal of all lines and components add 0.
Always, if refrigerant was drained. Add the same quantity.
-- - - -
- --
Accumulator/dehydrator Add same quantity +90.

Accumulator/dehydrator(vehicles with 1.6L Duratorq-TDCi (DV) diesel engine) Add same quantity +50.
Air conditioning clutch
Clutch gap, AIC compressor I 0,35 - 0,75
2006.0 Fiesta la2006 GI05769en

412-00-3 -
Climate Control System General Information 412-00-3
SPECIFICATIONS
Tightening torques
Description Nm Ib/f% Iblin
Bolt, A/C compressor drive plate 13 10 -
2006.0 Fiesta 12/2006 G105769en

412-00-4 -
Climate Control System

Refer to Wiring Diagrams Section 412-02A, for
schematic and connector information.
6. Following checking or elimination of the fault
and after completion of operations, the fault
c.. '
memories of all vehicle modules must be READ
OUT and any stored faults must be DELETED.
I I Terminal Probe Kit READ OUT all fault memories again following
a road test.
-
Refrigerant Circuit Quick Check
A WARN1NG:The air conditioning system is
filled with refrigerant R134a. Observe
General Equipment "Health and Safety Precautions". For
Digital Multimeter (compatible with K-type thermo- further information
couple) REFER to: Gesundheits- und
Worldwide Diagnostic System (WDS) Sicherheitsvorkehrungen (100-00,
Description and Operation).
Refrigerant center
Refrigerant circuit check
Thermometer - Fluke 80 PK-8 (FSE number 260
4102 001 07) A WARNING:Under certain circumstances,
refrigerant lines and AIC components may
be extremely hot or cold. Exercising care,
lnspection and Checking touch the refrigerant lines or AIC
components in order to check this. Failure
1. VERIFY customer concern. to observe this instruction can lead to
2. Visually CHECK for any obvious mechanical or injury.
electrical damage. The refrigerant line from the refrigerant
compressor to the condenser must be hot.
Visual Inspection The refrigerant line from the N C condenser to
Mechanical Electrical the fixed orifice tube must be warm, but not so
hot as the refrigerant line mentioned above.
Coolant level Fuses
Determine the difference in temperature
Refrigerant lines Wiring harness
upstream and downstream of the N C condenser
Drive belt Connectors by measuring the temperaturesat the refrigerant
Condenser lines. The temperature difference should be
Refrigerant more than 20" C, depending on the ambient
compressor temperature. If the temperature difference is
less, check the condenser for contamination or
damage to the fins as well as operation of the
3. RECTIFY any obvious causes for a concern radiator fan.
found during the visual inspection before
performing any further tests. CHECK the The refrigerant line between the fixed orifice
operation of the system. tube and the evaporator must be cold from the
point where the fixed orifice tube is installed.
4. If the concern persists after the visual
Depending on the weather, the line may also
inspection, PERFORM a fault diagnosis on the
be iced up on the outside.
electronic engine management with WDS and
RECTIFY any displayed faults in accordance The refrigerant line between the evaporator and
with the displayed fault description. CHECK the the AIC compressor including the accumulator
operation of the system. must be cold.
5. For vehicles with no stored fault@),PROCEED
in accordance with the symptom chart according
to the fault symptom.
2006.0 Fiesta 1u2006 G115900en

412-00-5 -
Evaporator outlet temperature test location of the blockage or restriction has
To test the power of the N C system, the been detected, check the relevant component
i: temperature of the evaporator outlet line must be and renew if necessary.
Cooling power suddenly deteriorates (returns
measured. To do this, the following preconditions
must be met: to normal after the compressor has been
switched off for about 5 minutes):
Open all windows.
- The cause is an iced-up fixed orifice tube
Set the air distribution to the defrostldashboard
because of moisture in the refrigerant circuit.
position and open all the ventilation nozzles. In order to ensure that moisture is completely
Deactivate recirculated air function. removed from the refrigerant circuit,
Select lowest blower switch setting. evacuation time must be extended to 2-3
Select lowest temperature setting. hours and the dehydrator must be renewed.
For further information7
N0TE:The temperature measurement cannot be
done with a thermometer which makes no contact. REFER to: Klimaanlage enfleeren,
Incorrect readings could be made because of evakuieren und befiillen (412-00, General
reflections from surfaces. Procedures).
Connect temperature sensor (Fluke 80 PK-8) to
the refrigerant line from the evaporator to the Fault Memory Interrogation without
accumulator in the area of the accumulator (metal -
WDS vehicles with electronic
automatic temperature control (EATC)
line). Connect the temperature sensor to the
multimeter.
The climate control system features a
Start the engine and allow it to run at idle speed
self-diagnosis function which can detect and store
for several minutes.
both current permanent faults as well as
,,-- Switch on the air-conditioning system. intermittent faults which have occurred during
(-
\- After three minutes, measure the surface normal operation of the vehicle. It is also possible
temperature of the evaporator outlet line. to read out these faults via the display of the EATC
module. To start self-diagnosis or to read out the
If the temperature measured is 2" C or lower fault memory, the ignition key must be turned to
(vehicles with automatic transmission: 5" C or the "ON" position and the battery voltage must be
lower) the N C system is OK. If the temperature is between 9 V and 16 V.
higher, the N C system may be under-filled.
Activation of self-diagnosis
Frequent faults and their causes
On the EATC module, briefly PRESS the "OFF"
Should a customer express concern about poor and "FOOTWELL" buttons simultaneously for at
cooling performance of the N C system it must be least 2 seconds, then PRESS "AUTO" within 1.5
ensured that the temperature control valve seconds. The self-diagnosis which then starts last's
actuation is OK. a few seconds. An animated display appears in
No or poor cooling performance: the EATC display during this time. Any faults
- Blockage or narrowing in a refrigerant line or detected are displayed in the form of trouble codes.
Example: first of all, "93" flashes for 2 seconds,
in the accumulator: The location of the
then "42" flashes for 2 seconds - DTC 9342 =
blocakge or narrowing can easily be found
internal control unit fault. If no faults are stored,
by comparing temperatures at the refrigerant
then all of the segments in the display are actuated.
lines and at the accumulator. The blockage
The following table gives information on the
or restriction is located at the point where the
possible DTCs and their corresponding meanings.
temperature difference is identified. Note:
By PRESSING the "DEFROST" button, the fault
A temperature difference in the area of
memory is cleared and diagnosis mode is ended.
the fixed orifice tube is normal. Once the
,- To end the diagnostic mode without clearing - the
DTCs, PRESS-^^^ other EATC button.
2006.0 Fiesta 1u2oos GII 5900en

412-00-6 -
Read out stored faults Reading out the EATC software version
On the EATC module, briefly PRESS the "OFF" On the EATC module, briefly PRESS the "OFF"
and "FOOTWELL" buttons simultaneously for at and "FOOTWELL" buttons simultaneously for at
least 2 seconds, then PRESS "HEADROOM" within least 2 seconds, then PRESS "AIC" within 1.5
I.5 seconds. Any stored intermittent faults are seconds. The SW version is output on the EATC
output on the EATC display and should be written display. The output mode is ended by PRESSING
down for safety. By PRESSING the "DEFROST" any button.
button, the fault memory is cleared and diagnosis
mode is ended. To end diagnosis mode without
clearing the DTCs, PRESS any other button on the
EATC module.
Fault Code Table
Self-test code Description Action

Internal control unit fault CLEAR the fault memory. If the
fault occurs again after a func-
B1200 19200
tional test, RENEW the EATC
module.
Fault in the circuit of the recircu- GO to Pinpoint Test G.
B1242 19242
lated air flap actuator
Break in circuit for interior GO to Pinpoint Test M.
B1251 19251
temperature sensor
Short in circuit for interior temper- GO to Pinpoint Test M.
B1253 19253
ature sensor (short to ground)
Short circuit in sun load sensor GO to Pinpoint Test L.
B126119261
circuit (short to ground)
Circuit of actuator for air distribu- GO to Pinpoint Test H.
B1263 I9263
tion flap faulty
Internal control unit fault CLEAR the fault memory. If the
fault occurs again after a func-
BI342 19342
tional test, RENEW the EATC
module.
Power supply voltage outside CHECK charging system. For
tolerance further information
BI676 19676 REFER to: Charging System
(414-00, Diagnosis and Testing).
If the charging system is OK, GO
to Pinpoint Test 0.
Circuit of temperature control flap GO to Pinpoint Test I.
B2266 lA266
actuator faulty
Break in circuit for footwell air GO to Pinpoint Test J.
B2297 lA299
outlet temperature sensor
Short in circuit for footwell air GO to Pinpoint Test J.
B2298 IA307 outlet temperature sensor (short
to ground)
2006.0 Fiesta la2006 ~115900en

412-00-7 -
1 Self-test code I Description

Break in circuit for center vents air GO to Pinpoint Test K.
A297
outlet temperature sensor
Short in circuit for center vents air GO to Pinpoint Test K.
A298 outlet temperature sensor (short
to ground)
B2516 /A516
Fault in the circuit of the interior
temperature sensor blower
Circuit of blower control faulty
P
GO to Pinpoint Test N.
GO to Pinpoint Test B.
Circuit of AIC demand signal faulty
B2818 /A818
(short circuit to voltage)
Symptom Chart ,
Symptom Chart
Symptom Possible Sources Action
GO to Pinpoint Test A.
function - vehicles without
electronic automatic temper- Blower motor
ature control (EATC) Blower switch
Blower resistor assembly
Blower inoperative/incorrect Fuse GO to Pinpoint Test B.
function - vehicles with elec- Circuit(s)
tronic automatic temperature Blower motor
control (EATC) Blower control module
Electronic automatic temper-
ature control (EATC) module
Blower operating continuously Circuit(s) GO to Pinpoint Test C.
- vehicles without electronic Blower switch
automatic temperature control Blower resistor assembly
(EATC)
Air conditioning inoperative Fuse(s) GO to Pinpoint Test D.
(blower motor function OK) Circuit(s)
Air conditioning clutch
AIC clutch diode
Air conditioning clutch relay
Refrigerant low-pressure switch
Refrigerant high-pressure
switch
Refrigerant pressure trans-
ducer
Control panel - climate control
system
Powertrain control module
(PCM)
Refrigerant circuit
Refrigerant quantity
2006.0 Fiesta 1u2006

412-00-8 -
Possible Sources Action
Air conditioning operating Circuit(s) GO to Pinpoint Test E.
continuously Air conditioning clutch
Air conditioning clutch relay
(PCM)
Refrigerant low-pressure switct
Refrigerant high-pressure
switch
Control panel - climate control
system
~ E t r o n i automaic
c temper- Fuse(s) GO to Pinpoint Test 0.
ature control (EATC) module Circuit(s)
inoperative (no display on the Electronic automatic temper-
control unit) ature control (EATC) module
Air recirculation flap(s) inoper- Circuit(s) Vehicles without electronic
ative (air conditioning function Air recirculation flap(s) automatic temperature control
OK) Operating cables for recircu- (EATC) GO to Pinpoint Test F.
lated air flaps Vehicles with electronic auto-
Recirculated air flap actuator matic temperature control
Control panel - climate control (EATC) GO to Pinpoint Test G.
system
Malfunction of air distribution Circuit(s) GO to Pinpoint Test H.
-
flap vehicles with electronic Air distribution flap
automatic temperature control Actuator - air distribution flap
(EATC) Electronic automatic temper-
Malfunction of temperature Circuit(s) GO to Pinpoint ~ e s t T
control flap - vehicles with Temperature control flap
electronic automatic temper- Temperature control flap actu-
ature control (EATC) ator
Fault in footwell air outlet Circuit(s) GO to Pinpoint Test J.
temperature sensor circuit - Air outlet temperature sensor,
vehicles with electronic auto- footwell
matic temperature control
(EATC)
Fault in centre vent air outlet Circuit(s) GO to Pinpoint Test K.
temperature sensor circuit - Air outlet temperature sensor,
vehicles with electronic auto- centre nozzles
(EATC)
Sun load sensor circuit faulty - Circuit(s) GO to Pinpoint Test L.
vehicles with electronic auto- Sun load sensor
(EATC)
2006.0 Fiesta iu200s GII 5900en

412-00-9 -
Passenger compartment Circuit(s) GO to Pinpoint Test M.
temperature sensor circuit Passenger compartment
faulty - vehicles with electronic temperature sensor
automatic temperature control
(EATC)
Passenger compartment Circuit(s) GO to Pinpoint Test N.
temperature sensor blower Passenger compartment
circuit faulty - vehicles with temperature sensor
electronic automatic temper-
ature control (EATC)
--
Circuit of AIC demand signal Circuit(s) GO to Pinpoint Test P.

short circuit to voltage Electronic automatic temper-
(PCM)
Condensation water from the Outlet line CHECK condition of the outlet
air conditioning system in the Rubber grommet line and the rubber grommet
footwell and REPAIR if necessary.
System Checks
PINPOINT TEST A : BLOWER MOTOR FAULTY I INOPERATIVE
TEST CONDITIONS DETAILSIRESULTSIACTIONS
Al: CHECK ALL SPEED SETTINGS OF THE BLOWER MOTOR
Ignition switch in position II.
Move the blower switch through all its positions.
Is the blower motor inoperative in all the switch
positions?
+ Yes
GO to A2.
-, No
- The blower motor is inoperative in switch
positions 1,2 andlor 3:
GO to A9.
- The blower motor is only inoperative in
switch position 4:
GO to A8.
A2: CHECK FUSE F49
Ignition switch in position 0.
2006.0 Fiesta la2006 G115900en

412-00-10 -
I CHECK fuse F49 (CJB).
Is the fuse OK?
+ Yes
GO to A3.
-, No
INSTALL A NEW fuse F49 (30 A). CHECK
the operation of the system. If the fuse blows
again, LOCATE and REPAIR the short using
the Wiring Diagrams.
I A3: CHECK THE VOLTAGE AT FUSE F49 I
Connect fuse F49 (CJB).
IZ]lgnition switch in position II.
-
Measure the voltage between fuse F49 (30 A)

and ground.
Does the meter display battery voltage?
-+ Yes
GO to A4.
+ No
REPAIR the voltage supply to fuse F49 using
the Wiring Diagrams. CHECK the operation
of the system.
A4: CHECK VOLTAGE AT THE BLOWER MOT(
(1lgnition switch in position 0.
Disconnect connector C322 from blower motor.
lgnition switch in position II.
Measure the voltage between the blower motor,
connector C322, pin 1, circuit 15-FA18
(GNIOG), wiring harness side and ground.
-+ Yes
GO to A5.
LOCATE and REPAIR break in circuit 15-

FA18 (GNIOG), between blower motor and
fuse F49 using the Wiring Diagrams. CHECK
the operation of the system.
I A ~ :CHECK GROUND CONNECTION OF BLOWER MOTOR I

lgnition switch in position 0.
Set the blower switch to position 4.

412-00-1I -
Climate Control System General Information 412-00-1I
DIAGNOSIS AND TESTING '
i: Measure the resistance between the blower

motor, connector C322, pin 2, circuit 31S-FA18
(BWRD), wiring harness side and ground.
Is a resistance of less than 2 Ohm registered?
-+ Yes
RENEW the blower motor. CHECK the opera-
tion of the system.
-, No
GO to A6.
E0028911
A6: CHECK CIRCUIT BETWEEN THE BLOWER MOTOR AND THE BLOWER SWITCH FOR OPEN
CIRCUIT
Disconnect connector C324 from blower switch.
121Measure the resistance between the blower
(BWRD), wiring harness side and the blower
switch, connector C324, pin 1, circuit 31S-FA33
(BWOG), wiring harness side.
-+ Yes
GO to A7.
-, No
~~~0028912 LOCATE and REPAIR the break in circuit 31S-
FA18 (BWRD) between the blower motor and
soldered connection S269 using the Wiring
Diagrams. CHECK the operation of the
system.
A7: CHECK THE GROUND CONNECTION OF THE BLOWER SWITCH
Measure the resistance between the blower
switch, connector C324, pin 3, circuit 31-FA25
(BK), wiring harness side and ground.
-+ Yes
INSTALL A NEW blower switch. CHECK the
operation of the system.
-+ No
LOCATE and RECTIFY the break in circuit
VFE0028894 31-FA25 (BK) between the blower switch and
ground connection G30 using the Wiring
system.
2006.0 Fiesta 1212006 G115900en

412-00-12 -
A8: CHECK CIRCUIT BETWEEN THE BLOWER MOTOR AND THE BLOWER SWITCH FOR OPEN
CIRCUIT
- -
I Disconnect connector C324 from blower switch. I

1 13Disconnect connector C322 from blower motor. I
(BWRD), wiring harness side and the blower
-+Yes
-+ No
31S-FA33 (B WOG) between soldered
connection S269 and the blower switch using
of the system.
-
A9: CHECK VOLTAGE AT BLOWER RESISTOR ASSEMBLY

1 132 Disconnectconnector C323 from blower resistor

assembly.
151Measure the voltage between the blower
resistor, connector C323, pin 4, circuit 31S-FA1
(BWBU), wiring harness side and ground.
-+ Yes
GO to A10.
-+ No
LOCATE and REPAIR the break in circuit 31S-
FA1 (BWBU) between soldered connection
~~~0028913 S269 and the blower resistor assembly using
of the system.
AIO: CHECK THE GROUND CONNECTION OF BLOWER RESISTOR ASSEMBLY STAGE 1 -
I lgnition switch in position 0.
2006.0 Fiesta lazoos G115900en

412-00-13 -
resistor, connector C323, pin 2, circuit 31S-FA30
( B W H ) , wiring harness side and ground.
-+ Yes
GO to A12.
-+ No
GO to A l l .
VFE0028918
A l l : CHECK CIRCUIT BETWEEN THE BLOWER RESISTOR ASSEMBLY AND THE BLOWER
SWITCH FOR OPEN CIRCUIT
Disconnect connector C324 from blower switch.
resistor assembly, connector C323, pin 2, circuit
31S-FA30 ( B W H ) , wiring harness side and
the blower switch, connector C324, pin 4, circuit
31S-FA30 ( B W H ) , wiring harness side.
-+Yes
VFE0028917 + NO
FA30 ( B W H ) between the blower resistor
assembly and the blower switch using the
Wiring Diagrams. CHECK the operation of the
system.
A12: CHECK THE GROUND CONNECTION OF BLOWER RESISTOR ASSEMBLY STAGE 2 -
resistor assembly, connector C323, pin I,
circuit
31s-FA31 (BKIYE), wiring harness side and
ground.
-,Yes
GO to A14.
-, No
GO to A13.
VFE0028914
412-00-14 -
A13: CHECK CIRCUIT BETWEEN THE BLOWER RESISTOR ASSEMBLY AND THE BLOWER
I I - Disconnect connector C324 from blower switch. I

1 U
resistor assembly, connector C323, pin I,circuit
I
31s-FA31 (BWE), wiring harness side and the
blower switch, connector C324, pin 2, circuit
31S-FA31 (BWE), wiring harness side.
+ Yes
+ No
FA31 ( B W E ) between the blower resistor
system.
1 ~ 1 4CHECK
: THE GROUND CONNECTION OF BLOWER RESISTOR ASSEMBLY STAGE 3 - 1
31s-FA32 (BWBU), wiring harness side and
ground.
+ Yes
RENEW the blower resistor assembly. CHECK
I
A15: CHECK CIRCUIT BETWEEN THE BLOWER RESISTOR ASSEMBLY AND THE BLOWER
I [I]Disconnect connector C324 from blower switch. I
I
2006.0 Fiesta 1 ~ 2 0 0 6 GII 5900en

412-00-15 -
I Measure the resistance between the blower
1 31s-FA32 (BWBU), wiring harness side and the
blower switch, connector C324, pin 6, circuit
31S-FA32 (BWBU), wiring harness side.
I Is a resistance of less than 2 Ohm registered?
-+ Yes
-+ No
FA32 (BWBU) between the blower resistor
system.
PINPOINT TEST B : BLOWER INOPERATIVEIINCORRECTFUNCTION VEHICLES WITH

ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
-
IB1: CHECK FUSE F49
I Ignition switch in position 0. I
IA CHECK fuse F49 (CJB).
I I Is the fuse OK? I

-+ Yes
GO to 82.
-+ No
RENEW fuse F49 (30 A). CHECK the opera-
tion of the system. If the fuse blows again,
LOCATE and REPAIR the short using the
Wiring Diagrams.
62: CHECK THE VOLTAGE AT FUSE F49
I Connect fuse F49 (CJB). I
121Ignition switch in position II.
13(Measure the voltage between fuse F49 (30 A)
and ground.
I Is battery voltage measured?
I
-,Yes
GO to B3.
-t No
of the system.
2006.0 Fiesta 1 ~ 2 0 0 s G115900en

412-00-16 -
TEST CONDITIONS DETAILS/RESULTS/ACTIONS
I B3: CHECK FUSE F38
I Is the fuse OK?
-+ No
INSTALL A NEW fuse F38 (7.5 A). CHECK
IB4: CHECK THE VOLTAGE AT FUSE F38 I
I Connect fuse F38 (CJB).
131Measure the voltage between fuse F38 (7.5 A)
and ground.
I Does the meter display battery voltage?
+ No
of the system.
I B5: CHECK THE CIRCUIT OF THE BLOWER MOTOR I
r A CAUTI0N:The test should be pelformed for a maximum of 10 seconds to prevent damage

to the blower motor.
Using a fused test cable, bridge the blower

control module, connector C362, between pin
I, circuit 31S-FA18 (BWRD), wiring harness
side and pin 6, circuit 31-FA18 (BK), wiring
harness side.
1 r
E56128

412-00-17 -
- -
412-00-17
,-
/' lgnition switch in position II.
Does the blower motor run at full speed?
-+Yes
GO to B9.
-+ No
GO to B6.
B6: CHECK THE GROUND CONNECTION OF THE BLOWER CONTROL MODULE
control module, connector C362, pin 6, circuit
Inl 31-FA18 (BK), wiring harness side and ground.
Is a resistance of less than 2 Ohms registered?
-, Yes
GO to B7.
-, No
31-FA18 (BK) between the blower control
~~~0037960 module and ground connection G30 using the
control module, connector C362, pin I,

circuit
31S-FA18 (BWRD), wiring harness side.
Is a resistance of less than 2 ohms registered?

FA18 (BWRD) between the blower motor and
2006.0 Fiesta 1 ~ 2 0 0 6 G I 15900en

412-00-18 -
Measure the voltage between the blower motor,
Is battery voltage measured?
-+ Yes
RENEW the blower motor. CHECK the opera-
tion of the system.
-+ No
LOCATE and REPAIR the break in the circuit
~~~0022394 between the blower motor and fuse F49 using
of the system.
B9: CHECK THE VOLTAGE AT THE BLOWER CONTROL MODULE
Measure the voltage between the blower control
module, connector C362, pin 2, circuit 15-FA45
(GNIRD), wiring harness side and ground.
-, Yes
GO to B10.
LOCATE and RECTIFY the break in the circuit

between the blower control module and fuse
49s-FA18 (BUNE), wiring harness side and the

EATC module, connector C367, pin 15, circuit
49s-FA18 (BUNE), wiring harness side.

FA18 (BUNE) between the blower control
module and the EATC module using the
system.
--

412-00-19 -
B l l : CHECK THE CIRCUIT BETWEEN THE BLOWER CONTROL MODULE AND THE EATC
MODULE FOR SHORT TO VOLTAGE
L
rnMeasure the voltage between the blower control
module, connector C362, pin 4, circuit 49s-FA18
(BUNE), wiring harness side and ground.
Is a voltage measured?
(VI
-+ Yes
GO to B12.
-+ No
LOCATE and REPAIR the short to voltage in
circuit 45s-FA18 (BUNE) between the blower
~64250 control module and the EATC module using
of the system.
B12: CHECK THE CIRCUIT BETWEEN THE BLOWER CONTROL MODULE AND THE EATC
MODULE FOR SHORT TO GROUND
-
control module, connector C362, pin 4, circuit
49s-FA18 (BUNE), wiring harness side and
ground.
I -+
Is a resistance of more than 10,000 ohms
measured?
Yes
RENEW the blower control module. CHECK
the operation of the system. If the system is
still inoperative, RENEW the EATC module.
-, No
LOCATE and REPAIR the short to ground in
circuit 45s-FA18 (BUNE) between the blower
control module and the EATC module using
of the system.
PINPOINT TEST C : BLOWER MOTOR OPERATING CONTINUOUSLY -VEHICLES WITHOUT

C l: CHECK BLOWER SWITCH
12Disconnect connector C324 from blower switch.

412-00-20 -
//
Check function of blower motor.
Does the blower motor run continuously?
-, Yes
GO to C2.
-, No
C2: CHECK CIRCUITS AT BLOWER RESISTOR ASSEMBLY
is connect connector C323 from blower resistor
assembly.
14Check function of blower motor.
Does the blower motor run continuously?
-, Yes
LOCATE and RECTIFY the short to ground
in the circuits connected to soldered connec-
tion S269 with the aid of the Wiring Diagrams.
CHECK the operation of the system.
-, No
the circuits between the blower resistor
wiring diagrams. CHECK the operation of the
system.
PINPOINT TEST D : AIR CONDITIONING INOPERATIVE (BLOWER MOTOR FUNCTION OK)

Dl: CHECK FUSE F4
IIIlgnition switch in position 0.
2006.0 Fiesta 1212006 GI15900en

412-00-21 -
TEST CONDITIONS
I rn CHECK fuse F4 (CJB).
I Is the fuse OK?
-+ Yes
GO to D2.
+ No
INSTALL A NEW fuse F4 (10 A). CHECK the
operation of the system. If the fuse blows
- All except vehicles with diesel engines:
In addition, CHECK and if necessary RENEW
the air conditioning clutch diode. CHECK the
D2: CHECK THE VOLTAGE AT FUSE F4
I Connect fuse F4 (CJB). 1
Measure the voltage between fuse, F4 (10 A)
and ground.
I
+ Yes
GO to D3.
-+ No
of the system.
I D3: CHECK FUSE F12 I
(1CHECK fuse F12 (CJB).
Is the fuse OK?
-+ Yes
GO to D4.
-, No
I D4: CHECK THE VOLTAGE AT FUSE F12 --
I
(1Connect fuse F12 (CJB).
2006.0 Fiesta 1u2oos GI15900en

412-00-22 -
and ground. i.
-+ Yes
- Vehicles without electronic automatic
temperature control (EATC):
GO to D5.
- Vehicles with electronic automatic temper-
ature control (EATC):
GO to D7.
-, No
of the system.
D5: CHECK FUSE F38
12CHECK fuse F38 (CJB).
Is the fuse OK?
-+ Yes
GO to D6.
-+ No
RENEW fuse F38 (7.5 A). CHECK the opera-
Wiring Diagrams.
rnConnect fuse F38 (CJB).
12lgnition switch in position II.
Measure the voltage between fuse F38 (7.5 A)
and ground.
-, Yes
GO to D7.
-, No
of the system.
D7: CHECK THE VOLTAGE AT THE AIR CONDITIONING CLUTCH RELAY
rnlgnition switch in position 0.
Disconnect Air conditioning clutch relay from
socket C403 (relay box - engine compartment).
2006.0 Fiesta la2006 GII 5900en

412-00-23 -
Measure the voltage between the air condi-
tioning clutch relay, socket C403, pin 3, circuit
29-FA12 (OGIBU), wiring harness side and
ground.
- Does the meter display battery voltage?

Yes
GO to D8.
+ No
29-FA12 (OGIBU) between the air conditioning
clutch relay and fuse F4 using the Wiring
system.
D8: CHECK THE CONTROL VOLTAGE AT THE AIR CONDITIONING CLUTCH RELAY
15s-FA1I (GNNE), wiring harness side and
ground.
GO to D9.
-, No
15s-FA11 (GNNE) between the air condi-
tioning clutch relay and soldered connection
S110 (vehicles with 2.OL Duratec-HE (M14)
engine: S302) using the Wiring Diagrams.
D9: CHECK THE AIR CONDITIONING CLUTCH CIRCUIT

412-00-24 -
rnrelay
Use a fused test cable (10 A) at the A/C clutch
to bridge between socket C403, pin 3,
circuit 29-FA12 (OGIBU), wiring harness side
and pin 5, circuit 15s-FA1 (GNIBU) (vehicles
with diesel engine: circuit 15s-FA6 (GNNE)),
wiring harness side.
Does the air conditioning clutch work?
-+ Yes
GO to D16.
-+ No
- All, except vehicles with 2.OL Duratec-HE
(M14) engine or 1.6L diesel engine:
GO to D10.
-Vehicles with 2.OL Duratec-HE (M14) engine:
GO to D12.
- Vehicles withI.6L diesel engine:
GO to D14.
I
DIO: CHECK THE CIRCUIT BETWEEN THE AIC CLUTCH RELAY AND THE AIC CLUTCH FOR
-
OPEN CIRCUIT ALL VEHICLES, EXCEPT THOSE WITH 2.OL DURATEC-HE (M14) ENGINE OR
1.6L DIESEL ENGINE
Disconnect connector C401 from air conditioning
clutch.
rntioning
Measure the resistance between the air condi-
clutch relay, socket C403, pin 5, circuit
15s-FA1 (GNIBU) (vehicles with 1.4L diesel
engine: circuit 15s-FA6 (GNNE)), wiring
harness side and air conditioning clutch,
connector C401, pin 1, circuit 15s-FA6 (GNNE),
-+ Yes
I
GO to D11.
-, No
LOCATE and REPAIR the open circuit
between the air conditioning clutch relay and
air conditioning clutch using the Wiring
system.

412-00-25 -
D l l : CHECK THE GROUND CONNECTION OF THE N C CLUTCH -ALL VEHICLES EXCEPT THOSE
WlTH 2.OL DURATEC-HE (M14) ENGINE OR 1.6L DIESEL ENGINE
I Measure the resistance between the air condi-
tioning clutch, connector C401, pin 2, circuit 31-
FA6 (BK), wiring harness side and ground.
E l Is a resistance of less than 2 Ohm registered?
-+ Yes
INSTALL A NEW air conditioning clutch.
+ No
~~~002~906 between the air conditioning clutch and ground
connection G22 (vehicles with 1.4L diesel
engine: ground connection G24) with the aid
of the Wiring Diagrams. CHECK the operation
of the system.
r D12: CHECK THE CIRCUIT BETWEEN THE AIC CLUTCH RELAY AND THE N C CLUTCH FOR
OPEN CIRCUIT -VEHICLES WlTH 2.OL DURATEC-HE (M14) ENGINE
I Disconnect connector C398 from air conditioning
clutch.
Measure the resistance between the AIC clutch
relay, socket C403, pin 5, circuit 15s-FA1
(GNIBU), wiring harness side and the AIC
clutch, connector C398, pin 1, circuit 15s-FA6
(GNNE), wiring harness side.
I Is a resistance of less than 2 Ohms registered? I
-+ Yes
GO to D13.
+ No
~57636 LOCATE and REPAIR the open circuit
between the air conditioning clutch relay and
air conditioning clutch using the Wiring
system.
2006.0 Fiesta 1212006 GI

15900en
412-00-26 -
D13: CHECK THE GROUND CONNECTION OF THE AIC CLUTCH -VEHICLES WlTH 2.OL DURATEC-
HE (M14) ENGINE
-- --

Is a resistance of less than 2 Ohms registered? 1
-+ Yes
I RENEW the air conditioning clutch. CHECK
-, No
between the air conditioning clutch and ground
connection G22 with the aid of the Wiring
system.
D14: CHECK CIRCUIT BETWEEN AIC CLUTCH RELAY AND AIC CLUTCH FOR OPEN CIRCUIT -
VEHICLES WlTH 1.6L DIESEL ENGINE
Disconnect connector C399 from air conditioning
clutch.
Measure the resistance between the N C clutch
relay, socket C403, pin 5, circuit 15S-FA6
(GNNE), wiring harness side and the AIC
clutch, connector C399, pin 1, circuit 15S-FA6
-, Yes
GO to D15.
-+ No
15S-FA6 (GNNE) between the air conditioning
clutch relay and the N C clutch using the
system.
2006.0 Fiesta i m o s
412-00-27 -
-
D15: CHECK THE GROUND CONNECTION OF THE AIC CLUTCH VEHICLES WITH 1.6L DIESEL
(. ENGINE
I
+= Yes
RENEW the air conditioning clutch. CHECK
+ No
LOCATE and RECTIFY the open circuit in
circuit 31-FA6 (BK) between the AIC clutch
and ground connection G22 using the Wiring
system.
I D16: CHECK THE GROUND CONNECTION OF THE AIR CONDITIONING CLUTCH RELAY I
Ignition switch in position Ill.
Run the engine at idle speed.
Switch on the blower.
Switch on the air-conditioning svstem.
- -
2006.0 Fiesta 1 ~ 2 0 0 6
412-00-28 -
i CAUTI0N:lt is imperative that a test lamp

with a nominal voltage of 12 V and a
nominal power rating of 1.2 W is used
during the following test. Otherwise the
powertrain control module (PCM) could be
damaged, or the test could deliver incorrect
results.
rn Use a test lamp (12 V, 1.2 W) to check the
voltage at the air conditioning clutch relay,
socket C403, between pin 1, circuit 15s-FA11
(GNNE), wiring harness side and pin 2, circuit
91S-FA11 (BKIYE), wiring harness side.
I ( Does the test lamp illuminate?

I
+ Yes
RENEW the air conditioning clutch relay.
+ No
-All, except vehicles with diesel engine or 2.OL
Duratec-HE (M14) engine:
GO to D17.
GO to D19.
- Vehicles with 1.4L diesel engine:
GO to D28.
GO to D30.
-
D17: CHECK AIC REQUEST SIGNAL AT PCM ALL, EXCEPT VEHICLES WITH DIESEL ENGINE
OR 2.OL DURATEC-HE (M14) ENGINE
Disconnect connector C343 from the PCM.
rnSwitch on the air-conditioning system.
2006.0 Fiesta 1 ~ 2 0 0 6
412-00-29 -
I I I
A CAUTI0N:ln order to avoid damaging the
vehicle, the measuring device should be
operated in a measuring range up to a
maximum of 200 mA.
Measure the current between the PCM,
connector C343, pin F22, circuit 31S-FA87
(BWGN), wiring harness side and battery
voltage.
Is a current of more than 8 mA measured?
+ Yes
GO to D18.
-+ No
GO to D32.
D18: CHECK THE CIRCUIT BETWEEN THE A/C CLUTCH RELAY AND THE PCM FOR OPEN
CIRCUIT - A L L VEHICLES, EXCEPT THOSE WlTH DIESEL ENGINE OR 2.OL DURATEC-HE (M14)
ENGINE
N0TE:lf the powertrain control module (PCM) is changed, the new one must be programmed. For this
purpose, the vehicle-specific data is read out of the module to be replaced using WDS and is transferred
to the new module.
N0TE:Before reading out the vehicle-specific data, remake all the electrical connections in the vehicle,
jil
\- so that communication between the module and WDS is ensured.

91S-FA11 (BKNE), wiring harness side and the
PCM, connector C343, pin M26, circuit 91S-
FA1I(BWE), wiring harness side.
+ Yes
CHECK PCM with WDS. RENEW PCM if
necessary. CHECK the operation of the
VFE0028924 system.
+ No
91S-FA1I (BKNE) between the air condi-
tioning clutch relay and the PCM using the
system.
D19: CHECK THE AIC REQUEST SIGNAL AT THE PCM -VEHICLES WlTH 2.OL DURATEC-HE
(M14) ENGINE
I 1ZjDisconnect connector C380 from PCM.
2006.0 Fiesta 1u2006 G115900en

412-00-30 -
14(Switch on the blower.
Switch on the air-conditioning system.
a CAUTI0N:ln order to avoid damaging the

maximum of 200 mA.
connector C380, pin 14, circuit 31S-FA17A
(BWRD), wiring harness side and battery
voltage.
~57640 -+ Yes
GO to D20.
-+ No
GO to D32.
D20: CHECK THE CIRCUIT BETWEEN THE AIC CLUTCH RELAY AND THE PCM FOR OPEN
-
CIRCUIT VEHICLES WITH 2.OL DURATEC-HE (M14) ENGINE
91S-FA11 (BKNE), wiring harness side and the
PCM, connector C380, pin 1, circuit 91S-FA11
(BKNE), wiring harness side.
-+ Yes
GO to D21.
-+ No
~57641 LOCATE and RECTIFY the break in circuit
91S-FA1I(BKNE) between the air condi-
system.
D21: CHECK THE VOLTAGE AT THE REFRIGERANT PRESSURE TRANSDUCER
rnConnect connector C380 from PCM.
Disconnect Connector C427 from refrigerant
pressure transducer.
2006.0 Fiesta la2006 G115900en

412-00-31 -
Measure the voltage between the refrigerant
pressure transducer, connector C427, pin 2,
circuit 7-FA88 (YEM), wiring harness side and
ground.
Is the voltage measured between 4.8 Volts and
5.1 Volts?
-+ Yes
GO to D24.
+ No
E0011401 - No voltage measured:
GO to D22.
- The voltage measured is more than 6 Volts:
GO to D23.
D22: CHECK FOR OPEN CIRCUIT BETWEEN THE REFRIGERANT PRESSURE TRANSDUCER
AND THE PCM
purpose, the vehicle-specificdata is read out of the module to be replaced using WDS and is transferred
to the new module.
so that communication between the module and WDS is ensured.
rn Ignition switch in position 0.

Disconnect connector C380 from PCM.
Measure the resistance between the refrigerant
circuit 7-FA88 (YEM), wiring harness side and
PCM, connector C380, pin 28, circuit 7-FA88
( Y E M ) , wiring harness side.
-+ Yes
Use WDS to CHECK the operation of the
PCM, if necessary RENEW the PCM. CHECK
E57642
+ No
LOCATE and REPAIR the break in circuit 7-
FA88 (YENT) between the refrigerant pres-
sure transducer and the PCM using the Wiring
system.
2006.0 Fiesta 1u2006 G115900en

412-00-32 -
TEST CONDITIONS DETAILSIRESULTSlACTlONS
D23: CHECK THE CIRCUIT BETWEEN THE REFRIGERANT PRESSURE TRANSDUCER AND THE
PCM FOR A SHORT TO VOLTAGE SUPPLY
to the new module.

circuit 7-FA88 ( Y E M ) , wiring harness side and
ground.
-
+ Yes
circuit 7-FA88 ( Y E M ) between the refrigerant
pressure transducer and the PCM using the
~0011401
system.
+ No
D24: CHECK THE CONTROL VOLTAGE AT THE REFRIGERANT PRESSURE TRANSDUCER
circuit 8-FA88 (WHNT), wiring harness side and
ground.
Is a voltage of approx. 4 volts measured?
IVI
+ Yes
GO to D27.
+ No
VFE0038807
- No voltage measured:
GO to D25.
-The voltage measured is more than 5.5
Volts:
GO to D26.
2006.0 Fiesta la2006 Gll5900en

412-00-33 -
i AND THE PCM
to the new module.

I Disconnect connector C380 from PCM. I
rnMeasure the resistance between the refrigerant
circuit 8-FA88 (WH/VT), wiring harness side and
PCM, connector C380, pin 13, circuit 8-FA88
(WH/VT), wiring harness side.
+ Yes
+ No
FA88 (WHNT) between the refrigerant pres-
sure transducer and the PCM using the Wiring
system.
D26: CHECK THE CIRCUIT BETWEEN THE REF
PCM FOR A SHORT TO VOLTAGE SUPPLY
to the new module.

rnIgnition switch in position II.
2006.0 Fiesta la2006

412-00-34 -
TEST CONDITIONS
circuit 8-FA88 (WHM), wiring harness side and
ground.
-, Yes
circuit 8-FA88 (WHIVT) between the refri-
gerant pressure transducer and the PCM
~ ~ ~ 0 0 3 ~ 8 0 7 using the Wiring Diagrams. CHECK the oper-
ation of the system.
-, NO
AND THE PCM
13Measure the resistance between the refrigerant
circuit 9-FA88 (BNNVH), wiring harness side
and PCM, connector C380, pin 25, circuit 9-
RJl4A (BN), wiring harness side.
+ Yes
RENEW the refrigerant pressure transducer.
E57644 + NO
FA88 (BNNVH) between the refrigerant pres-
sure transducer and soldered connection S307
using the Wiring Diagrams. CHECK the oper-
D28: CHECK THE AIC REQUEST SIGNAL AT THE PCM
Disconnect Connector C370 (vehicles with
electronic exhaust gas recirculation valve
(EGR): C375) from PCM.
Switch on the AIC.
2006.0 Fiesta la2006 Gl15900en

412-00-35 -
TEST CONDITIONS DETAlLSlRESULTSlACTlONS
maximum of 200 mA.
connector C370 (vehicles with electronic
exhaust gas recirculation valve (EGR): C375),
pin A2, circuit 31s-FA87 (BWGN), wiring
harness side and battery voltage.
+ Yes
GO to D29.
( D29: CHECK FOR OPEN CIRCUIT BETWEEN AIR CONDITIONING CLUTCH RELAY AND PCM 1
to the new module.

91S-FA11 (BWE), wiring harness side and the
PCM, connector C372 (vehicles with electronic
pin F4, circuit 91S-FA11 (BWE), wiring
harness side.
I Is a resistance of less than 2 Ohm registered? I
-+ Yes
system.
+ No
91S-FA11 ( B W E ) between the air condi-
system.
2006.0 Fiesta 1212006

412-00-36 -
-
D30: CHECK THE A/C REQUEST SIGNAL AT Tt E PCM VEHICLES WITH 1.6L DIESEL ENGINE
-

Switch on the AIC.

maximum of 200 mA.
connector C384, pin C4, circuit 31S-FA87
(BKIGN), wiring harness side and battery
voltage.
+ Yes
I D31: CHECK CIRCUIT BETWEEN A/C CLUTCH RELAY AND PCM FOR OPEN CIRCUIT -VEHICLES I
I WITH 1.6L DIESEL ENGINE I
to the new module.
N0TE:Before reading out the vehicle-specificdata, remake all the electrical connections in the vehicle,
2006.0 Fiesta 1 ~ 2 0 0 s GII 5900en

412-00-37 -
TEST CONDITIONS
s Measure the resistance between the air condi-

91S-FA11 (BWE), wiring harness side and the
PCM, connector C384, pin E2, circuit 91S-FA11
(BWE), wiring harness side.
+ Yes
system.
-, No
91S-FA11 ( B W E ) between the air condi-
system.
1 D32: CHECK THE QUANTITY OF REFRIGERANT IN THE SYSTEM I
Ignition switch in position 0. I
Check the quantity of refrigerant in the system.
REFER to: Specifikationen (412-00, Specifica-
I
tions).
Is the quantity of refrigerant in the system in
accordance with the manufacturer's specifica-
tions?
-+ Yes
-All, except vehicles with 2.OL Duratec-HE
(M14) engine:
GO to D33.
GO to D35.
-, No
FILL the system with the correct quantity of
refrigerant. REFER to: Air Conditioning (AIC)
System Recovery, Evacuation and Charging
(412-00, General Procedures).
I D33: CHECK THE AIC REQUEST SIGNAL AT THE REFRIGERANT HIGH-PRESSURE SWITCH 1
I Disconnect connector C405 from refrigerant

high-pressure switch.
I Switch on the blower.
-

412-00-38 -
CAUTI0N:ln order to avoid damaging the
maximum of 200 mA.
Measure the current between the refrigerant
high-pressure switch, connector C405, pin 4,
circuit 31S-FAl7A (BWRD), wiring harness side
and battery voltage.
VFE0028907 -+ Yes
GO to D34.
-, No
GO to D35.
D34: CHECK REFRIGERANT HIGH-PRESSURE SWITCH
N0TE:Make certain that the refrigerant pressure is in the range between 3.0 and 10.5 bar (temperature
dependent). If the pressure is higher, perform a refrigerant circuit Quick Check. If the pressure is lower,
check the refrigerant circuit for leaks.

121Measure the resistance at the refrigerant high-
pressure switch, connector C405, between pin
1 and pin 4, component side.
-+ Yes
31S-FA87 (BWGN) between the PCM and the
refrigerant high-pressure switch using the
VFE0028893
system.
-, No
RENEW the refrigerant high-pressure switch.
D35: CHECK THE AIC REQUEST SIGNAL AT THE REFRIGERANT LOW-PRESSURE SWITCH
12Disconnect connector C402 from refrigerant
low-pressure switch.
2006.0 Fiesta 1u2006 Gl15900en

412-00-39 -
, DIAGNOSIS AND TESTING
maximum of 200 mA.
Measure the current between the refrigerant
low-pressure switch, connector C402, pin 1,
circuit 31S-FA17 (BWRD), wiring harness side
and battery voltage.
VFE0028909 -+ Yes
GO to D36.
-, No
temperature control (EATC):
GO to D37.
ature control (EATC):
GO to D42.
I D36: CHECK REFRIGERANT LOW-PRESSURE SWITCH I
N0TE:Make certain that the refrigerant pressure is in the range between 3.0 and 10.5 bar (temperature
dependent). If the pressure is higher, perform a refrigerant circuit Quick Check. If the pressure is lower,
C check the refrigerant circuit for leaks.
11]Ignition switch in position 0. I

Measure the resistance at the refrigerant low-
pressure switch, connector C402, between pin
Iand pin 4, component side.
-, Yes
-All, except vehicles with 2.OL Duratec-HE
(M14) engine:
LOCATE and REPAIR the break in circuit 31s-
FA17A (BWRD) between the refrigerant high-
pressure switch and the refrigerant low-pres-
sure switch using the Wiring Diagrams.
FA17A (BWRD) between the refrigerant low-
pressure switch and the PCM using the Wiring
system.
-, No
RENEW the refrigerant low-pressure switch.

412-00-40 -
D37: CHECK CIRCUIT BETWEEN CONTROL PANEL OF CLIMATE CONTROL SYSTEM AND
REFRIGERANT LOW-PRESSURE SWITCH FOR OPEN CIRCUIT
panel of the climate control system.

Measure the resistance between the control
panel for the climate control system, connector
C302, pin 2, circuit 31S-FA17 (BWRD), wiring
harness side and the refrigerant low-pressure
(BWRD), wiring harness side.
-+ Yes
GO to D38.
-+ No
FA17 (BWRD) between the control panel for
the climate control system and the refrigerant
low-pressure switch using the Wiring
system.
I D38: CHECK THE VOLTAGE AT THE CONTROL PANEL FOR THE CLIMATE CONTROL SYSTEM I
Measure the voltage between the control panel
for the climate control system, connector C302,
pin 7, circuit 29-FA10 (OGIGN), wiring harness
side and ground.
-+ Yes
GO to D39.
+ No
LOCATE and RECTIFY the open circuit
between the control panel for the climate
control system and fuse F4 using the Wiring
system.
ID39: CHECK THE VOLTAGE AT THE CONTROL PANEL FOR THE CLIMATE CONTROL SYSTEM I

412-00-41 -

//
%
'
pin 1, circuit 15-FA90 (GNIBK), wiring harness
side and ground.
-+ Yes
GO to D40.
-, No
~~~0028895 between the control panel for the climate
control system and soldered connection S266
D40: CHECK FOR OPEN CIRCUIT BETWEEN THE CONTROL PANEL FORTHE CLIMATE CONTROL
SYSTEM AND THE BLOWER SWITCH
C302, pin 5, circuit 31s-FA13 (BWOG), wiring
harness side and ground.
-, Yes
GO to D41.
-+ No
~51566 31S-FA13 (BWOG) between the control panel
for the climate control system and the blower
switch using the Wiring Diagrams. CHECK

412-00-42 -
D41: CHECK THE GROUND CONNECTION OF THE CONTROL PANEL FOR THE CLIMATE
CONTROL SYSTEM
111Measure the resistance between the control
C302, pin 10, circuit 31-LH27 (BK), wiring
-+ Yes
CHECK and if necessary RENEW the control
panel for the climate control system. CHECK
VFE0028896 -+ NO
between the control panel for the climate
control system and ground connection G I2
D42: CHECK CIRCUIT BETWEEN EATC MODULE AND REFRIGERANT LOW-PRESSURE SWITCH
FOR OPEN CIRCUIT
Disconnect Connector C366 of EATC module.
Measure the resistance between the EATC
module, connector C366, pin 7, circuit 31S-FA17
(BWRD), wiring harness side and the refrigerant
low-pressure switch, connector C402, pin 1,
circuit 31S-FA17 (BWRD), wiring harness side.
-+Yes
CHECK the EATC module, if necessary
INSTALL a new one. CHECK the operation
of the system.
-+ No
FA17 (BWRD) between the EATC module and
the refrigerant low-pressure switch using the
system.
PINPOINT TEST E : AIR CONDITIONING OPERATING CONTINUOUSLY

- - - - -
EI: CHECK AIR CONDITIONING CLUTCH RELAY
I Ignition switch in position 0.
I Disconnect air conditioning clutch relay from

socket C403 (relay box, engine compartment).
2006.0 Fiesta iu2006 G115900en

412-00-43 -
Ignition switch in position Ill.
141Run the engine at idle speed.
II Check operation of air conditioning clutch.
I
Does the air conditioning clutch work?
I
E2: CHECK CIRCUIT BETWEEN AIR CONDITIONING CLUTCH RELAY AND AIR CONDITIONING
CLUTCH FOR SHORT TO VOLTAGE
15s-FA1 (GNIBU) (vehicles with diesel engine:
15s-FA6 (GNNE)), wiring harness side and
Ed ground.
nu bb Is a voltage measured?
-+Yes
the circuit between the air conditioning clutch
~~~0033613 relay and air conditioning clutch using the
Wiring Diagrams.
-+ No
INSTALL A NEW air conditioning clutch.
I E3: CHECK OPERATION OF AIR CONDITIONING CLUTCH RELAY I
2006.0 Fiesta la2006 G115900en

412-00-44 -
Check the air conditioning clutch relay according
to the component check at the end of this
section.
I Is the air conditioning clutch relay OK? I
-t Yes
GO to E4.
GO to E6.
GO to E8.
GO to E10.
-, No
RENEW the air conditioning clutch relay.
E4: CHECK AIC REQUEST SIGNAL AT THE POWERTRAIN CONTROL MODULE (PCM) ALL, -
EXCEPT VEHICLES WITH DIESEL ENGINE OR 2.OL DURATEC-HE (M14) ENGINE
I llDisconnect connector C343 from the PCM.
- --
I
Switch off the air conditioning system.

maximum of 200 mA.
connector C343, pin F22, circuit 31S-FA87
voltage.
I Is a current of more than 8 mA measured?
I
I + Yes I
I GO to E l l .
I
2006.0 Fiesta la2006 G I 15900en

412-00-45 -
E5: CHECK CIRCUIT BETWEEN AIR CONDITIONING CLUTCH RELAY AND PCM FOR SHORT TO
-
GROUND ALL, EXCEPT VEHICLES WlTH DIESEL ENGINE
to the new module.
lgnition switch in position 0. .

91s-FA11 (BKRE), wiring harness side and
ground.
Is a resistance of more than 10,000 Ohm
measured?
+ Yes
system.

in circuit 91S-FA11 ( B W E ) between the air
conditioning clutch relay and the PCM using
of the system.
E6: CHECK THE AIC REQUEST SIGNAL AT THE POWERTRAIN CONTROL MODULE (PCM) -
VEHICLES WlTH 1.4L DIESEL ENGINE
2006.0 Fiesta 1212006 G I 15900en

412-00-46 -
maximum of 200 mA.
connector C370 (vehicles with electronic
0 pin A2,circuit 31S-FA87 (BWGN), wiring
harness side and battery voltage.
E64646
+ Yes
GO to E l l .
+ No
GO to E7.
-
GROUND VEHICLES WITH I .4L DIESEL ENGINE
to the new module.

91S-FA1I (BKNE), wiring harness side and
E l ground.
measured?
o n 0 + Yes
VFE46149 system.
+ No
in circuit 91S-FA11 ( B W E ) between the air
of the system.
2006.0 Fiesta la2006 G115900en

412-00-47 -
VEHICLES WlTHI.6L DIESEL ENGINE
- -- --
111Disconnect connector C384 from PCM.

- --

14Switch off the air conditioning system.
-
-
A CAUTI0N:In order to avoid damaging the

maximum of 200 mA.
voltage.
I Is a current of more than 8 mA measured?
I
+ Yes
GO to E l l .
-
GROUND VEHICLES WlTH 1.6L DIESEL ENGINE
N0TE:W the powertrain control module (PCM) is changed, the new one must be programmed. For this
to the new module.

2006.0 Fiesta la2006 G115900en

412-00-48 -
TEST CONDITIONS
91S-FA11 (BWE), wiring harness side and
Da ground.
measured?
0 0 [I
-+ Yes
I7
VFE46149 system.
+- No
in circuit 91s-FA11 ( B W E ) between the air
of the system.
VEHICLES WITH 2.OL DURATEC-HE (M14) ENGINE

maximum of 200 mA.
(BWRD), wiring harness side and battery
voltage.
~57640 -+ Yes
temperature control:
GO to E l l .
ature control:
GO to E l3.
-+ No
GO to E5.
E l l : CHECK CIRCUIT BETWEEN CONTROL PANEL FOR CLIMATE CONTROL SYSTEM AND
PCM FOR SHORT TO GROUND
2006.0 Fiesta 121200s GII 5900en

412-00-49 -
Disconnect connector C302 from the control
(31Measure the resistance between the control
C302, pin 2, circuit 31s-FA17 (BWRD), wiring
measured?
-+ Yes
VFE0033615 the operation of the system.
+ No
GO to E12.
E12: CHECK CIRCUIT BETWEEN CONTROL PANEL FOR CLIMATE CONTROL SYSTEM AND
REFRIGERANT LOW-PRESSURE SWITCH FOR SHORT TO GROUND
I
Disconnect Connector C402 from the refrigerant
121Measure the resistance between the control
C302, pin 2, circuit 31S-FA17 (BWRD), wiring
measured?
+ Yes
GO to E15.
+ No
LOCATE and REPAIR short to ground in
circuit 31S-FA17 (BWRD) between the control
panel for the climate control system and the
refrigerant low-pressure switch using the
system.
I
E13: CHECK CIRCUIT BETWEEN ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)

MODULE AND PCM FOR SHORT TO GROUND
121Disconnect Connector C366 of EATC module.
2006.0 Fiesta iu200s GI15900en

412-00-50 -
3 Measure the resistance between the EATC
I (BWRD), wiring harness side and ground.
measured?
-+ Yes
of the system.
E14: CHECK CIRCUIT BETWEEN EATC MODULE AND REFRIGERANT LOW-PRESSURE SWITCH
FOR SHORT TO GROUND
Disconnect connector C402 from refrigerant
12Measure the resistance between the EATC
measured?
+ Yes
GO to E15.
-+ No
circuit 31S-FA17 (BWRD) between the EATC
module and the refrigerant low-pressure
I E15: CHECK REFRIGERANT LOW-PRESSURE SWITCH I
Measure the resistance between the refrigerant
low-pressure switch, connector C402, pin I,
component side and ground.
measured?
+ Yes
- Vehicles with 2.OL Duratec-HE (M14) engine:
(M14) engine:
GO to E16.
-, No
2006.0 Fiesta 1 ~ 2 0 0 6 Gll5900en

412-00-51 -
c'
.. -
E16: CHECK CIRCUIT BETWEEN REFRIGERANTHIGH-PRESSURE SWITCH AND REFRIGERANT
LOW-PRESSURE SWITCH FOR SHORT TO GROUND
I Disconnect connector C405 from refrigerant

1
Measure the resistance between refrigerant
circuit 31S-FAl7A (BWRD), wiring harness side
and ground.
measured?
-, No
circuit 31S-FAl7A (BWRD) between the refri-
gerant high-pressure switch and the refrigerant
low-pressure switch using the Wiring
system.
E17: CHECK CIRCUIT BETWEEN REFRIGERANTHIGH-PRESSURE SWITCH AND REFRIGERANT
LOW-PRESSURE SWITCH FOR SHORT TO GROUND 1
II
Measure the resistance between refrigerant
circuit 31S-FA87 (BWGN), wiring harness side
and ground.
measured?
+ Yes
RENEW the refrigerant high-pressure switch.
VFE0033618 + NO
in circuit 31S-FA87 (BWGN) between the
refrigerant high-pressure switch and the PCM
PINPOINT TEST F :RECIRCULATED AIR FLAPS INOPERATIVE (AIR CONDITIONING SYSTEM OK)
-VEHICLES WITHOUT ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
IF1: CHECK VOLTAGE AT RECIRCULATED AIR FLAP ACTUATOR
air flap actuator.
-- - - -
2006.0 Fiesta ~ m o o s
412-00-52 -
Measure the voltage at the recirculated air flap
actuator, connector C611, between pin 4, circuit
15s-FA76 (GNIRD) and pin 2, circuit 31S-FA76
15Actuate the recirculated air switch several times

during the measurement.
Is a voltage of more than 10 V measured with
alternating polarity?
+ Yes
CHECK the mountings and the operation of
the recirculated air flaps and recirculated air
flap actuation cables. If the recirculqted air
flaps and the recirculated air flap actuation
cables are OK, RENEW the recirculated air
flap actuator. CHECK the operation of the
system.
-, No
GO to F2.
F2: CHECK FOR OPEN CIRCUIT BETWEEN RECIRCULATEDAIR FLAP ACTUATOR AND CONTROL
PANEL OF CLIMATE CONTROL SYSTEM
121Disconnect connector C302 from the control

412-00-53 -
panel of the climate control system, connector
harness side and the recirculated air flap actu-
ator, connector C611, pin 2, circuit 31s-FA76
-+Yes
GO to F3.
-+ No
FA76 (BWOG) between the control panel for
the climate control system and the recirculated
air flap actuator using the Wiring Diagrams.
F3: CHECK FOR OPEN CIRCUIT BETWEEN RECIRCULATEDAIR FLAP ACTUATOR AND CONTROL
PANEL OF CLIMATE CONTROL SYSTEM
-
I
IMeasure the resistance between the control
C302, pin 4, circuit 15s-FA76 (GNIRD), wiring
harness side and the recirculated air flap actu-
ator, connector C611, pin 4, circuit 15s-FA76
(GNIRD), wiring harness side.
+ Yes
GO to F4.

FA76 (GNIRD) between the control panel for
the climate control system and the recirculated
air flap actuator using the Wiring Diagrams.
F4: CHECK CIRCUIT BETWEEN RECIRCULATED AIR FLAP ACTUATOR AND CONTROL PANEL
OF CLIMATE CONTROL SYSTEM FOR SHORT TO VOLTAGE
I Ignition switch in position II.
2006.0 Fiesta 1u2006 G115900en

412-00-54 -
for climate control system, connector C302, pin
4, circuit 15s-FA76 (GNIRD), wiring harness
side and ground.
VFE0028903
13Measure the voltage between the control panel

pin 3, circuit 31S-FA76 (BWOG), wiring harness
side and ground.
Is a voltage measured during any of these
measurements?
+ Yes
LOCATE and RECTIFY the short to voltage
supply in the relevant circuit between the
VFE0028900
control panel for the climate control system
and the recirculated air flap actuator using the
system.
-, No
GO to F5.
F5: CHECK CIRCUITS BETWEEN THE RECIRCULATEDAIR FLAP ACTUATOR AND THE CONTROL
PANEL FOR THE CLIMATE CONTROL SYSTEM FOR SHORT TO GROUND
C302, pin 4, circuit 15s-FA76 (GNIRD), wiring
VFE0028902

412-00-55 -
panel for the cllimate control system, connector
Is a resistance greater than 10,000 Ohms
measured in both cases?
-, Yes
VFE0028899
+ No
in the relevant circuit between the control
panel for the climate control system and the
recirculated air flap actuator using the Wiring
system.
PINPOINT TEST G : RECIRCULATED AIR FLAPS INOPERATIVE (AIR CONDITIONING SYSTEM

-
OK) VEHICLES WITH ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
GI: CHECK VOLTAGE AT RECIRCULATED AIR FLAP ACTUATOR
Disconnect connector C611 from recirculated
air flap actuator.
Measure the voltage at the recirculated air flap
actuator, connector C611, between pin 4, circuit
32-FA76 (WHIBU), and Pin 2, circuit 33-FA76
L -' A IVI (YEIBU) wiring harness side.
-
-
-
-
17
I--
VFE0028920
2006.0 Fiesta 1u2006 Gll5900en

412-00-56 -
Actuate the recirculated air switch several times
during the measurement.
Is a voltage of more than 10 V measured with
alternating polarity?
-+ Yes
CHECK the mountings and the operation of
the recirculated air flaps and recirculated air
flap actuation cables. If the recirculated air
flaps and the recirculated air flap actuation
cables are OK, RENEW the recirculated air
flap actuator. CHECK the operation of the
system.
62: CHECK THE CIRCUIT BETWEEN THE RECIRCULATED AIR FLAP ACTUATOR AND THE
ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE FOR OPEN CIRCUIT
I lanition switch in ~osition0. I
I Disconnect Connector C366 of EATC module. I
Measure the resistance between the recirculated
air flap actuator, connector C611, pin 2, circuit
33-FA76 (YEIBU), wiring harness side and the
EATC module, connector C366, pin I,circuit
Measure the resistance between the recirculated

air flap actuator, connector C611, pin 4, circuit
32-FA76 (WHIBU), wiring harness side and the
32-FA76 (WHIBU), wiring harness side.
Is a resistance of less than 2 ohms measured
in both cases?
-+Yes
GO to G3.
-+ No
LOCATE and REPAIR the break in the
relevant circuit between the recirculated air
flap actuator and the EATC module using the
system.

412-00-57 -
G3: CHECK THE CIRCUIT BETWEEN THE RECIRCULATED AIR FLAP ACTUATOR AND THE
EATC MODULE FOR SHORT TO VOLTAGE
Measure the voltage between the EATC module,
connector C366, pin 1, circuit 33-FA76 (YEIBU),
wiring harness side and ground.
VFE0038599
131Measure the voltage between the EATC module,

(WHIBU), wiring harness side and ground.
measurements?
+ Yes
the relevant circuit between the recirculated
air flap actuator and the EATC module using
of the system.
-+ No
GO to G4.
64: CHECK THE CIRCUIT BETWEEN THE RECIRCULATED AIR FLAP ACTUATOR AND THE
EATC MODULE FOR SHORT TO GROUND
(YEIBU), wiring harness side and ground.
VFE0038600
-
rnmodule,
--

Is a resistance greater than 10,000 ohms
+ Yes
of the system.
+ No
LOCATE and REPAIR the short in the relevant
circuit between the recirculated air flap actu-
ator and the EATC module using the Wiring
system.
PINPOINT TEST H : MALFUNCTION OF AIR DISTRIBUTION FLAP -VEHICLES WITH ELECTRONIC

AUTOMATIC TEMPERATURE CONTROL (EATC)
I N0TE:Ensure that the air distribution flap is mechanically OK. i
I
HI: CHECK VOLTAGE AT AIR DISTRIBUTION F A P ACTUATOR
12Disconnect connector C368 from air distribution
flap actuator.
rnlgnition switch in position II.
Measure the voltage between the air distribution
flap actuator, connector C368, pin 2, circuit 15-
FBI 9 (GNNE), wiring harness side and ground.
+ Yes
GO to H3.
H2: CHECK THE CIRCUIT BETWEEN THE AIR DISTRIBUTION FLAP ACTUATOR AND THE EATC
MODULE FOR OPEN CIRCUIT
Disconnect Connector C366 from EATC module.

412-00-59 -
module, connector C366, pin 26, circuit 15-FBI 9
(GNNE), wiring harness side and the air distri-
bution flap actuator, connector C368, pin 2,
circuit 15-FBI 9 (GNNE), wiring harness side.
+ Yes
of the system.
-+ No
FBI9 (GNNE) between the EATC module
and the air distribution flap actuator using the
system.
H3: CHECK THE CIRCUITS BETWEEN THE AIR DISTRIBUTION FLAP ACTUATOR AND THE
ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE FOR OPEN CIRCUIT
Measure the resistance between the air distribu-
tion flap actuator, connector C368, pin I,
circuit
31S-FB20 (BWBU), wiring harness side and the
31S-FB20 (BWBU), wiring harness side.

tion flap actuator, connector C368, pin 3, circuit
31S-FB21 (BWOG), wiring harness side and
the EATC module, connector C366, pin 6, circuit
31S-FB21 (BWOG), wiring harness side.
2006.0 Fiesta 1212006 GI15900en

412-00-60 -
31S-FB22 (BWGN), wiring harness side and
the EATC module, connector C366, pin 18,
circuit 31S-FB22 (BWGN), wiring harness side.
] Measure the resistance between the air distribu-

31S-FB23 (BWRD), wiring harness side and the
31S-FB23 (BWRD), wiring harness side.
in all of the cases?
-+ Yes
GO to H4.
-+ No
relevant circuit between the air distribution flap
actuator and the EATC module using the
system.
H4: CHECK THE CIRCUITS BETWEEN THE AIR DISTRIBUTIONFLAP ACTUATOR AND THE EATC
MODULE FOR SHORT TO VOLTAGE
flap actuator, connector C368, pin I,
circuit 31S-
FB20 (BWBU), wiring harness side and ground.
2006.0 Fiesta iu200s G115900en

412-00-61 -

flap actuator, connector C368, pin 3, circuit 31S-
FB21 (BWOG), wiring harness side and ground.

FB22 (BWGN), wiring harness side and ground.
-
FB23 (BWRD), wiring harness side and ground.
measurements?
-+ Yes
the relevant circuit between the air distribution
flap actuator and the EATC module using the
system.
-+ No
GO to H5.
H5: CHECKTHE CIRCUITS BETWEEN THE AIR DISTRIBUTION FLAP ACTUATOR AND THE EATC
MODULE FOR SHORT TO GROUND
I I Ignition switch in position 0. I
2006.0 Fiesta 1 ~ 2 0 0 6
412-00-62 -
tion flap actuator, connector C368, pin I,
circuil
31S-FB20 (BWBU), wiring harness side and
ground.

tion flap actuator, connector C368, pin 3, circuil
31S-FB21 (BWOG), wiring harness side and
ground.
14Measure the resistance between the air distribu-

31S-FB22 (BWGN), wiring harness side and
ground.
2006.0 Fiesta 1 ~ 2 0 0 s GII 5900en

412-00-63 -
- -- - -
15Measure the resistance between the air distribu-

31s-FB23 (BWRD), wiring harness side and
ground.
I Is a resistance of more than 10,000 ohms
measured in all of the measurements?
-, Yes
CHECK the air distribution flap for ease of
movement and proper function. If the air
distribution flap is OK, RENEW the air distribu-
tion flap actuator. CHECK the operation of the
system.
-, No
circuit between the air distributionflap actuator
and the EATC module using the Wiring
system.
PINPOINT TEST I :MALFUNCTION OF TEMPERATURE CONTROL FLAP -VEHICLES WITH

C'-
\
N0TE:Ensure that the temperature control flap is mechanically OK.
11: CHECK VOLTAGE AT TEMPERATURE CONTROL FLAP ACTUATOR

12Disconnect Connector C369 from air temper-
ature control flap actuator.
-
Measure the voltage between the temperature
w
control flap actuator, connector C369, pin 2,
circuit 15-FB9 (GNIRD), wiring harness side and
ground.
+ Yes
GO to 13.
-t No
GO to 12.
VFE0030336
12: CHECK THE CIRCUIT BETWEEN THE TEMPERATURE CONTROL FLAP ACTUATOR AND THE
EATC MODULE FOR OPEN CIRCUIT
2006.0 Fiesta 1 ~ 2 0 0 s GI15900en

412-00-64 -
module, connector C366, pin 12, circuit 15-FB9
(GNlrd), wiring harness side and the temper-
ature control flap actuator, connector C369, pin
2, circuit 15-FB9 (GNIRD), wiring harness side.
+ Yes
of the system.
+ No
FB9 (GNIRD) between the EATC module and
the temperature control flap actuator using the
system.
13: CHECK THE CIRCUITS BETWEEN THE TEM SERATURE CONTROL FLAP ACTUATOR AND
THE ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE FOR OPEN CIRCUIT
- -
I
I Disconnect Connector C366 from EATC module. I
Measure the resistance between the temper-
I,circuit 31S-FBI 0 (BWGN), wiring harness
side and the EATC module, connector C366,
pin 3, circuit 31S-FBI 0 (BKIGN), wiring harness
side.

3, circuit 31S-FBI1 (BWRD), wiring harness
pin 4, circuit 31S-FBI1 (BWRD), wiring harness
side.

412-00-65 -
TEST CONDITIONS
4, circuit 31S-FBI2 (BWWH), wiring harness
pin 16, circuit 31S-FBI 2 (BWWH), wiring
harness side.
VFE0038609

6, circuit 31S-FBI3 ( B W E ) , wiring harness
pin 17, circuit 31S-FBI 3 (BWE), wiring harness
side.
-, Yes
VFE0038610
GO to 14.
+ No
relevant circuit between the temperature
control flap actuator and the EATC module
14: CHECK THE CIRCUITS BETWEEN THE TEMPERATURE CONTROL FLAP ACTUATOR AND
THE EATC MODULE FOR SHORT TO VOLTAGE
111
-
Measure the voltage between the air temper-
I,circuit 31S-FBI 0 (BWGN), wiring harness
. side and ground.
VFE0030395
2006.0 Fiesta la2006 Gll5900en I

412-00-66 -
3, circuit 31s-FBI1 (BWRD), wiring harness
side and ground.

4, circuit 31s-FBI2 (BWWH), wiring harness
side and ground.

6, circuit 31S-FBI3 (BWE), wiring harness
side and ground.
measurements?
-+ Yes
the relevant circuit between the temperature
using the Wiring Diagrams. CHECK operation
of system.
15: CHECK THE CIRCUITS BETWEEN THE TEMPERATURE CONTROL FLAP ACTUATOR AND
THE EATC MODULE FOR SHORT TO GROUND
2006.0 Fiesta 1 ~ 2 0 0 6 G115900en

412-00-67 -
Measure the resistance between the air
temperature control flap actuator, connector
C369, pin I,circuit 31S-FBI0 (BWGN), wiring

C369, pin 3, circuit 31S-FBI1 (BWRD), wiring

C369, pin 4, circuit 31s-FBI2 ( B W H ) , wiring
2006.0 Fiesta 1212006 GI15900en

412-00-68 -
C369, pin 6, circuit 31S-FBI3 (BKNE), wiring
measured in all of the measurements?
-+ Yes
RENEW the temperature control flap actuator.
+ No
the relevant circuit between the temperature
PINPOINT TEST J : FAULT IN FOOTWELL AIR OUTLET TEMPERATURE SENSOR CIRCUIT -

VEHICLES WITH ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
J1: CHECK THE CIRCUIT BETWEEN THE FOOTWELL AIR OUTLET TEMPERATURE SENSOR
AND THE ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE FOR OPEN
CIRCUIT
I 3 Disconnect Connector C363 from footwell air

outlet temperature sensor.
Measure the resistance between the footwell
air outlet temperature sensor, connector C363,
pin 1, circuit 8-FA97 (WHIBU), wiring harness

412-00-69 -
s Measure the resistance between the footwell
outlet temperature sensor, connector C363, pin
3, circuit 9-FA97 (BNIBU), wiring harness side
and the EATC module, connector C367, pin 20,
circuit 9-FA48A (BNIGN), wiring harness side.
in both cases?
--+ Yes
GO to J2.
+ No
relevant circuit between the footwell air outlet
temperature sensor and the EATC module
52: CHECK THE CIRCUIT BETWEEN THE FOOTWELL AIR OUTLET TEMPERATURE SENSOR
AND THE EATC MODULE FOR SHORT TO VOLTAGE
Measure the voltage between the footwell air
1, circuit 8-FA97 (WHIBU), wiring harness side
and ground.
Measure the voltage between the footwell air

3, circuit 9-FA97 (BNIBU), wiring- harness side
I and ground.
I
I Is a voltage measured during any of these
measurements?
I -+ Z C A T E and REPAIR the short to voltage in

the relevant circuit between the footwellair
outlet temperature sensor and the EATC
module using the Wiring Diagrams. CHECK

412-00-70 -
J3: CHECK THE CIRCUIT BETWEEN THE FOOTWELL AIR OUTLET TEMPERATURE SENSOR
AND THE EATC MODULE FOR SHORT TO GROUND
I mlgnition switch in position 0.
pin 1, circuit 8-FA97 (WHIBU), wiring harness
side and ground.

pin 3, circuit 9-FA97 (BNIBU), wiring harness
side and ground.
+ Yes
RENEW the footwell air outlet temperature
sensor. CHECK the operation of the system.
+ No
circuit between the footwell air outlet temper-
ature sensor and the EATC module using the
system.
PINPOINT TEST K : FAULT IN CENTER VENTS AIR OUTLET TEMPERATURE SENSOR CIRCUIT -
VEHICLES WITH ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
K l : CHECK THE GROUND CONNECTION OF THE CENTERVENTS AIR OUTLET TEMPERATURE
SENSOR
Disconnect Connector C364 from center vents
air outlet temperature sensor.
2006.0 Fiesta la2006 G115900en

412-00-71 -
Measure the resistance between the center
vents air outlet temperature sensor, connector
C364, pin 3, circuit 9-FA96 (BNIRD), wiring
+ Yes
GO to K2.
+ No
~64261 FA96 (BNIRD) between the center vents air
outlet temperature sensor and soldered
connection S262 using the Wiring Diagrams.
K2: CHECKTHE CIRCUIT BETWEEN THE CENTER VENTS AIR OUTLET TEMPERATURE SENSOR
CIRCUIT
C364, pin I,circuit 8-FA96 (WHIRD), wiring
harness side and the EATC module, connector
C367, pin 10, circuit 8-FA96 (WHIRD), wiring
harness side.
+ Yes
GO to K3.
E64262 +NO P-

FA96 (WHIRD) between the center vents air
outlet temperature sensor and the EATC
K3: CHECKTHE CIRCUIT BETWEEN THE CENTERVENTS AIR OUTLET TEMPERATURE SENSOR
2006.0 Fiesta la2006 G115900en

412-00-72 -
TEST CONDITIONS DETAILS/RESULTS/ACTlONS
Measure the voltage between the center vents
pin 1, circuit 8-FA96 (WHIRD), wiring harness
side and ground.
Measure the voltage between the center vents

pin 3, circuit 9-FA96 (BNIRD), wiring harness
side and ground.
measurements?
-+ Yes
the relevant circuit between the center vents
air outlet temperature sensor and the EATC
K4: CHECK THE CIRCUIT BEWEEN THE CENTERVENTS AIR OUTLETTEMPERATURE SENSOR
1- Measure the resistance between the center
vents air outlet tem~eraturesensor, connector
C364, pin I,circuit ' & ~ ~ 9(W6HIRD), wiring

412-00-73 -
C364, pin 3, circuit 9-FA96 (BNIRD), wiring
+ Yes
RENEW the centre vents air outlet temper-
ature sensor. CHECK the operation of the
system.
E64261
+ No
circuit between the center vents air outlet
temperature sensor and the EATC module
PINPOINT TEST L : SUN LOAD SENSOR CIRCUIT FAULTY -VEHICLES WITH ELECTRONIC
AUTOMATIC TEMPERATURE CONTROL (EATC)
Ll: CHECK THE GROUND CONNECTION OF THE SUN LOAD SENSOR
rnIgnition switch in position 0.
Disconnect Connector C389 from sun load
sensor.
Measure the resistance between the sun load
sensor, connector C389, pin 1, circuit 9-FA53
(BNIBU), wiring harness side and ground.
f
ED Is a resistance of less than 2 ohms registered?
( OI- + Yes
C GO to L2.
0
(
u + No
FA53 (BNIBU) between the sun load sensor
~~~0038626 and soldered connection S262 using the
Wiring Diagrams: CHECK the operation of the
system.
L2: CHECK THE CIRCUIT BETWEEN THE SUN LOAD SENSOR AND THE ELECTRONIC AUTO-
MATIC TEMPERATURE CONTROL (EATC) MODULE FOR OPEN CIRCUIT
I rnDisconnect Connector C367 from EATC module.
2006.0 Fiesta 1 ~ 2 0 0 s GII 5900en

412-00-74 -
(WHIBU), wiring harness side and the EATC
(WHIBU), wiring harness side.
-+ Yes
GO to L3.
-+ No
FA53 (WHIBU) between the sun load sensor
system.
~ 3C:HECK THE CIRCUIT BETWEEN THE SUN LOAD SENSOR AND THEEATC MODULE FOR
SHORT TO VOLTAGE
Measure the voltage between the sun load
+ Yes
LOCATE and REPAIR the short to voltage
supply in circuit 8-FA53 (WHIBU) between the
sun load sensor and the EATC module using
of the system.
L4: CHECK THE CIRCUIT BETWEEN THE SUN LOAD SENSOR AND THE EATC MODULE FOR
SHORT TO GROUND
2006.0 Fiesta 1u2006 G115900en

412-00-75 -
. DIAGNOSIS AND TESTING
measured?
-+Yes
INSTALL a new sun load sensor. CHECK the
-, No
LOCATE and REPAIR the short in circuit 8-
FA53 (WHIBU) between the sun load sensor
system.
PINPOINT TEST M : FAULT IN PASSENGER COMPARTMENT TEMPERATURE SENSOR CIRCUIT

-VEHICLES WITH ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
IMI: CHECK GROUND CONNECTION OF PASSENGER COMPARTMENT TEMPERATURESENSOR I
I rnIgnition switch in position 0. I
I Disconnect Connector C388 from passenger
compartment temperature sensor.
Measure the resistance between the passenger
compartment temperature sensor, connector
C388, pin 6, circuit 9-FA48 (BNIGN), wiring
I Is a resistance of less than 2 ohms registered? I
-, No
FA48 (BNIGN) between the passenger
compartment temperature sensor and
system.
M2: CHECKTHE CIRCUIT BETWEEN THE PASSENGER COMPARTMENTTEMPERATURESENSOR
CIRCUIT
rnDisconnect Connector C367 from EATC module.
2006.0 Fiesta 1212006 Gll5900en

412-00-76 -
TEST CONDITIONS
C388, pin 4, circuit 8-FA48 (WHIGN), wiring
harness side.
-+ Yes
GO to M3.
E64263 -+ NO
circuit 8-FA48 (WHIGN) between the
passenger compartment temperature sensor
system.
M3: CHECKTHE CIRCUIT BETWEEN THE PASSENGER COMPARTMENTTEMPERATURE SENSOR
Measure the voltage between the passenger
Ivl harness side and ground.
-0
0 1
-
VFE0003380

E l measurements?
O D-7
-
00 1
-
-+ Yes
supply in the relevant circuit between the
VFE0003381
system.
-+ No
GO to M4.

412-00-77 -
M4: CHECKTHE CIRCUIT BETWEEN THE PASSENGER COMPARTMENTTEMPERATURESENSOR
rnMeasure the resistance between the passenger
E l harness side and ground.
13Measure the resistance between the passenger

-, Yes
INSTALL A NEW passenger compartment
temperature sensor. CHECK the operation of
the system.
-, No
LOCATE and REPAIR the short circuit in the
affected circuit between the passenger
compartment temperature sensor and the
EATC module using the Wiring Diagrams.
PINPOINT TEST N : FAULT IN PASSENGER COMPARTMENT TEMPERATURE SENSOR BLOWER

-
CIRCUIT VEHICLES WITH ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
N l : CHECK THE VOLTAGE AT THE PASSENGER COMPARTMENT TEMPERATURE SENSOR
rnDisconnect Connector C388 from passenger
compartment temperature sensor.
\
,
2006.0 Fiesta la2006 G I 15900en

412-00-78 -
C388, pin I,circuit 15-FA48 (GNIBK), wiring
-, Yes
GO to N2.
+ No
FA48 (GNIBK) between the passenger
compartment temperature sensor and
system.
N2: CHECK THE CIRCUIT BETWEEN THE PASSENGER COMPARTMENTTEMPERATURE SENSOR
AND THE EATC MODULE FOR OPEN CIRCUIT
Ilnnition switch in ~osition0.
13Measure the resistance between the passenger
C388, pin 3, circuit 31s-FA48 (BWGN), wiring
harness side.
+ Yes
GO to N3.
+ No
circuit 31S-FA48 (B WGN) between the
system.
COMPARTMENTTEMPERATURESENSOR
N3: CHECKTHECIRCUIT BETWEEN THE ASS^ ~ G E R
AND THE EATC MODULE FOR SHORT TO VOL 'AGE
2006.0 Fiesta lu2006 G115900en

412-00-79 -
TEST CONDITIONS
n
-
-
a b
DETAILSIRESULTSIACTIONS
El - 00
------
00
-
C J -+
Yes
supply in circuit 31s-FA48 (BWGN) between
the passenger compartment temperature
VFE0029206 sensor and the EATC module using the Wiring
system.
-, No
GO to N4.
N4: CHECKTHECIRCUIT BETWEEN THE PASSENGER COMPARTMENT TEMPERATURE SENSOR
measured?
-+ Yes
INSTALL A NEW passenger compartment
temperature sensor. CHECK the operation of
VFE0036131
the system.
-, No
LOCATE and RECTIFY the short circuit in
circuit 31S-FA48 (BWGN) between the
system.
PINPOINT TEST 0 : ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE

INOPERATIVE (NO DISPLAY ON THE CONTROL UNIT)
01: CHECK FUSE F4

412-00-80 -
I CHECK fuse F4 (CJB). I <','
-+
Is the fuse OK?
Yes
I \-
GO to 02.
+ No
RENEW fuse F4 (10 A). CHECK the operation
of the system. If the fuse blows again,
Wiring Diagrams.
-CHECK THE VOLTAGE AT FUSE F4
Disconnect fuse F4 (CJB).
and ground.
I
+ Yes
GO to 03.
+ No
of the system.
1 03: CHECKVOLTAGEAT ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE (
I Disconnect Connector C366 from EATC module. I
Measure the voltage between the EATC module,
(OGIWH), wiring harness side and ground.
-+ Yes
GO to 04.
-+ No
between fuse F4 and the EATC module using
the Wiring Diagrams. CHECK operation of
system.

412-00-81 -
04: CHECK THE GROUND CONNECTION OF THE EATC MODULE
-, Yes
CHECK connection between EATC module
and CAN bus.
REFER to: Kommunikations-Netzwerk -
gebaut ab 0812005 (418-00, Diagnosis and
VFE0038623 . Testing).
If the connection with CAN bus is OK -
RENEW the EATC module. CHECK the
-, No
between the EATC module and ground
connection GI2 using the Wiring Diagrams.
PINPOINT TEST P : CIRCUIT OF AIC DEMAND SIGNAL SHORT CIRCUIT TO VOLTAGE

PI: CHECK CIRCUIT BETWEEN REFRIGERANT LOW-PRESSURE SWITCH AND EATC MODULE
FOR SHORT TO VOLTAGE
(IIlgnition switch in position 0.
low-pressure switch, connector 402, pin I,
circuit
31S-FA17 (BWRD), wiring harness side and
ground.
-+ Yes
LOCATE and REPAIR short to voltage in
circuit 31S-FA17 (BWRD) between the refri-
gerant low-pressure switch and the EATC
VFE0013994
-, No
GO to P6.
(M14) engine:
GO to P2.
2006.0 Fiesta 1 ~ 2 0 0 s GII 5900en

412-00-82 -
P2: CHECK CIRCUIT BETWEEN REFRIGERANT LOW-PRESSURE SWITCH AND REFRIGERANT
'
HIGH-PRESSURE SWITCH FOR SHORT TO VOLTAGE

---

low-pressure switch, connector 402, pin 4, circuit
31S-FA17A (BWRD), wiring harness side and
ground.
I Is a voltage measured? I
--+ Yes
gerant low-pressure switch and the refrigerant
high-pressure switch using the Wiring
system.
-, No
GO to P3.
GO to P4.
GO to P5.
P3: CHECK CIRCUIT BETWEEN THE POWERTRAIN CONTROL MODULE (PCM) AND THE
REFRIGERANT HIGH-PRESSURE SWITCH FOR SHORT TO VOLTAGE ALL, EXCEPT VEHICLES-
WITH DIESEL ENGINE OR 2.OL DURATEC-HE (M14) ENGINE
-- -

412-00-83 -

1 Measure the voltaae between the PCM.
I I connector C343, pin F22, circuit 31S - ~ ~ 8 7 I
(BWGN), wiring harness side and ground.
I
-+ Yes
I
CHECK the PCM and RENEW if necessary.

REFRIGERANT HIGH-PRESSURE SWITCH FOR SHORT TO VOLTAGE VEHICLES WlTH I.4L-
DIESEL ENGINE
141Measure voltage between the PCM, connector
C370 (vehicles with electronic exhaust gas
recirculation valve (EGR): C375), pin A2, circuit
31S-FA87 (BWGN), wiring harness side and
ground.
+ Yes
+ No
~ 5C:HECK CIRCUIT BETWEEN THE POWERTRAIN CONTROL MODULE (PCM) AND THE
REFRIGERANT HIGH-PRESSURE SWITCH FOR SHORT TO VOLTAGE VEHICLES WlTH 1.6L -
DIESEL ENGINE
C Disconnect connector C384 from the PCM.
2006.0 Fiesta 1u2006

412-00-84 -
141Measure the voltage between the PCM,
+ Yes
in circuit 31s-FA87 (BWGN) between the
E64643
+ No
-
REFRIGERANT LOW-PRESSURE SWITCH FOR SHORT TO VOLTAGE VEHICLES WITH 2.OL
DURATEC-HE (M14) ENGINE
I1Ilgnition switch in position 0.
+ Yes
gerant low-pressure switch and the PCM using
of the system.
E64644
+ No
P7: CHECK THE EATC MODULE
2006.0 Fiesta la2006 GIICI~OO~~

412-00-85 -
low-pressure switch, connector 402, pin I,
circuit
31S-FA17 (BWRD), wiring harness side and
ground.
-+ Yes
I
circuit 31S-FA17 (BWRD) between the refri-
gerant low-pressure switch and the EATC
'+ No
of the system.
Component Tests Use a test cable to connect pin 2 of the air

conditioning clutch relay, component side, to
the battery negative terminal.
Air conditioning clutch relay Measure the resistance at the air conditioning
clutch relay, between pin 3 and pin 5,
1. Check the normally open contact in the component side.
r,
L
unswitched state:
Measure the resistance at the air conditioning
Is a resistance of less than 2 Ohm
registered?
clutch relay, between pin 3 and pin 5, If yes, then the air conditioning clutch relay
component side. is OK.
Is a resistance of more than 10,000 Ohm If no, RENEW the air conditioning clutch
measured? relay.
If yes, go to 2.
If no, RENEW the air conditioning clutch
relay.
2. Check the normally open contact in the switched

state:
Use a fused test cable (1 A) to connect pin
1 of the air conditioning clutch relay,
component side, to the battery positive
terminal.
2006.0 Fiesta iu2006

412-00-86 -
GENERAL PROCEDURES
Air Conditioning (AIC)Clutch Air Gap Adjustment(34 628 6) ,-
Materials
Air gap A (.-
Name Specification
Spacer washer set
I.Measurement for recessed pulley
Check the air gap A between the drive plate
and the pulley at 60 degree intervals around
the circumferance of the pulley, while
operating the AIC clutch several times by
means of a 5A fused jumper wire connected
between the battery positive terminal, AIC
0
clutch and battery ground. For additional ~3402038
information, refer to Specifications in this

section.
3. Remove the drive plate.
1. Belt pulley
2. Drive plate
Air gap A (the difference measured between
the A/C clutch engaged and disengaged)
4. Correct air gap A as necessary using spacer

washers.
E47467
I
5. Install the drive plate. For additional
2. Measurement for non recessed pulley information, refer to Specifications in this
section. '
Check the air gap A between the drive plate

and the pulley at 60 degrees intervals around 6, Check airgap A as described instep 1 or
the circumference. For additional step 2. Repeat steps 3-5 if necessary.
information, refer to Specifications in this
section.
1. Belt pulley
2. Spacer washer
3. Drive plate
2006.0 Fiesta lu2006 G18268en

412-00-87 -
GENERALPROCEDURES
.. .
Air Conditioning (AIC) System Recovery, Evacuation and
(.
. Charging(34 620 2)
General Equipment N0TE:Vehicles with the I.6L Duratorq-TDCi (DV)
I
Refrigerant centre I diesel engine
Unscrew and remove the protective caps
IRefrigerant analyzer I from the A/C charging connections.
1. N0TE:This step is not necessary for vehicles 1. Low-pressure connection
equipped with the 1.6L Duratorq-TDCi (DV) 2. High-pressure connection
diesel engine.
Remove the right-hand headlamp.
For additional information, refer to:
Headlamps (417-01, Removal and
Installation).
*' be~ Cused

A U T I O N : Trefrigerant
~~ analyzer must
before recovery, otherwise the
refrigerant centre may become contaminated.
Contaminated refrigerant must be disposed
of as hazardous waste. Always follow the
manufacturer's instructions when using the
refrigerant centre and the refrigerant
analyzer. 4. Pull back the catches of the quick-fit unions
N0TE:AII vehicles except those with the 1.6L on the refrigerant centre lines.
L- I Duratorq-TDCi (DV) diesel engine
Unscrew and remove the protective caps
from the A/C charging connections.
1. Low-pressure connection
2. High-pressure connection
5. N0TE:Larger inner diameter for

high-pressure side. Smaller inner diameter
for low-pressure side.
Connect the refrigerant centre lines to the
A/C charging connections.
3. ~ C A U T I O N : Trefrigerant
~~ analyzer must ~ A R N ~ N G :recovering
W ~ ~ ~the
be used before recovery, otherwise the refrigerant do not allow it to enter the
refrigerant center may become contaminated. atmosphere under any circumstances.
Contaminated refrigerant must be disposed Failure to follow these instructions may
of as hazardous waste. Always follow the result in personal injury.
manufacturer's instructions when using the
refrigerant center and the refrigerant
analyzer.
412-00-88 -
GENERAL PROCEDURES
N0TE:When removing components of the air A CAUTI0N:The air conditioning system
conditioning system, calculate the residual quantity must always be evacuated before charging.
of refrigerant oil. Failure to observe this instruction can
For additional information, refer to: Refrigerant Oil cause damage to the N C system.
Adding (412-00, General Procedures). 10. N0TE:Depending on the type of refrigerant
Recover the refrigerant from the N C system centre and the equipment (with or without
via the low-pressure connection in heated filling cylinder), the air conditioning
accordance with the refrigerant centre system is either charged with liquid via the
manufacturer's instructions. high-pressure connection or with gas
through the low-pressure connection.
7. CAUTIONS:
N0TE:Charge quantity on sticker in engine
n ~ h AM:e system must be evacuated for compartment.
about 30 minutes before recharging, to
ensure that it operates correctly. Charging the N C system (with liquid) via the
high-pressure connection.
n l f moisture was able to enter an open 1. Open the shut-off valve on the high-pressure
system over an extended period (several side.
hours), install a new accumulator/dehydrator 2. Switch the refrigerant centre to "Fill" mode
and increase the evacuation time to 2-3 and fill with the prescribed quantity of liquid
hours. refrigerant (R134a).
Evacuate the N C system according to the
refrigerant centre manufacturer's ACAUTION:O~I~ gaseous charging of the
instructions. air conditioning system is performed via
the low-pressure connection. Failure to
8. N0TE:lf an air conditioning system that was follow these instructions may cause
filled with refrigerant is being evacuated, damage to the compressor.
some refrigerant will still be in the refrigerant
oil in the compressor. This remaining Charging the AIC system via the
refrigerant may evaporate, causing a slight low-pressure connection.
increase in pressure during the leak test, he I.Open the shut-off valve on the low-pressure
system is leak-free provided, that this side.
pressure increase does not exceed 20 mbar 2. Switch the refrigerant centre to "Fill" mode
(2 kPa, 0.29 psi). and charge with gaseous refrigerant.
Perform the leak test. 3. Top up with the remaining amount of
refrigerant whilst the air conditioning is
1. For the leak test, close the hand valves on
switched on. For this purpose, run the engine
the pressure gauge set, switch off the at approx. 1200-1500 rpm. Switch the air
refrigerant centre vacuum pump and observe
conditioning to maximum cooling power and
the low pressure gauge.
fresh air mode. Set the blower to maximum
2. Locate any leaks in the N C refrigerant circuit speed. Fill with the remainder of the
using a leak tester. For additional information, prescribed fill capacity.
refer to: (412-00 )
Flourescent Dye Leak Detection 12' AWARNING:D~ not detach the
(General Procedures), high-pressure hose when the air
Electronic Leak Detection conditioning is switched on. Failure to
(General Procedures). follow these instructions may result in
personal injury.
9. Top up with refrigerant oil.
Disconnecting the refrigerant centre.
Refrigerant Oil Adding (412-00, 1. Close the shut-off valves.
General Procedures). 2. Switch off the refrigerant centre.
3. Disconnect the service unit line from the N C
charging connection.
4. Attach the protective caps to the filling valves.
2006.0 Fiesta lu2006 G332844en

412-00-89 -
GENERAL PROCEDURES
13. N0TE:This step is not necessary for
c vehicles equipped with the I.6L

Duratorq-TDCi (DV) diesel engine.
Install the right-hand headlamp.
Installation).
2006.0 Fiesta lu2oo6 G332844en

I
412-00-90 -
GENERALPROCEDURES
Refrigerant Oil Adding(34 621 1)

CAUTI0N:Collect the refrigerant oil in a
clean measuring cylinder.
I.N0TE:This step only needs to be carried out
when replacing the AIC compressor.
N0TE:Rotate the compressor shaft at least 6 to 8
turns when draining the refrigerant oil.
Drain the refrigerant oil from the defective
AIC compressor and dispose of it.
2' ACAUTION:~~ the refrigerant oil is not to be

reused within 15 minutes of draining it from
the new compressor, store it in a closed and
sealed container to prevent ingress of
moisture.
N0TE:The refrigerant oil from the new AIC
compressor needs to be drained because the fill
capacities at the factory are not always the same.
N0TE:Rotate the compressor shaft at least 6 to 8
turns when draining the refrigerant oil.
Drain the refrigerant oil from the new N C
compressor.
3. CAUTIONS:
A ~ h amount
e of refrigerant oil topped up
must not exceed the refrigerant oil fill
capacity.
Alf other AIC components are being

renewed in addition to the N C compressor,
there is no need to top up with additional
refrigerant oil, apart from filling the
compressor.
Add the calculated quantity of new
refrigerant oil. See: Specifications (412-00
Heating, Ventilation, Air-Conditioning -
General information, Specifications).
2006.0 Fiesta 1u2006 G21702en

412-00-91 -
Climate Control System General Information 412-00-91 ~
GENERAL PROCEDURES
Air Distribution System Cleanlng

General Equipment 9. To dry out the system, switch off the air
conditioning system and ventilate the vehicle
Spray gun with hose for approx. 15 minutes.
Materials 10. Switch off the engine.
Name Specification
Odour eliminating agent Only Focus to MY 2004.75 and Galaxy
(240 ml) (TOX Number 11. Remove the blower motor.
142040)
I I
Only Ka, Fiesta 96 to MY 2002.25 and Puma

All vehicles 12. Remove the blower motor resistor
AWARNING:A~~~~ contact with eyes and
Only Fiesta from MY 2002.25, Focus C-Max
skin; wear gloves and respiratory protection.
Ensure that you perform this operation in a
and Focus from MY 2004.75 with pollen filter
well ventilated room. Keep all vehicle doors 13. Remove the pollen filter.
and windows open for the duration of the
operation. Do not inhale vapors under any Only Fiesta from MY 2002.25, Focus C-Max
circumstances. Do not smoke and avoid and Focus from MY 2004.75 without pollen
open fire and unprotected light sources. filter
Avoid contact with eyes and skin; wear
gloves and respiratory protection. Ensure 14. Remove the pollen filter housing cover.
that you perform this operation in a well
ventilated room. Keep all vehicle doors and All vehicles
windows open for the duration of the 15. Fill the spray gun with the odour eliminating
operation. Do not inhale vapors under any agent (240 ml).
circumstances. Do not smoke and avoid
open fire and unprotected light sources. 16. AWARNING:T~~
maximum pressure of
Failure to observe this instruction can lead 13.5 bar must not be exceeded. Failure to
to injuries. observe this instruction can lead to injuries.
N0TE:The odour eliminating agent can remove Use the tyre inflator to apply pressure of 5.5
deposits in the heater housing but cannot prevent to 10 bar (operating pressure) to the spray
odours that are distributed by the ventilation gun.
-
system, for example those caused by damp
17. Insert the hose of the spray gun as far as
carpets.
possible into the opening created by
Precisely locate the musty or damp odour. removal of the above component and point
2. Disconnect the low pressure switch it in the direction of the evaporator.
connector. 18. By moving the hose, spray the odour
3. Turn on the ignition. eliminating agent over the entire surface of
the evaporator.
4. Open all ventilation nozzles.
19. Spray all of the odour eliminating agent into
5. Set the temperature control to maximum the opening.
heating power.
Allow the odour eliminating agent to take
6. Set the blower motor control switch to the effect for 10 minutes.
highest setting.
20. Install the components in reverse order.
7. Set the air distribution control to the fresh
(-
L-,
air position. 21. Start the engine, switch off the air
conditioning system and ventilate the
8. Start the engine and let it warm up to
operating temperature.
..
vehicle for a ~ ~ r o15
x .minutes.
22. Open all ventilation nozzles.
2006.0 Fiesta la2006 G21704en

412-00-92 -
GENERALPROCEDURES
23. Set the temperature control to maximum
heating power.
24. Set the blower motor control switch to the
highest setting.
25. Set the air distribution control to the fresh
air position.
26. Switch off the engine.
27. Connect the low pressure switch connector.
28. Ventilate the vehicle with the doors open
for another 30 minutes.
2006.0 Fiesta la2006 G21704en

412-00-93 -
GENERALPROCEDURES
Contaminated Refrigerant Handling(34 620 9)

\
A CAUTI0N:Any R134a or R12 refrigerant
which is contaminated with unsuitable
refrigerant should be extracted only by
means of a suitable servicing unit designed
for the purpose of collecting and storing
contaminated refrigerant, so that the
spread to other vehicles can be prevented.
I.Use refrigerant identification equipment to
check that there is contaminated refrigerant
in the air conditioning system.
2. Inform the customer about the additional
cost to repairing the system caused by the
contamination.
3. Extract the contaminated refrigerant.
2006.0 Fiesta 1 ~ 2 0 0 6 G18273en

412-00-94 -
GENERAL PROCEDURES
Spring Lock Coupling

Check the clamping spring for damage.
1. N0TE:Select special tool to suit the line
diameter. Carefully pull out any damaged clamping
springs using a thin piece of wire and install
Fit the special tool. new one.
Fit the special tool so that the inner collar can
be guided into the clamping spring.
5. N0TE:Clean the connections using

refrigerant oil and a lint-free cloth.
2. Press the special tool into the clamping Press the indicator ring into the clamping
spring. spring.
3. Disconnect the refrigerant line. 6. N0TE:lnstall new refrigerant line O-ring

Discard the O-ring seals. seals.
0 N0TE:Coat the refrigerant line O-ring seals in

clean refrigerant oil prior to installation.
Connect the refrigerant lines.
4. Connect the refrigerant line.
2006.0 Fiesta 1212006 GI8266en

412-00-95 -
Climate Control-System General Information 412-00-95
GENERALPROCEDURES
Check that the clamping spring engages
correctly.
2006.0 Fiesta la2006 G18266en

412-00-96 -
GENERALPROCEDURES
Electronic Leak Detection(34 620 7)

General Equipment
I
Automatic Calibration Halogen Leak Detector I
I Manifold Gauge Set I
I Refrigerant Identifier
- - -
I
A WARNING:Good ventilation before leak
detection is necessary in the area where it
is to be performed. If the surrounding air
is contaminated with refrigerant gas, the
leak detector will indicate this gas all the
time. Odors from other chemicals such as
antifreeze, diesel fuel, disc brake cleaner,
or other cleaning solvents can cause the
same problem. While leak detection air
movement must be prevented.
'' &AUTION:T~~ refrigerant identification

equipment must be used before the manifold
gauge set is installed, otherwise the manifold
gauge may become contaminated.
Contaminated refrigerant must be disposed
of as special waste. The manufacturer's
instructions must be followed when working
with the service unit.
N0TE:Both manifold gauges should indicate
4,l-5,5 bar at 24C with the engine off.
Attach the manifold gauge set to the service
gauge port valves.
1. For the leak test, close the manual valves on
the gauge set.
2. If little or no pressure is indicated, charge the
system with approx. 300g of refrigerant.
For additional information, refer to Air
Conditioning (AIC) System Recovery,
Evacuation and Charging in this section.
2. Use R-134a Automatic Calibration Halogen
Leak Detector to leak test the refrigerant
system. Follow the instructions included with
leak detector for handling and operation
techniques.
3. If a leak is found, recover the AIC system.
2006.0 Fiesta lu2006 G18270en

412-00-97 -
GENERALPROCEDURES
Fluorescent Dye Leak Detection

General Equipment
I
uv spot amp I
I Manifold Gauge Set I
l~luorescentDye Injector 1
N0TE:Vehicles built 0711999 onwards have a
fluorescent tracer dye tablet inserted into the air
conditioning (AJC) system. If tracer dye is present,
there is a green cross on the suction accumulator.
N0TE:On vehicles built up to 0711999 tracer dye
must be added.
I.Using the dye injector, add 7.4 ml of
Fluorescent Tracer Dye.
N0TE:Some vehicles may have signs of refrigerant
oil at the spring lock couplers. This may be caused
from the assembly process which applies to the
fittings before installation to aid in assembly. When
a spring lock coupler is suspected of leaking,
always wipe the fitting clean and verify the leak
with R-134a Automatic Calibration Halogen Leak
Detector.
N0TE:The exact location of leaks can be
pinpointed by the bright yellow - green glow of the
tracer dye. Since more than one leak may exist,
always inspect each component.
2. Check for leaks using a 120 Watt UV Spot
Lamp. Always scan all components, fittings
and lines of the AIC system.
3. After the leak is found and repaired, remove
any traces of dye with a general purpose oil
solvent.
4. Verify the repair by operating the system for
some minutes and inspecting with the UV
lamp again.
2006.0 Fiesta 1212006

412-00-98 -
GENERAL PROCEDURES
Vacuum Leak Detection(34 620 3)

I.Drain the air conditioning (NC) system.
Conditioning (NC) System Recovery,
2006.0 Fiesta 1212006 G18275en

412-01-1 Air Distribution and Filtering 412-01-1
SECTION 412-01 Air Distribution and Filtering

CONTENTS PAGE
DESCRIPTION AND OPERATION

Air Distribution.................................................................................................................... 412-01-2
Pollen filter..................................................................................................................... 412-01-2

Air Distribution and Filtering............................................................................................... 412-01-3
REMOVAL AND INSTALLATION

Pollen Filter ..................................................................................................... (34 350 0) 412-01-4
F
'L-
Air Distribution
Pollen filter
The purpose of the pollen filter is to remove

particles which are 0,003 mm or larger from the air
taken in.
If installed, it is located in the heat
exchangerlevaporator housing.
It is accessible from the left-hand footwell.
The pollen filter must be renewed in accordance
with the service intervals.
p~ -

/
,- Air Distribution and Filtering
( ' REFER to Section 412-00 [Climate Control System
- General Information].
--

Pollen Filter(34 350 0)

Removal All vehicles
3. Remove the pollen filter housing cover.
All vehicles
I.Detach the centre console side trim on the
left-hand side.
Left-hand drive vehicles

2. Detach the accelerator pedal with its bracket
from the bulkhead and lay it to one side
(vehicle with petrol engine shown).
Installation
1. Reinstall the components in reverse order.
2006.0 Fiesta la2006 G98893en

. 412-02-1 Heating and Ventilation 412-02-1
SECTION 412-02 Heating and Ventilation

CONTENTS PAGE
SPECIFICATIONS
Specifications. .............................................................................................................. 412-02-2
I

I
Heating and Ventilation....................................................................................................... 412-02-3 )

HeaterIEvaporator Core Housing....................................................................................... 412-02-3 1

Heating and Ventilation....................................................................................................... 412-02-6

Blower Motor ................................................................................................ (34 374 0) 412-02-7
Heater Core ................................................................................................... (34 364 0) 412-02-9
Heater Core and Evaporator Core Housing ................................................... (34 354 0;
34 354 6;
34 354 7) 412-02-10
DISASSEMBLY AND ASSEMBLY

Heater Core and Evaporator Core Housing ..................................................................... 412-02-23
412-02-2 Heating and Ventilation 412-02:2
SPECIFICATIONS
Torque Specifications
Item Nm Ib-ft Ib-in
Bolts, reinforcing element 20 15 -
Bolts, heater core /evaporator housing to reinforcing 5 - 44
element
- - - - -
Nut, heater core /evaporator housing 1 - 9

Bolts, electric booster heater I - 9
2006.0 Fiesta 1 ~ 2 0 0 s GI05771en

412-02-3 Heating and Ventilation 412-02-3 .
Heating and Ventilation
HeaterIEvaporator Core Housing
Overview
Pollen filter (optional)
2006.0 Fiesta la2006 G207061en

412-02-4 Heating and Ventilation 412-02-4
#Vehicleswithout air conditioning do not feature
recirculated air
On vehicles built from 0812005 with Electronic
Automatic Temperature Control (EATC), the
actuator motors used for adjustment of the air
On vehicles with AIC, adjustment of the air inlet distribution door and the temperature control air
blend doors is performed via control cables distribution door are controlled via the climate
operated by an actuator motor. control assembly.
Cold air distribution
Item Description Item Description

I A 1 Cold air to the vents I 1 I
Air flow upstream of the pollen filter I
evaporator core (if equipped)
B Cold air to the footwell
2 Air flow downstream of the pollen filter 1
Ievaporator core (if equipped)
2006.0 Fiesta lu2006 G207061en

Warm air distribution
Item Description
A Warm air to the vents
B Warm air to the footwell
1 Air flow upstream of the pollen filter 1
2 Air flow downstream of the pollen filterI
2006.0 Fiesta 1u2006


REFER to Section 412-00 [Climate Control System
2006.0 Fiesta la2006 G21715en

Blower Motor(34 374 0)

('-
<
Removal 4. Remove the defrost air duct (shown without

the crash padding for clarity).
1. Remove the glove box.
5. Disconnect the blower motor connector (LHD

2. Detach the central junction box from the vehicle shown).
bulkhead and lay it to one side (shown
without the crash padding for clarity).
6. Detach the air intake flap actuation cable.
3. Unscrew and remove the bolt from the

defrost air duct (shown without the crash
padding for clarity).

7. Remove the air intake flap (shown with the
heater housing removed for clarity).
8. Remove the blower motor.
Installation
I.Reinstall the components in reverse order.
2006.0 Fiesta 1 ~ 2 0 0 s GI05773en

Heater Core(34 364 0)

c Removal 5. Remove the heater core.
I.Remove the heater core I evaporator

housing.
For additional information, refer to Heater
core I evaporator housing in this section.
2. Remove the bracket for the coolant pipes.
VFE0031289
Installation
3. Remove the heater core 1 evaporator housing

gasket.
tC
\ -,
4. Remove the heater core cover.
2006.0 Fiesta la2006 G105774en

Heater Core and Evaporator Core Housing(34 354 0; 34 354 6;

34 354 7) c- \
S ~ e c i aTool(s1
l 3. Drain the air conditioning system.
Remover, quick-release For additional information, refer to: Air
coupling 112" (blue) Conditioning (AIC) System Recovery,
412-027 (34-001) Evacuation and Charging (412-00 Climate
-
Control System General Information,
General Procedures).
4. Remove the instrument panel.
Remover, quick-release -
Instrument Panel Vehicles Built Up To:
coupling 518" (black) I012005 (501-12 Instrument Panel and
412-038 (34-003) Console, Removal and Installation).
5. Remove the air cleaner. For additional
information, refer to: (303-12 Intake Air
Distribution and Filtering)
-
Air Cleaner 1.25L Duratec-I6V (Sigma)ll.4L
Duratec-16V (Sigma)ll.6L Duratec-I 6V
(Sigma) (Removal and Installation),
Removal -
Air Cleaner I.4L Duratorq-TDCi (DV) Diesel
(Removal and Installation),
All vehicles -
Air Cleaner 2.OL Duratec-HE (M14) (Removal -
1. Drain the cooling system. For additional
information, refer to:
and Installation),
-
(-
(Removal and Installation).
Cooling System Draining, Filling and
-
Bleeding 1 . 3 ~Duratec-aV (Rocam)/l.25~ 6. Detach the coolant hoses from the heater
Duratec-16V (Sigma)ll.4L Duratec-I 6V core.
(Sigma)ll.6L Duratec-I 6V (Sigma) (303-03
-
Engine Cooling 1.3L Duratec-8V
(Rocam)ll.25L Duratec-I 6V (Sigma)ll.4L
Duratec-I 6V (Sigma)ll.6L Duratec-I 6V
(Sigma), General Procedures),
Bleeding (303-03 Engine Cooling 1.4L-
Duratorq-TDCi (DV) Diesel, General
Procedures),
Bleeding (303-03 Engine Cooling 2.OL-
Duratec-HE (M14), General Procedures),
Bleeding (303-03 Engine Cooling 1.6L-
Procedures).
2. Remove the right-hand headlamp assembly.
Headlamp Assembly (417-01 Exterior
Lighting, Removal and Installation).
2006.0 Fiesta lu2006 G98900en

412-02-1I Heating and Ventilation 412-02-11
7. Remove the retaining clips of the 10. Unscrew and remove the nut from the
c quick-release couplings on the refrigerant

lines. I
heater core and evaporator core housing.
I
11. Unclip part of the left-hand footwell trim.

8. Using the special tool, detach the left-hand I I
refrigerant line from the evaporator core.
Discard the O-ring seals.
12. Disconnect the left-hand electrical

connector of the instrument panel wiring
harness (the footwell trim is shown
9. Using the special tool, detach the right-hand removed'for clarity).
refrigerant line from the evaporator core.
2006.0 Fiesta lu2006 G98900en

13. Remove the ground strap bolt in the 16. Unclip part of the right-hand footwell trim.
left-hand footwell.
I f
I I
17. Disconnect the right-hand electrical
14. Disconnect the electrical connector of the connector of the instrument panel wiring
generic electronic module (GEM). harness (the footwell trim is shown
removed for clarity).
15. Detach the GEM from the in-vehicle

crossbeam and lay it to one side. 18. Detach the antenna cable from the
right-hand upper clip on the in-vehicle
crossbeam.
2006.0 Fiesta lu2006 G98900en

19. Detach the antenna cable from the All vehicles
right-hand lower clips on the in-vehicle
22. Disconnect the electrical connectors for
crossbeam.
the blower motor, blower motor resistor
and air inlet blend door actuator.
20. Detach the antenna cable from the central

clips on the in-vehicle crossbeam.
23. Disconnect the electrical connector from
the airbag module.
Unclip the wiring harness.
Vehicles with electronic automatic temperature

control (EATC)
21. Disconnect the electrical connectors for 24. Unscrew and remove the ground cable bolt I
the footwell ventlduct blend door actuator from the airbag module.
and the temperature blend door actuator. I I
2006.0 Fiesta 1u2006

25. Disconnect the electrical connector of the 18. Mark the position of the in-vehicle
handbrake warning lamp switch. crossbeam relative to the A-pillars
(left-hand side shown).
26. Remove the bolts of the windshield air duct

(left-hand side shown). 29. Remove the A-pillar outer trims (left-hand
side shown).
27. Remove the windshield air ducts (left-hand

side shown). 30. Remove the caps (left side shown).
-
-
2006.0 Fiesta la2006 G98900en

31. Remove the in-vehicle crossbeam side 34. Remove the in-vehicle crossbeam lower
bolts. bolts.
1/-
32. Remove the upper bolts of the heater core 35. Remove the in-vehicle crossbeam upper
and evaporator core housing. bolts.
33. Remove the side bolts from the heater core 36. Remove the in-vehicle crossbeam.
and evaporator core housing (left side
1. Lift the in-vehicle crossbeam.
shown).
2. Pull the in-vehicle crossbeam rearwards.
I
37mAWARNING:B~~~~~ performing any work

on the electrical booster heater, make
certain that the surface of its heating
element has cooled to ambient temperature.
Failure to observe this instruction can lead
to injury.
2006.0 Fiesta 1212006

Detach the electrical booster heater from the 2. Undo the adjustment nut one turn.
heater core and evaporator core housing and I I
lay it to one side (if equipped).
*' grommet
ACAUTION:M~~~ certain that the rubber
of the heater core and evaporator
38' &AUTION:M~~~ sure that the water drain core housing water drain tube is correctly
tube is not damaged when laying down the located in the vehicle floor.
housing. Install the heater core and evaporator core
Remove the heater core and evaporator core housing.
housing.
I '
3' ACAUTIO
thatN
the:rubber
E~~~~~
installation grommet for the wiring harness of the
electrical additional heater is correctly
All vehicles located in the bulkhead.
''~ ~ ~ ~ ~ l 0 ~that : the

~ adjustment
n s u r nut
for the heater core and evaporator core
e
housing is freely accessible.

Screw on the adjustment nut for the heater
core and evaporator core housing (the heater
core and evaporator core housing seal i s
shown removed for clarity).
I.Tighten the adjustment nut to the stop.
2006.0 Fiesta iu2006 G98900en

Attach the electrical additional heater to the 6. Install the upper bolts on the in-vehicle
c-
,'
heater core and evaporator core housing (if
equipped).
crossbeam.
7, Install the lower bolts on the in-vehicle

4. Install the in-vehicle crossbeam. crossbeam.
1. Slide the in-vehicle crossbeam forwards.
2. Lower the in-vehicle crossbeam.
8. Install the side bolts on the heater core and

evaporator core housing (left-hand side
5. Align the in-vehicle crossbeam to the shown).
A-pillars (left-hand side shown).
2006.0 Fiesta lu2006 G98900en

9. lnstall the upper bolts on the heater core and 12. lnstall the outer A-pillar trims (left-hand side
evaporator core housing. shown).
(-
10. Install the side bolts on the in-vehicle 13, Install the windshield air ducts (left-hand
crossbeam. side shown).
11. Install the caps (left-hand side shown). 14. Install the bolts of the windshield air ducts
2006.0 Fiesta la2006 G98900en

15. Connect the electrical connector of the 18. Connect the electrical connectors for the
handbrake warning lamp switch. blower motor, the blower motor resistor
and the air inlet blend door actuator.
16. Install the ground cable bolt for the airbag

module. Vehicles with electronic automatic temperature
control (EATC)
19. Connect the electrical connectors for the
footwell venffduct blend door actuator and
the temperature blend door actuator.
17. Connect the airbag module connector.

Clip the wiring harness in place.
All vehicles
20. Attach the antenna cable to the middle clips
on the in-vehicle crossbeam.
2006.0 Fiesta lu2006 G98900en

33. Install the retaining clips on the 37. Fill the air conditioning system.
quick-release couplings on the refrigerant For additional information, refer to: Air
lines. Conditioning (AIC) System Recovery,
Evacuation and Charging (412-00 Climate
-
38. Install the right-hand headlamp assembly.
39. Fill and bleed the cooling system. For
additional information, refer to:
-
Bleeding 1.3L Duratec-8V (Rocam)/l.25L
Duratec-I 6V (Sigma)/l.4L Duratec-16V
34. Attach the coolant hoses to the heater core. (Sigma)/l.6L Duratec-I 6V (Sigma) (303-03
-
Engine Cooling 1.3L Duratec-8V
(Rocam)/l.25L Duratec-I 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)ll.6L Duratec-16V
(Sigma), General Procedures),
Bleeding (303-03 Engine Cooling 1.4L -
Procedures),
Bleeding (303-03 Engine Cooling 2.OL - (-
'.
Duratec-HE (M14), General Procedures),
Bleeding (303-03 Engine Cooling 1.6L -
35. Install the air cleaner. For additional Procedures).
-
Air Cleaner I.25L Duratec-16V (Sigma)/l.4L
Duratec-I 6V (Sigma)ll.6L Duratec-16V
-
-
Air Cleaner 2.OL Duratec-HE (M14) (Removal
and Installation),
-
Air Cleaner 1.6L Duratorq-TDCi(DV) Diesel
36. Install the instrument panel.
-
lnstrument Panel Vehicles Built Up To:
1012005 (501-12 Instrument Panel and
Console, Removal and Installation).
2006.0 Fiesta 1 ~ 2 0 0 6 G98900en

Heater Core and Evaporator Core Housing

i Disassembly
All vehicles 4. Remove the temperature blend door actuator.
I.Remove the heater core and evaporator core
housing.
For additional information, refer to: Heater
Core and Evaporator Core Housing (412-02
Heating and Ventilation, Removal and
Installation).
Vehicles with electronic automatic temperature

control (EATC)
2. Remove the footwell air discharge
temperature sensor.
Rotate the sensor in a clockwise direction
through 90 degrees and pull it out of the All vehicles
heater core and evaporator core housing.
5. Remove the heater core and evaporator core
housing gasket.
3. Remove the footwell ventlduct blend door

actuator.
2006.0 Fiesta 1212006 G98901en

DISASSEMBLY AND ASSEMBLY '
7. Remove the heater core cover. 10. Remove the air inlet blend doors with the
fresh air ducting (right-hand side shown). - ,
8. Remove the heater core.

11. Remove the blower motor.
I I
I I
9. Detach the air inlet blend door operating
cables (right-hand side shown). 12. Remove the blower motor resistor.
13. Remove the air inlet blend door actuator.
2006.0 Fiesta lu2006 G98901en

Unclip the operating cables. 16. Remove the heater core and evaporator
core lower housing.
14. Remove the pollen filter housing cover.

17. Remove the upper bolts of the heater core
and evaporator core housing.
15. Remove the bolts of the heater core and

evaporator core lower housing.
18. Remove the front bolts of the heater core
and evaporator core housing.
2006.0 Fiesta la2006 G98901en

19. Remove the rear bolts of the heater core 22. Remove the temperature blend door and
and evaporator core housing. the footwell ventlduct blend door.
20. Separate the heater core and evaporator Assembly

core housing.
I.
To assemble, reverse the disassemble
procedure.
21. Remove the evaporator core.
2006.0 Fiesta 1u2006 G98901en

412-03-1 Air Conditioning 412-03-1
SECTION 412-03 Air Conditioning

VEHICLE APPLICATl.ON:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications...................................................................................................................... 412-03-2

Air Conditioning.................................................................................................................. 412-03-3
Overview............................................................................................................................ 412-03-3

Air Conditioning.................................................................................................................. 412-03-7

Clutch and Clutch Field Coil ...........................................................................
Evaporator Core .............................................................................................
Evaporator Core Orifice..................................................................................
Low-Pressure Cutoff Switch...........................................................................
High-pressure Cutoff Switch..........................................................................
Condenser Core.............................................................................................
Suction Accumulator .......................................................................................
Air Conditioning (AIC) Compressor - 1.3L Duratec-8V (Rocam)/l.25L
Duratec-16V (Sigma)l2.OL Duratec-HE (M14)/1.4L Duratec-16V (Sigma)/l.6L
Duratec-16V (Sigma)....................................................................................
Compressor Manifold and Tube Assembly......................................................
Condenser to Evaporator Line .......................................................................
Evaporator Outlet Line ....................................................................................
Air Conditioning
SPECIFICATIONS
AIC cornmessor
TYpe
AIC compressor (vehicles with 1.4L Duratorq-TDCi (DV) diesel engine) SD6V12 (Sanden)
I AIC compressor (vehicles with 1.6L Duratorq-TDCi (DV) diesel engine) I SD7V16 (Sanden) I
AIC compressor (vehicles with1.25L Duratec-16V (Sigma)/l.3L Duratec-8V FVS 090
(Rocam)ll.4L Duratec-I 6V (Sigma)ll.6L Duratec-16V (Sigma) petrol engine)
AIC compressor (vehicles with 2.OL Duratec-HE (M14) petrol engine) FS 10
Evaporator core orifice
I Evaporator core orifice Redlfixed

Evaporator core orifice (vehicles with I.6L Duratorq-TDCi (DV) diesel engine) ~luelfixed
Evaporator core orifice (vehicles with automatic transmission) brownlvariable
Tightening torques
Description Nm Ib.ft Ib.in
I Bolt, refrigerant line to AIC compressor
IBolt, AIC compressor
Bolt, AIC compressor drive plate 13 10 -
High-pressure cutoff switch
Low-pressure cutoff switch
8
2.5
-
-
71
23
C
I Nut, refrigerant line to condenser I 8
Bolt, accumuIatorldehydrator 8 - 71
Nut, accumulator refrigerant line to AIC compressor 8 - 71
I I I
Nut, condenser to evaporator line 8 - 71
2006.0 Fiesta iu200s

Air Conditioning
Overview
1.4L11.6L Duratec 16V Item Description

Item Description 1 5 1
Air conditioning high-pressure switch 1
I Heater1Evaporator Core Housing 1 6 1 Suction accumulator I
2 Condenser 1 7 1 Low pressure charging connection 1
1 3 IAIC compressor I 8 1 Evaporator core outlet pipe
1 4 1 High pressure charging connection I
2006.0 Fiesta lu2006 G207063en
Item Description On vehicles with 1.6L diesel engines, the
9 Condenser-to-evaporator core pipe low-pressure filler connection is located in the .- .
evaporator core outlet pipe and is accessible

10 Air conditioning low-pressure switch without removing the right-hand headlamp.
The location of the components varies slightly An evaporator core orifice is used for all engine
depending on the engine version. versions with manual transmission.
Vehicles with 1.25L, 1.3L, I.4L or 1.6L petrol
engines are equipped with an output-regulated variable evaporator core orifice
spiral compressor (FVS 090).
Vehicles with 2.OL petrol engines are equipped A variable evaporator core orifice, which is located
with an unregulated piston compressor (FS 10). at the position of the evaporator core orifice in the
condenser-to-evaporator core pipe, is used for
Vehicles with I.4L or 1.6L diesel engines are
engine versions with automatic transmission. This
with an out~ut-regulatedswash plate
isnedessaly, as otherwise the lower idle speed (in
compressor (Sanden SD6V12 1 SD7V16).
position Dl and the increased thermal radiation of
Vehicles with 1.6L diesel engines are equipped the additional transmission fluid cooler affecting
with a thinner condenser with a thickness of 12 the condenser, would result in reduced cooling
mm compared to 16 mm. This results in modified performance.
air charging which can be Generally, a high refrigerant temperature results
found in the specification list in Group 412-00.
in a narrow cross-section of the variable evaporator
core orifice and thus an increased air conditioning
cooling performance, particularly at idling speed.
2006.0 Fiesta lu2006 G207063en

Description Item Description

5 Diffuser
Bi-metal spring 6 O-ring seals
1 7 IVariable orifice
IMetering orifice 1 8 1 Calibrated orifice
-
-
1 9 1 Direction of flow 1 installation disction I
2006.0 Fiesta 1212006 G207063en

Item Description
I 1
1 Filter I
1 2 1 Bi-metal spring -
-
I
3 Valve housing
In addition to a calibrated orifice with fixed flow

rate, the valve housing features a variable orifice.
The flow of refrigerant through the variable orifice
is regulated by the refrigerant temperature.
Depending upon temperature, the bi-metal spring
turns the metering orifice, resulting in the variable
orifice being opened to a greater or lesser degree
and thus regulating the flow rate to the evaporator
core.
2006.0 Fiesta 1 ~ 2 0 0 6 G207063en

Air Conditioning
/-'
\i' REFER to Section 412-00 [Climate Control System
2006.0 Fiesta iu2006 G21730en

Clutch and Clutch Field Coil(34 628 0)

\. ,
Removal Unclip the pressure cutoff switch wiring

harness and lav it to the side.
All vehicles
1. Remove the auxiliary drive belt. For
additional information, refer to: (303-05 )
Accessory Drive Belt 1.4L -
Duratec-I6V (Sigma)/l.6L Duratec-I6V
(Sigma), Vehicles With: Air Conditioning
Accessory Drive Belt 1.3L -
Duratec-8V (Rocam) (Removal and
Installation),
Accessory Drive Belt I -
.4L
Duratorq-TDCi (DV) Diesel (Removal and
Installation),
Power Steering Pump Belt - 4. Detach the AIC compressor from the engine
block, lower it and secure it at the side.
1.4L Duratec-I6V (Sigma)/l.6L Duratec-I6V
(Sigma), vehicles w t h : Air Conditioning
Accessory Drive Belt 2.OL -
Duratec-HE (M14) (Removal and
Installation),
Accessory Drive Belt I -
.6L
Duratorq-TDCi (DV) Diesel (Removal and
Installation).
2. Detach the AIC compressor clutch
connector.
All vehicles
N0TE:Mark the installation position of the AIC
compressor clutch connector in relation to the
compressor housing.
5. Remove the AIC compressor driveplate (AIC
compressor shown removed for clarity).
Vehicles with 2.OL engine

3. Disconnect the pressure cutoff switch
electrical connector.
2006.0 Fiesta 1 ~ ~ 2 0 0 s GI05784en

6. N0TE:If necessary, remove a seized A/C Installation
compressor pulley using a suitable remover.
CAUTI0N:Do not skew the solenoid coil
Remove the A/C compressor pulley. when installing in the A/C compressor.
Remove the spacer washers. N0TE:lnstallation position of the N C compressor
Discard the pulley snap ring. clutch connector in relation to the compressor
housing.
N0TE:lnstall new snap rings on the N C
compressor pulley and the solenoid coil.
1. To assemble, reverse the disassembly
procedure.
2. Check the AIC clutch air gap.
Air Conditioning (AIC) Clutch Air Gap
Adjustment (412-00, General Procedures).
7. Remove the solenoid coil snap ring.

Discard the solenoid coil snap ring.
8. N0TE:Mark the installation position of the

A/C compressor clutch connector in relation
to the compressor housing.
Remove the solenoid coil.
REMOVAL AND INSTALLATION -
Evaporator Core(34 622 4)

/". '
\L-
Removal 4. Remove the right-hand bolts of the fresh air
duct.
I.Remove the heater core / evaporator
housing. For additional information, refer to
Section 412-02A [Heating and Ventilation]I
412-02B [Auxiliary Heating] / 412-02C
[Auxiliary Climate Control].
5. Unclip the operating cable of the left-hand

air inlet flap from the heater core /evaporator
housing.
3. Remove the heater core / evaporator housing

gasket.
6. Detach the left-hand air inlet flap from the

fresh air duct and lay it to one side.
Remove the fresh air duct.

7. Remove the pollen filter housing cover. 10. Remove the upper bolts of the heater core
/ evaporator housing.
I
8. Remove the bolts of the heater core /

evaporator lower housing. 11. Remove the front bolts of the heater core /
evaporator housing.
9. Remove the heater core 1 evaporator lower

housing. 12. Remove the rear bolts of the heater core /
evaporator housing.

13. Separate the heater core / evaporator
housing.
14. Remove the evaporator.
Installation

Evaporator Core Orifice(34 624 4)
I All vehicles
Remover, quick-release
coupling 112" (blue) 2. Remove the air cleaner housing. For
412-027 (34-001) additional information, refer to:
-
Air Cleaner I.25L Duratec-I 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)/l.6L Duratec-I 6V
(Sigma) (303-12 lntake Air Distribution and
Filtering, Removal and Installation),
-
Air Cleaner 1.3L DuratecSV (Rocam)
(303-12 lntake Air Distribution and Filtering,
Removal and Installation),
-
(303-12 lntake Air Distribution and Filtering,
-
Luftfilter 2.OL Duratec-HE (M14) (303-12,
-
Luftfilter I.6L Duratorq-TDCi (DV) Diesel
I IRemover, Broken Orifice I (303-12, Removal and Installation).
3. Evacuate the air conditioning (AIC) system.
For additional information, refer to: Air
-
Adapter for 412-034

4. Remove the retaining clip of the refrigerant
I
412-034-01 line quick-release coupling.
Removal
RHD vehicles
I.Unclip the condenser to evaporator line from
the side member.
''ACAUTION:CI~~~ off the refrigerant line

and the evaporator to prevent dirt ingress.
Detach the refrigerant line from the
evaporator.

Discard the O-rings. Vehicles with automatic transmission
8. Hook the special tool into the fixed orifice
tube.
I.Insert the special tool with adapter into the
fixed orifice tube.
2. By turning the adapter a quarter turn, hook
it into the fixed orifice tube.
''& A U T I O N : C I ~ ~ ~ off the refrigerant line to

prevent dirt ingress.
Remove the refrigerant line with the fixed
orifice tube.
Discard the O-rings.
9. Remove the fixed orifice tube.
Turn the special tool, holding the adapter at
the same time.
Vehicles with manual transmission

7. Using the special tool, remove the fixed
orifice tube.
Hook the special tool into the fixed orifice All vehicles
tube, turn it clockwise and remove the fixed
orifice tube. 10. N0TE:This step is only necessary if the
fixed orifice tube is faulty.

Using the special tools, remove the broken
fixed orifice tube.
Installation
I.N0TE:lnstall new refrigerant line O-rings.
N0TE:Coat the refrigerant line O-rings with clean
refrigerant oil before installation.
Install the components in the reverse order.
2006.0 Fiesta 1212006 GI05786en

Low-Pressure Cutoff Switch(34 629 0)

Removal
1. Remove the right-hand headlamp.
Installation).
2. Disconnect the low pressure switch
connector.
3m AWARNING:M~~~ certain that the valve of

the low pressure switch is completely closed
after removal of the low pressure switch, to
prevent refrigerant from escaping. Failure to
observe this instruction can lead to injury.
Remove the low pressure switch.
Installation
I.N0TE:lnstall new O-rings on the low
pressure switch.
N0TE:Coat the low pressure switch O-rings with
clean refrigerant oil before installation.
Reinstall the components in reverse order.
2006.0 Fiesta 1212006 GI05788en

High-Pressure Cutoff Switch(34 631 0)

(f
x .
Removal
1. Raise the vehicle. For additional information,
refer to Section 100-02 [Jacking and Lifting].
2. Disconnect the high-pressure switch
3' AWARNING:M~~~
certain that the valve of
the high pressure switch is completely
closed after removal of the high pressure
(&,
1
.- switch, to prevent refrigerant from escaping.
Failure to observe this instruction can lead
to injury.
Remove the high pressure switch.
Installation
I.N0TE:lnstall new O-rings on the high
/-
pressure switch.
( N0TE:Coat the high pressure switch O-rings with
'L
clean refrigerant oil before installation.
2006.0 Fiesta 121200s GI05789en

Condenser Core(34 632 4)

Removal 2. Press the radiator fan out of the clip.
1. Drain the air conditioning system. For

additional information, refer to
Section 412-00 [Climate Control System -
General Information].
2. Raise the vehicle. For additional information,
3. Disconnect the radiator fan resistor
connector.
6. Remove the radiator fan.

I.Pull back the clip.
2. Press the radiator fan out of the clip and
remove it.
4. Disconnect the radiator fan connector.
7. Remove the radiator bracket bolts

(right-hand side shown).
1. Remove the security bolts.
2. Unscrew the bolts.
5. Unclip the radiator fan from the left-hand

clip.
1. Pull back the clip.
2006.0 Fiesta 1 ~ 2 0 0 s GI05790en

8' ~ C A U T I O N : C Ioff
~~ the
~ refrigerant lines installation
and the AIC condenser to prevent dirt from
entering. " ~ C A U T I O N : D Onot damage the foam seals
of the condenser.
Detach the refrigerant lines from the
condenser. N0TE:lnstall new O-rings on the refrigerant lines.
Discard the O-rings. N0TE:Coat the refrigerant line O-rings with clean
I refrigerant oil before installation.
9. Detach the radiator and condenser from the

front panel.
lo'
~CAUTION:DOnot damage the foam seals
of the condenser.
Remove the condenser.

REMOVAL AND INSTALLATION *
Suction Accumulator(34 630 4)

f
Special Tool(s) 4. Remove the refrigerant line quick release \..
coupling securing clips.
Remover, quick-release
coupling 314" (white)
412-069 (34-002)
Removal
1. Remove the right-hand headlamp assembly.
2. Drain the air conditioning system.
''&AUTION:CI~~~ off the refrigerant lines
and the suction accumulator to prevent
For additional information, refer to: Air contamination.
Conditioning (AIC) System Recovery, Using the special tool, disconnect the upper
Evacuation and Charging (412-00 Climate refrigerant line from the suction accumulator.
-
3. Disconnect the low-pressure cutoff switch
6m&AUTION:CI~~~ off the refrigerant lines

and the suction accumulator to prevent
contamination.
Using the special tool, disconnect the lower
refrigerant line from the suction accumulator.
Unclip the refrigerant line.

7. Raise and support the vehicle.

For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
8. Remove the suction accumulator.
I I
I I
Installation
I. N0TE:lnstall new refrigerant line O-ring
seals.
N0TE:Lubricate the refrigerant line O-ring seals
with clean refrigerant oil before installation.
To install reverse the removal procedure.
2006.0 Fiesta lu2006 Gll5903en 1

Air Conditioning (AfC) Compressor - 1.3L Duratec-8V

(Rocam)/l.25L Duratec-16V (Sigma)/2.0L Duratec-HE
(M14)/1.4L Duratec-16V (Sigma)ll .6L Duratec-16V
(Sigma)(34 626 4)
Removal Disconnect the refrigerant lines from the A/C
compressor (1.31 engine shown).
All vehicles Discard the O-ring seals.
I.Drain the A/C system.
Conditioning (NC) System Recovery,
-
2. Remove the accessory drive belt. For
additional information, refer to: (303-05
Accessory Drive)
-
Accessory Drive Belt 1.4L Duratec-16V
(Sigma)/l.6L Duratec-16V(Sigma), Vehicles
With: Air Conditioning (Removal and
Installation), Vehicles with 2.OL engine
-
Accessory Drive Belt 1.3L Duratec-8V
5. Disconnect the high-pressure cutoff switch (-
(Rocam) (Removal and Installation),
-
Accessory Drive Belt 2.OL Duratec-HE (M14) electrical connector.
(Removal and Installation), a
Unclip the high-pressure cutoff switch wiring
-
Accessory Drive Belt I.6L Duratorq-TDCi harness and position it to one side.
(DV) Diesel (Removal and Installation).
3. Disconnect the AIC clutch connector ( I .31
engine shown).
4' ACAUTION:CI~~~ off the refrigerant lines

and the A/C compressor to prevent
contamination.
N0TE:On vehicles with a 2.OL engine, this step
should only be carried out once the AIC
compressor has been detached.

6. Detach the N C compressor from the engine, Remove the N C compressor.
lower it and secure it to one side.
/-'
1'
Installation
Vehicles with 1.251,1.41 or 1.61 engine
1. N0TE:lnstall new refrigerant line O-ring
7' ACAUTIO
the N
N C:compressor
S~~~~~ ~
seals. --- -
before removing the retaining bolts and
secure it to one side to prevent load being N0TE:Lubricate the refrigerant line O-ring seals I
placed on the refrigerant lines. with clean refrigerant oil before installation.
Remove the N C compressor. To install, reverse the removal procedure.
Vehicles with 1.31 engine

8m ACAUTION:S~~~~~~ the N C compressor
before removing the retaining bolts and
secure it to one side to prevent load being
placed on the refrigerant lines.

I
Compressor Manifold and Tube Assembly .,.-
All, except vehicles with 100 PS diesel engine .. ,,
Remover, Quick-Release 4. Remove the retaining clip of the AIC line

Coupling 314" (white) quick-fit connector.
412-069 (34-002)
34002
Removal
All vehicles
1. Drain the air conditioning system.
Air Conditioning (AIC) System Recovery,
Evacuation and Charging (412-00). ~ C A U T I O N : C Ioff
~~ ~ refrigerant lines
the
and the dehydrator to prevent contamination.
Vehicles with I 0 0 PS diesel engine
Detach the connection block and the
2. Remove the right-hand head lamp unit. compressor refrigerant
- lines from the
For additional information, refer to: dehydrator.
Headlamps (417-01, Removal and Discard the O-rings.
Installation).
3m~ C A U T I O N : C Ioff
~~ the
~ refrigerant lines
compressor refrigerant lines from the
dehydrator.
I
All vehicles
6. Raise vehicle for access
Lifting (100-02, Description and Operation).
7' ~ C A U T I O N : C Ioff
~ ~the
~ refrigerant line
and the condenser core to prevent
contamination.
compressor refrigerant lines from the
condenser.

412-03-25 Air Conditioning 412-03-25 .

,
8' ~ C A U T I O N : Coff
I ~ the
~ ~compressor to
prevent contamination.
Remove the connection block and the AIC
compressor refrigerant lines.
Installation
1. N0TE:lnstall new refrigerant line O-rings.
N0TE:Coat the O-rings for the refrigerant lines
with clean refrigerant oil prior to installation.
To install, reverse the removal procedure.
Condenser to Evaporator Line(34 645 4)

{-.
Special Tool(s) Vehicles with 100 PS diesel engine (.
Remover, Quick-Release 4. Remove the right-hand head lamp unit.
Coupling 112" (blue) For additional information, refer to:
412-027 (34-001) Headlamps (417-01, Removal and
Installation).
34001 All vehicles

I 1 5. Raise vehicle for access
Removal Lifting (100-02, Description and Operation).
All vehicles
6. Disconnect the high-pressure switch
I.Drain the air conditioning system. electrical connector.
Air Conditioning (AIC) System Recovery,
Evacuation and Charging (412-00).
2. Remove the air filter housing. For additional
-
Air Cleaner I.25L Duratec-16V (Sigma)/lS4L
Duratec-I 6V (Sigma)/l.6L Duratec-16V
-
Air Cleaner 1.3L Duratec-8V (Rocam)
-
-
Air Ch?aner 2.0L Duratec-HE (MI41(Removal 7. ~CAUTION:Close off the refrigerant line
and Installation), and the condenser core to prevent
-
Air Cleaner I.6L Duratorq-TDCi (DV) Diesel contamination.
Disconnect the condenser to evaporator line
3. Detach the coolant expansion tank from the from the AIC condenser.
wheel housing.
I.Remove the bolt. r I
2. Unhook the coolant expansion tank from the
bracket and lay it to one side.
8. Lower the vehicle.
2006.0 Fiesta lu2006 G510362en

9. Unclip the condenser to evaporator line from 2. Remove the refrigerant line upwards, in the ,
the side member. direction of the bulkhead.
10. Remove the retaining clip of the A/C line ltl~fallafion

quick-fit connector.
I.N0TE:lnstall new refrigerant line O-rings.
N0TE:Coat the O-rings for the refrigerant lines
ACAUTION:CI~~~
off the refrigerant line
and the evaporator core to prevent
contamination.
Disconnect the condenser to evaporator line
from the A/C evaporator core.
12. Remove the condenser to evaporator line.

I.Unclip the refrigerant line.
2006.0 Fiesta 1u2006

Evaporator Outlet Line(34 644 4) '

Special Tool(s) 2. Unhook the coolant expansion tank from the .
bracket and lay it to one side.

- IRemover. Quick-Release I I
~ o u ~ l i n ~ ' 5(black)
18"
412-081 (34-003)
Remover, Quick-Release
Coupling 314" (white)
412-069 (34-002)
I I
I
I
Vehicles with l o 0 PS diesel engine
4. Remove the right-hand head lamp unit.
Removal For additional information, refer to:
Installation).
All vehicles
1. Drain the air conditioning system. All vehicles 2 .
),
For additional information, refer to: 5. Remove the retaining clip of the AIC line (-,
Air Conditioning (AIC) System Recovery, quick-fit connector.
Evacuation and Charging (412-00).
2. Remove the air filter housing. For additional
-
Air Cleaner I.25L Duratec-16V (Sigma)ll.4L
Duratec-16V (Sigma)/l.6L Duratec-I 6V
-
Air Cleaner 1.3L Duratec-8V (Rocam)
-
-
Air Cleaner 2.OL Duratec-HE (M14) (Removal
and Installation),
-
Air Cleaner I .6L Duratorq-TDCi (DV) Diesel
" ACAUTION:CI~~~
off the refrigerant line
3. Detach the coolant expansion tank from the
wheel housing. Disconnect the evaporator refrigerant outlet
line from the dehydrator using the special
1. Remove the bolt. tool.
2006.0 Fiesta iuz006

Discard the O-rings. 9. Unclip the evaporator refrigerant outlet line
from the side member.
7. Remove the retaining clip of the AIC line

quick-fit connector. 10. Remove the evaporator refrigerant outlet
line.
8' ~ A U T I O N : C Ioff
~ the
~ ~refrigerant line
and the evaporator core to prevent lnstallation
contamination.
1. N0TE:lnstall new refrigerant line O-rings.
Detach the evaporator refrigerant outlet line
from the evaporator. N0TE:Coat the O-rings for the refrigerant lines
2006.0 Fiesta 1212006 G510363en

412-04-1 Control Components 412-04-1
SECTION 412-04 Control Components

CONTENTS PAGE
SPECIFICATIONS
Specifications...................................................................................................................... 412-04-2

Control Components ........................................................................................................... 412-04-3
Climate control Assembly................................................................................................ 412-04-3
Overview of heaterlevaporator core housing.vehicles with EATC ................................... 412-04-6
In-vehicle temperature sensor. vehicles with EATC ...................................................... 412-04-7

Control Components........................................................................................................... 412-04-8

Climate Control Assembly............................................................................ (34 300 0)
Climate Control Assembly -- Vehicles Built From: 1012005 ........................... (34 300 0)
Blower Motor Switch .................................................................................. (33 574 0)
Air Inlet Blend Door Actuator..............................................................................................
Temperature Blend Door Actuator................................................................. (34 590 0)
Footwell VentJDuct Blend Door Actuator............................................................................
Center Register Air Discharge Temperature Sensor..........................................................
Footwell Air Discharge Temperature Sensor......................................................................
SPECIFICATIONS
Tightening Torques
Item Nm Ib-ft Ib-in I /'-
I Bolts - dashboard crossmember I 20 I 15 I - I k.
Bolts - heaterlevaporator housing to dashboard 5 - 44

crossmember
2006.0 Fiesta lu2006 G510364en

Control Components
Climate control Assembly
Vehicles with manual temperature control
Item Description The temperature control actuates the

temperature control flap in the heater core I
I Blower switch
housing via a Bowden cable and
2 Temperature control switch correspondingly more or less warm air is mixed
with the surrounding air.
3 Air distribution control
Air distribution control
1 4 IA/C switch I The air distribution control actuates the air
1 5 ( Recirculated air switch. I distribution door in the heater core housing via
a Bowden cable and air is guided accordingly
Blower switch to the air nozzles.
The air flow speed is adjusted using the blower A/C switch
switch.
N0TE:A cover is installed in place of the air
The blower motor switch is connected to a
conditioning switch on vehicles without air
three-stage blower resistor by means of which conditioning.
it can be switched to four speeds.
The blower is switched off in position 0.
Temperature control switch
N0TE:The heating capacity depends on the
engine coolant temperature.
2006.0 Fiesta 1212006 G251066en

Vehicles with air conditioning are equipped with Recirculated air switch.
a heater control module which is integrated in N0TE:A cover is installed instead of the
the climate control assembly. recirculated air switch on vehicles without air
(c
\-
Among other things, this heater control module conditioning.
informs the Powertrain Control Module (PCM) The purpose of the recirculated air switch is to
when the air conditioning switch is operated. switch between recirculated air and fresh air.
The air conditioning system is switched on via Air inlet blend doors are integrated in the heater
the air conditioning switch. core housing in order to switch the recirculated
This pre-supposes that the blower switch is not air.
in position 0. These air inlet blend doors are operated by an
The heater control module sends a request electric motor in the heater core housing.
signal to the PCM, which then switches on the When the recirculated air switch is operated,
N C compressor. the servo motor in the heater core housing is
An orange Light Emitting Diode (LED) in the AIC actuated by the heater control module and
switch indicates that the air conditioning is opens or closes the air inlet blend doors.
switched on. An orange LED in the recirculated air switch
If the switch is operated when the blower switch indicates recirculated air operation.
is in position 0, the request signal is not initially The state is not stored when the ignition is
sent to the PCM. switched off while recirculated air is in operation.
As soon as the blower switch is moved from Fresh air operation is started when the ignition
position 0 however, the request signal is is switched on again.
transmitted and the PCM switches the N C
compressor on.
When the ignition is switched off, the status of
the air conditioning system is stored ready for
the next engine start.
2006.0 Fiesta 1212006 G251066en

Vehicles with Electronic Automatic Temperature Control (EATC)
Item Descri~tion Item Description

1 Blower speed lower 1 7 1
Air distribution, face level I
2 Blower speed higher 8 Air distribution, windshield
3 Blower air temperature higher 9 Recirculated air mode
4 Blower air temperature lower 10 Automatic climate control mode
5 Defrostldemist windshield 11 Switch air conditioning onloff
1 6 1 Air distribution, footwell I 12 Switch off automatic climate control
13 Climate control assembly display
2006.0 Fiesta 1212006 G251066en

Overview of heaterlevaporatorcore housing vehicles with EATC-

I I
1 Air outlet temperature sensor, footwell I 3 Footwell ventilation actuatorlair vent
distribution door
2 Air outlet temperature sensor, centre
nozzles
2006.0 Fiesta lu2006 G251066en

-
In-vehicle temperature sensor vehicles with EATC
(,-
Item Description
I I Isensor element I
2 In-vehicle temperature sensor with
integrated fan
In order to achieve optimum measurement values,
an integrated blower draws air from the interior into
the in-vehicle temperature sensor.
The measured values are transmitted to the control
module installed in the climate control assembly,
which requires these in order to regulate the
in-vehicle temperature.
Like the other air discharge temperature sensors,
the in-vehicle temperature sensor is an Negative
Temperature Coefficient (NTC) resistor.
2006.0 Fiesta 1212006 G251066en

Control Components
REFER to Section 412-00 [Climate Control System
2006.0 Fiesta la2006 G18315en

(.
Climate Control Assembly(34300 0)

Removal RHD vehicles
4. N0TE:Turn the steering wheel to gain access
All vehicles to the clips on the upper steering column
I.Open the stowage compartment and unscrew trim.
and remove the bolts from the lower Detach the upper steering column trim from
fascialcrash padding trim. the lower steering column trim (steering
wheel shown removed for clarity).
I.Use a narrow screwdriver to release the clips.
2. Detach the trim.
2. Remove the lowerfascia/crash padding trim.
5. Remove the lower steering column trim

(steering wheel shown removed for clarity).
1. Release the steering column locking lever.
3. Unscrew and remove the left-hand bolts from

the fascialcrash padding console.
2006.0 Fiesta 1212006

All vehicles 9. Unscrew and remove the.right-handbolts
from the fascialcrash padding console.
6. Unscrew and remove the lower bolts from
~ C A U T I O N : S U ~the
lo' ~Oscrewdriver
~~ on
7. Fully open the glove compartment. suitable padding to avoid damaging the
Press the sides towards the centre to release fascialcrash padding console.
the glove compartment from the stops. Detach the switches from the fascialcrash
padding console.
8. Detach the shaft of the air distribution flap

from the adjusting mechanism on the heater unplugthe connector and remove the
coreIevaporator housing. switches.
Release the catch and pull out the shaft.
2006.0 Fiesta 1212006 GI05792en

412-04-1I Control Components 412-04-11
12. Unscrew and remove the upper bolts from 15. Detach the shaft of the air distribution flap
the fascialcrash padding console. from the heaterlair conditioning control
i'-. unit.
Turn the air distribution rotary control while
detaching the shaft.
three segments of the audio unit to ensure I

that the audio unit is not damaged during
removal of the fascialcrash padding 16. Unscrew and remove the bolt for the
console. temperature flap adjusting mechanism.
Cover the front of the three segments of the
audio unit with adhesive tape.
VUE
~~~0029943
17. ~CAUTION:DOnot kink the actuation
cable for the temperature flap adjusting
14. Pull the fascialcrash padding console mechanism.
forwards to gain access to the heaterlair Detach the temperature flap adjusting
conditioning control unit. mechanism from the heaterlair conditioning
control unit (heaterlair conditioning control
unit shown from the rear for clarity).
1. Rotate the adjusting mechanism clockwise.
2006.0 Fiesta la2006 G I 05792en

2. Pull out the adjusting mechanism.
A D O not kink the actuation cable for the
temperature flap adjusting mechanism.
Refit the components in reverse order. C1
18. Unplug the connector from the heaterlair

conditioning control unit and remove the
fascialcrash padding console.
19. Remove the heaterlair conditioning control

unit.
Installation
1. CAUTIONS:
a ~ n s u r that
e the shaft of the air
distribution flap engages properly in the
adjusting mechanism on the heater core 1
evaporator housing.

Climate Control Assembly - Vehicles Built From:

i 10/2005(34 300 0)
Removal 4. Remove the dashboard console.
All vehicles
I.Remove the audio unit.
For additional information, refer to: Audio
Unit -Vehicles Built From: I012005 (415-01
Audio Unit, Removal and Installation).
2' ~ A U T I O N : S the~screwdriver
~ ~ ~ ~ on~
suitable padding to avoid damage to the
dashboard console.
Remove the dashboard console switches.
Disconnect the electrical connector.
5. Detach the surround for the air conditioning
system control panel and the air conditioning
system control panel from the dashboard.
3. Disconnect the hazard warning switch

connector.
Vehicles with automatic temperature control
6. Remove the surround for the air conditioning

system control panel.

Detach the passenger compartment 9. Remove the air conditioning system control
temperature sensor from the surround for the panel. /.
air conditioning system control panel.
I
Vehicles with manual temperature control Installation

7. Detach the shaft for the footwell I.CAUTIONS:
ventilationlair guidance air distribution flap
A ~ n s u r that
e the shaft of the air
and the temperature control air distribution
flap actuation cable from the air conditioning
mechanism on the heater,
system control panel.
evaporator housing.
A D O not kink the actuation cable for the

lf ,
To install, reverse the removal procedure. k-..'
All vehicles
8. Disconnect the connector for the air
conditioning system control panel.
2006.0 Fiesta lu2006 G531265en

Blower Motor Switch(33 574 0)

i
Removal RHD vehicles
4. N0TE:Turn the steering wheel to gain access
All vehicles to the clips on the upper steering column
1. Open the stowage compartment and unscrew trim.
and remove the bolts from the lower Detach the upper steering column trim from
fascialcrash padding trim. the lower steering column trim (steering
wheel shown removed for clarity).
1. Use a narrow screwdriver to release the clips.
2. Detach the trim.
2. Remove the lower fascialcrash padding trim.
5. Remove the lower steering column trim

1. Release the steering column locking lever.
3. Unscrew and remove the left-hand bolts from

2006.0 Fiesta lazoos GI05794en

All vehicles 9. Unscrew and remove the right-hand bolts
6. Unscrew and remove the lower bolts from from the fascialcrash padding console. .
O' ~ C A U T I O N : S the~screwdriver
~ ~ ~ ~ ~ on
7. Fully open the glove compartment. suitable padding to avoid damaging the
Press the sides towards the centre to release fascialcrash padding console.
the glove compartment from the stops. Detach the switches from the fascialcrash
I padding console.
I I
8. Detach the shaft of the air distribution flap
from the adjusting mechanism on the heater 11, unplugthe connector and remove the
core 1 evaporator housing. switches.
Release the catch and pull out the shaft.
2006.0 Fiesta 1 ~ 2 0 0 6
. REMOVAL AND INSTALLATION
12. Unscrew and remove the upper bolts from 15. Detach the shaft of the air distribution flap
the fascialcrash padding console. from the heaterlair conditioning control
unit.
Turn the air distribution rotary control while
detaching the shaft.
13' H CAUTION:^^^ adhesive tape on the

three segments of the audio unit to ensure
that the audio unit is not damaged during
removal of the fascialcrash padding 16. Unscrew and remove the bolt for the
console. temperature flap adjusting mechanism.
Cover the front of the three segments of the
audio unit with adhesive tape.
VUE0029943
- 1 17' ACAUTION:D~
not kink the actuation
cable for the temperature flap adjusting
-
14. Pull the fascialcrash padding console mechanism.
forwards to gain access to the heaterlair Detach the temperature flap adjusting
conditioning control unit. mechanism from the heaterlair conditioning
control unit (heaterlair conditioning control
unit shown from the rear for clarity).
1. Rotate the adjusting mechanism clockwise.

REMOVAL AND INSTALLATION .
2. Pull out the adjusting mechanism. 2. Pull out the switch.
(1 ;
18. Unplug the connector from the heaterlair ln~tallation

conditioning control unit and remove the
fascialcrash padding console. I.CAUTIONS:
A l n s u r e that the shaft of the air
adjusting mechanism on the heater core 1
evaporator housing.
ADO not kink the actuation cable for the

Refit the components in reverse order.
VUE
19. Unscrew and remove the bolt from the

blower motor switch.
20. Remove the blower motor switch.

I.Rotate the switch clockwise.

Air Inlet Blend Door Actuator '
~.
.
Removal
Left-hand drive vehicles. All vehicles
I.Remove the glove compartment. -
4. Remove the actuator air distribution flap.
1. Disconnect the connector for the air
distribution flap actuator.
2. Remove the screws.
3. Remove the air distribution flap actuator from
the flap shaft.
I I
RHD vehicles
5
2. Open the stowage space and remove the

screws for the dashboard lower trim.
Installation
I.
N0TE:After installing the air distribution flap
actuator, initialise the air distribution flap
actuator using the air conditioning system
control panel. To do this, press the
"Footwell" and "OFF" buttons
simultaneously, then press the "Auto"
<-
button.
3. Detach the dashboard lower trim from the

dashboard.
2006.0 Fiesta l ~ / 2 0 0 6 G510366en

Temperature Blend Door Actuator(34 590 0)

4. Detach the centre console side trim on the
Left-hand drive vehicles. right-hand side.
I.Remove the glove compartment. I I
5. Remove the temperature control flap

RHD vehicles actuator.
2. Open the stowage space and remove the I.Disconnect the electrical connector of the
screws for the dashboard lower trim. temperature control flap actuator.
2. Remove the screws.
3. Pull off the temperature control flap actuator
from the flap shaft.
3. Detach the dashboard lower trim from the

dashboard.
Installation
1. N0TE:During installation of the temperature
control flap actuator, ensure that the end
positions of both toothed segments are
correctly positioned in relation to each other.
N0TE:After installing the temperature control flap
actuator, initialize the temperature control flap
actuator using the air conditioning system control
panel. To do this, press the "Footwell" and "OFF"
buttons simultaneously, then press the "Auto"
button.
--
2006.0 Fiesta 1 ~ 2 0 0 6 G510367en

Footwell VentlDuct Blend Door Actuator

\
Removal
1. Remove the instrument panel. 4. Remove the ground strap bolt in the left-hand
footwell.
Instrument panel (501-12, Removal and
Installation).
2. Unclip part of the left-hand footwell trim.
5. Disconnect the connector of the generic

electronic module (GEM).
3. Disconnect the left-hand connector of the

instrument panel wiring harness (the footwell
trim is shown removed for clarity).
2006.0 Fiesta 1212006 G510368en I

7. Unclip part of the right-hand footwell trim. 10. Detach the antenna cable from the
right-hand lower clips on the dashboard
crossmember.
VFE0026465
8. Disconnect the right-hand connector of the

instrument panel wiring harness (the footwell
trim is shown removed for clarity). 11. Detach the antenna cable from the centre
clips on the dashboard crossmember.
9. Detach the antenna cable from the right-hand

upper clip on the dashboard crossmember. 12. Remove the connector of the air duct
actuator for the footwell ventilationlair
distribution flap and the connector of the
temperature control actuator for the air
distribution flap.
-- --
2006.0 Fiesta lu2006 G510368en

13. Remove the blower motor connector, *
16. Disconnect the connector of the handbrake
blower motor resistor connector and air warning lamp switch.
distribution flap actuator connector.
I I
17. Remove the bolts of the windshield air
14. Disconnect the airbag module connector. ducts (left-hand side shown).
Unclip the wiring harness.
I
1 I
18. Remove the windshield air ducts (left-hand
side shown).
-
15. Unscrew and remove the ground cable bolt
.. . . ..
trom tne airbag moaure.
I
2006.0 Fiesta 1u2006

19. Mark the position of the dashboard 22. Remove the side bolts of the dashboard
crossmember relative to the A-pillars crossmember. f
23. Remove the upper bolts of the heater core

20. Remove the A-pillar outer trims (left-hand Ievaporator housing.
side shown).
I
24. Remove the side bolts from the heater core

21. Remove the caps (left side shown). 1evaporator housing (left side shown).
2006.0 Fiesta lu2006 G510368en

25. Remove the lower bolts of the dashboard 2. Remove the air duct actuator for the footwell
crossmember. ventilationlair distribution flap from the flap
shaft.
26. Remove the dashboard crossmember upper

bolts. Installation
I.To install, reverse the removal procedure.
27. Remove the dashboard crossmember.

1. Lift the dashboard crossmember.
2. Pull the dashboard crossmember rearwards.
28. Remove the air duct actuator for the

/,"- footwell ventilationlair distribution flap.
L\ 1. Remove the screws.
2006.0 Fiesta lu2006 G510368en I

Center Register Air Discharge Temperature Sensor

Removal
Turn the sensor clockwise through 90
1. Detach the audio unit.
degrees and pull it out of the heater
For additional information, refer to: corelevaporator housing.
Audio Unit -Vehicles Built From: 1012005
(415-01, Removal and Installation).
2' & A U T I O N : S ~ ~ ~the

~~ ~
screwdriver on
suitable padding to avoid damaging the
dashboard console.
Remove the dashboard console switch.
1. Detach the connector.
Installation
3. Remove the dashboard console.

Disconnect the hazard warning switch
connector.
4. Remove the air outlet temperature sensor,

centre nozzles.
2006.0 Fiesta iu2oos

Footwell Air Discharge Temperature Sensor

/I
i,
Removal
4. Detach the surround for the air conditioning
I.Detach the audio unit.
For additional information, refer to: system control panel from the dashboard
-
Audio Unit Vehicles Built From: 0812005 and pull forwards.
(415-01. Removal and Installation). I I
2m& A U T I O N : S ~ ~ ~
the
~ screwdriver
~~ on
suitable padding to avoid damaging the
dashboard console.
Remove the dashboard console switch.
1. Detach the connector.
5. Remove the air outlet temperature sensor,

footwell.
Turn the sensor clockwise through 90
degrees and pull it out of the heater
corelevaporator housing.
3. Remove the dashboard console.

Disconnect the hazard warning switch
connector.
Installation
2006.0 Fiesta 1212006

413-00-1 Instrument Cluster and Panel Illumination 413-00-1
SECTION 413-00 lnstrument Cluster and Panel

lllumination
CONTENTS PAGE

lnstrument Cluster and Panel lllumination - Vehicles Built Up To: 1012005.....................
lnspection and Verification..................................................................................................
Symptom Chart.............................. .-. . . ......................................................................... ...
Pinpoint Tests.....................................................................................................................
lnstrument Cluster and Panel lllumination - Vehicles Built From: 1012005......................
Symptom Chart..................................................................................................................
Pinpoint Tests.....................................................................................................................
lnstrument Cluster and Panel lllumination-Vehicles Built Up To:

1012005 C..
\-
.Refer to Wiring Diagrams Section 413-00, for Electrical

- Switch(es)
lnspection and Verification - lnstrument cluster
- Audio unit
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical - Navigation system display
damage. - Climate control assembly
Visual lnspection Chart - Digital versatile disc (DVD) player
Electrical - Selector lever
- Fuse@) - Gearshift lever
- Wiring harness
3. If an obvious cause for an observed or reported
- Electrical connector(s) concern is found, correct the cause (if possible)
- Light emitting diode@)LED(s) before proceeding to the next step.
4. If the cause is not visually evident, verify the
- Bulb(s) symptom and refer to the Symptom Chart.
Symptom Chart
I The control illumination is

inoperative
The lnstrument cluster illumina-

Fuse.
Headlamp switch.
Circuit.
Circuit(s).
tion is inoperative
The climate controllintegrated
control panel illumination is
inoperative - vehicles without
air conditioning (AIC)
The climate controllintegrated
control panel illumination is
lnstrument cluster.
Fuse@).
Circuit(s).
Climate control assembly.
Fuse@).
Circuit(s).
c GO to Pinpoint Test C.
GO to Pinpoint Test D.
--i
inoperative - vehicles with A/C Climate control assembly.
The audio unit illumination is Fuse@). GO to Pinpoint Test E.
inoperative Circuit@).
Audio unit.
The hazard lamp switch illumin- Fuse@). GO to Pinpoint Test F.
ation is inoperative Circuit(s).
Hazard lamp switch.

The multifunction switch Fuse(s). GO to Pinpoint Test G.
assembly illumination is inoper- Circuit(s).
ative (air bag deactivation Multifunction switch assembly.
warning, stability assist, front
window defrost or rear window
defrost)
The navigation system display Fuse(s). GO to Pinpoint Test H.
module illumination is inoper- Circuit(s).
ative Navigation System Display
Module.
The selector lever illumination Fuse(s). GO to Pinpoint Test I.
is inoperative - vehicles with 4- Circuit(s).
speed automatic transaxle Selector lever.
(AW81-40LE)
The gearshift lever illumination Fuse(s). GO to Pinpoint Test J.
is inoperative - vehicles with Circuit(s).
automated gearshift Gearshift lever.
The DVD player illumination is Fuse(s). GO to Pinpoint Test K.
inoperative Circuit(s).
DVD player.
r-
' _,
Pinpoint Tests
PINPOINT TEST A : THE CONTROL ILLUMINATION IS INOPERATIVE
I
A1: CHECK THE OPERATION OF THE PARKING LAMPS
rnPlace the side lamps in the ON position.
Does the parking lamps and license plate
lamps illuminate?
-+ Yes
INSTALL a new headlamp switch. TEST the
system for normal operation.
-, No
Diagnose the exterior lighting system.
REFER to: Parking, Rear and License Plate
Lamps (417-01 Exterior Lighting, Diagnosis
and Testing).
TEST the system for normal operation.
PINPOINT TEST B : THE INSTRUMENT CLUSTER ILLUMINATION IS INOPERATIVE

Bl: CHECK THE INSTRUMENT CLUSTER FOR POWER
I I rnDisconnect Instrument Cluster C332. I

Turn the headlamp switch to the ON position.
2006.0 Fiesta 1212006 G86098en

Measure the voltage between the instrument
cluster C332 pin 15, circuit 29s-LK19 (OGIBU),
C
Is the voltage greater than 10 volts?
-+Yes
GO to B2.
-+ No
REPAIR circuit 29s-LKI 9 (OGIBU). TEST the
VUE0030286
B2: CHECK THE INSTRUMENT CLUSTER FOR GROUND

Measure the resistance between instrument the
instrument cluster C332 pin 18, circuit 31-GGll
(BK), harness side and ground.
Is the resistance less than 5 ohms
-, Yes
INSTALL a new instrument cluster.
REFER to: lnstrument Cluster - Vehicles Built
Up To: 1012005 (413-01 instrument Cluster,
Removal and Installation).
~~~0030285 TEST the system for normal operation.
-, No
REPAIR circuit 31-GG11 (BK). TEST the
PINPOINT TEST C : THE CLIMATE CONTROUINTEGRATED CONTROL PANEL ILLUMINATION IS

-
INOPERATIVE VEHICLES WITHOUT AIR CONDITIONING (AIC)
ICl: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR POWER I
I Disconnect Climate Control Assembly Illumina-
tion C62O.
2006.0 Fiesta la2006 G86098en

Measure the voltage between the climate control
( assembly illumination C620 pin 1, circuit 29S-
LH27 (OGIGN), harness side and ground.
+ Yes
GO to C2.
-
- -, No
REPAIR circuit 29s-LH27 (OGIGN). TEST the
VUE0029971
C2: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR GROUND

Measure the resistance between climate control
assembly illumination C620 pin 2, circuit 31-
LH27 (BK), harness side and ground.
Is the resistance less than 5 ohms?
-@@ + Yes
INSTALL a new climate control assembly.
REFER to: Climate Control Assembly (412-04
-
- Control Components, Removal and Installa-
tion).
+ No
REPAIR circuit 31-LH27 (BK). TEST the
PINPOINT TEST D : THE CLIMATE CONTROUINTEGRATED CONTROL PANEL ILLUMINATION IS

-
INOPERATIVE VEHICLES WITH AIC
Dl: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR POWER
Disconnect Climate Control Assembly C302.
assembly C302 pin 8, circuit 29s-LH27
(OGIGN), harness side and ground.
lxl Is the voltage greater than 10 volts?

+ Yes
GO to D2.
-
- + No
VUE0029969
I
2006.0 Fiesta la2006 G86098en I
- -
-

D2: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR GROUND
assembly C302 pin 10, circuit 31-LH27 (BK),
+ Yes
REFER to: Climate Control Assembly (412-04
Control Components, Removal and Installa-
tion).
+ No
PINPOINT TEST E : THE AUDIO UNlT ILLUMINATION IS INOPERATIVE

El: CHECK THE AUDIO UNlT ILLUMINATION FOR POWER
Disconnect Audio Unit C344.
Measure the voltage between the audio unit
C344 pin 3, circuit 29s-LK34 (OGIBK) or
vehicles with cellular phone, circuit 29s-LK34
(VTJYE), harness side and ground.
+ Yes
GO to E2.
+ No
REPAIR circuit 29s-LK34 (OGIBK). TEST the
VUE0029967
2006.0 Fiesta la2006 G86098en

413-00-7 Instrument Cluster and Panel lllumination 413-00-7
E2: CHECK THE AUDIO UNIT ILLUMINATION FOR GROUND
Measure the resistance between the audio unit
C344 pin 4, circuit 31-LK34 (BK), harness side
and ground.
+ Yes
INSTALL a new audio unit.
REFER to: Audio Unit - Vehicles Built Up To:
1012005 (415-01 Audio Unit, Removal and
Installation).
~~~0029966 . TEST the system for normal operation.
-+ No
REPAIR circuit 31-LK34 (BK). TEST the
PINPOINT TEST F : THE HAZARD LAMP SWITCH ILLUMINATION IS INOPERATIVE

F l : CHECK THE HAZARD LAMP SWITCH ILLUMINATION FOR POWER
Disconnect Hazard Lamp Switch C321.
1Turn the headlamp switch to the ON position.
Measure the voltage between the hazard lamp
switch C321 pin 6, circuit 29s-LH54 (OGIGN),
El Is the voltage greater than 10 volts?
@@- -+ Yes
GO to F2.
No
-
-
-+

VUE0030290
2006.0 Fiesta lu2006 G86098en

F2: CHECK THE HAZARD LAMP SWITCH ILLUMINATION FOR GROUND
Measure the resistance between the hazard
lamp switch C321 pin 5, circuit 31-LG8 (BK),
Inl Is the resistance less than 5 ohms?
@ 0
+ Yes
INSTALL a new hazard lamp switch. TEST
-
- the system for normal operation.
-, No
REPAIR circuit 31-LG8 (BK). TEST the system
for normal operation.
PINPOINT TEST G : THE MULTIFUNCTION SWITCH ASSEMBLY ILLUMINATION IS INOPERATIVE

(AIR BAG DEACTIVATION WARNING, STABILITY ASSIST, FRONT WINDOW DEFROST OR REAR
WINDOW DEFROST)
1GI: CHECK THE MULTIFUNCTION SWITCH ASSEMBLY ILLUMINATION FOR POWER
I
I
C714. -7
Disconnect Multifunction Switch Assembly
I
.
(. ri
Measure the voltage between the multifunction

switch assembly C714 pin 12, circuit 29s-DKI
(OGNE), harness side and ground.
+ Yes
GO to G2.
+ No
REPAIR circuit 29s-DK1 (OGNE). TEST the
2006.0 Fiesta 1 ~ 2 0 0 6 G86098en


62: CHECK THE MULTIFUNCTION SWITCH ASSEMBLY ILLUMINATION FOR GROUND
-
1 0
Measure the resistance between the multifunc-
tion switch assembly C714 pin 9, circuit 31-DKl
Inl -+ Yes
-@@-
INSTALL a new multifunction switch assembly.
0
-
- -, No
REPAIR circuit 31-DK1 (BK). TEST the
VUE0030293
PINPOINT TEST H : THE NAVIGATION SYSTEM DISPLAY MODULE ILLUMINATION IS INOPERATIVE

IHI: CHECK THE NAVIGATION SYSTEM DISPLAY MODULE ILLUMINATION FOR POWER
I Disconnect Navigation System Display Module

C717.
I 12ITurn the headlamp switch to the ON position. I
1 Measure the voltage between the navigation

system display module C717 pin 6, circuit 29S-
LK34 (OGIBK), harness side and ground.
-+ Yes
GO to HZ.
-+ No
I H2: CHECK THE NAVIGATION SYSTEM DISPLAY MODULE ILLUMINATION FOR GROUND I
Measure the resistance between the navigation
system display module C717 pin 8, circuit 91-
MD15 (BWGN), harness side and ground.
-+ Yes
INSTALL a new navigation system display
module. TEST the system for normal opera-
tion.
-+ No
REPAIR circuit 91-MD15 (BWGN). TEST the
2006.0 Fiesta iuzoos

PINPOINT TEST I : THE SELECTOR LEVER ILLUMINATION IS INOPERATIVE -VEHICLES WlTH
4-SPEED AUTOMATIC TRANSAXLE (AW81-40LE)
11: CHECK THE SELECTOR LEVER ILLUMINATION FOR POWER
Disconnect Selector Lever C426.
13Measure the voltage between the selector lever
C426 pin 4, circuit 29s-LK21 (OGIBK), harness
side and ground.
[VI Is the voltage greater than 10 volts?
@ @-
+ Yes
GO to 12.
-
- + No
E65881
12: CHECK THE SELECTOR LEVER ILLUMINATION FOR GROUND

I
Measure the resistance between the selector
lever C426 pin I,circuit 31-TA35 (BK), harness
Inl side and ground.
@ @- Is the resistance less than 5 ohms?
AT -
-
+ Yes
INSTALL a new selector lever.
00
00, REFER to: Selector Lever (307-05 Automatic
- TransmissionKransaxle External Controls
- Vehicles With: 4-Speed Automatic Trans-
~65882 mission (AW81-40), Removal and Installa-
tion).
-, No
REPAIR circuit 31-TA35 (BK). TEST the
PINPOINT TEST J : THE GEARSHIFT LEVER ILLUMINATION IS INOPERATIVE -VEHICLES WlTH

AUTOMATED GEARSHIFT
Jl: CHECK THE GEARSHIFT LEVER ILLUMINATION FOR POWER
Disconnect Gearshift Lever C679.
2006.0 Fiesta lu2006 G86098en

413-00-1I Instrument Cluster and Panel Illumination 413-00-1I
Measure the voltage between the gearshift lever
side and ground.
El Yes
@ @ -+
GO to J2.
-, No
-
- REPAIR circuit 29s-LK21 (OGIBK). TEST the
E65879
52: CHECK THE GEARSHIFT LEVER ILLUMINATION FOR GROUND

Measure the resistance between the gearshift
lever C679 pin 12, circuit 91-TA35 (BWGN),
In/ + Yes
-@ @ INSTALL a new gearshift lever.
REFER to: Gearshift Lever (308-06 Manual
TransmissionlTransaxle External Controls,
-
- Removal and Installation).
~65880 TEST the system for normal operation.
-+ No
REPAIR circuit 91-TA35 (BWGN). TEST the
PINPOINT TEST K : THE DVD PLAYER ILLUMINATION IS INOPERATIVE

K1: CHECK THE DVD PLAYER ILLUMINATION CIRCUIT FOR POWER
Disconnect DVD Player C437.
R T u r n the headlamp switch to the ON position.
Measure the voltage between the DVD player
(3437 pin 15, circuit 29s-LK17 (OGIBK), harness
side and ground.
-+ Yes
GO to K2.
-, No
, .
REPAIR circuit 29s-LK17 (OG-BK). Test the
(<.- E0037523
2006.0 Fiesta 1 ~ 2 0 0 6
I K2: CHECK THE DVD PLAYER ILLUMINATION CIRCUIT FOR GROUND I
Measure the resistance between the DVD player
C437 pin 16,31-LK17 (BK), harness side and
ground.
Is the resistance less than Iohm?
+ Yes
INSTALL a new DVD player. Test the system
+ No
Repair the circuit@) 31-LKI 7 (BK). Test the
2006.0 Fiesta 1212006 G86098en

lnstrument Cluster and Panel lllumination -Vehicles Built From:
Refer to Wiring Diagrams Section 413-00, for Electrical

- Switch(es)
Inspection and Verification - lnstrument cluster
I.Verify the customer concern.
- Audio unit
2. Visually inspect for obvious signs of mechanical - Navigation system display
or electrical damage. - Climate control assembly
Visual lns~ection
Chart - Digital versatile disc (DVD) player
I Electrical I - Selector lever
- Gearshift lever
- Wiring harness
concern is found, correct the cause (if possible)
before proceeding to the next step
symptom and refer to the Symptom Chart.
Symptom Chart
(=)
L
Svm~tom
The control illumination is
inoperative
Possible Sources
Fuse.
Headlamp switch.
I Action
Circuit.
The lnstrument cluster illumina- Circuit(s). GO to Pinpoint Test B.
tion is inoperative Instrument cluster.
The climate controllintegrated Fuse(s). GO to Pinpoint Test C.
control panel illumination is Circuit(s).
inoperative - vehicles without Climate control assembly.
air conditioning (AIC)
The climate controllintegrated Fuse(s). GO to Pinpoint Test D.
inoperative - vehicles with A/C Climate control assembly.
with manual temperature
control
The climate controllintegrated Fuse(s). GO to Pinpoint Test E.
inoperative - vehicles with Climate control assembly.
electronic automatic temper-
ature control (EATC)
The audio unit illumination is Fuse(s). GO to Pinpoint Test F.
inoperative Circuit(s).
Audio unit.
2006.0 Fiesta 1u2006 G531178en

The hazard lamp switch illumin- Fuse@). GO to Pinpoint Test G.
ation is inoperative Circuit(s).
Hazard lamp switch.
The selector lever illumination
is inoperative -vehicles with 4-
speed automatic transaxle
(AW81-40LE)
- --
The gearshift lever illumination

is inoperative - vehicles with
automated gearshift
Fuse@).
Circuit@).
Selector lever
Fuse@).
Circuit(s).
Gearshift lever.
P
I
GO to Pinpoint Test H.
GO to Pinpoint Test I.
The heated windshield switch Fuse@). GO to Pinpoint Test J.

and heated rear window switch 'Circuit(s).
assembly illumination is inoper- Heated windshield switch and
ative heated rear window switch
assembly.
The stability assist switch and Fuse(s). GO to Pinpoint Test K.
passenger air bag deactivation Circuit(s).
switch illumination is inoper- Stability assist switch and
ative passenger air bag deactivation
switch
The DVD player illumination is Fuse@). GO to Pinpoint Test L.
inoperative Circuit@).
DVD player.
Pinpoint Tests
N0TE:Use a digital multimeter for all electrical
measurements.
PINPOINT TEST L : THE CONTROL ILLUMINATION IS INOPERATIVE
1
A1: CHECK THE OPERATION OF THE PARKING LAMPS
1 Place the side lamps in the ON position.
I
Does the parking lamps and license plate
lamps illuminate?
-+ Yes
INSTALL a new headlamp switch. TEST the
-+ No
Diagnose the exterior lighting system.
REFER to: Parking, Rear and License Plate
Lamps (417-01 Exterior Lighting, Diagnosis
and Testing).
2006.0 Fiesta 1u2006 G531178en

PINPOINT TEST M : THE INSTRUMENT CLUSTER ILLUMINATION IS INOPERATIVE
B l : CHECK THE INSTRUMENT CLUSTER FOR POWER
Disconnect lnstrument Cluster C339.
131Measure the voltage between the instrument
cluster C339 pin 17, circuit 29s-LKI 9 (OGIBU),
-+ Yes
GO to B2.
+ No
REPAIR circuit 29s-LKI 9 (OGIBU). TEST the
E65911
B2: CHECK THE INSTRUMENT CLUSTER FOR GROUND

Measure the resistance between instrument the
instrument cluster C339 pin 19, circuit 91-GG1I
(BWBU), harness side and ground.
Is the resistance less than 5 ohms
+ Yes
INSTALL a new instrument cluster.
From: 1012005 (413-01 lnstrument Cluster,
-+ No
REPAIR circuit 91-GGII (BWBU). TEST the
PINPOINT TEST N : THE CLIMATE CONTROUINTEGRATED CONTROL PANEL ILLUMINATION IS

-
INOPERATIVE VEHICLES WITHOUT AIR CONDITIONING (AIC)
IC1: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR POWER
Disconnect Climate Control Assembly Illumina-
tion C620.
2006.0 Fiesta 1212006 G531178en

Instrument Cluster and Panel Illumination
assembly illumination C620 pinI,circuit 29S-
LH27 (OGIGN), harness side and ground.
-+ Yes
GO to C2.
+ No
-
- REPAIR circuit 29s-LH27 (OGIGN). TEST the
VUE0029971
C2: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR GROUND

assembly illumination C620 pin 2, circuit 31-
LH27 (BK), harness side and ground.
is the resistance less than 5 ohms?
+ Yes
REFER to: Climate Control Assembly -
-
- Vehicles Built From: 1012005 (412-04
~~~0029970 tion).
+ No
PINPOINT TEST 0 : THE CLIMATE CONTROUINTEGRATED CONTROL PANEL ILLUMINATION IS

-
INOPERATIVE VEHICLES WlTH A/C WlTH MANUAL TEMPERATURE CONTROL
TEST CONDITIONS DETAILSlRESULTS/ACTIONS
Dl: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR POWER

assembly C302 pin 8, circuit 29s-LH27
L a Is the voltage greater than 10 volts?
@ 0 -+ Yes
GO to D2.
-
- -+ No
VUE0029969
D2: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR GROUND

assembly C302 pin 10, circuit 31-LH27 (BK),
-+ Yes
-
- Vehicles Built From: 1012005 (412-04
VUE0029968 tion).
-+ No
PINPOINT TEST P : THE CLIMATE CONTROUINTEGRATED CONTROL PANEL ILLUMINATION IS

-
INOPERATIVE VEHICLES WITH ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC)
El: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR POWER
2006.0 Fiesta 1 ~ 2 0 0 6
assembly C367 pin 3, circuit 29S-LH27
-+ Yes
GO to E2.
-+ No
REPAIR circuit 29S-LH27 (OGIGN). TEST the
I E2: CHECK THE CLIMATE CONTROL ASSEMBLY ILLUMINATION FOR GROUND I

assembly C366 pin 24, circuit 31-FA43 (BK),
-+ Yes
Vehicles Built From: 1012005 (412-04
~41991 tion).
-+ No
REPAIR circuit 31-FA43 (BK). TEST the
PINPOINT TEST Q : THE AUDIO UNlT ILLUMINATION IS INOPERATIVE

IF1: CHECK THE AUDIO UNlT ILLUMINATION FOR POWER
I I Disconnect Audio Unit C775. I
I R T u r n the headlarnp switch to the ON position.
2006.0 Fiesta 1u2006 G531178en

- -

c m
Measure the voltage between the audio unit
side and ground.
-0 @ Is the voltage greater than 10 volts?
-, Yes
-
11-
-
- GO to F2.
-t No
)
3c -, REPAIR circuit 29s-LK34 (OGIBK). TEST the
E65913
'2: CHECK THE AUDIO UNIT ILLUMINATION FOR GROUND

C775 pin 12, circuit 91-MD15 (BWGN), harness
-t Yes
-
- INSTALL a new audio unit.
REFER to: Audio Unit - Vehicles Built From:
f 3C '1 I012005 (415-01 Audio Unit, Removal and
Installation).
-t No
REPAIR circuit 31-LK34 (BK). TEST the
PINPOINT TEST R : THE HAZARD LAMP SWITCH ILLUMINATION IS INOPERATIVE

IGI: CHECK THE HAZARD LAMP SWITCH ILLUMINATION FOR POWER
Disconnect Hazard Lamp Switch C341.
I -
Measure the voltage between the hazard lamp
switch C341 pin 3, circuit 29s-LH54 (OGIGN),
-, Yes
GO to G2.
-
-
-, No
E65916
2006.0 Fiesta 1212006

G2: CHECK THE HAZARD LAMP SWITCH ILLUMINATION FOR GROUND
Measure the resistance between the hazard
lamp switch C341 pin 2, circuit 31-LG8 (BK),
-+ Yes
INSTALL a new hazard lamp switch. TEST
the system for normal operation.
~65917
I Z P A I R circuit 31-LG8 (BK). TEST the system
PINPOINT TEST S : THE SELECTOR LEVER ILLUMINATION IS INOPERATIVE VEHICLES WITH-

4-SPEED AUTOMATIC TRANSAXLE (AW81-40LE)
H I : CHECK THE SELECTOR LEVER ILLUMINATION FOR POWER
Disconnect Selector Lever C426.
Measure the voltage between the selector lever
side and ground.
PI Is the voltage greater than 10 volts?
@ 0 -+ Yes
GO to H2.
-
- -, No
E65881
2006.0 Fiesta 1u2006 G531178en

H2: CHECK THE SELECTOR LEVER ILLUMINATION FOR GROUND
Measure the resistance between the selector
lever C426 pin I,circuit 31-TA35 (BK), harness
@ 0 Is the resistance less than 5 ohms?
+ Yes
-
- INSTALL a new selector lever.
REFER to: Selector Lever (307-05 Automatic
TransmissionrrransaxleExternal Controls
- Vehicles With: 4-Speed Automatic Trans-
~65882 . mission (AW81-40), Removal and Installa-
tion).
+ No
REPAIR circuit 31-TA35 (BK). TEST the
PINPOINT TEST T : THE GEARSHIFT LEVER ILLUMINATION IS INOPERATIVE -VEHICLES WITH

AUTOMATED GEARSHIFT
11: CHECK THE GEARSHIFT LEVER ILLUMINATION FOR POWER
Disconnect Gearshift Lever C679.
Measure the voltage between the gearshift lever
C679 pin 1I,circuit 29s-LK21 (OGIBK), harness
side and ground.
m
@ @
+ Yes
GO to 12.
+ No
-
- REPAIR circuit 29s-LK21 (OGIBK). TEST the
E65879
2006.0 Fiesta lu2006 G531178en

112: CHECK THE GEARSHIFT LEVER ILLUMINATION FOR GROUND I /
Measure the resistance between the gearshift
lever C679 pin 12, circuit 91-TA35 (BWGN),
-+ Yes
INSTALL a new gearshift lever.
REFER to: Gearshift Lever (308-06 Manual
Transmission/Transaxle External Controls,
-+ No
REPAIR circuit 91-TA35 (BWGN). TEST the
PINPOINT TEST U : THE HEATED WINDSHIELD SWITCH AND HEATED REAR WINDOW SWITCH
ASSEMBLY ILLUMINATION IS INOPERATIVE
Jl: CHECK THE HEATED WINDSHIELD SWITCH AND HEATED REAR WINDOW SWITCH
ASSEMBLY ILLUMINATION FOR POWER
Disconnect Heated Windshield Switch and
Heated Rear Window Switch Assembly C345.
Measure the voltage between the heated wind-
shield switch and heated rear window switch
assembly C345 pin 2, circuit 29s-HB1 (OGIBU),
-+ Yes
GO to J2.
+ No
REPAIR the circuit 29s-HBI (OGIBU). TEST
~66229 the system for normal operation.

52: CHECK THE HEATED WINDSHIELD SWITCH AND HEATED REAR WINDOW SWITCH
ASSEMBLY ILLUMINATION FOR GROUND
Measure the resistance between the heated
windshield switch and heated rear window
Inl switch assembly C345 pin 4, circuit 31-HB1
-@ 0
-, Yes
-
- INSTALL a new heated windshield switch and
heated rear window switch assembly. TEST
E66230 + NO
REPAIR circuit 31-HB1 (BK). TEST the
PINPOINT TEST V : THE STABILITY ASSIST SWITCH AND PASSENGER AIR BAG DEACTIVATION
SWITCH ILLUMINATION IS INOPERATIVE
K l: CHECK THE STABILITY ASSIST SWITCH AND PASSENGER AIR BAG DEACTIVATION SWITCH
ILLUMINATION FOR POWER
Disconnect Stability Assist Switch and
(G2 Passenger Air Bag Deactivation Switch C346.
R T u r n the headlamp switch to the ON position.
Measure the voltage between the stability assist
switch and passenger air bag deactivation
switch C346 pin 2, circuit 29S-CF1 (OGIBU),
+ Yes
GO to K2.
+ No
REPAIR the circuit 29S-CFI (OGIBU). TEST
~66115 the system for normal operation.
2006.0 Fiesta lu2006 G531178en

K2: CHECK THE STABILITY ASSIST SWITCH AND PASSENGER AIR BAG DEACTIVATIONSWITCH
ILLUMINATION FOR GROUND
Measure the resistance between the stability
assist switch and passenger air bag deactivation
switch C346 pin 4, circuit 31-CF1 (BK), harness
side and ground.
-+ Yes
INSTALL a new stability assist switch and
passenger air bag deactivation switch.
+ No
~66116 REPAIR circuit 31-CF1 (BK). TEST the system
PINPOINT TEST W : THE DVD PLAYER ILLUMINATION IS INOPERATIVE

L1: CHECK THE DVD PLAYER ILLUMINATION CIRCUIT FOR POWER
rnDisconnect DVD Player C437.
I R T u r n the headlamp switch to the ON position.
side and ground.
p1I
- I
-+
Yes
GO to L2.
+ No
REPAIR circuit 29s-LK17 (OG-BK). Test the
I
L2: CHECK THE DVD PLAYER ILLUMINATION CIRCUIT FOR GROUND
rnMeasure the resistance between the DVD player
C437 pin 16,31-LK17 (BK), harness side and
ground.
Is the resistance less than 1 ohm?
-+ Yes
+ No
Repair the circuit(s) 31-LK17 (BK). Test the
2006.0 Fiesta 1 ~ 2 0 0 6 G531178en

413-01-1 Instrument Cluster 413-01-1
SECTION 413-01 lnstrument Cluster

CONTENTS PAGE

Instrument Cluster -- Vehicles Built Up To: 1012005..........................................................
Inspection and Verification ..................................................................................................
Self-Diagnostic Mode .........................................................................................................
Configuration of Instrument Cluster....................................................................................
Instrument Cluster -- Vehicles Built From: 1012005 ...........................................................
Inspection and Verification..................................................................................................
Self-Diagnostic Mode. Vehicles with low series instrument cluster....................................
Self-Diagnostic Mode. Vehicles with mid or high series instrument cluster........................
Configuration of the Instrument Cluster..............................................................................

Instrument Cluster -- Vehicles Built Up To: 1012005...................................... (33 214 0) 413-01-12
Instrument Cluster -- Vehicles Built From: 1012005....................................... (33 214 0) 413-01-13
lnstrument Cluster
lnstrument Cluster - Vehicles Built Up To: 1012005

Refer to Wiring Diagrams Section 413-01, for Verify the following warning indicators are
schematic and connector information. working correctly:
Charging.
Inspection and Verification Turn signals.
Headlamps.
1. Verify the customer concern. 5. If the cause is not visually evident, verify the
2. Visually inspect for obvious signs of mechanical symptom and enter the instrument cluster
or electrical damage. ~elfi~iagnostic Mode.
Visual lnspection Chart
Mechanical Electrical Self-Diagnostic Mode
- Engine oil filter - Fuse@) N0TE:The instrument cluster tripmeter reset button
- Engine oil level - Wiring harness is located on the right-hand side of the instrument
- Engine coolant - Electrical cluster lens.
temperature (ECT) connector(s) 1. To enter the instrument cluster Self-Diagnostic
sensor - lnstrument cluster Mode simultaneously press and hold the
- Engine coolant level - Light emitting tripmeter reset button and turn the ignition
- Thermostat diode(s) (LED)@) switch to position 11.
- Collapsed or 2. When TEST is displayed in the LCD, release
damaged fuel tank the tripmeter reset button.
- Door adjustment 3. To navigate through or skip any of the
instrument cluster self-diagnostic mode tests
press the tripmeter RESET button. If the reset
button is depressed for more than 3 seconds
between tests, the instrument cluster will exit
before proceeding to the next step.
the self-diagnostic mode.
4. N0TE:lf none of the following warning 4. The self-diagnostic mode is deactivated when
indicators are operating correctly this may the ignition switch is turned to the OFF position.
indicate a concern with the generic electronic
5. If the self-diagnostic mode cannot be accessed,
module (GEM). If only one or two of the
use WDS to diagnose the instrument cluster.
following warning indicators are not
operating correctly this may indicate an N0TE:Additional tests are available after the
instrument cluster concern. following self-diagnostic mode tests, but are not
applicable for this diagnostic.
Self-Diagnostic Mode
Y Odometer
Display
GAGE
GaugellndicatorIDisplay
Tested
Tachometer, speedometer,
Description
Both pointers move from the

temperature and fuel rest position (zero) to below the
rest position and then back to
the rest position (the pointers
will not carry out a full sweep
as in previous vehicles). All
segments of the engine
temperature and fuel level
liquid crystal displays (LCD) are
illuminated.
2006.0 Fiesta la2006 G I 48233en

Test Odometer Gauge/lndicator/Display Description

Display Tested
%
2. Fill in all LCD All segments Odometer LCD Fills in LCD of odometer.
illuminated
3. Indicator LED(s) bulb Indicators and warning indic- Illuminates all the warning
ators indicators that are controlled by
the instrument cluster.
4. ROM level rXXXX Instrument cluster read only Displays the instrument cluster
FA1L memory (ROM) ROM level and type.
5. Non-volatile memory nrXXXX lnstrument cluster non-volatile Displays the instrument cluster
level memory ROM level and type as stored
in the non-volatile memory.
6. Not required EE XX Checksum fault Not required.
FA1L
7. Not required CF1 XX Configuration Not required.
10. Diagnostic trouble dtc then XXXX DTCs If any DTCs are displayed.
code (DTC) NONE REFER to WDS to diagnose
the instrument cluster. A new
DTC code will be displayed with
each press of the reset button.
11. Vehicle speed EXXXX Speedometer Displays the speed signal input
m.p.h. in m.p.h. Dashes in odometer
display if no signal received.
12. Vehicle speed kml XXXX Speedometer Displays the speed signal input
h in kmlh. Dashes in odometer
display if no signal received.
13. Not required SGXXXX Speedometer driver gauge Not required.
count
14. Engine speed tXXXX Tachometer Displays the tachometer input
signal (RPM). Dashes in
odometer display if no signal
received.
15. Not required tGXXXX Tachometer driver gauge count Not required.
16. Fuel volume F1 XXX Fuel sender system Displays the fuel volume signal
input. 000 - 009 Short circuit.
010 - 254 Normal range. 255
open circuit
17. Not required FPI XXX Input Not required.
18. Not required FPt XXX Input Not required.
19. Fuel level FGXXXX Fuel LCD Displays the number of
segments illuminated in the
Fuel LCD.

Test Odometer Gauge/lndicator/Display Description
Display Tested
20. Engine coolant XXX C Engine coolant temperature Displays the last engine coolant
temperature temperature signal input in 11
10 degree C.
21. Engine temper- CGXXXX Temperature LCD Displays the number of
ature segments illuminated in the
temperature LCD.
22. Odometer input odoXXX Odometer display Displays the odometer input
received. 0 - 254 valid
odometer input. 255 invalid
odometer input.
23. Not required trn -X Input Not required.
24. Not required IUd XX Input Not required.
25. Battery voltage bAtXXX Battery Voltage Displays battery voltage input.
26. Brake fluid switch bf -X Brake fluid level input -0 Good fluid level. -G Low
fluid level.
27. Handbrake switch hb -X Handbrake input -0 Handbrake off. -G Hand-
brake on.
28. Illumination SLP -X Parking light input -b Parking lights on. -0Parking
lights off.
29. Not required LCXXXX LCD duty cycle Not required.
30. Crank sense Cr -X Crank sense circuit Displays the crankshaft sensor
input to the instrument cluster.
-b lnput high. -0 lnput low.
6. REFER to WDS to continue diagnostics. Malfunction Indicator Lamp (MIL)

Anti-lock Brake System (ABS) warning indicator
Configuration of Instrument Cluster Anti-Lock Control - Stability Assist indicator
.
Odometer dis~lav
The in~trumentcluster is a programmablemodule,
which must be configured by selecting the
. a
Automated Gearshift System indicator

Passive Anti-Theft System (PATS) indicator
Programmable Module Installation Routine on
N0TE:When the new instrument cluster has been

configured with the odometer value, its
configuration cannot be decreased or matched. A
new configuration will result in an increase in the
value by a minimum of two units.
N0TE:The odometer value must be recorded from
the original instrument cluster before removal.
If the odometer value cannot be obtained from
the instrument cluster (display failure) the
customer should supply the approximate value.
The following features will need to be configured
when a new instrument cluster is installed:
2006.0 Fiesta 1u2006 G148233en

lnstrument Cluster - Vehicles Built From: 1012005

('
\ General Equipment
Worldwide Diagnostic System (WDS) I Self-Diagnostic Mode. Vehicles with low
series instrument cluster
lnspection and Verification
2. Visually inspect for obvious signs of mechanical
or electrical damage.
Mechanical Electrical
- Engine oil filter
- Engine oil level - Wiring harness
- Engine coolant - Electrical
temperature (ECT) connector(s)
N0TE:The instrument cluster tripmeter reset button
sensor - lnstrument cluster is located on the right-hand side of the instrument
- Engine coolant level - Light emitting cluster lens.
- Thermostat diode(s) (LED)(s)
1. To enter the instrument cluster Self-Diagnostic
- Collapsed or Mode. Simultaneously press and hold the
damaged fuel tank tripmeter RESET button and turn the ignition
- Door adjustment switch from position 0,to position II.
2. Entry to the Self-Diagnostic Mode is confirmed
3. If an obvious cause for an observed or reported when 'tESt' is displayed in the odometer
concern is found, correct the cause (if possible) tripmeter liquid crystal display (LCD). The
before proceeding to the next step. tripmeter reset button must be released within
three seconds of 'tESt' being displayed or the
4. N0TE:lf none of the following warning
instrument cluster will exit the Self-Diagnostic
indicators are operating correctly this may
mode.
indicate a concern with the central junction
box (CJB). If only one or two of the following 3. To navigate through or skip any of the
warning indicators are not operating instrument cluster Self-Diagnostic Mode tests,
correctly this may indicate an instrument press the tripmeter RESET button. If the reset
cluster concern. button is depressed for more than 3 seconds'
between tests, the instrument cluster will exit
Verify the following warning indicators are the Self-Diagnostic Mode.
working correctly:
4. The Self-Diagnostic Mode is deactivated when
Charging. the ignition switch is turned to the OFF position
Turn signals. or low battery voltage is detected.
Headlamps. 5. If input data to the instrument cluster is missing
5. If the cause is not visually evident, verify the or invalid, the tripmeter LCD will display '----I
symptom and enter the instrument cluster 6. If the Self-DiagnosticMode cannot be accessed,
Self-Diagnostic Mode. use WDS to diagnose the instrument cluster.
N0TE:Additional tests are available after the
following Self-Diagnostic Mode tests, but are not
applicable for this diagnostic.
2006.0 Fiesta 1a2aos

Test Odometer Display Gauge/lndicator/Display Description
Tested
1. Self-Diagnostic tESt Instrument cluster Establishes Self-Diagnostic
entry Mode.
2. Gauge sweep gAgE Tachometer, speedo- All gauges go through a full
meter, temperature and up and down pointer sweep
fuel smoothness check. The
pointers should take 3
seconds to to achieve full
sweep and 3 seconds to
return to the rest position.
3. Odometer LCD 888888 Odometer LCD Fills in the LCD,s of the
odometer display.
4. Indicator LED(s) LeD - Indicators and warning Illuminates all the LED
indicators warning indicators that are
controlled by the instrument
cluster.
5. ROM level r XXXX /FAIL Instrument cluster read Displays the instrument
only memory (ROM) cluster ROM level and type.
6. Not required ErXXXX - Not required.
7. Not required E XX /FAIL - Not required.
8. Manufacturing dtXXXX Instrument cluster manu- Displays the instrument
date facturing date cluster date of manufacture.
9. Diagnostic dtc then XXX DTCs Display the individual DTCs
trouble code (DTC) . nonE at I second intervals.
REFER to WDS to diagnose
10. Vehicle speed SPXXXX Speedometer Displays the speed signal
m.p.h. input in miles per hour.
1I.Vehicle speed SPXXXX Speedometer Displays the speed signal
kmlh input in kilometers per hour.
12. Not required - Not required.
13. Engine speed tAXXXX Tachometer Displays the engine speed
input signal (RPM)
14. Not required tgXXXX - Not required.
15. Odometer count od XXX Odometer Displays the odometer
rolling count
16. Fuel volume FXXX Fuel sender system Displays the fuel volume
signal input.
000 - 009 Short circuit
010 - 254 Normal range
255 open circuit
17. Not required FgXXXX - Not required.

18. Not required FL XX - Not required.
2006.0 Fiesta iu2006 G531179en

Test I Odometer Display Gauge/lndicator/Display

Tested
Description
19. Fuel level FP XX Fuel gauge Displays the fuel average

percentage percentage level.
Range of display 00 to
64
64 being 100% full
FF will be displayed for
invalid data
20. Engine coolant XXXC ECT Displays the engine

temperature (ETC) coolant temperature as
a decimal.
Range 0 to 254
255 would indicate
invalid data
21. Not required XXX c g - Not required.

22. Battery voltage btXXX Battery voltage Displays battery voltage
input.
23. to 28. Not AO-XX to A5-XX - Not required.
required
29. to 42. Not PA-HH to Pn-HH - Not required.
required
43. to 46. Not P I XXtoP4XX - Not required.
required
47. Distance to dtEXXX Trip computer Displays the distance to fuel
empty tank empty.
148. Fuel economy Trip computer Displays the rolling average
fuel economy in miles per
UK gallon.
2006.0 Fiesta 1212006 G531179en

Self-Diagnostic Mode. Vehicles with N0TE:The set button is located on the steering
mid or hlgh series instrument cluster column left hand multifunction switch.
1. To enter the instrument cluster Self-Diagnostic (. 'i
Mode. Simultaneously press and hold the SET
button and turn the ignition switch from position
0,to position II.
2. Entry to the Self-Diagnostic Mode is confirmed
when 'TEST' is displayed in the odometer
tripmeter liquid crystal display (LCD). The
tripmeter set button must be released within
three seconds of 'TEST' being displayed or the
instrument cluster will exit the Self-Diagnostic
Mode.
3. To navigate through or skip any of the
instrument cluster Self-Diagnostic Mode tests,
press the SET button. If the set button is
depressed for more than 3 seconds between
tests, the instrument cluster will exit the
Self-Diagnostic Mode.
4. The Self-Diagnostic Mode is deactivated when
the ignition switch is turned to the OFF position
or low battery voltage is detected.
5. If input data to the instrument cluster is missing
or invalid, the tripmeter LCD will display '----I
6. If the Self-DiagnosticMode cannot be accessed,

use WDS to diagnose the instrument cluster.
N0TE:Additional tests are available after the
following Self-Diagnostic Mode tests, but are not
applicable for thisdiagnostic.
Test I Odometer Display
I Gauge/lndicator/
Display Tested
Description
1. Self-Diagnostic TEST lnstrument cluster Establishes Self-

no display Diagnostic Mode.
2. Gauge sweep GAUGESWEEP Tachometer, speedo- All gauges go through a

no display meter, temperature and full up and down pointer
fuel sweep smoothness check.
The pointers should take
3 seconds to to achieve
full sweep and 3 seconds
to return to the rest posi-
tion.
13. Odometer LCD Filled in black
I O
dometer
LCD
I
Fills in the LCD,s of the
odometer display.
4. Indicator LED(s) LED TEST Indicators and warning Illuminates all the LED
no display indicators warning indicators that are
controlled by the instru-
ment cluster.
2006.0 Fiesta 1u2oos ~531179en

Test Odometer Display Gaugellndicatorl Description
Display Tested
5. ROM level ROM LEVEL Instrument cluster read Displays the instrument
l XXXXIFAIL only memory (ROM) cluster ROM level and
type.
6. Not required NVM TARGET ROM - Not required.
XXXX
7. Not required NVM EEPROM LVL - Not required.

l XXXXIFAIL
8. Manufacturing
date
. MANUFACTURE Instrument cluster manu- Displays the instrument
. facturing date cluster date of manufac-
l HOURS XXXX
ture.
9. Diagnostic DTC#NN DTCs Display the individual
trouble code (DTC) .l
x)o(, DTCs at 1 second inter-

vals. REFER to WDS to
diagnose the instrument
cluster.
10. Vehicle speed
m.p.h.
. ROAD SPEED
XXX.XMPH
Speedometer Displays the speed signal
input in miles per hour.
11. Vehicle speed ROAD SPEED Speedometer Displays the speed signal
kmlh XXX.X KMIH input in kilometers per
hour.
12. Not required .SPEED0 - Not required.
XXXX
13. Engine speed lENGINE SPEED Tachometer Displays the engine speed
XXXX input signal (RPM)
14. Not required lTACH0 GAUGE - Not required.

XXXX
15. Odometer count l OD0 ROLL COUNT Odometer Displays the odometer
X X X rolling count
16. Fuel volume l FUEL AID INPUT Fuel sender system Displays the fuel
XXX volume signal input.
l 000 - 009 Short circuit
010 - 254 Normal
range
255 open circuit
17. Not required .FUEL GAUGE - Not required.

XXXX
18. Not required lFUEL FLOW - Not required.

XXXX
2006.0 Fiesta iu2006 G531179en

Test Odometer Display Gaugellndicatorl Description
Display Tested
19. Fuel level FUEL PERCENT Fuel gauge Displays the fuel
percentage XXXX average percentage
level.
Range of display 00 to
64
64 being 100% full
FF will be displayed for
.invalid data
20. Engine coolant

temperature (ECT)
.. xxx c
ENGINE TEMP ECT Displays the engine
coolant temperature as
a decimal.
Range 0 to 254
255 would indicate
invalid data
21. Not required TEMP GAUGE - Not required.

XXXX
22. Battery voltage BATTERY Battery voltage Displays battery voltage

XX.X input.
23. to 28. Not AID INPUT 00 to AID - Not required.

required INPUT 05
XX
29. to 42. Not PORT A to PORT N - Not required.

required XX
43. to 46. Not PERSONALITY 01 to - Not required.

required PERSONALITY 04
. XX
47. Distance to DIST. TO EMPTY Trip computer Displays the distance to

empty XXXMILES fuel tank empty.
48. Fuel economy RAFE Trip computer Displays the rolling

XXXMPG average fuel economy in
miles per UK gallon.
7. The self-diagnostic mode is to act as a guide to

establish if the concern is instrument chster Configuration ofthe Instrument Cluster
related. Before any other action is taken REFER
to WDS to continue diagnostics. The instrument cluster is a programmable module,
which must be configured by selecting the
WDS.
N0TE:When the new instrument cluster has been
configured with the odometer value, its
configuration cannot be decreased or matched. A
2006.0 Fiesta 1 ~ 2 0 0 s ~531179en

413-01-1I Instrument Cluster 413-01-11
new configuration will result in an increase in the
displayed odometer value by a minimum of two
\
units.
-.
N0TE:The odometer value must be recorded from
the original instrument cluster before removal.
If the odometer value cannot be obtained from
the original instrument cluster (display failure)
the customer should supply the approximate
value.
The following features will need to be configured
when a new instrument cluster is installed:
Anti-lock Brake System (ABS)
Trip computer
Parking aid
Belt minder
Safety belt not fastened
Right-hand drive
Overspeed warning
Reverse warning
Turbocharger boost pressure
Washer fluid sensor
Navigation
Fuel cap release
Engine type
Display language
In addition the new instrument cluster will require
the original odometer value to be entered.
After the installation and configuration of a new
instrument cluster. The passive anti-theft system
(PATS) will require programming by selecting the
Security Access routine on WDS.
2006.0 Fiesta la2006 G531179en

lnstrument Cluster - Vehicles Built Up To: 10/2005(33 214 0)

["?'
Special Tool@) 2. Detach the instrument cluster from the \.

instrument panel.
Removal
1. NOTE: If a new instrument cluster is to be
installed, connect WDS and upload the
-
instrument cluster configuration information
using the programmable installati0n 3. Disconnect the electrical connector and
routine, prior to commencing the removal of remove the instrument cluster.
NOTE: If a new instrument cluster is to be installed,
the odometer value must be recorded from the
original instrument cluster before removal as this
will be required when configuring the new
instrument cluster. If the odometer value cannot
be obtained from the instrument cluster (display
failure). The customer should supply the
approximate value.
Remove the instrument cluster finish panel.
(Steering wheel shown removed for clarity).
lnstallation
I.N0TE:If a new instrument cluster is being
installed, connect WDS and configure the
new instrument cluster to the PATS system
after the installation of the instrument
cluster.
NOTE: If a new instrument cluster is being installed
connect WDS and download the instrument cluster
configuration information using the programmable
modules installation routine after the installation of
2006.0 Fiesta 1 ~ 2 0 0 s GI48234en

r
lnstrument Cluster - Vehicles Built From: 1012005(33 214 0)
General Equipment 2. Remove the steering column upper shroud.
Removal
NOTE: If a new instrument cluster is to be installed,
connect WDS and upload the instrument cluster
modules installation routine, prior to commencing
the removal of the instrument cluster.
NOTE: If a new instrument cluster is to be installed, 4. Remove the instrument cluster finish panel.
the odometer value must be recorded from the
original instrument cluster before removal as this
will be required when configuring the new
instrument cluster. If the odometer value cannot
be obtained from the instrument cluster (display
failure), the customer should supply the
approximate value.
1. Remove the instrument panel lower panel.
1. Remove the lower retaining screws.
2. Remove the upper retaining screws from the
stowage compartment.
3. Release the retaining clip.
5. Remove the instrument cluster retaining

screws (steering wheel shown removed for
clarity).
2. Using the locking lever, lower the steering

column.
3. N0TE:Turn the steering wheel to access the
steering column upper shroud retaining
clips. 6. Using a suitable round-ended steel rule,
detach the instrument cluster from the
(I-, Remove the steering column upper shroud
(steering wheel shown rerrmved for clarity).
instrument panel (steering wheel shown
removed for clarity).
1. Using a thin-bladed screwdriver, release the
two retaining clips.
2006.0 Fiesta la2006 G531180en

7. Disconnect the electrical connector and

remove the instrument cluster.
1. Press the locking tang.
2. Detach the self-locating electrical connector.
I
Installation
I.N0TE:If a new instrument cluster is being
installed, connect WDS and configure the
new instrument cluster to the PATS system
after the installation of the instrument
cluster.
NOTE: If a new instrument cluster is being installed
connect WDS and download the instrument cluster
modules installation routine after the installation of
2006.0 Fiesta lu2006 G531180en

413-06-1 Horn 413-06-1
SECTION 413-06 Horn

CONTENTS PAGE
SPECIFICATIONS
Specifications...................................................................................................................... 413-06-2
: DIAGNOSIS AND TESTING

Horn - Vehicles Built Up To: I012005...............................................................................
Symptom Chart...................................................................................................................
Pinpoint Tests.....................................................................................................................
Horn - Vehicles Built From: 1012005................................................................................
Symptom Chart...................................................................................................................
Pinpoint Tests.....................................................................................................................
Horn
SPECIFICATIONS
Toraue S~ecifications
Description Nm Ib-ft Ib-in
Horn retaining nut 26 19 -
2006.0 Fiesta lu2006 G28929en

413-06-3 Horn 413-06-3
Horn - Vehicles Built Up To: 1012005

< Refer to Wiring Diagrams Section 413-06, for
Electrical
- Electrical connector(s)
lnspection and Verification - Horn switch
- Horn
2. Visually inspect for obvious signs of electrical - Clockspring
damage. - Generic Electronic Module (GEM)
Electrical concern is found, correct the cause (if possible)
- Fusek)
., before proceeding to the next step.
- Wiring harness symptom and refer to the Symptom Chart.
Symptom Chart
The horn is inoperative Fuse(s).
Circuit(s).
Horn switch.
Horn.
Clockspring.
GEM.
Clockspring. GO to Pinpoint Test B.
Horn switch.
Circuit(s).
GEM.
Pinpoint Tests
measurements.
PINPOINT TEST A : THE HORN IS INOPERATIVE
I
A l : CHECK THE HORN FOR POWER
rZ] Disconnect Horn C413 - All Except Vehicles
with 2.OL Duratec-HE (M14) engine or I.6L
Duratorq-TDCi (DV) Diesel engine.
Disconnect Horn C414 - Vehicles with 2.OL
Duratec-HE (M14) engine or 1.6L Duratorq-TDCi
(DV) Diesel engine.
1-'
2006.0 Fiesta lu2006 G148235en ~

413-06-4 Horn 413-06-4
Measure the voltage between the horn C413
pin 1 or C414 pin 1, circuit 29s-GJ6 (OGNE),
harness side and ground while pressing the
horn switch.
-, Yes
All Except Vehicles with 2.OL Duratec-HE
(M14) engine or 1.6L Duratorq-TDCi (DV)
Diesel engine, INSTALL a new horn. TEST
Vehicles with 2.OL Duratec-HE (M14) engine
or I.6L Duratorq-TDCi (DV) Diesel engine,
GO to A2.
A2: CHECK THE HORN GROUND CIRCUIT 31-656 (BK)

Measure the resistance between the horn C414
pin 2, circuit 31-GJ6 (BK), harness side and
ground.
Inl + Yes
-0 @- INSTALL a new horn. TEST the system for

normal operation.
-
- + No
REPAIR the circuit. TEST the system for
~65236 normal operation.
I A3: CHECK CIRCUIT 29s-GJ6 (OGNE) FOR OPEN CIRCUIT I

Disconnect GEM C319.
Measure the resistance between the GEM C319
pin 7, circuit 29s-GJ6 (OGNE), harness side
and the horn C413 pin 1 or C414 pin I,
circuit
29s-GJ6 (OGNE), harness side.
-+ Yes
GO to A4.
+ No
normal operation.
2006.0 Fiesta lu2006 G148235en

413-06-5 Horn 413-06-5
TEST CONDITIONS
A4: CHECK THE GEM FOR POWER
rnpin
Measure the voltage between the GEM C319
5, circuit 29-GJ8 (OG), harness side and
ground.
El Is the voltage greater than 10 volts?

@ @ -+ Yes
GO to A5.
-
- -+ No
REPAIR circuit 29-GJ8 (OG). TEST the
VUE0030288
A5: CHECK THE GEM GROUND CIRCUIT 31-DK20 (BK)

pin 2, circuit 31-DK20 (BK), harness side and
ground.
-, Yes
GO to A6.
-+ No
-
- REPAIR the circuit. TEST the system for
normal operation.
E65306
A6: CHECK THE HORN SWITCH CIRCUIT FOR OPEN CIRCUIT

rnDisconnect GEM C320.
pin 22, circuit 31s-GJ7 (BWBU), harness side
and ground while pressing the horn switch.
-+ Yes
INSTALL a new GEM.
REFER to: Generic Electronic Module (GEM)
-
- (419-10 Multifunction Electronic Modules,
VUE0030287 TEST the system for normal operation.
-+ No
GO to A7.
2006.0 Fiesta 1 ~ 2 0 0 6 G148235en I

413-06-6 Horn 413-06-6
A7: CHECK THE HORN SWITCH GROUND CIRCUIT
Disconnect Clockspring C763 - Vehicles Without
Stability Assist.
Disconnect Clockspring C353 - Vehicles With
Stability Assist.
1 Measure the resistance between the clockspring

C763 pin 7, circuit 31-GJ9 (BK) (vehicles without
stability assist) or C353 pin 14, circuit 31-GJ9
(BK) (vehicles with stability assist), harness side
and ground.
I IS the resistance less than 5 ohms?
+ No
REPAIR circuit 31-GJ9 (BK). TEST the system
2006.0 Fiesta iuzoos G148235en

413-06-7 Horn 413-06-7
A8: CHECK CIRCUIT 31s-GJ7 (BWBU) FOR OPEN CIRCUIT
i', Measure the resistance between the clockspring
C763 pin 6, circuit 31s-GJ7 (BWBU) (vehicles
without stability assist) or C353 pin 13, circuit
31S-GJ7 (BWBU) (vehicles with stability assist),
harness side and the GEM C320 pin 22, circuit
31S-GJ7 (BWBU), harness side.
-, Yes
GO to A9.
+ No
normal operation.
E65307
A9: CHECK THE CLOCKSPRING CIRCUIT FOR OPEN CIRCUIT
A WARNING:To deactivate the driver air bag, refer to the procedure in section 501-20B for the
correct air bag deactivation procedure. Failure to follow this instruction, may result in
personal injury.
Remove the driver air bag module.

REFER to: Driver Air Bag Module (501-20
Supplemental Restraint System, Removal and
Installation).
2006.0 Fiesta 1u2006

,
413-06-8
TEST CONDITIONS ,
Horn
413-06-8
Measure the resistance between the driver air

bag connector, clockspring side and the clocks-
pring C763 pin 6, circuit 31s-GJ7 (BWBU)
(vehicles without stability assist) or C353 pin
13, circuit 31S-GJ7 (BWBU) (vehicles with
stability assist) component side.
-, Yes
GO to A10.
+ No
INSTALL a new clockspring.
REFER to: Clockspring (501-20 Supplemental
Restraint System, Removal and Installation).

413-06-9 Horn 413-06-9
TEST CONDITIONS
AIO: CHECK THE CLOCKSPRING CIRCUIT FOR OPEN CIRCUIT
bag connector, clockspringside and clockspring
(BK) (vehicles with stability assist) component
side.
-+ Yes
GO to A l l .
-, No '
VUE0030302
2006.0 Fiesta 1212006 GI48235en

413-06-10 Horn 413-06-10
A l l : CHECK THE HORN SWITCH CIRCUIT FOR OPEN CIRCUIT
Measure the resistance between the clockspring
pin 6 and pin 7 (vehicles without stability assist)
or pin 13 and pin 14 (vehicles with stability
assist) component side while pressing the horn
switch.
+ Yes
INSTALL a new GEM.
(419-10 Multifunction Electronic Modules,
-+ No
181 El INSTALL a driver air bag module.
-@ 0- REFER to: Driver Air Bag Module (501-20

Supplemental Restraint System, Removal
5- and Installation).
181 TEST the system for normal operation.
E65211
PINPOINT TEST B : THE HORN IS ALWAYS ON

IB1: CHECK THE HORN SWITCH CIRCUIT FOR SHORT TO GROUND I
Does the horn stop sounding with C320
disconnected?
I jNo
INSTALL a new GEM.
I B2: CHECK CIRCUIT 31s-GJ7 (BWBU) FOR SHORT TO GROUND I
I -
Disconnect Clockspring C763 Vehicles Without
Stability Assist.
'L
I/-,,
'
2006.0 Fiesta 1 ~ 2 0 0 s GI48235en

413-06-1I Horn 413-06-1I

Stability Assist.
13Measure the resistance between the GEM C320
pin 22, circuit 31S-GJ7 (BWBU), harness side
and ground.
PI Is the resistance greater than 10,000 ohms?

-0 0 -+ Yes
GO to B3.
-
- -, No
normal operation.
VUE0030287
B3: CHECK CLOCKSPRING FOR SHORT TO GROUND
A WARN1NG:To deactivate the driver air bag, refer to the procedure in section 501-208 for the
personal injury.

Installation).

413-06-12 Horn 413-06-12
TEST CONDITIONS
C763 pin 6, circuit 31S-GJ7 (BWBU) (vehicles
31S-GJ7 (BWBU) (vehicles with stability assist)
component side and ground.
Is the resistance greater than 10,000 ohms?
-+ Yes
INSTALL a new driver air bag module.
and Installation).
-+ No
2006.0 Fiesta lu2006 G148235en

413-06-13 Horn 413-06-13
Horn -Vehicles Built From: 1012005

- Electrical connector(s)
lnspection and Verification - Horn switch
- Horn
2. Visually inspect for obvious signs of electrical - Clockspring
Electrical concern is found, correct the cause (if possible)
- Fuse(s)
\ ,
- Wiring harness symptom and refer to the Symptom Chart.
Symptom Chart
The horn is inoperative Fuse(s). GO to pinpoint Test A.
Circuit(s).
Horn switch.
Horn.
Clockspring.
GEM.
--
a The horn is always on Clockspring. GO to Pinpoint Test B.

Horn switch.
Circuit(s).
GEM.
Pinpoint Tests
measurements.
PINPOINT TEST C : THE HORN IS INOPERATIVE
I A1: CHECK THE HORN FOR POWER 1
Disconnect Horn C413 - All Except Vehicles
with 2.OL Duratec-HE (M14) engine or 1.6L
Duratorq-TDCi (DV) Diesel engine.
Disconnect Horn C414 - Vehicles with 2.OL
Duratec-HE (M14) engine or 1.6L Duratorq-TDCi
(DV) Diesel engine.
2006.0 Fiesta 1212006

413-06-14 Horn 413-06-14
1 Measure the voltage between the horn C413
pin 1 or C414 pin 1, circuit 29s-GJ6 (OGNE),
harness side and ground while pressing the
horn switch.
-+ Yes
All Except Vehicles with 2.OL Duratec-HE
(M14) engine or 1.6L Duratorq-TDCi (DV)
Diesel engine, INSTALL a new horn. TEST
Vehicles with 2.OL Duratec-HE (M14) engine
or I.6L Duratorq-TDCi (DV) Diesel engine,
GO to A2.
-+ No
GO to A3.
A2: CHECK THE HORN GROUND CIRCUIT 31-GJ6 (BK)
Measure the resistance between the horn C414
pin 2, circuit 31-GJ6 (BK), harness side and
ground.
-, Yes
INSTALL a new horn. TEST the system for
normal operation.
-+ No
normal operation.
I
A3: CHECK CIRCUIT 29s-GJ6 (OGNE) FOR OPEN CIRCUIT
pin 3, circuit 29s-GJ6 (OGJYE), harness side
and the horn C413 pin I or C414 pin 1, circuit
29s-GJ6 (OGNE), harness side.
-+ Yes
GO to A4.
-, No
normal operation.
2006.0 Fiesta la2006 ~545301en

413-06-15 Horn 413-06-15
A4: CHECK THE GEM FOR POWER
Measure the voltage between the GEM C317
pin 4, circuit 29-GJ8 (OG), harness side and
ground.
-+ Yes
GO to A5.
-, No
REPAIR circuit 29-GJ8 (OG). TEST the
E65098
1 ~ 5CHECK
: THE GEM GROUND CIRCUIT 31-DK20 (BK) I
rnpin
3, circuit 31-DK20 (BK), harness side and
ground.
-+ Yes
GO to A6.
+ No
normal operation.
E65248
I A6: CHECK THE HORN SWITCH CIRCUIT FOR OPEN I

and ground while pressing the horn switch.
+ Yes
INSTALL a new GEM.
+ No
GO to A7.
2006.0 Fiesta 1u2oos ~ 5 4 5 3 0en

1 I
413-06-16 Horn 413-06-16
I A7: CHECK THE HORN SWITCH GROUND CIRCUIT
I Disconnect Clockspring C763 -Vehicles Without

Stability Assist.
- --
I Disconnect Clockspring C353 - Vehicles With

Stability Assist.
(BK) (vehicles with stability assist), harness side
and ground.
I Is the resistance less than 5 ohms?

I
+ No
REPAIR circuit 31-GJ9 (BK). TEST the system
2006.0 Fiesta la2006 G545301en

413-06-17 Horn 413-06-17
TEST CONDITIONS
A8: CHECK CIRCUIT 31s-GJ7 (BKIBU) FOR OPEN CIRCUIT
C763 pin 6, circuit 31S-GJ7 (BWBU) (vehicles
31S-GJ7 (BWBU) (vehicles with stability assist),
31S-GJ7 (BWBU), harness side.
+ Yes
GO to A9.
+ No
normal operation.
E65109
A9: CHECK THE CLOCKSPRING CIRCUIT FOR OPEN CIRCUIT
A WARNING:To deactivate the driver air bag, refer to the procedure in section 501dOB for the
personal injury.

Installation).
2006.0 Fiesta 1212006

413-06-18 Horn 413-06-18
TEST CONDITIONS DETAILSIRESULTSIACTIONS -

bag connector, clockspring side and the clocks-
pring C763 pin 6, circuit 31s-GJ7 (BWBU)
(vehicles without stability assist) or C353 pin
13, circuit 31S-GJ7 (BWBU) (vehicles with
stability assist) component side.
-+ Yes
I
GO to A10.
-, No
2006.0 Fiesta la2006 ~ 5 4 5 3 0en

1
413-06-19 Horn 413-06-19
AIO: CHECK THE CLOCKSPRING CIRCUIT FOR OPEN CIRCUIT
flMeasure the resistance between the driver air
bag connector, clockspring side and clockspring
(BK) (vehicles with stability assist) component
side.
-, Yes
GO to A l l .
-, No
VUE0030302
2006.0 Fiesta la2006 ~ 5 4 5 3 0en

1
413-06-20 Horn 413-06-20
A l l : CHECK THE HORN SWITCH CIRCUIT FOf OPEN CIRCUIT
pin 6 and pin 7 (vehicles without stability assist)
or pin 13 and pin 14 (vehicles with stability
assist) component side while pressing the horn
switch.
I Is the resistance less than 5 ohms? I
-+ Yes
INSTALL a new GEM.
(A19-10 Multifunction Electronic Modules,
-+ No
INSTALL a driver air bag module.
and Installation).
PINPOINT TEST D : THE HORN IS ALWAYS ON

Bl: CHECK THE HORN SWITCH CIRCUIT FOR SHORT TO GROUND
Does the horn stop sounding with C320
disconnected?
-+ Yes
GO to B2.
+ No
INSTALL a new GEM.
B2: CHECK CIRCUIT 31s-GJ7 (BKIBU) FOR SHORT TO GROUND
Disconnect Clockspring C763 - Vehicles Without
Stability Assist.
2006.0 Fiesta 1 ~ 2 0 0 s ~ 5 4 5 3 0en

1
Horn
Stability Assist.
and ground.
-+ Yes
GO to B3.
-+ No
normal operation.
E65106
B3: CHECK THE CLOCKSPRING FOR SHORT TO GROUND
A WARN1NG:To deactivate the driver air bag, refer to the procedure in section 501-20B for the
personal injury.

Installation).
2006.0 Fiesta la2006 G545301en

Horn
C763 pin 6, circuit 31s-GJ7 (BWBU) (vehicles
- without stability assist) or C353 pin 13, circuit
31S-GJ7 (BWBU) (vehicles with stability assist)
- 0
- component side and ground.
01 Inl Is the resistance greater than 10,000 ohms?
@ 0
-+Yes
INSTALL a new driver air bag module.
-
-
- REFER to: Driver Air Bag Module (501-20
and Installation).
-,No
VUE0030296

lnformation and Message Center
SECTION 413-08 lnformation and Message Center

CONTENTS PAGE

Information and Message Center ....................................................................................... 413-08-2

Message Center ............................................................................................. (33 367 0) 413-08-3
413-08-2 Information and Message Center 413-08-2
lnformation and Message Center

N0TE:The information and message center and
the instrument cluster are one component and can
not be diagnosed separately.
REFER to Section 413-01 [Instrument Cluster].

--
, Message Center(33 367 0)

L, ,. N0TE:The message center and the instrument
cluster are one component and can not be removed
separately.
1. Remove the instrument cluster. For
Section 413-01 [Instrument Cluster].
2006.0 Fiesta 1u2oos

413-09-1 Warning Devices 413-09-1
SECTION 413-09 Warning Devices

CONTENTS PAGE

Warning Devices ................................................................................................................. 413-09-2
Inspection and Verification.................................................................................................. 413-09-2

Low Washer Fluid Warning Indicator Switch.................................................. (33 607 0) 413-09-3
413-09-2 Warning Devices 413-09-2
Warning Devices
Refer to Wiring Diagrams Section 413-09, for

- Door ajar switch(es) - Fuse(s)
- Wiring harness
- Electrical
connector(s)
- Switch(es)
1I - Generic electronic
module (GEM)
I
I - Instrument cluster

symptom and refer to WDS to diagnose the
system.
2006.0 Fiesta 1u2006 G148236en

41 3-09-3 Warninn Devices 41 3-09-3
Low Washer Fluid Warning Indicator Switch(33 607 0)

L.
Removal Remove the switch.
I . Loosen the right-hand side front wheel nuts.

2. Raise and support the vehicle. For additional
information, refer to Section 100-02 [Jacking
and Lifting].
3. Remove the right-hand side wheel.
4. Remove the fender splash shield.
Installation
1. To install, reverse the removal procedure.
5. Disconnect the low washer fluid level switch

6. N0TE:Drain the windshield washer fluid into

a suitable container.

413-13-1 Parking Aid 413-13-1
SECTION 413-13 Parking Aid

CONTENTS PAGE

Parking Aid ......................................................................................................................... 413-13-2
Inspection and Verification.................. .......................................................... ...................... 413-13-2
Parking Aid Module Reset Procedure............................... ......................................... 413-13-2
Self-Diagnostic Mode.................................................................................................... 413-13-2
Symptom Chart........................................................................................ .................... 413-13-3
Pinpoint Test....................................... ......................................................................... 413-13-3
Component Tests................................................................................................ ............ 413-13-6
413-13-2 Parking Aid 413-13-2
Parking Aid
Refer to Wiring Diagrams Section 413-13, for 2. Disconnect the parking aid resistance plug. (.
schematic and connector information. 3. Turn the ignition key to position II.
4. Select the reverse gear and then deselect the
lnspection and Verification reverse gear.
5. Turn the ignition key to position 0.
1. Verify the customer concern. 6. Connect the parking aid resistance plug.
2. Visually inspect for obvious signs of electrical 7. TEST the system for normal operation. If the
damage. cause persists, refer to the Self-Diagnostic
Visual lnspection Chart Mode.
Electrical
- Fuse(s)
Relay@) I.To enter the parking aid module Self-Diagnostic
Wiring harness Mode, turn the ignition key to position 0, remove
Electrical connector(s) the parking aid resistance plug and make sure
the vehicle is in neutral gear.
Parking aid sensor(s)
2. Make sure that no obstacle is within 2 meters
Parking aid display and speaker
of the rear of the vehicle.
Reversing lamp switch
3. Turn the ignition key to position II and select
Parking aid module reverse gear.
Parking aid resistance plug 4. Self-Diagnostic Mode will be indicated by an
audible tone for three seconds from the parking
3. If an obvious cause for an observed or reported aid speaker, and is paused for one second.
concern is found, correct the cause (if possible) 5. If a concern is detected with a parking aid
before proceeding to the next step. sensor, the parking aid module will indicate this
4. If the cause is not visually evident, verify the by emitting an audible tone sequence from the
symptom and refer to the Parking Aid Module parking aid speaker.
Reset Procedure. 6. If there is a concern with more than one parking
aid sensor, a second sequence will be emitted
after the first.
Parking Aid Module Reset Procedure
7. To exit the Self-Diagnostic Mode, select neutral,
1. Turn the ignition key to position 0. turn the ignition key to position 0 and install the
parking aid resistance plug.
Audible Tone Sequence

Audible Tone Sequence Description Action
ON for three seconds, pause for Opening sequence for concern
one second diagnostics
ON and OFF once, pause for one Right-hand outer sensor concern REFER to the Component Test in
second this procedure.
ON and OFF twice, pause for one Right-hand inner sensor concern REFER to the Component Test in
second this procedure.
ON and OFF three times, pause Left-hand inner sensor concern REFER to the Component Test in
for one second this procedure.
ON and OFF four times, pause for Left-hand outer sensor concern REFER to the Component Test in
one second this procedure.
2006.0 Fiesta lu2006 G189086en

Parking Aid
Audible Tone Sequence Description Action
-
ON for seventy five milliseconds, Module concern. Low battery GO to Pinpoint Test A.
(.. pause for seventy five milli- voltage. Short in parking aid
seconds resistance plug circuit.
8. If the concern remains after the Self-Diagnostic

Mode, refer to the Symptom Chart.
Symptom Chart
Symptom Chart
Parking aid sensor(s). REFER to the Self-Diagnostic
emitted Parking aid module. Mode.
Parking aid resistance plug.
The parking aid speaker has a Parking aid sensor(s) dirty or CLEAN the rear parking aid
continuous or intermittent tone iced over. sensor(s).
when the reverse gear is Parking aid sensor(s) incor- INSTALL the rear parking aid
selected rectly installed. sensor(s) correctly.
Parking aid is inoperativeldoes Parking aid module. GO to Pinpoint Test A. .
not operate correctly Reversing lamp switch.
Circuit(s).
Parking aid speaker.
Parking aid resistance plug.
Pinpoint Test
PINPOINT TEST A : PARKING AID IS INOPERATIVEIDOESNOT OPERATE CORRECTLY
I
A1: CHECK THE REVERSING LAMP SWITCH
Select reverse gear.
I Is the reversing lamp working?
I -+
-+
Yes
GO toA2..
No
REFER to Section 417-01 [Exterior Lighting].
A2: CHECK THE PARKING AID MODULE POWER SUPPLY
I [21Disconnect Parking Aid Module C1015. I

I
413-13-4 Parking Aid 413-13-4
Measure the voltage between the parking aid
module C1015 pin 18, (RD), harness side and
ground.
PI Is the voltage greater than 10 volts?

-0 @- + Yes
GO to A3. .
-
- + No
CHECK and REPAIR the circuit between the
parking aid module C1015 pin 18, (RD),
VUE0025252
harness side and C800 pin 27, (GNNE),
I
harness side. IF the circuit is OK, INSTALL a
new parking aid module. TEST the system for
normal operation.
IA~: CHECK THE PARKING AID MODULE GROUND CIRCUIT I
1 U
Ignition
- switch in position 0. I
Measure the resistance between the parking
aid module C1015 pin 10, (BN), harness side
I and ground.
I
I
+ No
parking aid module C1015 pin 10, (BN)
harness side and ground. IF the circuit is OK,
INSTALL a new parking aid module. TEST
I A4: CHECK THE PARKING AID SPEAKER CIRCUIT I
Disconnect Parking Aid Speaker C1016.
Connect Parking Aid Module C1015.
2006.0 Fiesta 1u2006

413-13-5 -- -
Parking Aid 413-13-5
TEST CONDITIONS
i 15Place an obstacle within one meter of the

\\ parking aid sensor. Measure the voltage
IVI between the parking aid speaker C1016 pin 1,
(BN), harness side and parking aid speaker
.@ 0- C1016 pin 2, (BNIRD), harness side.
-+ Yes
INSTALL a new parking aid speaker. TEST
VUE0030723 -+ No
GO to A5. .
A5: CHECK THE PARKING AID SPEAKER CIRCUIT FOR OPEN

Disconnect Parking Aid Module C1015.
I7 I7 aid module C1015 pinI,(BN), harness side and
I7
Inl the parking aid speaker CIOI 6 pin 1, (BN),
$1
I7 17
@ 0
-
harness side.
ig
17
-
0
+ Yes
GO to A6. .
10 + No
REPAIR the circuit between the parking aid
VUE0030724
module C1015 pin 1, (BN), harness side and
the parking aid speaker C1016 pinI,(BN),
harness side. TEST the system for normal
operation.
A6: CHECK THE PARKING AID SPEAKER CIRCUIT FOR OPEN
I7 aid module C1015 pin 2, (BNIRD), harness side
I7
El and the parking aid speaker Cl016 pin 2,
$1 00
(BNIRD), harness side.
i$ -
-
+ Yes
GO to A7. .
rEI
-, No
REPAIR the circuit between the parking aid
VUE0030725
module C1015 pin 2, (BNIRD), harness side
and the parking aid speaker C1016 pin 2,
(BNIRD), harness side. TEST the system for
normal operation.
A7: CHECK THE PARKING AID RESISTANCE PLUG CIRCUIT FOR SHORT TO GROUND
Disconnect Parking Aid Resistance Plug.

413-13-6 Parking Aid 413-13-6
I Measure the resistance between the parking
aid module C1015 pin 24, (PK), harness side
and ground.
-, Yes
GO to A8.
-, No
parking aid module C1015 pin 24, (PK),
harness side and ground. If the circuit is OK,
INSTALL a new parking aid resistance plug.
A8: CHECK THE PARKING AID RESISTANCE PLUG CIRCUIT FOR SHORT TO GROUND
aid module C1015 pin 25, (PK), harness and
ground.
-0
m
0
88 k-::
+ Yes
INSTALL a new parking aid module. TEST
-
- !B 8B
13
+ No
E0031166
parking aid module C1015 pin 25, (PK),
harness and ground. If the circuit is OK,
INSTALL a new parking aid resistance plug.
Component Tests N0TE:Check the parking aid wiring harness for

short to ground, short to battery or damage.
Parking Aid Sensor Wiring Harness 1. Test the parking aid sensor wiring harness using
N0TE:Refer to the Wiring Diagram, Section 413-13 the following table as a guide to meter lead
for Schematic and Connector information. placement as well as expected values.
Parking Aid Sensor Parking Aid Module Expected Value Action

CIOI9 C1014
PinI Pin 4 Less than 5 ohms If the resistance is
greater than 5 ohms,
CHECK and REPAIR the
circuit. If the circuit is
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
2006.0 Fiesta 121200s GI89086en

413-13-7 Parking Aid 413-13-7
CIOI9 C1014
Pin 2 Pin 10 Less than 5 ohms If the resistance is
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
Pin 3 Pin I 1 Less than 5 ohms If the resistance is
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation

C1020 C1014
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
2006.0 Fiesta moos

413-13-8 Parking Aid 413-13-8
C1020 CIOI 4
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation

C1021 C1014
Pin I Pin 2 Less than 5 ohms If the resistance is
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation

C1022 CIOI 4
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation

413-13-9 Parking Aid 413-13-9
C1022 C1014
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation
Pin 3 Pin I 1 Less than 5 ohms If the resistance is
OK, INSTALL a new
parking aid sensor.
TEST the system for
normal operation

414-00-1 -
Charging System General Information 414-00-1
SECTION 414-00 Charging System General -

lnformation
CONTENTS PAGE

Charging System................................................................................................................ 414-00-2
'Smart charge' generator control system............................................................................ 414-00-2

Charging System................................................................................................................ 414-00-5
Symptom Chart. .................................................................................................................. 414-00-6
ComponentTests................................................................................................................ 414-00-7
GENERALPROCEDURES
Battery Charging......................................................................................... (31 003 0) 414-00-12
-
Charging System
.
'Smart charge' generator control The PCM controls the operation of the charging
system system warning indicator which is located in the
instrument cluster. The PCM is therefore
responsible for turning the warning indicator off
General after the engine is started and illuminating it under
fault conditions, the warning indicator will also be
The generator creates electrical current to supply illuminated by the PCM at key-on, engin-off, and
the vehicle electrical system and maintain the stall conditions.
battery in a charged condition. The generator is
driven by the accessory drive belt. The smart charging system consists of the following
functions:
For additional information, refer to: Accessory Drive
Battery temperature estimation and charging
- 1.4L Duratec-I 6V (Sigma)/l.6L Duratec-16V voltage control
(Sigma) (303-05 Accessory Drive, Description
and Operation) Generator load feed forward
IAccessory Drive - 1.4L Duratorq-TDCi (DV) Diesel Generator deactivation during engine crank
(303-05 Accessory Drive, Description and Idle speed increase under low voltage Ihigh
Operation) electrical load conditions (to increase alternator
IAccessory Drive - 1.3L Duratec-8V (Rocam) output and reduce battery discharge)
(303-05 Accessory Drive, Description and Low voltage electrical load deactivation
Operation)
IAccessory Drive - 1.6L Duratorq-TDCi (DV) Diesel Over-voltage activation of electrical loads
(303-05 Accessory Drive, Description and By continually calculating the battery temperature
Operation) and controlling generator output voltage the battery
IAccessory Drive - 2.OL Duratec-HE (M14) (303-05 charging current is optimized. The generator load
Accessory Drive, Description and Operation). feed forward function gives the PCM advance
When the engine is started, the generator begins warning of impending electrical load, and hence
to generate alternating current (AC) which it impending changes in alternator torque. Using this
converts to direct current (DC) internally. The DC information, the PCM is able to achieve a greater
current is supplied to the battery and vehicle degree of idle stability. The PCM also controls the
electrical loads at a voltage controlled by the generator activation during crank, and the idle
voltage regulator (located on the back of the speed increase functions. The passenger junction
generator). The charging system voltage is box (PJB) controls the two remaining smart
controlled by the powertrain control module (PCM). charging functions, low voltage electrical load
The battery is more efficiently charged with a higher deactivation and over-voltage activation of electrical
loads. When the battery voltage drops below the .
voltage when the battery is cold and a lower
voltage when the battery is warm. The PCM is able low voltage threshold, the PJB disables the
.
to adjust the charging voltage according to battery following components in this order with a 5 second
temperature, which it calculates based on intake delay between each load deactivation:
air temperature (IAT) and engine coolant Heated windshield
temperature (ECT). Heated rear window
The PCM simultaneously monitors and controls Air conditioning
the voltage output of the generator. When the
current consumption is high or the battery is The PJB re-enables all previously disabled
excessively discharged, the system is able to electrical loads when the battery voltage is above
increase the idle speed. To minimize the engine the low voltage threshold. The order for re-enabling
drag when starting the engine, the PCM loads is air conditioning, then the heated rear
window, then the heated windshield, with a 5
deactivates the generator. When the engine has
started, the PCM then progressively increases the
output of the generator.
second delay between each load reactivation.
When re-enabled, the electrical loads are returned
(1 'I
to normal mode, therefore the component is

switched off awaiting a PJB input signal from the
switch. Over-voltage activation of electrical loads

-
Charging System General Information
is enabled when the PJB recognizes the battery excessive battery drain. The order for returning
<: voltage is above the over-voltage threshold for a

20 second period, and the charging system warning
indicator is on.
loads to normal mode is heated windshield then
,heated rear window, with a 5 second delay
between each load reactivation. A cycling condition
may occur where loads are repeatedly activated
When the threshold is reached the PJB activates
and deactivated as the voltage levels increase and
the following components in this order with a 5
decrease. This behavior is to be expected in a
second delay between each load:
continuous over-voltage fault condition, and serves
Heated rear window to minimize both damage to the battery due to
Heated windshield overcharging, and the battery current drain due to
activation of the heated rear window and heated
The purpose of this is to reduce the voltage back windshield. In normal mode, the electrical loads
within specification, and reduce any overcharging are switched off awaiting a PJB input signal from
damage to the battery. The PJB returns the the switch. The low voltage threshold is
electrical loads to normal mode if the battery approximately 10.3 volts and the over-voltage
voltage drops below the high voltage threshold for threshold is approximately 16 volts.
a 20 second period. This is in order to prevent
Schematic of the 'Smart charge' generator control system
Description Item Description

5 Generator required output signal from the
PCM
6 PCM
7 Instrument cluster
1 4 IBattery junction box (BJB) I
2006.0 Fiesta la2006 G899525en

414-00-4 -
Item Description
8 Generator operation monitoring signal to
the PCM
1 1 Battery
- - --
Starting the generator during engine

starting
In the "smart charge" generator control system",
the generator is deactivated during engine starting.
The generator is only switched on after the engine
has started.
Switching on is done electronically by the PCM.
The generator power is then increased smoothly
to the value required.
Increased idle speed

At idle with high generator load, the idle speed is
increased in order to increase the generator power.
The system can increase the idle speed in steps
by up to 150 revlmin above the base idle speed.
Diagnosis
There is a self-test facility for the Smart Charge -
System, stored in the PCM and which can be
accessed through the WDS. If a fault occurs in the
system, the charging system warning indicator is
illuminated by the PCM. If voltage regulation fails,
the generator operates with a fixed charging
voltage of approximately 13.5 Volts.
With fixed charging voltage the generator operates
as usual and still delivers enough current for the
vehicle systems. After the ignition is switched on,
the PCM switches on the charging system warning
indicator to check that it operates. After the engine
starts the charging system warning indicator is
switched off again. During the engine run condition,
the charging system warning indicator will only
illuminate if the PCM identifies that there is a fault
present for a 20 second period. (Voltage out of
range, internal generator fault, or PCM to generator
communication fault).
414-00-5 -
Charging System
/-
'
\.
x
Refer to Wiring Diagrams Section 414-02, for protect your eyes. Always provide
schematic and connector information. ventilation. Failure to follow these
General Eaui~ment instructions may result in personal injury.
ISurface charge
- dissipation unit (SCD )
2
( 1. Verify the customer concern.
Micro390 battery tester or electrical damage.
lnspection and Verification Mechanical Electrical
WARNINGS:
A Batteries contain sulphuric acid. Avoid
contact with skin, eyes, or clothing. Also,
I.
-
-
-
Accessory drive belt
Generator
Generator decoupler
-
-
-
Fuse(s)
Wiring harness
Electrical
shield your eyes when working near (if equipped) connector(s)
batteries to protect against possible - Battery junction box
splashing of the acid solution. In case of (BJB)
acid contact with skin or eyes, flush - Battery
immediately with water for a minimum of
15 minutes and get prompt medical - Battery cables
attention. If acid is swallowed, call a - Charging system
physician immediately. Failure to follow warning indicator
these instructions may result in personal
injury. 3. If an obvious cause for an observed or reported
e
I,.-
.1
A Batteries normally produce explosive
gases which can cause personal injury.
Therefore, do not allow flames, sparks or 4. Check the operation of the charging system
lighted substances to come near the warning indicator lamp, located in the instrument
'
battery. When charging or working near a cluster. Normal operation is as follows:
battery, always shield your face and
Normal Charging System Voltages

Ignition Switch l Circuit Generator Battery Engine to Charging System
Position B+ Circuit battery ground Warning Indicator
Operation
I Position 0 I ov 110-12~ I 10-12V I OV 1 OFF I
IPosition II I (Iv 110-12~ I 10-12V I OV I Illuminated I
Position II with 13-15V 13-15V 13-15V OV OFF
the engine
running
2006.0 Fiesta 1 ~ 2 0 0 6 G37742en

414-00-6 -
Symptom Chart
Svm~tom Possible Sources Action
The charging system warning Accessory drive belt. CHECK the accessory drive
indicator is on with the engine belt condition,
running (The charging system REFER to: Accessory Drive
voltage does not increase) (303-05 Accessory Drive,
Diagnosis and Testing).
Circuit. CARRY OUT the generator
Generator. tests, REFER to the Generator
Voltage regulator. On-Vehicle Tests in
Component Tests in this
section.
The charging system warning Bulb. INSTALL a new bulb.
indicator is off with the ignition
switch in the RUN position and
the engine off
I Ignition switch. I CHECK the ignition switch. I
Circuit. CARRY OUT the generator
Generator. tests, REFER to the Generator
On-Vehicle Tests in
section.
Radio interference Circuit.
Generator.
I REFER to the WDS
The generator is noisy Accessory drive belt. REFER to: Accessory Drive
(303-05 Accessory Drive,
Loose generator mounting TIGHTEN the generator
bolts. mounting bolts.
2006.0 Fiesta iu2006 G37742en

414-00-7 -
Generator. INSTALL a new generator.
REFER to: Generator - 1.3L
Duratec-8V (Rocam) (414-02
Generator and Regulator,
Removal and Installation)
IGenerator - 1.25L Duratec-
16V (Sigma)/l.4L Duratec-
16V (Sigma)lI.GL Duratec-
16V (Sigma) (414-02 Gener-
ator and Regulator, Removal
and Installation)
IGenerator - 1.4L Duratorq-
TDCi (DV) Diesel (414-02
Generator and Regulator,
IGenerator - 2.OL Duratec-HE
(M14) (414-02 Generator and
Regulator, Removal and
Installation)
IGenerator - 1.6L Duratorq-
TDCi (DV) Diesel, Vehicles
With: Air Conditioning (414-
02 Generator and Regulator,
IGenerator - I.6L Duratorq-
TDCi (DV) Diesel, Vehicles
Without: Air Conditioning
(414-02 Generator and
Regulator, Removal and
Installation).
CARRY OUT the battery test,
REFER to the Battery Test in
section.
The engine cranks slowly Battery. CARRY OUT the battery test,
REFER to the Battery Test in
section.
Battery cable(s). REFER to: Starting System
Starter motor. (303-06 Starting System,
Component Tests 3. Connect the leads of the multimeter across the

battery terminals.
-
-
Generator On-Vehicle Tests No-Load Test
4. Read the voltage (base voltage).
5mStart the engine.
I.Turn off all electrical loads and the ignition 6. Run the engine at 1500 rpm with no electrical
(- switch. load.
2. Switch the multimeter to the voltage function. 7-Read the voltage. The voltage should be in the
range of 14.1 volts to 15.1 volts. If the voltage
increase is less than 2.5 volts above the base

414-00-8 -
voltage, carry out the Load Test. If the voltage 2. Increase the engine speed to 2000 rpm. The
increase is greater than 2.5 volts, REFER to the voltage should increase a minimum of 0.5 volts
WDS. above the base voltage. If the voltage does not
increase as specified, REFER to the WDS. If
the voltage increases as specified, the charging
Generator On-Vehicle Tests Load Test - system is charging correctly. REFER to the
Symptom Chart.
1. With the engine running, turn on the air
conditioning (if equipped), turn the blower motor
to high speed and the headlamps to high beam.
Battery Identification
m
t 0
m (00
0
2;
6 m5
Silver Calcium
20212058

I I
1 I Cold crank amp (CCA) rating 5 FINIS code
2 1 R e s e ~ capacity
e (RC) rating (minutes) 6 EN number (European Norm)
1 3 1 Batteryvoltage 7 Battery type: Ca = SilverICalcium; Sb =
LeadIAntimony
1 4 1Ford part number 8 Amp hour rating

414-00-9 -
Battery Surface Charge Removal
C.~. Surface charge dissipation unit (SCD2)
operation of the vehicles electrical systems. It also

removes the variability in the process and makes
Connect black lead to battery - Connect
sure that the actual dissipation of the surface
red lead to battery +
charge is qualified prior to testing.
1 Red A indicator illuminates and green B 1. Connect the black lead to the battery negative
' indicator flashes terminal and the red lead to the battery positive
Wait until green B indicator illuminates terminal.
2. The red indicator (A) illuminates and the green
Disconnect from battery
indicator (B) flashes.
Max 18v 3. Wait until the green indicator (B) fully
illuminates, then disconnect from the battery.
1 7 1 Red indicator (A) I

Alternative Method To Dissipate The
IGreen indicator (B) I Battery Surface Charge
CAUTI0N:Prior to testing any battery, the
surface discharge must be dissipated. This 1. Leave the battery to stand for a minimum of six
includes batteries that are returned hours without charging or discharging or remove
disconnected from the vehicle. If the the surface charge through partial loading as
r
'L 1
battery is holding a surface charge, the
battery tester will give false readings.
follows:
Turn the ignition key to position II and switch
on the headlamps (main beam), heated
N0TE:The SCD2 tool eliminates the need to windshield (if equipped), heated rear window
dissipate the battery's surface charge via the (if equipped) and the heater blower motor
manual process of loading the battery via the
2006.0 Fiesta 1212006

414-00-10 -
(position 11). Leave the vehicle in this
condition for a minimum of 60 seconds to
dissipate the battery surface charge.
Turn the ignition key to position 0 and switch
off the headlamps, heated windshield (if XXX CCA (SAE)
equipped), heated rear window (if equipped)
and the heater blower motor. Leave the
vehicle in this condition for a minimum of five
minutes before testing battery condition.
SET CCA RATING
Battery Test TIZ0212059
2. N0TE:The label affixed to the top of batteries

progressively from 0611998 identifies the
battery CCA rating. Remove the battery if the
label is obscured.
Use the "Arrow" buttons on the battery tester to
scroll to the battery's labelled CCA rating.
TI20212063
XXX CCA (SAE)
N0TE:Using the Micro390 Battery Tester: To fully C

determine battery condition once the surface ***TESTING*** (x
charge has been dissipated, the Micro390 battery

tester must be used. For the Micro390 battery
tester to operate, it requires a minimum of 5.5 volts
charge to be present on the test battery. Therefore, TIZO~I~O~O
if the Micro390 does not operate when connected
to a test battery, then a charge of less than 5.5 3. Press the "Test" button that corresponds to the
volts is present. In this instance, the battery must correct battery temperature.
be charged in line with the battery charging If the battery temperature is above zero
instructions prior to testing. In the event of a conflict degrees centigrade: press the "sun" button.
of results between the charge eye indicator and If the battery temperature is below zero
the battery tester, the battery tester result must degrees centigrade: press the "Ice-crystal"
always be used. The charge eye indicator is for button.
guidance only.
1. Connect the battery tester to the battery.
Connect the red clip to the battery positive
(+) terminal and the black clip to the battery
negative (-) terminal.
(',
4. Carry out the action based upon the test result
displayed and the following table.
I.Charge level bar graph.
2006.0 Fiesta iu200s G37742en

414-00-11 -
Charging System General Information 414-00-1I
2. Test result. 5. Press the "information"button and carefully note
3. Battery voltage. the six-digit "Test Code" on the job card for
claim submission and audit purposes (graphic
shows an example of the code only).
E 7CA JLK
Battery tester results and required actions

Tester Reading Action
GOOD BATTERY Return to service
I
GOOD RECHARGE I Fully charge the battery and return to service*

CHARGE & RETEST Fully charge the battery and retest
REPLACE BATTERY or BAD CELL BATTERY WARNING:Do not recharge the battery.
Make sure that the surface charge was removed.
If so, disconnect the battery from the vehicle and
retest. If the result remains after surface charge
removal, install a new battery.
I UNABLE TO TEST I Disconnect the battery from the vehicle and retest. I
I'In addition, it is advisable to check the I
- - -
system. Check that the generator is functioningcorrectly and that all

I key-off loads (luggage compartment lamps, glove compartment lamp and interior lamps) are not staying on.
I
2006.0 Fiesta lu2006 G37742en

414-00-12 -
GENERALPROCEDURES
Battery Charging(31 003 0)

Place the battery on a level surface and
I.WARNINGS:
check the electrolyte level through the
AhA~ee batteries
~ out of reach of children. casing, reaches the indicated maximum
Batteries contain sulphuric acid, avoid mark.
contact with skin, eyes or clothing. Shield
your eyes when working near the battery to
protect against possible splashing of the
acid solution. In case of acid contact with
the skin or the eyes, flush immediately with
water for a minimum of 15 minutes and seek
prompt medical attention. If acid is
swallowed, call a physician immediately.
Failure to follow these instructions may
result in personal injury.
A~atteries normally produce explosive

gases which can cause personal injury,
therefore do not allow flames, sparks or
lighted substances to come near the battery.
When charging or working near the battery
A WARNING:L is important not to overfill a
battery, as this can cause acid leakage and
always shield your face and protect your corrosion damage to the vehicle. Failure
eyes. Always provide adequate ventilation. to follow this instruction may result in
Failure to follow these instructions may personal injury.
result in personal injury.
2. If the level is below the maximum mark,
A ~ l w a observe
~ s all manufacturers remove the vent covers and top up the cell(s)
instructions when using any charging to the correct level.
equipment. Failure to follow this instruction
may result in personal injury. 3. Cold batteries will not readily accept a
charge. Therefore batteries should be
A ~ o n n e cthe
t charger to the battery before allowed to warm up to approximately 5C.
switching the charger on. Failure to follow (41F.) before charging. This may require
this instruction may result in personal injury. four to eight hours at room temperature
A s w i t c h the charger off before depending on the initial temperature and the
disconnecting the charger from the battery. battery size.
Failure to follow this instruction may result 4. A battery which has been completely
in personal injury. discharged may be slow to accept a charge
initially, and in some cases may not accept
CAUTIONS: a charge at the normal charger setting. When
A Batteries should not be charged in the batteries are in this condition, charging can
be started by use of the dead battery switch
vehicle.
on chargers that have this facility equipped.
Do not rely on the generator to recharge a
discharged battery as it would take in 5. To determine whether a battery is accepting
excess of eight hours of continuous a charge, follow the manufacturer's
driving with no additional loads placed on instructions for the charger, for use of the
the charging system. dead battery switch. If the switch is the
spring-loaded type, it should be held in the
N0TE:The maximum level mark is approximately ON position for up to three minutes.
40mm below the top of the battery.
6. After releasing the dead battery switch and
with the charger still on, measure the battery
voltage. If it shows 12 volts or higher, the
battery is accepting a charge and is capable
of being recharged. However, it may require

414-00-13 -
GENERAL PROCEDURES
up to two hour of charging with batteries
colder than 5C (41 OF) before the charge rate
is high enough to show a charge on an
ammeter. It has been found that all
non-damaged batteries can be charged by
this procedure. If a battery cannot be
charged by this procedure, a new one should
be installed.
7. A rapid recharger procedure has been
developed for recharging batteries that have
passed the Load Test and only need a
recharge. This can be due to in-service
no-start battery failures (vehicle will not
crank due to low battery state of charge) or
battery discharged in vehicle due to key-off
loads.
8. With the cables then disconnected, the
battery can be rapidly recharged by using
either of the following methods:
t Carry out a two hour charge using 20A
constant current (manual setting on charger).
Carry out a two hour charge using a constant
potential (automatic setting on charger).

414-01-1 Battery, Mounting and Cables 414-01-1
SECTION 414-01 Battery, Mounting and Cables

CONTENTS PAGE
SPECIFICATIONS
Specifications...................................................................................................................... 414-01-2

Battery ................................................................................................................................ 414-01-3
GENERAL PROCEDURES
Battery Disconnect.............................................................................................................. 414-01-4

Battery Tray.. ............................................................................................... (44 271 4) 414-01-5
Battery to Starter Motor Solenoid Cable - 1.25L Duratec-16V (Sigma)/l.4L
Duratec-l6V (Sigma)/l.GL Duratec-16V (Sigma)......................................... (36 206 0) 414-01-8
Battery Tray - 2.OL Duratec-HE (M14)......................................................... (44 271 4) 414-01-10
Battery Cables - 2.OL Duratec-HE (M14)........................................................................... 414-01-12
SPECIFICATIONS
Battery Specifications
Ah Rating Battery Type Build date that Ca battery can
be installed from
43 Silver Calcium (Ca) 0811995
50 Silver Calcium (Ca) 0811995
Silver Calcium (Ca)
Torque Specifications
Battery clamp retaining nuts 8 - 71
Battery positive terminal retaining nut 5 - 44
Battery positive terminal cable retaining nut 12 9 -
1 Battery ground terminal retaining nut I 5
Battery ground terminal cable retaining nut I 8
Battery tray retaining bolts 12 9 -
Generator positive cable retaining nut - vehicles 8 - 71
with I.25L Duratec-16V (Sigma)/l.3L Duratec-8V
(Rocam)/l.4L Duratec-16V (Sigma)/l.6L Duratec-
16V (Sigma) engines
Generator positive cable retaining nut - vehicles 15 11 -
with 1.4L Duratorq-TDCi (DV) Diesel/l.GL Duratorq-
TDCi (DV) DieselM.OL Duratec-HE (M14) engines
Starter motor positive cable retaining nut - all 12 9 -
vehicles
Ignition switch to starter motor cable retaining nut 6 - 53
- vehicles with 1.4L Duratorq-TDCi (DV) Diesel//
I 1.6L Duratorq-TDCi (DV) ~ i e s e l / 2 . 0~uratec-HE
(M14) engines
~
lgnition switch to starter motor cable retaining nut

- vehicles with 1.25L Duratec-16V (Sigma)ll.3L
Duratec-8V (Rocam)/l.4L Duratec-16V (Sigma)/
1.6L Duratec-16V (Sigma) engines
2006.0 Fiesta lu2006 G148237en

Battery
\\- REFER to: Charging System (414-00 Charging
System - General Information, Diagnosis and
Testing).
- -

GENERALPROCEDURES
Battery Disconnect
Disconnect battery. When charging or working near
the battery always shield your face and
WARNINGS: protect your eyes. Always provide
Batteries normally produce explosive adequate ventilation. Failure to follow
gases which may cause personal injury, these instructions may result in personal
therefore do not allow flames, sparks or injury.
lighted substances to come near the
battery. When charging or working near
A Batteries contain sulphuric acid, avoid
contact with skin eyes or clothing. Shield
the battery always shield your face and your eyes when working near the battery
protect your eyes. Always provide to protect against possible splashing of
adequate ventilation. Failure to follow the acid solution. In case of acid contact
these instructions may result in personal with the skin or eyes, flush immediately
injury. for a minimum of 15 minutes and seek
A Batteries contain sulphuric acid, avoid prompt medical attention. If swallowed, call
a physician immediately. Failure to follow
contact with skin eyes or clothing. Shield
your eyes when working near the battery these instructions may result in personal
to protect against possible splashing of injury.
the acid solution. In case of acid contact CAUTI0N:Make sure all electrical systems
with the skin or eyes, flush immediately are switched OFF before connecting the
for a minimum of 15 minutes and seek battery ground cable to avoid damage to
prompt medical attention. If swallowed, call the vehicle electrical system.
a physician immediately. Failure to follow
these instructions may result in personal I.Connect the battery ground cable.
injury. 2. Enter the audio unit keycode and preset
A Audio unit key code saving devices must radio frequencies.
not be used when working on 3. Reset the clock to the correct time.
supplemental restraint or fuel systems.
When using these devices the vehicle
electrical system is still live but with a
reduced current flow. Failure to follow this
instruction may result in personal injury.
A CAUTI0N:Make sure the engine is not
running before disconnecting the battery
ground cable to avoid damage to the
vehicle electrical system.
N0TE:This procedure should be used to
disconnect the battery while carrying out repairs
that refer to the battery being disconnected.
1. Obtain and record the audio unit keycode
and preset radio frequencies.
2. Disconnect the battery ground cable.
Connect
WARNINGS:
A Batteries normally produce explosive
gases which may cause personal injury,
therefore do not allow flames, sparks or
lighted substances to come near the
2006.0 Fiesta 1 ~ 2 0 0 6 G371115en

/-
Battery Tray(44 271 4)
(
\.
Removal All except vehicles with diesel engine

4. Remove the radiator grill.
All vehicles
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Open the battery positive terminal cover.
5. Detach the left-hand headlamp assembly.
3. Disconnect the battery positive cable and

position it to one side.
6. Disconnect the electrical connector and

remove the headlamp assembly.
2006.0 Fiesta 1212006 Gl89087en

7. Remove the powertrain control module 10. Remove the battery.
(PCM) retaining screws. I I / .
11. Detach the battery junction box (BJB) from

8. Detach the PCM from the retaining bracket. the battery tray and position it to one side.
All vehicles 12. Remove the battery tray.

9. Detach the battery clamp from the battery
tray and position it to one side.
1. Remove the battery clamp front retaining nut.
2. Remove the battery clamp rear retaining nut.
3. Unhook the battery clamp.
Installation
/F\ CAUTI0N:lf installing a new battery, only
VUEOO~I~~~\ install the specified battery type. /
I I
Specifications (414-01 Battery, Mounting
and Cables, Specifications).

414-01-7 Battery, Mounting and Cables 414-01-7 -
& A U T I O N : W ~ ~ ~installing the battery

clamp, make sure that the rear retaining nut
is tightened first. Failure to follow this
instruction may result in damage to the
battery.
2006.0 Fiesta 1u2006

-
-
Battery to Starter Motor Solenoid Cable - 1.25L Duratec-16V
Removal 4. Detach the battery to starter motor solenoid

cable from the retaining clip on the wiring
1. Disconnect the battery ground cable. harness cover.
For additional information, refer to Battery
Disconnect in this section.
5. Remove the protective cap and disconnect

the generator electrical connector.
3. Disconnect the battery positive cables.
6. Raise and support the vehicle. For additional

information, refer to Section 100-02 [Jacking
and Lifting].
2006.0 Fiesta 1 ~ 2 0 0 6 G210059en

7. Detach the battery to starter motor solenoid 10. Detach the battery to starter motor solenoid
cable from the retaining clip. cable from the retaining clip on the intake
I I manifold.
1
8. Disconnect the starter motor solenoid cable
electrical connector. 11. Remove the battery to starter motor
solenoid cable.
Installation
9. Disconnect the ignition switch to starter

motor solenoid and battery to starter motor
solenoid cables (oil filter shown removed for
clarity).
2006.0 Fiesta 1u2006 G210059en

Battery Tray - 2.OL Duratec-HE (M14)(44 271 4)

Removal 3. Unhook the battery clamp.

I
5. Remove the battery.
3. Disconnect the battery positive cable and

6. Detach the battery junction box (BJB) from

the battery tray and position it to one side.
4. Detach the battery clamp from the battery

tray and position it to one side.
1. Remove the battery clamp front retaining nut.
2. Remove the battery clamp rear retaining nut.
2006.0 Fiesta lu2006 G426594en

414-01-11 Battery, Mounting and Cables 414-01-1I
7. Remove the battery tray.
Installation
CAUTI0N:If installing a new battery, only
install the specified battery type.
Specifications (414-01 Battery, Mounting
and Cables, Specifications).
& A U T I O N : W ~ ~ ~ installing the battery

clamp, make sure that the rear retaining nut
is tightened first. Failure to follow this
f")
\-
instruction may result in damage to the
battery.

Battery Cables - 2.OL Duratec-HE (M14)

Disconnect the battery ground cable.
I. 2. Remove the air cleaner.
For additional information, refer to: Battery For additional information, refer to: Air
Disconnect (414-01 Battery, Mounting and -
Cleaner 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
3. Remove the components in the order
indicated in the following illustration(s) and
table(s).
Item Descri~tion Item Descri~tion

I 1 I
Battery positive terminal clamp cover I 1 3 1
Battery positive terminal clamp I
2 Battery junction box (BJBjcable electrical
connector to battery cable retaining nut I 1I 4
5
I
Wiring harness support
See Removal Detail
Battery cable retaining clip
2006.0 Fiesta iuzoo6 G453324en

414-01-13 Battery, Mounting and Cables 414-01-13 1

Battery cable retaining clip 9 Starter motor battery positive cable
electrical connector retaining nut
Starter motor solenoid inline electrical
connector 10 Starter motor solenoid electrical connector
Starter motor solenoid cable electrical 11 Battery cable retaining clip

connector retaining nut 12 Battery cable retaining clip
2006.0 Fiesta 1u2006 G453324en


13 Engine wiring harness retaining clip 16 Power steering line retaining clip
See Removal Detail See Removal Detail
14 Battery cable retaining clip 17 Battery cable inline fuse holder
See Removal Detail
15 Engine wiring harness electrical connector
2006.0 Fiesta 1u2006 G453324en

\ 1
L-, Item Description Item Description
1 18 1 Crankshaft ~osition(CKP) sensor 1 1
22 Battery cable to generator electrical I
electrical connector connector
See Installation Detail
23 Battery cable
I
21 1 Generator electrical connector
Removal Details
Ifem 4 Wiring harness support
1. Detach the battery cable from the wiring
harness support.
Ifem 13 Engine wiring harness retaining clip

I.Detach the engine wiring harness from the
battery cable retaining clip
ltem 16 Power steering line retaining clip

1. Detach the power steering line from the
battery cable inline fuse holder
2006.0 Fiesta 1u2006

Ifem 17 Battery cable inline fuse holder I I
1. Detach the battery cable inline fuse holder
from the valve cover and intake manifold.
Installation Details
Ifem 22 Battery cable to generator electrical
connector
N0TE:The battery cable to generator electrical
connector must follow the profile of the generator
as closely as possible.
2006.0 Fiesta 121200s ~453324en

414-02-1 Generator and Regulator 414-02-1
SECTION 414-02 Generator and Regulator

CONTENTS PAGE
SPECIFICATIONS
Specifications................. ......... .. .. .... .. ................................. .... .............. . . ..... ... .......... 414-02-2
Torque Specifications - vehicles with I.25L Duratec-16V (Sigma)/l.3L Duratec-8V
(Rocam)/l .4L Duratec-16V (Sigma)ll.6L Duratec-16V (Sigma) engines..................... 414-02-2
Torque Specifications - vehicles with - I.4L Duratorq-TDCi (DV) Diesel engine............ 414-02-2
Torque Specifications - vehicles with 1.6L Duratorq-TDCi (DV) Diesel engine.......... .... 414-02-2
Torque Specifications - vehicles with 2.OL Duratec-HE (M14) engine............................. 414-02-2

Generator............................................................................................................................ 414-02-3

Generator -I.25L Duratec-16V (Sigma)ll.4L Duratec-I 6V (Sigma)/l.6L
Duratec-I 6V (Sigma)................................................................................. (31 414 0) 414-02-4
Generator - 2.OL Duratec-HE (M14).................................................................................. 414-02-8
SPECIFICATIONS
-
Torque Specifications vehicles with 1.25L Duratec-16V (Sigma)/l.3L DuratecSV (Rocam)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-16V (Sigma) engines
Generator retaining bolts 45 33 -
Generator electrical connector 8 - 71
retaining nut
- -
Torque Specifications vehicles with 1.4L Duratorq-TDCi (DV) Diesel engine
Generator electrical connector 15 11 -
retaining nut
Air conditioning (AIC) compressor 25 18 -
retaining bolts
Accessory drive belt idler pulley 45 33 -
retaining bolt
-
Torque Specifications vehicles withI.6L Duratorq-TDCi (DV) Diesel engine
Generator electrical connector 15 11 -
retaining nut
Air conditioning (NC) compressor
retaining bolts
Accessory drive belt tensioner
retaining bolts
ITurbocharger heatshield retaining

bolts
-
Torque Specifications vehicles with 2.OL Duratec-HE (M14) engine
Generator electrical connector 15 I
I -
retaining nut

Generator
( REFER to Section 414-00 [Charging System -
General Information].
2006.0 Fiesta lu2006 Gl8359en

i
Generator - 1.25L Duratec-16V (Sigma)ll.4L Duratec-16V

(Sigma)/l.GL Duratec-16V (Sigma)(31 414 0)
Removal 6. Disconnect the electrical connector and
remove the headlamp.
1. Disconnect the battery ground cable. For
Section 414-01 [Battery, Mounting and
Cables].
2. Remove the accessory drive belt. For
Section 303-05 [Accessory Drive].
3. Lower the vehicle.
4. Remove the radiator grille.
7. Remove the protective cap and disconnect

the generator electrical connectors.
5. Detach the right-hand headlamp.
8. Detach the power steering reservoir and

9. N0TE:lt is not possible to fully remove the

retaining bolt from the generator at this
stage.
2006.0 Fiesta lu2006 G148239en

Remove the generator upper retaining nut, Install the generator through the headlamp
bolt and stud. aperture.
10. Remove the generator lower retaining bolt. 2. N0TE:Do not tighten the generator lower
retaining bolt at this stage.
II
Install the generator lower retaining bolt.
I I
11. Remove the generator through the

headlamp aperture.
3. N0TE:Do not tighten the generator upper
retaining nut and bolt at this stage.
Install the generator upper retaining nut, bolt
and stud.
Installation
I.N0TE:lnstall the generator upper retaining
bolt into the generator prior to installing the
( generator.

4. Tighten the generator lower retaining bolt. 7. Connect the generator electrical connectors
and install the protective cap.
(-
5. Tighten the generator upper retaining nut

and bolt. 8. Connect the electrical connector and install
the headlamp.
I I
6. Install the power steering reservoir.
9. Install the right-hand headlamp.
2006.0 Fiesta 1u2006 G148239en

10. Install the radiator grille.
11. Raise and support the vehicle.

12. Install a new accessory drive belt. For
Section 303-05 [Accessory Drive].
13. Connect the battery ground cable. For
Section 414-01 [Battery, Mounting and
Cables].

Generator - 2.OL Duratec-HE (M14)

.\.
Materials 5. Disconnect the catalytic converter from the
Name S~ecification
-, -. -- - -
- - - - - - - - exhaust flexible .~ .i ~ e .
Grease SA-MI C9107-A Discard the gasket.
I I
I.Disconnect the battery ground cable.
2. Remove the air cleaner.
-
Cleaner 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
3. Remove the accessory drive belt.
-
Accessory Drive Belt 2.OL Duratec-HE 6. Remove the engine support insulator
retaining bolt.
(M14) (303-05 Accessory Drive, Removal
and installation).
I
4' CAUTION:^^^^ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Support the exhaust flexible pipe with a
support wrap or splint.
7. Remove the components in the order

indicated in the following illustration(s) and
table(s).
2006.0 Fiesta lu2006 G426595en

connector
2006.0 Fiesta 1 ~ 2 0 0 6 G426595en

Description
I Intermediate shaft center bearing cap

retaining bracket
CKP sensor electrical connector

See Removal Detail
lntermediate shaft center bearing cap -
lntermediate shaft center bearing cap N0TE:lnstall a new catalytic converter to exhaust
retaining bracket retaining bolts flexible pipe gasket.
Removal Details
Ifem 1 Generator wiring harness retaining clip
Ifem 4 Crankshaft position (CKP) sensor wiring
I.
Detach the generator wiring harness from harness retainingclip
the retaining clip.
I.Detach the CKP sensor wiring harness
Item 2 Generator electrical connector retaining clip from the generator.
1. Disconnect the generator electrical Ifem 9 Generator

connector (generator cooling duct shown
removed for clarity). I.With the aid of another technician, push the
engine towards the radiator and remove the
Release the locking tang. generator and generator cooling duct.
I I
Ifem 10 Generator cooling duct

I.Remove the generator cooling duct from the
generator.
Installation Details
Ifem 3 Battery cable to generator electrical
connector
N0TE:The battery cable to generator electrical
connector must follow the profile of the generator
as closely as possible.
2006.0 Fiesta 1u2006 G426595en

lnformation and Entertainment System .
415-00-1 General Information 415-00-1
L SECTION 415-00 Information and Entertainment

System.General lnformation
CONTENTS PAGE

Audio System -- Vehicles Built Up To: I012005.................................................................
Inspection and Verification................................... :..............................................................
Self-Diagnostic Mode.........................................................................................................
Symptom Chart...................................................................................................................
Pinpoint Tests.....................................................................................................................
Audio System -- Vehicles Built From: 1012005..................................................................
Inspection and Verification..................................................................................................
Self-Diagnostic Mode. 5000C, 6000CD, 6006CDC Audio Units .......................................
Self-Diagnostic Mode. 1500RDS Audio Unit....................................................................
Diagnostic Trouble Code (DTC) Index Chart ......................................................................
Symptom Chart ...................................................................................................................
Pinpoint Tests ....................................................................................................................
---- ------------..- --.---
-------.----
-a" -="
Audio System - Vehicles Built Up To: 1012005

Visual lns~ectionChart
Refer to Wiring Diagrams Section 415-03, for I Mechanical I Electrical I
schematic and connector information. - Audio unit - Fuse(s)
schematic and connector information. - Cassette player - Wiring harness
- Compact disc (CD) - Electrical
player connector(s)
Inspection and Verification - Digital Versatile Disc - Speaker(s)
(DVD) Player - Audio unit
N0TE:lf the code is entered incorrectly 3 times,
the system will lock out. The component can only - Antenna mast or - Cassette player
base
be unlocked by the manufacturer. - CD player
1. Verify the customer concern. - DVD Player
2. Visually inspect for obvious signs of mechanical - Antenna cable
or electrical damage. - Audio control switch
(if equipped)
- Central junction box
(CJB)

4. If an obvious cause is not found, codes may be
shown in the audio unit display. Check the audio
unit display for the following Error Codes:
for vehicles with 6006E or 9006 audio unit refer
to the CD Error Codes - vehicles with Vehicles
with 6006E or 9006 Audio Unit
for vehicles with 4500 audio unit refer to the CD
Error Codes - vehicles with 4500 Audio Unit
5. If no error codes are displayed on the audio unit
refer to the Self-Diagnostic Mode.
CD Error Codes Vehicles with 6006E Audio Unit

Error Codes
Error Code Error Description Error Rectification
El Communications Error Install a new audio unit.
REFER to: Audio Unit - Vehicles
Built Up To: 1012005 (415-01
Audio Unit, Removal and
Installation).
TEST the system for normal
operation.
2006.0 Fiesta la2006 G149876en

lnformation and Entertainment System -
DIAGNOSIS AND TESTING -
E2 Overtemp Error The Audio unit is too hot, it will not
work until it has cooled down.
Check the heater duct(s) are not
bleeding hot air on to the audio
unit.
Built Up To: 1012005 (415-01
Installation).
If the concern persists, INSTALL
a new audio unit. TEST the
E3 Mechanical Error PRESS and HOLD the LOAD and
EJECT buttons simultaneously.
WAlT until the audio unit has
checked through the CDs
currently in the unit. TEST the
system for normal operation. If the
concern persists, DISCONNECT
the audio unit power connector.
WAlT 20 seconds and then
CONNECT the audio unit power
connector. WAlT until the audio
unit has checked through the CDs
currently in the unit. TEST the
system for normal operation. If the
error code is still displayed,
Built Up To: 1012005 (415-01
Installation).
operation.
E4 Focus Error CD is upside down or dirty. Clean
the CD and try it again, if the error
code is still displayed, INSERT a
different CD. If the error code is
still displayed. INSTALL a new
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.
2006.0 Fiesta 1u2006

E5 Overcurrent Error Install a new audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.
-
CD Error Codes vehicles with 4500 Audio Unit
Error Codes
Error Code Error Description Error Rectification
E-2B CD Read Error CD is upside down or dirty. Clean
code is still displayed. DISCON-
NECT the audio unit power
connector. WAlT 30 seconds and
then CONNECT the audio unit
power connector. If the error code
is still displayed. INSTALL a new
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.
E-2C Jump Error CD is upside down or dirty. Clean
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.

E-2D HF Detector Error DISCONNECT the audio unit
c- power connector. WAlT 30

seconds and then CONNECT the
audio unit power connector. WAlT
until the audio unit has checked
through the CDs currently in the
unit. TEST the system for normal
operation. If the error code is still
displayed, INSTALL a new audio
unit.
Built Up To: 1012005 (415-01
Installation).
operation.
E-2E CD Decoder Hardware Error DISCONNECT the audio unit
power connector. WAlT 30
unit.
Built Up To: 1012005 (415-01
Installation).
operation.
E-8x LoadIEject Error DISCONNECT the audio unit
power connector. WAlT 30
unit.
Built Up To: 1012005 (415-01
Installation).
operation.

-- ---- ------ ------------ -a ------
General Information
E-23 Sledge Error CD is upside down or dirty. Clean
audio unit.
Built Up To: I012005 (415-01
Installation).
operation.
E-24 Focus Error CD is upside down or dirty. Clean
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.
E-25 Spindle Motor Error CD is upside down or dirty. Clean
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.

E-26 Radial Error CD is upside down or dirty. Clean
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.
E-27 PLL Lock Error CD is upside down or dirty. Clean
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.
E-28 Subcode Timeout Error CD is upside down or dirty. Clean
audio unit.
Built Up To: 1012005 (415-01
Installation).
operation.

-- - - - - -- ----- - - - -- - - -- --- - ---- -- - - - - -- - a ------
CD is upside down or dirty. Clean

connector. WAIT 30 seconds and
audio unit.
Built Up To: I012005 (415-01
Installation).
operation.
Self-Diagnostic Mode I.To enter the audio unit Self-Diagnostic Mode,

switch the audio unit ON. Press the preset
buttons 3 and 6 together
- for at least 2 seconds.
2. Release the preset buttons 3 and 6 and the
audio unit will enter the Self-Diagnostic Mode.
On entering the Self-Diagnostic Mode, the audio
unit will automatically search the FM band to
carry out the waveband check, starting at the
lowest frequency until it finds a signal.
3. To exit the audio unit Self-Diagnostic Mode,
press the preset button 6.
r
.t ,
-
Self-Diagnostic Mode Model 2500
Test Syntax Displayed Description
1. FM waveband check. Numeric value (of station found) Tests the signal from the antenna
or Er2 if no signal received. cable.
2. Volume. No display shown. Audio unit Tests the traffic announcement
volume preset at 15. preset volume and volume control.
3. Test speaker circuit. RF. Tests the right-hand front speaker
circuit.
4. Test speaker circuit. LF. Tests the left-hand front speaker
circuit.
End of the audio unit Self- END. Displayed until the audio unit
Diagnostic Mode. , preset button 6 is pressed or Self-
Diagnostic Mode times out.
-
Self-Diagnostic Mode Models 3500,4500 and 6006
Test Syntax Displayed
I.FM waveband check. Numeric value (of station found)
or NOT FOUND if no signal cable.
received.
2006.0 Fiesta lu2006 G149876en

I Test I Syntax Displayed Description I

2. Volume. No display shown. Audio unit Tests the traffic announcement
volume preset at 15. preset volume and volume
control.
3. Test speaker circuit. 4CH RF for four channel system Tests the right-hand front speaker
2CH RF for two channel system. circuit.
4. Test speaker circuit. 4CH LF for four channel system Tests the left-hand front speaker
2CH LF for two channel system. circuit.
5. Test speaker circuit. 4CH RR. Tests the right-hand rear speaker
circuit.
6. Test speaker circuit. 4CH LR. Test the left-hand rear speaker
circuit.
7. Test compact disc auto-changer CDDJ OK if communications Tests the compact disc auto-
circuit (if equipped). are achieved. changer circuit.
NO CDDJ if no communica-
tions are achieved.
End of the audio unit Self- END. Displayed until the audio unit
Diagnostic Mode. preset button 6 is pressed or Self-
Diagnostic Mode times out.
4. If the concern is still evident after the

self-diagnostic mode, refer to the Symptom
Chart.
Symptom Chart
The audio unit is inoper- Fuse(s). GO to Pinpoint Test A.
ativeldoes not operate correctly Circuit(s).
Audio unit.
The display is blank - radio and Audio Kit. INSTALL a new audio unit.
cassette player or CD player REFER to: Audio Unit -
operate Vehicles Built Up To: 1012005
(415-01 Audio Unit, Removal
and Installation).
operation.
Poor reception Antenna. GO to Pinpoint Test B.
Antenna cable.
Audio unit.
Poor qualityldistorted sound Speaker(s). GO to Pinpoint Test C.
from one or more speakers (not Circuit(s).
all speakers) Audio unit.
No sound from all speakers Audio unit. GO to Pinpoint Test D.
Circuit(s).
Speaker(s).
2006.0 Fiesta 1212006 G149876en

- - - - - - - - - --- - - - -- - - -- - -- - -- - - - - - - - - - - -a ------
The CD player is inoper- Audio unit. INSTALL a new audio unit.
ativeldoes not operate correctly
REFER to: Audio Unit -
Vehicles Built Up To: 1012005
and Installation).
operation.
- - -
No sound from one or more of Circuit(s). GO to Pinpoint Test E.
the speakers (not all speakers) Speaker(s).
Audio unit.
The audio remote control is Circuit(s). GO to Pinpoint Test F.
inoperativeldoes not operate Audio remote control.
correctly Audio unit.
The digital versatile disc (DVD) DVD player GO to Pinpoint Test G
player is inoperativeldoes not Circuit(s)
operate correctly Fuse(s)
Pinpoint Tests
measurements.
PINPOINT TEST A : THE AUDIO UNlT IS INOPERATIVEIDOES NOT OPERATE CORRECTLY
TEST CONDITIONS
A l : CHECK AUDIO UNlT FOR POWER
C
)21lgnition switch in position II.
13Measure the voltage between the audio unit
C344 pin I, circuit 29-MD15 (OGIBK), harness
side and ground; and between the audio unit
C344 pin 2, circuit 75-MD15 (YEIGN), harness
side and ground.
Are the voltages greater than 10 volts?
+ Yes
GO to A2.
+ N o - - - - -- - .
REPAIR circuit 29-MD15 (OGIBK) or circuit

75-MD15 (YEIGN). TEST the system for
normal operation.
A2: CHECK AUDIO UNlT FOR GROUND
C. I'
2006.0 Fiesta lu2006 G149876en

415-00-1I General Information 415-00-11
C344 pin 13, circuit 91-MD15 (BWGN), harness
C344 pin 17, circuit 91-MD34 (BWE), harness
C344 pin 24, circuit 91-MD15A (BWGN),
harness and ground.
Are the resistances less than Iohm?
-+ Yes
I
Installation).
-+ No
REPAIR circuit 91-MD15 (BWGN) or 91-MD34
(BWYE) or 91-MD15A (BWGN). TEST the
PINPOINT TEST B :POOR RECEPTION

B1: CHECK THE ANTENNA CABLE SHIELD
(=)-
Disconnect Audio Unit Antenna Connector.
Measure the resistance between the antenna
cable ground connector (shield) and ground.
+ Yes
GO to B2.
* No
CLEAN and TIGHTEN the antenna mast base
connection to the body. If the concern persists,
INSTALL a new antenna cable.
REFER to: Antenna Cable (415-02 Antenna,
I B2: CHECK THE ANTENNA CENTER CONDUCTOR FOR OPEN I
rnRemove the antenna mast.

------ --------- ----------
-- ---------- -a ------
Measure the resistance of the center conductor,
between the ends of the antenna cable.
<
-+ Yes
GOtoB3.
-+ No
TIW3801010
B3: CHECK ANTENNA CABLE FOR SHORT

center conductor and the antenna ground
(shield).
- Is the resistance greater than 10,000 ohms
El (open circuit)?
-+ Yes
CLEAN and TIGHTEN the ground connections
at the base of the antenna and battery ground
cable to body. If the concern persists,
V3801158
Installation).
+ No
PINPOINTTESTC : POOR QUALlTYlDlSTORTEDSOUND FROM ONE OR MORE SPEAKERS (NOT

ALL SPEAKERS)
I
Cl: CHECK THE SPEAKER RESISTANCE
I I Disconnect Inoperative Speaker. I
2006.0 Fiesta lu2006 G149876en

12(Measure the resistance between the inoperative
speaker pin Iand pin 2, component side.
El Is the resistance approximately 4 ohms?

-@ 0- + Yes
GO to C2.
+ No
INSTALL a new speaker. TEST the system
VUE0029964
C2: CHECK SPEAKER INPUT FOR SHORT TO GROUND

1Disconnect Audio Unit C344.
Measure the resistance between the inoperative
speaker connector pin 1, harness side and
ground.
Inl Is the resistance greater than 10,000 ohms

(open circuit)?
-@ 0
+ Yes
GO to C3.
-
- + No
REPAIR the inoperative speaker input circuit.
C3: CHECK SPEAKER RETURN FOR SHORT TO GROUND

1Measure the resistance between the inoperative
ground.
Inl Is the resistance greater than 10,000 ohms

(open circuit)?
@ 0
+ Yes
GO to C4.
-
- + No
2006.0 Fiesta 1212006 0149876en I

- s s s v L 1 sL1LJ-_=-sL1 - s s w -==_-= _-====v=-mII_ -J ---'"
C4: CHECK SPEAKER CIRCUIT FOR SHORT
)Measure the resistance between the inoperative
speaker connector pin 1, harness side and pin
2, harness side.
Is the resistance greater than 10,000 ohms
(open circuit)?
-+ Yes
for normal operation. If the concern persists,
Installation).
-+ No
REPAIR the circuit(s). TEST the system for
normal operation.
PINPOINT TEST D : NO SOUND FROM ALL SPEAKERS

IDl: CHECK SPEAKER INPUT CIRCUIT FOR SHORT TO GROUND
I )Ignition switch in position 0. I
13Measure the resistance between the following
audio unit connector pins and ground:
-(Front left speaker) C344 pin 8, circuit 8-MDI 0
(WHIBK), harness side and ground.
- (Rear left speaker) C344 pin 9, circuit 8-MDII
(WHIVT), harness side and ground.
- (Front right speaker) C344 pin 11, circuit 8-
MD17 (WHIRD), harness side and ground.
- (Rear right speaker) C344 pin 10, circuit 8-
MD18 (WH), harness side and ground.
I I
VUE0029936 Are the resistances greater than 10,000 ohms

(open circuit)?
-+ No
REPAIR the circuit@).TEST the system for
normal operation.

I D2: CHECK SPEAKER RETURN CIRCUIT FOR SHORT TO GROUND
Measure the resistance between the following
audio connector pins and ground.
- (Front left speaker) C344 pin 21, circuit 10-
MDIO (GYIBK), harness side and ground.
- (Rear left speaker) C344 pin 22, circuit 10-
MDl I(GYIVT), harness side and ground.
MD17 (GYIRD), harness side and ground.
MD18 (GY), harness side and ground.
: Are the resistances greater than 10,000 ohms
(open circuit)?
I YI'ETALL a new audio unit.

Installation).
-+ No
REPAIR the circuit(s). TEST the system for
normal o~eration.
L
PINPOINT TEST E : NO SOUND FROM ONE OR MORE OF THE SPEAKERS
I
El: CHECK THE SPEAKER RESISTANCE
rnDisconnect InoperativeSpeaker.
121Measure the resistance between the inoperative
speaker pinI and pin 2, component side.
El Is the resistance approximately 4 ohms?

0 @- + Yes
GO to E2.
-+ No
INSTALL a new speaker(s). TEST the system
I E2: CHECK SPEAKER CIRCUIT RESISTANCE I

rnDisconnect Audio Unit C344.

---- --...
- u s u s s - s n w
General Information
-
-illiur;rn u-m==sm=-maF. J w C w m P s
415-00-16
- - - - -

C344 and the inoperative speaker(s) connector
pins.
- (Front left speaker) C344 pin 8, circuit 8-MD10
(WHIBK), harness side and C527 pin I, circuit
8-MD28 (WH), harness side.
- (Front left speaker) C344 pin 21, circuit I O -
MDIO (GYIBK), harness side and C527 pin
2, circuit 10-MD28 (GY), harness side.
MD17 (WHIRD), harness side and C528 pin
VUE0029934
'
1, circuit 8-MD28 (WH), harness side.
MD17 (GYIRD), harness side and C528 pin
2, circuit 10-MD28 (GY), harness side.
- (Rear left speaker) C344 pin 9, circuit 8-MD11
(WHNT), harness side and C533 pin I, circuit
8-MD29 (WHM), harness side.
- (Rear left speaker) C344 pin 22, circuit I O -
M D l l ( G Y M ) , harness side and C533 pin 2,
circuit 10-MD29 (GYNVH), harness side.
MD18 (WH), harness side and C534 pin 1,
circuit 8-MD29 (WHNT), harness side.
MD18 (GY), harness side and C534 pin 2,
circuit 10-MD29 (GYIWH), harness side.
Is the resistance less thanI ohm?
-+ Yes
Installation).
Test the system for normal operation.
-+ No
REPAIR the relevant circuit. TEST the system
PINPOINT TEST F : THE AUDIO REMOTE CONTROL IS INOPERATIVEIDOES NOT OPERATE

CORRECTLY
F1: CHECK THE CIRCUIT 8-MD26 FOR OPEN
Disconnect Audio Remote Control C681.
2006.0 Fiesta 1 ~ 2 0 0 s GI49876en


s Measure the resistance between the audio unit
C344 pin 18, circuit 8-MD26 (WHIBK), harness
side and the audio remote control C681 pin I,
circuit 8-MD26 (WHIBK), harness side.
-+ Yes
GO to F2.
-+ No
normal operation.
IECHECK
CIRCUIT 9 - ~ ~ (BNNE)
2 6 FOR OPEN I
C344 pin 19, circuit 9-MD26 (BNNE), harness
side and the audio remote control C681 pin 2,
circuit 9-MD26 (BNNE), harness side.
Is the resistance less than I ohm?
-, Yes
I
INSTALL a new audio remote control. If the
concern persists, INSTALL a new audio unit.
Installation).
-+ No
normal operation.
PINPOINT TEST G : THE DVD PLAYER IS INOPERATIVEIDOES NOT OPERATE CORRECTLY

IGI: CHECK THE DVD PLAYER FOR POWER
C437 pin 1, circuit 29-MD8 (OG), harness side
and ground.
+ Yes
GO to G2.
+ No
REPAIR circuit 29-MD8 (OG). TEST the
system for normal operation. If the concern
persists, install a new CJB. Test the system
2006.0 Fiesta 1212006 G149876en ,

- - ---------- - - - - - - - - -a ------
102: CHECK THE DVD PLAYER FOR SWITCHED POWER
Ignition switch in position It.

C437 pin 2, circuit 75-MD8 (YEIBU), harness
side and ground.
I I Is the voltage greater than 10 volts?

+ Yes
I
GO to G3.
-, No
REPAIR circuit 75-MD8 (YEIBU). Test the
63: CHECK THE DVD PLAYER FOR GROUND
2006.0 Fiesta lu2006 G149876en

Information and Entertainment System -
C437 pin 3, circuit 31-MD8 (BK), harness side
and ground.
Is the resistance less than I ohm?
+ Yes
I
Right-hand drive vehicles: GO to G4.
Left-hand drive vehicles: INSTALL a new DVD
player. Test the system for normal operation.
-, No
REPAIR circuit 31-MD8 (BK). Test the system
164: CHECK FROM THE DVD PLAYER TO HOOD SWITCH FOR OPEN I

C437 PIN 5,31S-GL7A (BK-YE) and the hood
switch C604 pin 1,31S-GL7A (BK-YE).
I I ISthe voltage greater than 1 ohm?

I
-+ Yes
+ No
REPAIR circuit 31S-GL7A (BWE). Test the
2006.0 Fiesta 1u2oos G149876en

- - -a - - - ---
General information 415-00-20
-
Audio System - Vehicles Built From: 1012005

Refer to Wiring Diagrams Section 415-01, for 1. To enter the audio unit Self-Diagnostic Mode,
schematic and connector information. switch the audio unit ON and press the preset
Refer to Wiring Diagrams Section 415-03, for buttons 3 and 5 together for more than 2
schematic and connector information. seconds.
Refer to Wiring Diagrams Section 415-07, for 2. Release the preset buttons 3 and 5 and the
schematic and connector information. audio unit will enter the Self-Diagnostic Mode.
General Equipment
Worldwide Diagnostic System (WDS)
IMessage Displayed 1 Circuit Tested
1.4CH RF for four Right-hand front
lnspection and Verification channel system 2CH speaker circuit.
RF for two channel
N0TE:lf the keycode is entered incorrectly 3 times, system.
the system will lock out. The component can only
be unlocked by the manufacturer. 2.4CH LF for four Left-hand front speaker
channel system 2CH LF circuit.
I. Verify the customer concern. for two channel system.
or electrical damage. 1 3.4CH RR for four
channel system.
Right-hand rear speaker
circuit.
4.4CH LR for four Left-hand rear speaker
Mechanical Electrical channel system. circuit.
- Audio unit - Fuse@)
3. If the cause is not evident after the
- Antenna - Wiring harness
Self-Diagnostic Mode, connect the WDS to the
- Foreign objects - Electrical data link connector (DLC).
contacting speaker connector(s)
4. Retrieve the Diagnostic Trouble Code (DTC)s
- Trim poorly - Speaker@) and refer to the DTC Index Chart.
fittedlresonance - Audio unit
- Audio control switch
(if equipped)
- Audio control switch
(if equipped)
Self-Diagnostic Mode 1500RDS Audio
Unit
-
- Digital versatile disc - DVD player
(DVD) player
1- g-111
- Antenna cable
junction box
N0TE:The audio unit must be in radio mode before
entering the Self-Diagnostic Mode.
I.To enter the audio unit Self-Diagnostic Mode,
switch the audio unit ON. Within four seconds
3. If an obvious cause for an observed or reported press the preset buttons Iand 3 together.
concern is found, correct the cause (if possible) 2. Release the preset buttons 1 and 3 and the
before proceeding to the next step. audio unit will enter the Self-Diagnostic Mode.
symptom and refer to the Self-Diagnostic Mode.
IMessage Displayed I Circuit Tested
E
6006CD Audio Units
-
Self-Dia nostic Mode SOOOC, 6000CD, '
1.2c1-1RFfortwo
channel system.
Right-hand front
speaker circuit.
N0TE:The audio unit must be in radio mode before

entering the Self-Diagnostic Mode.
t 2.2CH LF for two

channel system.
3. FM frequency
received.
Left-hand front speaker
circuit.
Antenna cable.
).._ ..
2006.0 Fiesta lu2006 G531181en

3. If the cause is not evident after the 4. Retrieve the Diagnostic Trouble Code (DTC)s
Self-Diagnostic Mode, connect the WDS to the and refer to the DTC Index Chart.
data link connector (DLC).
Diagnostic Trouble Code (DTC) lndex Chart
DTC DescriptionlCondition Possible Source Action

B1342 Audio unit internal failure Audio unit INSTALL a new audio
unit.
Vehicles Built From:
1012005 (415-01 Audio
Unit, Removal and
Installation).
B2401 Tape player failure Audio unit INSTALL a new audio
unit.
1012005 (415-01 Audio
Unit, Removal and
Installation).
B2402 Audio unit overheated Audio unit Allow the audio unit to
cool and check for DTC
B2402. If the concern
persists, INSTALL a new
audio unit.
1012005 (415-01 Audio
Unit, Removal and
Installation).
B2403 CD player internal failure Audio unit INSTALL ,a new audio
unit.
1012005 (415-01 Audio
Unit, Removal and
Installation).
B2404 Audio control switch Audio control switch GO to Pinpoint Test E.
circuit failure
2006.0 Fiesta 1u2006

-- - - - - - - - --- - - - -- - - -- - - - - --- - - - - - - - - - - a - - - ---
DTC DescriptionlCondition Possible Source Action
B2405 Audio unit overheated Audio unit Allow the audio unit to
cool and check for DTC
B2405. If the concern
persists, INSTALL a new
audio unit.
1012005 (415-01 Audio
Unit, Removal and
Installation).
B2406 CD player internal failure Audio unit INSTALL a new audio
unit.
1012005 (415-01 Audio
Unit, Removal and
Installation).
B2408 Speaker line short circuit Speaker@) GO to Pinpoint Test D.
B2477 Module configuration Audio unit and central REFER to the WDS.
failure junction box (CJB)
P I628 Module ignition supply CJB REFER to the WDS.
input
2006.0 Fiesta la2006 G531181en

DTC DescriptionICondition Possible Source Action
U0155 Controller area network CAN REFER to: Communica-
(CAN) communication tions Network -
lost Vehicles Built From:
1012005 (418-00
Module Communica-
tions Network,
Diagnosis and
Testing).
U0238 CAN communication lost CAN REFER to: Communica-
tions Network -
1012005 (418-00
Module Communica-
tions Network,
Diagnosis and
Testing).
with CDDJ tions Network -
I012005 (418-00
Module Communica-
tions Network,
Diagnosis and
Testing).
with body control module tions Network -
1012005 (418-00
Module Communica-
tions Network,
Diagnosis and
Testing).
I.If the cause is still evident, refer to the Symptom

Chart.
Symptom Chart
The audio unit is inoper- Circuit. GO to Pinpoint Test A.
ativeldoes not operate correctly Audio unit.
The display is blank - radio and Audio unit. INSTALL a new audio unit.
cassette player operate REFER to: Audio Unit -
Vehicles Built From: 1012005
and Installation).
operation.
2006.0 Fiesta 1u2006

-- - - - - - - - - -- - - - -- - - -- - - - - --- - - - - - - - - - - a
The display is blank - radio and
CD player operate
Audio unit. INSTALL a new audio unit.
I
and Installation).
operation.
Poor reception Antenna. GO to Pinpoint Test B.
Antenna cable.
Audio unit.
Poor qualityldistorted sound Speaker@). GO to Pinpoint Test C.
from one or more speakers (not Circuit.
all speakers) Audio unit.
I No sound from all speakers
I Audio unit. I INSTALL a new audio unit.
I
and Installation).
operation.
No sound from one or more of GO to pinpoint Test D.
the speakers (not all speakers)
I Audio unit.
The audio control switch is Circuit. GO to Pinpoint Test E.
inoperativeldoes not operate Audio control switch.
correctly. Audio unit.
The digital versatile disc (DVD) Circuit@). GO to Pinpoint Test F.
player is inoperativeldoes not DVD player.
operate correctly
No sound from headphone@) Headphone@). Using a known good head-
DVD player. phone, check the headphone
in the right-hand and left-hand
sockets. If sound is heard from
each headphone socket,
INSTALL a new headphone(s).
If no sound is heard from the
headphone socket@),INSTALL
a new DVD player. TEST the
The audio unit clock is not Audio unit connector. REFER to: lnstrument Cluster
displayed Audio unit. - Vehicles Built From:
lnstrument cluster. 1012005 (413-01 lnstrument
Cluster, Diagnosis and
Testing).
Pinpoint Tests
measurements.
2006.0 Fiesta 1 ~ 2 0 0 6 G531181en

PINPOINT TEST H : THE AUDIO UNlT IS INOPERATIVEIDOES NOT OPERATE CORRECTLY
(- Al: CHECK THE AUDIO UNlT FOR POWER
lgnition switch in position I.
1Measure the voltage between the audio unit
C775 pin 15, circuit 29-MD15 (OGIBK), harness
IV( side and ground, and between the audio unit
C775 pin 16, circuit 75-MD15 (YEIGN), harness
-0 0
-p
q-,i
side and ground.
---
--- - -
- + Yes
GO to A2.
+ No
~65961 REPAIR circuit 29-MD15 (OGIBK) or circuit
75-MD15 (YEIGN). TEST the system for
normal operation.
A2: CHECK THE AUDIO UNlT GROUND CIRCUITS FOR OPEN CIRCUIT
C775 pin II, circuit 91-MD34 (BWYE), harness
side and ground, and between the audio unit
C775 pin 12, circuit 91-MD15 (B WGN), harness
side and ground.
Are the resistances less than 1 ohm?
-+Yes
~65962 1012005 (415-01 Audio Unit, Removal and
Installation).
-, No
REPAIR circuit 91-MD34 (BWYE) or circuit
91-MD15 (BWGN). TEST the system for
normal operation.
PINPOINT TEST I : POOR RECEPTION

B1: CHECK THE ANTENNA CABLE SHIELD
Disconnect the antenna cable from the audio
unit.
2006.0 Fiesta 12/2006 en

~531181
--------- ---------- -----.------ -a ------
General Information
/

cable ground connector (shield), and ground.
-+ Yes
GO to B2.
%
TIW3801009
-
-+ No
CLEAN and TIGHTEN the antenna base
connection to the body. If the concern persists,
B2: CHECK THE ANTENNA CENTER CONDUCTOR FOR OPEN CIRCUIT
Remove the antenna mast.
Measure the resistance of the center conductor
between the ends of the antenna cable.
-+ Yes
GO to B3.
-+ No
TIW3801010
2006.0 Fiesta la2006 G531181en

B3: CHECK THE ANTENNA CABLE FOR SHORT
center conductor and the antenna ground
(shield).
(open circuit)?
-+Yes
CLEAN and TIGHTEN the ground connections
at the base of the antenna and battery
negative cable to the body. If concern the
persists, INSTALL a new audio unit.
V3801158
Installation).
+ No
TEST the system for normal operation. If the
concern persists, INSTALL a new audio unit.
I012005 (415-01 Audio Unit, Removal and
Installation).
PINPOINT TEST J : POOR QUALINIDISTORTED SOUND FROM ONE OR MORE SPEAKERS (NOT
ALL SPEAKERS)
Cl: CHECK THE SPEAKER RESISTANCE
Disconnect Inoperative Speaker.
speaker pin 1 and pin 2, component side.
El Is the resistance approximately 4.0 ohms?

@ 0- + Yes
GO to C2.
-, No

---- - - ---- ------
---------.-- -a -----
ground.
/nl Is the resistance greater than 10,000 ohms

(open circuit)?
@' - 0 -+ Yes
GO to C3.
-
- + No
VUE0029843
C3: CHECK THE SPEAKER RETURN FOR SHORT TO GROUND

ground.
El Is the resistance greater than 10,000 ohms

(open circuit)?
-@ 0
+ Yes
-
- for normal operation. If the concern persists,
~ ~ ~ 0 0 2 9 ~ 4 1 REFER to: Audio Unit - Vehicles Built From:
Installation).
+ No
REPAIR the speaker return circuit. TEST the
PINPOINT TEST K : NO SOUND FROM ONE OR MORE OF THE SPEAKERS (NOT ALL SPEAKERS)
IDl: CHECK THE SPEAKER RESISTANCE I
Disconnect Inoperative Speaker.
speaker pin 1 and pin 2, component side.
Is the resistance approximately 4.0 ohms?
I
-+ Yes
GO to D2.
-+ No
INSTALL a new speaker(s). TEST the system
2006.0 Fiesta lu2006 G531181en

I D2: CHECK THE INOPERATIVE SPEAKER(S) CONNECTOR PIN 1 CIRCUIT I
I I U
Disconnect Audio Unit C776. I
audio unit C776 pins, harness side and the
inoperative speaker(s) connector pin 1, harness
side:
- (Left front speaker) C527 pin 1, circuit 8-MD28
(WH) to C776 pin 3, circuit 8-MD10 (WHIBK).
- (Right front speaker) C528 pin 1, circuit 8-
MD28 (WH) to C776 pin 2, circuit 8-MD17
(WHIRD).
- (Left rear speaker) C533 pin 1, circuit 8-MD29
(WHNT) to C776 pin 4, circuit 8-MDll
(WHNT).
- (Right rear speaker) C534 pin 1, circuit 8-
MD29 (WHNT) to C776 pin 1, circuit 8-MD18
(WH).
I Is the resistance less than 1 ohm?
I
+ No
REPAIR the circuit in question. TEST the
D3: CHECK THE INOPERATIVE SPEAKER(S) CONNECTOR PIN 2 CIRCUIT
audio unit C776 pins, harness side and the
inoperative speaker(s) connector pin 2, harness
side:
- (Left front speaker) C527 pin 2, circuit 10-
MD28 (GY) to C776 pin 7, circuit 10-MD10
(GYIBK).
MD28 (GY) to C776 pin 6, circuit 10-MD17
(GYIRD).
- (Left rear speaker) C533 pin 2, circuitIO-
MD29 (GYNVH) to C776 pin 8, circuit 10-MD11
(GYNVH).
- (Right rear speaker) C534 pin 2, 10-MD29
(GYNVH) to C776 pin 5,lO-MD18 (GY).
+ Yes
GO to D4.
+ No
2006.0 Fiesta iu2oo6 G531181en

----v-
sss--lr-mm Sam=- P m S 1 - P I ~ S a S B S S P s P ~W SJ V S W S S H

D4: CHECK THE INOPERATIVE SPEAKER(S) CIRCUIT FOR SHORT TO GROUND
inoperative speaker@)connector pinI,harness
InJ side and ground:
- (Left front speaker) C527 pin 1, circuit 8-MD28
@ 0 (WH), to ground.
MD28 (WH), to ground.
-
- - (Left rear speaker) C533 pin 1, circuit 8-MD29
(WHM), to ground.
- (Right rear speaker) C534 pin 1,8-MD29
(WHM), to ground.
E66046
(open circuit)?
+ Yes
+ No
PINPOINT TEST L : THE AUDIO CONTROL SWITCH IS INOPERATIVEIDOESNOT OPERATE

CORRECTLY
I
E l : CHECK THE AUDIO UNlT OPERATES CORRECTLY USING THE AUDIO UNlT CONTROLS I
Operate the audio unit using the audio unit
controls.
Does the audio unit operate correctly using the
audio controls?
I INSTALL a new audio unit.

Installation).
E2: CHECK CIRCUIT 8-MD26 (WHIBK) FOR OPEN CIRCUIT
12Disconnect Audio Control Switch C681.
2006.0 Fiesta lu2006 G531181en

,
415-00-31
TEST CONDITIONS ,
lnformation and Entertainment System
General Information
-
415-00-31

C777 pin 6, circuit 8-MD26 (WHIBK) harness
side and the audio control switch C681 pin 1,
circuit 8-MD26 (WHIBK) harness side.
-, Yes
GO to E3,
+ No
normal operation.
I E3: CHECK CIRCUIT 9-MD26 (BNNE) FOR OPEN CIRCUIT I

C777 pin 8, circuit 9-MD26 (BNNE) harness
side and the audio control switch C681 pin 2,
circuit 9-MD26 (BNNE) harness side.
+ Yes
INSTALL a new audio control switch. TEST
the system for normal operation. If the concern
persists, INSTALL a new audio unit.
Installation).
-, No
normal operation.
PINPOINT TEST M : THE DIGITAL VERSATILE DISC (DVD) PLAYER IS INOPERATIVEIDOESNOT

OPERATE CORRECTLY
IF1: CHECK THE DVD PLAYER FOR POWER
C437 pin I, circuit 29-MD8 (OG), harness side
and ground.
-, Yes
GO to F2.
-, No
REPAIR circuit 29-MD8 (OG). TEST the
persists, INSTALL a new CJB. Test the
2006.0 Fiesta 1u2006 G531181en

- - - - - - ------- -- ---------- --..-------- -a"-"""
I F2: CHECK THE DVD PLAYER FOR SWITCHED POWER
I Ignition switch in position II. I
rnMeasure
1I
+ Yes
the voltage between the DVD player
C437 pin 2, circuit 75-MD8 (YEIBU), harness
side and ground.
Is the voltage greater than 10 volts? I
GO to F3.
-+ No
REPAIR circuit 75-MD8 (YEIBU). Test the
1
I
F3: CHECK THE DVD PLAYER FOR GROUND

I Ignition switch in position 0. 1
1I Measure the resistance between the DVD player

C437 pin 3, circuit 31-MD8 (BK), harness side
and ground.
+ Yes
Right-hand drive vehicles: GO to F4.
Left-hand drive vehicles: INSTALL a new DVD
player. Test the system for normal operation.
REPAIR circuit 31-MD8 (BK). Test the system

I
F4: CHECK THE DVD PLAYER TO HOOD SWITCH FOR OPEN CIRCUIT
I U
Disconnect Hood Switch C604. I
-
rnMeasure the resistance between the DVD player
C437 pin 5, circuit 31S-GL7A ( B W E ) and the
II hood switch C604 pin I,

(BWE), harness side.
circuit 31s-GL~A

I
-+ Yes
REPAIR circuit 31S-GL7A (BWE). Test the

2006.0 Fiesta 1u2006 G531181en

415-01-1 Audio Unit 415-01-1
SECTION 415-01 Audio Unit

CONTENTS PAGE

Audio System...................................................................................................................... 415-01-2

Audio Unit - Vehicles Built Up To: 1012005 .................................................. (38 222 0) 415-01-3
Audio Unit - Vehicles Built From: 1012005 ................................................... (38 222 0) 415-01-4
415-01-2 Audio Unit 415-01-2
Audio System
REFER to Section 415-00 [Information and
-
Entertainment System General Information].
2006.0 Fiesta lu2006 G18370en

415-01-3 Audio Unit 415-01-3
Audio Unit - Vehicles Built Up To: 10/2005(38 222 0)

//-
[
'..
Removal 4. Remove the audio unit rear support.
N0TE:lt is not necessary to remove the audio unit

in order to obtain the serial number. To obtain the
serial number, simultaneously PRESS buttons 2
and 6. The serial number will be shown in the audio
unit display.
I.Remove the climate control assembly. For
Section 412-04 [Control Components].
2. Detach the audio unit from the instrument
panel.
Installation
I.CAUTIONS:
A T O prevent damage to the new audio unit
while installing the climate control and audio
unit trim panel, apply masking tape to the
three sections of the audio unit.
TO prevent possible damage to the audio

I I
unit while connecting the electrical
connector, make sure that the antenna cable
3. Disconnect the electrical connectors and connector is connected first.
remove the audio unit. n ~ h audio
e unit wiring harness must not
I.Disconnect the electrical connector. become trapped when installing the audio
2. Disconnect the antenna cable connector. unit.
N0TE:The audio unit rear support must engage
with the audio unit support bracket.
2006.0 Fiesta 1212006 ~ 1 4 8 2 4en

1
415-01-4 Audio Unit 415-01-4
Audio Unit - Vehicles Built Froni: 10/2005(38 222 0)

//
General Equipment 4. Disconnect the antenna cable electrical (-.
I
Audio unit removal tools (GV3301)
connector and remove the audio unit.
Removal
1. If a new audio unit is to be installed, connect
WDS and upload the audio unit configuration
information using the Programmable
Modules lnstallation Routine, prior to
commencing the removal of the audio unit.
N0TE:When installing the audio unit removal tools,
make sure that the wording on the audio unit
removal tools is followed, TOP L indicates the top
of the tool, left-hand side of the audio unit and TOP
R indicates the top of the tool, right-hand side of
the audio unit. lnstallation
2. Using the audio unit removal tools, detach 1. CAUTIONS:
the audio unit from the instrument panel.
A T O prevent possible damage to the audio
unit while connectingthe audio unit electrical
connector, make sure that the antenna cable
electrical connector is connected first.
A ~ h audio
e unit wiring harness must not (-
become trapped when installing the audio
unit.
NOTE: Remove the audio unit removal tools from
the audio unit by releasing the spring clips before
installing the original audio unit.
N0TE:When installing a new audio unit, the audio
unit must be configured by selecting the
3. Disconnect the audio unit electrical
WDS.
connector.
Release the locking tangs.

415-02-1 Antenna 415-02-1
SECTION 415-02 Antenna

CONTENTS PAGE

Antenna .............................................................................................................................. 415-02-2

. Antenna Cable .................................................................................................................... 415-02-3
415-02-2 Antenna 415-02-2
Antenna
REFER to Section 415-00 [Information and
Entertainment System - General Information].

415-02-3 Antenna 415-02-3
Antenna Cable
General Equipment Vehicles without roof opening panel
Two suitable draw cords, each with a minimum 3. Detach the interior lamp.
length of one meter
Removal
All vehicles
I.Detach the front door opening weatherstrips.
4. Disconnect the electrical connectors and

remove the interior lamp.
2. Remove the A-pillar trim panels (A-pillar trim

shown removed to show location of retaining
clips).
Vehicles with manual roof opening panel

5. Remove the roof opening panel regulator
handle.
2006.0 Fiesta lu2006 G210061en

415-02-4 Antenna 415-02-4
Vehicles with overhead console Vehicles without navigation system
6. Remove the overhead console. For additional 11. Disconnect the antenna cable from the
information, refer to Section 501-12 antenna base.
[Instrument Panel and Console].
7. Detach the headliner at the rear of the
overhead console opening.
Vehicles with navigation system

12. Disconnect the antenna cable from the
antenna base.
All vehicles
8. Remove the sun visors.
All vehicles
13. Detach the antenna cable from the roof
9. Remove the sun visor retaining clips. panel (headliner shown removed for clarity).
10. Carefully detach the front edge of the

headliner to allow access to the antenna
cable.
2006.0 Fiesta lu2006 G210061en

415-02-5 Antenna 415-02-5
Vehicles with heated windshield 17. Remove the instrument panel lower panel.
14. Disconnect the heated windshield ground
connector.
18. N0TE:Turn the steering wheel to access

the steering column upper shroud retaining
clips.
All vehicles
15. Detach the antenna cable from the A-pillar Detach the steering column upper shroud
from the steerinn column lower shroud
1. Using a thin bladed screwdriver, release the
two clips (one each side).
2. Detach the shroud.
Right-hand drive vehicles

16. Open the stowage compartment and
remove the instrument panel lower panel
retaining screws.
19. Remove the steering column lower shroud
I.Release the steering column locking lever.
2. Remove the retaining screws.
415-02-6 Antenna 415-02-6
Left-hand drive vehicles Detach the antenna cable from the retaining
20. Fully open the glove compartment. clips at the back of the cross-vehicle beam.
Press the sides towards the center to release
the glove compartment from the stops.
23. Detach the antenna cable from the clips

behind the cross-vehicle beam support
bracket.
All vehicles
21. N0TE:Do not remove the antenna cable
retaining clip from the cross-vehiclebeam.
Detach the antenna cable from the retaining
clip (instrument panel shown removed for
clarity).
24. Detach the antenna cable from the clip and

disconnect the antenna cable from the
audio unit.
22. N0TE:Do not remove the antenna cable

retaining clips cross-vehicle beam.
2006.0 Fiesta la2006 G210061en

415-02-7 Antenna 415-02-7
25. Attach a suitable draw cord to the antenna Remove and discard the retaining clips from
r base end of the antenna cable. the antenna cable.
26. Pull the antenna cable along the roof panel

towards the A-pillar to expose the suitable
draw cord .
27. Attach the second suitable draw cord to
the audio unit end of the antenna cable and
pull the cable from behind the instrument
panel to expose the connector and the draw
cord.
28. Detach the suitable draw cords and remove
i-
L
the antenna cable.
Installation
I.NOTE:When installing a new antenna cable, 2. TO install, reverse the removal procedure.
some of the retaining clips are not required.
2006.0 Fiesta lu2006 G210061en

(I:
Exterior Lighting
SECTION 417-01 Exterior Lighting

CONTENTS PAGE
SPECIFICATIONS
Specifications...................................................................................................................... 417-01-3

Exterior Lighting................................. :................................................................................ 417-01-4
Front lighting................................................................................................................. 417-01-4
Rear lighting...................................................................................................................... 417-01-6
Rear lighting.Fiesta built from 0812005 ......................................................................... 417-01-7
Autolamps.vehicles built from 0812005 ............................................................................ 417-01-8

Headlamps -- Vehicles Built Up To: 1012005..................................................................... 417-01-9
Inspection and Checking................................................................................................ 417-01-9
Symptom Chart ................................................................................................................... 417-01-9
System Checks.............................................................................................................. 417-01-10
Headlamps -- Vehicles Built From: 1012005...................................................................... 417-01-32
Inspection and Checking.................................................................................................. 417-01-32
Symptom Chart ............................................................................................................. 417-01-32
System Checks................................................................................................................ 417-01-33
Stoplamps ....................................................................................................................... 417-01-67
Inspection and Checking.................................................................................................. 417-01-67
Symptom Chart .............................................................................................................. 417-04 -67
System Checks.................................................................................................................. 417-01-68
Turn Signal and Hazard Lamps.......................................................................................... 417-01-82
Symptom Chart .............................................................................................................. 417-01-82
System Check ................................................................................................................ 417-01-83
Parking, Rear and License Plate Lamps........................................................................ 417-01-119
Inspection and Checking............................................................................................... 417-01-119
Symptom Chart ................................................................................................................. 417-01-119
System Checks................................................................................................................... 417-01-120
Reversing Lamps - Vehicles Built Up To: 1012005........................................................... 417-01-141
Inspection and Checking................................................................................................. 417-01-141
Symptom Chart............................................................................................................. 417-01-141
System Checks.............................................................................................................. 417-01-142
Reversing Lamps - Vehicles Built From: 1012005.......................................................... 417-01-159
Inspection and Checking................................................................................................... 417-01-159
Symptom Chart ............................................................................................................... 417-01-159
System Checks .................................................................................................................. 417-01-160
Fog Lamps..................................................................................................................... 417-01-172
Symptom Chart ................................................................................................................... 417-01-172
System Checks................................................................................................................... 417-01-172
Headlamp Leveling.......................................................................................................... 417-01-200
417-01-2 Exterior Lighting 417-01-2
Inspection and Checking ...................................................................................................417-01-200

Symptom Chart ..................................................................................................................
417-01-200 ..-
System Checks ..................................................................................................................
417-01-200(
..
GENERAL PROCEDURES
Headlamp Adjustment.................................................................................... (32 I 13 0) 417-01-208
Headlamp Masking. Vehicles Built Up To: 1012005 ........................................................ 417-01-209
Headlamp Masking. Vehicles Built From: 1012005......................................................... 417-01-215
Front Fog Lamp Adjustment............................................................................................... 417-01-221

Front Fog Lamp -- Vehicles Built Up To: 1112004 .......................................... (32 281 0) 417-01-222
Front Fog Lamp -Vehicles Built From: 1112004........................................... (32 281 0) 417-01-223
Headlamp Switch............................................................................................ (35 514 0) 417-01-224
Headlamp Assembly ....................................................................................... (32 115 0) 417-01-225
Rear Lamp Assembly -- Vehicles Built Up To: 1012005 ................................. (32 305 0) 417-01-227
SPECIFICATIONS
Exterior Lighting
Component Design
Headlamps Complex reflector system, aligned by positioning
the reflector
Fog lamps I Reflector system, aligned by positioning the reflector1
-
Headlamps Align (both sides)
Component X value
Headlamps X=10cm/lOm=O34'=1,O%
Fog lamps X = 2 2 c m / l O m = I 16'=2,2%
2006.0 Fiesta imoos

Exterior Lighting
Exterior Lighting
\.
Front lighting The headlamps form a unit with the front turn signal
lamps and the side lamps. They are made entirely
of plastic and can only be replaced as a whole unit.
Front headlamps
The motors for the electric headlamp leveling
system are integrated in the headlamp unit.
The reflectors are free shape reflectors. The free
shape technology allows the full reflector to be
utilized.
In this technology, every point of the freely
calculated reflector is allocated to illuminating a
certain part of the road in front of the vehicle. As
a result it is possible to optimize the light
distribution through the form of the reflector alone.
The plastic cover is only there for protection.
Conventional H4 bulbs are used in the main
headlamps.
The turn signal lamps are yellow and have a
special base in order to prevent any confusion.
Glass base bulbs are used for the side lamps.
Description
Turn signal lamp
Main headlamp
2006.0 Fiesta 1u2006 G179068en

-
Front headlamp Fiesta built from 0812005
CJ
Description The turn signal lamps are integrated in the

headlamps and have their own reflector with a
I 1 I urn signal lamp I yellow plastic cover. Colorless bulbs are used.
1 2 1 Main headlamp I Glass base bulbs are used for the side lamps.
m b i d e lamp I The headlamp must be removed in order to replace
the bulbs.
The headlamps form a unit with the front turn signal
lamps and the side lamps. They are made entirely
of plastic and can only be replaced as a whole unit.
Front fog lamps
The motors for the electric headlamp leveling
system are integrated in the headlamp unit.
The reflectors are free shape reflectors. The free
shape technology allows the full reflector to be
utilized.
In this technology, every point of the freely
calculated reflector is allocated to illuminating a
certain part of the road in front of the vehicle. As
a result it is possible to optimize the light
distribution through the form of the reflector alone.
/.' The plastic cover is only there for protection.
i.,'
Conventional H4 bulbs are used in the main
headlamps. The fog lights are mounted in the lower part of the
front bumper.
H I1 bulbs are used.
2006.0 Fiesta la2006 G179068en

Rear lighting
I 1 I Stoplside lamp I Side lamp

2 Turn signal lamp The side lamp is a combined bulb which also
3 Rear fog lamp includes the stoplamp.
4 Bulb carrier
5 Securing bolts Stoplamp
As well as the rear lamps, the rear lamp clusters The additional high-mounted stoplampis mounted
incorporate all rearward facing lights with exception in the middle of the tailgate above the rear window
of the license plate lamp and the additional and also incorporates the washer nozzle for the
high-mounted stoplamp. rear window. A glass base bulb is used.
The rear lamps can only be replaced as a complete The stoplamps are switched on via the stoplamp
unit. switch on the brake pedal as soon as the brake
pedal is actuated.
They incorporate a bulb carrier with the bulb
sockets.
The bulb carrier is connected to the wiring harness Turn signal lamps
via a compact connector.
The turn signal lamps serve as direction indicators
The rear lamp cluster should be detached from the
vehicle before replacing any bulbs.
and for the hazard warning lights. A yellow bulb is (
. 1
used.
2006.0 Fiesta la2006 G179068en

The function of the turn signal lamps is controlled Rear fog lamp
by the GEM, as a result of which the conventional
turn signallhazard warning relay is no longer The rear fog lamp serves for greater visibility of the
required. vehicle from behind for following road users and
can only be switched on when at least the side
The sound generator for the acoustic turn signal
lamps are switched on.
check is integrated in the multifunction switch.
This is achieved via the mechanical design of the
light switch, which will only allow the lever to be
Reversing lamp pulled if it was moved to at least "P" beforehand.
The rear fog lamp is always installed on the driver's
The reversing lamp serves to illuminate the road
side, i.e. on the opposite side to the reversing lamp
when reversing and is switched on by the reversing
lamp switch when reverse gear is engaged.
There is only a reversing lamp on the passenger
side of the vehicle, i.e. on the right-hand side for
a LHD vehicle and on the left-hand side for a RHD
vehicle.
-
Rear lighting Fiesta built from 0812005
Item Description The rear lamps can only be replaced as a complete

1 Stoplside lamp unit.
2 Turn signal lamp They contain individual holders for the bulbs.
I
3 Reversing lamp The holders are connected to the wiring harnesses

via individual connectors.
1 4 1 Rear fog lamp I

The rear lamp cluster should be detached from the The combined rain sensorllight sensor is attached
vehicle before replacing any bulbs. to the windshield, near to the interior rear view
mirror.
Autolamps -vehicles built from 0812005 The ambient light sensor determines the general
light intensity. For this purpose, it records the light
over as wide an angle as possible, without taking
the direction of incidence into account.
The front light sensor determines the light intensity
directly in front of the vehicle.
If both the ambient light sensor and the front light
sensor detect a sudden reduction in light intensity
at the same time, then an algorithm-based
calculation is used to determine the fact that the
vehicle has entered a tunnel.
In this case the request for switching on the
external lighting and the indicator lamp in the
instrument cluster is transmitted to the GEM.
The low beam headlamps and side lamps are
switched on automatically if all of the following If the sun is shining and the vehicle is suddenly
conditions are satisfied: thrown into the shade by a large truck, the two
sensors will register different light intensities. In
Ignition switch in the "11" or "Ill" position
this case, the algorithm-based calculation will not
Light switch in the "AUTO" position result in the lights being switched on.
Determined ambient light conditions below a
stored threshold value
The low beam and the side lamps are switched on
or off by the Generic Electronic Module (GEM)
according to the input signals of the combined rain
sensorllight sensor. This takes place in the GEM
by activating the low beam relay and the autolamp
relay (side lamps/license plate lamps).
Combined rain sensorllight sensor

vehicles built from 0812005
-

/-
Headlamps - Vehicles Built Up To: 1012005
1
Visual Ins~ectionChart
Special Tool(s) I Electrical system I
I ITerminal Probe Kit Fuse(s)
Lamp(s)
Connector(s)
Switches
Wiring harness
3. Resolve any obvious causes or concerns found

during the visual inspection before carrying out
Inspection and Checking any further tests.
4. If the concern is not visually evident, refer to the
1. Verify the customer concern. Symptom Chart.
2. Visually inspect for obvious signs of electrical
damage.
Symptom Chart
Symptom Chart
Fuse GO to Pinpoint Test A.
are inoperative Circuit(s)
Headlamp switch
Turn signal switch
Central junction box (CJB)
I The dipped beam is inoperative Circuit(s)

Dipped beam relay
Turn signal switch
I The main beam is inoperative Circuit(s)

Main beam relay
Turn signal switch
GO to Pinpoint Test C.
- - ---
one dipped beam is inoper- Fuse GO to Pinpoint Test D.

ative Circuit(s)
LeWright-hand headlamp
One main beam is inoperative Fuse GO to Pinpoint Test E.
Circuit(s)
2006.0 Fiesta 1212006 GI05797en

The headlamps illuminate Circuit(s) GO to Pinpoint Test F.
continuously Dipped beam relay
Main beam relay
Turn signal switch
Headlamp switch
lnstrument cluster
The headlamp flasher is inoper- Circuit(s) GO to Pinpoint Test G.
ative Turn signal switch
-
The main beam warning lamp Circuit(s) REFER to: lnstrument Cluster
is inoperative lnstrument cluster - Vehicles Built Up To:
1012005 (413-01 lnstrument
Cluster, Diagnosis and
Testing).
System Checks
measurements.
PINPOINT TEST A : DIPPED BEAM AND MAIN BEAM INOPERATIVE
Al: CHECK FUSE F40 (CJB)
IIIIgnition switch in position 0.
CHECK fuse F40 ( I 0 A) (CJB).
C.
I I Is the fuse OK?
I
+ No
INSTALL A NEW fuse F40 (10 A) and check
again, LOCATE and RECTIFY the short to
ground using the Wiring Diagrams. CHECK
A2: CHECK THE VOLTAGE AT FUSE F40 (CJB)
I Connect fuse F40 ( I 0 A) (CJB).
2006.0 Fiesta lazoos GI05797en

417-01-1I Exterior Lighting 417-01-11
and ground.
-+
Yes
I
GO to A3.
-, No
LOCATE and RECTIFY the break in the
voltage supply to fuse F40 (CJB) using the
Wiring Diagrams, if necessary CHECK and
INSTALL A NEW CJB. CHECK the operation
of the system.
I A ~ :CHECK THE VOLTAGE AT THE DIPPED BEAM RELAY I
Disconnect dipped beam relay from socket
C417.
SWITCH ON dipped beam
Measure the voltage between the dipped beam
relay, socket C417, pin I,
circuit 15s-LEI9
(GNIBU), CJB side and ground.
+ Yes
GO to A4.
-+ No
GO to A5.
A4: CHECK THE GROUND CONNECTION OF THE DIPPED BEAM RELAY AND THE MAIN BEAM
RELAY
2006.0 Fiesta 121200s GI05797en

Measure the resistance between the dipped
beam relay, socket C417, pin 2, circuit 31-LEI 9
(BK), CJB side and ground.
Is less than 2 ohms measured?
+ Yes
30-DB1 (RD), between fuse FE (BJB) and the
CJB using the Wiring Diagrams, CHECK and
INSTALL A NEW CJB if necessary. CHECK
+ No
LOCATE and RECTIFY break in circuit 31-
DA12 (BK), between soldered connection S15
and ground G I 3 using the Wiring Diagrams.
I A ~ :CHECK THE VOLTAGE AT THE HEADLAMP SWITCH --
- -
I
1 Disconnect headlamp switch from connector

C338.
Measure the voltage between the headlamp
switch, connector C338, pin 8, circuit I5-LE29
(GNIBK), wiring harness side and ground.
+ Yes
GO to A6.
+ No
between fuse F40 (CJB) and the headlamp
1 ~ 6CHECK
: THE HEADLAMP SWITCH I
-- -
I
)2Connect dipped beam relay to socket C417.
2006.0 Fiesta 1u2006

PINPOINT TEST B : THE DIPPED BEAM IS INOPERATIVE
B1: TEST THE VOLTAGE AT THE DIPPED BEAM RELAY (POWER CIRCUIT)
C417.
relay, socket C417, pin 3, circuit 30-LE20 (RD),
CJB side and ground.
n El Does the meter display battery voltage?
n OD-; -+ Yes
I7
GO to B2.
-, No
between the CJB and the dipped beam relay
~~~0033863 using the Wiring Diagrams, INSTALL A NEW
CJB if necessary. CHECK the operation of the
system.
B2: CHECK THE VOLTAGE AT THE DIPPED BEAM RELAY (CONTROL CIRCUIT)
/1ISWITCH ON dipped beam.
relay, socket C417, pin 1, circuit 15s-LEI9
IVI Does the meter display battery voltage?
-, Yes
o 10 GO to B3.
0 -, No
GO to B5.
VFE0033861
B3: CHECK THE POWER CIRCUIT OF THE DIPPED BEAM RELAY FOR OPEN CIRCUIT
2006.0 Fiesta moos

Connect a fused jumper wire (20 A) at the
dipped beam relay, socket C417, between pin
3 circuit 30-LE20 (RD) and pin 5, circuit 15S-
DB7 (GNNE), CJB side.
VFE0033864

Check the dipped beam.
Does the dipped beam illuminate?
-, Yes
- GO to B4.
No
between the dipped beam relay and the bridge
(CJB) using the Wiring Diagrams, INSTALL
A NEW CJB if necessary. CHECK the opera-
tion of the system.
B4: CHECK THE GROUND CONNECTION OF THE DIPPED BEAM RELAY
I
- Is less than 2 ohms measured?

Yes
FFa -, No
INSTALL A NEW dipped beam relay. CHECK

~~~0033862 between the dipped beam relay and soldered
B5: CHECK TURN SIGNAL SWITCH
Disconnect turn signal switch from connector
C357.
13Connect dipped beam relay to socket C417.
2006.0 Fiesta 1 ~ 2 0 0 6
Connect a fused jumper wire (10 A) at the turn
signal switch, connector C357, between pin 8,
circuit 15s-LEI4 (GNIRD) and pin 9, circuit 15s-
LEI 9 (GNIBU), wiring harness side.
-
I IGISWITCH ON d i o ~ e dbeam. . I
-+ Yes
INSTALL A NEW turn signal switch. CHECK
-, No
between the turn signal switch and the dipped
beam relay using the Wiring Diagrams.
PINPOINT TEST C : THE MAlN BEAM IS INOPERATIVE

IC1: CHECK THE MAlN BEAM WARNING LAMP
Check the main beam warning lamp.

I Does the main beam warning lamp illuminate? I
I C2: CHECK TURN SIGNAL SWITCH I

C357.
2006.0 Fiesta la2006 G I 05797en

Connect a fused jumper wire (10 A) at the turn
signal switch, connector C357, between pin 6,
circuit 15-LEI4 (GNIRD) and pin 7, circuit 15s-
LE12A (GNNE), wiring harness side.

I Check main beam.
I Does the main beam illuminate?
I
-+ Yes
-+ No
between the turn signal switch and soldered
I C3: CHECK THE VOLTAGE AT THE MAIN BEAM RELAY (CONTROL CIRCUIT) 1

Measure the voltage between the main beam
relay, socket C41I,pin I,circuit 15s-LEI2
(GNNE), CJB side and ground.
-+
Yes
I
I -+No
GO to C4.

between soldered connection S274 and the
~~~0033861 main beam relay using the Wiring Diagrams,
2006.0 Fiesta 1212006

I C4: TEST THE VOLTAGE AT THE MAIN BEAM RELAY (POWER CIRCUIT) I
relay, socket C411, pin 3, circuit 30-LEI3 (RD),
-+ Yes
GO to C5.
-, No
between the CJB (bridge) and the main beam
relay using the Wiring Diagrams, INSTALL A
NEW CJB if necessary. CHECK the operation
of the system.
I C5: CHECK THE GROUND CONNECTION OF THE MAlN BEAM RELAY
rnMeasure the resistance between the main beam
relay, socket C411, pin 2, circuit 31-LEI2 (BK),
-+ Yes
GO to C6.
-, No . .

between the main beam relay and soldered
I C6: CHECK THE POWER CIRCUIT OF THE MAIN BEAM RELAY FOR OPEN CIRCUIT I
Connect a fused jumper wire (20 A) at the main
beam relay, socket C411, between pin 3 circuil
30-LEI 3 (RD) and pin 5, circuit 15s-DB6
(GNNVH), CJB side.

Check main beam.
Does the main beam illuminate?
+ Yes
INSTALL A NEW main beam relay. CHECK
-, No
between the main beam relay and the CJB
(bridge) using the Wiring Diagrams, INSTALL
tion of the system.
PINPOINT TEST D : ONE DIPPED BEAM IS INOPERATIVE

Dl: DETERMINE THE FAULT CONDITION I

rnSWITCH ON dipped beam
131Determine the fault condition.
Is the left-hand dipped beam inoperative?
-, Yes
GO to D2.
-, No
The right-hand dipped beam is inoperative:
GO to D6.
D2: CHECK FUSE F9 (CJB)
121CHECK fuse F9 ( I 0 A) (CJB).
Is the fuse OK?
-, Yes
GO to D3.
+ No
INSTALL A NEW fuse F9 ( I 0 A). If the fuse
blows again, LOCATE and RECTIFY the short
to ground using the Wiring Diagrams. CHECK
D3: CHECK THE VOLTAGE AT FUSE F9 (CJB)
Connect fuse F9 (10 A) (CJB).
2006.0 Fiesta 1 ~ 2 0 0 s GI05797en

Measure the voltage between fuse F9 (10 A) ,f
and ground.
-+ Yes
GO to D4.
+ No
of the system.
D4: CHECK VOLTAGE AT THE LEFT-HAND HEADLAMP
CII]Ignition switch in position 0.
Disconnect left-hand headlamp from connector
C416.
SWITCH ON dipped beam.
flMeasure the voltage between left-hand head-
lamp, connector C416, pin 2, circuit 15s-LEI6
E l Does the meter display battery voltage?
El-
+ Yes
n o o GO to D5.
17 n + No
< J

~~~0016224 using the Wiring Diagrams. CHECK the oper-
D5: CHECK GROUND CONNECTION OF THE LEFT-HAND HEADLAMP

2006.0 Fiesta 1 ~ 2 0 0 s GI05797en

TEST CONDITIONS DETAILSIRIESULTSIACTIONS
rnMeasure the resistance between left-hand
headlamp, connector C416, pin 6, circuit 31-
LE31 (BK), wiring harness sibe and ground.
-, Yes
11" " I I I CHECK and if necessary INSTALL A NEW I
left-hand headlamp. CHECK the operation of
the system.
-, No
between the headlamp and soldered connec-
tion S10 using the Wiring Diagrams. CHECK
I D6: CHECK FUSE F10 (CJB)
rnCHECK fuse F10 (10 A) (CJB).
Is the fuse OK?
+ Yes
GO to D7.
--+ No
INSTALL A NEW fuse F10 (10 A). If the fuse
I D7: CHECK THE VOLTAGE AT FUSE FIO (CJB) -- -
I
Connect fuse FA0 (10 A) (CJB).
and ground.
I
--+ Yes
GO to D8.
--+ No
voltage supply to the fuse using the Wiring
Diagrams, if necessary CHECK and INSTALL
A NEW CJB. CHECK the operation of the
system.
ID8: CHECK VOLTAGE AT THE RIGHT-HAND HEADLAMP I
-- -

Disconnect right-hand headlampfrom connector
C422.
Measure the voltage between right-hand head-
lamp, connector C422, pin 2, circuit 15s-LE23
(GNIWH), wiring harness side and ground.
Iv] Does the meter display battery voltage?
+ Yes
o o n GO to D9.
0 17
J
+ No
\\
D9: CHECK GROUND CONNECTION OF THE RIGHT-HAND HEADLAMP

Measure the resistance between right-hand
LE30 (BK), wiring harness side and ground.
+ Yes
CHECK and if necessary INSTALL A NEW
right-hand headlamp. CHECK the operation
of the system.
+ No
~0011568 LOCATE and RECTIFY the break in the circuit
PINPOINT TEST E : ONE MAIN BEAM IS INOPERATIVE

1
E l: DETERMINE THE FAULT CONDITION
SWITCH ON main beam.

Determine the fault condition.
Is the left-hand main beam inoperative?
-+ Yes
GO to E2.
-+ No
The right-hand main beam is inoperative: GO
to E6.

CHECK fuse F52 (10 A) (CJB).
-+
Is the fuse OK?
Yes
I
GO to E3.
-+ No
I Connect fuse F52 (10 A) (CJB). I

1 121 lanition switch in ~ositionII. I
I RSWITCH ON main beam.
and ground.
-+ No
of the system.
IE4: CHECK VOLTAGE AT THE LEFT-HAND HEADLAMP I
C416.
I SWITCH ON main beam.
2006.0 Fiesta 1212006 GI05797en

Exterior Lighting
151Measure the voltage between left-hand head-
lamp, connector C416, pin I,circuit 15s-LEI 5
c,
+ Yes
GO to E5.
+ No
between fuse F52 (CJB) and the left headlamp
~0011505 using the Wiring Diagrams. CHECK the oper-
E5: CHECK GROUND CONNECTION OF THE LEFT-HAND HEADLAMP

fllgnition switch in position 0.
Measure the resistance between left-hand
+ Yes
headlamp. CHECK the operation of the
system.
+ No
tion SIO using the Wiring Diagrams. CHECK
E6: CHECK FUSE F53 (CJB)
Is the fuse OK?
-+ Yes
GO to E7.
+ No
E7: CHECK THE VOLTAGE AT FUSE F53 (CJB)
2006.0 Fiesta 1 ~ 2 0 0 6 G I 05797en

and ground.
+ Yes
I
GO to E8.
+ No
of the system.
I E8: CHECK VOLTAGE AT THE RIGHT-HAND HEADLAMP I
1 Disconnect right-hand headlamp from connector

C422.
I SWITCH ON main beam.
1 I
15Measure the voltage between right-hand head-
+ Yes
I
GO to E9.
I I
-, No
between fuse F53 (CJB) and the right-hand
headlamp using the Wiring Diagrams. CHECK
E9: CHECK GROUND CONNECTION OF THE RIGHT-HAND HEADLAMP

2006.0 Fiesta 1212006 GI 05797en

Exterior Lighting
- - -

-+ Yes
system.
-+ No
PINPOINT TEST F : THE HEADLAMPS ILLUMINATE CONTINUOUSLY

F l: DETERMINE THE FAULT CONDITION
Is the main beam permanently switched on?
-+ Yes
GO to F7.
-+ No
Dipped beam permanently switched on: GO
to F2.
F2: NARROW DOWN THE CAUSE OF THE SHORT TO BATTERY VOLTAGE
N0TE:Switch off dipped beam.
rnignition switch in position 0.

rnDisconnect
C417.
dipped beam relay from socket

-+ Yes
GO to F3.
-+ No
GO to F4.
rnDisconnect fuse F9 (10 A) (CJB).
- -~

Disconnect fuse F10 (10 A) (CJB).
lgnition switch i position II.
Does the dipped beam illuminate on one side?
-+ Yes
- Left-hand dipped beam illuminates: LOCATE
and RECTIFY the short to battery voltage in
circuit 15s-LEI 6 (GNIOG), which is connected
to the output of fuse F9 ( I 0 A) (CJB), using
of the system.
- Right-hand dipped beam illuminates:
LOCATE and RECTIFY the short to battery
voltage in circuit 15s-LE23 (GNIWH), which
is connected to the output of fuse FIO (10 A)
(CJB), using the Wiring Diagrams. CHECK
-+ No
voltage in circuit 15s-DB7 (GNNE), between
dipped beam relay and CJB, using the Wiring
Diagrams, if necessary INSTALL A NEW CJB.
F4: CHECK THE VOLTAGE AT THE DIPPED BEAM RELAY (CONTROL CIRCUIT)
circuit 15s-LEI 9
Yes
no
-+
o GO to F5.
0 -+ No
VFE0033861
F5: CHECK CONTROL CIRCUIT 15s-LEI9 (GNIBU) FOR SHORT TO BATTERY VOLTAGE
C357.
2006.0 Fiesta la2006 GI05797en 1

Exterior Lighting
s TEST CONDITIONS --
Measure voltage between turn signal switch,

connector C357, pin 9, circuit 15s-LEI 9
(GNIBU), wiring harness side and ground.
-+ Yes
voltage in the circuit between the turn signal
switch and the dipped beam relay using the
system.
I K
THE HEADLAMP SWIT%
-

121Disconnect headlamp switch from connector
C338.
Connect turn signal switch with connector C357.
Connect dipped beam relay to socket C417.
)6 Check the dipped beam.
-+ Yes
LOCATE and RECTIFY short to battery
voltage in circuit 15s-LEI4 (GNIRD) between
headlamp switch and turn signal switch using
of the system.
+ No
INSTALL A NEW headlamp switch. CHECK
I N0TE:Main beam is switched off. I

Ignition switch in position 0. 1
Disconnect main beam relay from socket C411.
1 1 Ignition switch in position It. I

Check the main beam.
I F8: NARROW DOWN THE CAUSE OF THE SHORT TO BATTERY VOLTAGE I

I mIgnition switch in position 0. I
I Disconnect fuse F52 (10 A) (CJB).
-- -- - -- -
I
-
Check the main beam.

Does main beam illuminate on one side?
-+ Yes
- Left-hand main beam illuminates: LOCATE
circuit 15s-LEI 5 (GNIBK), which is connected
to the output of fuse F52 (10 A) (CJB), using
of the system.
- Right-hand main beam illuminates: LOCATE
circuit 15s-LE22 (GNIOG), which is connected
of the system.
-+ No
voltage in circuit 15s-DB6 (GNIWH), between
main beam relay and CJB, using the Wiring
Diagrams, if necessary INSTALL A NEW CJB.

Exterior Lighting
F9: CHECK THE VOLTAGE AT THE MAIN BEAM RELAY (CONTROL CIRCUIT)
relay, socket C411, pin 1, circuit 15s-LEI2
El Does the meter display battery voltage?
-t Yes
0 no GO to FIO.
I7 -+ No
VFE0033861
FIO: CHECK CONTROL CIRCUIT 15s-LEI2 (GNNE) FOR SHORT TO BATTERY VOLTAGE
rnDisconnect turn signal switch from connector
C357.
(4 Measure the voltage between turn signal switch,
connector C357, pin 7, circuit 15s-LE12A
(GNNE), wiring harness side and ground.
- -+ Yes
GO to F l l .
-, No
VFE0002214
F I I : CHECK THE INSTRUMENT CLUSTER

Disconnect instrument cluster from connector
C332.

/-
Measure the voltage between turn signal switch,
connector C357, pin 7, circuit 15s-LEI 2A
Ivl Does the meter display battery voltage?
- --+ Yes
voltage in the circuit(s) connected to soldered
VFE0002214 --+ NO
CHECK the instrument cluster using WDS,
INSTALL A NEW ONE if necessary. CHECK
PINPOINT TEST G : THE HEADLAMP FLASHER IS INOPERATIVE

TEST CONDITIONS DETAILS/RESULTSlACTIONS
GI: DETERMINE THE FAULT CONDITION
Is the main beam permanently switched on?
-+ Yes
GO to G2.
-+ No
GO to Pinpoint Test C.
62: LOCATE THE FAULT
C357.
Measure the voltage between turn signal switch,
connector C357, pin 6, circuit 15-LEI4 (GNIRD),
-+ Yes
-+ No
~~~0016037 between the headlamp switch and the turn
signal switch using the Wiring Diagrams.
2006.0 Fiesta 1212006

Headlamps - Vehicles Built From: 1012005

1. Verify the customer concern. C
2. Visually check for any obvious mechanical or
Special Tool(s) electrical damage.
Terminal Probe Kit Visual lnspection
29-011A
CHECK the wind- Fuse(s)
shield for Lamp@)
damage'crack~in Connector(s)
the vicinity of the rain
sensor. Switches
CHECK that the rain ' Wiring loom
Inspection and Checking sensor retaining
frame is correctly
N0TE:Before reading out the vehicle-specific data, attached to the wind-
remake all the electrical connections to the module shield.
to be removed, so that communication between
the module and WDS is ensured. 3. Resolve any obvious causes or concerns found
N0TE:lf the generic electronic module (GEM) is during the visual inspection before carrying out
changed, the new one must be reinitialised. For any further tests.
this purpose, the vehicle-specific data is read out 4. If the concern is not visually evident, refer to the
of the module to be replaced using WDS and is Symptom Chart.
transferred to the new module. REFER to: (-
Module Configuration (418-01, Diagnosis and
Testing),
Generic Electronic Module (GEM) - Vehicles Built
From: 1012005 (419-10, Diagnosis and Testing).
Symptom Chart
Symptom Chart
Dipped beam and main beam Fuse GO to Pinpoint Test A.
inoperative Circuit@)
Headlamp switch
Steering column multifunction
switch.
The dipped beam is inoperative Circuit@) GO to Pinpoint Test B.
Dipped beam relay
switch.
The automatic headlamps are Circuit@)
inoperative (dipped beam OK) Headlamp switch
Rain sensor
Generic Electronic Module
(GEM)

Possible Sources Action
The main beam is inoperative Circuit(s) GO to Pinpoint Test D.
Main beam relay
switch.
One dipped beam is inoper- Fuse GO to Pinpoint Test E.
ative Circuit(s)
--- -- -- -
One main beam is inoperative Fuse GO to Pinpoint Test F.

Circuit(s)
Central junctiori box (CJB)
The headlamps illuminate Circuit(s) GO to Pinpoint Test G.
continuously Dipped beam relay
Main beam relay
switch.
Headlamp switch
Instrument cluster
The headlamp flasher is inoper- Circuit(s) GO to Pinpoint Test H.
ative Steering column multifunction
switch.
The main beam warning lamp Circuit(s) REFER to: Instrument Cluster
is inoperative lnstrument cluster - Vehicles Built From: 1012005
(413-01,Diagnosis and Testing)
The headlamp delayed switch- Generic Electronic Module REFER to: Module
off function is inoperative (GEM) Configuration (418-01, Diag-
(dipped beamlmain beam and nosis and Testing).
automatic headlamps OK)
System Checks
measurements.
PINPOINT TEST H : DIPPED BEAM AND MAIN BEAM INOPERATIVE
Al: CHECK FUSE F31 (10 A) (CJB).
Il(Ignition switch in position 0.
2006.0 Fiesta 1212006 G544500en

TEST CONDITIONS
I
Is the fuse OK.?
-, Yes
I
GO to A2.
-t No
RENEW fuse F31 (10 A) (CJB) and CHECK
I A2: CHECK THE VOLTAGE SUPPLY TO FUSE F31 (10A) (CJB) FOR OPEN CIRCUIT 1
I Connect fuse F31 (10 A) (CJB). I
(CJB) and ground.
-+ No
LOCATE AND RECTIFY the break in the
voltage supply of fuse F31 (10 A) (CJB) using
the Wiring Diagrams. If necessary CHECK
and RENEW the CJB. CHECK the operation
of the system.
A3: CHECK THE VOLTAGE SUPPLY TO THE AUTOMATIC HEADLAMPS RELAY (PIN 3) FOR
OPEN CIRCUIT
I Disconnect Automatic headlamps relay from

socket C418.
Measure the voltage between the automatic
headlamps relay, socket C418, pin 3, circuit 15-
LE29A (GNIBK), CJB side and ground.
+ Yes
GO to A4.
-, No
between fuse F31 and the automatic head-
lamps relay using the Wiring Diagrams.
2006.0 Fiesta 1212006 G544500en

A4: CHECK THE VOLTAGE SUPPLY TO THE AUTOMATIC HEADLAMPS RELAY (PIN 1) FOR
OPEN CIRCUIT
I1Ilgnition switch in position II.
Measure the voltage between the automatic
LE36 (GNNVH), CJB side and ground.
+ Yes
GO to A5.
-+ No
LOCATE and RECTIFY the break in the circui
between soldered connection S l and the
automatic headlamps relay using the Wiring
system.
A5: NARROW DOWN THE CAUSE OF THE FAULT
Connect a fused jumper wire (10 A) to the
automatic headlamps relay, socket C418,
between pin 3, circuit 15-LE29A (GNIBK) and
pin 5, circuit 15-LE29 (GNIBK), CJB side.
CHECK the operation of the dipped beam.

I Does the dipped beam illuminate?
-+ Yes
GO to A6.
A6: CHECK THE GROUND CONNECTION OF THE AUTOMATIC HEADLAMPS RELAY FOR OPEN
CIRCUIT
\...-..,,'

I u
Measure the resistance between the automatic I
LE36 (BK), CJB side and ground.
-, Yes
RENEW the automatic headlamps relay.
-, No
between the automatic headlamps relay and
system.
1 ~ 7CHECK
: VOLTAGE SUPPLY OF THE HEADLAMP SWITCH FOR OPEN CIRCUIT I
I Connect Automatic headlamps relay to socket

C418.
Disconnect headlamp switch from connector
C338.
- ~-

a Measure voltage between headlamp switch,
connector C338, pin 8, circuit 15-LE29
(GNlBK)l15-LEI4 (GNIRD), wiring harness side
and ground.
-+ Yes
GO to A8.
-+ No
between the automatic headlamps relay and
the headlamp switch using the Wiring
system.
1 A8: CHECK THE HEADLAMP SWITCH I
--
2006.0 Fiesta la2006 G544500en

-- --

headlamp switch, connector C338, between pin
8, circuit 15-LE29 (GNIBK)Il5-LEI4 (GNIRD)
and pin 6, circuit 15s-LEI4 (GNIRD), wiring
harness side.
VFE0016100

(4 CHECK the operation of the dipped beam.
-+ Yes
-, No
GO to A9.
A9: CHECK CIRCUIT 15s-LEI4 (GNIRD) BETWEEN THE HEADLAMP SWITCH AND THE STEERING
COLUMN MULTIFUNCTION SWITCH FOR OPEN CIRCUIT
Connect Headlamp switch to connector C338.
Disconnect steering column multifunction switch
from connector C357.
(4 lgnition switch in position II.
Measure the voltage between steering column
multifunction switch, connector C357, pin 8,
circuit 15s-LEI4 (GNIRD), wiring harness side
and ground.
Yes 0 0
- -+
-~~~ 0 0
GO to A10.
-, No
VFEOOOO~O~ between the headlamp switch and the steering
column multifunction switch using the Wiring
system.
2006.0 Fiesta 121200s ~5~500en 1

A10: CHECK THE STEERING COLUMN MULTIFUNCTION SWITCH

rnsteering
- - -

column multifunction switch, connector
C357, between pin 8, circuit 15s-LEI 4 (GNIRD)
and pin 9, circuit 15s-LEI9 (GNIBU), wiring
harness side.
II
+ Yes
INSTALL a new steering column multifunction
switch. CHECK the operation of the system.
+ No
LOCATE and RECTIFY break in circuit 31-
DA12 (BK), between soldered connection S15
and ground G I 3 using the Wiring Diagrams.
PINPOINT TEST I : THE DIPPED BEAM IS INOPERATIVE

Bl: CHECKVOLTAGE SUPPLY OF DIPPED BEAM RELAY (LOAD CURRENT CIRCUIT) FOR OPEN
CIRCUIT
rn
I C417.
2006.0 Fiesta 1 ~ 2 0 0 s
,
417-01-39
TESTCONDITIONS ' ,
Exterior Lighting
417-01-39

relay, socket C417, pin 3, circuit 30-LE20 (RD),
+ Yes
GO to B2.
+ No
between the jumper (CJB) and the dipped
beam relay using the Wiring Diagrams. If
necessary RENEW the CJB. CHECK the
I B2: NARROW DOWN THE CAUSE OF THE FAULT
I SWITCH ON d i ~ ~ beam.
ed
1 Measure the voltage between the dipped beam

circuit 15s-LEI9
I
B3: CHECK THE LOAD CURRENT CIRCUIT OF THE DIPPED BEAM RELAY FOR OPEN CIRCUIT
dipped beam relay, socket C417, between pin
3 circuit 30-LE20 (RD) and pin 5, circuit 15s-
DB7 (GNNE), CJB side.
2006.0 Fiesta 1212006 G544500en

CHECK the dipped beam.
-+ Yes
GO to 84.
-, No
between dipped beam relay and bridge (CJB)
using the Wiring Diagrams. If necessary
RENEW the CJB. CHECK the operation of
the system.
B4: CHECK THE GROUND CONNECTION OF THE DIPPED BEAM RELAY FOR OPEN CIRCUIT
+ Yes
+ No
VFE0033862
between the dipped beam relay and soldered
B5: CHECK THE STEERING COLUMN MULTIFUNCTION SWITCH
Connect Dipped beam relay to socket C417.
steering column multifunction switch, connector
C357, between pin 8, circuit 15s-LEI4 (GNIRD)
and pin 9, circuit 15s-LEI9 (GNIBU), wiring
harness side.
VFE0016101
2006.0 Fiesta la2006 G544500en

-+ Yes
+ No
between the steering column multifunction
switch and the dipped beam relay using the
system.
PINPOINT TEST J : THE AUTOMATIC HEADLAMPS ARE INOPERATIVE (DIPPED BEAM OK)
C1: CHECK THE HEADLAMP SWITCH
Disconnect headlamp switch from connector
C338.
8, circuit 15-LE29 (GN/BK)/15-LEI4 (GNIRD)
and pin 4, circuit 15s-LE14B (GNIRD), wiring
harness side.
VFE0028649

Cover rain sensor with a light-proof material to
simulate darkness.
- -

-+ Yes
+ No
GO to C2.

C2: CHECK CIRCUIT 15s-LE14B(GNIRD) BETWEEN THE H
ELECTRONIC MODULE (GEM) FOR OPEN CIRCUIT
~ M CHPANDTHE
~ SWIT GENERIC
1C
I Connect Headlamp switch to connector C338.

131Disconnect Generic electronic module (GEM)
I fllgnition switch in position 11.
SWITCH ON the automatic headlamps at the
headlamp switch.
Measure the voltage between generic electronic
module (GEM), connector C320, pin 21, circuit
15s-LE14B (GNIRD), wiring harness side and
ground.

between the headlamp switch and the generic
electronic module (GEM) using the Wiring
system.
C3: CHECK CIRCUIT 15s-LE14A (GNIRD) BE' WEEN THE GENERIC ELECTRONIC MODULE
(GEM) AND THE HEADLAMP SWITCH FOR 0 'EN CIRCUIT
generic electronic module (GEM), connector
C320, between pin 21, circuit 15s-LE14B
(GNIRD) and pin 6, circuit 15s-LEl4A (GNIRD),

I ---
SWITCH ON the automatic headamps at the

headlamp switch.
-
I
2006.0 Fiesta 1u2006 G544500en
TEST CONDITIONS
-+ Yes
GO to C4.
-+ No
between the generic electronic module (GEM)
and the headlamp switch using the Wiring
system.
C4: CHECK VOLTAGE SUPPLY OF RAlN SENSOR FOR OPEN CIRCUIT
Disconnect Rain sensor from connector C754.
Measure the voltage between the rain sensor,
connector C754, pin I,circuit 15-LE55 (GNIOG),
-+ Yes
GO to C5.
-, No
LOCATE and RECTIFY break in circuit
between soldered connection S3 and the rain
VFEOO~E~~~ sensor using the Wiring Diagrams. CHECK
C5: CHECK THE GROUND CONNECTION OF THE RAlN SENSOR FOR OPEN CIRCUIT
Measure the resistance between the rain
sensor, connector C754, pin 2, circuit 31-LE55
-, Yes
GO to C6.
-+ No
between rain sensor and soldered connection
~~~0038446 S264 using the Wiring Diagrams. CHECK the

C6: CHECK THE GROUND CONNECTION TO THE GENERIC ELECTRONIC MODULE (GEM) FOR
OPEN CIRCUIT
Measure the resistance between the generic
electronic module (GEM), connector C320, pin
2, circuit 91-DK20 (BWRD), wiring harness side
and ground.
. Is a resistance of less than 2 ohms registered?
-+ Yes
GO to C7.
+ No
and the soldered connection S264 using the
system.
C7: CHECK THE VOLTAGE SUPPLY TO THE GENERIC ELECTRONIC MODULE (GEM) FOR OPEN
CIRCUIT
Disconnect ~ e n e r i celectronic module (GEM)
Measure the voltage between the generic elec-
tronic module (GEM), connector C316, pin 7,
circuit 29-LE29A (OGIBK), wiring harness side
and ground.
+ Yes
GO to C8.
+ No
between fuse F17 and the generic electronic
module (GEM) using the Wiring Diagrams.
IC8: N A DOWN~THE CAUSE OF T H E ~ L T
Connect Generic electronic module (GEM) to
connector C316.
2006.0 Fiesta 1 ~ 2 0 0 6 G544500en

connector C754, pin 3, circuit 8-LE55 (WHIBK),
-+ Yes
GO to C9.
-+ No
GO to C10.
VFE0038449
C9: CHECK SIGNAL CABLE OF RAlN SENSOR FOR SHORT TO BATTERY VOLTAGE
Disconnect Generic electronic module (GEM)
-+ Yes
voltage in the circuit between the generic
electronic module (GEM) and the sensor using
VFE0038449
of the system.
-+ No
RENEW the generic electronic module (GEM).
CIO: CHECK SIGNAL CABLE OF RAlN SENSOR FOR SHORT TO GROUND
2006.0 Fiesta 1 ~ 2 0 0 6
Measure the resistance between the rain
(WHIBK), wiring harness side and ground.
measured?
+ Yes
GO to C I I .
-+ No
VFE64515
in the circuit between CJB and the rain sensor
C l l : CHECK SIGNAL CABLE OF RAIN SENSOR FOR OPEN CIRCUIT
rnelectronic
module (GEM), connector C316, pin
22, circuit 8-LE55 (WHIBK), wiring harness side
and the rain sensor, connector C754, pin 3,
circuit 8-LE55 (WHIBK), wiring harness side.
-+ Yes
RENEW the rain sensor. CHECK the opera-
tion of the system. If the concern remains,
VFE64282 RENEW the generic electronic module (GEM).
+ No
and the rain sensor using the Wiring
system.
PINPOINT TEST K : THE MAlN BEAM IS INOPERATIVE

I
D l : CHECK THE MAlN BEAM WARNING LAMP
I rnIgnition switch in position II. I
13CHECK the main beam warning lamp.
Does the main beam warning lamp illuminate?
-+ Yes
GO to D3.
+ No
GO to D2.
2006.0 Fiesta la2006 G544500en

D2: CHECK THE STEERING COLUMN MULTIFUNCTION SWITCH
rnConnect a fused jumper wire (10 A) at the
steering column multifunction switch, connector
C357, between pin 6, circuit 15-LEI4 (GNIRD)
and pin 7, circuit 15s-LE12A (GNNE), wiring
harness side.
VFE0016107

CHECK the main beam.
-+Yes
-, No
between the steering column multifunction
switch and soldered connection S274 using
of the system.
D3: CHECK VOLTAGE SUPPLY OF MAINBEAM RELAY (CONTROL CIRCUIT) FOR OPEN CIRCUIT
2006.0 Fiesta 1212006

,'-
relay, socket C411, pin 1, circuit 15s-LEI 2
-+ Yes
0 0[3 GO to D4.
0 -+ No
~~~0033861 main beam relay using the Wiring Diagrams.
If necessary RENEW the CJB. CHECK the
D4: CHECK VOLTAGE SUPPLY OF MAlN BEAM RELAY (LOAD CURRENT CIRCUIT) FOR OPEN
CIRCUIT
I1IMeasure the voltage between the main beam
relay, socket C411, pin 3, circuit 30-LEI 3 (RD),
o E l Does the meter display battery voltage?
0
0
04 -+ Yes
GO to D5.
-+ No
between the CJB (jumper) and the main beam
~~~0033863
relay using the Wiring Diagrams. If necessary
the system.
D5: CHECK THE GROUND CONNECTION OF THE MAlN BEAM RELAY FOR OPEN CIRCUIT
12)Measure the resistance between the main beam
relay, socket C411, pin 2, circuit 31-LEI2 (BK),
-Yes
GO to D6.
+ No
between the main beam relay and soldered
~~~0033862
D6: CHECK THE LOAD CURRENT CIRCUIT OF THE MAlN BEAM RELAY FOR OPEN CIRCUIT
2006.0 Fiesta 1212006 G544500en

c 121Connect a fused jumper wire (20 A) at the main

beam relay, socket C411, between pin 3, circuit
30-LEI3 (RD) and pin 5, circuit 15s-DB6
(GNIWH), CJB side.
VFE0033864

-+ Yes
-+ No
between main beam relay and the CJB
(jumper) using the Wiring Diagrams. If neces-
sary RENEW the CJB. CHECK the operation
of the system.
PINPOINT TEST L :ONE DIPPED BEAM IS INOPERATIVE

El: DETERMINE THE FAULT CONDITION
11Ilgnition switch in position II.
Is the left-hand dipped beam inoperative?
-+ Yes
GO to E2.
-+ No
The right-hand dipped beam is inoperative:
GO to E6.
E2: CHECK FUSE F9 (10 A) (CJB).
2006.0 Fiesta fa2006 G544500en

I
(-
-
Is the fuse OK.?
-+ Yes
GO to E3.
-+ No
RENEW fuse F9 (10 A) (CJB). If the fuse
E3: CHECK THE VOLTAGE SUPPLY TO FUSE F9 (10A) (CJB) FOR OPEN CIRCUIT
rnConnect fuse F9 (10 A) (CJB).
Measure the voltage between fuse F9 ( I 0 A)
(CJB) and ground.
-+ Yes
GO to E4.
-+ No
of the system.
E4: CHECK THE VOLTAGE SUPPLY TO THE LEFT-HAND HEADLAMP FOR OPEN CIRCUIT
C416.
2006.0 Fiesta iu2006 G544500en

TEST CONDITIONS
Measure the voltage between left-hand head-
lamp, connector C416, pin 2, circuit 15s-LEI6
El Does the meter display battery voltage?
-+ Yes
n u n GO to E5.
CII n -+ No
c LOCATE and RECTIFY the break in the circuit
E5: CHECK GROUND CONNECTION OF LEFT-HAND HEADLAMP FOR OPEN CIRCUIT

rnheadlamp,
Measure the resistance between the left-hand
connector C416, pin 6, circuit 31-
-+ Yes
0 0 0
the system.
-, No
EOOIIE~~E LOCATE and RECTIFY the break in the circuit
between the left-hand headlampand soldered
E6: CHECK FUSE FIO (10 A) (CJB).
Is the fuse OK.?
-, Yes
GO to E7.
-, No
E7: CHECK THE VOLTAGE SUPPLY TO FUSE F10 (IOA) (CJB) FOR OPEN CIRCUIT
Connect fuse FA0 (10 A) (CJB).
2006.0 Fiesta 1 ~ ~ 2 0 0 6 G544500en

(CJB) and ground.
-+Yes
GO to E8.
+ No
of the system.
1 E8: CHECK THE VOLTAGE SUPPLY TO THE RIGHT-HAND HEADLAMP FOR OPEN CIRCUIT I
12Disconnect Right-hand headlamp from
connector C422.
I lgnition switch in position II.

I SWITCH ON dipped beam.
Measure the voltage between the right-hand
headlamp, connector C422, pin 2, circuit 15S-
LE23 (GNNVH), wiring hamess side and ground.
+ Yes
GO to E9.
+ No
headlampusing the Wiring Diagrams. CHECK
I E9: CHECK GROUND CONNECTION OF RIGHT-HAND HEADLAMP FOR OPEN CIRCUIT
2006.0 Fiesta 1u2006 G544500en

-
1
--+
Yes
CHECK and if necessary RENEW the right-
hand headlamp. CHECK the operation of the
system.
+ No
LOCATE and RECTIFY the break in the circuii
between the right-hand headlamp and
soldered connection S l 1 using the Wiring
system.
PINPOINT TEST M : ONE MAIN BEAM IS INOPERATIVE

I
Fl: DETERMINE THE FAULT CONDITION
Is the left-hand main beam inoperative?
+- Yes
GO to F2.
-+ No
The right-hand main beam is inoperative: GO
to F6.
IF2: CHECK FUSE F52 (10 A) (CJB). I
I I Is the fuse OK.?

I
+- Yes
GO to F3.
+ No
F3: CHECK THE VOLTAGE SUPPLY TO FUSE F52 (IOA) (CJB) FOR OPEN CIRCUIT
r;jlConnect fuse F52 (10 A) (CJB). I
Ignition switch in position II. I
2006.0 Fiesta 1212006
141Measure the voltage between fuse F52 (10 A)
(CJB) and ground.
-, Yes
GO to F4.
-, No
of the system.
F4: CHECK THE VOLTAGE SUPPLY TO THE LEFT-HAND HEADLAMP FOR OPEN CIRCUIT
C416.
141SWITCH ON main beam.
Measure the voltage between the left-hand
LEI5 (GNIBK), wiring harness side and ground.
-, Yes
GO to F5.
-, No
F5: CHECK GROUND CONNECTION OF LEFT-HAND HEADLAMP FOR OPEN CIRCUIT

2006.0 Fiesta 1 ~ 2 0 0 6 G544500en

i-
'.-
-+ Yes
system.
-, No
E0011568 LOCATE and RECTIFY the break in the circuit
F6: CHECK FUSE F53 (10 A) (CJB).
IIIlgnition switch in position 0.
1CHECK fuse F53 (10 A) (CJB).
Is the fuse OK.?
-+ Yes
GO to F7.
-, No
F7: CHECK THE VOLTAGE SUPPLY TO FUSE F53 (IOA) (CJB) FOR OPEN CIRCUIT
(CJB) and ground.
-+ Yes
GO to F8.
-+ No
of the system.
F8: CHECK THE VOLTAGE SUPPLY TO THE RIGHT-HAND HEADLAMP FOR OPEN CIRCUIT
2006.0 Fiesta 1212006

Disconnect Right-hand headlamp from
connector C422.
131 lgnition switch in position 11.
LE22 (GNIOG), wiring harness side and ground.
-+ Yes
GO to F9.
-, No
~0011505 headlamp using the Wiring Diagrams. CHECK
F9: CHECK GROUND CONNECTION OF RIGHT-HAND HEADLAMP FOR OPEN CIRCUIT

-+ Yes
system.
-, No
E0011568 LOCATE and RECTIFY the break in the circuit
tion S l l using the Wiring Diagrams. CHECK
PINPOINT TEST N : THE HEADLAMPS ILLUMINATE CONTINUOUSLY

GI: DETERMINE VEHICLE EQUIPMENT LEVEL
Determine vehicle equipment level.
Does the vehicle have automatic headlamps?
-+ Yes
GO to G9.
+ No
GO to G2.
2006.0 Fiesta 1 ~ 2 0 0 6 G544500en

1 GZ: DETERMINE THE FAULT CONDITION
I SWITCH OFF the headlamp switch.

CHECK both headlamps.
Is the main beam on continuously?
'No
Dipped beam permanently switched on: GO
to G3;
I Disconnect dipped beam relay from socket

C4lT.
rnCHECK the dipped beam.
I Does the dipped beam illuminate?
64: NARROW DOWN THE SOURCE OF THE SHORT TO BATTERY VOLTAGE I

13Disconnect fuse F10 (10 A) (CJB).
2006.0 Fiesta 1u2006 G544500en

Is dipped beam illuminated on one side?
-+ Yes
- Left-hand dipped beam lit: LOCATE and
RECTIFY the short to battery voltage in circuit
15s-LEI 6 (GNIOG), which is connected to
the output of fuse F9 (10 A) (CJB), using the
system.
- Right-hand dipped beam lit: LOCATE and
15s-LE23 (GNIWH), which is connected to
system.
+ No
voltage in circuit 15s-DB7 (GNNE) between
dipped beam relay and CJB using the Wiring
Diagrams. If necessary RENEW the CJB.
G5: CHECK THE VOLTAGE AT THE DIPPED BEAM RELAY (CONTROL CIRCUIT)
relay, socket C417, pin 1, circuit 15s-LEI 9
- IVJ Does the meter display battery voltage?
+ Yes
n ul GO to G6.
0 + No
VFE0033861
G6: CHECK CONTROL CIRCUIT 15s-LEI9 (GNIBU) FOR SHORT TO BATTERY VOLTAGE
2006.0 Fiesta iu2006 G544500en

I Measure the voltage between steering column

multifunction switch, connector C357, pin 9,
circuit 15s-LEI 9 (GNIBU), wiring harness side
and ground.
+ Yes
voltage in the circuit between the steering
column multifunction switch and the dipped
~~~0016044 beam relay using the Wiring Diagrams.
- , No
GO to G7.
67: CHECK THE HEADLAMP SWITCH
1 Disconnect headlamp switch from connector

C338.
I Connect Steering column multifunction switch

to connector ~ 3 5 7 .
a Connect Dipped beam relay to socket C417.
~ --
I mIgnition switch in position II. I

+ Yes
- Vehicles without automatic headlamps:
voltage in circuit 15s-LEI4 (GNIRD) between
headlamp switch and steering column multi-
function switch using the Wiring Diagrams.
- Vehicles with automatic headlamps: GO to
G8.
-, No
I
68: CHECK THE GENERIC ELECTRONIC MODULE (GEM).

L..'
I Disconnect Generic electronic module (GEM)

- - - - --
Exterior Lighting
(.
.;
-+ Yes
voltage in the circuits connected to the head-
lamp switch, connector C338, pin 6 using the
system.
-,No
G9: DETERMINE THE FAULT CONDITION
N0TE:Light up the rain sensor so that the automatic headlamps do not respond.

Move the headlamp switch to the automatic
headlamps and off positions in turn.
BCHECK both headlamps in each position.
Does the dipped beam illuminate continuously
when the headlamp switch is in the off posi-
tion?
-, Yes
GO to G3.
+ No
Dipped beam illuminates continuously when
the automatic headlamps are SWITCHED ON:
GO to G10.
GIO: CHECK VOLTAGE SUPPLY OF RAIN SENSOR FOR OPEN CIRCUIT
Disconnect Rain sensor from connector C754.
2006.0 Fiesta 1u2006 G544500en

s TEST CONDITIONS DETAILSIRESULTSIACTIONS

connector C754, pinI,circuit 15-LE55 (GNIOG),
+ Yes
GO to G l l .
+ No
between soldered connection S3 and the rain
sensor using the Wiring Diagrams. CHECK
I G I I : CHECK THE GROUND CONNECTION OF THE RAIN SENSOR FOR OPEN CIRCUIT I
1 Measure the resistance between the rain
I
-, No
between rain sensor and soldered connection
S264 using the Wiring Diagrams. CHECK the
I
. G12: NARROW DOWN THE SOURCE OF THE SHORT TO BATTERY VOLTAGE
I
I I Does the meter display battery voltage?
613: CHECK SIGNAL CABLE OF RAlN SENSOR FOR SHORT TO BATTERY VOLTAGE
I

2006.0 Fiesta la2006 G544500en

Exterior Lighting
I
-+ Yes
voltage in the circuit between the generic
electronic module (GEM) and the rain sensor
-, No
1 G14: CHECK SIGNAL CABLE OF RAIN SENSOR FOR SHORT TO GROUND I
1" 2 Measure the resistance between the rain

(WHIBK), wiring harness side and ground.
measured?
-+ Yes
GO to G15.
-+ No
in the circuit between CJB and the rain sensor
2006.0 Fiesta 1 ~ 2 0 0 s ~541500en

G15: CHECK SIGNAL CABLE OF RAIN SENSOR FOR OPEN CIRCUIT
22, circuit 8-LE55 (WHIBK), wiring harness side
and the rain sensor, connector C754, pin 3,
circuit 8-LE55 (WHIBK), wiring harness side.
-+ Yes
RENEW the rain sensor. CHECK the opera-
tion of the system. If the concern remains,
VFE64282 RENEW the generic electronic module (GEM).
-+ No
and the rain sensor using the Wiring
system.
G16: NARROW DOWN THE SOURCE OF THE SHORT TO BATTERY VOLTAGE
-+ Yes
GO to G I7.
-, No
GO to G18.
G17: NARROW DOWN THE SOURCE OF THE SHORT TO BATTERY VOLTAGE
2006.0 Fiesta la2006 OSUMOM 1

Does the main beam illuminate on one side?
+ Yes
- left-hand main beam illuminates: LOCATE
circuit 15s-LEI 5 (GNIBK), which is connected
of the system.
- Right-hand main beam lit: LOCATE and
15s-LE22 (GNIOG), which is connected to
system.
+ No
voltage in circuit 15s-DB6 (GNIWH) between
main beam relay and CJB using the Wiring
Diagrams. If necessary RENEW the CJB.
G18: CHECK THE VOLTAGE AT THE MAIM BEAM RELAY (CONTROL CIRCUIT)
rnrelay,
socket C411, pin 1, circuit 15s-LEI2
-+ Yes
0 CHI GO to G19.
0 -+ No
VFE0033861
619: CHECK CONTROL CIRCUIT 15s-LEI2 (GNNE) FOR SHORT TO BATTERY VOLTAGE
12Disconnect steering column multifunction switch
2006.0 Fiesta 1u2006 G544500en

Measure the voltage between the steering
column multifunction switch, connector C357,
pin 7, circuit 15s-LE12A (GNNE), wiring
-, Yes
GO to G20.
-, No
~~~0002214 switch. CHECK the operation of the system.
620: CHECK INSTRUMENT CLUSTER

Disconnect lnstrument cluster from connector
C332.
pin 7, circuit 15s-LE12A (GNNE), wiring
- Does the meter display battery voltage?

+ Yes
voltage in the circuits connected to soldered
VFE0002214
-, No
INSTALL a new instrument cluster. CHECK
PINPOINT TEST 0 : THE HEADLAMP FLASHER IS INOPERATIVE

HI: DETERMINE THE FAULT CONDITION
2006.0 Fiesta 1212006 G544500en

Exterior Lighting
I

Is the main beam on continuously?
+ Yes
GO to H2.
-, No
I H2: CHECK THE STEERING COLUMN MULTIFUNCTION SWITCH
-- -
I
pin 6, circuit 15-LEI4 (GNIRD), wiring harness
side and ground.
-,Yes
+ No
between the headlamp switch and the steering
column multifunction switch using the Wiring
system.
2006.0 Fiesta 1212006 G544500en

Exterior Lighting
Stoplamps
Refer to Wiring Diagrams Section 417-01, for 1. Verify the customer concern.
schematic and connector information. 2. Visually inspect for obvious signs of electrical
Special Tool(s) (or mechanical) damage.
I
Stop lamp switch Fuse(s)
adjustment Lamp(s)
Connector(s)
Switches
Wiring loom
lnspection and Checking
N0TE:Before reading out the vehicle-specific data, during the visual inspection before carrying out
remake all the electrical connections in the vehicle, any further tests.
so that communication between the module and 4. If the concern is not visually evident, refer to the
WDS is ensured. Symptom Chart.
N0TE:W the powertrain control module (PCM) is
changed, the new one must be programmed. For
this purpose, the vehicle-specific data is read out
of the module to be replaced using WDS and is
transferred to the new module. REFER to: (418-00)
Communications Network - Vehicles Built Up
To: 1012005 (Diagnosis and Testing),
Communications Network - Vehicles Built From:
1012005 (Diagnosis and Testing).
Symptom Chart
Symptom Chart
- -

Circuit(s)
Stop lamp switch
One or more stop lamps are Circuit(s)
inoperative LeWright-hand rear lamp
assembly
Additional high-mounted stop
lamp

Stop lamps illuminate continu- Circuit@) GO to Pinpoint Test C.
ously Stop lamp switch
1 Anti-lock brake system module
(ABS)
Electronic stability program
(ESP) module
Transmission control module
(TCM) (vehicles with automatic
clutch and gearshift actuation)
Transmission selector lever
assembly
Trailer control unit
(PCM)
System Checks
measurements.
PINPOINT TEST P : STOP LAMPS ARE INOPERATIVE
I
A1:CHECK FUSE F45 (15 A) (CJB).
I Disconnect fuse F45 (15 A) (CJB). I
II CHECK fuse F45 (15 A) (CJB).
Is the fuse OK?
I
-, No
RENEW fuse F45 (15 A) (CJB) and check the
I A2: CHECK THE VOLTAGE SUPPLY TO FUSE F45 (15 A) (CJB) I
rnConnect fuse F45 (15 A) (CJB).
2006.0 Fiesta la2006 G105798en

(CJB) and ground.
-+ Yes
GO to A3.
-+ No
voltage supply to fuse F45 (15 A) (CJB) using
the Wiring Diagrams, if necessary CHECK
and INSTALL A NEW CJB. CHECK the oper-
A3: CHECK VOLTAGE AT STOP LAMP SWITCH
Disconnect stop lamp switch from connector
C355.
Vehicles built before 1012004: Measure the
voltage between the stop lamp switch, connector
C355, pin I, circuit 15-LG23 (GNNVH), wiring
IVI
-
VFE0007210
Vehicles built from 1012004: Measure the

voltage between the stop lamp switch, connector
C355, pin I, circuit 15-LG23 (GNNVH), wiring
-, Yes
GO to A4.
-, No
VFE0033865 15-LG23 (GNNVH) between fuse F45 ( I 5 A)
(CJB) and the stop lamp switch using the
system.
A4: EXCLUDE THE STOP LAMP SWITCH AS THE CAUSE OF THE FAULT
2006.0 Fiesta 1212006
Vehicles built before 1012004: Connect a fused
jumper wire (15 A) at the stop lamp switch,
connector C355, between pin 1, circuit 15-LG23
(GNNVH) and pin 3, circuit 15s-DA12(GNNVH),
Vehicles built from 1012004: Connect a fused

(GNNVH) and pin 2, circuit 15s-DA12 (GNNVH),

CHECK the operation of the stop lamps.
Do the stop lamps illuminate?
-+ Yes
INSTALL A NEW stop lamp switch. CHECK
-+ No
15s-DA12 (GNIWH) between the stop lamp
switch and soldered connection S12 using the
system.
PINPOINT TEST Q : ONE OR MORE STOP LAMPS ARE INOPERATIVE

IB1: DETERMINE THE FAULT CONDITION

I /-'
Disconnect stop lamp switch from connector
I \.-

VFE0014283

VFE0038423

DETERMINE the fault conditions.
17CHECK the stop lamps.
Is only one stop lamp inoperative?
-+ Yes
- Left-hand stop lamp is inoperative: GO to
B2.
- Right-hand stop lamp is inoperative: GO to
B5.
-Additional high-mounted stop lamp is inoper-
ative: GO to B8.
-, No
Left-hand stop lamp and additional high-
mounted stop lamp inoperative: LOCATE and
REPAIR the break in circuit 31-DA14 (BK)
between soldered connection S24 and ground
connection GI7 using the Wiring Diagrams.
B2: DETERMINE THE FAULT CONDITION
SWITCH ON parking lamps.
2006.0 Fiesta iuzoos GI05798en

CHECK left-hand rear parking lamp.
Does the left-hand rear parking lamp illu-
minate?
-+ Yes
GO to B3.
+ No
GO to 84.
B3: CHECK THE VOLTAGE SUPPLY TO THE LEFT-HAND STOP LAMP
N0TE:The jumper wire used in the first step is still connected.

Disconnect Left-hand rear lamp assembly.
- Vehicles without trailer socket: from connector
C333
- Vehicles with trailer socket: from connector
C333a
Vehicles built before 0812005, measure voltage
between:
- Vehicles without trailer socket: left-hand rear
lamp assembly, connector C333, pin 2, circuit
15s-LG14 (GNIRD), wiring harness side and
ground.
- Vehicles with trailer socket, vehicles built
cl before 0312004: left-hand rear lamp assembly,
connector C333a, pin 2, circuit (BWRD), wiring
, [I harness side and ground.
- Vehicles with trailer socket, vehicles built after
VFE0033868 0312004: left-hand rear lamp assembly,
connector C333a, pin 2, circuit (GN), wiring
2006.0 Fiesta 1u2006 GI05798en

Vehicles built after 0812005, measure voltage
between:
- Vehicles without trailer socket: left-hand rear
15s-LG14 (GNIRD), wiring harness side and
ground.
- Vehicles with trailer socket: left-hand rear lamp
assembly, connector C333a1pin 3, circuit
(GN), wiring harness side and ground.
-, Yes
I
. Check and if necessary RENEW the left-hand
rear lamp assembly. CHECK the operation of
the system.
-, No
circuit(s) between soldered connection S12
and the left-hand rear lamp assembly using
of the system.
IB4: CHECK THE GROUND CONNECTION OF THE LEFT-HAND REAR LAMP ASSEMBLY -
I
C333
C333a
rear lamp assembly, vehicles built before
0812005:
- Vehicles without trailer socket: Connector
C333, pin 4, circuit 31-LF23 (BK), wiring
- Vehicles with 13-pin trailer socket, vehicles
built after 0312004: Connector C333a1pin 4,
circuit (BN), wiring harness side and ground.
- All other vehicles with trailer socket: connector
C333a1pin 4, circuit (GN), wiring harness side
VFE0033869
and ground.
2006.0 Fiesta 1 ~ 2 0 0 s GI05798en

I I
rear lamp assembly, vehicles built after 0812005:
- Vehicles without trailer socket: connector
- Vehicles with 13-pin trailer socket: connector
C333a, pin 4, circuit (BN), wiring harness side
and ground.
C333a, pin 4, circuit (GN), wiring harness side
and ground.
--+ Yes
CHECK and if necessary RENEW the left-
hand rear lamp assembly. CHECK the opera-
tion of the system.
-+ No
circuit@)between the left-hand rear lamp
assembly and soldered connection S24 using
of the system.
1 B5: DETERMINE THE FAULT CONDITION I (-
SWITCH ON parking lamps.
CHECK right-hand rear parking lamp.
Does the right-hand rear parking lamp illu-
minate?
-+ Yes
GO to B6.
I B6: CHECK THE VOLTAGE SUPPLY TO THE RIGHT-HAND STOP LAMP I

I N0TE:The jumper wire used in the first step is still connected.

Disconnect Right-hand rear lamp assembly.
C348
C348a
2006.0 Fiesta lu2006 G105798en

417-01-75 . Exterior Lighting 417-01-75
I Vehicles built before 0812005, measure voltage

between:
- Vehicles without trailer socket: right-hand rear
15s-LG21 (GNIBK), wiring harness side and
ground.
I - Vehicles with trailer socket, built before
0312004: right-hand rear lamp assembly,
connector C348a, pin 2, circuit (GN), wiring
- Vehicles with trailer socket, built after 0312004:
right-hand rear lamp assembly, connector
C348a1pin 2, circuit (BWRD), wiring harness
side and ground.
151Vehicles built after 0812005, measure voltage
between:
- Vehicles without trailer socket: right-hand rear
lamp assembly, connector C348, pin 3, circuil
15s-LG21 (GNIBK), wiring harness side and
ground.
- Vehicles with trailer socket: right-hand rear
lamp assembly, connector C348a, pin 3, circuil
-+ Yes
tion of the system.
+ No
circuit(s) between soldered connection S12
and the right-hand rear lamp assembly using
of the system.
I B7: CHECK THE GROUND CONNECTION TO THE RIGHT-HAND REAR LAMP ASSEMBLY 1
' Ignition switch in position 0.
C348
C348a

Measure the resistance between the right-hand
0812005:
- Vehicles with trailer socket, built before
0312004: connector C348a, pin 4, circuit (BK),
- Vehicles with trailer socket, built after 0312004:
connector C348a1pin 4, circuit (BN), wiring

rear lamp assembly, vehicles built after 0812005:
- Vehicles with trailer socket: connector C348a1
pin 4, circuit (BN), wiring harness side and
ground.
-+Yes
tion of the system.
-,No
circuit(s) between the right-hand rear lamp
assembly and ground connection G I8 using
of the system.
IB8: CHECK THE VOLTAGE TO THE ADDITIONAL HIGH-MOUNTED STOP LAMP I
I N0TE:The jumper wire used in the first step is still connected.

Disconnect Additional high-mounted stop lamp
2006.0 Fiesta 1 ~ 2 0 0 s G I 05798en

Measure the voltage between the additional
high-mounted stop lamp, connector C550, pin
1:
- Vehicles without anti-theft alarm system: circuil
15s-LG6 (GNNE), wiring harness side and
ground.
- Vehicles with anti-theft alarm system: circuit
31-LG6S (BK), wiring harness side and
ground.
+
Yes
I
GO to B9.
-+ No
circuit@)between soldered connection S12
and the additional high-mounted stop lamp
I B9: CHECK GROUND CONNECTION OF ADDITIONAL HIGH-MOUNTED STOP LAMP I
1 U
Measure the resistance between the additional
high-mounted stop lamp, connector C550, pin
I
2, circuit 31-LG6 (BK), wiring harness side and
ground.
+ Yes
CHECK and if necessary RENEW the addi-
tional high-mounted stop lamp. CHECK the
+ No
between the additional high-mounted stop
lamp and soldered connection S201 using the
system.
PINPOINT TEST R : STOP LAMPS ILLUMINATE CONTINUOUSLY

C1: EXCLUDE THE STOP LAMP SWITCH AS THE CAUSE OF THE FAULT
L,j
1 Disconnect stop lamp switch from connector
C355.

TEST CONDITIONS
CHECK the stop lamps.
Do the stop lamps illuminate continuously?
-+ Yes
- Vehicles with manual transmission: GO to
C4.
- Vehicles with 4-speed automatic transmis-
sion (AW81-40-LE): GO to C2.
- Vehicles with Durashift EST GO to C3.
-+ No
INSTALL A NEW stop lamp switch. CHECK
C2: RULE OUT TRANSMISSION SELECTOR LEVER ASSEMBLY AS POSSIBLE CAUSE FOR A
SHORT TO BATTERY VOLTAGE
12Disconnect fuse F33 (7.5 A) (CJB).
-+ Yes
GO to C4.
-, No
INSTALL A NEW transmission selector lever
assembly. CHECK the operation of the
system.
C3: RULE OUT THE TRANSMISSION CONTROL MODULE (TCM) AS POSSIBLE CAUSE FOR A
Disconnect Fuse.
- Vehicles built before 0812005: F41 (7.5 A)
(CJB)
- Vehicles built after 0812005: F40 (7.5 A) (CJB)
rnDisconnect fuse FB (60 A) (BJB).

+ Yes
GO to C4.
-+ No
CHECK the transmission control unit (TCM)
using WDS and INSTALL A NEW ONE if
system.
C4: DETERMINE THE MODEL VARIANT
12Connect following components.
- Vehicles with 4-speed automatic transmission
(AW81-40-LE): fuse F33 (7.5 A) (CJB)
- Vehicles with Durashift EST, built before
0812005: fuse F41 (7.5 A) (CJB)
- Vehicles with Durashift EST, built after
0812005: fuse F40 (7.5 A) (CJB)
- Vehicles with Durashift EST fuse FB (60 A)
(BJB)
131DETERMINE the model variant.
Is the vehicle fitted with an anti-lock brake
system (ABS) or electronic stability program
(ESP)?
-+ Yes
GO to C5.
+ No
GO to C6.
C5: ELIMINATE THE ABS MODULEIESP MODULE AS CAUSE FOR THE SHORT TO BATTERY
VOLTAGE
12Disconnect fuse F6 (30 A) (CJB).
2006.0 Fiesta lu2006 G105798en

+ Yes
GO to C6.
-, No
CHECK the ABS module1ESP module using
WDS and RENEW if necessary. REFER to:
Anti-Lock Control (206-09A, Diagnosis and
Testing),
Anti-Lock Control - Traction Control
(206-09B, Diagnosis and Testing),
Anti-Lock Control - Stability Assist
(206-09C, Diagnosis and Testing).
CHECK operation of system.

C6: DETERMINE THE MODEL VARIANT
DETERMINE the model variant.
Is the vehicle equipped with a trailer socket?
-+ Yes
GO to C7.
-, No
GO to C8.
C7: RULE OUT TRAILER CONTROL UNIT AS CAUSE FOR A SHORT TO BATTERY VOLTAGE
Disconnect following components.
- Vehicles built before 1012002: fuse F31 (20
A) (CJB)
- Vehicles built from 1012002 to 1012004: fuse
F56 (20 A) (CJB)
- Vehicles built from 1012004: fuse F3 (20 A)
(CJB)

-+Yes
GO to C8.
+ No
INSTALL A NEW trailer control unit. CHECK
C8: RULE OUT THE POWERTRAIN CONTROL MODULE (PCM) AS POSSIBLE CAUSE FOR A
I

Connect following components.
- Vehicles built before 1012002: fuse F31 (20
A) (CJB)
- Vehicles built from 1012002 to 1012004: fuse
F56 (20 A) (CJB)
- Vehicles built from 1012004: fuse F3 (20 A)
(CJB)
Disconnect Powertrain control module.
- 1.251 1.41 1.6L Duratec-I 6V (Sigma): from
connector C343
- 1.4L Duratorq-TDCi (DV): from connector
C371
- 1.6L Duratorq-TDCi (DV): from connector
C384
- 2.OL Duratec-ST (M14) from connector C380
I CHECK the stop lamps.
1
I I
-, Yes
-, No
CHECK the PCM module using WDS,
INSTALL A NEW ONE if necessary. CHECK

Turn Signal and Hazard Lamps

Refer to Wiring Diagrams Section 417-01, for 1. Verify the customer concern. \.
Special Tool(s)
,
damage.
1 ITerminal Probe Kit Visual lnspection
Electrical
Fuse@)
Lamp@)
Connector(s).
Switches
Wiring loom
lnspection and Checking Trailer control unit
N0TE:Before reading out the vehicle-specific data, 3. Resolve any obvious causes or concerns found
remake all the electrical connections in the vehicle, during the visual inspection before carrying out
so that communication between the module and any further tests.
WDS is ensured.
N0TE:lf the generic electronic module (GEM) is Symptom Chart.
changed, the new one must be configured. For this
purpose, the vehicle-specific data is read out of
the module to be replaced using WDS and is
transferred to the new module. REFER to:
Module Configuration (418-01, Diagnosis and
Testing),
Up To: I012005 (419-10, Diagnosis and Testing),
From: I012005 (419-10, Diagnosis and Testing).
Symptom Chart
Symptom Chart
All turn signal lamps inoper- Circuit@) GO to Pinpoint Test A.
ativelflash continuouslylillu- Fuse(s)
minate continuously Turn signal switch
(GEM)
Onelseveral turn signal lamps Circuit(s) GO to Pinpoint Test B.
are inoperative Headlamp
Turn signal lamp (side)
LeWright-hand rear lamp
assembly

One or more turn signal lamps Circuit(s) GO to Pinpoint Test C.
flash continuously: Headlamp
LeWright-handrear lamp
assembly
- - -
Onelseveral turn signal lamps ~ircuit(s) GO to Pinpoint Test D.

illuminate continuously Headlamp
assembly
--- -- -- - -
I
The hazard warning system is Circuit(s) GO to Pinpoint Test E.
not working properly. Fuse@)
Hazard warning lamp switch
(GEM)
System Check
measurements.
(=
' , PINPOINT TEST S : ALL TURN SIGNAL LAMPS INOPERATIVEIFLASHCONTINUOUSLYIILLUMINATE
'-- CONTINUOUSLY ,, T

I AI: CHECK FUSE F24 (20 A) (CJB).
I Disconnect Fuse F24 (20 A) (CJB). I
I CHECK Fuse F24 (20 A) (CJB). I
I Is the fuse OK.?
+ No
A2: CHECK THE VOLTAGE SUPPLY TO FUSE F24 (20A) (CJB) FOR OPEN CIRCUIT
I rnConnect Fuse F24 (20 A) (CJB).

c!I
,-,,

417-01-84 --
Exterior Lighting 417-01-84
rn(CJB)
and ground.
c,
-+ Yes
GO to A3.
+ No
the Wiring Diagrams. CHECK and RENEW
the CJB if necessary. CHECK the operation
of the system.
A3: CHECK FUSE F25 (15 A) (CJB).
13CHECK fuse F25 (15 A) (CJB).
Is the fuse OK.?
+ Yes
GO to A4.
-,No
Connect fuse F25 ( I 5 A) (CJB).
rn(CJB)
and ground.
-+ Yes
GO to A5.
-, No
the Wiring Diagrams. CHECK and INSTALL
tion of the system.
A5: CHECK FUSE F27 (CJB).

DIAGNOSISANDTESTING '

- Vehicles built before 0112004: 10 A
- Vehicles built from 0112004: 15 A
rn-CHECK fuse F27 (CJB).
Vehicles built before 0112004: 10 A
Is the fuse OK.?
-+ Yes
GO to A6.
+ No
RENEW fuse F27 (10 A or 15 A) and check
I A6: CHECK THE VOLTAGE SUPPLY TO FUSE F27 (CJB) FOR OPEN CIRCUIT I
Connect fuse

rnMeasure the voltage between fuse:
- Vehicles built before 0112004: F27 ( I 0 A)
(CJB) and ground.
- Vehicles built from 0112004: F27 (15 A) (CJB)
and ground.
+ Yes
GO to A7.
-+ No
Wiring Diagrams. If necessary CHECK and
the system.
I A ~ : CHECK FUSE F38 (7.5 A) (CJB).
-I
rnDisconnect fuse F38 (7.5 A) (CJB).
-
-

I
CHECK fuse F38 (7.5 A) (CJB).
Is the fuse OK.?
+ Yes
GO to A8.
-+ No
RENEW fuse F38 (7.5 A) (CJB) and check
A8: CHECK THE VOLTAGE SUPPLY TO FUSE F38 (7.5 A) (CJB) FOR OPEN CIRCUIT
Connect fuse F38 (7.5 A) (CJB).
rnMeasure the voltage between fuse F38 (7.5 A)
(CJB) and ground.
-+ Yes
GO to A9.
+ No
voltage supply to fuse F38 (7.5 A) (CJB) using
of the system.
A9: CHECK THE VOLTAGE SUPPLY TO THE GENERIC ELECTRONIC MODULE (GEM)
rnDisconnect Generic electronic module (GEM)

circuit 29-,41480 (OGNVH), wiring harness side
and ground.

circuit 15-DK20 (GNIOG), wiring harness side
and ground.
Is battery voltage measured in all cases?
+ Yes
- Vehicles built before 0812005: GO to AIO.
- Vehicles built from 0812005: GO to A l l .
+ No
VFE0028650 LOCATE and RECTIFY the break in the
relevant circuit between the fuse and the
generic electronic module (GEM) using the
system.
AIO: CHECK VOLTAGE SUPPLY TO THE GENERIC ELECTRONIC MODULE (GEM), VEHICLES
BUILT BEFORE 0812005
circuit 29-LG26 (OG), wiring harness side and
ground.
2006.0 Fiesta la2006 G105799en
I
- --

circuit 29-GJ8 (OG), wiring harness side and
ground.
-+ Yes
GO to A12.
-+ No
~~~0029403 relevant circuit between the fuse and the
system.
A l l : CHECK VOLTAGE SUPPLY TO THE GENERIC ELECTRONIC MODULE (GEM), VEHICLES
BUILT FROM 0812005
141lgnition switch in position 11.
circuit 29-LG26 (OG), wiring harness side and
ground.
VFE0028519

TEST CONDITIONS -- -

circuit 29-GJ8 (OG), wiring harness side and
ground.
-+Yes
GO to A12.
-+ No
relevant circuit between the fuse and the
system.
1 ~ 1 2CHECK
: THE GROUND CONNECTION OF THE GENERIC ELECTRONIC MODULE (GEM). I
I rnIgnition switch in position 0.
2, circuit 91-DK20 (BWRD), wiring harness side
and ground.
-+ Yes
GO to A13.
+ No
and ground connection G I 4 using the Wiring
system.
-
A13: CHECK THE GROUND CONNECTION OF THE GENERIC ELECTRONIC MODULE (GEM).
rnresistance
between the generic electronic
31-DK20 (BK), wiring harness side and ground.

resistance between the generic electronic
31-DK20 (BK), wiring harness side and ground.
+ Yes
GO to A14.
-, No
between generic electronic module (GEM)
and soldered connection S15 using the Wiring
system.
1 ~ 1 4DETERMINE
: THE FAULT CONDITION I
Connect Generic Electronic Module (GEM).
- Vehicles built before 0812005: to connectors
C316, C318, C319 and C320 -
- Vehicles built from 0812005: to connectors
C316, C317, C318, C319 and C320
13Switch off the turn signals.
CHECK the turn signal lamps.
Do all turn signal lamps on the left and right-
hand side illuminate continuously?
+ Yes
- All turn signal lamps are inoperative: GO to

A15.
- All turn signal lamps flash continuously: GO
to A18.
I 1 131Switch on LEFT-HAND TURN SIGNAL. I
2006.0 Fiesta 1212006

Switch on RIGHT-HAND TURN SIGNAL.
Are all of the turn signal lamps inoperative?
+ No
A16: CHECK GROUND CONNECTION OF TURN SIGNAL LAMP SWITCH FOR OPEN CIRCUIT
I Disconnect Turn signal switch from connector

C357.
Measure the resistance between the turn signal
switch, connector C357, pin 2, circuit 31-LG27
+ Yes
GO to A17.
+ No
between the turn signal switch and soldered
I
A17: EXCLUDE THE TURN SIGNAL SWITCH AS THE CAUSE OF THE FAULT
rnSWITCH ON the right-hand turn signal.
Measure the resistance at the turn signal switch,
connector C357 between pin 2, component side
and pin 3, component side.
+ Yes
+ No
RENEW the turn signal switch. CHECK the
VFE63306 operation of the system.
I
A18: CHECK THE HAZARD WARNING LAMP SWITCH

Disconnect Hazard warning lamp switch.
- Vehicles built before 0812005: from connector
C32 1
- Vehicles built from 0812005: from connector
C341

Do all turn signal lamps flash continuously?
-+ Yes
GO to A19.
+ No
RENEW the hazard warning lamp switch.
A19: CHECK CIRCUIT 31s-LG8 (BKIOG) FOR SHORT TO GROUND
16, circuit 31S-LG8 (BWOG), wiring harness
side and ground.
measured?
-+ Yes
VFE0033867 + NO
LOCATE AND RECTIFY the short to ground
in the circuit between the hazard warning lamp
switch and the generic electronic module
(GEM) using the Wiring Diagrams. CHECK
PINPOINT TEST T : ONEISEVERAL TURN SIGNAL LAMPS ARE INOPERATIVE

Bl: DETERMINE THE FAULT CONDITION
r;jl Ignition switch in position II.
12CHECK the turn signal lamps.
DETERMINE which turn signal lamp is inoper-
ative.
Switch on LEFT-HAND TURN SIGNAL.

Is one left-hand turn signal lamp inoperative?
+ Yes
- Left-hand (side) turn signal lamp and left-
hand front turn signal lamp are inoperative:
GO to B2.
- Left-hand rear turn signal lamp is inoperative:
GO to B3.
- Left-hand rear turn signal lamp and right-
hand rear turn signal lamp are inoperative,
vehicles with trailer socket: GO to B7.
- Left-hand front turn signal lamp is inoper-
ative: GO to B lI.
- Left-hand (side) turn signal lamp is inoper-
ative: GO to B12.
-, No
- Right-hand (side) turn signal lamp and right-
hand front turn signal lamp are inoperative:
GO to B13.
- Right-hand rear turn signal lamp is inoper-
ative: GO to B14.
- Right-hand front turn signal lamp is inoper-
ative: GO to B18.
- Right-hand (side) turn signal lamp is inoper-
ative: GO to B19.
B2: CHECK GROUND CONNECTION OF LEFT-HAND FRONT TURN SIGNAL LAMPS FOR OPEN
CIRCUIT
CHECK left-hand front parking lamp.
I I Does the parking lamp illuminate?

I
-+ Yes
-, No
31-DA1 (BK) between soldered connection
S10 and ground connection G4 using the
system.
B3: CHECK THE GROUND CONNECTION OF THE LEFT-HAND REAR LAMP ASSEMBLY
..- SWITCH ON the parking lamps.

417-01-94 Exterior Lighting 417-0I-94
CHECK rear parking lamp.
Does the parking lamp illuminate?
-+ Yes
GO to B4.
-+ No
-Vehicles without trailer socket: LOCATE and
RECTIFY the break in circuit 31-LF23 (BK)
between the rear lamp assembly and soldered
CHECK and INSTALL A NEW rear lamp
assembly if necessary. CHECK the operation
of the system.
- Vehicles with 13-pin trailer socket, built from
0312004: LOCATE and RECTIFY the break
in the circuit (BN) between the rear lamp
assembly and soldered connection S1008
using the wiring diagrams. CHECK and
INSTALL A NEW rear lamp assembly if
system.
-All other vehicles with trailer socket: LOCATE
and RECTIFY the break in circuit (GN) or 31-
LF23 (BK) between the rear lamp assembly
Diagrams. CHECK and INSTALL A NEW rear
lamp assembly if necessary. CHECK the
B4: CHECK VOLTAGE SUPPLY TO LEFT-HAND REAR LAMP ASSEMBLY
Disconnect Rear lamp assembly.
C333
C333a
Vehicles built before 0812005: Measure voltage
between left-hand rear lamp assembly
n C333, pin 3, circuit 49-LG12 (BU), wiring
0 El harness side and ground.
- Vehicles with trailer socket: connector C333a,
pin 3, circuit (GYIWH), wiring harness side
0 and ground.
,n
VFE0033870
2006.0 Fiesta 1u2006 GI05799en

rnbetween
Vehicles built from 0812005: Measure voltage
left-hand rear lamp assembly
C333, pin I,circuit 49-LG12 (BU), wiring
pin 1, circuit (GYIWH), wiring harness side
and ground.
Does the meter display fluctuating battery
voltage?
--+ Yes
. CHECK and if necessary RENEW the rear
lamp assembly. CHECK the operation of the
system.
+ No
- Vehicles without trailer socket: LOCATE and
REPAIR the break in circuit 49-LG12 (BU),
and the rear lamp assembly, using the Wiring
Diagrams. CHECK and RENEW generic
electronic module (GEM) if necessary. CHECK
- Vehicles with trailer socket: GO to B5.
B5: CHECK THE CONTROL CIRCUIT 49-LG12 (BU) OR (WH) AT THE TRAILER CONTROL UNIT
FOR OPEN CIRCUIT
12J Disconnect Trailer control unit.
C1030
C1041
rnvoltage
between the trailer control unit,
connector C1030, pin I,
circuit (WH), wiring
2006.0 Fiesta 1 ~ 2 0 0 s GI05799en

voltage between the trailer control unit,
connector C1041, pin 5, circuit (WH), wiring
voltage?
-+ Yes
GO to B6.
-+ No
49-LG12 (BU) or (WH) between generic elec-
tronic module (GEM) and the trailer control
unit using the Wiring Diagrams. CHECK and
RENEW generic electronic module (GEM) if
system.
IB6: CHECK THE TRAILER CONTROL UNIT I
jumper wire (20 A) at the trailer control unit,
connector C1030, between pin 1, circuit (WH)
and pin 3, circuit (GYNVH), wiring harness side.

connector C1041, between pin 5, circuit (WH)
and pin 8, circuit (GYNVH), wiring harness side.


I CHECK the left-hand rear turn signal lamp.
I
Is the left-hand rear turn signal lamp opera-
tional?
-+ Yes
RENEW the trailer control unit. CHECK the
+ No
(GYNVH) between the trailer control unit and
rear lamp assembly using the wiring diagrams.
I B7: CHECK FUSE I
12Disconnect following components.
- Vehicles built before 1012002: Fuse F31 (20
A) (CJB)
- Vehicles built from 1012002 to 1012004: Fuse
F56 (20 A) (CJB)
- Vehicles built from 1012004: Fuse F3 (20 A)
(CJB)
I CHECK fuse F31, F56 or F3 (20 A) (CJB). I

Is the fuse OK.?
+ Yes
GO to B8.
+ No
RENEW fuse F31 (20 A), F56 (20 A) or F3 (20
A) and check the operation of the system. If
the fuse blows again, LOCATE and RECTIFY
the short to ground using the Wiring Diagrams.
I B8: CHECK VOLTAGE AT FUSE ---
I
Connect Fuse.
A) (CJB)
F56 (20 A) (CJB)
(CJB)
12Ignition switch in position II. I

TEST CONDITIONS - -
Measure the voltage between:
A) (CJB) and ground.
F56 (20 A) (CJB) and ground.
(CJB) and ground.

I
+ No
-Vehicles built before 1012002: RECTIFY the
break in the voltage supply of fuse F31 (CJB)
using the Wiring Diagrams. CHECK and
- Vehicles built from 1012002 to 1012004:
RECTIFY the break in the voltage supply of
fuse F56 (CJB) using the Wiring Diagrams.
CHECK and INSTALL A NEW CJB if neces-
sary. CHECK the operation of the system.
- Vehicles built from 1012004: RECTIFY the
break in the voltage supply of fuse F3 (CJB)
B9: CHECK THE VOLTAGE SUPPLY OF THE TRAILER CONTROL UNIT
C1041.
connector C1041, pin 8, circuit (RD), wiring
harness side and pin 10, circuit (RD), wiring
2006.0 Fiesta 1u2006


connector C1041, pin I, circuit (RD), wiring
IVI harness side and ground.
-+ Yes
GO to B10.
E*W5'W5'
P a a a a a D -+ No
- Vehicles built before 1012002: LOCATE and
VFE63309
RECTIFY the break in the circuit between fuse
F31 (20 A) (CJB) and the trailer control unit
-Vehicles built between 1012002 and 1012004:
between fuse F56 (20 A) (CJB) and the trailer
control unit using the Wiring Diagrams.
- Vehicles built from 1012004: LOCATE and
BIO: TESTTHE
GROUND CONNECTION OF THE TRAILER CONTROL UNIT
-
resistance between the trailer control unit,
E l connector C1041, pin I,circuit (BN), wiring
~ + a w v w
E a & a & a
VFE0033872
2006.0 Fiesta 1 ~ ~ 2 0 0 s GI05799en

Exterior Lighting
TEST CONDITIONS --
resistance between the trailer control unit,
connector C1041, pin 3, circuit (BN), wiring
-+ Yes
-, No
between the trailer control unit and ground
connection G I 8 using the Wiring Diagrams.
I B l l : CHECK THE LEFT-HAND FRONT TURN SIGNAL LAMP I
I Disconnect left-hand headlamp from connector
ciia.
LG1I (BUIOG), wiring harness side and ground.
voltage?
-, Yes
31-LE31 (BK), between the headlamp and
soldered connection SIO using the wiring
diagrams. CHECK and INSTALL NEW head-
lamps if necessary. CHECK the operation of
the system.
+ No
and the headlamp using the Wiring Diagrams.
B12: CHECK THE VOLTAGE SUPPLY TO THE LEFT-HAND (SIDE) TURN SIGNAL LAMP

Disconnect Left-hand (side) turn signal lamp
1 141Switch on LEFT-HAND TURN SIGNAL. I
2006.0 Fiesta 1 ~ 2 0 0 s GI05799en

'\
,
417-01-101
TEST CONDITIONS
Exterior Lighting
--
417-01-101

(side) turn signal lamp, connector C337, pin I,
circuit 49-LG13 (BUIRD), wiring harness side
and ground.
voltage?
-+ Yes
31-LG13 (BK) between the (side) turn signal
lamp and soldered connection S10 using the
Wiring Diagrams. CHECK the turn signal lamp
(side) and RENEW as necessary. CHECK the
-+ No
and the (side) turn signal lamp using the
B13: CHECK GROUND CONNECTION OF RIGHT-HAND FRONT TURN SIGNAL LAMPS FOR OPEN
CIRCUIT
flIgnition switch in position 0.
CHECK right-hand front parking lamp.

I Does the parking lamp illuminate?
-+ Yes
-+No
S l 1 and ground connection G5 using the
system.
B14: CHECK THE GROUND CONNECTION OF THE RIGHT-HAND REAR LAMP ASSEMBLY
SWITCH ON the parking lamps.
2006.0 Fiesta 1212006 GI 05799en

CHECK rear parking lamp.
I Does the parking lamp illuminate?
I
+ No
RECTIFY the break in circuit 31-LF24 (BK),
between the rear lamp assembly and ground
connection G I8 using the Wiring Diagrams.
of the system.
- Vehicles with trailer socket built before
in circuit (BK) or 31-LF24 (BK) between the
rear lamp assembly and ground connection
G I 8 using the Wiring Diagrams. CHECK and
system.
- Vehicles with trailer socket built from
in circuit (BN) or 31-LF24 (BK) between the
rear lamp assembly and ground connection
G I 8 using the Wiring Diagrams. CHECK and
system.
I B15: CHECK VOLTAGE SUP^ TO RIGHT-HAND REAR LAMP ASSEMBLY
lgnition switch in position 0.'
C348
C348a
I I Switch on RIGHT-HAND TURN SIGNAL. I
2006.0 Fiesta 1u2006 G I 05799en

Exterior Lighting
15Vehicles built before 0812005, measure voltage
between right-hand rear lamp assembly:
C348, pin 3, circuit 49-LGl9 (BUIRD), wiring
pin 3, circuit (GNNE), wiring harness side and
Vehicles built from 0812005: Measure voltage

between right-hand rear lamp assembly:
C348, pin I, circuit 49-LG19 (BUIRD), wiring
pinI,circuit (GNNE), wiring harness side and
ground.
voltage?
+ Yes
rear lamp assembly. CHECK the operation of
the system.
+ No
RECTIFY the break in the circuit between the
generic electronic module (GEM) and the rear
lamp assembly using the Wiring Diagrams.
CHECK and RENEW generic electronic
module (GEM) if necessary. CHECK the
- Vehicles with trailer socket: GO to B16.
B16: CHECK THE CONTROL CIRCUIT 49-LGl9 (BUIRD) OR (GNIRD) AT THE TRAILER CONTROL
UNIT FOR OPEN CIRCUIT
Disconnect Trailer control unit.
(21035
C1041
13J lgnition switch in position II.
-
SWITCH ON the right-hand turn signal.

,
417-01-104
TEST CONDITIONS
Exterior Lighting
417-01-104

connector Cl035, pin I, circuit (GNIRD), wiring
16Vehicles built from 0312004: Measure the

connector C1041, pin 6, circuit (GNIRD), wiring
voltage?
+ Yes
GO to B17.
-, No
49-LG19 (BUIRD) or (GNIRD) between the
generic electronic module (GEM) and the
trailer control unit using the Wiring Diagrams.
CHECK and RENEW generic electronic
module (GEM) if necessary. CHECK the
B17: CHECK THE TRAILER CONTROL UNIT
1 mIgnition switch in position 0.
connector (31035, between pin I, circuit
(GNIRD) and pin 3, circuit (GNNE), wiring
harness side.
2006.0 Fiesta iu2006 G105799en

connector C1041, between pin 6, circuit
(GNIRD) and pin 10, circuit (GNNE), wiring
harness side.
lgnition switch in position 11. -

---

CHECK the operation of the right-hand rear turn
signal lamp.
I Does the turn signal lamp work?
-+ Yes
-, No
(GYNE) between the trailer control unit and
1 818: CHECK THE RIGHT-HAND FRONT TURN SIGNAL LAMP
C422.
2006.0 Fiesta 1 ~ 2 0 0 6 G105799en

s TEST CONDITIONS DETAILSIRESULTSIACTIONS

LG18 (BU), wiring harness side and ground.
voltage?
-+ Yes
31-LE30 (BK), between the headlamp and
soldered connection S11 using the wiring
diagrams. CHECK and INSTALL NEW head-
lamps if necessary. CHECK the operation of
the system.
-+ No
and the headlamp using the Wiring Diagrams.

Disconnect Right-hand (side) turn signal lamp
151Measure the voltage between right-hand turn
signal lamp (side), connector C352, pin I,
circuil
49-LG20 (BUNVH), wiring harness side and
ground.
voltage?
-+ Yes
31-LG20 (BK) between the turn signal lamp
(side) and soldered connection S11 using the
-+ No
and the (side) turn signal lamp using the
Wiring Diagrams. CHECK the operation of the .,
system. ('

PINPOINT TEST U : ONE OR MORE TURN SIGNAL LAMPS FLASH CONTINUOUSLY:
Cl: DETERMINE THE FAULT CONDITION
Does one or more turn signal lamp on the left-
hand side flash continuously?
+ Yes
- All left-hand turn signal lamps flash continu-
ously: GO to C2.
hand front turn signal lamp are flashing
continuously: RENEW the generic electronic
module (GEM). CHECK the operation of the
system.
- Left-hand rear turn signal lamp flashes
system.
+ No
- All right-hand turn signal lamps flash
continuously: GO to C2.
hand front turn signal lamp are flashing
system.
- Right-hand rear turn signal lamp flashes
continuously. RENEW the generic electronic
system.
C2: EXCLUDE THE TURN SIGNAL SWITCH AS THE CAUSE OF THE FAULT
I rnlgnition switch in position 0.

Disconnect Turn signal switch from connector
C357.
I
I

Do the turn signal lamps on one side flash
continuously?
-+ Yes
- All left-hand turn signal lamps flash continu-
ously: GO to C3.
- All right-hand turn signal lamps flash
continuously: GO to C4.
+ No
RENEW the turn signal switch. CHECK the
I C3: CHECK CIRCUIT 31s-LG1 (BWYE) FOR SHORT TO GROUND I
Measure the resistance between the turn signal
switch, connector C357, pin 1, circuit 31S-LG1
(BWYE), wiring harness side and ground.
measured?
+ Yes
+ No
in the circuit between the generic electronic
module (GEM) and the turn signal switch using
of the system.
IC4: CHECK CIRCUIT 31s-LG2 (BKIBU) FOR SHORT TO GROUND I
2006.0 Fiesta 1 ~ 2 0 0 6 G105799en

rnMeasure the resistance between the turn signal
measured?
-+ Yes
generic electronic module (GEM). CHECK the
-+ No
in the circuit between the turn signal switch
and the generic electronic module (GEM)
PINPOINT TEST V : ONEISEVERAL TURN SIGNAL LAMPS ILLUMINATE CONTINUOUSLY

1
Dl: DETERMINE THE FAULT CONDITION
I rn CHECK the turn signal lamps.
Are all turn signal lamps continuously lit on one
side?
-+ Yes
D2: ELIMINATE THE GEM (GENERIC ELECTRONIC MODULE) AS CAUSE OF THE SHORT TO
BATTERY VOLTAGE
- --

rnDisconnect Fuse F24 (20 A).
t
--
rnDisconnect Fuse F25 (15 A).
4 Disconnect Fuse F27.
Disconnect Fuse F38 (7.5 A).
2006.0 Fiesta 1212006

Exterior Lighting
CHECK all turn signal lamps.
Is at least one turn signal lamp lit continuously?
c :,
-, Yes
hand front turn signal lamp are lit continuously:
voltage in circuits 49-LG13 (BUIRD) or 49-
LG1I (BUIOG), between the generic electronic
module (GEM) and the (side) turn signal lamp
or the headlamp using the Wiring Diagrams.
- Left-hand rear turn signal lamp is lit continu-
ously, vehicles without trailer socket: LOCATE
and REPAIR the short to battery voltage in
circuit 49-LGI 2 (BU), between the generic
electronic module (GEM) and the rear lamp
assembly, using the Wiring Diagrams. CHECK
- Left-hand rear turn signal lamp is lit continu-
ously, vehicles with trailer socket: GO to D3.
hand front turn signal lamp are lit continuously:
voltage in circuits 49-LG18 (BU) or 49-LG20
(BUIWH), between the generic electronic
module (GEM) and the (side) turn signal lamp
or the headlamp using the Wiring Diagrams.
- Right-hand rear turn signal lamp is lit
continuously, vehicles without trailer socket:
LOCATE and REPAIR the short to battery
voltage in circuit 49-LGI 9 (BUIRD), between
the generic electronic module (GEM) and the
rear lamp assembly, using the Wiring
system.
- Right-hand rear turn signal lamp is lit
continuously, vehicles with trailer socket: GO
to D5.
+ No
D3: CHECK CIRCUIT (GYIWH) FOR SHORT TO BATTERY VOLTAGE
Connect Fuse F24 (20 A).
2006.0 Fiesta la2006 GI 05799en


r- Connect Fuse F27.
Connect Fuse F38 (7.5 A).

Disconnect Trailer control unit from.
- Vehicles built before 0312004: Connector
C1030
- Vehicles built from 0312004: Connector C1041
CHECK the left-hand rear turn signal lamp.
Does the left-hand rear turn signal lamp illu-
minate continuously?
-, Yes
voltage in circuit (GYIWH) between the trailer
control unit and rear lamp assembly using the
system.
+ No
GO to D4.
D4: EXCLUDE THE TRAILER CONTROL UNIT AS THE CAUSE OF THE FAULT
voltage between the generic electronic module
(GEM), connector C316, pin 6, circuit 49-LG12
(BU), wiring harness side and ground.
VFE63313
2006.0 Fiesta 1212006 GI05799en

voltage between the generic electronic module
(GEM), connector C316, pin 2, circuit 49-LGI 2
-+ Yes
voltage in the circuit@)between the generic
electronic module (GEM) and the trailer control
unit using the Wiring Diagrams. CHECK the
-+ No
D5: CHECK CIRCUIT (GNNE) FOR SHORT TO BATTERY VOLTAGE
Connect Fuse F27.
-Vehicles built before 0312004: 10 A
Connect Fuse F38 (7.5 A).
16Disconnect Trailer control unit from.
- Vehicles built before 0312004: Connector
C1035
- Vehicles built from 0312004: Connector C1041
171 lnnition switch in ~ositionII. I

I CHECK the right-hand rear turn signal lamp. I
Does the right-hand rear turn signal illuminate
continuously?
+ Yes
voltage in circuit (GNNE) between the trailer
control unit and rear lamp assembly using the
system.
-, No
GO to D6.

Disconnect Generic electronic
2006.0 Fiesta 1 ~ 2 0 0 s GI05799en

13Measure the voltage between the generic elec-
circuit 49-LG19 (BUIRD), wiring harness side
and ground.
+ Yes
voltage in the circuit(s) between the generic
electronic module (GEM) and the trailer control
unit using the Wiring Diagrams. CHECK the
-, No
PINPOINT TEST W : THE HAZARD WARNING SYSTEM IS NOT WORKING PROPERLY.

I
E l : DETERMINE THE FAULT CONDITION
-
I
121SWITCH ON the hazard warning lights.
Are all turn signal lamps illuminated continu-
ously?
+ Yes
E2: DETERMINE THE FAULT CONDITION

1 12Switch off the HAZARD WARNING LIGHTS. I
I 13 CHECK the turn signal lamps.
I
Do all turn signal lamps illuminate continu-
ously?
4 Yes
I +No All turn signal lamps are flashing: GO to E3.
2006.0 Fiesta 1212006 GI05799en

IE3: EXCLUDE THE HAZARD WARNING SWITCH AS THE CAUSE OF THE FAULT
C321
C341
I 0 Do the turn signal lamps flash?
I
-, No
CHECK the o~erationof the system.
I E4: CHECK CIRCUIT 31s-LG8 (BKIOG) FOR SHORT TO GROUND

resistance between the hazard warning lamp
switch, connector C321, pin 3, circuit 31s-LGI
(BWOG), wiring harness side and ground.

(BWOG), wiring harness side and ground.
measured?
-+ Yes
-, No
in the circuit between the hazard warning lamp
switch and the generic electronic module
(GEM) using the Wiring Diagrams. CHECK
I E5: NARROW DOWN THE FAULT CONDITION I
I
ICHECK the left-hand turn signal lamps.
I CHECK the right-hand turn signal lamps. I
I SWITCH ON the right-hand turn signal.
Do the left and right-hand turn signal lamps
I
work correctly?
-+ No
E6: CHECKTHE GROUND CONNECTION OF THE HAZARD WARNING LAMP SWITCH FOR OPEN
CIRCUIT
I
C321
C341
2006.0 Fiesta 1 ~ 2 0 0 6 G105799en

TEST CONDITIONS -


--+ Yes
GO to E7.
-+ No
between the hazard warning lamp switch and
system.
E7: EXCLUDE THE HAZARD WARNING LAMP SWITCH AS THE CAUSE OF THE FAULT
jumper wire (7.5 A) at the hazard warning lamp
switch, connector C321, between pin 3, circuit
31S-LG8 (BWOG) and pin 5, circuit 31-LG8
(BK), wiring harness side.

Exterior Lighting
( jumper wire (7.5 A) at the hazard warning lamp
switch, connector C341, between pin 4, circuit
31s-LG8 (BWOG) and pin 2, circuit 31-LG8
(BK), wiring harness side.
VFE64393

Do the turn signal lamps work?
-+ Yes
-+ No
GO to E8.
E8: CHECK CONTROL CIRCUIT 31s-LG8 (BKIOG) FOR OPEN CIRCUIT
rnresistance
between the hazard warning lamp
switch, connector C321, pin 3, circuit 31s-LG8
(BWOG), wiring harness side and the generic
side.
VFE0028666
2006.0 Fiesta moos

(BWOG), wiring harness side and the generic
side.
-+ Yes
-+ No
between the hazard warning lamp switch and
the generic electronic module (GEM) using
of the system.
2006.0 Fiesta iu200s ~105799en

Parking, Rear and License Plate Lamps

r
( , Refer to Wiring Diagrams Section 417-01, for 1. Verify the customer concern.
Special Tool(s) damage.
Terminal Probe Kit Visual lnspection Chart
29-011A
Electrical
2901 1A
I Connector(s)
I I I 1- Switches I
I Wiring loom I
Inspection and Checking I I
N0TE:Before reading out the vehicle-specific data, during the visual inspection before carrying out
remake all the electrical connections which were any further tests.
separated in the vehicle, so that ~ ~ m concern ism
4. If the ~
not visually evident, ~ the
refer to
between the module and WDS is ensured. Symptom Chart.
NOTE: If the generic electronic module (GEM) is
changed, the new one must be configured. For this
purpose, the vehicle-specific data is read out of
F-, transferred to the new module. REFER to:
LA Module Configuration (418-01, Diagnosis and
Testing),
Up To: 1012005 (419-10, Diagnosis and Testing),
Symptom Chart
Symptom Chart
Parking lamps, rear lamps and Fuse(s) GO to Pinpoint Test A.
license lamps are inoperative Circuit(s)
Headlight switch
Rain sensor
(GEM)
Gasket for license plate lamp
2006.0 Fiesta 1u2006

One or more parking lamps, Fuse(s) GO to Pinpoint Test B.
rear lamps or license plate Circuit@)
lamps are inoperative LeWright-hand headlamp
assembly
LeWright-hand license plate
lamp
(GEM)
Rain sensor
Gasket for license plate lamp
Parking lamps, rear lamps and Circuit(s) GO to Pinpoint Test C.
license plate lamps lit continu- Headlight switch
ousty. Generic Electronic Module
(GEM)
System Checks
measurements.
PINPOINT TEST X : PARKING LAMPS, REAR LAMPS AND LICENSE LAMPS ARE INOPERATIVE
TEST CONDITIONS DETAlLSlRESULTSIACTlONS
I
AI : DETERMINE THE FAULT CONDITION
OA failure of the license plate lamps is not
necessarily caused by an electrical defect. Due
to a high level of heat emitted from the bulb in
the - license plate lamp, the gasket for the -
license plate lamp may become deformed or
melt. If there is a problem, a comprehensive
visual inspection of the license plate lamp or the
tailgate handle should first be performed, looking
in particular for any traces of corrosion caused
by the penetration of water.
Can traces of corrosion be seen in the area of
the license plate lamps?
-+ Yes
Install modified gaskets for the license plate
lamps. Check the operation of the system.
2006.0 Fiesta 1u2oo6 G105800en

Exterior Lighting
A2: DETERMINE VEHICLE EQUIPMENT LEVEL
Determine vehicle equipment level.
Does the vehicle have automatic headlights?
-, Yes
GO to A3.
+ No
GO to A5.
A3: DETERMINE THE FAULT CONDITION
N0TE:Cover rain sensor with a light-proof material to simulate darkness.

CHECK the parking lights after each test step.
I3ISWITCH ON dipped beam.
SWITCH OFF the dipped beam.
SWITCH ON automatic headlights at the head-
lamp switch.
Are the parking lamps only inoperative when
the switch is in the automatic headlights posi-
tion?
+ Yes
GO to A4.
-, No
GO to A5.
A4: CHECK THE VOLTAGE SUPPLY TO THE PARKING LAMPS (AUTOMATIC HEADLIGHTS) FOR
OPEN CIRCUIT
131Headlamp switch in OFF POSITION.

5, circuit 29s-LF25 (OGIGN), wiring harness
side and ground.
Is a resistance of less than 10,000 ohms
registered?
+ Yes
REFER to: Headlamps (417-01, Diagnosis
and Testing).
+ No
system.
I A5: CHECK FUSE F17 (15 A) (CJB).
-
- -

1 Is the fuse OK?
I
+ No
I A6: CHECK THE VOLTAGE AT ~
- --
S F EI (15
~ A) (CJB)
-
-- -
131Measure the voltage between fuse F17 ( I 5 A)

(CJB) and ground.
( Does the meter display battery voltage?
I
+ No
voltage supply to fuse F17 ( I 5 A) (CJB) using
of the system.
2006.0 Fiesta la2006 G105800en

T
A7: CHECK VOLTAGE AT HEADLIGHT SWITCH
i lgnition switch in position 0.
Disconnect headlight switch from connector
C338.
Measure the voltage between the headlight
switch, connector C338, pin 11, circuit 29-LE29
(OGIBK), wiring harness side and ground.
+ Yes
GO to A8.
+ No
circuit(s) between fuse F17 (15 A) (CJB) and
VFEOOIOO~~ the headlamp switch using the Wiring
system. %
A8: CHECK HEADLIGHT SWITCH

f=.-) Connect a fused jumper wire (15 A) at the
11, circuit 29-LE29 (OGIBK) and pin 13, circuit
29s-DB8 (OGIBU), wiring harness side.
VFE0016144

CHECK the parking lamps.
Do the parking lamps illuminate?
-+ Yes
INSTALL A NEW headlight switch. CHECK
+ No
29s-DB8 (OGIBU), between headlight switch
and CJB (bridge) using the wiring diagrams,
and if necessary INSTALL A NEW CJB.
2006.0 Fiesta lu2006 G105800en

Exterior Lighting
PINPOINT TEST Y : ONE OR MORE PARKING LAMPS, REAR LAMPS OR LICENSE PLATE LAMPS
ARE INOPERATIVE
161: DETERMINE THE FAULT CONDITION
A failure of the license plate lamps is not
necessarily caused by an electrical defect. Due
to a high level of heat emitted from the bulb in
the - license plate lamp, the gasket for the -
license plate lamp may become deformed or
melt. If there is a problem, a comprehensive
visual inspection of the license plate lamp or the
tailgate handle should first be performed, looking
in particular for any traces of corrosion caused
by the penetration of water.
Can traces of corrosion be seen in the area of
the license plate lamp?
-+Yes
Install modified gaskets for the license plate
lamps. Check the operation of the system.
B2: DETERMINE THE FAULT CONDITION

rnSWITCH ON the side lights.
DETERMINE the fault conditions.
Is one left-hand parking lamp andlor the
license plate lamp@)inoperative?
+ Yes
- Front left-hand parking lamp (all other lamps
OK): GO to B5.
- Front left-hand parking lamp and left-hand
rear lamp: GO to B3.
- Left-hand rear lamp (all other lamps OK):
GO to B I I .
- Licence plate lamp@)(all other lamps OK):
GO to B17.
+ No
- Front right-hand parking lamp (all other
lamps OK): GO to B8.
- Front right-hand parking lamp and rear right-
hand lamp: GO to B4.
- Right-hand rear lamp (all other lamps OK):
GO to B14.
B3: CHECK FUSE F22 (7.5 A) (CJB).
Disconnect fuse F22 (7.5 A) (CJB).

I
CHECK fuse F22 (7.5 A) (CJB).

Is the fuse OK?
-+ Yes
CHECK and if necessary RENEW the CJB.
-, No
RENEW fuse F22 (7.5 A) (CJB). If the fuse
K- F U ~ F Z (7.5
I A) (CJB).
I Idnition switch in position 0. I
1Disconnect fuse F23 (7.5 A) (CJB).
I CHECK fuse F23 (7.5 A) (CJB).
I1
I Is the fuse OK?
-+ Yes
CHECK and if necessary RENEW the CJB.
-+ No
I B5: CHECK LEFT-HAND HEADLAMP I
lgnition switch in position I I .
12) SWITCH ON the left-hand turn signal.
CHECK left-hand turn signal lamp
Does left-hand turn signal operate?
+ Yes
GO to B6.
I B6: CHECK VOLTAGE AT THE FRONT LEFT-HAND PARKING LAMP I

.I
12) Disconnect left-hand headlamp from connector

C416.
SWITCH ON the side lights.
2006.0 Fiesta 1212006

1 141Measure the voltaae at left-hand headlamp, 1
I c o n n e c t o r C416, between pin 4, circuit 2 9 6 L ~ I7
I (OGIBU), wiring harness side and ground. I
-, Yes
CHECK and if necessary RENEW the head-
lamp. CHECK the operation of the system.
I
-, No
E0011567 between fuse F22 (7.5 A) (CJB) and the left-
hand headlamp using the Wiring Diagrams.
I B7: CHECK GROUND CONNECTION AT LEFT-HAND HEADLAMP I
Disconnect left-hand headlarnp from connector
C416.
13Measure the resistance between the left-hand
-, Yes
-, No
between the left-hand headlamp and soldered
connection S10 using the wiring diagrams.
I B8: CHECK THE RIGHT-HAND HEADLAMP I
IIIlgnition switch in position II.
SWITCH ON the right-hand turn signal.
13CHECK right-hand turn signal lamp.
I Does right-hand turn signal work?
-, Yes
GO to B9.
69: CHECK VOLTAGE AT THE FRONT RIGHT-HAND PARKING LAMP
1 Disconnect right-hand headlampfrom connector

C422.

rnSWITCH ON the side lights.
Test voltage between right-hand headlamp
connector C422, pin 4, circuit 29S-LFI 6
(OGIGN), wiring harness side and ground.
-, Yes

~0011567 between fuse F23 (7.5 A) (CJB) and the right-
hand headlamp using the Wiring Diagrams.
I BIO: CHECK GROUND CONNECTION AT THE RIGHT-HAND HEADLAMP I
1 Disconnect right-hand headlamp from connector

C422.
-, Yes
-+ No
between the right-hand headlamp and
diagrams. CHECK the operation of the
system.
I B l l : CHECK THE LEFT-HAND REAR LAMP ASSEMBLY
I IIIIgnition switch in position II.
I SWITCH ON the left-hand turn signal.
10Check left-hand rear turn signal lamp.
I Is the left-hand rear turn signal operative?
-, Yes
GO to B12.
I B12: CHECK THE VOLTAGE AT THE LEFT-HAND REAR LAMP ASSEMBLY I


C333
C333a
Measure the voltage at the left-hand rear lamp
assembly, vehicles built before 0812005:
- Vehicles without trailer socket, built before
0812005: connector C333, between pin 1,
circuit 29S-LF1I (OGNVH), wiring harness
side and ground.
0312004: connector C333a, between pin I,
circuit (GYIBK), wiring harness side and
ground.
- Vehicles with trailer socket, built from 0312004
to 0812005: connector C333a, between pin I,
circuit (OGANH), wiring harness side and
ground.
151Measure the voltage at the left-hand rear lamp
assembly, vehicles built from 0812005:
C333, between pin 2, circuit 29S-LFI1
(OGANH), wiring harness side and ground.
between pin 2, circuit (OGMIH), wiring
-, Yes
CHECK and if necessary RENEW the rear
system.
-, No
between fuse F22 (7.5 A) (CJB) and the rear
1 B13: CHECK THE GROUND CONNECTION OF THE LEFT-HAND REAR LAMP ASSEMBLY I
C333
C333a
- --

TEST CONDITIONS .DETAILS/RESULTS/ACTlONS
s Measure the resistance between the left-hand

0812005:
0312004: Connector C333a1pin 4, circuit (BN),
and ground.

rear lamp assembly, vehicles built from 0812005:
- Vehicles with 13-pin trailer socket: Connector
C333a1pin 4, circuit (BN), wiring harness side
and ground.
and ground.
-, Yes
system.
+ No
in the circuit (BN) between the rear lamp
- All other vehicles with trailer socket: LOCATE
and RECTIFY the break in circuit(s) (GN) or
31-LF23 (BK) between the rear lamp assembly
system.
I B14: CHECK THE RIGHT-HAND REAR LAMP ASSEMBLY I
I I Ignition switch in position II. I
2006.0 Fiesta 1212006 G105800en
I SWITCH ON the right-hand turn signal.
CHECK right-hand turn signal lamp.
Does right-hand turn signal work?
-+ Yes
GO to B15.
1815: CHECK THE VOLTAGE AT THE RIGHT-HAND REAR LAMP ASSEMBLY I

C348
C348a
Measure the voltage at the right-hand rear lamp
assembly, vehicles built before 0812005:
C348, between pin 1, circuit 29s-LF20 (OG),
0312004: connector C348a, between pin 1,
circuit (GYIRD), wiring harness side and
ground.
- Vehicles with trailer socket, built from 0312004
to 0812005: connector C348a, between pin 1,
circuit (OG), wiring harness side and ground.
2006.0 Fiesta 1 ~ 2 0 0 6 G105800en

DIAGNOSIS AND TESTING I

Measure the voltage at the right-hand rear lamp
assembly, vehicles built from 0812005:
C348, between pin 2, circuit 29s-LF20 (OG),
between pin 2, circuit (OG), wiring harness
side and ground.
-, Yes
system.
+ No
circuit(s) between fuse F23 (7.5 A) (CJB) and
the rear lamp assembly using the Wiring
system.
I B16: CHECK THE GROUND CONNECTION OF THE RIGHT-HAND REAR LAMP ASSEMBLY I
121Disconnect Right-hand rear lamp assembly.
C348
C348a
I
0812005:
C348, between pin 4, circuit 31-LF24 (BK),
0312004: connector C348a, between pin 4,
circuit (BK), wiring harness side and ground.
- Vehicles with trailer socket built from 0312004:
connector C348a, between pin 4, circuit (BN),
2006.0 Fiesta 1 ~ 2 0 0 6 G105800en 1

I
rear lamp assembly, vehicles built from 0812005:
C348, between pin 4, circuit 31-LF24 (BK),
between pin 4, circuit (BN), wiring harness
side and ground.
-+ Yes
system.
-+ No
circuit(s) between the rear lamp assembly and
ground connection G I8 using the Wiring
system.
I B17: DETERMINE THE FAULT CONDITION I
I SWITCH ON the side lights.
I Are both license plate lamps inoperative?
I
-+ No
- Left-hand license plate lamp is inoperative:
GO to B21.
- Right-hand license plate lamp is inoperative:
GO to B22.
I Bl8: CHECK FUSE F33 (7.5 A) (CJB). I
II CHECK Fuse F33 (7.5 A) (CJB).

Is the fuse OK?
I
- No

- - --

B19: CHECK THE VOLTAGE AT FUSE F33 (7.5 A) (CJB)
and ground.
+ Yes
GO to 820.
-, No
of the system.
B20: TEST THE VOLTAGE SUPPLY OF THE LICENSE PLATE LAMPS
Disconnect right-hand license plate lamp from
connector C760.
license plate lamp, connector C760, pin I,
circuit
29s-LF22 (OGIBK), wiring harness side and
ground.
E l Does the meter display battery voltage?

+ Yes
f- 1
- LOCATE and RECTIFY the break in circuit
S201 and soldered connection S24 using the
~ ~ ~ 0 0 0 3 1 ~ 1
system.
-, No
circuit(s) between fuse F33 (7.5 A) (CJB) and
the left-hand license plate lamp using the
system.
B21: CHECK GROUND CONNECTION OF LEFT-HAND LICENSE PLATE LAMP
Disconnect left-hand license plate lamp from
connector C759.

license lamp, connector C759, pin 1, circuit 31-
LF21 (BK), wiring harness side and ground.
-+ Yes
CHECK and if necessary RENEW the license
plate lamp. CHECK the operation of the
system.
+ No
between the license plate lamp and soldered
Check the operation of the system.
I B22: CHECK VOLTAGE SUPPLY TO RIGHT-HAND LICENSE PLATE LAMP
- -
111Ignition switch in position 0.

121Disconnect right-hand license plate lamp from
connector C760.
151Measure the voltage between the right-hand
license plate lamp, connector C760, pin 1, circuit
29s-LF22 (OGIBK), wiring harness side and
ground.
+ Yes
GO to B23.
+ No
between the left-hand license plate lamp and
the right-hand license plate lamp using the
wiring diagrams. Check the operation of the
system.
I B23: CHECK GROUND CONNECTION OF RIGHT-HAND LICENSE PLATE LAMP I
Disconnect right-hand license plate lamp from
connector C761.

rnlicense
plate lamp, connector C761, pin 1, circuit
31-LF22 (BK), wiring harness side and ground.
+ Yes
CHECK and INSTALL A NEW license plate
1
- lamp. CHECK the operation of the system.
-, No
VFE0003180 between the right-hand license plate lamp and
diagrams. Check the operation of the system.
PINPOINT TEST Z : PARKING LAMPS, REAR LAMPS AND LICENSE PLATE LAMPS LIT
CONTINUOUSLY.
C l: DETERMINE THE FAULT CONDITION

rnDisconnect fuse F23 (7.5 A) (CJB).

Are the left-hand parking lamps illuminated
continuously?
-+ Yes
-Vehicles without trailer socket: LOCATE AND
RECTIFY the short to battery voltage in the
circuits connected to fuse F22 (7.5 A) (CJB),
output side, using the Wiring Diagrams.
- Vehicles with trailer socket built before
0312004: LOCATE AND RECTIFY the short
to battery voltage in the circuits connected to
fuse F22 (7.5 A) (CJB), output side, using the
system. If the concern persists, CHECK and
if necessary INSTALL A NEW trailer control
unit. CHECK the operation of the system.
- Vehicles with trailer socket built from
0312004: LOCATE and RECTIFY short to
battery voltage in the circuits connected to
system.
-,No
- Right-hand parking lights are lit continuously,
vehicles without trailer socket: LOCATE AND
circuits connected to fuse F23 (7.5 A) (CJB),
output side, using the Wiring Diagrams.
- Right-hand parking lamps lit continuously,
vehicles with trailer socket built before
0312004: LOCATE AND RECTIFY the short
to battery voltage in the circuits connected to
fuse F23 (7.5 A) (CJB), output side, using the
system. If the concern persists, CHECK and
if necessary INSTALL A NEW trailer control
unit. CHECK the operation of the system.
- Right-hand parking lamps lit continuously,
vehicles with trailer socket built from 0312004:
- License plate lamps lit continuously, vehicles
built before 0812005: GO to C2.
--
2006.0 Fiesta 1~1200s GI05800en

--

- License plate lamps lit continuously, vehicles
built from 0812005: LOCATE and RECTIFY
the short to battery voltage in the circuits
connected to soldered connection S9 using
of the system.
- No malfunction detected: GO to C3.
C2: CHECK THE GENERIC ELECTRONIC MODULE (GEM).
Disconnect Fuse F24 (20 A) (CJB).
Disconnect Fuse F27.
- Vehicles built before 0312004: 10 A (CJB)
- Vehicles built from 0312004: 15 A (CJB)
(5Disconnect Fuse F38 (7.5 A) (CJB).
Do the license plate lamps illuminate continu-
ously?
+ Yes
-+ No
RENEW the GEM. CHECK the operation of
the system.
C3: DETERMINE THE FAULT CONDITION
C338.
2006.0 Fiesta 1 ~ 2 0 0 s GlOS800en 1

Are the left-hand parking lamps illuminated
continuously?
Yes
- Vehicles with daytime running lights, built
from 0812005: GO to C4.
- Vehicles with automatic headlamps: GO to
C4.
- All other vehicles: LOCATE AND RECTIFY
short to battery voltage in circuits 29s-DB8
(OGIBU) or 29s-DD33 (OG), which are
connected to the corresponding bridge in the
CJB, using the Wiring Diagrams. CHECK the
-, No
- Vehicles without daytime running lights:
-Vehicles with daytime running lights: GO to
C5.
C4: CHECK THE GENERIC ELECTRONIC MODULE (GEM).
Disconnect Fuse F17 ( I5 A) (CJB).
Disconnect Fuse F38 (7.5 A) (CJB).
Do the left-hand parking lamps illuminate
continuously?
+ Yes
+ No
RENEW the GEM. CHECK the operation of
the system.
C5: CHECK HEADLIGHT SWITCH
2006.0 Fiesta 1u2006

,
417-01-140
TEST CONDITIONS ,
Exterior Lighting
417-01-140
-+
Yes
I
voltage in the circuits connected to the auto-
matic headlamps relay, socket C418, pin 5
C8: RULE OUT THE AUTOMA~CHEADLAMPSRELAY AS A SOURCE OF THE FAULT

Measure the voltage-between the automatic
LE36 (GNNVH), socket side and ground.
I IS battery voltage measured?
I
-+ Yes
connection S l using the Wiring Diagrams.
CHECK the operation of the system. If the
concern persists:
REFER to: Tagfahrlicht (DRL) (417-04,
-+ No
RENEW the automatic headlamps relay.

Exterior Lighting
-
Reversing Lamps - Vehicles Built Up To: 1012005
Refer to Wiring Diagrams Section 417-01, for N0TE:lf the generic electronic module (GEM) is
schematic and connector information. changed, the new one must be configured. For this
Special Tool(s) purpose, the vehicle-specific data is read out of
Terminal Probe Kit
transferred to the new module. REFER to:
29-01lA
Communications Network - Vehicles Built Up To:
1012005 (418-00, Diagnosis and Testing),
Up To: 1012005 (419-10, Diagnosis and Testing).
II I
I
I
I
damage.
Visual Inspection
N0TE:Before reading out the vehicle-specificdata, Electrical
remake all the electrical connections in the vehicle,
so that communication between the module and Fuse(s)
WDS is ensured. Lamp(s)
N0TE:lf the powertrain control module (PCM) is Connector(s)
changed, the new one must be programmed. For Switches
this purpose, the vehicle-specific data is read out Wiring loom
transferred to the new module. 3. Resolveany obvious causes or concerns found
REFER to: Module Configuration (418-01, Diagnosis during the visual inspection before carrying out
and Testing). any further tests.
4. If the cause of the concern cannot be
determined with a visual inspection, proceed to
the Symptom Chart.
Symptom Chart
Symptom Chart
r Symptom Possible Sources Action
ative Circuit(s)
Rear lamp assembly
Reversing lamp relay
Transmission range sensor
2006.0 Fiesta ~uzoos GI05801en

Symptom -
Possible Sources
- -
Action
The reversing lamp is lit Circuit(s)
continuously Reversing lamp switch
(PCM)
Audiolnavigation control panel
(GEM)
Transmission range sensor
(TCM).
System Checks
measurements.
PINPOINT TEST AA : THE REVERSING LAMP IS INOPERATIVE
A1: CHECK FUSE F48 (7.5 A) (CJB).
CHECK Fuse F48 (7.5 A) (CJB).
Is the fuse OK.?
-+ Yes
GO to A2.
-+ No
A2: CHECK THE VOLTAGE SUPPLY TO FUSE F48 (7.5 A) (CJB) FOR OPEN CIRCUIT

(CJB) and ground.
I IS battery voltage measured?
I
-+ Yes
- Vehicles with manual transmission and with
Durashift EST GO to A3.
sion (AW81-40): GO to A6.
-+ No
the Wiring Diagrams. If necessary RENEW
the CJB. CHECK the operation of the system.
I A ~ CHECK
: VOLTAGE SUPPLY TO THE REVERSING LAMP SWITCH FOR OPEN CIRCUIT I
Disconnect reversing lamp switch from
connector C425.
Measure the voltage between the reversing
lamp switch, connector C425, pin I,circuit 15-
LG28 (GNNVH), wiring harness side and ground.
-+ Yes
GO to A4.
+ No
between fuse F48 (CJB) and the reversing
~~~0013674 lamp switch using the wiring diagrams.
A4: CHECK REVERSING LAMP SWITCH

12Connect a fused jumper wire (7.5 A) at the
reversing lamp switch, connector C425, between
pinI,circuit 15-LG28 (GNIWH) and pin 2, circuit
15s-LG5 (GNIRD) (diesel engine) or 15s-LGI
(GNNE) (petrol engine), wiring harness side.
2006.0 Fiesta 1 ~ 2 0 0 6 Gl05801en

TEST CONDITIONS
CHECK the operation of the reversing lamp.
Does the reversing lamp illuminate?
-+Yes
INSTALL A NEW reversing lamp switch.
-+ No
- Vehicles without trailer socket:GO to A5.
- Vehicles with trailer socket: GO to A12.
1 ~ 5CHECK
: THE GROUND CONNECTION OF THE REAR LAMP ASSEMBLY FOR OPEN CIRCUIT I
- - - -
I
Check the rear parking lamp.
I I Does the parking lamp illuminate?

I
-+ Yes
LOCATE and RECTIFY the break in circuits
15s-LG5 (GNIRD), 15s-LGI (GNNE) and
15s-LG39 (GNIOG), between the reversing
lamp switch and the rear lamp assembly using
the Wiring Diagrams. CHECK and INSTALL
A NEW rear lamp assembly if necessary.
-+ No
- LHD: LOCATE and RECTIFY the break in
circuit 31-LF24 (BK), between the right-hand
rear lamp assembly and ground G I 8 using
the wiring diagrams. CHECK and INSTALL A
NEW rear lamp assembly if necessary.
- RHD: LOCATE and RECTIFY the break in
circuit 31-LF23 (BK) between the left-hand
rear lamp assembly and soldered connection
S24 using the wiring diagrams. CHECK and
system.
A6: CHECK VOLTAGE SUPPLY TO THE REVERSING LAMP RELAY FOR OPEN CIRCUIT
1 Disconnect reversing lamp relay from socket

c434.
2006.0 Fiesta la2006 G105801en

lamp relay, socket C434, pin 3, circuit 15-LG28
(GNWH), wiring harness side and ground.
+ Yes
GO to A7.
+ No
between fuse F48 (CJB) and the reversing
lamp relay using the Wiring Diagrams. CHECK
A7: NARROW DOWN THE CAUSE OF THE FAULT I

Connect a fused jumper wire (7.5 A) at reversing
lamp relay, socket C434, between pin 3, circuit
15-LG28 (GNWH), wiring harness side and pin
5, circuit 15s-LG1(GNNE), wiring harness side.

14CHECK the operation of the reversing lamp.
I Does the reversing lamp illuminate?
-+ Yes
GO to A9.
-, No
-Vehicles without trailer socket: GO to A8.
- Vehicles with trailer socket: GO to A12.
A8: CHECK THE GROUND CONNECTION OF Tt E REAR LAMP ASSEMBLY FOR OPEN CIRCUIT
2006.0 Fiesta 1212006

Exterior Lighting
TEST CONDITIONS
Check the rear parking lamp.
Does the parking lamp illuminate?
-+ Yes
LOCATE and RECTIFY the break in circuits
I5s-LGI (GNNE) or 15s-LG39 (GNIOG)
between the reversing lamp switch and the
rear lamp assembly using the Wiring
Diagrams. CHECK and INSTALL A NEW rear
lamp assembly if necessary. CHECK the
-+ No
circuit 31-LF24 (BK), between the right-hand
rear lamp assembly and ground G I 8 using
the wiring diagrams. CHECK and INSTALL A
circuit 31-LF23 (BK) between the left-hand
rear lamp assembly and soldered connection
S24 using the wiring diagrams. CHECK and
system.
A9: CHECK CIRCUIT 15s-TC6 (GNNE) FOR OPEN CIRCUIT
[IIMeasure the voltage between the reversing
lamp relay, socket C434, pin 1, circuit 15s-TC6
-Yes
GO to A10.
0
-, No
between pinI and pin 3 on the reversing lamp
~~~0026275 relay using the Wiring Diagrams. If necessary
RENEW the engine compartment relay box.
AIO: CHECK REVERSING LAMP RELAY
[IIENGAGE reverse gear

(GNNE), wiring harness side and pin 2, circuit
IVI 91S-TC6 (BKNE), wiring harness side.
+ -
-+ Yes
RENEW the reversing lamp relay. CHECK the
+ No
VFE0038790 GO to A l l .
A l l : CHECK CONTROL WIRE 91s-TC6 (BKIYE) AND 91s-TA1 (BKIBU) OF REVERSING LAMP
RELAY FOR OPEN CIRCUIT
121Disconnect Transmission range sensor from
connector C431.
131Measure the resistance between the reversing
lamp relay, socket C434, pin 2, circuit 91-TC6
(BKNE), wiring harness side and the transmis-
sion range sensor, connector C431, pin 2, circuit
IPI
;: 0
91S-TA1 (BWBU), wiring harness side.
0
-+ Yes
RENEW the transmission range sensor.
=; 0 CHECK the operation of the system.
0
VFE0038791 + NO
between the reversing lamp relay and the
transmission range sensor using the Wiring
system.
A12: CHECK THE TRAILER CONTROL UNIT
Connect Following component.
- Vehicles with manual transmission and
Durashift EST Reversing lamp switch to
connector C425
- Vehicles with 4 speed automatic transmission
(AW81-40): reversing lamp relay to socket
C434
2006.0 Fiesta lu2006 G105801en

Disconnect Following component.
- Vehicles built before 0312004: Trailer control
unit from connector C1035
- Vehicles built from 0312004: Trailer relay,
reversing lamp from socket C1044
Engage reverse gear.
Vehicles built before 0312004.
Measure the voltage between the trailer control
unit C1035, pin 2, circuit (VTIOG), wiring
18Vehicles built from 0312004.
2006.0 Fiesta 122006 GI05801en

Measure the voltage between the trailer relay,
reversing lamp, connector C1044, circuit
(BWBU), socket side and ground.
+ Yes
- Vehicles built before 0312004: GO to A13.
- Vehicles built from 0312004: GO to A20.
-, No
- Vehicles built before 0312004: Vehicles witt-
manual transmission and Durashift EST
circuits between the reversing lamp switch
and the trailer control unit using the Wiring
system.
- Vehicles built from 0312004: Vehicles with
manual transmission and Durashift EST
and the trailer relay, reversing lamp using the
system.
- Vehicles built before 0312004: Vehicles with
4 speed automatic transmission (AW81-40):
circuits between the reversing lamp relay and
the trailer control unit using the Wiring
system.
- Vehicles built from 0312004: Vehicles with 4
speed automatic transmission (AW81-40):
the trailer relay, reversing lamp using the
system.
1 ~ 1 3CHECK
: THE TRAILER CONTROL UNIT I
I I Ignition switch in position 0.
2006.0 Fiesta iu2006 Gl05801en

Connect a fused jumper wire (7.5 A) at the trailer
control unit, connector 0 0 3 5 , between pin 2,
circuit (VTIOG) and pin 6, circuit (BWBU), wiring
harness side.

CHECK the operation of the reversing lamp.
Does the reversing lamp illuminate?
+ Yes
- Vehicles built before 1012002: GO to A14.
- Vehicles built from 1012002: GO to A16.
A14: CHECK FUSE F31 (20 A) (CJB).

rnDisconnect fuse F31 (20 A) (CJB).
CHECK Fuse F31 (20 A) (CJB).
Is the fuse OK.?
+ Yes
GO to A15.
+ No
(A15: CHECK THE VOLTAGE SUPPLY TO FUSE F31 (20 A) (CJB) FOR OPEN CIRCUIT 1
2006.0 Fiesta 1212006

(CJB) and ground.
-+ Yes
GO to A18.
-+ No
I AI 6: CHECK FUSE F56 (20 A) (CJB). I
rnCHECK Fuse F56 (20 A) (CJB).

I I IS the fuse OK.?
I
+ Yes
GO to A17.
-+ No
A17: CHECK THE VOLTAGE SUPPLY TO FUSE F56 (20 A) (CJB) FOR OPEN CIRCUIT
rnMeasure
- - -
the voltage between fuse F56 (20 A)

(CJB) and ground.
+ Yes
GO to A18.
+ No
I A18: CHECK THE VOLTAGE SUPPLY TO THE TRAILER CONTROL UNIT FOR OPEN CIRCUIT I
I flIgnition switch in position 0. I
1 2 Disconnect trailer control unit from connector
C1041.
2006.0 Fiesta 1 ~ 2 0 0 6 GI05801en

s TEST CONDITIONS
unit, connector C1041, pin 8, circuit (RD), wiring
-+
Is battery voltage measured in both cases?
Yes
I
GO to A19.
+ No
RECTIFY break in the relevant circuit between
fuse F31 (CJB) and the trailer control unit
using the Wiring Diagrams. If necessary
CHECK and RENEW the central junction box
(CJB). CHECK the operation of the system.
RECTIFY the break in the relevant circuit
between fuse F56 (CJB) and the trailer control
unit using the Wiring Diagrams. If necessary
CHECK and RENEW the central junction box
(CJB). CHECK the operation of the system.

Measure the resistance between the trailer
control unit, connector C1041, pin 1, circuit (BN),
-+ Yes

relevant circuit (BN) between the trailer control
unit and ground connection G I 8 using the
system.
I A20: CHECK GROUND CONNECTION TO REAR LAMP ASSEMBLY FOR OPEN CIRCUIT I
121Connect Following component.
- Vehicles built before 0312004: Trailer control
unit to connector C1035
- Vehicles built from 0312004: Trailer relay,
reversing lamp to socket C1044
SWITCH ON the parking lamps (side lamps).
2006.0 Fiesta la2006 G105801en

141Check the rear parking lamps (side lamps).
Are the parking lamps (side lamps) illumin-
ated?
-+Yes
RECTIFY the break in circuits (BWBU) (LHD)
or (BWBU) and (VTNE) (RHD) between the
trailer control unit and the rear lamp assembly
system.
RECTIFY the break in circuits (BWBU) and
(WHIBK) (LHD) or (BWBU) and (VTNE)
(RHD) between the trailer relay, reversing
lamp and the rear lamp assembly using the
Wiring Diagrams. CHECK and INSTALL A
+ No
circuits (BK), (BN) or 31-LF24 (BK) between
the rear lamp assembly and ground connec-
tion GI8 using the Wiring Diagrams. CHECK
and INSTALL A NEW rear lamp assembly if
system.
circuits (GN), (BN) or 31-LF23 (BK) between
the rear lamp assembly and soldered
of the system.
PINPOINT TEST AB : THE REVERSING LAMP IS LIT CONTINUOUSLY

IB1: CHECK REVERSING LAMP SWITCH
(IIlgnition switch in position 0.
Disconnect Following component.
Durashift EST: reversing lamp switch from
connector C425
(AW81-40): reversing lamp relay from socket
C434
2006.0 Fiesta 1212006 G105801en

Check the reversing lamp.
Does the reversing lamp remain continuously
lit?
-+ Yes
- Vehicles without trailer socket:GO to 84.
- Vehicles built before 0312004: Vehicles with
trailer socket:GO to B2.
- Vehicles built from 0312004: Vehicles with
trailer socket: GO to B4.
+ No
Durashift EST INSTALL A NEW reversing
lamp switch. CHECK the operation of the
system.
sion (AW81-40): GO to B7.
1 82: RULE OUT TRAILER CONTROL UNIT AS CAUSE FOR A SHORT TO BATTERY VOLTAGE I
Disconnect Following fuse.
A) (CJB)
(CJB)
I Check the reversing lamp.
lit?
-, No
I B3: NARROW DOWN THE FAULT CONDITION I
II rn
2 Disconnect trailer control unit from connector
C1035.

Check the reversing lamp.
lit?
-+ Yes
voltage in circuits (BWBU) or (VTNE) between
the trailer control unit and the rear lamp
assembly using the Wiring Diagrams. CHECK
B4: RULE OUT THE GENERIC ELECTRONIC MODULE (GEM) AS POSSIBLE CAUSE FOR A
15Disconnect fuse F26 (CJB).
18Disconnect fuse F46 (CJB).
CHECK the reversing lamp.
lit?
+ Yes
. GO to B5.
+ No
B5: RULE OUT AUDIOINAVIGATION CONTROL UNIT AS POSSIBLE CAUSE FOR A SHORT TO
BATTERY VOLTAGE
13Connect fuse F24 (CJB). I
2006.0 Fiesta 1212006

c
17Connect fuse F38 (CJB).
flConnect fuse F47 (CJB).
)10) Disconnect fuse F18 (CJB).
CHECK the reversing lamp.
lit?
+ Yes
- Vehicles with diesel engines: GO to B6.
- Vehicles with petrol engines: LOCATE and
circuits connected to soldered connection S32
+ No
RENEW the audiolnavigation control panel
B6: RULE OUT THE POWERTRAIN CONTROL MODULE (PCM) AS POSSIBLE CAUSE FOR A
(2 Connect fuse F18 (CJB).
Disconnect powertrain control module from
connectors C370, C371 and C372.
2006.0 Fiesta 12/2006 G105801en

I CHECK the reversing lamp.
II
I Does the reversing lamp remain continuously
-+Yes
+ No
INSTALL the powertrain control module
(PCM). CHECK the operation of the system.
B7: RULE OUT TRANSMISSION RANGE SENSOR AS POSSIBLE CAUSE FOR A SHORT TO
GROUND
Connect reversing lamp relay to socket C434.
Disconnect Transmission range sensor from
connector (2431.
m c ~ ~lamp. ~
the reversing ~
I 8 Does the reversing lamp remain continuously I
-, No
RENEW the transmission range sensor.
B8: RULE OUT TRANSMISSION CONTROL MODULE (TCM) AS POSSIBLE CAUSE FOR A SHORT
TO GROUND
Disconnect Transmission control module (TCM)
II CHECK the reversing lamp.
Does the reversing lamp remain continuously I
I 8
lit?
- No
RENEW the transmission control module
(TCM). CHECK the operation of the system.

1 B9: CHECK REVERSING LAMP RELAY
Disconnect reversing lamp relay from socket
C434.
--
Measure the resistance between the reversing

(BWE), wiring harness side and ground.
measured?
-+ Yes
-, No
- - -
2006.0 Fiesta ~ ~ z o o s
p~
Reversing Lamps - Vehicles Built From: 1012005

(~\ . ' Refer to Wiring Diagrams Section 417-01, for N0TE:lf the generic electronic module (GEM) is
schematic and connector information. changed, the new one must be configured. For this
Special Tool(s) purpose, the vehicle-specific data is read out of
I
Terminal Probe Kit transferred to the new module. REFER to:
Communications Network - Vehicles Built From:
I012005 (418-00, Diagnosis and Testing),
From: I012005 (419-10, Diagnosis and Testing).
damage.
Visual lnspection
N0TE:Before reading out the vehicle-specific data, Electrical
remake all the electrical connections in the vehicle,
so that communication between the module and
WDS is ensured.
N0TE:W the powertrain control module (PCM) is Connector(s)
changed, the new one must be programmed. For Switches
this purpose, the vehicle-specific data is read out Wiring loom
/
1
transferred to the new module. 3. Resolve any obvious causes or concerns found
REFER to: Module Configuration (418-01, Diagnosis during the visual inspection before carrying out
and Testing). any further tests.
Symptom Chart.
Symptom Chart
Symptom Chart
Reversing lamps inoperative Fuse GO to Pinpoint Test A.
Circuit(s)
Rear lamp assembly
Shift lever position sensor
2006.0 Fiesta l a 2 0 0 6 ~ 5 4 4 5 0 en
1
Symptom Possible Sources - -- -
p --
Action
Reversing lamps on perman- Circuit(s) GO to Pinpoint Test B.
ently Reversing lamp switch
(PCM)
Audiolnavigation control panel
(GEM)
Shift lever position sensor
(TCM).
System Checks
measurements.
PINPOINT TEST AC : REVERSING LAMPS INOPERATIVE
Al: NARROW DOWN THE FAULT CONDITION
rnCHECK the reversing lamps.
Is the left-hand reversing lamp inoperative?
+ Yes
The left-hand reversing lamp is inoperative:
GO to A12.
+ No
-The right-hand reversing lamp is inoperative:
GO to A14.
- Both reversing lamps are inoperative: GO to
A2.
A2: CHECK FUSE F48 (7.5 A) (CJB).
1CHECK fuse F48 (7.5 A) (CJB).
Is the fuse OK.?
+ Yes
GO to A3.
+ No
2006.0 Fiesta iu2006 G544501en


I A3: CHECK THE VOLTAGE SUPPLY TO FUSE F48 (7.5 A) (CJB) FOR OPEN CIRCUIT
I Connect fuse F48 (7.5 A) (CJB). I
(CJB) and ground.
I
-Does the meter display battery voltage?
Yes
Durashift EST GO to A4.
I
- sion (AW81-40): GO to A6.
No
1 ~ 4CHECK
: VOLTAGE SUPPLY TO THE REVERSING LAMP SWITCH FOR OPEN CIRCUIT I
I Disconnect reversing lamp switch from

connector C425.

I
+ No
between fuse F48 (7.5 A) (CJB) and the
reversing lamp switch using the Wiring
system.
I AS: CHECK REVERSING LAMP SWITCH
2006.0 Fiesta 1u2006 G544501en

Connect a fused jumper wire (7.5 A) to the
reversing lamp switch, connector C425, between
pin I,circuit 15-LG28 (GNIWH) and
- On petrol engines: pin 2, circuit 15s-LG1
- On diesel engines: pin 2, circuit 15s-LG5
(GNIRD), wiring harness side.
II 1
CHECK the operation of the reversing lamps.
Do the reversing lamps illuminate?
I
+ Yes
INSTALL A NEW reversing lamp switch.
-, No
system.
--
A6: CHECK VOLTAGE SUPPLY TO THE REVER ING LAMP RELAY FOR OPEN CIRCUIT
I Disconnect reversing lamp relay from socket
C434.
I I Ignition switch in position II. I

lamp relay, socket C434, pin 3, circuit 15-LG28
(GNNVH)~~ 5-TC6 (GNNE), socket side and
ground.
+ Yes
GO to A7.
+ No
between fuse F48 (7.5 A) (CJB) and the
reversing lamp relay using the Wiring
system.

A7: NARROW DOWN THE CAUSE OF THE FAULT
Connect a fused jumper wire (7.5 A) at reversing
lamp relay, socket C434, between pin 3, circuit
15-LG28 (GNNVH)I15-TC6 (GNNE), socket
side and pin 5, circuit 15s-LG1 (GNNE), socket
side.
VFE0036753

CHECK the reversing lamps.
Do the reversing lamps illuminate?
-, Yes
GO to A8.
-, No
system.
I A8: CHECK CIRCUIT 15s-TC6 (GNNE) FOR OPEN CIRCUIT I
rnMeasure the voltage between the reversing
(GNNE), socket side and ground.
+ Yes
GO to A9.
+ No
at the reversing lamp relay, socket C434,
between pin 1 and pin 3 using the Wiring
Diagrams. If necessary RENEW the engine
compartment relay box. CHECK the operation
of the system.
A9: CHECK THE REVERSING LAMP RELAY
ENGAGE reverse gear
2006.0 Fiesta lazoos ~544501

en
(GNNE), socket side and pin 2, circuit 91S-TC6
, (BWE), socket side.
-+ Yes
AIO: CHECK THE CONTROL CIRCUIT BETWEEN THE SHIFT LEVER POSITION SENSOR AND
THE REVERSING LAMP RELAY FOR OPEN CIRCUIT
Disconnect Shift lever position sensor from
connector C431.
lamp relay, socket C434, pin 2, circuit 91S-TC6
(BWE), socket side and the shift lever position
sensor, connector C431, pin 2, circuit 91S-TA1
(BWBU), wiring harness side.
-+ Yes
GO to A l l .
-, No
VFE64396
between the reversing lamp relay and the shifl
lever position sensor using the Wiring
system.
A l l : RULE OUT THE SHIFT LEVER POSITION SENSOR AS THE CAUSE OF THE FAULT
Measure the resistance between the shift lever
position, connector C431, pin 3, circuit 91-TAI8
+ Yes
RENEW the shift lever position sensor.
+ No
VFE64397
between the shift lever position sensor and
system.
2006.0 Fiesta la2006 ~ 5 4 4 5 0en

1
A12: CHECK THE VOLTAGE SUPPLY TO THE LEFT-HAND REAR LAMP ASSEMBLY FOR OPEN
i CIRCUIT
- --

C333
C333a
1 Measure the voltage between the left-hand rear
lamp assembly
C333, pin 5, circuit 15s-LG39B (GNIOG),
- Vehicles with trailer socket: Connector C333a,
pin 5, circuit (VTEE), wiring harness side and
ground.
-+ Yes
GO to A13.
+ No
circuits between soldered connection S32 and
system.
A13: CHECK THE GROUND CONNECTION TO THE LEFT-HAND REAR LAMP ASSEMBLY FOR
OPEN CIRCUIT
2006.0 Fiesta iu200s ~ 5 4 4 5 0en

1
Measure the resistance between left-hand rear
lamp assembly
pin 4, circuit (BN), wiring harness side and
ground.
--+ Yes
system.
+ No
circuits between the rear lamp assembly and
system.
I
A14: CHECK VOLTAGE SUPPLY TO THE RIGHT-HAND REAR LAMP ASSEMBLY FOR OPEN
CIRCUIT
C348
C348a
rear lamp assembly
C348, pin 5, circuit 15s-LG39A (GNIOG),
pin 5, circuit (WHIBK), wiring harness side and
ground.
I
+ No
circuits between soldered connection S32 and
system.
2006.0 Fiesta 1212006 G544501en

A15: CHECK THE GROUND CONNECTION TO THE RIGHT-HAND REAR LAMP ASSEMBLY FOR
OPEN CIRCUIT
I
rfirear
~ e a G the
e resistance between the right-hand
lamp assembly
1 harness side and ground.
pin 4, circuit (WHIBK), wiring harness side and
ground.
VFE64389
I -+ Yes
I I system.
I
+ No
circuits between the rear lamp assembly and
ground connection G I8 using the Wiring
system.
(
.-- 7
PINPOINT TEST AD : REVERSING LAMPS ON PERMANENTLY

12(Disconnect Corresponding component,
Durashift EST reversing lamp switch from
connector C425
(AW81-40): reversing lamp relay from socket
C434

Do the reversing lamps illuminate continu-
ously?
-, No
Durashift EST INSTALL A NEW reversing
lamp switch. CHECK the operation of the
system.
sion (AW81-40): GO to B5.
B2: RULE OUT THE GENERIC ELECTRONIC MODULE (GEM) AS POSSIBLE CAUSE FOR A
I Disconnect fuse F27 (15 A) (CJB).

I CHECK the reversing lamps.
ously?
+ No
B3: ELIMINATE THE AUDIOINAVIGATION CONTROL PANEL AS THE CAUSE OF A SHORT TO
BATTERY VOLTAGE
I1Jlgnition switch in position 0.
2006.0 Fiesta 1 ~ 2 0 0 6 G544501en

15Connect fuse F25 (15 A) (CJB).
Disconnect fuse F18 ( I 5 A) (CJB).
ously?
-+ Yes
- Vehicles with diesel engines: GO to B4.
- Vehicles with petrol engines: LOCATE and
circuits connected to soldered connection S32
-+ No
RENEW the audiolnavigation control panel
B4: RULE OUT THE POWERTRAIN CONTROL MODULE (PCM) AS POSSIBLE CAUSE FOR A
Disconnect Powertrain control module (PCM)
from connector C372, C377 or C384.

ously?
-+ Yes
-+ No
INSTALL the powertrain control module
(PCM). CHECK the operation of the system.
B5: ELIMINATE THE SHIFT LEVER POSITION SENSOR AS CAUSE FORTHE SHORTTO GROUND
12Connect reversing lamp relay to socket C434.
rnDisconnect Shift lever position sensor from
connector C431.
ously?
+ Yes
GO to B6.
-+ No
RENEW the shift lever position sensor.
B6: RULE OUT THE TRANSMISSION CONTROL MODULE (TCM) AS POSSIBLE CAUSE FOR A
SHORT TO GROUND
12Disconnect Transmission control module (TCM)
ously?
-+ Yes
GO to B7.
-+ No
RENEW the transmission control module
(TCM). CHECK the operation of the system.
2006.0 Fiesta 1u2oos 6544501en

B7: RULE OUT THE CONTROL CIRCUIT OF THE REVERSING LAMP RELAY AS THE SOURCE
OF THE FAULT
Disconnect reversing lamp relay from socket
C434.
lamp relay, socket C434, pin 2, circuit 91S-TC6
(BKNE), socket side and ground.
measured?
I -+ Yes
-, No
2006.0 Fiesta la2006 G544501en

Fog Lamps / -
Refer to Wiring Diagrams Section 417-01, for I.Verify the customer concern. L1
Special Tool(s) damage.
29-011A
Electrical
Fuse(s)
Lamp@)
Connector(s).
Switches
Wiring loom
N0TE:Before reading out the vehicle-specificdata, during the visual inspection before carrying out
remake all the electrical connections in the vehicle, any further tests.
so that ~~mmunication b&~~een the rr~oduleand 4. If the concern is not visually evident, refer to the
WDS is ensured. Symptom Chart.
N0TE:lf the instrument cluster is changed, the new
one must be reinitialised. For this purpose, the
vehicle-specific data is read out of the module to
be replaced using WDS and is transferred to the
new module. REFER to: (413-01)
lnstrument Cluster - Vehicles Built Up To:
1012005 (Diagnosis and Testing),
lnstrument Cluster - Vehicles Built From:
1012005 (Diagnosis and Testing).
Symptom Chart
Symptom Chart
Fog lamps are inoperative Fuse GO to Pinpoint Test A.
Circuit(s)
Headlight switch
Rear fog lamp(s) or front fog Circuit(s) GO to Pinpoint Test B.
lamps inoperative Headlight switch
Individual fog lamps inoperative Circuit@) GO to Pinpoint Test C.
Rightlleft-hand front fog lamp.
Rear lamp assembly
Rear fog lamp@)or front fog Circuit(s) GO to Pinpoint Test D.
lamps illuminate continuously Headlight switch
System Checks N0TE:A mechanical interlock in the headlight

switch allows the fog lamps to be turned on only
N0TE:Use a digital multimeter for all electrical when the headlight switch is in the "Dipped beam
measurements. ON" position.
2006.0 Fiesta iu2006 G105802en

Exterior Lighting
PINPOINT TEST AE : FOG LAMPS ARE INOPERATIVE

( A l : CHECK FUSE F50 (20 A) (CJB).
rnCHECK fuse F50 (20 A) (CJB).
Is the fuse OK.?
-+ Yes
GO to A2.
-, No
rnConnect Fuse F50 (20 A) (CJB).
(CJB) and ground.
+ Yes
GO to A3.
-, No
of the system.
A3: CHECK THE VOLTAGE AT THE HEADLIGHT SWITCH
rnDisconnect
C338.
headlight switch from connector
2006.0 Fiesta 1212006 ~105802en

-

Measure the voltage between the headlamp
switch, connector C338, pin 7, circuit 15-LDI 0
+ Yes
+ No
VFE0003184 between fuse F50 (20A) (CJB) and the head-
lamp switch using the Wiring Diagrams.
PINPOINT TEST AF : REAR FOG LAMP(S) OR FRONT FOG LAMPS INOPERATIVE

Bl: DETERMINE THE FAULT CONDITION
Check operation of the fog lamps.
13Switch on the front fog lamps.
Switch on rear fog lamp(s)
Do the front fog lamps illuminate?
+ Yes
GO to B2.
+ No
GO to 823.
B2: CHECK THE HEADLIGHT SWITCH
C338.
13Connect a fused jumper wire (20 A) at the
7, circuit 15-LDI 0 (GNIOG) and pin 2, circuit
15s-LD6A (GNNE), wiring harness side.
E0024110

15Switch on rear fog lamp(s)
I DoeslDo the rear fog lamp(s) illuminate? I
-, Yes
-, No
- LHDIRHD without trailer socket, built from
in the circuits between the headlamp switch
system.
- LHD, vehicles without trailer socket, built
before 0812005: GO to B3.
- RHD, vehicles without trailer socket, built
before 0812005: GO to B4.
- LHD, vehicles with trailer socket, built before
0812005: GO to B5.
- RHD, vehicles with trailer socket, built before
0812005: GO to B14.
B3: CHECK GROUND CONNECTION OF REAR :OG LAMP (LHD)
Disconnect left-hand rear lamp assembly from
connector C333.
rear lamp assembly, connector C333, pin 4,
circuit 31-LF23 (BK), wiring harness side and
ground.
+ Yes
15s-LD6A (GNNE) or 15s-LD6 (GNNE)
between the headlight switch and the rear
VFE0033869
lamp assembly using the wiring diagrams.
of the system.
-, No
31-LF23 (BK) between the rear lamp assembly
and soldered connection S24 using the wiring
system.
2006.0 Fiesta 1 ~ 2 0 0 6
184: CHECK GROUND CONNECTION OF REAR FOG LAMP (RHD)
I IIIIgnition switch in position 0. I

rnconnector
Disconnect right-hand rear lamp assembly from
C348.
I1 13Measure the resistance between the right-hand

rear lamp assembly, connector C348, pin 4,
circuit 31-LF24 (BK), wiring harness side and
ground.
+ Yes
I
15s-LD6A (GNNE) or 15s-LD6 (GNNE)
between the headlight switch and the rear
lamp assembly using the wiring diagrams.
of the system.
+ No
31-LF24 (BK), between the rear lamp
assembly and ground connection G I8 using
of the system.
B5: CHECK GROUND CONNECTION OF REAR FOG LAMP (LHD) I
I IIIIgnition switch in position 0. I
rnDisconnect left-hand rear lamp assembly from
connector C333a.

rear lamp assembly, connector C333a, pin 4:
- Vehicles built from 0312004, with 13-pin trailer
socket: circuit (BN), wiring harness side and
ground.
- All other models: circuit (GN), wiring harness
side and ground.
-+ Yes
GO to B6.
-+ No
- Vehicles built from 0312004, with 13-pin
trailer socket: LOCATE and RECTIFY the
break in circuit (BN) between the rear lamp
- All other models: LOCATE and RECTIFY
the break in circuit (GN) or 31-LF23 (BK)
I
B6: CHECK CIRCUITS 15s-LD6(A) (GNNE) OR (RDNVH) FOR OPEN CIRCUIT

Connect Headlamp switch to connector C338.
Disconnect Vehicles built before 0312004: Trailer
control unit from connector C1030.
Disconnect Vehicles built from 0312004: Rear
fog lamp cut-off relay from socket C1043.
I Switch on the REAR FOG LIGHT.

connector C1030, pin 4, circuit (RDNVH), wiring
2006.0 Fiesta 1 ~ 2 0 0 6 GI05802en

TEST CONDITIONS
voltage between the rear fog lamp cut-off relay,
socket C1043, circuit (RDANH), wiring harness
side and ground.
m Is battery voltage measured?
I-=
0 -+ Yes
- Vehicles built before 0312004: GO to B7.
- Vehicles built from 0312004: GO to B12.
+ No
~~~0016095 - Vehicles built before 0312004: LOCATE and
RECTIFY the break in circuit(s) 15s-LD6(A)
(GNNE) or (RDNVH) between the headlamp
switch and the trailer control unit using the
system.
RECTIFY the break in circuit(s) 15s-LD6(A)
(GNNE) or (RDANH) between the headlamp
switch and the rear fog lamp cut-off relay using
of the system.
B7: CHECK THE TRAILER CONTROL UNIT
Connect Left-hand rear lamp assembly to
connector C333a.
Connect a fused jumper wire (20 A) at the trailer
control unit, connector C1030, between pin 4,
circuit (RDNVH) and pin 6, circuit (VTNE), wiring
harness side.
VFE0033880

Switch on the REAR FOG LIGHT.
Does the rear fog lamp illuminate?
-,Yes
GO to B8.
-, No
(VTNE) between the trailer control unit and
of the system.

Disconnect Fuse.
- Vehicles built before 1012002: F31 (20 A)
(CJB)
CHECK Fuse.
(CJB)
Is the fuse OK.?
-, Yes
GO to B9.
+= No
INSTALL A NEW fuse F31 (20 A) or F56 (20
A) and check the operation of the system. If
the fuse blows again, LOCATE and RECTIFY
the short to ground using the Wiring Diagrams.
--
I B9: CHECK VOLTAGE AT FUSE I

Connect Fuse.
(CJB)

and ground.
-+ Yes
GO to B10.
-+ No
- Vehicles built before 1012002: RECTIFY the
break in the voltage supply of fuse F31 (20A)
(CJB) using the Wiring Diagrams. CHECK and
I B10: CHECK THE VOLTAGE SUPPLY OF THE TRAILER CONTROL UNIT I
II 2 Disconnect trailer control unit from connector
C1041.
- -
the trailer control

Is battery voltage registered following both
measurements?
+ No
system.
system.
- --

I B l l : CHECK THE GROUND CONNECTION OF THE TRAILER CONTROL UNIT
-+ Yes

(BN) between the trailer control unit and
ground connection GI8 using the wiring
system.
IB12: CHECK THE REAR FOG LAMP CUT-OFF RELAY I
I Connect Left-hand rear lamp assembly to

connector C333a.

Switch on the REAR FOG LIGHT.
Does the rear.fog lamp illuminate?
-+ Yes
GO to B13.
+ No
(VTNE) between the rear fog lamp cut-off
relay and the rear lamp assembly using the
Wiring Diagrams. CHECK and INSTALL A
2006.0 Fiesta 1 ~ 2 0 0 6
I B13: CHECK THE GROUND CONNECTION OF THE REAR FOG LAMP CUT-OFF RELAY
(1Ignition switch in position 0.
- -
Measure the resistance between the rear fog

lamp cut-off relay, socket Cl043, circuit (BN),
is a resistance of less than 2 ohms registered?
-, Yes
RENEW the rear fog lamp cut-off relay.
-, No
- Vehicles with 7 pin trailer socket: LOCATE
and RECTIFY the break in circuit (BN) or 31-
LF24 (BK) between the rear lamp cut-off relay
system.
and RECTIFY the break in circuit (BN)
between the rear fog lamp cut-off relay and
system.
I B14: CHECK GROUND CONNECTION OF REAR FOG LAMP (RHD) I
I Disconnect right-hand rear lamp assembly from
connector C348a.


rear lamp assembly, connector C348a, pin 4:
- Vehicles built before 0312004: circuit (BK),
- Vehicles built from 0312004: circuit (BN), wiring
+ Yes
GO to B15.
-, No
RECTIFY the break in circuit (BK) or 31-LF24
(BK) between the rear lamp assembly and
ground connection G I 8 using the Wiring
system.
RECTIFY the break in circuit (BN) or 31-LF24
(BK) between the rear lamp assembly and
system.
I B15: CHECK CIRCUITS 15S=LD6(A)(GNNE), (VTIOG), (BKIBU) AND (RDNVH) FOR OPEN CIRCUIT I
I mIgnition switch in position 0. I
control unit from connector C1030.
1I 4 Disconnect Vehicles built from 0312004: Rear

fog lamp cut-off relay from socket C1043.
Switch on the REAR FOG LAMP.
' Vehicles built before 0312004: Measure the
connector C1030, pin 4, circuit (RDNVH), wiring

and ground.
-+ Yes
GO to B19.
-+ No
break in the voltage supply to fuse F31 (20 A)
619: CHECK THE VOLTAGE SUPPLY OF THE TRAILER CONTROL UNIT
Disconnect trailer control unit from connector
C1041.
7 harness side and ground.
a a a ~ a a
measurements?
I
I
Ivl
I + Yes
GO to B20.
+ No
~~~0033871 - Vehicles built before 1012002: LOCATE and
system.
system.
2006.0 Fiesta la2006 G I 05802en


B20: CHECK THE GROUND CONNECTION OF THE TRAILER CONTROL UNIT

+ Yes
-, No
system.
B21: CHECK REAR FOG LAMP CUT-OFF RELAY

121Connect Right-hand rear lamp assembly to
connector C348a.
Connect a fused jumper wire (20 A) at the rear
fog lamp cut-off relay, socket C1043, between
circuit (RDIWH) and circuit (VTNE), socket side.
2006.0 Fiesta 1212006

Switch on the REAR FOG LAMP.
Does the rear fog lamp illuminate?
-+ Yes
GO to B22.
-+ No
(VTIYE) or (WHIBK) between the rear fog
lamp cut-off relay and the rear lamp assembly
system.
IB22: CHECK THE GROUND CONNECTION OF THE REAR FOG LAMP CUT-OFF RELAY I
-
Measure the resistance between the rear fog

lamp cut-off relay, socket C1043, circuit (BN),
-+ Yes
RENEW the rear fog lamp cut-off relay.
-, No
and RECTIFY the break in circuit (BN) or 31-
LF24 (BK) between the rear fog lamp cut-off
relay and ground connection G I 8 using the
system.
and RECTIFY the break in circuit (BN)
system.
IB23: CHECK THE HEADLIGHT SWITCH
1 Disconnect headlight switch from connector

C338.
2006.0 Fiesta 1u2006

7, circuit 15-LD10 (GNIOG) and pin 3, circuit
15s-LD5A (GNIBU) wiring harness side.
( Ignition switch in position II. I

I CHECK the front fog lamps. I
Do the front fog lamps illuminate?
-+ Yes
-+ No
- Vehicles built before 1012004: GO to B24.
RECTIFY the break in circuit 15s-LD5(A)
(GNIBU) between the headlamp switch and
system.
~ 2 4C: HECK THE GROUND CONNECTION OF THE FRONT FOG LAMPS
I 121
Disconnect right-hand front fog lamp from
connector C421.
built before 0812005: Measure the
resistance between right-hand front fog lamp,
2006.0 Fiesta 1212006

resistance between right-hand front fog lamp,

connector C421, pin 2, circuit 31-LD17 (BK),
-+ Yes
15s-LD5A (GNIBU) or 15s-LD5 (GNIBU),
between the headlight switch and soldered
+ No
between soldered connection S242 and
ground connection G4 using the wiring
system.
PINPOINT TEST AG : INDIVIDUAL FOG LAMPS INOPERATIVE

I
Cl: DETERMINE THE FAULT CONDITION I
I DETERMINE the fault conditions. I
I SWITCH ON the fog lamps. I
I Is one of the rear fog lamps inoperative?
-+ Yes
- One rear fog lamp is inoperative, vehicles
built before 0812005: GO to Pinpoint Test B.
- One rear fog lamp is inoperative, vehicles
without trailer socket, built from 0812005: GO
to C2.
- Left-hand front fog lamp not working: GO to

I C4.
I - Right-hand front fog lamp not working: GO

t0C5.
I C2: CHECK THE POWER SUPPLY TO THE REAR FOG LAMP FOR OPEN CIRCUIT I
-left from connector C333
-right from connector C348
- - -

SWITCH ON the fog lamps.

i Measure the voltage between the rear lamp

assembly
- left, connector C333, pin 6, circuit 15s-LD6A
- right, connector C348, pin 6, circuit 15s-LD6B
-, Yes
GO to C3.
VFE64395
-+ No
- Left-hand rear lamp assembly: LOCATE and
RECTIFY the break in circuit 15s-LD6A
(GNNE) between the rear lamp assembly and
system.
- Right-hand rear lamp assembly: LOCATE
and RECTIFY the break in circuit 15s-LD6B
(GNNE) between the front fog lamp and
system.
, c3: CHECK THE GROUND CoNNEcTloN T o THE REAR LAMP A s s E i i x Y FOR OPEN CIRCUIT
-- -

Measure the resistance between the rear lamp
assembly
- left, connector C333, pin 4, circuit 31-LF23
- right, connector C348, pin 4, circuit 31-LF24
Is a resistance of less than 2 ohms registered? I
-+ Yes
system.
-+ No
- Left-hand rear lamp assembly: LOCATE and
between the rear fog lamp and soldered
- Right-hand rear lamp assembly: LOCATE
and RECTIFY the break in circuit 31-LF24
(BK) between the front fog lamp and ground
connection G I 8 using the Wiring Diagrams.
2006.0 Fiesta la2006 0105802en 1

C4: CHECK THE GROUND CONNECTION OF THE LEFT-HAND FRONT FOG LAMP
Disconnect left-hand front fog lamp from
connector C415.
resistance between left-hand front fog lamp,
connector C415, pin 2, circuit 31-LD11 (BK),
VFE0028648

resistance between left-hand front fog lamp,
connector C415, pin 2, circuit 31-LDII (BK),
+ Yes
RECTIFY the break in circuit 15s-LDII
(GNMIH) between soldered connection S241
~ ~ ~ 6 2 4 6 6 and the front fog lamp using the Wiring
Diagrams. If necessary CHECK and INSTALL
A NEW front fog lamp. CHECK the operation
of the system.
RECTIFY the break in circuit 15s-LD11
(GNNVH) between soldered connection S38
and the front fog lamp using the Wiring
of the system.
+ No
RECTIFY the break in circuit 31-LDII (BK)
between the front fog lamp and soldered
RECTIFY the break in circuit 31-LDll (BK)
connection SIO using the Wiring Diagrams.

(C5: CHECK THE GROUND CONNECTION OF THE RIGHT-HAND FRONT FOG LAMP I
I Disconnect right-hand front fog lamp from
connector C421.
resistance between the right-hand front fog
lamp, connector C421, pin 2, circuit 31-LDl7

resistance between the right-hand front fog
lamp, connector C421, pin 2, circuit 31-LD17
+ Yes
of the system.
of the system.
+ No
RECTIFY the break in circuit 31-LD17 (BK)
RECTIFY the break in circuit 31-LD17 (BK)
2006.0 Fiesta 121200s GI05802en

PINPOINT TEST AH : REAR FOG LAMP(S) OR FRONT FOG LAMPS ILLUMINATE CONTINUOUSLY
Dl: RULE OUT THE HEADLAMP SWITCH AS A CAUSE OF THE FAULT
1 Disconnect Headlamp switch from connector

C338.
CHECK fog lamps.
Do the front fog lamps or the rear fog lamp@)
illuminate continuously?
I S
:T
;ALL A NEW headlight switch. CHECK
D2: EXCLUDE THE INSTRUMENT CLUSTER AS THE CAUSE OF THE FAULT

Disconnect Fuse F33 (7.5 A) (CJB). ,i
151Disconnect Fuse F44 (3 A) (CJB).

TEST CONDITIONS DETAlLSlRESULTSIACTIONS
CHECK fog lamps.
DoeslDo the rear fog lamp(s) illuminate
continuously?
+ Yes
circuits connected to soldered connection
S281 using the wiring diagrams. CHECK the
0312004: GO to D3.
- Vehicles with trailer socket, built from
0312004 to 0812005: GO to D9.
-t No
- Front fog lamps continuously lit: LOCATE
the circuits connected to soldered connection
- No fog lamp illuminates permanently: REFER
to:
lnstrument Cluster - Vehicles Built Up To:
1012005 (413-01 lnstrument Cluster, Diagnosis
and Testing),
Kombiinstrument - gebaut ab 0812005 (413-01,
121Connect Fuse F20 (7.5 A) (CJB).
Connect Fuse F33 (7.5 A) (CJB).
Connect Fuse F38 (7.5 A) (CJB).
J5J Connect Fuse F44 (3 A) (CJB).
Disconnect Fuse.
(CJB)
2006.0 Fiesta 1u2006

Check the rear fog lamp.
Does the rear fog lamp illuminate continu-
ously?
-+ Yes
- LHD: LOCATE and REPAIR the short to
battery voltage in circuits (VTIYE) between
the trailer control unit and the rear lamp
assembly using the Wiring Diagrams. CHECK
- RHD: LOCATE and RECTIFY the short to
battery voltage in circuits (VTIYE) or (BWBU)
between the trailer control unit and the rear
I D4: CHECK CONTROL CIRCUIT FOR SHORT TO BATTERY VOLTAGE I

rnMeasure the voltage between the trailer control
unit, connector C1030, pin 4, circuit (RDIWH),
-+ Yes
I D5: CHECK FUSE I

Disconnect Fuse.
(CJB)

I-
3 CHECK Fuse.
(CJB)
I * Is the fuse OK.? I
+ Yes
GO to D6.
-, No
INSTALL A NEW fuse F31 (20 A) or F56 (20
A) (CJB) and check the operation of the
system. If the fuse blows again, LOCATE and
RECTIFY the short to ground using the Wiring
system.
( D6: CHECK VOLTAGE AT FUSE I
Connect Fuse.
(CJB)
and ground.
I Is battery voltage measured? I
+ Yes
GO to D7.
+ No
ID7: CHECK THE VOLTAGE SUPPLY OF THE TRAILER CONTROL UNIT I
Disconnect trailer control unit from connector
C1041.
2006.0 Fiesta 1212006 GI05802en


measurements?
- No
system.
system.
I D8: CHECK THE GROUND CONNECTION OF THE TRAILER CONTROL UNIT I
12J Measure the resistance between the trailer
control unit, connector C1041, pinI,circuit (BN),
Is less than 2 Ohm measured?
+ Yes
+ No
system.
I D9: EXCLUDE THE LOAD CURRENT CIRCUIT AS THE CAUSE OF THE FAULT I
1 I rnIgnition switch in position 0.
12Disconnect Rear fog lamp cut-off relay from
socket C1043.
2006.0 Fiesta 1 ~ 2 0 0 6 GI05802en

TEST CONDITIONS
Check the rear fog lamp.
Does the rear fog lamp illuminate continu-
ously?
-+ Yes
- LHD: LOCATE and REPAIR the short to
battery voltage in circuits (VTIYE) between
the rear fog lamp cut-off relay and the rear
- RHD: LOCATE and REPAIR the short to
battery voltage in circuits (VTffE) or (WHIBK)
system.
-+ No
2006.0 Fiesta 1 ~ 2 0 0 6
Headlamp Leveling
Refer to Wiring Diagrams Section 417-01, for 2. Visually inspect for obvious signs of electrical
schematic and connector information. damage.
Visual Ins~ection
I I Terminal Probe Kit I Electrical I
- - -
Fuse(~)
Connector(s)
Switches
Wiring harness

Inspection and Checking during the visual inspection before carrying out
any further tests.
1. Verify the customer concern. 4. If the concern is not visually evident, refer to the
Symptom Chart.
Symptom Chart
Symptom Chart
Headlamp leveling system is Circuit(s) GO to Pinpoint Test A.
inoperative/malfunctioning Headlight switch
System Checks
NOTE: Use a digital multimeter for all electrical
measurements.
PINPOINT TEST Al : HEADLAMP LEVELING SYSTEM IS lNOPERATlVElMALFUNCTlONlNG
1
Al: DETERMINE THE FAULT CONDITION
Is the headlamp leveling system inoperative
for both headlamps?
+ Yes
- Inoperative: GO to A3.
- Malfunctioning: GO to A2.
-, No
- Left-hand side inoperative: GO to A12.
- Right-hand side inoperative: GO to A14.
- Left or right-hand side malfunctioning:
CHECK headlamp range adjustment unit and
if necessary INSTALL A NEW headlamp.
2006.0 Fiesta 1 ~ 2 0 0 s GI05803en

A2: CHECK THE HEADLAMP ADJUST VARIABLE RESISTOR
NOTE: Switch off the lights.

rnDisconnect
C416.
left-hand headlamp from connector
1CHANGE the SETTING of the headlamp

leveling system during the measurement
(UPIDOWN).
LE45 (BU), wiring harness side and ground.
Does the registered resistance vary with
Is2l change to the variable resistor?
0 O D-
+ Yes
o a GO to A3.
J
\<
+ No
~~~0030133 the operation of the system.
A3: CHECK THE VOLTAGE SUPPLY OF THE HEADLIGHT SWITCH

rnworks
Operate the headlamp flasher and check that it
correctly.
Is the headlamp flasher operating correctly?
+ Yes
GO to A4.
+ No
RECTIFY the break in the voltage supply of
the headlight switch using the wiring diagrams.
REFER to: Headlamps (417-01
Exterior Lighting, Diagnosis and Testing).
A4: CHECK THE GROUND CONNECTION OF THE HEADLIGHT SWITCH
C338 .
2006.0 Fiesta lu2006 G105803en

Measure the resistance between the headlight
switch, connector C338, pin 10, circuit 31-LE29
Is the resistance less than 2 Ohm?
-+ Yes
GO to A5.
-, No
between the headlight switch and soldered
~~~0033915 connection S263 using the wiring diagrams.
AS: CHECK THE HEADLIGHT SWITCH

Check the headlight switch (variable resistor,
headlamp leveling system) according to the
component checks in the wiring diagrams.
- Check headlight switch connector C338 at
pins 1,8 and 10.
Is the headlight switch OK?
-+ Yes
GO to A6.
-+ No
A6: CHECK CONTROL CIRCUIT OF HEADLAMP LEVELLING SYSTEM FOR SHORT TO BATTERY
VOLTAGE
NOTE: Keep the testing rig for use during further voltage measurements.

Connect left-hand headlampto connector C416

e
-
-
m
E l
switch, connector C338, pin 1, circuit 64s-LE5
(BUIRD), wiring harness side and ground.
[I [I
0 0 ,
[I [I -+ Yes
GO to A7.
[I [I
LID =
+ No
VFE0033916
-
0
s 0 0
-
[I
GO to A9.
2006.0 Fiesta 1212006 GI05803en

I A7: CHECK LEFT-HAND HEADLAMP ASSEMBLY FOR SHORT TO BATTERY VOLTAGE
Disconnect left-hand headlamp from connect01
C416 .
+ Yes
GO to A8.
-+ No
the system.
(A8: CHECK RIGHT-HAND HEADLAMP ASSEMBLY FOR SHORT TO BATTERY VOLTAGE I

1 rn Disconnect right-hand headlamp from connector
C422.
1 131Ignition switch in position II. 1
I
+ Yes
LOCATE and RECTIFY short to battery .
voltage in circuit@)64s-LE5 (BUIRD), 64S-
LE45 (BU) or 64s-LE46 (BUIRD), between
the headlight switch and the left-hand or right-
hand headlamp using the wiring diagrams.
-+ No
of the system.
I A9: CHECK CONTROL CIRCUIT OF HEADLAMPLEVELLING SYSTEM FOR SHORT TO GROUND I
NOTE: Keep the testing rig for use during further resistance measurements.

TEST CONDITIONS DETAlLSIRESULTSlACTIONS
Measure the resistance between the headlight
Is the resistance greater than 10,000 Ohms?
+ Yes
LOCATE and RECTIFY short to ground in
0 0 a circuit(s) 64s-LE5 (BUIRD), 64s-LE45 (BU)
o o or 64s-LE46 (BUIRD), between the headlight
c o n switch and the left-hand or right-hand head-
-
VFE0033917
I
lamp using the wiring diagrams. CHECK the
-, No
GO to A10.
AIO: CHECK LEFT-HAND HEADLAMP ASSEMBLY FOR SHORT TO GROUND
C416 .
12Measure the resistance between the headlight
c
-
-
D.lb
0 0
El
0 0 ,
o D + Yes
0 0
0 0 = left-hand headlamp. CHECK the operation of
o o the system.
c 0 0
- -, No
I*
VFE0033917 GO to A l l .
A l l : CHECK RIGHT-HAND HEADLAMP ASSEMBLY FOR SHORT TO GROUND

Disconnect right-hand headlamp from connector
C422 .

s Measure the resistance between the headlight

-+ Yes
of the system.
+ No
LOCATE and RECTIFY short to ground in
circuit(s) 64s-LE5 (BUIRD), 64s-LE45 (BU)
or 64s-LE46 (BUIRD), between the headlight
switch and the left-hand or right-hand head-
lamp using the wiring diagrams. CHECK the
I A12: CHECK CONTROL VOLTAGE AT THE LEFT-HAND HEADLAMP I
I Disconnect left-hand headlamp from connector

C416. '
131 Ignition switch in position II. I

SWITCH ON dipped beam. I
CHANGE the SETTING of the headlamp
(UPIDOWN).
Measure the voltage between left-hand head-
Does the voltage measured change in
accordance with the position set?
+ Yes
GO to A13.
+ No
between the headlamp and intermediate
connector C810 using the wiring diagrams.
1 ~ 1 3CHECK
: GROUND CONNECTION OF THE LEFT-HAND HEADLAMP -1

Exterior Lighting
-, Yes
headlamp and adjustment unit. CHECK the
-, No
tion S10 using the wiring diagrams. CHECK
1 ~ 1 4CHECK
: VOLTAGE AT THE RIGHT-HAND HEADLAMP I
C422 .
CHANGE the SETTING of the headlamp
(UPIDOWN).
Measure the voltage between right-hand head-
Does the voltage measured change in
accordance with the position set?
-, Yes
GO to A15.
-, No
between the headlamp and intermediate
connector C810 using the wiring diagrams.
1 ~ 1 5CHECK
: GROUND CONNECTION OF THE RIGHT-HAND HEADLAMP I
2006.0 Fiesta i m o o s GI05803en

,
417-01-207
TEST CONDITIONS ,
Exterior Lighting
417-01-207

-, Yes
headlamp and adjustment unit. CHECK the
-, No
'
tion S11 using the wiring diagrams. CHECK

GENERALPROCEDURES
Headlamp Adjustment(32 113 0)

General Equipment Adjust the dipped beam so that the rising (.
line of the lighffdark boundary lies in the
Beam setting equipment
intersection point of the horizontal line and
I.Place the vehicle on a level surface. the 15" line (LHD variant shown).
2. Check that the tyre pressures meet the
specifications and that the vehicle is not
excessively laden.
3. Switch on the dipped beam.
4. Repeatedly operate the headlamp levelling
switch and then set it to "0".
5. Set up the measuring screen of the beam
setting device to the correct headlamp
setting value.
6. Adjust the dipped beam so that the lightldark
boundary touches the horizontal line.
7. N0TE:A diffused part of the dipped beam

may lie above the 15" line.
2006.0 Fiesta la2006 G115914en

GENERAL PROCEDURES
Headlamp Masking - Vehicles Built Up To: 1012005

\ i
All vehicles I.Template
N0TE:The templates are different for LHD and 2. Area to be masked
RHD vehicles. The templates are different for the 3. Alignment edges on the headlamp lens
left and right-hand headlamps.
I.Print out the corresponding templates at the
end of this operation.
2. Measure dimension X on the printout of the
template.
3. Calculate the enlargementlreduction factor
Y for the photocopier using the following
formula: Y=Z+Xxl00.
X = measurement on the printout of the
template in mm
Y = enlargementlreduction factor in %
Z = original dimension in mm = 25
RHD vehicles
4. Enlargelreduce the printout with a 9. N0TE:Right-hand headlamp only.
photocopier by the calculated percentage.
Align the template on the lens of the
Compare dimension X on the photocopy with
headlamp.
the original dimension.
1. Template
/-
5. Cut out the prepared template for the
( i 2. Area to be masked
k. headlamp. 3. Alignment edges on the headlamp lens
6. Cut out the shaded areas.
LHD vehicles
7. N0TE:Right-hand headlamp only.
headlamp.
1. Template
2. Area to be masked
3. Alignment edges on the headlamp lens
10. N0TE:Left-hand headlamp only.

headlamp.
1. Template
2. Area to be masked

headlamp.
2006.0 Fiesta 1212006 G115915en

GENERAL PROCEDURES
3. Alignment edges on the headlamp lens Copy the outline of the template with a
suitable pen onto the headlamp lens.
12. Remove the template.
13. N0TE:Make sure that the marked area is
not exceeded.
Mask the marked area with opaque black
adhesive tape.
14. Repeat steps I 1 to 13 for the headlamp on
the other side.
15. Template for LHD vehicles, right-hand
headlamp
I I
Alignment edges
All vehicles
ACAUTION:DO
not damage the surface
of the headlamp.

417-01-211 Exterior Lighting 417-01-21I
GENERAL PROCEDURES '
e1
VFE0030080
,'
(-- 1 Alignment edges
16. Template for LHD vehicles, left-hand
headlamp
Gll5915en
2006.0 Fiesta lazoos
Alignment edges L-.
17. Template for RHD vehicles, right-hand
headlamp

GENERALPROCEDURES
18. Template for RHD vehicles, left-hand Alignment edges

headlamp
2006.0 Fiesta 1212006 Gl15915en

I
GENERAL PROCEDURES
2006.0 Fiesta la2006 G115915en

GENERALPROCEDURES
Headlamp Masking - Vehicles Built From: 1012005

All vehicles 2. Alignment edges on the headlamp lens
I
N0TE:The templates are different for LHD and
RHD vehicles. The templates are different for the
left and right-hand headlamps.
I.Print out the corresponding templates at the
end of this operation.
2. Measure dimension X on the printout of the
template.
3. Calculate the enlargement/reduction factor
Y for the photocopier using the following
formula: Y=Z+XxlOO.
I
X = measurement on the printout of the I
template in mm RHD vehicles

Y = enlargementlreduction factor in %
Z = original dimension in mm = 100 8. N0TE:Right-hand headlamp only.
4. Enlargelreduce the printout with a Align the template on the lens of the
photocopier by the calculated percentage. headlamp.
Compare dimension X on the photocopy with 1. Template
the original dimension. 2. Alignment edges on the headlamp lens
1 I
5. Cut out the prepared templates for the
headlamps.
Left-hand drive vehicles

6. N0TE:Right-hand headlamp only.
headlamp.
I.Template
2. Alignment edges on the headlamp lens

headlamp.
1. Template
//
- 7. N0TE:Left-hand headlamp only.
'L-' Align the template on the lens of the
headlamp.
I.Template
2006.0 Fiesta iu2006 G537944en

GENERALPROCEDURES
2. Alignment edges on the headlamp lens Copy the outline of the template with a
suitable pen onto the headlamp lens.
('~
11. Remove the template. \
12. N0TE:Make sure not to go past the marked
area.
Mask the marked area with opaque black
adhesive tape.
13. Repeat steps 10 to 12 for the headlamp on
the other side.
14. Template for LHD vehicles, right-hand
headlamp
I I
Alignment edges
All vehicles
O' L ~ A U T I O N : Dnot
O damage the headlamp
surface.
2006.0 Fiesta 1u2006 G537944en

417-01-217 Exterior Lighting 417-01-217.
GENERAL PROCEDURES
c
- 'I
15. Template for LHD vehicles, left-hand
headlamp
Alignment edges
2006.0 Fiesta 1212006 G537944en

-
--- - - -- - - - -- - --
-

GENERAL PROCEDURES

2006.0 Fiesta 1uzoo6
GENERAL PROCEDURES
2006.0 Fiesta la2006 G537944en

GENERALPROCEDURES
Front Fog Lamp Adjustment

\,
General Equipment
Beam setting equipment
I.Place the vehicle on a level surface.
2. Check that the tyre pressures meet the
specifications and that the vehicle is not
excessively laden.
3. Switch on the front fog lamps.
4. Set up the measuring screen of the beam
setting device to the correct setting value
for the front fog lamps.
5. Adjust the front fog lamps so that the
lightldark boundary touches the horizontal
line.
417-0I-222 Exterior Lighting 417-01-222
Front Fog Lamp - Vehicles Built Up To: 11/2004(32 281 0)

Removal
1. Raise the vehicle.For additional information,
2. Disconnect the fog lamp electrical connector.
3. Remove the fog lamp assembly.
Installation
I.Install the components in reverse order.
2. Adjust the fog lamps.
For additional information, refer to Adjust
the fog lamps. in this section.
2006.0 Fiesta lu2006 G98939en

Front Fog Lamp -Vehicles Built From: 11/2004(32 281 0)

Removal Installation
I.Remove the fog lamp bezel. 1. To assemble, reverse the disassembly
procedure.
2. Adjust the fog lamp beam alignment.
For additional information, refer to:.
Front Fog Lamp Adjustment (417-01,
2. Detach the fog lamp from the fog lamp

bracket.
3. Remove the fog lamp assembly.

Pull off the fog lamp connector.
P
2006.0 Fiesta lu2006 G457378en

Headlamp Switch(35 514 0)

Removal 4. Remove the headlamp switch.
I.Open the stowage space and remove the

screws for the facia crash padding lower
trim.
Installation
I.Install the components in the reverse order.
2. Detach the lowerfascia/crashpadding cover.
3. Disconnect the headlamp switch electrical

connector.
2006.0 Fiesta la2006 ~ 9 8 9 4en

1
Headlamp Assembly(32 115 0)

I
3. Unscrew and remove the headlamp bolts.
All vehicles
1. Remove the radiator grille.
VFE0025655
1 ''&AUTION:DO not damage the fixing- points
of the headlamps during removal.
.
Vehicles built from 0812005

Detach the headlamp from the hood lock
2. Partially detach the front bumper cover from panel.
the hood lock panel.
I I
Pull the front bumper cover forward to gain
access to the lower headlamp bolt.
I I
5. Remove the headlamp assembly.

I I
Disconnect the headlamp electrical
connector.
2006.0 Fiesta iu2006 G115917en

Installation Vehicles built from 0812005
4. Fit the front bumper cover.
All vehicles
I . Connect the headlamp connector.
All vehicles
5. Install the radiator grill.
2. N0TE:Clean the lens with a damp cloth to
prevent the build-up of electrostatic charge,
which could cause dust to stick to the plastic
lens.
N0TE:Check that the headlamp is engaged at the
fixing points.
Install the headlamp assembly.
6. Adjust the headlamp.

Headlamp Adjustment (417-01
Exterior Lighting, General Procedures).
3. Screw in the headlamp bolts.

Rear Lamp Assembly - Vehicles Built Up To: 10/2005(32 305 0)

\
Removal 4. Unscrew the bolts from the rear lamp
assembly.
I.Partially release the inner wheel arch trim
panel and press it to one side.
VFE0026373
5. Remove the rear lamp assembly.

Pull out the rear lamp assembly from the
2. Unscrew the nut for the rear lamp assembly.
3. Disconnect the connector from the rear lamp

assembly.
I,Install the components in the reverse order.
2006.0 Fiesta 1212006 G545057en

417-02-1 Interior Lighting 417-02-1
SECTION 417-02 lnterior Lighting

CONTENTS PAGE

lnterior Lighting - Vehicles Built Up To: 1012005...........................................................
Symptom Chart...................................................................................................................
Pinpoint Tests.....................................................................................................................
lnterior Lighting - Vehicles Built From: 1012005...............................................................
Symptom Chart...................................................................................................................
Pinpoint Tests .....................................................................................................................
lnterior Lighting - Vehicles Built Up To: 1012005

- Wiring harness
lnspection and Verification - Electrical connector(s)
- Lamp(s)
2. Visually inspect for obvious signs of electrical - Switch(es)
Visual Inspection Chart 3. If an obvious cause for an observed or reported
1
- Fuse@)
Electrical
- Transportation fuse pack
Symptom Chart

The front interior lamp is inoper- Fuse. GO to Pinpoint Test A.
ative Bulb.
Circuit@).
lnterior lamp switch.
Front interior lamp.
GEM.
The rear interior lamp is inoper- -Fuse. GO to Pinpoint Test B.
ative (Fusion only) Bulb.
Circuit@).
Rear interior lamp.
GEM.
Right-hand rear map reading Fuse. GO to Pinpoint Test C.
lamp is inoperative (Fusion Bulb.
only) Circuit@).
Map reading lamp.
GEM.
Left-hand rear map reading Fuse. GO to Pinpoint Test D.
only Circuit@).
Map reading lamp.
GEM.
The luggage compartment Fuse. GO to Pinpoint Test E.
lamp is inoperative Bulb.
Circuit@).
Luggage compartment lamp
switch.
Luggage compartment lamp.
GEM.
2006.0 Fiesta 1212006 GI00845en

The interior lamp does not GEM. CHECK circuit 31S-LC7
automatically turn off after 10 Circuit. (BWBU) for short to ground. If
minutes when the lamp is in the the circuit is OK, INSTALL a
ILLUMINATED ENTRY position new GEM.
REFER to: Generic Electronic
Module (GEM) (419-10 Multi-
function Electronic Modules,
operation.
The interior lamp does not GEM. INSTALL a new GEM.
automatically turn off after 30 REFER to: Generic Electronic
minutes when the lamp is in the Module (GEM) (419-10 Multi-
ON position function Electronic Modules,
operation.
Pinpoint Tests
measurements.
PINPOINT TEST A : THE FRONT INTERIOR LAMP IS INOPERATIVE
[AI: CHECK THE OPERATION OF THE FRONT INTERIOR LAMP
(Check the operation of the front interior lamp in
both the ON and ILLUMINATED ENTRY posi-
tions.
I Is the front interior lamp inoperative in both 1
I positions?
+ No
If inoperative in the ON position, GO to A3.
If inoperative in the ILLUMINATED ENTRY
position, GO to A4.
A2: CHECK THE FRONT INTERIOR LAMP FOR POWER
(Disconnect Front lnterior Lamp C750.

Measure the voltage between the front interior
lamp C750 pin 1, circuit 29-LC7 (OGIBU),
-+ Yes
GO to A3.
-+ No
REPAIR circuit 29-LC7 (OGIBU). TEST the
VUE0003764
A3: CHECK THE FRONT INTERIOR LAMP FOR GROUND
~~~~
I
IDisconnect Front lnterior Lamp C751.
[11Measure the resistance between the front
interior lamp C751 pin 2,31-LC7A (BK), harness
side and ground.
-+ Yes
INSTALL a new front interior lamp. TEST the
-
- + No
REPAIR circuit 31-LC7A (BK). TEST the
VUE0003763
A4: CHECK THE FRONT INTERIOR LAMP FOR GROUND WITH THE DRIVER DOOR OPEN
Disconnect Front lnterior Lamp C751.
12Open the driver door.
Measure the resistance between the front
interior lamp C751 pin I,
31S-LC7 (BWBU),
- El Is the resistance less than 5 ohms?
-0 0 Yes
I
10 -+

I -
- -+ No
GO to A5.
VUE0003766
A5: CHECK CIRCUIT 31s-LC7 FOR OPEN CIRCUIT

2006.0 Fiesta 1 ~ 2 0 0 s G I 00845en

417-02-5 'Interior Lighting 417-02-5
interior lamp C751 pin 1, 31S-LC7 (BWBU),
31S-LC7 (BWBU), harness side.
--+ Yes
INSTALL a new GEM.
--+ No
normal operation.
PINPOINT TEST B :THE REAR INTERIOR LAMP IS INOPERATIVE (FUSION ONLY)

IB1: CHECK THE OPERATION OF THE REAR INTERIOR LAMP
Check the operation of the rear interior lamp in
tions.
Is the rear interior lamp inoperative in both
positions?
-+ Yes
GO to B2.
+ No
If inoperative in the ON position, GO to B3.
position, GO to B4.
I B2: CHECK THE REAR INTERIOR LAMP FOR POWER I
Disconnect Rear Interior Lamp C752.
2006.0 Fiesta 1 ~ 2 0 0 s GI00845en

TEST CONDITIONS
Measure the voltage between the rear interior
lamp C752 pin 1, circuit 29-LC17 (OGNE),
+ Yes
GO to B3.
-+ No
REPAIR circuit 29-LC17 (OGNE). TEST the
VUE0003764
B3: CHECK THE REAR INTERIOR LAMP FOR GROUND

Disconnect Rear lnterior Lamp C753.
-
Measure the resistance between the rear interior
lamp C753 pin 2,31-LC17 (BK), harness side
and ground.
D ~ - E ~
-+ Yes
INSTALL a new rear interior lamp. TEST the
-
- -+ No
REPAIR circuit 31-LC17 (BK). TEST the
VUE0003763
B4: CHECK THE REAR INTERIOR LAMP FOR GROUND WITH THE DRIVER DOOR OPEN
Open the driver door.
13Measure the resistance between the rear interior
lamp C753 pin I, 31S-LC17 (BWE), harness
side and ground.
-
El Is the resistance less than 5 ohms?
-0 0 + Yes
10
I
I -
- + No
GO to B5.
VUE0003766
B5: CHECK CIRCUIT 31s-LC17 (BKIYE) AND CIRCUIT 31s-LC7 (BKIBU) FOR OPEN CIRCUIT
2006.0 Fiesta lu2006 G100845en

1 lamp C753 pin I,31S-LC17 (BWE), harness

side and the GEM C316 pin 3, circuit 31s-LC7
(BWBU), harness side.
-+
Yes
I
INSTALL a new GEM.
-+ No
REPAIR circuit 31s-LC17 ( B W E ) or circuit
31SLC7 (BWBU) as necessary. TEST the
PINPOINT TEST C : RIGHT-HAND REAR MAP READING LAMP IS INOPERATIVE (FUSION ONLY)
I Cl: CHECK THE RIGHT-HAND REAR MAP READING LAMP FOR POWER
Disconnect Right-Hand Rear Map Reading
Lamp C490.
121Measure the voltage between the right-hand
rear map reading lamp C490 pin 1, circuit 29-
LB21 (OGIBK), harness side and ground.
-, No
REPAIR circuit 29-LB21 (OGIBK). TEST the
I
C2: CHECK THE RIGHT-HAND REAR MAP READING LAMP FOR GROUND
rear map reading lamp C490 pin 3,31-LB21
I
-+ Yes
INSTALL a new right-hand rear map reading
lamp. TEST the system for normal operation.
REPAIR circuit 31-LB21 (BK). TEST the

2006.0 Fiesta 1u2006

PINPOINT TEST D :LEFT-HAND REAR MAP READING LAMP IS INOPERATIVE (FUSION ONLY)
D l : CHECK THE LEFT-HAND REAR MAP READING LAMP FOR POWER
'C
Disconnect Left-Hand Rear Map Reading Lamp
C491.
Measure the voltage between the left-hand rear
map reading lamp C491 pin 1, circuit 29-LBl4
(OG), harness side and ground.
+ Yes
GO to D2.
-, No
REPAIR circuit 29-LBl4 (OG). TEST the
E65120
D2: CHECK THE LEFT-HAND REAR MAP READING LAMP FOR GROUND
mI Is the resistance less than 5 ohms?
+ Yes
0
0
INSTALL a new left-hand rear map reading
-
-
+ No
REPAIR circuit 31-LBl4 (BK). TEST the
~65521 system for normal operation.
PINPOINT TEST E :THE LUGGAGE COMPARTMENT LAMP IS INOPERATIVE

E l : CHECK THE LUGGAGE COMPARTMENT LAMP FOR POWER
Disconnect Luggage Compartment Lamp C576.

,
417-02-9
TEST CONDITIONS ,
Interior Lighting
Measure the voltage between the luggage
417-02-9
compartment lamp C576 pin 1, circuit 29-LB25

(OGIBU), harness side and ground.
-, Yes
GO to E2.
-, No
REPAIR circuit 29-LB25 (OGIBU). TEST the
I
E2: CHECK THE LUGGAGE COMPARTMENT LAMP FOR GROUND
Open the liftgate.
rnMeasure the resistance between the luggage
compartment lamp C576 pin 2, circuit 31S-LB25
4 Yes
INSTALL a new luggage compartment lamp.
I E3: CHECK CIRCUIT 31s-LB25 (BKIBU) OR CIRCUIT 31-LB25S (BK) FOR OPEN CIRCUIT I
1 Disconnect Liftgate Switch C565. 1
1Measure the resistance between the luggage
compartment lamp C576 pin 2, circuit 31s-LB25
(BWBU), harness side and the liftgate switch
C565 pin 3, circuit 31S-LB25 (BWBU) or circuit
31-LB25S (BK) - vehicles with anti-theft alarm,
harness side.
-, Yes
INSTALL a new liftgate switch. TEST the
VUE0030300
-t No
REPAIR circuit 31s-LB25 (BWBU) or circuit
31-LB25S (BK) as necessary. TEST the
f- , system for normal operation.
L
' '
2006.0 Fiesta la2006 G100845en

E4: CHECK THE LIFTGATE SWITCH FOR GROUND
Measure the resistance between the liftgate
switch C565 pin 2, circuit 31-GL20 (BK),
-+Yes
-
- system for normal operation. If the concern
persists, GO to E5.
-, No
~65735 REPAIR circuit 31-GL20 (BK). TEST the
E5: CHECK CIRCUIT 31s-GLZO (BKIRD) OR CIRCUIT 31-GL2OS (BK) FOR OPEN CIRCUIT
switch C565 pin 1, circuit 31s-GL20 (BWRD)
or circuit 31-GL20S (BK) - vehicles with anti-
theft alarm, harness side and the GEM C316
pin 20, circuit 31S-GL20 (BWRD), harness side.
-, Yes
INSTALL a new GEM.
~65738 (419-10 Multifunction Electronic Modules,
-, No
REPAIR circuit 31s-GL20 (BWRD) or circuit
31-GL20S (BK) as necessary. TEST the

lnterior Lighting
lnterior Lighting - Vehicles Built From: 1012005

,\ Refer to Wiring Diagrams Section 417-02, for Electrical
- Wiring harness
lnspection and Verification - Electrical connector(s)
- Lamp@)
2. Visually inspect for obvious signs of electrical - Switch(es)
Visual lnspection Chart 3. If an obvious cause for an observed or reported
Symptom Chart
The front interior lamp is inoper- Fuse. GO to Pinpoint Test A.
ative Bulb.
Circuit@).
. Front interior lamp.
GEM.
The rear interior lamp is inoper- Fuse. GO to Pinpoint Test B.
ative (Fusion only) Bulb.
Circuit@).
1 lnterior lamp switch.
Rear interior lamp.
GEM.
Right-hand rear map reading Fuse. GO to Pinpoint Test C.
only Circuit(s).
Map reading lamp.
GEM.
-
Left-hand rear map reading Fuse. GO to Pinpoint Test D.

Circuit(s).
Map reading lamp.
GEM.
The luggage compartment Fuse. GO to Pinpoint Test E.
lamp is inoperative Bulb.
Circuit@).
Luggage compartment lamp
switch.
Luggage compartment lamp.
GEM.
2006.0 Fiesta 1u2006

The interior lamp does not GEM. 1 CHECK circuit 31s-LC7
automatically turn off after 10 Circuit. (BKIBU) for short to ground. If
minutes when the lamp is in the the circuit is OK, INSTALL a
ILLUMINATED ENTRY position new GEM.
operation.
The interior lamp does not GEM. INSTALL a new GEM.
automatically turn off after 3
minutes when the lamp is in the
ON position
operation.
Pinpoint Tests
measurements.
PINPOINT TEST F : THE FRONT INTERIOR LAMP IS INOPERATIVE
TEST CONDITIONS DETAILSIRESULTSIACTIONS \ ,)
I
AI : CHECK THE OPERATION OF THE FRONT INTERIOR LAMP
I
Check the operation of the front interior lamp in
tions.
Is the front interior lamp inoperative in both
positions?
+ Yes
GO to A2.
+ No
If inoperative in the ON position, GO to A3.
position, GO to A4.
A2: CHECK THE FRONT INTERIOR LAMP FOR POWER I
I Disconnect Front Interior Lamp C750. I
2006.0 Fiesta iu2006 G545305en

141Measure the voltage between the front interior
lamp C750 pin 1, circuit 29-LC7 (OGIBU),
-+ Yes
GO to A3.
+ No
REPAIR circuit 29-LC7 (OGIBU). TEST the
I
A3: CHECK THE FRONT INTERIOR LAMP FOR GROUND
interior lamp C751 pin 2,31 -LC7 (BK), harness
side and ground.
-+ Yes
-, No 7.
REPAIR circuit 31-LC7 (BK). TEST the system

I
I
A4: CHECK THE FRONT INTERIOR LAMP FOR GROUND WITH THE DRIVER DOOR OPEN
12Open the driver door.
interior lamp C751 pin 1, 31s-LC7 (BWBU),
+ Yes
I
A5: CHECK CIRCUIT 31s-LC7 FOR OPEN CIRCUIT
2006.0 Fiesta la2006 G545305en

TEST CONDITIONS
interior lamp C751 pin 1, 31s-LC7 (BWBU),
31s-LC7 (BWBU), harness side. CHECK
-+ Yes
INSTALL a new GEM.
~65724 Removal and Installation).
-, No
normal operation.
PINPOINT TEST G :THE REAR INTERIOR LAMP IS INOPERATIVE (FUSION ONLY)

TEST CONDITIONS DETAlLS/RESULTS/ACTIONS
II Check the operation of the rear interior lamp in

tions.
Is the rear interior lamp inoperative in both
I
positions?
No -+
If inoperative in the ON position, GO to B3.

I I
position, GO to 84. I
I B2: CHECK THE REAR INTERIOR LAMP FOR POWER I
I Disconnect Rear Interior Lamp C752. I
2006.0 Fiesta 1u2006 G545305en

Measure the voltage between the rear interior
lamp C752 pin 1, circuit 29-LC17 (OGNE),
-+ Yes
GO to B3.
-+ No
- REPAIR circuit 29-LC17 (OGNE). TEST the
VUE0003764
B3: CHECK THE REAR INTERIOR LAMP FOR GROUND

11(Disconnect Rear lnterior Lamp C753.
lamp C753 pin 2,31-LC17 (BK), harness side
and ground.
~k+lll + Yes
- -+ No
REPAIR circuit 31-LC17 (BK). TEST the
VUE0003763
B4: CHECK THE REAR INTERIOR LAMP FOR GROUND WITH THE DRIVER DOOR OPEN
Open the driver door.
lamp C753 pin I, 31S-LC17 (BWE), harness
side and ground.
- PI Is the resistance less than 5 ohms?
-0 0 + Yes
10
I
I -
- + No
GO to B5.
VUE0003766
B5: CHECK CIRCUIT 31s-LC17 (BKIYE) AND CIRCUIT 31s-LC7 (BKIBU) FOR OPEN CIRCUIT
11(Disconnect GEM C316.
2006.0 Fiesta la2006 G545305en
I
Interior Lighting
lamp C753 pin I,31S-LC17 (BKNE), harness
side and the GEM C316 pin 3, circuit 31s-LC7
(B WBU), harness side.
+ Yes
INSTALL a new GEM.
+ No
REPAIR circuit 31S-LC17 (BKNE) or circuit
31SLC7 (BWBU) as necessary. TEST the
PINPOINT TEST H : RIGHT-HAND REAR MAP READING LAMP IS INOPERATIVE (FUSION ONLY)
C1: CHECK THE RIGHT-HAND REAR MAP READING LAMP FOR POWER
rnDisconnect
Lamp C490.
Right-Hand Rear Map Reading

rear map reading lamp C490 pin 1, circuit 29-
LB21 (OGIBK), harness side and ground.
-, Yes
GO to C2.
-,No
REPAIR circuit 29-LB21 (OGIBK). TEST the
E65120
C2: CHECK THE RIGHT-HAND REAR MAP READING LAMP FOR GROUND
.
!XI Is the resistance less than 5 ohms?
0
- + Yes
0
INSTALL a new right-hand rear map reading
-
-
+ No
2006.0 Fiesta iu2006 G545305en

PINPOINT TEST I :LEFT-HAND REAR MAP READING LAMP IS INOPERATIVE (FUSION ONLY)
i Dl: CHECK THE LEFT-HAND REAR MAP READING LAMP FOR POWER
Disconnect Left-Hand Rear Map Reading Lamp
C491.
Measure the voltage between the left-hand real
map reading lamp C491 pin I, circuit 29-LB14
(OG), harness side and ground.
0
o El Is the voltage greater than 10 volts?
.
-I--@
-0 -+ Yes
GO to D2.
-
- + No
REPAIR circuit 29-LB14 (OG). TEST the
E65120
D2: CHECK THE LEFT-HAND REAR MAP READING LAMP FOR GROUND
IZ]Measure the resistance between the left-hand
rear map reading lamp C491 pin 3, 31-LB14
El Is the resistance less than 5 ohms?
@
.--re
r
-0 + Yes
0
0
INSTALL a new left-hand rear map reading

PINPOINT TEST J : THE LUGGAGE COMPARTMENT LAMP IS INOPERATIVE

E l : CHECK THE LUGGAGE COMPARTMENT LAMP FOR POWER
IZ]Disconnect Luggage Compartment Lamp C576.
C..

141Measure the voltage between the luggage
compartment lamp C576 pin 1, circuit 29-LB25
(OGIBU), harness side and ground.
-+ Yes
GO to E2.
+ No
REPAIR circuit 29-LB25 (OGIBU). TEST the
VUE0030298
E2: CHECK THE LUGGAGE COMPARTMENT LAMP FOR GROUND

Open the liftgate.
rnMeasure the resistance between the luggage
compartment lamp C576 pin 2, circuit 31S-LB25
Inl Is the resistance less than 5 ohms?

+ Yes
@ 0 INSTALL a new luggage compartment lamp.
-
- + No
GO to E3.
VUE0030299
E3: CHECK CIRCUIT 31s-LB25 (BKIBU) FOR OPEN CIRCUIT

Disconnect Liftgate Switch C565.
rncompartment
Measure the resistance between the luggage
lamp C576 pin 2, circuit 31S-LB25
(BWBU), harness side and the liftgate switch
C565 pin 3, circuit 31s-LB25 (BWBU), harness
side.
+ Yes
VUE0030300 persists, GO to E4.
-+ No
normal operation.
2006.0 Fiesta 1u2006 G545305en

E4: CHECK THE LIFTGATE SWITCH FOR GROUND
switch C565 pin 2, circuit 31-GL20 (BK),
-+ Yes
-
- system for normal operation. If the concern
persists, GO to E5.
-+ No
~65735 REPAIR circuit 31-GL20 (BK). TEST the
E5: CHECK CIRCUIT 31S-GLZO (BKIRD) FOR OPEN CIRCUIT
switch C565 pin 1, circuit 31s-GL20 (BWRD),
31S-GL20 (BWRD), harness side.
-+ Yes
INSTALL a new GEM.
-+ No
normal operation.
2006.0 Fiesta iu2006 G545305en

418-00-1 Module Communications Network 418-00-1
SECTION 418-00 Module Communications Network

CONTENTS PAGE

Communications Network................................................................................................... 418-00-2
General............................................................................................................................... 418-00-2
Network Components......................................................................................................... 418-00-3

Communications Network -- Vehicles Built Up To: 1012005 ........................................... 418-00-7
Inspection and Checking ............................................................ .............................. 418-00-7
Symptom Chart................................................................................................................... 418-00-7
System Checks............................................................................................................. 418-00-9
Component Tests................................................................................................................ 418-00-97
Communications Network .Vehicles Built From: 1012005 .............................................. 418-00-98
Inspection and Testing ............................................................................. ........................ 418-00-98
Symptom chart................................................................................................................... 418-00-98
Pinpoint Tests..................................................................................................................... 418-00-100
(
-2 Component Tests............................................................................................................... 418-00-208
kL
Module Communications Network
Communications Network
General manufacture, a third wire (ACP bus) is used for
programming the PCM. This bus is only used
c-
In a communications network (data bus system), in conjunction with the SCP bus.
various modules of different systems are connected International Organization for Standardization
to one another via one or several lines. IS0 9141 bus. This consists of a single wire and
The sole purpose of the data bus system is the is used exclusively for communication between
transmission of data between the connected the modules and the WDS. The fault memories
modules themselves, as well as between the of the various modules are read out via the IS0
connected modules and the Worldwide Diagnostic 9141 bus.
System (WDS). Controller Area Network (CAN) bus. This
In a data bus system, complete data blocks are consists of two twisted wires and operates
serially (data is transmitted sequentially). It is
transmitted instead of single inlout pulses. In
used for communication between the modules
addition to the actual information, these data blocks
themselves and between the modules and the
also contain data regarding the address of the
WDS. The modules are connected to the data
module to be addressed, the size of the data block
bus in parallel. New modules can be
and information for monitoring the content of each
incorporated easily, without modifying the other
individual data block.
wiring or modules. The transmitted data is
Data bus systems offer various advantages: received by every module connected to the CAN
Simplified data transmission between the bus. As each data packet has an identifier, in
modules due to a standardized protocol which the priority of the message is determined
Fewer sensors and connectors as well as the content identification, each
module can detect whether or not the data is
Improved diagnostic options relevant for its own information processing. This
Lower costs enables several modules to be addressed with
The WDS is connected to the various bus systems a particular data packet and supplied with data
and to the power supply via the standard 16-pin simultaneously. For this purpose, it is ensured
Data Link Connector (DLC). The signal for the that important data (for example from the
module programming is also transmitted via the Anti-lock Brake System (ABS)) is transmitted
DLC. first. The other modules are only able to submit
their data to the data bus after the high-priority
If, in a data bus system, there is a break in one or messages have been received.
both lines or a short to ground or short to voltage
is present, then communication between the In order to guarantee a high degree of error
modules and with the WDS is faulty or is no longer protection, two 120 Ohm terminating resistors are
possible at all. installed in the CAN bus. These are integrated in
the first module connected to the CAN bus and in
In order to be able to establish communication with the last module connected to the CAN bus
one another, the modules of the individual systems respectively and are used for suppression as well
must use the same language. This language is as the elimination of voltage peaks. In order to
called a protocol. ensure correct functioning of the data bus system,
At present, Ford uses three different data bus the modules must always be connected with an
systems. Depending upon model and equipment integral terminating resistor.
level, all three data bus systems are used. Each The advantages of the CAN bus are:
of these data bus systems has its own protocol.
Minimization of wiring requirements
Data bus systems: High degree of error protection (fault 1fail-proof)
Standard Corporate Protocol (SCP) bus. This
consists of two twisted wires. It is used for
Robustness (- ,\~
Good extendibility \.. .

communication between the Powertrain Control
Module (PCM) and the WDS via the DLC. Prioritization of messages
Depending upon engine version and year of Inexpensive

Automatic repetition of faulty messages Due to the increased number of modules and the
Independent system monitoring and option for resulting ever-increasing data transmission, a
i: automatic disconnection of faulty modules from
the data bus.
second CAN bus (mid-speed CAN bus (MS CAN))
is used in the Fiesta and in the Fusion built from
MY 2006. This operates at a lower speed and is
In vehicles built from MY 2003.75, an additional mainly used for communication relating to the
second CAN bus system is used depending upon convenience electronics. A gateway is used in
vehicle model. The only significant difference is a order to enable data exchange between the HS
lower transmission rate and it is mainly used for CAN bus and the MS CAN bus. The gateway
the convenience electronics at present. In order to serves as interface between the two CAN data bus
be able to differentiate between individual CAN systems and is installed in the electronic instrument
bus systems, the CAN bus system with the high cluster. The modules connected to the two CAN
transmission rate is designated as high-speed (HS) data bus systems depend upon the equipment level
CAN bus and the CAN bus system with the lower of the vehicle. One 120 Ohm terminating resistor
transmission rate as mid-speed (MS) CAN bus. As of the HS CAN bus is installed in the PCM and in
in all CAN bus systems, two 120 Ohm terminating the electronic instrument cluster respectively. One
resistors are also installed in the MS CAN bus in 120 Ohm terminating resistor of the MS CAN bus
order to increase the error protection. In order to is installed in the Generic Electronic Module (GEM)
enable communication between the modules on and in the electronic instrument cluster
the HS CAN bus and the modules on the MS CAN respectively. These terminating resistors are used
bus, one module is connected to both data bus for suppression of the data bus system. In order
systems. The connection of both data bus systems to be able to ensure correct functioning of the data
is designated as gateway. In this gateway, the bus system, the modules must always be
received data is converted to the transmission rate connected with an integral terminating resistor.
required for the relevant data bus and is
transmitted. This ensures an optimal distribution The number of modules connected to the two data
of information between both data bus systems. bus systems depend upon the equipment level of
the vehicle.
Network Components
The IS0 9141 and the CAN bus are used in the
Fiesta built from MY2002.25 and in the Fusion.
-
CAN bus vehicles built up to MY 2006

DESCRIPTION AND OPERATION '
Item Description Item Descri~tion

1 DLC. 7 Transmission selector unit - vehicles with
automatic clutch and gearshift mechanism
2 High-speed CAN bus.
8 Electronic instrument cluster.
3 Terminating resistors.
4 PCM. One 120 Ohm terminating resistor is installed in
the PCM and in the electronic instrument cluster
5 Automatic transmission module - vehicles respectively. These terminating resistors are used
with automatic transmission 1 for suppression of the bus system. In order to be
Transmission Control Module (TCM) - able to ensure correct functioning of the bus
vehicles with automatic clutch and system, the modules must always be connected
gearshift mechanism with an integral terminating resistor.
6 ABS module or ESP module
-
IS0 9141 bus vehicles built up to MY 2006
Item Description The modules connected to the I S 0 9141 bus

I 1 IDLC. depend upon the equipment level of the vehicle.
he IS0 9141 bus is used solely for reading out
2 IS0 9141 bus. the fault memory of the modules connected to the
3 GEM bus.
I
4 Restraints Control Module (RCM) The IS0 9141 bus connects the various modules
to the WDS via the DLC.
5 1 ABS module or ESP module
2006.0 Fiesta iu2006 G181307en

-. -
-
CAN bus vehicles built from MY 2006
Item Descri~tion Item Description

I I
1 Mid-speed CAN bus (MS-CAN). I 7 Electro-hydraulic Power Steering (EHPS).
2 ~ i ~ h - s p e CAN
e d b u s (HS CAN). 8 ABS module or ESP module
3 DLC. 1 9 1 Electronic instrument cluster. I
4 PCM. 1 10 1 Terminating resistors.
5 Automatic transmission module - vehicles GEM
with automatic transmission / TCM - Bluetooth/voice control module.
vehicles with automatic clutch and
gearshift mechanism. Radio tuner.
6 Transmission selector unit - vehicles with Electronic Automatic Temperature Control
automatic clutch and gearshift mechanism (EATC) module
RCM

I
IS0 9141 bus = vehicles built from MY 2006
Item Description
I DLC.
2 IS0 9141 bus.
3 RCM
4 ABS module or ESP module

Communications Network - Vehicles Built Up To: 1012005

Special Tool(s) Visual lns~ection
ITerminal Probe Kit I Electrical I
- Fuse(s).
- Wiring harness.
- Plugs.
I I I
3. RECTIFY any obvious causes for a concern
General Equipment found during the visual inspection before
performing any further tests. CHECK the
I
Digital Multimeter I operation of the system.
I Worldwide Diagnostic System (WDS) I 4. If the concern persists after the visual
inspection, PERFORM a fault diagnosis with
WDS and RECTIFY any displayed faults in
Inspection and Checking accordance with the displayed fault description.
I.CHECK the concern. 5. For vehicles with no stored fault@),PROCEED
2. Visually CHECK for any obvious mechanical or in accordance with the symptom chart according
electrical damage. to the fault symptom.
READ OUT all fault memories again following
a road test.
Symptom Chart
Symptom Chart
Safety restraint control module Fuse@). GO to Pinpoint Test A.
(RCM) not communicating with Circuit(s).
the diagnostic unit Restraints control module
(RCM).
- - -
ABS module or ESP module Fuse@). GO to Pinpoint Test B.

not communicating with the Circuit(s).
diagnostic unit ABS module or ESP module.
Generic electronic module Fuse@). GO to Pinpoint Test D.
(GEM) not communicating with Circuit@).
the diagnostic tester Generic electronic module
(GEM).
Powertrain control module Fuse(s). GO to Pinpoint Test E.
(PCM) not communicating with Circuit(s).
the diagnostic tester PCM.
Power steering pump module . Fuse(s). GO to Pinpoint Test C.
not communicating with the Circuit@).
diagnostic tester Power steering pump module.

lnstrument cluster not commu- Fuse(s). GO to Pinpoint Test F.
nicating with the diagnostic unit Circuit(s).
lnstrument cluster.
Transmission control module Fuse(s). - Vehicles with automatic clutch
(TCM) not communicating with Circuit(s). and gearshift actuation: GO to
the diagnostic tester TCM. Pinpoint Test G.
- Vehicles with automatic
transmission: GO to Pinpoint
Test H.
Faulty communication between Circuit(s). GO to Pinpoint Test I.
the modules (IS0 9141 bus) Generic electronic module
(GEM).
Restraints control module
(RCM).
ABS module or ESP module.
Faulty communication between Circuit(s). GO to Pinpoint Test J.
the modules (CAN bus) lnstrument cluster.
(TCM) - vehicles with automatic
clutch and gearshift actuation.
Transmission selector unit -
vehicles with automatic clutch
and gearshift actuation.
Transmission control unit
(TCM) -vehicles with automatic
transmission
Power steering pump module.
(PCM).
2006.0 Fiesta la2006 G105811en

System Checks
PINPOINT TEST A :SAFETY RESTRAINT CONTROL MODULE (RCM) NOT COMMUNICATINGWITH
THE DIAGNOSTIC UNIT
1 WARNINGS: I
A The backup power supply must be depleted to prevent the risk of accidental airbag
deployment. After disconnecting the battery, wait at leastI minute before starting work on
the safety restraint system. Failure to observe this instruction can lead to injury.
A DO not program any keycodes while working on the safety restraint system in order to
prevent the risk of accidental deployment of safety restraint system components. Failure
to observe this instruction can lead to injury.'
A Only test the connectors of airbags or other safety restraint systems using the correct test
probe adapter. Failure to observe this instruction can lead to injury.
A l : DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
I Connect the diagnostic tool. I
Select the generic electronic module (GEM) with
the diagnostic tester.
Is it possible to establish communication with
the GEM?
1 ~ 2CHECK
: FUSE F39
I +No GO to Pinpoint Test I.
I
CHECK fuse F39 (CJB).
Is the fuse OK?
-+ Yes
GO to A3.
+ No
A3: CHECK THE VOLTAGE AT FUSE F39
2006.0 Fiesta 1212006 GI 05811en

- - -

rnand
ground.
-+ Yes
GO to A4.
+ No
of the system.
A4: CHECK THE VOLTAGE AT THE SAFETY RESTRAINT CONTROL MODULE (RCM)
Disconnect the ground cable from the battery.
rncontrol
Disconnect connector C500 from safety restraint
module (RCM).
Connect the ground cable to the battery.
161Measure the voltage between the safety
restraint control module (RCM), connector C500,
El pin 1, circuit 15-JA10 (GNIOG), wiring harness
side and ground.
-
- 0
0
0
0
0 0
0 0
0 0 o o + Yes
-
-
\n
n o
0
0 0
0 0,
GO to A5.
Tr // -+ No
~~~0028954 JAIO (GNIOG) between the safety restraint
control module (RCM) and fuse F39 using the
system.
A5: CHECK THE GROUND CONNECTION OF THE SAFETY RESTRAINT CONTROL MODULE
(RCM)
2006.0 Fiesta lu2006 G105811en

418-00-1I Module Communications Network 418-00-1I
Measure the resistance between the safety
pin 20, circuit 91-JA10 (BWRD), wiring harness
side and ground.
-, Yes
- Vehicles built for Japan:
GO to A6.
- All, except vehicles built for Japan:
GO to A7.
-+ No
JAI 0 (BWRD) between the safety restraint
control module (RCM) and ground connection
G21 using the Wiring Diagrams. CHECK the
A6: CHECK THE GROUND CONNECTION OF THE SAFETY RESTRAINT CONTROL MODULE
(RCM)
pin 21, circuit 91-JA47A (BWOG), wiring
lszl
6-a4
f/
0 0 0 0
o o o o Is a resistance of less than 2 Ohm registered?
--mq 0 0 0
0 0 0 0
- + Yes
GO to A7.
-+ No
~47291 between the safety restraint control module
(RCM) and ground connection G21 using the
system.
2006.0 Fiesta 1212006 G105811en

II
A7: CHECK FOR OPEN CIRCUIT BETWEENTHE SAFETY RESTRAINT CONTROL MODULE (RCM)
AND THE DATA LINK CONNECTOR (DLC)
pin 17, circuit 4-EE7 (GYIRD), wiring harness
side and the DLC, C308, pin 7, circuit 4-EE10
(GYIBK), wiring harness side.
--+ Yes
CHECK and if necessary RENEW the safety
restraint control module (RCM). CHECK the
~~~0033752 operation of the system.
--+ No
EE7 (GYIRD) between the safety restraint
control module (RCM) and soldered connec-
PINPOINT TEST B : ABS MODULE OR ESP MODULE NOT COMMUNICATING WITH THE
DIAGNOSTIC UNIT
IB1: DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
Connect the diagnostic tool.
I Is it possible to establish communication with

the GEM?
I to Pinpoint Test I.
I B2: CHECK FUSE F5 I
2006.0 Fiesta lu2006 G105811en

Is the fuse OK?
+ Yes
GO to B3.
+ No
I B3: CHECK THE VOLTAGE AT FUSE F5 I
and ground.
+ Yes
GO to B7.
B4: CHECK FUSE FH

(1JIgnition switch in position 0. I
12CHECK fuse FH (BJB).
Is the fuse OK?
Yes
-
+
GO to B5.
No
RENEW fuse FH (60 A). CHECK the operation
Wiring Diagrams.
I B5: CHECK THE VOLTAGE AT FUSE FH I
I Connect fuse FH (BJB).
12Measure the voltage between fuse FH (60 A)
and ground.
I
+ No
REPAIR the voltage supply to fuse FH using
of the system.

TEST CONDITIONS
B6: CHECK FOR OPEN CIRCUIT BETWEEN FUSE FH AND FUSE F5
Disconnect connector C1001 from BJB.
Measure resistance between BJB, connector
C1001, circuit 30s-DB5 (RD), wiring harness
side and fuse F5 (CJB), wiring harness side.
+ Yes
CHECK the BJB and INSTALL a new one as
system.
+ No
~51763 LOCATE and REPAIR the break in circuit 30-
DB8 (RD) between fuse FH and fuse F5 using
of the system.
B7: CHECK FUSE F37
rnCHECK fuse F37 (CJB).
Is the fuse OK?
+ Yes
GO to B8.
+ No
B8: CHECK THE VOLTAGE AT FUSE F37
and ground.
-+ Yes
-Vehicles with ABS built up to 0312004 or with
electronic stability program (ESP)
GO to B15.
- Vehicles with ABS built from 0412004
onwards
GO to B20.
+ No
GO to B9.
B9: CHECK THE VOLTAGE AT THE IGNITION RELAY
2006.0 Fiesta la2006 G105811en

I Disconnect ignition relay from socket C328.
Measure the voltage between the ignition relay,
socket C328, pin 3, circuit 30-BB8 (RD), wiring
+ Yes
GO to BIZ.
-, No
GO to BIO.
--
-
BIO: CHECK FUSE FF

I CHECK fuse FF (BJB).
I
Is the fuse OK?
+ Yes
+ No
RENEW fuse FF (60 A). CHECK the operation
Wiring Diagrams.
I B l l : CHECK THE VOLTAGE AT FUSE FF I
rnConnect fuse FF (BJB).
Measure the voltage between fuse FF (60 A)
and ground.

I
+ Yes
BB8 (RD) between the ignition relay and fuse
FF using the Wiring Diagrams. CHECK the
+ No
REPAIR the voltage supply to fuse FF using
of the system.
B12: CHECK THE VOLTAGE AT THE IGNITION RELAY
2006.0 Fiesta lu2006 G105811en

TEST CONDITIONS
Measure the voltage between the ignition relay,
socket C328, pin I,circuit 15-BB7 (GNIBU),
-+ Yes
GO to B13.
E l -+ No
-- between the ignition relay and the ignition
~3201467 switch using the Wiring Diagrams. CHECK
B13: CHECK GROUND CONNECTION AT IGNITION RELAY

Measure the resistance between the ignition
relay, socket C328, pin 2, circuit 91s-RH9
+ Yes
GO to B14.
+ No
between the ignition relay and soldered
~~~0037106 connection S109 using the Wiring Diagrams.
B14: CHECK CIRCUIT BETWEEN THE IGNITION RELAY AND FUSE F37 FOR OPEN CIRCUIT
relay, socket C328, pin 5, circuit 15-DB2
(GNIBU), wiring harness side and fuse F37
(CJB).
$ 7 ,
+yes
CHECK and if necessary RENEW the ignition
relay. CHECK the operation of the system.
+ No
between the ignition relay and fuse F37 using
of the system.
815: CHECK THE VOLTAGE AT THE ABS MODULE OR ESP MODULE
Disconnect Connector C303 from ABS module
or ESP module.

Measure the voltage between the ABS module
or ESP module, connector C303, pin 32, circuil
29-CF6 (OGNE), wiring harness side and
ground.
-+Yes
GO to B16.
-+ No
LOCATE and REPAIR break in circuit 29-CF6
(OGNE) between the ABS module or ESP
module and fuse F5 using the Wiring
system.
B16: CHECK THE VOLTAGE AT THE ABS MODULE OR ESP MODULE
Measure the voltage between the ABS module
or ESP module, connector C303, pin 4, circuit
15-CF6 (GNNE), wiring harness side and
ground.
-+ Yes
GO to B17.
+ No
LOCATE and REPAIR break in circuit 15-CF6
(GNNE) between the ABS module or ESP
module and fuse F37 using the Wiring
system.
I B17: CHECK THE GROUND CONNECTION OF THE ABS MODULE OR ESP MODULE I
Measure the resistance between the ABS
module or ESP module, connector C303, pin
16, circuit 31-CF6 (BK), wiring harness side and
ground;
+ Yes
GO to B18.
+ No
between the ABS module or ESP module and
system.
2006.0 Fiesta lu2006 G105811en

B18: CHECK FOR OPEN CIRCUIT BETWEEN THE ABS MODULE OR ESP MODULE AND THE
DLC
Measure the resistance between the DLC,
connector C308, pin 6, circuit 4-ECI (GYIRD),
wiring harness side and the ABS module or ESP
module, connector C303, pin 11, circuit 4-EC9
(GY), wiring harness side.
VFE0033604
] Measure the resistance between the DLC,

connector C308, pin 14, circuit 5-ECI (BUIRD),
wiring harness side and the ABS module or ESP
(BU), wiring harness side.
Is a resistance of less than 2 Ohms measured
in both cases?
-,Yes
GO to B19.
-,No
relevant circuit between the ABS module or
ESP module and DLC using the Wiring
system.
2006.0 Fiesta la2006 G105811en

B19: CHECK FOR OPEN CIRCUIT BETWEEN THE ABS MODULE OR ESP MODULE AND THE
( DATA LINK CONNECTOR (DLC)
flMeasure the resistance between the ABS
module or ESP module, connector C303, pin 2,
circuit 4-EE6 (GY), wiring harness side and
DLC, C308, pin 7, circuit 4-EE10 (GYIBK),
+ Yes
CHECK and if necessary RENEW the ABS
module or ESP module. CHECK the operation
of the system.
-, No
between the ABS module or ESP module and
system.
1820: CHECK THE VOLTAGE AT THE ABS MODULE I
I Disconnect connector C304 from ABS module. I

Measure the voltage between the ABS module,
connector C304, pin 1, circuit 29-CF6 (OGNE),
+ Yes
GO to B21.
-, No
CF6 (OGNE) between the ABS module and
I B21: CHECK THE VOLTAGE AT THE ABS MODULE I
2006.0 Fiesta lu2006 G105811en

connector C304, pin 20, circuit 15-CF6 (GNNE),
-+ Yes
GO to B22.
-+ No
CF6 (GNNE) between the ABS module and
~51765 fuse F37 using the Wiring Diagrams. CHECK
B22: CHECK THE GROUND CONNECTION OF THE ABS MODULE

11]Ignition switch in position 0.
121Measure the resistance between the ABS
module, connector C304, pin 26, circuit 31-CF6
+ Yes
GO to B23.
+ No
between the ABS module and ground
~51766 connection G23 using the wiring diagrams.
B23: CHECK FOR OPEN CIRCUIT BETWEEN THE ABS MODULE AND THE DLC
11]Measure the resistance between the DLC,
connector C308, pin 6, circuit 4-EC1 (GYIRD),
wiring harness side and the ABS module,
connector C304, pin 23, circuit 4-EC9 (GY),
E58250
2006.0 Fiesta 1212006 G105811en

connector C308, pin 14, circuit 5-EC1 (BUIRD),
wiring harness side and the ABS module,
connector C304, pin 21, circuit 5-EC9 (BU),
in both cases?
+ Yes
GO to B24.
-, No
corresponding circuit between the ABS
module and the DLC using the Wiring
system.
' B24: CHECK THE CIRCUIT BETWEEN THE ABS MODULE AND THE DATA LINK CONNECTOR
(DLC) FOR OPEN CIRCUIT
CHECK the ABS module and if necessary


between the ABS module and soldered
PINPOINT TEST C : POWER STEERING PUMP MODULE NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER
C l : DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
12Connect the diagnostic tool.

---

the GEM?
-+ Yes
GO to C2.
-+ No
GO to Pinpoint Test J.
C2: TEST FUSE FA
CHECK Fuse FA (BJB).
Is the fuse OK?
-, Yes
GO to C3.
-, No
RENEW fuse FA (80 A). CHECK the operation
Wiring Diagrams.
C3: TEST VOLTAGE AT FUSE FA
rnConnect Fuse FA (BJB).
Measure the voltage between fuse FA (80A)
and ground.
+ Yes
GO to C4.
+ No
REPAIR the voltage supply to fuse FA with
the aid of the Wiring Diagrams. CHECK the
C4: CHECK THE VOLTAGE AT THE POWER STEERING PUMP MODULE
rnDisconnect Connector C280 from the power
steering pump module.
2006.0 Fiesta lu2006 G105811en

Measure the voltage between the power
steering pump module, connector C280, pin 1,
circuit 30-CE7 (RD), wiring harness side and
I *
ground-
-+ Yes
GO to C5.
-+ No
~~~0037902 CE7 (RD), between the power steering pump
module and fuse FA using the Wiring
system.
C5: CHECK THE VOLTAGE AT THE POWER STEERING PUMP MODULE
A Disconnect Connector C281 from the power
circuit 15-CE7 (GNIBU), wiring harness side
and ground.
I
+ No
CE7 (GNIBU), between the power steering
pump module and soldered connection S138
I C6: CHECK THE GROUND CONNECTION OF THE POWER STEERING PUMP MODULE 1
I ignition switch in position 0.
2006.0 Fiesta 1u2006 G105811en

Measure the resistance between the power
circuit 31-CE7 (BK), wiring harness side and
ground.
-+ Yes
GO to C7.
+ No
CE7 (BK), between the power steering pump
module and ground connection G32 using the
system.
C7: CHECK FOR OPEN CIRCUIT BETWEEN THE POWER STEERING PUMP MODULE AND THE
DATA LINK CONNECTOR (DLC)
circuit 4-EC8B (GYNT), wiring harness side and
the DLC, connector C308, pin 6, circuit 4-EC1
(GYIRD), wiring harness side.
-+ Yes
GO to C8.
-+ No
EC8B (GYIVT) between the power steering

C8: CHECK FOR OPEN CIRCUIT BETWEEN THE POWER STEERING PUMP MODULE AND THE
rnMeasure the resistance between the power
circuit 5-EC8B (BUNVH), wiring harness side
and the DLC, connector C308, pin 14, circuit 5-
EC1 (BUIRD), wiring harness side.
-+ Yes
CHECK and if necessary RENEW the power
steering pump module. CHECK the operation
of the system.
-+ No
EC8B (BUIWH) between the power steering
PINPOINT TEST D :GENERIC ELECTRONIC MODULE (GEM) NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER
-f TEST CONDITIONS DETAILSIRESULTSIACTIONS
I=\
D l: DETERMINE THE FAULT CONDITION
13Select the safety restraint control module (RCM)
with the diagnostic tester.
the safety restraint control module (RCM)?
-, Yes
GO to D2.
+ No
D2: CHECK FUSE F38
2006.0 Fiesta 1212006 G105811en

--

Is the fuse OK?
-+ Yes
GO to D3.
-, No
and ground.
-+ Yes
GO to D4.
-, No
of the system.
I D4: CHECK THE VOLTAGE AT THE GEM I
rnDisconnect connector C319 (white) from GEM.
Measure the voltage between the GEM,
connector C319 (white), pin 10, circuit 15-DK20
-+
Yes
I
GO to D5.
-+ No
DK20 (GNIOG) between the GEM and
system.
D5: TEST THE GEM GROUND CONNECTION
rnDisconnect connector C316 (black) from GEM.
2006.0 Fiesta 1212006 G105811en
418-00-27 --
Module Communications Network 418-00-27
/- 1 131Measure the resistance between the GEM, 1
I- connector C316 (black), pin 2, circuit 31- D K ~ O
-+ Yes
GO to D6.
-t No
DK20 (BK) between the GEM and soldered
ID6: TEST THE GEM GROUND CONNECTION I

Disconnect connector C320 (brown) from GEM.
Measure the resistance between the GEM,
connector C320 (brown), pin 2, circuit 91-DK20
-,Yes
GO to D7.
-,No
91-DK20 (BWRD) between the GEM and
~~~0028975 ground connection GI4 using the Wiring
system.
D7: CHECK FOR OPEN CIRCUIT BETWEEN THE GEM AND THE DLC.
Measure the resistance between GEM,
connector C320 (brown), pin 10, circuit 4-EEll
(GYNVH), wiring harness side and DLC, C308,
pin 7, circuit 4-EE10 (GYIBK), wiring harness
side.
-,Yes
TEST the GEM and RENEW as necessary.
-+ No
between the GEM and the DLC using the
system.
2006.0 Fiesta 1212006 G105811en

PINPOINT TEST E : POWERTRAIN CONTROL MODULE (PCM) NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER
El: DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
c-
'.-

Select the instrument cluster with the diagnostic
tester.
the instrument cluster?
+ Yes
GO to E2.
-+ No
E2: CHECK FUSE F16
Is the fuse OK?
-+ Yes
GO to E3.
-+ No
E3: CHECK THE VOLTAGE AT FUSE F16
12Measure the voltage between fuse F16 (3 A)
and ground.
-+ Yes
GO to E4.
-+ No
of the system.
- --
2006.0 Fiesta lu2006 G105811en

I E4: CHECK FUSE F12
1 rnCHECK fuse F12 (CJB).
IS the fuse OK?
-+ Yes
GO to E5.
-, No
I E5: CHECK THE VOLTAGE AT FUSE F12 -- -
I
and ground.
/ Does the meter display battery voltage?
-+ Yes
- Vehicles with I.25L, I.4L or I.6L petrol
engine I vehicles with 1.3L Duratec-8V
(Rocam) engine:
GO to E14.
- Vehicles with 2.OL engine:
GO to E15.
- Vehicles with diesel engine:
GO to E24.
-, No
- Vehicles with 1.25L, 1.4L or 1.6L petrol
(Rocam) engine:
GO to E9.
GO to E8.
GO to E7.
- Vehicles with 1.4L diesel engine without
electric exhaust gas recirculation valve (EGR):
GO to E6.
- Vehicles with 1.4L diesel engine with electric
exhaust gas recirculation valve (EGR):
GO to E10.
IE6: CHECK THE VOLTAGE AT THE PCM 1
2006.0 Fiesta 1212006

Measure the voltage between the PCM,
connector C370, pin C3, circuit 15-RE8
C
-+ Yes
GO to E26.
-+ No
between the PCM and the ignition switch using
~57723 the Wiring Diagrams. CHECK the operation
of the system.
E7: CHECK THE VOLTAGE AT THE PCM

)41Measure the voltage between the PCM,
connector C384, pin C3, circuit 15-RE8C
+ Yes
GO to E26.
+ No
of the system.

2006.0 Fiesta lu2006 G105811en

(-- connector C380, pin 46, circuit 15-RE8 (GNNE),
+ Yes
GO to E26.
+ No
of the system.

connector C343, pin F21, circuit 15-RE8
+ Yes
GO to E26.
-+ No
~~~0028931 the Wiring Diagrams. CHECK the operation
of the system.
EIO: CHECK THE VOLTAGE AT THE PCM

ignition switch in position 11.
+ Yes
GO to E26.
-+ No
of the system.

I E l l : CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND THE PCM
Measure the resistance between the PCM
module relay, socket C420, pin 2, circuit 91S-
RH9 (BKIBU), wiring harness side and PCM,
connector C343, pin M8, circuit 91s-RH9
-+ Yes
GO to E13.
-+ No
RH9 (BWBU) between the PCM module relay
and the PCM using the Wiring Diagrams.
I E12: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND THE PCM I
121Measure the resistance between the PCM
RH9 (BWBU), wiring harness side and PCM,
connector C380, pin 35, circuit 91S-RH9
-+ Yes
GO to E13.
-+ No
between the PCM module relay and the PCM
E13: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND FUSE F12
rnmodule
relay, socket C420, Pin 5, circuit 15s-
DB9 (GNIRD), wiring harness side and fuse F12
(CJB), wiring harness side.
-+ Yes
GO to E32.
-+ No
between the PCM module relay and fuse F12

(OGNE), wiring harness side and ground.
0 : : o
P P l o
l l D D
111 0 0
O l D D
l l D l
D
0
l P D
-+ Yes
D l
U I I 0
1 0 0 1
o m
GO to E20.
D l D P
E l -+ No
RE8 (OGNE) between PCM and fuse F16
VFE0028935

Use a fused test lead (1 A) at the PCM,
connector C380, pin 35, to bridge circuit 91S-
RH9 (BWBU), wiring harness side and ground.
connector C380, pin 34, circuit 15s-RE8
-+ Yes
GO to E16.
-+ No
between the PCM and fuse F12 using the
~57707 Wiring Diagrams. CHECK the operation of the
system.
E16: CHECK THE GROUND CONNECTION OF THE PCM

Measure the resistance between the PCM,
connector C380, pin 11, circuit 91-RE8A
(BKNE), wiring harness side and ground.
2006.0 Fiesta lu2006 G105811en

connector C380, pin 23, circuit 91-RE8B
(41Measure the resistance between the PCM,

connector C380, pin 40, circuit 91-RE8C
connector C380, pin 42, circuit 91-RE8D
connector C380, pin 44, circuit 91-RE8E
-+ Yes
GO to E17.
-+ No
- If a resistance of more than 2 Ohms is
measured in one of the measurements:
relevant circuit between the PCM and soldered
measured in all of the measurements:
affected circuit between soldered connection
S301 and ground connection G I using the
system.
2006.0 Fiesta lu2006 G105811en

connector C380, pin 10, circuit 31-RE8 (BK),
-+ Yes
GO to E18.
-+ No
between the PCM and ground connection G22
E18: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
wiring harness side and the DLC, connector
C308, pin 6, circuit 4-EC1 (GYIRD), wiring
harness side.
+ Yes
GO to E19.
-, No
between the PCM and the DLC using the
system.
E19: CHECK CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
C308, pin 14, circuit 5-EC1 (BUIRD), wiring
harness side.
-, Yes
-, No
system.
2006.0 Fiesta la2006 G105811en

I E20: CHECK THE VOLTAGE AT THE PCM 1 /-
I1IUse a fused test lead ( I A) at the PCM,
connector C343, pin M8, to bridge circuit 91s-

connector C343, pin F8, circuit 15s-RE8
-+ Yes
GO to E21.
-, No
~~~0028934 Wiring Diagrams. CHECK the operation of the
system.
I E21: CHECK THE GROUND CONNECTION OF THE PCM I

)1Ignition switch in position 0.
121Measure the resistance between the PCM,
connector C343, pin F40, circuit 91-RE8A
o"=n
n:Do
n::n
D l D O
l o D l
n o (11
D l D l
l P D l
0
O D D 0
El
l l O D
l P l D
I D rnD
O D D D
VFE0028932


connector C343, pin F7, circuit 91-RE8B

connector C343, pin M5, circuit 91-RE8C

connector C343, pin M42, circuit 91-RE8D
-+ Yes
GO to E22.
-+ No
ground connection G I using the Wiring
system.
I I llDisconnect connector C343 from the PCM. I
2006.0 Fiesta lu2006 G105811en

s connector C343, pin F31, circuit 4-EC7
(GYIRD), wiring harness side and the DLC,
-+ Yes
GO to E23.
-+ No
system.
connector C343, pin F19, circuit 5-EC7 (BUIRD),
harness side.
-+ Yes
VFE0033608 -, No
system.
I E24: CHECK FUSE F13 -- --
I
IIgnition switch in position 0.
I ISthe fuse OK?
-, No
2006.0 Fiesta 1212006 G105811en

and ground.
-+ Yes
GO to E34.
GO to E33.
-Vehicles withI.4L diesel engine with electric
GO to E38.
-, No
GO to E26.
E26: CHECK THE VOLTAGE AT THE PCM MODULE RELAY
Disconnect PCM module relay from socket
C420.
Measure the voltage between the PCM module
relay, socket C420, pin 1, circuit 29-RH9
(OGIBU), wiring harness side and ground.
-+ Yes
oclo GO to E27.
0 -+ No
RE9 (OGIBU) between the PCM module relay
~~~0037106 and fuse F16 using the Wiring Diagrams.
2006.0 Fiesta 1u2006 Gl05811en

418-0040 Module Communications Network 418-00-40
I E27: CHECK THE VOLTAGE AT THE PCM MODULE RELAY
relay, socket C420, pin 3, circuit 30-RH10 (RD),
-+ Yes
GO to E29.
GO to E30.
-Vehicles with 1.4L diesel engine with electric
GO to E28.
- Vehicles with 1.25L, 1.4L orI.6L petrol
engine 1 vehicles with 1.3L Duratec-8V
(Rocam) engine:
GO to E l l .
- Vehicles with 2.OL petrol engine:
GO to E12.
-+ No
between the PCM module relay and fuse FB

connector C377, pin D2, circuit 91S-RH9
-+ Yes
GO to E31.
+ No
IE29: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND THE PCM I
1
0

connector C383, pin E l , circuit 91S-RH9
-, Yes
GO to E31.
-+ No
~57743 LOCATE and REPAIR the break in circuit 91S-
E30: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND THE PCM
rnDisconnect connector C372 from'the PCM.
rnmodule
relay, socket C420, pin 2, circuit 91S-
-+ Yes
GO to E31.
-, No
E31: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND FUSE F13
module relay, socket C420, Pin 5, circuit 15S-
0 IPI
o a-- + Yes
o GO to E32.
-+ No
CHECK CJB and RENEW as necessary.
~47287 CHECK the operation of the system.

I E32: CHECK THE PCM MODULE RELAY 1
Check the PCM module relay according to the
component test at the end of this section.
Is the PCM module relay OK?
-+Yes
+ No
RENEW the PCM module relay. CHECK the
I E33: CHECK THE VOLTAGE AT THE PCM I
flIgnition switch in position 0.
121Disconnect connector C371 from the PCM.
connector C371, pin G4, circuit 29-RE8
+ Yes
GO to E43.
+ No
I E34: CHECK THE VOLTAGE AT THE PCM I

12Disconnect connector C383 from PCM.
13Use a fused test lead (1 A) at the PCM,
connector C383, pin E l , to bridge circuit 91S-

(-
- If battery voltage is not measured during one

measurement:
corresponding circuit between the PCM and
solder point S i l l with the aid of the Wiring
measurements:
2006.0 Fiesta lu2006 G105811en



nector C384, pin A4, circuit 4-EC7 (GYIRD),

ng harness side and the DLC, connector
C308, pin 6 , circuit 4-EC1 (GYIRD), wiring
harness side.

2006.0 Fiesta lu2006 G105811en

connector C384, pin A3, circuit 5-EC7 (BUIRD),
harness side.
+ Yes
E58253 .-t NO
system.
-+ Yes
GO to E39.
+ No

connector C377, pin D2, to bridge circuit 91s-
E57719

connector C377, pin E3, circuit 15s-RE8A
E57720

connector C377, pin F3, circuit 15s-RE8B
E57722

connector C377, pin F2, circuit 15s-RE8C
+ Yes
GO to E40.
+ No
- If battery voltage is not measured during a
measurement:
- If battery voltage is not measured during all
measurements:
RN3 (GNIBU) between soldered connection
S108 and fuse F13 using the Wiring Diagrams.
I E40: CHECK THE GROUND CONNECTION OF THE PCM I
1 I Ignition switch in position 0. 1
2006.0 Fiesta 1u2006 G105811en

connector C375, pin H4, circuit 91-RE8A

connector C375, pin G4, circuit 91-RE8B
- -- -

connector C377, pin C4, circuit 91-RE8D
-+ Yes
GO to E41.
-+ No
system.
1 ~ 4 1CHECK
: THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
I
I J

connector C375, pin A4, circuit 4-EC7 (GYIRD),
harness side.
I + Yes
GO to E42.
1 +No
system.
2006.0 Fiesta la2006 G105811en

I E42: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
-+ Yes
.+ No
system.
IE43: CHECK THE VOLTAGE AT THE PCM

2006.0 Fiesta 1212006

- -

TEST CONDITIONS
E57749

+ Yes
GO to E44.
-+ No
measurement:
~57750 LOCATE and REPAIR the break in the
measurements:
E57714
2006.0 Fiesta lu2006 G105811en

TEST CONDITIONS -. DETAILSIRESULTSIACTIONS

)41Measure the resistance between the PCM,

connector C371, pin K2, circuit 91-RE8C
E57745

-, Yes
GO to E45.
-, No
system.

I E45: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT I
harness side.
+ Yes
GO to E46.
+ No
system.
harness side.
-+ Yes
-+ No
system.
PINPOINTTESTF : INSTRUMENT CLUSTER NOT COMMUNICATING WITH THE DIAGNOSTIC UNIT

I
F1: DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
1 12Connect the diannostic tool. I
Select the powertrain control module (PCM) with
the PCM?
I %to Pinpoint Test J.

2006.0 Fiesta lu2006 G105811en
I F2: CHECK FUSE F2O
I Is the fuse OK?

-, Yes
GO to F3.
-, No
I F3: CHECK THE VOLTAGE AT FUSE F20 I
I Connect fuse F20 (CJB).
and ground.
-+ No
of the system.
I F4: CHECK FUSE F44 I
I IS the fuse OK?

-+ Yes
GO to F5.
-+ No
F5: CHECK THE VOLTAGE AT FUSE F44
Ignition switch in position I.

and ground.
-+Yes
GO to F6.
-, No
of the system.
--
I F6: CHECK FUSE F38

I IS the fuse OK?
+ No
F7: CHECK THE VOLTAGE AT FUSE F38
and ground.

+ Yes
GO to F8.
-, No
of the system.
I F8: CHECK THE VOLTAGE AT THE INSTRUMENT CLUSTER I
l 2 Disconnect connector C332 from instrument

cluster.

cluster, connector C332, pin 17, circuit 29-GG11
-+ Yes
GO to F9.
-+ No
G G l l (OGIBU) between the instrument cluster
and fuse F20 using the Wiring Diagrams.
I F9: CHECK THE VOLTAGE AT THE INSTRUMENT CLUSTER I

rnIgnition switch in position I. I
cluster, connector C332, pin 3, circuit 75-GGII
(YEIRD), wiring harness side and ground.
-+
Yes
I
GO to FIO.
-+ No
GGII WEIRD) between the instrument cluster
I
F10: CHECK THE VOLTAGE AT THE INSTRUMENT CLUSTER

(GNIBU), wiring harness side and ground.
-t Yes
GO to F l l .
-, No
between the instrument cluster and fuse F38
I F l l : CHECK THE GROUND CONNECTION OF THE INSTRUMENT CLUSTER I

I I rnIgnition switch in position 0. I

Measure the resistance between the instrument
cluster, connector C332, pin 18, circuit 31-GGII
lal (BK), wiring harness side and ground.
nnu0 Is a resistance of less than 2 Ohm registered?
-+ Yes
GO to F12.
-+ No
VFE0028948
-
=I c between the instrument cluster and ground
connection G25 (vehicles built from 0112004:
G14) using the Wiring Diagrams. CHECK the
F12: CHECK THE CIRCUIT BETWEEN THE INSTRUMENT CLUSTER AND THE DLC FOR
CONTINUITY
[121Measure the resistance between the instrument
cluster, connector C332, pin 31, circuit 5-EC8A
(BUiWH), wiring harness side and the DLC,
-+ Yes
GO to F43.
-+ No
~~~0033606 LOCATE and RECTIFY the break in the circuit
between the instrument cluster and soldered
F13: CHECK THE CIRCUIT BETWEEN THE INSTRUMENT CLUSTER AND THE DLC FOR
CONTINUITY
(GYM), wiring harness side and the DLC,
-+ Yes
CHECK and if necessary RENEW the instru-
ment cluster. CHECK the operation of the
VFE0033603
system.
-+ No
between the instrument cluster and soldered

PINPOINT TEST G : TRANSMISSION CONTROL MODULE (TCM) NOT COMMUNICATING WlTH
-
DIAGNOSTIC TESTER VEHICLES WlTH AUTOMATIC CLUTCH AND GEARSHIFT ACTUATION
GI: DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
12Connect the diagnostic tool.
the PCM?
+ Yes
GO to G2.
-, No
G2: CHECK FUSE FB
CHECK fuse FB (BJB).
Is the fuse OK?
+ Yes
GO to G3.
+ No
RENEW fuse FB (60 A). CHECK the operation
Wiring Diagrams.
.G3: CHECK THE VOLTAGE AT FUSE FB
Connect fuse FB (BJB).
(2J Measure the voltage between fuse FB (60 A)
and ground.
+ Yes
GO to G4.
-, No
REPAIR the voltage supply to fuse FB using
of the system.
--

TEST CONDITIONS DETAILSIRESULTSIACTIONS t
164: CHECK FUSE F41 I

Is the fuse OK?
-+ Yes
GO to G5.
-, No
( 65: CHECK THE VOLTAGE AT FUSE F41 I
and ground.
+ No
of the system.
(G6: CHECK VOLTAGE AT TCM
Disconnect connector C676 from TCM.
Measure the voltage between the TCM,
connector C676, pin 49, circuit 30-TA55A (RD),
-, Yes
GO to G7.
-, No
between the TCM and fuse FB using the
system.
67: CHECK VOLTAGE AT TCM
2006.0 Fiesta la2006 G105811en

connector C676, pin 47, circuit 15-TA55
-+
Yes
I
GO to G8.
-+ No
TA55 (GNIBK) between TCM and fuse F41
I G8: CHECK GROUND CONNECTION OF TCM 1

rnMeasure the resistance between the TCM,
-+ Yes
CHECK the TCM and RENEW if necessary.
+ No
TA55 (BWGN) between TCM and battery
negative using the Wiring Diagrams. CHECK
PINPOINT TEST H :TRANSMISSION CONTROL MODULE (TCM) NOT COMMUNICATING WlTH

-
DIAGNOSTIC UNIT VEHICLES WlTH AUTOMATIC TRANSMISSION
IHI: DETERMINE THE CONDITIONS UNDER WHICH THE FAULT OCCURS
r;jl lnnition switch in position 0.
rnConnect the diagnostic tool.
the PCM?
-+ Yes
GO to H2.
-+ No
2006.0 Fiesta 1212006

H2: CHECK FUSE F7
Is the fuse OK?
--+ Yes
GO to H3.
-, No
H3: CHECK THE VOLTAGE AT FUSE F7
and ground.
--+ Yes
GO to H4.
-, No
of the system.
H4: CHECK FUSE F41
Is the fuse OK?
-,Yes
GO to H5.
-, No
2006.0 Fiesta lu2006 G105811en


3 Measure the voltage between fuse F41 (7.5 A)
and ground.
-+ Yes
GO to H6.
-+ No
of the system.
I H6: CHECK VOLTAGE AT TCM I
l m ~ i s c o n n e cconnector
t C428 from automatic
transmission module.
131Measure the voltage between the TCM,
connector C428, pin 22, circuit 29-TA55A

connector C428, pin 31, circuit 29-TA55B
-+ Yes
GO to H7.
-+ No
measurement:
relevant circuit between the TCM and soldered
- If battery voltage is not measured during both
measurements:
LOCATE and REPAIR the break in the circuil
between soldered connection S128 and fuse
F7 using the Wiring Diagrams. CHECK the
2006.0 Fiesta lu2006 G105811en

1 H7: CHECK VOLTAGE AT TCM I
-+ Yes
GO to H8.
-+ No
between the TCM and fuse F41 using the
system.
I H8: CHECK GROUND CONNECTION OF TCM I

I -
I u Measure the resistance between the TCM.

Measure the resistance between the TCM,
(BKIGN), wiring harness side and ground.
in both cases?
+ No
measured in both of the measurements:
relevant circuit between soldered connection
S132 and battery negative using the Wiring
system.
H9: CHECK THE CIRCUIT BETWEEN THE TCM AND THE DLC FOR CONTINUITY.
wiring harness side and the TCM, connector
C428, pin 25, circuit 4-EC16 (GYANH), wiring
harness side.
2006.0 Fiesta la2006 G105811en

C428, pin 26, circuit 5-EC16 (BUIOG), wiring
harness side.
in both cases?
-+ Yes
+ No
relevant circuit between the TCM and the DLC
PINPOINT TEST I : FAULTY COMMUNICATION BETWEEN THE MODULES (IS0 9141 BUS)
II1: CHECK FUSE F18
I
I Is the fuse OK?
I
+ Yes
GO to 12.
-t No
112: CHECK THE VOLTAGE AT FUSE F18 I
rnand
ground.
+ Yes
GO to 13.
-+ No
of the system.
2006.0 Fiesta lu2006 G105811en


113: CHECK THE VOLTAGE AT THE DATA LINK CONNECTOR (DLC)
Measure the voltage between the DLC,
connector C308, pin 16, circuit 29-RAI (OG),
+ Yes
GO to 14.
+ No
between the DLC and fuse F18 using the
system.
114: CHECK THE VOLTAGE AT THE DLC I

fllgnition switch in position II.
connector C308, pin 9, circuit 15-RA1 (GNIRD),
-+ Yes
GO to 15.
-, No
RA1 (GNIRD) between the DLC and the igni-
tion switch using the Wiring Diagrams. CHECK
115: CHECK THE GROUND CONNECTION OF THE DLC I

12Measure the resistance between the DLC,
connector C308, pin 4, circuit 31-RA1 (BK),
+ Yes
GO to 16.
-+ No
between the DLC and ground connection G25
2006.0 Fiesta 1u2006

16: CHECK THE GROUND CONNECTION OF THE DLC
connector C308, pin 5, circuit 91-RA1 (BWOG),
1521
(DO + Yes
O D .
GO to 17.
-, No
RAI (BWOG) between the DLC and ground
~~~0028964
connection G31 using the Wiring Diagrams.
I
17: PERFORM NETWORK TEST
Disconnect Connector C303 from ABS module
- vehicles built up to 0312004 1or ESP module.
Disconnect Vehicles with ABS - vehicles built
from 0412004 onwards: connector C304 from
ABS module.
Select the vehicle with the diagnostic tester.
Is it possible to establish a connection between
the vehicle and the generic electronic module
(GEM)?
+ Yes
module or electronic stability program module
(ESP). CHECK the operation of the system.
+ No
GO to 18.
18: PERFORM NETWORK TEST (SAFETY RESTRAINT CONTROL MODULE (RCM))
A After disconnecting the battery, wait for at least one minute before working on the supple-
mentary restraint system to prevent the risk of accidental airbag deployment. Failure to
observe this instruction can lead to injury.
A Do not program any keycodes while working on the safety restraint system in order to
to observe this instruction can lead to injury.
l'r
Always use adapters for terminal probe kit when testing any connectors of the airbag systems /,-- ',
or of any other safety restraint systems. Failure to observe this instruction can lead to injury.
Disconnect ground cable from battery.
2006.0 Fiesta la2006 G105811en

I1JDisconnect connector C500 from safety restraint
control module (RCM).
131Connect ground cable from battery.
J4J Select the vehicle with the diagnostic tester.
(GEM)?
-+ Yes
CHECK and if necessary RENEW the safety
restraint control module (RCM). CHECK the
-, No
GO to 19.
19: TEST THE I S 0 9141 BUS FOR A SHORT TO VOLTAGE SUPPLY
connector C308, pin 7, circuit 4-EE10 (GYIBK),
-, Yes
(110: CHECK THE IS0 9141 BUS FOR A SHORT TO GROUND I


418-00-68
--
Module Communications Network -
418-00-68
connector C308, pin 7, circuit 4-EEI 0 (GYIBK),
measured?
( 0o 0n
+ Yes
GO to 111.
-, No
~0029119 the circuits connected to soldered connection
I l l : CHECK FOR OPEN CIRCUIT BETWEEN THE GEM AND THE DLC.
connector C320 (brown), pin 10, circuit 4-EE11
(GYIWH), wiring harness side and DLC, C308,
pin 7, circuit 4-EEI 0 (GYIBK), wiring harness
side.
-.Yes
VFE0033612 -+ NO
EElO (GYIBK) between the DLC and soldered
PINPOINT TEST J :FAULTY COMMUNICATION BETWEEN THE MODULES CAN BUS -

N0TE:The number of modules connected to the CAN bus depends on the equipment levels of the
vehicle. Therefore not every vehicle will have all the modules mentioned below.
IJI: CHECK FUSE F18 I

fuse F18 (CJB).
I Is the fuse OK?
I
+ No
2006.0 Fiesta lu2006 G105811en

I J2: CHECK THE VOLTAGE AT FUSE F18
I Connect fuse F l 8 (CJB). I
I Measure the voltage between fuse F18 (15 A)
and ground.
-, Yes
I'
GO to J3.
-, No
of the system.
53: CHECK THE VOLTAGE AT THE DATA LINK ZONNECTOR (DLC)
connector C308, pin 16, circuit 29-RA1 (OG),
-+ Yes .
GO to J4.
+ No
system.
54: CHECK THE VOLTAGE AT THE DLC

I rnIgnition switch in position 11.
121Measure the voltage between the DLC,
+ Yes
GO to J5.
+ No
IJ5: CHECK THE GROUND CONNECTION OF THE DLC I I

i.,)I I Ignition switch in position 0.
I
El Is a resistance of less than 2 Ohm registered?

0
( 00
[)I -+ Yes
GO to J6.
-, No
J6: CHECK THE GROUND CONNECTION OF THE DLC

lszl
(00 -+Yes
0I
3
GO to J7.
-, No
RAI (BWOG) between the DLC and ground
~~~0028964 connection G31 using the Wiring Diagrams.
J7: CHECK THE CAN BUS FOR SHORT CIRCUIT

2006.0 Fiesta la2006 G105811en

I I
C308, between pin 6, circuit 4-EC1 (GYIRD),

wiring harness side and pin 14, circuit 5-EC1
(BUIRD), wiring harness side.
1 Is a resistance of between 55 and 65 Ohms

measured?
-+ Yes
- Vehicles without automatic clutch and gear-
shift actuation:
GO to J14.
- Vehicles with automatic clutch and gearshifl
actuation:
GO to J8.
+ No
- A resistance of between 115 and 125 Ohms
is measured:
GO to J17.
is not measured:
GO to 535.
158: PERFORM NETWORK TEST I
I Connect the ground cable to the battery. I
--
Disconnect a listed component, then perform

the following test step:
- Vehicles with ABS built up to 0312004 or
vehicles with electronic stability program
(ESP): Connector 303 from ABS module or
ESP module
- Vehicles with ABS built from 0412004 onwards:
connector C304 from ABS module
- connector C679 from von transmission
selector unit
- connector C332 from instrument cluster
- Connector C281 from the power steering
pump module
2006.0 Fiesta 1212006 ~ 1 0 5 8I

1en
TEST CONDITIONS
the PCM?
-+Yes
The component disconnected last is the cause
of the concern, CHECK component and if
necessary RENEW. CHECK the operation of
the system.
+ No
- If not all the listed components are discon-
nected:
Key in the OFF position. DISCONNECT the
next component (go to test step 3).
- If all the listed components are disconnected:
GO to J9.
J9: CHECK THE CAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Disconnect connector C676 from transmission
control module (TCM).
Disconnect Vehicles with 1.6L diesel engine:
connector C384 from PCM.
Disconnect Vehicles with 1.4L diesel engine
without electric exhaust gas recirculation valve
(EGR): connector C370 from PCM.
15Disconnect Vehicles with 1.4L petrol engine:
flMeasure the voltage between the DLC,
0 0
0 0
IVI 0
0
0
0
I 1.0 b'--l
l o o I
I
I I
L-----------A
VFE0038142
2006.0 Fiesta lu2006 G105811en


I Is a voltage measured?
I
+ Yes
the affected circuit using the Wiring Diagrams.

0 0
n 0
E l n
0
0
0
+ -14 DII----,
I n o
1I n o
- :
I
t
I

+ Yes
GO to J11.
+ No
in the affected circuit using the Wiring
system.

- -

131Disconnect a listed component, then perform
I
ESP module
- Vehicles with automatic transmission:
connector C428 from automatic transmission
module
the PCM?
+ Yes
the system.

nected:
GO to J15.
I J15: CHECK THE CAN BUS FOR A SHORT TO VOLTAGE SUPPLY I
IZ]Disconnect Vehicles with 1.6L diesel engine:
I connector C384 from PCM.
Disconnect Vehicles with 2.OL petrol engine:
Disconnect Vehicles with I.4L diesel engine
with electric exhaust gas recirculation valve
16Disconnect Vehicles with 1.25L, 1.4L or 1.6L
petrol engine 1 vehicles with 1.3L DuratecSV
(Rocam) engine: connector C343 from PCM. {I \

'\.
.
2006.0 Fiesta lu2006 G105811en


I
+ Yes
1 J16: CHECK THE CAN BUS FOR A SHORT TO GROUND I

2006.0 Fiesta 1212006 G105811en

TEST CONDITIONS
-+ Yes
+ No
system.
517: CHECK INSTRUMENT CLUSTER
11]Disconnect connector C332 from instrument
cluster.
2006.0 Fiesta la2006 G105811en

Measure the resistance at the DLC, connector
C308, between pin 6, circuit 4-ECI (GYIRD),
0 0 wiring harness side and pin 14, circuit 5-EC1
0 [I (BUIRD), wiring harness side.
181 II II
0 [I Is a resistance of between 115 and 125 Ohms
-14 D-: measured?
II [I
-, Yes
GO to J18.
c + No
E45951 - Vehicles with automatic clutch and gearshift
actuation:
GO to J20.
automatic clutch and gearshift actuation:
GO to J29.
electric exhaust gas recirculation valve (EGR)
and without automatic clutch and gearshift
actuation:
GO to J27.
-Vehicles with I.4L diesel engine with electric
exhaust gas recirculation valve (EGR) and
without automatic clutch and gearshift actu-
ation:
GO to J33.
- Vehicles with 1.25L, I.4L or 1.6L petrol
engine 1 vehicles with 1.3L Duratec-8V
(Rocam) engine without automatic clutch and
gearshift actuation:
GO to J31.
- Vehicles with 2.OL diesel engine without
GO to J25.
518: CHECK THE CIRCUIT BETWEEN THE INSTRUMENT CLUSTER AND THE DLC FOR
CONTINUITY
(BUMIH), wiring harness side and the DLC,
+
Yes
I
GO to J19.
-t No
between the instrument cluster and the DLC
2006.0 Fiesta 1u2006 Gl05811en

I
J19: CHECK THE CIRCUIT BETWEEN THE INSTRUMENT CLUSTER AND THE DLC FOR
CONTINUITY
(GYIVT), wiring harness side and the DLC,
-, Yes
CHECK and if necessary RENEW the instru-
ment cluster. CHECK the operation of the
system.
-+ No
520: CHECK THE CIRCUIT BETWEEN THE TCM AND THE DLC FOR CONTINUITY.
C676, pin 54, circuit 4-EC8 ( G Y M ) , wiring
harness side.
VFE0033757
2006.0 Fiesta lu2006 G105811en

I
C676, pin 56, circuit 5-EC8 (BUlWH), wiring
harness side.
+ Yes
GO to 522.
- Vehicles with 1.4L petrol engine:
GO to J23.
GO to J21.
-, No
relevant circuit using the Wiring Diagrams.
1521: CHECK THE CIRCUIT BETWEEN THE TCM AND THE PCM FOR CONTINUITY. I
wiring harness side and the PCM, connector
C384, pin A4, circuit 4-EC7 (GYIRD), wiring
harness side.

C384, pin A3, circuit 5-EC7 (BUIRD), wiring
harness side.
-+ Yes
GO to J24.
+ No
2006.0 Fiesta 1212006 G I05811en

1522: CHECK THE CIRCUIT BETWEEN THE TCM AND THE PCM FOR CONTINUITY. I f :
I mMeasure the resistance between the TCM,

U
I
harness side.

harness side.
+ Yes
GO to J24.
+ No
J23: CHECK THE CIRCUIT BETWEEN THE TCM AND THE PCM FOR CONTINUITY.
I mMeasure the resistance between the TCM.
u
C343, pin F31, circuit 4-EC7 (GYIRD), wiring
harness side.
2006.0 Fiesta luzoos Gl05811en

C343, pin Fl9, circuit 5-EC7 (BUIRD), wiring
harness side.
+ Yes
GO to J24.
-, No
1524: CHECK THE TCM FOR BREAKS I
Measure the resistance at TCM, connector

C676, between pin 56 and pin 63, component
side.
in both cases?
+ Yes
-, No
~~~0033766 CHECK the TCM and RENEW as necessary.
2006.0 Fiesta 1u2006

I
-- --
J25: CHECK CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT I
harness side.
-+ Yes
GO to J26.
+ No
system.

harness side.
-+ Yes
-+ No
system.
1527: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT I
harness side.
-+ Yes
GO to J28.
-+ No
system.
2006.0 Fiesta luzoos G105811en

TEST CONDITIONS
(~.

C308, pin 14, circuit 5-ECI (BUIRD), wiring
harness side.


wiring harness side and the DLC, co

C308, pin 6, circuit 4-EC1 (GYIRD),
harness side.

2006.0 Fiesta 1212006 GI0581Ien

530: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT

harness side.
-+ Yes
E58253 -+ NO
system.
I J31: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT I
-
I Disconnect connector C343 from PCM. I
connector C343, pin F31, circuit 4-EC7

-+ Yes
GO to 532.
-+ No
system.
2006.0 Fiesta 1u2oo6 G105811en

J32: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
--+ Yes
VFE0033608 + No
system.
1533: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT I
Disconnect connector C375 from PCM. I
harness side.
--+ Yes
GO to J34.
+ No
system.
2006.0 Fiesta luzoos Gl05811en

J34: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
-+ Yes
E58253 + NO
system.
J35: CHECK THE CIRCUIT BETWEEN THE INSTRUMENT CLUSTER AND THE DLC FOR
CONTINUITY
Disconnect connector C332 from instrument
cluster.
1Measure the resistance between the instrument
(BUIWH), wiring harness side and the DLC,
+ Yes
GO to J36.
+ No
~~~0033606
2006.0 Fiesta 1u2006 G105811en

536: CHECK THE CIRCUIT BETWEEN THE INSTRUMENT CLUSTER AND THE DLC FOR
CONTINUITY
(GYNT), wiring harness side and the DLC,
+ Yes
u shift actuation:
VFE0033603
GO to J37.
- Vehicles with automatic clutch and gearshift
actuation:
GO to J41.
+ No
N0TE:The number of modules connected to the CAN bus depends on the equipment levels of the

12J Connect the diagnostic tool.
ESP module
module
2006.0 Fiesta 1212006 G105811en

a Select the vehicle with the diagnostic tester.
the PCM?
-, Yes
the system.
+ No
nected:
GO to J38.
1538: CHECK THE CAN BUS FOR A SHORT TO VOLTAGE SUPPLY I
a Disconnect Vehicles with 1.4L diesel engine
Disconnect Vehicles with 1.25L, 1.4L or 1.6L
petrol engine I vehicles with 1.3L Duratec-8V
(Rocam) engine: connector C343 from PCM.

TEST CONDITIONS
+ Yes
I J39: CHECK THE CAN BUS FOR A SHORT TO GROUND I


--+ Yes
GO to J40.
-, No
system.

J40: CHECK THE CAN BUS FOR SHORT CIRCUIT
C308, between pin 6, circuit 4-ECI (GYIRD),
0 0 wiring harness side and pin 14, circuit 5-EC1
D 0 (BUIRD), wiring harness side.
El D O
0 0 Is a resistance greater than 10,000 Ohms
-
1 4 D-: measured in both cases?
0 0
-+ Yes
E45951 -+ NO
LOCATE and REPAIR the short in the CAN
Bus using the Wiring Diagrams. CHECK the
[11Connect the diagnostic tool.
ESP module
actuation: connector C679 from transmission
selector unit
pump module
the PCM?
+ Yes
the system.
-+ No
nected:
GO to J42.

TEST CONDITIONS
I J42: CHECK THE CAN BUS FOR A SHORT TO VOLTAGE SUPPLY I
--

Disconnect Vehicles with 1.4L petrol engine:
I I 1 Measure the voltage between the DLC,

-, Yes
I
+ No
GO to J43.
543: CHECK THE CAN BUS FOR A SHORT TO GROUND
2006.0 Fiesta 1212006 G105811en


-+ Yes
GO to J44.
-, No
system.
J44: CHECK THE TCM FOR BREAKS
side.
VFE0033765
2006.0 Fiesta 1212006

side.
in both cases?
-+Yes
GO to J45.
-, No
CHECK the TCM and RENEW as necessary.
~~~0033766 CHECK the operation of the system.
I
J45: CHECK THE CAN BUS BETWEEN TCM AND PCM FOR SHORT TO VOLTAGE
connector C676, pin 61, circuit 4-EC7 (GYIRD)
and ground.

connector C676, pin 63, circuit 5-EC7 (BUIRD)
and ground.
-+Yes

I
TEST CONDITIONS
546: CHECK THE CAN BUS BETWEEN TCM AND PCM FOR SHORT TO GROUND
1 mMeasure the resistance between the TCM.

and ground.
+ Yes
GO to J47.
+ No
system.
547: CHECK THE CAN BUS FOR SHORT ClRCl
measured in both cases?.
-, Yes
+ No
LOCATE and REPAIR the short in the CAN
Bus using the Wiring Diagrams. CHECK the
2006.0 Fiesta lu2006 G105811en

Component Tests
(y PCM module relay
I.Check the normally open contact in the

unswitched state:
I.Measure the resistance at the PCM module
relay, between pin 3, component side and
pin 5, component side.
2. Is a resistance of more than 10,000 Ohm
measured?
3. If yes, go to 2.
/-
4. If no, RENEW the PCM module relay.
=,,-
/\ '

state:
I.Use a fused test cable (1 A) to connect pin
Iof the PCM module relay, component side,
to the battery positive terminal.
2. Use a test cable to connect pin 2 of the PCM
module relay, component side, to the battery
negative terminal.
3. Measure-the resistance at the PCM module
4. Is a resistance of less than 2 Ohm
registered?
5. If yes, then the PCM module relay is OK.
2006.0 Fiesta la2006 G105811en

Communications Network -Vehicles Built From: 1012005 ,.

Special T o o l ( ~ ) Visual l n s ~ e c t i o n
C.i
ITerminal Probe Kit I Electrical I
- Fuse(s).
- Wiring harness.
- Electrical connectors.
3. RECTIFY any obvious causes for a concern

General Equipment found during the visual inspection before
I
Digital Multimeter I operation of the system.
I Worldwide Diagnostic System (WDS) I 4. If the concern persists after the visual
inspection, PERFORM a fault diagnosis with
Inspection and Testing accordance with the displayed fault description.
1. CHECK the concern. 5. For vehicles with no stored fault@),PROCEED
2. Visually CHECK for any obvious mechanical or in accordance with the symptom chart according
electrical damage. to the fault symptom.
(
a road test.
Symptom chart
Symptom chart
Bluetooth/voice control module Fuse@). GO to Pinpoint Test A.
diagnostic tester. Bluetooth/voice control module.
Generic electronic module Fuse@). GO to Pinpoint Test G.
(GEM) not communicating with Circuit(s).
the diagnostic tester. Generic electronic module
(GEM).
ABS module or ESP module Fuse(s). GO to pinpoint Test E.
diagnostic tester. ABS module or ESP module.
Electronic automatic temper- Fuse(s). GO to Pinpoint Test C.
ature control (EATC) module Circuit@).
not communicating with Electronic automatic temper-
diagnostic tester. ature control (EATC) module.
Powertrain control module Fuse(s). GO to Pinpoint Test H.
(PCM) not communicating with Circuit(s).
the diagnostic tester PCM
2006.0 Fiesta 121200s ~509493en

(RCM) not communicating with
Audio system control panel no1

communicating with the
diagnostic tester.
Fuse(s).
Circuit(s).
(RCM).
Fuse(s).
Circuit(s).
Audio system control panel.
1
Power steering pump module Fuse(s). GO to Pinpoint Test F.

diagnostic tester. Power steering pump module.
Electronic instrument cluster
not communicating with the
diagnostic tester.
(TCM) not communicating with
Fuse(s).
Circuit(s).
Electronic instrument cluster.
Fuse(s).
Circuit(s).
I
-Vehicles with automatic clutch

and gearshift actuation:GO to
the diagnostic tester. TCM. Pinpoint Test J.
- Vehicles with automatic
transmission: GO to Pinpoint
Test K.
Faulty communication between Circuit(s). GO to Pinpoint Test L.
the modules (IS0 9141 bus). Generic electronic module
(GEM).
(RCM).
Faulty communication between Circuit(s). 1 GO to Pinpoint Test M.
the modules (HS CAN bus). Electronic instrument cluster.
clutch and gearshift actuation.
Transmission selector unit -
vehicles with automatic clutch
and gearshift actuation.
Transmission control unit
transmission
Power steering pump module.
(PCM).
Faulty communication between Circuit(s). GO to Pinpoint Test N.
the modules (MS CAN bus). Electronic instrument cluster.
Audio system control panel.
ature control (EATC) module.
Generic electronic module
(GEM).
Bluetooth/voicecontrol module.
2006.0 Fiesta 1212006

Pinpoint Tests
PINPOINT TEST K : BLUETOOTHNOICECONTROL MODULE NOT COMMUNICATING WlTH THE (
DIAGNOSTIC TESTER.
Al: CHECK COMMUNICATIONS WlTH THE GENERIC ELECTRONIC MODULE (GEM)
the GEM?
-+ Yes
GO to A2.
-+ No
A2: CHECK FUSE F18
Is the fuse OK?
-+ Yes
GO to A3.
-, No
Wiring Diagrams.
and ground.
-+ Yes
GO to A4.
-+ No
of the system.
A4: CHECK THE VOLTAGE AT THE BLUETOOTHNOICE CONTROL MODULE
rnDisconnect Connector C796 from
bluetoothlvoice control module.
2006.0 Fiesta la2006 G509493en

-
I'
1 U
Measure the voltaae between the
bluetooth/voice cosrol module, connector C796,
pin 17, circuit 29-MC12A (OGNE), wiring
Measure the voltage between the

bluetooth/voice control module, connector C796,
pin 18, circuit 29-MCl2 (OGNE), wiring harness
side and ground.
I Is battery voltage measured in both cases?
I
-, No
measurement:
affected circuit between the bluetooth/voice
control module and soldered connection S384
measurements:
CJB using the Wiring Diagrams. CHECK the
I AS: CHECK THE GROUND CONNECTION AT THE BLUETOOTHNOICE CONTROL MODULE I
1Measure the resistance between the
pin 33, circuit 91-MC12A (BWE), wiring
2006.0 Fiesta la2006 G509493en

TEST CONDITIONS
Measure the resistance between the
pin 34, circuit 91-MC12 (BWE), wiring harness
side and ground.
in both cases?
+ Yes
GO to A6.
+ No
affected circuit between the bluetooth/voice
- If a resistance greater than 2 Ohm is meas-
ured in both cases:
LOCATE and RECTIFY the open circuit in the
S387 and ground connection G I 2 using the
system.
A6: CHECK FOR OPEN CIRCUIT BETWEEN THE BLUETOOTHNOICE CONTROL MODULE AND
THE DATA LINK CONNECTOR (DLC)
Measure the resistance between the
pin 15, circuit 5-XL1OA (BU), wiring harness
side and the DLC, connector C308, pin 11,
circuit 5-EC2 (BUIRD), wiring harness side.
+ Yes
GO to A7.
+ No
~61590 LOCATE and REPAIR the break in circuit 5-
XLl OA (BU) between the bluetoothlvoice
2006.0 Fiesta 1 ~ 2 0 0 s ~509493en

c A7: CHECK FOR OPEN CIRCUIT BETWEEN THE BLUETOOTHNOICE CONTROL MODULE AND
THE DLC
rnMeasure the resistance between the
bluetooth/voicecontrol module, connector C796:
pin 14, circuit 4-XL1OA (GY), wiring harness
side and the DLC, connector C308, pin 3, circuii
4-EC2 (GYIRD), wiring harness side.
-+ Yes
CHECK and if necessary RENEW the
bluetoothlvoice control module. CHECK the
-+ No
XLl OA (GY) between the bluetooth/voice
PINPOINT TEST L : AUDIO SYSTEM CONTROL PANEL NOT COMMUNICATING WlTH THE
DIAGNOSTIC TESTER.
-~
,--
cr TEST CONDITIONS DETAILSIRESULTSIACTIONS

B l : CHECK COMMUNICATIONS WlTH THE GENERIC ELECTRONIC MODULE (GEM)
the GEM via the MS CAN BUS?
-, Yes
GO to B2.
-+ No
B2: CHECK FUSE F18
Is the fuse OK?
-+ Yes
GO to B3.
+ No
Wiring Diagrams.
2006.0 Fiesta 1212006 G509493en

-

and ground.
-+Yes
GO to B4.
+ No
of the system.
B4: CHECK FUSE F44
II]CHECK fuse F44 (CJB).
Is the fuse OK?
+ Yes
GO to B5.
-+ No
Wiring Diagrams.
II]Connect fuse F44 (CJB).
121lgnition switch in position I.
and ground.
+ Yes
GO to B6.
+ No
of the system.
B6: CHECK VOLTAGE AT AUDIO SYSTEM CONTROL PANEL
II]lgnition switch in position 0.
Disconnect connector C775 from audio system
control panel.
2006.0 Fiesta la2006 G509493en

-- -

,
Measure the voltage between the audio system
control panel, connector C775, pin 15, circuit
LI 29-MD15 (OGIBK), wiring harness side and
J IIv]
ground.
11 II Is battery voltage measured?
0 B-. -@@>
II 11 -, Yes
1 0 \
GO to B7.
I ' ,
-, No
~54982 between the audiolnavigation control panel
I B7: CHECK VOLTAGE AT AUDIO SYSTEM CONTROL PANEL I
Measure the voltage between the audio system
control panel, connector C775, pin 16, circuit
75-MD15 (YEIGN), wiring harness side and
ground.
-, Yes
GO to B8.
-+ No
between the audio system control panel and

121Measure the resistance between the audio
system control panel, connector C775, pin 11,
circuit 91-MD34 ( B W E ) , wiring harness side
and ground.
1 Is a resistance of less than 2 Ohms registered?
-, Yes
GO to B9.
-+ No
LOCATE and REPAIR the relevant open
circuit between the audio system control panel
system.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

B9: CHECK GROUND CONNECTION OF AUDIO SYSTEM CONTROL PANEL
Measure the resistance between the audio
m':
circuit 91-MDI 5 (BWGN), wiring harness side
: IPI
and ground.
: I L- r
-+ Yes
r D c '
I
GO to B10.
--+ No
LOCATE and REPAIR the relevant open
~54984 circuit between the audio system control panel
system.
BIO: CHECK FOR OPEN CIRCUIT BETWEEN THE AUDIO SYSTEM CONTROL PANEL AND THE
DLC
Measure the resistance between the audio
m':rb
IPJ circuit 4-XL10 (GY), wiring harness side and the
0 0 DLC, connector C308, pin 3, circuit 4-EC2
0 0 (GYIRD), wiring harness side.
:
0 II
:11 r
-4
0
0
0
--+
Yes
0 0
'
I GO to B I I .
+ No
system.
2006.0 Fiesta la2006 G509493en

B l l : CHECK FOR OPEN CIRCUIT BETWEEN THE AUDIO SYSTEM CONTROL PANEL AND THE
DLC
- Lb
m 0
n o
0
rnMeasure the resistance between the audio
circuit 5-XL10 (BU), wiring harness side and the
DLC, connector C308, pin 11, circuit 5-EC2
;11 i r
0
0
0
0
-, Yes
'I
0 0 CHECK and if necessary RENEW the audio
system control panel. CHECK the operation
of the system.
E54986
-, No
system.
PINPOINT TEST M : ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) MODULE NOT

COMMUNICATING WITH DIAGNOSTIC TESTER.
IC1: CHECK COMMUNICATION WlTH THE GENERIC ELECTRONIC MODULE (GEM)
I 1I]Ignition switch in position 0. I
the GEM?
-, Yes
GO to C2.
-, No
C2: CHECK FUSE F4
2006.0 Fiesta la2006 G509493en

I CHECK fuse F4 (BJB).
I Is the fuse OK?
-+ No
Wiring Diagrams.
I C3: CHECK THE VOLTAGE AT FUSE F4 I
and ground.
-+ No
of the system.
C4: CHECK VOLTAGE AT THE EATC MODULE
13Measure the voltage between the EATC module,
-+ Yes
GO to C5.
+ No
between the EATC module and fuse F4 using
VFE0037924 the Wiring Diagrams. CHECK the operation
of the system.
2006.0 Fiesta la2006 G509493en



affected circuit between the EATC module
s. CHECK the operation of the
meter. Failure to observe this instruction can lead to damage.

LOCATE and RECTIFY the break in circuit 5-

EClO (BU) between the EATC module and

C7: CHECK FOR OPEN CIRCUIT BETWEEN THE EATC MODULE AND THE DLC
a CAUTI0N:The following measurement may only be performed using the WDS digital multi-
c-
meter. Failure to observe this instruction can lead to damage.

(GY), wiring harness side and the DLC,
connector C308, pin 3, circuit 4-EC2(BUIRD),
+ Yes
CHECK and if necessary RENEW the EATC
module. CHECK the operation of the system.
E62341 + NO
LOCATE and RECTIFY the break in circuit 4-
EClO (GY) between the EATC module and
system.
PINPOINT TEST N : RESTRAINTS CONTROL MODULE (RCM) NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER.
WARNINGS:
deployment. After disconnecting the battery, wait at least 1 minute before starting work on
the safety restraint system. Failure to follow these instructions may result in personal injury.
to follow these instructions may result in personal injury.
A Only test the connectors of airbags or other safety restraint systems using the correct test
probe adapter. Failure to follow these instructions may result in personal injury.
D l: DETERMINE THE FAULT CONDITION

418-00-111 Module Communications Network 418-00-1I
I
rnSelect the generic electronic module (GEM) with
the GEM?
-+ Yes
GO to D2.
-, No
GO to Pinpoint Test L.
I D2: CHECK FUSE F39 I
Is the fuse OK?
-, No
Wiring Diagrams.
I D3: CHECK THE VOLTAGE AT FUSE F39 I
I rnConnect fuse F39 (CJB). I
1 121 Ignition switch in position II. I
rnand
ground.
I
-, No
of the system.
ID4: CHECK THE VOLTAGE AT THE RESTRAINTS CONTROL MODULE (RCM) I
I
Disconnect Connector C500 (vehicles built for
Japan: connector C500A) from restraints control
module (RCM).
2006.0 Fiesta 1212006
,
418-00-112
TEST CONDITIONS ,
418-00-112
Measure the voltage between the restraints

control module (RCM), connector C500
(vehicles built for Japan: connector C500A), pin
1, circuit 15-JAI0 (GNIOG), wiring harness side
and ground.
--+
Yes
I
GO to D5.
--+ No
JAlO (GNIOG) between the restraints control
module (RCM) and fuse F39 using the Wiring
system.
I D5: CHECK THE GROUND CONNECTION OF THE RESTRAINTS CONTROL MODULE (RCM) 1
121Measure the resistance between the restraints
20, circuit 91-JAl 0 (B WRD), wiring harness side
and ground.
--+ Yes
GO to D6.
--+ No
JAl 0 (B WRD) between the restraints control
module (RCM) and ground connection G21
2006.0 Fiesta la2006 G509493en

418-00-113 Module Communications Network . 418-00-1I3
D6: CHECK FOR OPEN CIRCUIT BETWEEN THE RESTRAINTS CONTROL MODULE (RCM) AND
i THE DATA LINK CONNECTOR (DLC)
(1Measure the resistance between the restraints
17, circuit 4-EE7 (GYIRD), wiring harness side
and the DLC, C308, pin 7, circuit 4-EE10
-+ Yes
GO to D7.
-+ No
EE7 (GYIRD) between the restraints control
module (RCM) and soldered connection S270
THE DLC
wiring harness side and the restraints control
module (RCM), connector C500 (vehicles built
for Japan: connector C500A), pin 4, circuit 5-
X L I I (BUIRD), wiring harness side.
-+ Yes
GO to D8.
E65372
+ No
XLII (BUIRD) between the restraints control
2006.0 Fiesta 1~2006 G509493en

II
THE DLC
wiring harness side and the restraints control
module (RCM), connector C500 (vehicles built
for Japan: connector C500A), pin 3, circuit 4-
X L l l (GYIRD), wiring harness side.
+ Yes
restraints control module (RCM). CHECK the
+ No
XLII (GYIRD) between the restraints control
PINPOINT TEST 0 : ABS MODULE OR ESP MODULE NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER.
I
E l : DETERMINE THE FAULT CONDITION
the GEM?
I E2: CHECK FUSE F5

I +% to Pinpoint Test L.
I
2006.0 Fiesta la2006 G509493en

A CHECK fuse F5 (CJB).
I I Is the fuse OK?
I
-+ Yes
GO to E3.
-, No
Wiring Diagrams.
and ground.
I-
Yes
GO to E7.
I
I E4: CHECK FUSE FH I

IA CHECK fuse FH (BJB).
--
I
- Is the fuse OK?
Yes
I
- GO to E5.
No
RENEW fuse FH (60 A). CHECK the operation
Wiring Diagrams.
( E5: CHECK THE VOLTAGE AT FUSE FH
I rnConnect fuse FH (BJB).
121Measure the voltage between fuse FH (60 A)
and ground.
- Is battery voltage measured?

Yes
GO to E6.
+ No
REPAIR the voltage supply to fuse FH using
of the system.
2006.0 Fiesta 1u2006 G509493en

E6: CHECK FOR OPEN CIRCUIT BETWEEN FUSE FH AND FUSE F5
Disconnect connector C l 001 from BJB.
Measure resistance between BJB, connector
Cl001, circuit 30-DB5 (RD), wiring harness side
and fuse F5 (CJB), wiring harness side.
I
- Is a resistance of less than 2 Ohms registered?
Yes
CHECK the BJB and INSTALL a new one as
I
system.
-, No
DB8 (RD) between fuse FH and fuse F5 using
of the system.
( E7: CHECK FUSE F37 I
Is the fuse OK?
+ Yes
GO to E8.
'No
Wiring Diagrams.
I E8: CHECK THE VOLTAGE AT FUSE F37
and ground.
-, Yes
- Vehicles with ABS and electronic stability
program (ESP):
GO to E15.
- Vehicles with ABS without electronic stability
program (ESP):
GO to E22.
I E9: CHECK THE VOLTAGE AT THE IGNITION RELAY I


(,
,.
rnDisconnect ignition relay from socket C328.
(3 Measure the voltage between the ignition relay,
socket C328, pin 3, circuit 30-BB8 (RD), wiring
+ Yes
GO to E12.
-+ No
GO to E10.
VFE0037103
EIO: CHECK FUSE FF

CHECK fuse FF (BJB).
Is the fuse OK?
-+ Yes
GO to E l l .
f7 + No
RENEW fuse FF (60 A). CHECK the operation
Wiring Diagrams.
E l l : CHECK THE VOLTAGE AT FUSE FF
1Connect fuse FF (BJB).
rnMeasure the voltage between fuse FF (60 A)
and ground.
-, Yes
BB8 (RD) between the ignition relay and fuse
FF using the Wiring Diagrams. CHECK the
-, No
REPAIR the voltage supply to fuse FF using
of the system.
E12: CHECK THE VOLTAGE AT THE IGNITION RELAY
2006.0 Fiesta 1212006 G509493en


I
-+ No
between the ignition relay and the ignition
I E13: CHECK GROUND CONNECTION AT IGNITION RELAY I

relay, socket C328, pin 2, circuit 91S-RH9
-+ Yes
GO to E14.
-,No
between the ignition relay and soldered
E14: CHECK CIRCUIT BETWEEN THE IGNITION RELAY AND FUSE F37 FOR OPEN CIRCUIT
relay, socket C328, pin 5, circuit 15-DB2
(GNIBU), wiring harness side and fuse F37
(CJB).
CHECK and if necessary RENEW the ignition

relay. CHECK the operation of the system.
+ No
between the ignition relay and fuse F37 using
of the system.
I E15: CHECK THE VOLTAGE AT THE ELECTRONIC STABILITY PROGRAM MODULE I
Disconnect Connector C303 from electronic
stability program module..

131Measure the voltage between the electronic
stability program module, connector C303, pin
32, circuit 29-CF6 (OGNE), wiring harness side
and ground.
-+ Yes
GO to E16.
-+ No
~~~0028952
CF6 (OGNE) between the electronic stability
program module and fuse F5 using the Wiring
system.

121Measure the voltage between the electronic
4, circuit 15-CF6 (GNNE), wiring harness side
and ground.
-+ Yes
GO to E17.
+ No
CF6 (GNNE) between the electronic stability
program module and fuse F37 using the
system.
I E17: CHECKTHE GROUND CONNECTION OF THE ELECTRONIC STABILITYPROGRAM MODULE I
Measure the resistance between the electronic
47, circuit 31-CF13 (BK), wiring harness side
and ground.

-+ Yes
GO to E18.
-+ No
CF13 (BK) between the electronic stability
program module and ground connection G23
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

E18: CHECKTHE GROUND CONNECTION OF THE ELECTRONIC STABILITY PROGRAM MODULE
I
IMeasure the resistance between the electronic
16, circuit 31-CF6 (BK), wiring harness side and
ground.
+ Yes
GO to E19.
-, No
~~~0028950 CF6 (BK) between the electronic stability
program module and ground connection G23
E I ~ :CHECK FOR OPEN CIRCUIT BETWEEN THE ELECTRONIC
STABILITY PROGRAM MODULE
AND THE DLC
wiring harness side and the electronic stability
program module, connector C303, pin 11, circuit
4-EC9 (GY), wiring harness side.
+ Yes
GO to E20.
-, No
between the electronic stability program
system.
2006.0 Fiesta 1u2006 G509493en

418-00-121 Module Communications Network
--
418-00-121
E20: CHECK FOR OPEN CIRCUIT BETWEEN THE ELECTRONIC STABILITY PROGRAM MODULE
AND THE DLC
wiring harness side and the electronic stability
program module, connector C303, pin 15, circuit
5-EC9 (BU), wiring harness side.
-, Yes
GO to E21.
.-, No
~~~0033607 LOCATE and REPAIR the break in the circuit
system.
E21: CHECK FOR OPEN CIRCUIT BETWEEN THE ELECTRONIC STABILITY PROGRAM MODULE
AND THE DATA LINK CONNECTOR (DLC)
2, circuit 4-EE6 (GY), wiring harness side and
DLC, connector C308, pin 7, circuit 4-EE10
+ Yes
CHECK and if necessary RENEW the elec-
tronic stability program module. CHECK the
VFE0033753
-, No
module and soldered connection S270 using
of the system.
E22: CHECK THE VOLTAGE AT THE ABS MODULE
Disconnect connector C304 from ABS module.

TEST CONDITIONS
- - DETAILSIRESULTSIACTIONS
-- -

connector C304, pin 1, circuit 29-CF6 (OGNE),
I ' 1
II
n
ii i
0
0
0
0
n
0
II
II
I wiring harness side and ground.

-+ Yes
[I
II
0
o
GO to E23.
0 0
0 II
0 0 -, No
CF6 (OGNE) between the ABS module and
~51764 fuse F5 using the Wiring Diagrams. CHECK
1 E23: CHECK THE VOLTAGE AT THE ABS MODULE I

connector C304, pin 20, circuit 15-CF6(GNNE),
I Is battery voltage measured? I
-+ Yes
GO to E24.
-+ No
CF6 (GNNE) between the ABS module and
( E24: CHECK THE GROUND CONNECTION OF THE ABS MODULE I

- --
I
1- [TI Measure the resistance between the ABS I
II - module, connector C304, pin 26, circuit 31-CF6
Is a resistance of less than 2 Ohms registered? I
-+ Yes
GO to E25.
-, No
CF6 (BK) between the ABS module and
system.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

TEST CONDITIONS


between the ABS module and the DLC using


between the ABS module and the DLC using
(GY), wiring harness side and DLC, connector

C308, pin 7, circuit 4-EEIO (GYIBK), wiring
harness side.
CHECK the ABS module and if necessary


between the ABS module and soldered
2006.0 Fiesta la2006 G509493en

PINPOINT TEST P : POWER STEERING PUMP MODULE NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER.
TEST CONDITIONS DETAILSIRESULTSIACTIONS \-
IF1: DETERMINE THE FAULT CONDITION
I rn Ignition switch in position 0.
[21Connect the diagnostic tool.
the PCM?
I + $to Pinpoint Test M.

1 F2: TEST FUSE FA I
I CHECK Fuse FA (BJB).
I Is the fuse OK?

-+ Yes
GO to F3.
-+ No
RENEW fuse FA (80 A). CHECK the operation
Wiring Diagrams.
1 F3: TEST VOLTAGE AT FUSE FA I
I I rnConnect Fuse FA (BJB).
Measure the voltage between fuse FA (80A)
and ground.
I 1 Is battery voltage measured?
+ No
REPAIR the voltage supply to fuse FA using
of the system.
F4: CHECK THE VOLTAGE AT THE POWER STEERING PUMP MODULE
I Disconnect Connector C280 from the power

2006.0 Fiesta la2006 G509493en

steering pump module, connector C280, pin I,
circuit 30-CE7 (RD), wiring harness side and
ground.
0 - Iv] Is battery voltage measured?

Dm*- -+ Yes
GO to F5.
-+ No
~~~0037902 CE7 (RD), between the power steering pump
module and fuse FA using the Wiring
system.
F5: CHECK THE VOLTAGE AT THE POWER STEERING PUMP MODULE
Disconnect Connector C281 from the power
circuit 15-CE7 (GNIBU), wiring harness side
and ground.
-+ Yes
GO to F6.
+ No
~~~0037903 CE7 (GNIBU), between the power steering
F6: CHECK THE GROUND CONNECTION OF THE POWER STEERING PUMP MODULE
2006.0 Fiesta 12/2006 G509493en

circuit 31-CE7 (BK), wiring harness side and
ground.
-, Yes
GO to F7.
-, No
CE7 (BK), between the power steering pump
and ground connection G32 using the Wiring
system.
F7: CHECK FOR OPEN CIRCUIT BETWEEN TH 1 POWER STEERING PUMP MODULE AND THE I
circuit 4-EC8B (GYM), wiring harness side and
-+ Yes
I
GO to F8.
-, No
EC8B ( G Y M ) between the power steering
--
2006.0 Fiesta iu2006 G509493en

F8: CHECK FOR OPEN CIRCUIT BETWEEN THE POWER STEERING PUMP MODULE AND THE
circuit 5-EC8B (BUWH), wiring harness side
-+ Yes
CHECK and if necessary RENEW the power
steering pump module. CHECK the operation
of the system.
-t No
EC8B (BUWH) between the power steering
PINPOINT TEST Q :GENERIC ELECTRONIC MODULE (GEM) NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER.
101: DETERMINE THE FAULT CONDITION
13Select the restraints control module (RCM) with
the restraints control module (RCM)?
+ Yes
GO to G2.
-+ No
I1Ilgnition switch in position 0.
2006.0 Fiesta 1212006

Is the fuse OK?
+ Yes
GO to G3.
-, No
Wiring Diagrams.
- --

and ground.
I
+ Yes
GO to G4.
+ No
of the system.
64: CHECK THE VOLTAGE AT THE GEM
I rnlgnition switch in position 0.
Disconnect connector C319 (white) from GEM.
connector C319 (white), pin 10, circuit 15-DK20
+ Yes
GO to G5.
+ No
DK20 (GNIOG) between the GEM and
system.
165: TEST THE GEM GROUND CONNECTION I
I 1 12Disconnect connector C318 (black) from GEM. I
connector C318 (black), pin 3, circuit 31-DK20
+ Yes
GO to G6.
+ No
DK20 (BK) between the GEM and soldered
1 G6: TEST THE GEM GROUND CONNECTION I

connector C320 (brown), pin 2, circuit 91-DUO
A Yes
GO to G7.
-, No
between the GEM and ground connection GI4
I G7: CHECK FOR OPEN CIRCUIT BETWEEN THE GEM AND THE DLC. I
connector C320 (brown), pin 23, circuit 4-EC14
(GYIOG), wiring harness side and the DLC,
+ Yes
GO to G8.
-, No
system.
2006.0 Fiesta 1u2006 G509493en

1
1 ~ 8CHECK
: FOR OPEN CIRCUIT BETWEEN THE GEM AND THE DLC.
connector C320 (brown), pin 22, circuit 5-EC14
(BUIBK), wiring harness side and the DLC,
+ Yes
-, No
system.
PINPOINT TEST R : POWERTRAIN CONTROL MODULE (PCM) NOT COMMUNICATING WITH THE
DIAGNOSTIC TESTER
IHI: DETERMINE THE FAULT CONDITION
Select the electronic instrument cluster with the
diagnostic tester.
Is it possible to establish communications with
the electronic instrument cluster?
I HZ: CHECK FUSE F16

I +% to Pinpoint Test M.
I
I ISthe fuse OK?
+ No
Wiring Diagrams.
2006.0 Fiesta la2006 G509493en

and ground.
-+ Yes
GO to H4.
-+ No
of the system.
H4: CHECK FUSE F12
Is the fuse OK?
+ Yes
GO to H5.
+ No
Wiring Diagrams.
2006.0 Fiesta ,moos

and ground.
-+ Yes
(Rocam) engine:
GO to H14.
GO to H15.
- Vehicles with diesel engine:
GO to H24.
+ No
- Vehicles with 1.25L, 1.4L orI.6L petrol
engine I vehicles with 1.3L Duratec-8V .
(Rocam) engine:
GO to H9.
GO to H8.
GO to H7.
- Vehicles with I.4L diesel engine without
GO to H6.
- Vehicles with 1.4L diesel engine with electric
GO to H10.
IH6: CHECK THE VOLTAGE AT THE PCM I
-+ Yes
GO to H26.
-+ No
of the system.


I Disconnect connector C384 from the PCM. I
1 Measure the voltage between the PCM,

connector C384, pin C3, circuit 15-RE8C
I
-+ Yes
I
GO to H26.
+ No
. LOCATE and REPAIR the break in the circuit
of the system.
I H8: CHECK THE VOLTAGE AT THE PCM I

1 12Disconnect connector C380 from the PCM. I
I -
P
(41Measure the voltage between the PCM,

connector C380, pin 46, circuit 15-RE8 (GNNE),
-+ Yes
GO to H26.
-+ No
of the system.
- -
H9: CHECK THE VOLTAGE AT THE PCM

2006.0 Fiesta 1~2006 G509493en

TEST CONDITIONS DETAlLSlRESULTSIACTIONS

dule relay, socket C420, pin 2, circuit 91s-

9 (BWBU), wiring harness side and PCM,
connector C343, pin M8, circuit 91S-RH9
(BKIBU), wiring harness side.

H12: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND THE PCM
2006.0 Fiesta 1u2006 G509493en

connector C380, pin 35, circuit 91S-RH9
-, Yes
GO to H13.
-, No
between the PCM module relay and the PCM
I H13: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND FUSE F12 I
1 Measure the resistance between the PCM
-, Yes
GO to H32.
-, No
between the PCM module relay and fuse F12
-+ Yes
GO to H20.
+ No

2006.0 Fiesta la2006 G509493en
-

connector C380, pin 35, to bridge circuit 91S-
)31Measure the voltage between the PCM,
connector C380, pin 34, circuit 15s-RE8
(GNiYE), wiring harness side and ground.
+ Yes
GO to H16.
+ No
~57707 Wiring Diagrams. CHECK the operation of the
system.
H16: CHECK THE GROUND CONNECTION OF THE PCM

connector C380, pin 11, circuit 91-RE8A
the resistance between the PCM,

r C380, pin 42, circuit 91-RE8D
2006.0 Fiesta iu2006 G509493en

TEST CONDITIONS
connector C380, pin 44, circuit 91-RE8E
-+ Yes
GO to H17.
-+ No
system.
connector C380, pin 10, circuit 31-RE8 (BK),
+ Yes
GO to H18.
+ No
between the PCM and ground connection G22
2006.0 Fiesta la2006 G509493en

I H18: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
I I Is a resistance of less than 2 Ohms registered? 1

d -+ No
system.
H19: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
-+ Yes
-+ No
system.
Use a fused test lea
2006.0 Fiesta 1u2006 G509493en

TEST CONDITIONS
(-- Measure the voltage between the PCM,

connector C343, pin F8, circuit 15s-RE8
U"U
[ n0 : ;: oo
E D
D D
D
D O
l Is battery voltage measured?
E n n(I
1 n 1 1
l D l o
-
l
Q
l O D
-t Yes
l l O D
GO to H21.
0
0
0
0
D O
D l
IVI
+ No
system.

connector C343, pin F40, circuit 91-RE8A
VFE0028932

connector C343, pin F7, circuit 91-RE8B
VFE0028933
2006.0 Fiesta 1212006 G509493en

TEST CONDITIONS
I
connector C343, pin M5, circuit 91-RE8C

connector C343, pin M42, circuit 91-RE8D
-, Yes
GO to H22.
+ No
ground connection G I using the Wiring
system.
L
H22: CHECK THE CIRCUIT BETWEEN THE PCMI AND THE DLC FOR OPEN CIRCUIT I
I Disconnect connector C343 from the PCM.
-
- - --
2006.0 Fiesta 1u2006 G509493en

s Measure the resistance between the PCM,
connector C343, pin F31, circuit 4-EC7
-, Yes
GO to H23.
+ No
system.
I H23: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT 1
harness side.
+ Yes
I
-t No
system.
I H24: CHECK FUSE F13 I
1 [21CHECK fuse F13 (CJB).
I
I Is the fuse OK?
I
+ Yes
GO to H25.
-, No
Wiring Diagrams.
I H25: CHECK THE VOLTAGE AT FUSE F13
--- -

2006.0 Fiesta 1212006 G509493en

and ground.
+ Yes
GO to H34.
GO to H33.
GO to H38.
I H26: CHECK THE VOLTAGE AT THE PCM MODULE RELAY I

12Disconnect PCM module relay from socket
C420.
relay, socket C420, pin I,circuit 29-RH9
+ Yes
GO to H27.
'No
RH9 (OGIBU) between the PCM module relay
2006.0 Fiesta 1~2006 G509493en

H27: CHECK THE VOLTAGE AT THE PCM MODULE RELAY
relay, socket C420, pin 3, circuit 30-RH10 (RD),
7
E l Is battery voltage measured?

-
a 0 0 -+ Yes
GO to H29.
VFE0037103
GO to H30.
GO to H28.
- Vehicles with 1.25L, 1.4L or I.6L petrol
engine / vehicles with I.3L Duratec-8V
(Rocam) engine:
GO to H l l .
GO to H12.
+ No
between the PCM module relay and fuse FB
I
-, Yes
GO to H31.
+ No
I
I

TEST CONDITIONS
connector C383, pin E l , circuit 91S-RH9
-+ Yes
GO to H31.
+ No
-+Yes
GO to H31.
-+ No
H31: CHECK FOR OPEN CIRCUIT BETWEEN THE PCM MODULE RELAY AND FUSE F13
1611 Is a resistance of less than 2 Ohms registered?
00 D- -+ Yes
GO to H32.
-+ No
CHECK CJB and RENEW as necessary.
~47287 CHECK the operation of the system.
2006.0 Fiesta la2006 ~509493en

I H32: CHECK THE PCM MODULE RELAY
Check the PCM module relay according to the
component test at the end of this section.
Is the PCM module relay OK?
+ Yes
--+ No
RENEW the PCM module relay. CHECK the
Ignition.switch in position 0.
--+ Yes
GO to H43.
-, No

connector C383, pin E l , to bridge circuit 91S-
2006.0 Fiesta 1212006 G509493en

connector C383, pin M2, circuit 15s-RE8A
E57712

connector C384, pin GI, circuit 15s-RE8B
(GNffE), wiring harness side and ground.
+ Yes
GO to H35.
+ No
measurement:
corresponding circuit between the PCM and
solder point S111 using the Wiring Diagrams.
measurements:
S l l l and fuse F13 using the Wiring Diagrams.
I H35: CHECK THE GROUND CONNECTION OF THE PCM I
connector C384, pin H4, circuit 91-RE8C
2006.0 Fiesta 1u2006

connector C384, pin G4, circuit 91-RE8A

connector C384, pin HI, circuit 91-RE8B
+ Yes
GO to H36.
+ No
system.
I H36: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT 1
harness side.
Is a resistance of less than 2 Ohms registered? I
+ Yes
GO to H37.
+ No
system.
2006.0 Fiesta 1212006

harness side.
+ Yes
E58253 + NO
system.
[IIIgnition switch in position 0.
rn is connect connector C376 from the PCM.
+ Yes
GO to H39.
+ No
I U
12Use a fused test lead (1 A) at the PCM,
connector C377, pin D2, to bridge circuit 91S-
RH9 (BWBU), wiring harness side and ground
E57719
2006.0 Fiesta 1u2006 G509493en


-.

--+ Yes
GO to H40.
+ No
measurement:
measurements:
I H40: CHECK THE GROUND CONNECTION OF THE PCM I
I I Ignition switch in position 0.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en


I I -connector C375, in G4, circuit 91-RE8B
1 (BKNE), wiring harness.side and ground.
-
E57745
2006.0 Fiesta la2006 G509493en

1 U
+ Yes
GO to H41.
-, No
~57746 measured in one of the measurements:
system.
C308, pin 6, circuit 4-ECI (GYIRD), wiring
harness side.
+ Yes
GO to H42.
-, No
system.
2006.0 Fiesta 1u2006 G509493en

( H42: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
-+Yes
+ No
system.
I H43: CHECK THE VOLTAGE AT THE PCM 1
(1Disconnect connector C372 from the PCM.
connector C372, pin D2, to bridge circuit 91S-

2006.0 Fiesta 1 ~ 2 0 0 6 G509493en


measurements:
- -- - - - - - -
H44: CHECK THE GROUND CONNECTION OF 'HE PCM

1 Measure the resistance between the PCM,
2006.0 Fiesta la2006 G509493en

14J Measure the resistance between the PCM,


-+ Yes
GO to H45.
-+ No
system.
2006.0 Fiesta la2006 G509493en

f '-- I H45: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
- -
I
harness side.
-, Yes
GO to H46.

system.
I H46: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT I
harness side.
+ Yes
+ No
system.
PINPOINT TEST S :ELECTRONIC INSTRUMENT CLUSTER NOT COMMUNICATING WITH THE

DIAGNOSTIC TESTER.
I1: DETERMINE THE FAULT CONDITION
2006.0 Fiesta 9212006

the PCM?
-+Yes
GO to 12.
+ No
GO to Pinpoint Test M.
-
12: CHECK FUSE F20

Is the fuse OK?
-+ Yes
GO to 13.
-+ No
Wiring Diagrams.
and ground.
-+Yes
GO to 14.
-, No
of the system.
Is the fuse OK?
-+ Yes
GO to 15.
-, No
Wiring Diagrams.
2006.0 Fiesta la2006 G509493en

- - --

--
II(Connect fuse F44 (CJB).
and ground.
+ Yes
GO to 16.
+ No
of the system.
16: CHECK FUSE F38
Is the fuse OK?
+ Yes
GO to 17.
+ No
Wiring Diagrams.
II(Connect fuse F38 (CJB).
and ground.
-, Yes
GO to 18.
-, No
of the system.
18: CHECK THE VOLTAGE AT THE ELECTRONIC INSTRUMENT CLUSTER
1Disconnect Electronic instrument cluster
connector C339.
2006.0 Fiesta la2006 G509493en

-+ Yes
GO to 19.
+ No
G G l l (OGIBU) between the electronic
~65379 instrument cluster and fuse F20 using the
system.
19: CHECK THE VOLTAGE AT THE ELECTRONIC INSTRUMENT CLUSTER
- -
Measure the voltage between the electronic

instrument cluster, connector C339, pin 24,
circuit 75-GGl I(YEIRD), wiring harness side
and ground.
+ Yes
GO to 110.
+ No
between the electronic instrument cluster and
1110: CHECK THE VOLTAGE AT THE ELECTRONIC INSTRUMENT CLUSTER I
Measure the voltage between the electronic
instrument cluster, connector C339, pin 4, circuit
15-GG11 (GNIBU), wiring harness side and
ground.
-+ Yes
GO to 111.
-+ No
Ill: CHECK THE GROUND CONNECTION OF T
2006.0 Fiesta 1u2006 G509493en

TEST CONDITIONS -
circuit 91-GGll (BWBU), wiring harness side
and ground.
-,Yes
GO to 112.
-, No
system.
112: CHECK THE CIRCUIT BETWEEN THE ELECTRONIC INSTRUMENT CLUSTER AND THE DLC
FOR OPEN CIRCUIT (HS CAN BUS)
5-EC8A (BUNVH), wiring harness side and the
-+ Yes
GO to 113.
-,No
the DLC using the Wiring Diagrams. CHECK
113: CHECK THE C RCUlT BETWEEN THE ELECTRONIC INSTRUMENT CLUSTER AND THE DLC
FOR OPEN ClRCU T (HS CAN BUS)
4-EC8A (GYM), wiring harness side and the
-, Yes
GO to 114.
-, No
2006.0 Fiesta 1212006




EC2 (GYIRD), wiring harness side.

tronic instrument cluster. CHECK the opera-
tion of the system.

PINPOINT TEST T : TRANSMISSION CONTROL MODULE (TCM) NOT COMMUNICATING WlTH

-
DIAGNOSTIC TESTER VEHICLES WlTH AUTOMATIC CLUTCH AND GEARSHIFT ACTUATION
I
J1: DETERMINE THE FAULT CONDITION
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

TEST CONDITIONS
I the diagnostic tester.
the PCM?
--+ Yes
GO to J2.
--+ No
152: CHECK FUSE FB I
CHECK fuse FB (BJB). -
Is the fuse OK?

+ Yes
GO to J3.
+ No
RENEW fuse FB (60 A). CHECK the operation
II J3: CHECK THE VOLTAGE AT FUSE FB Wiring Diagrams.
1
Connect fuse FB (BJB).
Measure the voltage between fuse FB (60 A)
and ground.
--+ Yes
GO to J4.
-+ No
REPAIR the voltage supply to fuse FB using
of the system.
54: CHECK FUSE F41
-+
Is the fuse OK?
Yes
I
GO to J5.
-+ No
Wiring Diagrams.
--
2006.0 Fiesta iu2006 G509493en

ppp - -- - - - - - -

-

and ground.
-+ Yes
GO to J6.
+ No
of the system.
J6: CHECK VOLTAGE AT TCM
Disconnect connector C676 from TCM.
connector C676, pin 49, circuit 30-TA55A (RD),
IVI + Yes
GO to J7.
D
0 0
c J -+ No
between the TCM and fuse FB using the
system.
57: CHECK VOLTAGE AT TCM

- (GNIBK), wiring harness side and ground.
-+ Yes
GO to J8.
0 D
%
\ J + No
TA55 (GNIBK) between TCM and fuse F41
2006.0 Fiesta la2006 G509493en

. 418-00-163 Module Communications Network 418-00-163
c. 58: CHECK GROUND CONNECTION OF TCM

/- T
7+-?
o n o n
n o 0 0
:I:
- n o
: :
0 0 -
o o n n
El
+ Yes
5?T n
[IC o CHECK the operation of the system.
L J
-, No
VFE0033756 TA55 (BWGN) between TCM and battery
negative using the Wiring Diagrams. CHECK
PINPOINT TEST U : TRANSMISSION CONTROL MODULE (TCM) NOT COMMUNICATING WlTH

-
DIAGNOSTIC TESTER VEHICLES WlTH AUTOMATIC TRANSMISSION.
K l: DETERMINE THE FAULT CONDITION
the PCM?
-, Yes
GO to K2.
+ No
K2: CHECK FUSE F7
Is the fuse OK?
+ Yes
GO to K3.
-, No
Wiring Diagrams.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

- --- - -- - -- - -

K3: CHECK THE VOLTAGE AT FUSE F7
I
IConnect fuse F7 (CJB). c-..
rnMeasure the voltage between fuse F7 (15 A)
and ground.
-+ Yes
GO to K4.
-, No
of the system.
K4: CHECK FUSE F40
I
Is the fuse OK?
-, Yes
GO to K5.
-+ No
Wiring Diagrams.
K5: CHECK THE VOLTAGE AT FUSE F40
and ground.
-+ Yes
GO to K6.
-+ No
of the system.
K6: CHECK VOLTAGE AT TCM
rnDisconnect connector C428 from automatic
transmission module.
2006.0 Fiesta 1u2006 G509493en

--


+ Yes
GO to K7.
-, No
measurement:
measurements:
between soldered connection S128 and fuse
F7 using the Wiring Diagrams. CHECK the
-
K7: CHECK VOLTAGE AT TCM

+ Yes
GO to K8.
+ No
between the TCM and fuse F40 using the
system.
2006.0 Fiesta la2006 G509493en

I K8: CHECK GROUND CONNECTION OF TCM I

in both cases?
+ Yes
GO to Kg.
-+ No
measured in both of the measurements:
S132 and battery negative using the Wiring
system.
2006.0 Fiesta 1212006 G509493en

Kg: CHECK THE CIRCUIT BETWEEN THE TCM AND THE DLC FOR CONTINUITY.
C428, pin 26, circuit 5-EC16 (BUIOG), wiring
harness side.
-, Yes
GO to K10.
-, No
~47293 LOCATE and REPAIR the break in the circuit
between the TCM and soldered connection
I KIO: CHECK THE CIRCUIT BETWEEN THE TCM AND THE DLC FOR CONTINUITY. I
C428, pin 25, circuit 4-ECI 6 (GYJWH), wiring
harness side.
-, Yes
-, No
between the TCM and soldered connection
PINPOINT TEST V : FAULTY COMMUNICATION BETWEEN THE MODULES (IS0 9141 BUS).
IL l: CHECK FUSE F18
Is the fuse OK?
+ Yes
GO to L2.
+ No
Wiring Diagrams.

I L2: CHECK THE VOLTAGE AT FUSE F18
and ground.
-+Yes
GO to L3.
+ No
of the system.
I L3: CHECK THE VOLTAGE AT THE DATA LINK CONNECTOR (DLC) I
-+ Yes
- Vehicles with ABS or electronic stability
program:
GO to L4.
- Vehicles without ABS or electronic stability
VFE0028957 .
program:
GO to L5.
+ No
system.
I L4: CHECK THE VOLTAGE AT THE DLC I
- ---
I
-+
Yes
I
GO to L5.
b
+ No
2006.0 Fiesta la2006 G509493en

L5: CHECK THE GROUND CONNECTION OF THE DLC
I lanition switch in position 0.
-, Yes
GO to L6.
-, No
L6: CHECK THE GROUND CONNECTIONOF

TI IE DLC
rnMeasure the resistance between the DLC,
I
-, Yes
GO to L7.
-, No
RA1 (BWOG) between the DLC and ground
connection G31 using the Wiring Diagrams.
I L7: PERFORM NETWORK TEST I

rnprogram
Disconnect - Vehicles with electronic stability
module: Connector 303 from electronic
stability program module.
Disconnect - Vehicles with anti-lock braking
system: connector C304 from ABS module.
1 13Connect the diannostic tool. I
I Select the vehicle with the diagnostic tester. 1
(GEM)?
-+ Yes
module or electronic stability program module
(ESP). CHECK the operation of the system.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

I L8: PERFORM NETWORK TEST (RESTRAINTS CONTROL MODULE (RCM)) I /
A After disconnecting the battery, wait for at least one minute before working on the supple-
mentary restraint system to prevent the risk of accidental airbag deployment. Failure to
follow these instructions may result in personal injury.
A Always use adapters for terminal probe kit when testing any connectors of the airbag systems
or of any other safety restraint systems. Failure to follow these instructions may result in
personal injury.
Disconnect ground cable from battery.

Disconnect connector C500 from restraints .
Connect ground cable from battery.
(GEM)?
-+ Yes
restraints control module (RCM). CHECK the
-+ No
GO to L9.
L9: TEST THE IS0 9141 BUS FOR A SHORT TO VOLTAGE SUPPLY
2006.0 Fiesta la2006 G509493en

TEST CONDITIONS
+ Yes
I
-+ No
GO to LIO.
I LIO: CHECK THE I S 0 9141 BUS FOR A SHORT TO GROUND I

connector C308, pin 7, circuit 4-EE10 (GYIBK),
1 measured?
-+ Yes
GO to L11.
+ No
I L I I : CHECK FOR OPEN CIRCUIT BETWEEN THE GEM AND THE DLC. I
connector C320 (brown), pin 10, circuit 4-EEll
(GYANH), wiring harness side and DLC, C308,
pin 7, circuit 4-EEIO (GYIBK), wiring harness
side.
-+ Yes
-+ No
EEIO (GYIBK) between the DLC and soldered
2006.0 Fiesta 1212006

PINPOINT TEST W : FAULTY COMMUNICATION BETWEEN THE MODULES HS CAN BUS. -
TEST CONDITIONS DETAILSIRESULTSIACTIONS I{-
N0TE:The number of modules connected to the HS CAN bus depends on the equipment levels of the
MI: CHECK FUSE F18

Is the fuse OK?
-+ Yes
GO to M2.
+ No
RENEW fuse F18 ( I 5 A). CHECK the opera-
Wiring Diagrams.
M2: CHECK THE VOLTAGE AT FUSE F18
121Measure the voltage between fuse F18 ( I5 A)
and ground.
-+ Yes
GO to M3.
-+ No
of the system.
M3: CHECK THE VOLTAGE AT THE DATA LINK CONNECTOR (DLC)
+ Yes
program:
GO to M4.
- Vehicles without ABS or electronic stability
VFE0028957 program:
GO to M5.
+ No
system.
2006.0 Fiesta iu2006 G509493en


M4: CHECK THE VOLTAGE AT THE DLC
connector C308, pin 9, circuit 15-RAI (GNIRD),
(VI
-+ Yes
(on GO to M5.
0n
-+ No
~~~0028963 tion switch using the Wiring Diagrams. CHECK
M5: CHECK THE GROUND CONNECTION OF THE DLC

El Is a resistance of less than 2 Ohms registered?

(nw. -+ Yes
0 I1
GO to M6.
-+ No
M6: CHECK THE GROUND CONNECTION OF THE DLC

rnMeasure the resistance between the DLC,
-+ Yes
GO to M7.
-+ No
M7: CHECK THE HS CAN BUS FOR SHORT CIRCUIT

rnDisconnect the ground cable from the battery.

I I

Is a resistance of between 55 and 65 Ohms
measured?
-+ Yes
shift actuation:
GO to M14.
-Vehicles with automatic clutch and gearshifl
actuation:
GO to M8.
-, No
is measured:
GO to M17.
is not measured:
GO to M35.
I M8: PERFORM NETWORK TEST I
- Vehicles with ESP: Connector 303 from elec-
tronic stability program module
- Vehicles with ABS: connector C304 from ABS
module
- connector C679 from transmission selector
unit
pump module
- Connector C339 from electronic instrument
cluster

TEST CONDITIONS
the PCM?
-+ Yes
the system.
+ No
nected:
GO to M9.
M9: CHECK THE HS CAN BUS FOR A SHORT TO VOLTAGE SUPPLY
13Disconnect Vehicles with 1.6L diesel engine:
connector C384 from the PCM.
Disconnect Vehicles with I.4L diesel engine
(EGR): connector C370 from the PCM.
11 0
11 11
IV] 11 11
11 0
+ ~ " ct-'--lu
0 0 I
; o n f
1 - 1
I
I I
L-----------J
VFE0038142
2006.0 Fiesta la2006 G509493en

I
+ Yes
+ No
GO to MIO.
I M10: CHECK THE HS CAN BUS FOR A SHORT TO GROUND I

Is a resistance greater than 10,000 Ohm
+ Yes
GO to M11.
+ No
system.
2006.0 Fiesta la2006 G509493en


M I I : CHECK THE HS CAN BUS BETWEEN TCM AND PCM FOR SHORT TO VOLTAGE
and ground.
)21Measure the voltage between the TCM,

and ground.
-+ Yes
M12: CHECK THE TCM FOR BREAKS

side.

rnMeasure the resistance at TCM, connector
side.
in both cases?
+ Yes
GO to M13.
-, No
I
M13: CHECK THE HS CAN BUS BETWEEN TCM AND PCM FOR SHORT TO GROUND
1 Measure the resistance between the TCM,

+ Yes
CHECK the operation of the system. If the
system is still inoperative, CHECK the PCM
and RENEW if necessary. CHECK the opera-
tion of the system.
-, No
system.
IM14: PERFORM NETWORK TEST I
2006.0 Fiesta la2006 G509493en

418-00-179 Module Communications Network
-- -
418-00-179
- Vehicles with ESP: Connector 303 from elec-
module
module
pump module
cluster
the PCM?
-+ Yes
the system.
+ No
nected:
GO to M15.
Disconnect Vehicles with 1.25L, I.4L or 1.6L
petrol engine 1 vehicles with 1.3L Duratec-8V
(Rocam) engine: connector C343 from the PCM.
2006.0 Fiesta 12/2006 G509493en

TEST CONDITIONS
11 0
0 0
IVI 11 0
11 11
I '4 b'--l
; 011 f
I I
L-----------J
VFE0038142
-
-, Yes
+ No
GO to M16.
M16: CHECK THE HS CAN BUS FOR A SHORT TO GROUND
11 0
11 11
1521 11 0
0 11
----,
! 0 0 i
; n o
1 ;
I I
I
I.-----------------,
VFE0038143
2006.0 Fiesta 1 ~ 2 0 0 s ~509493en

+ Yes
-+ No
system.
I M17: CHECK THE ELECTRONIC INSTRUMENT CLUSTER I
111Disconnect Connector C339 from electronic
instrument cluster.
Is a resistance of between 115 and 125 Ohms
measured?
-+ Yes
GO to M18.
-, No
- Vehicles with automatic clutch and gearshifl
actuation:
GO to M20.
GO to M29.
electric exhaust gas recirculation valve (EGR)
and without automatic clutch and gearshift
actuation:
GO to M27.
exhaust gas recirculation valve (EGR) and
without automatic clutch and gearshift actu-
ation:
GO to M33.
engine 1vehicles with I.3L Duratec-8V
(Rocam) engine without automatic clutch and
gearshift actuation:
GO to M31.
GO to M25.
2006.0 Fiesta 1u2006 G509493en


circuit 5-EC8A (BUIWH), wiring harness side


tion of the system.
'
-+ No
M20: CHECK THE CIRCUIT BETWEEN THE TCM AND THE DLC FOR CONTINUITY.
C676, pin 54, circuit 4-EC8 (GYIVT), wiring
harness side.
VFE0033757
2006.0 Fiesta iu2006 G509493en

TEST CONDITIONS
C676, pin 56, circuit 5-EC8 (BUIWH), wiring
harness side.
' Is a resistance of less than 2 Ohms measured
-+ Yes
VFE0033758
GO to M22.
. - Vehicles with I.4L petrol engine:
GO to M23.
GO to M21.
-+ No
M21: CHECK THE CIRCUIT BETWEEN THE TCM AND THE PCM FOR CONTINUITY.
harness side.
E58254
121Measure the resistance between the TCM,

harness side.
-+ Yes
GO to M24.
E58255 + NO
2006.0 Fiesta 1u2006 G509493en

TEST CONDITIONS
harness side.
E58254
121Measure the resistance between the TCM,

harness side.
-+ Yes
GO to M24.
E58255 + NO
C343, pin F31, circuit 4-EC7 (GYIRD), wiring
harness side.
VFE0033759
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

C343, pin Fl9, circuit 5-EC7 (BUIRD), wiring
harness side.
+ Yes
GO to M24.
+ No
I M24: CHECK THE TCM FOR BREAKS -- --
I
side.

side.
in both cases?
-t Yes
-, No
2006.0 Fiesta la2006 G509493en

M25: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
-+ Yes
GO to M26.
+ No
I
E65382 LOCATE and REPAIR the break in the circuit
system.
harness side.
-+ Yes
E65383 -+ NO
system.
Disconnect connector C370 from the PCM. I
harness side.
-+ Yes
GO to M28.
-+ No
system.

DIAGNOSIS AND TESTING -
TEST CONDITIONS
i- M28: CHECK THE CIRCUIT BETWEEN THE PCM AND THE DLC FOR OPEN CIRCUIT
harness side.
+ Yes
VFE0033610 -+ No
system.
harness side.
-+ Yes
GO to M30.
-+ No
system.
harness side.
-+ Yes
E58253 -+ NO
system.
2006.0 Fiesta 1212006 G509493en

nnector C343, pin F31, circuit 4-EC7

YIRD), wiring harness side and the DLC,



harness side.



harness side.

system.
2006.0 Fiesta la2006 G509493en

harness side.
+ Yes
E58253 + NO
system.
M35: CHECK FOR OPEN CIRCUIT BETWEEN THE ELECTRONIC INSTRUMENT CLUSTER AND
THE DLC
instrument cluster.
12Measure the resistance between the electronic
circuit 5-EC8A (BUNVH), wiring harness side
-, Yes
GO to M36.
-, No
~~~0033606 LOCATE and RECTIFY the break in the circuit

'
M36: CHECK FOR OPEN CIRCUIT BETWEEN THE ELECTRONIC INSTRUMENT CLUSTER AND
THE DLC (..
circuit 4-EC8A ( G y m ) , wiring harness side and
x h i c l e r without automatic clutch and gear-

shift actuation:
GO to M37.
actuation:
GO to M41.
-, No
I M37: PERFORM NETWORK TEST
N0TE:The number of modules connected to the HS CAN bus depends on the equipment levels of the

- Vehicles with ESP: connector 303 from elec-
module
- Vehicles with automatic transmission
module
pump module
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

the PCM?
-+ Yes
the system.
-+ No
nected:
GO to M38.
I 1I]Ignition switch in position 0. I
I Disconnect Vehicles with 1.6L diesel engine:
connector 'C384 from the PCM.
I Disconnect Vehicles with 2.OL petrol engine:

I
1
Disconnect Vehicles with 1.25L, I.4L or 1.6L
petrol engine 1vehicles with 1.3L Duratec-8V
(Rocam) engine: connector C343 from the PCM.

-+
Yes
I
M39: CHE& THE HS CANBUS FOR ASHORT TO GROUND


-+ Yes
GO to M40.
-+ No
system.
2006.0 Fiesta la2006 ~509493en

f' ( M40: CHECK THE HS CAN BUS FOR SHORT CIRCUIT
rnMeasure the resistance at the DLC, connector
+ Yes
-, No
HS CAN Bus using the Wiring Diagrams.
I M41: PERFORM NETWORK TEST 1
I rnConnect the ground cable to the battery. I
- Vehicles with ESP: connector 303 from elec-
module
actuation: connector C679 from transmission
selector unit
cluster
pump module
Select the vehicle with the diagnostic tester. .
the PCM?
+ Yes
the system.
+ No
nected:
GO to M42.
2006.0 Fiesta 1u2006 G509493en


-+ Yes
+ No
GO to M43.
M43: CHECK THE HS CAN BUS FOR A SHORT TO GROUND
2006.0 Fiesta 1212006 G509493en


-+ Yes
GO to M44.
-+ No
system.
M44: CHECK THE TCM FOR BREAKS
side.
2006.0 Fiesta 1u2006 G509493en

r Measure the resistance at TCM, connector
side.
in both cases?
--+ Yes
GO to M45.
-+ No
I
M45: CHECK THE HS CAN BUS BETWEEN TCM AND PCM FOR SHORT TO VOLTAGE
and ground.
VFE0033767

and ground.
-+Yes
-+ No
GO to M46.
2006.0 Fiesta 1212006

M46: CHECK THE HS CAN BUS BETWEEN TCM AND PCM FOR SHORT TO GROUND
1 mMeasure the resistance between the TCM.
U
connector C676, pin 61, circuit 4-EC7 (GY/RD)
and ground.

and ground.
-+ Yes
GO to M47.
+ No
system.
Measure the resistance at the TCM, connector
+ Yes
GO to M48.
-+ No
~65378 LOCATE and REPAIR the short circuit in the
2006.0 Fiesta iu2006 G509493en

wiring harness side and pin 14, circuit 5-ECI
I Is a resistance greater than 10,000 Ohm

-, Yes

PINPOINT TEST X :FAULTY COMMUNICATION BETWEEN THE MODULES MS CAN BUS. -

I
a CAUTI0N:The measurements below may only be performed using the WDS digital multimeter.
Failure to observe this instruction can lead to damage.
I N l: CHECK FUSE F18 I
Is the fuse OK?
+ Yes
GO to N2.
+ No
Wiring Diagrams.
I N2: CHECK THE VOLTAGE AT FUSE F18 I
and ground.
I
-, No
of the system.
2006.0 Fiesta 1212006


I
N3: CHECK THE VOLTAGE AT THE DATA LINK CONNECTOR (DLC)

-+ Yes
- + program:
GO to N4.
I - Vehicles without ABS or electronic stability
program:
GO to N5.
+ No
29-RAI (OG) between DLC and fuse F18
IN4: CHECK THE VOLTAGE AT THE DLC I
+ Yes
GO to N5.
-+ No
RAI (GNIRD) between the DLC and the igni-
( N5: CHECK THE GROUND CONNECTION OF THE DLC - PIN 4 I

1 lgnition switch in position 0.
-+ Yes
GO to N6.
+ No
2006.0 Fiesta 1212006 G509493en

TEST CONDITIONS
N6: CHECK THE GROUND CONNECTION OF THE DLC PIN 5 -
El
( 0 0 -+ Yes
0 Dh.
GO to N7.
-, No
N7: CHECK THE MS CAN BUS FOR SHORT CIRCUIT

I
IDisconnect the ground cable from the battery.
connector C308, between pin 3, circuit 4-EC2
(GYIRD), wiring harness side and pin 11, circuit
0 0 5-EC2 (BUIRD), wiring harness side.
II 0
0 0
0 cl
I 3 Is a resistance of between 55 and 65 Ohms
measured?
-, Yes
GO to N8.
-+ No
~45952 If a resistance between 115 and 120 Ohms is
measured:
GO to N14.
If no resistance between 115 and 120 Ohms
is measured:
GO to N19.
2006.0 Fiesta la2006 G509493en

TEST CONDITIONS
N8: PERFORM NETWORK TEST (RESTRAINTS CONTROL MODULE (RCM))
WARNINGS:
deployment. After disconnecting the battery, wait at least 1 minute before starting work on
the safety restraint system (SRS). Failure to follow these instructions may result in personal
injury.
A Never probe the electrical connectors of air bag modules or any other supplemental restraint
system component. Failure to follow these instructions may result in personal injury.
N0TE:After connecting the battery, initialize the power window motors.
Disconnect connector C500 from restraints

rnConnect ground cable from battery.
the GEM?
-+ Yes
restraints control module. CHECK the opera-
tion of the system.
+ No
GO to N9.
N9: PERFORM NETWORK TEST
N0TE:The number of modules connected to the MS CAN bus depends on the equipment levels of the

- Audio system control panel C775
- Electronic automatic temperature control
(EATC) module C367
- Bluetooth/voicecontrol module C796
- Electronic instrument cluster C339
2006.0 Fiesta la2006 G509493en

the GEM?
-, Yes
the system.
+ No
nected:
DISCONNECT the next component (go to test
step 1).
GO to N10.
I NIO: CHECK THE MS CAN BUS FOR A SHORT TO VOLTAGE SUPPLY I
Disconnect Connector C320 from GEM.
a Ignition switch in position II.
-+ Yes
supply in the circuits connected to soldered
I
I
N I I : CHECK THE MS CAN BUS FOR A SHORT TO VOLTAGE SUPPLY

- -

+ Yes
-, No
GO to N12.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

N12: CHECK THE MS CAN BUS FOR A SHORT TO GROUND
measured?
-+ Yes
GO to N13.
-+ No
~65388 in the circuits connected to soldered connec-
measured?
( D O
DD
Isl + Yes
-+ No
~65389 LOCATE and RECTIFY the short to ground
instrument cluster.
[I [I
5-EC1OJ (BU), wiring harness side.
[I [I
[I
0
[I
0
E
l is a resistance of between 115 and 120 Ohms
measured?
-+ Yes
GO to N15.
-, No
E45952 GO to N17.
2006.0 Fiesta 1 ~ 2 0 0 6 G509493en

rument cluster, connector C339, pin 11,

uit 5-EC10 (BU), wiring harness side and
circuit 4-ECI 0 (GY), wiring harness side and


tion of the system.

2006.0 Fiesta 1u2006 G509493en

connector C320, pin 23, circuit 4-EC14
(GYIOG), wiring harness side and the DLC,
-t Yes
GO to N18.
-, No
system.
N18: CHECK FOR OPEN CIRCUIT BETWEEN THE GEM AND THE DLC.
connector C320, pin 22, circuit 5-EC14 (BUIBK),
harness side.
+ Yes
E65377 + NO
system.
N19: PERFORM NETWORK TEST (RESTRAINTS CONTROL MODULE (RCM))
WARNINGS:
deployment. After disconnecting the battery, wait at leastI minute before starting work on
the safety restraint system (SRS). Failure to follow these instructions may result in personal
injury.
1)), Do not program any keycodes while working on the safety restraint system in order to
A Never probe the electrical connectors of air bag modules or any other supplemental restraint
system component. Failure to follow these instructions may result in personal injury.
N0TE:After connecting the battery, initialize the power window motors.
Disconnect connector C500 from restraints

2006.0 Fiesta 1 ~ 2 0 0 6
Connect ground cable from battery.
the GEM?
-+ Yes
restraints control module. CHECK the opera-
tion of the system.
-, No
GO to N20.
N20: PERFORM NETWORK TEST
N0TE:The number of modules connected to the MS CAN bus depends on the equipment levels of the

- Electronic instrument cluster C339
- Audio system control panel C775
- Electronic automatic temperature control
(EATC) module C367
- Bluetooth/voicecontrol module C796
the GEM?
-+ Yes
the system.
-+ No
nected:
DISCONNECT the next component (go to test
step I ) .
GO to N21.
N21: CHECK THE MS CAN BUS FOR A SHORT TO VOLTAGE SUPPLY
2006.0 Fiesta 1 ~ 2 0 0 s G509493en

-, Yes
N22: CHECK THE MS CAN BUS FOR A SHORT TO VOLTAGE SUPPLY

+ Yes
IN23: CHECK THE MS CAN BUS FOR A SHORT TO GROUND I

Measure the resistance,between the DLC,
measured?
+ Yes
GO to N24.
+ No

measured?
-+ Yes
GO to N25.
+ No
in.the circuits connected to soldered connec-
0 11
5-EC2 (BUIRD), wiring harness side.
11 0
0 0
0 0
E
l Is a resistance greater than 10,000 Ohm
- measured in both cases?
-+ Yes
-+ No
MS CAN bus using the Wiring Diagrams.
Component Tests 1. Measure the resistance at the PCM module

PCM module relay pin 5, component side.
2. Is a resistance of more than 40,000 ohms
measured?
3. If yes, go to 2.
I.Check the normally open contact in the

unswitched state:
2006.0 Fiesta iu2006 G509493en

state:
I.Use a fused test cable (IA) to connect pin
I of the PCM module relay, component side,
to the battery positive terminal.
2. Use a test cable to connect pin 2 of the PCM
module relay, component side, to the battery
negative terminal.
3. Measure the resistance at the PCM module
4. Is a resistance of less than 2 Ohms
registered?
5. If yes, then the PCM module relay is OK.
2006.0 Fiesta la2006 G509493en

418-01-1 Module Configuration 418-01-1
SECTION 418-01 Module Configuration

CONTENTS PAGE

Module Configuration.......................................................................................................... 418-01-2
Description of operation.................................................................................................. 418-01-2
418-01-2 Module Configuration 418-01-2
Module Configuration
Description of operation
Configuration of a new module is performed using
WDS. In doing so, the same system requirements
must apply as for the diagnosis of the respective
module:
The BUS connection between the module and
WDS must be in order.
The voltage supply to the module and to WDS
must be guaranteed.
For this reason, if there are communication
problems which cannot be attributed to the
incorrect software version in WDS, the system test
for module communication of the particular module
must be performed. For further information, refer
to REFER to Section 418-00 [Module
Communications Network].
2006.0 Fiesta 1212006 G98961en

419-OIA-I Anti-Theft Active - 419-01A-I
SECTION 419-01A Anti-Theft Active -

CONTENTS PAGE

Anti-Theft - Active............................................................................................................... 419-01A-2
Inspection and Verification............................................................................................... 419-01A-2
,--.-.~
;'I
\7;
L-
419-01A-2 Anti-Theft Active- 419-01A-2
Anti-Theft - Active
Refer to Wiring Diagrams Section 419-OIA, for
Inspection and Verification

Visual lns~ectionChart
r Mechanical I Electrical I
Misaligned door(s), Fuse(s)
hood or liftgate Wiring harness
Latch(es) Electrical
' Cable@) connector(s)
Switch(es) Relay@)
Lock cylinder(s) Generic electronic
Linkage@) module (GEM)
Anti-theft alarm horn
Anti-theft alarm horn
with integral battery

symptom and refer to WDS to diagnose the
system.
2006.0 Fiesta 1 ~ 2 0 0 6 G I 48242en

419-01B-I Anti-Theft = Passive 419-01B-I
SECTION 419-01B Anti-Theft.Passive

CONTENTS PAGE

Anti-Theft . Passive............................................................................................................ 419-01B-2
Function............................................................................................................................ 419-01B-2
Key programming............................................................................................................... 419-01B-3
Anti-Theft. Passive....................................................................................................... 419-01B-4
Expanded passive anti-theft system (PATS ) functionality................................................. 419-01B-4

Anti-Theft . Passive............................................................................................................ 419-01B-5
GENERALPROCEDURES
Key Programming Using Two Programmed Keys.......................................... (33 005 0) 419-01B-10
-- Key Programming Using Diagnostic Equipment............................................ (33 005 0) 419-01B-I1
( A Key Programming Switch State Control.............................................................................
Erasing All Key Codes Using Diagnostic Equipment.........................................................
419-01 B-I2
419-01B-13
\-
Anti-Theft Security Access ............................................................................. (33 004 0) 419-01B-14

419-01B-2 -
Anti-Theft Passive 419-01B-2
Anti-Theft - Passive

I I
1 Transponder in the key 8 Passive anti-theft system ( PATS ) warning
lamp
1 2 1 Transceiver in the ignition lock 1 9 1Data link connector (DLC) I
3 Powertrain control module ( PCM )
4 Instrument Cluster
Function
5 Starter motor
PATS is a passive system designed to increase
6 Electronic ignition ( El ) the anti-theft security of a vehicle. It does not need
1 7 1 Injectors to be activated or deactivated by the driver.

419-01B-3 -
The PATS system uses specially encoded keys: In the event of a system fault, the PATS outputs a
c Every encoded ignition key contains a transponder

which is permanently fitted to the key. This
transponder contains an identification code
corresponding flash code.
Key programming
randomly selected from millions of possible
combinations (crypto-transponder with Every encoded key must be programmed into the
automatically changing code). (PCM ) before it can be used to start the engine.
The transmitter/receiver (transceiver) is located On Keys can be programmed either by authorised Ford
the ignition lock. The t~ansceiverincorporates an dealers with WDS and access to OASIS, or directly
antenna which is connected to an integrated by the customer if two keys which have already
electronics module. been programmed are available.
When the ignition key is turned to position II, Up to eight keys can be programmed.
communications take place initially between the
transceiver and the PCM.
If these communications are free of errors, then
the transponder is actuated by the PCM via the -
transceiver.
The transponder returns the identification code to
the PCM for processing.
PATS warning lamp
Flash code for PATS (example: code 21)
0 Warning lamp OFF

I Warning lamp ON
A Two flashing signals ( I st digit)
B One flashing signal (2nd digit)
C Approx. 3-second pause
I D IRepetition of the flash code I
As an optical signal, the (PATS ) system sends an
, actuation signal to the PATS warning lamp approx.
every 2 seconds when the ignition lock is in position
"0" .

419-01B-4 -
Expanded passive anti-theft system
(PATS ) functionality
The PATS functionality has been expanded to
increase anti-theft security. The new system also
uses new keys.
N0TE:Only keys with a blue insert and the labelling
"W1" can be used.
After completion of the usual PATS
communications between the transponder,
transceiver and the powertrain control module
(PCM ), the PCM also requests a code from the
instrument cluster module via the CAN databus in
order to increase the passive anti-theft security. -
As a result, a further component which is not easily
removable is required to enable an engine start.
All of the code requests must be completed
successfully before the PCM will start the engine.
N0TE:When renewing the instrument cluster or
the PCM an initialisation with WDS is required.
In order to ensure that the engine can be started
as quickly as possible, the initial starting procedure
is initiated provided the correct key has been
detected and no communications errors to the
instrument cluster have arisen.
However, if the PCM determines within a maximum
of three seconds that not all of the PATS conditions
have been satisfied, then the engine is switched
back off and cannot be restarted (no starter signal,
no fuel injection signal, no ignition signal).
2006.0 Fiesta la2006 G195499en

-
Anti-Theft Passive
c Refer to Wiring Diagrams Section 419-01B, for
Visual Inspection Chart
General Equipment
1 Mechanical I Electrical I
Worldwide Diagnostic System (WDS) - lgnition lock cylinder - Fuse(s)
- Passive anti-theft - Wiring harness(s)

system (PATS) igni- - Electrical
tion key (blue dot) connector(s)
- Non-PATS ignition - Relay@)
I.Verify the customer concern. key
2. Visually inspect for obvious signs of mechanical - PATS transceiver
- Use of a non-
- lgnition switch
or electrical damage. progammed PATS
ignition key - Powertrain control
module (PCM)
- Use of a non-
encoded PATS igni- - Instrument cluster
tion key
- More than one PATS
key in close prox-
imity of the PATS
transceiver

4. If the cause is not visually evident, use WDS to
retrieve any DTCs and refer to the Diagnostic
Trouble Code (DTC) Index.
Diagnostic Trouble Code (DTC) Index

DTC 1
Indicator 1 DescriptionICondition I Possible Source Action
1
Flash
Code I
I 0000 I - I No DTCs, vehicle OK I -
PATS transceiver signal is not PATS transceiver REFER to
received wiring, PATS trans- WDS.
ceiver connector,
PATS transceiver,
PCM or instrument
cluster
1 81232 and
B2103
1 12 1 PATS transceiver antenna coil fault,
vehicle does not start I PATS transceiver,
PATS transceiver
Make sure the
PATS trans-
ceiver is
connected
correctly, if OK,
install a new
PATS trans-
ceiver.

419-01B-6 -
DTC Indicator DescriptionlCondition Possible Source Action
Flash
Code
B1600 13 Non-PATS key or damaged encoded PATS encoded igni- REFER to
ignition key, or no key code received, tion key WDS. PATS
vehicle does not start test. Follow the
instructions.
B2431 13 PATS transponder programming Ignition key REFER to
failed crypto transponder only, vehicle WDS. PATS
does not start test. Follow the
instructions.
B 1602 14 Partial key read of PATS key, vehicle PATS encoded igni- REFER to
does not start tion key, PATS WDS. PATS
transceiver test. Follow the
instructions.
B1601 15 Incorrect key code, Unprogrammed PATS encoded igni- REFER to
PATS key (keycode format OK), tion key WDS. PATS
vehicle does not start(20 second anti- test. Follow the
scan invoked) instructions.
U2510 16 CAN communication link between the Circuit, PCM or REFER to
PCM and instrument cluster, vehicle instrument cluster WDS. PATS
does not start test. Follow the
instructions.
B1213 21 Number of programmed PATS Incorrect number of REFER to
encoded keys below minimum, keys programmed or WDS. PATS
vehicle does not start PATS encoded igni- test. Follow the
tion key instructions.
B2141 22 NVM Configuration failure. No security PCM or instrument REFER to
ID exchange between PCM and cluster WDS. PATS
instrument cluster, vehicle does not test. Follow the
start instructions.
2006.0 Fiesta 1u2006 ~ 4 2 2 7 6en

1
419-01B-7 -
DTC Indicator DescriptionICondition Possible Source Action
Flash
Code
B2139 23 Data mismatch (received data does PCM or instrument
not match what was expected). cluster
Security messages do not match
between PCM and instrument cluster,
vehicle does not start
2006.0 Fiesta lu2006 G422761en

419-01B-8
- --- -
-
Flash
Code
REFER to
WDS. PATS
test. Follow the
instructions. If
the concern
persists.
INSTALL a
new PCM.
REFER to:
Powertrain
Control
Module
(PCM) -
1.25L
Duratec-I6V
(Sigma)/l.4L
Duratec-16V
(Sigma)/l.6L
Duratec-16V
(Sigma) (303-
14 Electronic
Engine
Controls,
Removal and
Installation)
/ Powertrain
Control
Module
(PCM) - I.4L
Duratorq-
TDCi (DV)
Diesel (303-
14 Electronic
Engine
Controls,
Removal and
Installation)
/ Powertrain
Control
Module
(PCM) - 2.OL
Duratec-HE
(M14),
Vehicles
Without:
PCM Security
Shield (303-
14 Electronic
Engine
Controls,
Removal and
2006.0 Fiesta 1212006 G422761en

419-01B-9 -
Flash
. Code
Installation)
I Powertrain
Control
Module
(PCM) - 2.OL
Duratec-HE
(MI417
Vehicles
With: PCM
Security
Shield (303-
14 Electronic
Engine
Controls,
Removal and
Installation)
I Powertrain
Control
Module
(PCM) - 1.6L
Duratorq-
TDCi (DV)
Diesel (303-
14 Electronic
Engine
Controls,
Removal and
Installation).
P I260 - PCM disabled PCM or instrument REFER to
cluster WDS. PATS
test. Follow the
instructions.
2006.0 Fiesta 1212006 en

~422761
419-01B - I 0 -
Anti-Theft Passive 419-01B - I 0
GENERAL PROCEDURES
Key Programming Using Two Programmed Keys(33 005 0)

N0TE:This procedure only works if two or more 5. Within ten seconds of turning the second [..-
programmed ignition keys are available. ignition key to the 0 position, insert the
For additional information, refer to Key unprogrammed ignition key (new key) into
Programming Using Diagnostic Equipment - in the ignition lock cylinder and turn the
this section. ignition key from the 0 position to the II
position (maintain the ignition key in the II
N0TE:lf the programming procedure is successful, position for one second).
the new key(s) will start the vehicle and the
anti-theft indicator will illuminate for approximately 6. If it is desired to program additional key@),
three seconds. repeat the applicable ignition key
programming procedure from StepI.
NOTE: If the programming procedure is not
successful, the new key(s) will not start the engine. 7. Verify that the engine starts using the new
If the programming procedure was not successful, programmed key@).
repeat the Key Programming procedure from Step
1. If the failure repeats, refer to Diagnostic and
Testing to review DTCs.
N0TE:A maximum of eight ignition keys can be
programmed to a passive anti-theft system (PATS)
equipped vehicle.
N0TE:lf the steps are not carried out as outlined,
the programming procedure will end.
N0TE:lgnition keys must have correct mechanical
key cut for the vehicle and must be a PATS
encoded key.
N0TE:lf this procedure does not program new
ignition key(s) using two programmed ignition keys,
check that the Key Programming Switch State
Control is in the DISABLE position.
For additional information, refer to Key
Programming Switch State Control - in this
section.
I,Insert the first programmed ignition key into
the ignition lock cylinder and turn the
ignition key from the 0 position to the II
Position (maintain the ignition key in the II
position for one second).
2. Turn the ignition key to the 0 position and
remove the first ignition key from the ignition
lock cylinder.
3. Within five seconds of turning the first
ignition key to the 0 position, insert the
second programmed ignition key into the
ignition lock cylinder and turn the ignition
key from the 0 position to the I1 position
(maintain the ignition key in the IIposition
for one second).
4. Turn the ignition key to the 0 position and
remove the second ignition key from the
ignition lock cylinder.
2006.0 Fiesta lu2006 G296006en

419-01B - I I -
Anti-Theft Passive 419-01B - I I
GENERAL PROCEDURES
Key Programming Using Diagnostic Equipment(33 005 0)

i
\ .- General Equipment
I Worldwide Diagnostic System (WDS) (418-F224) 1
N0TE:This procedure is used when a customer
needs keys programmed into the system or after
keys have been erased using diagnostic
equipment.
N0TE:During this procedure it will be necessary
to utilize the Anti-Theft System (PATS) Security
Access Procedure. PATS security access must be
granted to erase or program ignition keys. The
anti-theft security access procedure requires
access to the GSEVIN database in order to obtain
the coded security access.
N0TE:This procedure will not erase programmed
ignition keys from the passive anti-theft alarm
system (PATS) memory.
N0TE:A maximum of eight ignition keys can be
programmed to a passive anti-theft system (PATS)
equipped vehicle.
I.Insert an ignition key into the ignition lock
/---
cylinder and turn the ignition key from the 0
(r? position to the IIposition.
2. From the diagnostic tool menu Select:
BodylSecuritylPATS Functions. Follow the
instructions on the screen.
Ignition Key Programming. Follow the
2006.0 Fiesta lu2006 G296007en

419-01B - I2 Anti-Theft Passive -
GENERAL PROCEDURES
Key Programming Switch State Control
General Equipment
I
Worldwide Diagnostic System (WDS) (418-F224)
---
/
N0TE:The spare key programming switch is a
programmable switch which provides the capability
to enable or disable the normal customer spare
key programming procedure detailed in the Owner's
Manual. This programmable switch is provided as
a convenience for rental company fleets or other
fleet purchasers who may not want the spare key
programming procedure available to the vehicle
driver.
Access Procedure. PATS security access must be
granted to erase or program ignition keys or to
enable or disable the ignition key programming
switch state control. The anti-theft security access
procedure requires access to the GSEVIN
database in order to obtain the coded security
access.
Insert a programmed ignition key into the
I.
ignition lock cylinder and turn the ignition
key from the 0 position to the IIposition.
BodylSecuritylPATSFunctions Follow the
Enable Fleet or Hire vehicle mode or Disable
Fleet or Hire vehicle mode. Follow the

419-01 B-I3 Anti-Theft Passive - 419-01B-13
GENERAL PROCEDURES
Erasing All Key Codes Using Diagnostic Equipment

General Eaui~ment
I
Worldwide Diagnostic System (WDS) (418-F224) 1
N0TE:This procedure is used when a customer
needs ignition keys programmed into the system.
This procedure is also useful when programmed
ignition key(s) have been lost or when the ignition
lock cylinder has been replaced or when it is
necessary to erase a key(s) from the passive
anti-theft alarm system (PATS) memory.
Access Procedure. PATS security access-must be
granted to erase or program ignition keys. The
anti-theft security access procedure requires
access to the GSEVIN database in order to obtain
the coded security access.
N0TE:This procedure will erase all programmed
ignition keys from the passive anti-theft alarm
system (PATS) memory and the engine will not
start until two keys have been reprogrammed to
the system.
Programming Using Diagnostic Equipment - in
this section.
N0TE:Two PATS encoded keys with the correct
mechanical cut must be available to carry out this
procedure. One or both of them may be the original
keys.
N0TE:lf the remaining keys are with the customer
and are not available with the vehicle, instruct the
customer that the remaining keys are no longer
valid to start the vehicle. If the customer wants to
have these keys to be valid for the vehicle, the keys
must be programmed using WDS.
Programming Using Diagnostic Equipment - in
this section.
I.Turn the ignition lock cylinder from the 0
position to the II position.
BodyISecuritylPATSFunctions from the
menu. Follow the instructions on the screen.
Ignition Key Erase. Follow the instructions
- J
L,' on the screen.
lgnition Key Programming. Follow the
2006.0 Fiesta lu2006 G296009en

419-01B-I 4 Anti-Theft Passive- 419-01B-I 4
GENERAL PROCEDURES
Anti-Theft Security Access(33 004 0)

General Eaui~ment
I
Worldwide Diagnostic System (WDS) (418-F224) 1
N0TE:Anti-Theft System (PATS) security access
must be granted to erase or program ignition keys
or to enable or disable the ignition key
programming switch state control. The anti-theft
security access procedure requires access to the
GSEVIN database in order to obtain the coded
security access.
N0TE:When installing a new powertrain control
module (PCM), the following sequence must be
completed:
1. Ignition Key Programming.
2. Module Initialization.
N0TE:When installing a new instrument cluster,
the following must be completed:
1. Module Initialization.
1. Insert an ignition key into the ignition lock
cylinder and turn the ignition key from the 0
position to the II position.
BodyISecuritylPATS Functions. Follow the
2006.0 Fiesta 1212006 G334170en

Cellular Phone
SECTION 419-08 Cellular Phone

CONTENTS PAGE

Cellular Phone.................................................................................................................... 419-08-2
Inspection and Verification................................................................................................ 419-08-2
Symptom Chart.................................................................................................................. 419-08-2
Pinpoint Test................................................................. ................................................ 419-08-4
Cellular Phone
Cellular Phone
- Cellular phone speaker
lnspection and Verification - Handset holder
1. Verify the customers concern.
- Cellular phone
2. Visually inspect for obvious signs of electrical - Portable Support Electronics (PSE) Module
damage.
3. Verify that the cellular phone operates correctly
Visual lnspection Chart out of the vehicle before proceeding to the next
step.
4. Verify the audio unit or navigation system
display module is working correctly before
proceeding to the next step.
I - Electrical connectof(s) I 5. If an obvious cause for an observed or reported
I- Microphone I before proceeding to the next step.
- Cellular phone antenna 6. If the cause is not visually evident, verify the
Symptom Chart
The handset battery does not Circuit(s). GO to Pinpoint Test A.
charge Handset holder.
Cellular phone.
PSE Module.
Interference from the cellular Incorrect settings of the naviga- MAKE sure that MUTE is
phone speaker - vehicles with tion system display module. selected in the navigation
Traffic Pro navigation system system display module RADIO
MODE. TEST the system for
normal operation.
Reduced sound or no sound Circuit@).
through the speaker Cellular phone speaker.
Handset holder.
PSE Module.
No SVC display stays on
I Cellular phone antenna.
Handset holder.
I GO to Pinpoint Test C.
The hands-free system is inop- Cellular phone and handset CHECK the cellular phone is
erative - vehicles built up to holder electrical contacts. correctly installed into the
1012005 handset holder. TEST the
The hands-free system is inop- Circuit(s). GO to Pinpoint Test D.
erative - vehicles built 1012005
onwards PSE Module.
I MS CAN bus. I REFER to WDS. I
2006.0 Fiesta 1~2006 GI 89090en

419-08-3 Cellular Phone 419-08-3
Symptom Possible Sources --
Action
Microphone sensitivity too low Microphone incorrectly INCREASE the microphone
(user is difficult to hear when adjusted. sensitivity on the PSE module
making calls) during a conversation.
Microphone location incorrect. CHECK the location of the
microphone. INSTALL the
microphone in the correct loca-
tion if necessary.
Microphone sensitivity too high Microphone incorrectly DECREASE the microphone
(user hears their own voice adjusted. sensitivity on the PSE module
when making calls) during a conversation.
Whistling noise when the Microphone incorrectly DECREASE the microphone
cellular phone is in use adjusted. sensitivity on the PSE module
during a conversation.
The cellular phone speaker PSE module wiring harness. INSTALL a new PSE module
operates but the audio unit Electrical connection to the wiring harness. TEST the
speakers do not mute. audio unit or navigation system system for normal operation. If
display module. the concern persists, INSTALL
Threshold voltage to the audio a new PSE module. TEST the
unit or navigation system system for normal operation.
display module is not achieved.
Vehicles Built Up To: 1012005
and Installation)
IAudio Unit - Vehicles Built
From: 1012005 (415-01 Audio
Unit, Removal and Installa-
tion).
INSTALL a new navigation
system display module.
Vehicles with Travel Pilot,
REFER to: Navigation System
Display Module (419-07
Navigation System - Vehicles
With: Travel Pilot, Removal
and Installation).
Vehicles with Traftic Pro,
REFER to: Navigation System
Display Module (419-07
Navigation System - Vehicles
With: Traftic Pro, Removal
and Installation).
2006.0 Fiesta 1212006

Pinpoint Test
PINPOINT TEST A : THE HANDSET BATTERY DOES NOT POWER UP
Al: CHECK THE POWER SUPPLY TO THE PSE MODULE
Disconnect PSE Module C1026.
Measure the voltage between the PSE module
C1026 pin 4, (PK), harness side and ground;
I
II
t
and the PSE module C1026 pin 5, (GY),
F I Is the voltage greater than 10 volts?
-0 @ -+ Yes
GO to A3.
-
- -+ No
GO to A2.
I
A2: CHECK THE PSE MODULE POWER WIRING HARNESS FOR OPEN CIRCUIT
I Disconnect PSE Harness C1025. I
'
Measure the resistance between the PSE

module C1026 pin 4, (PK), harness side and
PSE harness C1025 pin I,(YE), harness side;
and the PSE module C1026 pin 5, (GY),
harness side and PSE harness C1025 pin 1,
(YE), harness side.
I Is the resistances less than 5 ohms?
I
-+ Yes
For audio unit, GO to A5.
For navigation display module, GO to A6.
1 ~ 3CHECK
: THE PSE MODULE FOR GROUND
1 REPAIR the circuit. TEST the system for
normal operation.
jNO
I
Connect PSE Harness C1025.
2006.0 Fiesta 1 ~ 2 0 0 6 Gl89090en

r I
I I
ground; and the PSE module C1026 pin 6, (YE),
/n/ Is the resistance less than 5 ohms?
-0 0
-+ Yes
CLEAN the handset holder and cellular phone
-
- electrical connectors. TEST the system for
normal operation. If the concern persists,
VUE0027517 INSTALL a new handset holder. TEST the
. persists, INSTALL a new PSE module.
-+ No
GO to A4.
A4: CHECK THE PSE MODULE GROUND WIRING HARNESS FOR OPEN CIRCUIT
Disconnect PSE Harness C1025.
121Measure the resistance between the PSE
I I
PSE harness (31025 pin 3, (YE), harness side;
- and the PSE module C1026 pin 6, (YE), harness
Inl side and PSE harness (21025 pin 3, (YE),
harness side.
-0 0-
Is the resistances less than 5 ohms?
-+ Yes
For audio unit, GO to A7.
~~~0034478 For navigation display module, GO to A8.
-+ No
INSTALL a new PSE module wiring harness.
A5: CHECK THE PSE MODULE POWER WIRING HARNESS TO AUDIO UNIT WIRING HARNESS
FOR OPEN CIRCUIT

Cellular Phone
module (21025 pin I,(YE), harness side and ( 'I
audio unit C344 pin 2, circuit 75-MD15 (YEIGN),

harness side.
+ Yes
For additional information.
REFER to: Audio System - Vehicles Built Up
To: 1012005 (415-00 lnformation and Enter-
tainment System - General Information,
Diagnosis and Testing)
IAudio System - Vehicles Built From: 1012005
(415-00 lnformation and Entertainment
System - General Information, Diagnosis
and Testing).
-, No
normal operation.
A6: CHECK THE PSE MODULE POWER WlRlNG HARNESS TO NAVIGATION SYSTEM DISPLAY
MODULE WlRlNG HARNESS FOR OPEN CIRCUIT
Disconnect Navigation System Display Module
C717.
module C1025 pin I, (YE), harness side and
navigation system display module C717 pin 7,
circuit 75-MD15 (YEIGN), harness side.
+ Yes
For additional information, for vehicles with
Travel Pilot
REFER to: Navigation System (419-07
VUEOOZ~~~~O Navigation System - Vehicles With: Travel
Pilot, Diagnosis and Testing).
for vehicles with Traffic Pro,
Navigation System - Vehicles With: Traffic
Pro, Diagnosis and Testing).
+ No
normal operation.
A7: CHECK THE PSE MODULE GROUND WlRlNG HARNESS TO AUDIO UNIT WlRlNG HARNESS
FOR OPEN CIRCUIT
2006.0 Fiesta 121200s GI89090en

s Measure the resistance between the PSE
audio unit C344 pin 13, circuit 91-MD15
(BWGN), harness side.
-+Yes
For additional information,
REFER to: Audio System - Vehicles Built Up
To: 1012005 (415-00 lnformation and Enter-
tainment System - General Information,
Diagnosis and Testing)
/Audio System - Vehicles Built From: 1012005
(415-00 lnformation and Entertainment
System - General Information, Diagnosis
and Testing).
+ No
normal operation.
A8: CHECK THE PSE MODULE GROUND WIRING HARNESS TO NAVIGATION SYSTEM DISPLAY
MODULE WIRING HARNESS FOR OPEN CIRCUIT
I
Disconnect Navigation System Display Module
C717.
121Measure the resistance between the PSE
navigation system display module C717 pin 8,
circuit 91-MD15 (BWGN), harness side.
-, Yes
For additional information, for vehicles with
Travel Pilot
Navigation System - Vehicles With: Travel
Pilot, Diagnosis and Testing).
for vehicles with Traffic Pro,
Navigation System - Vehicles With: Traffic
Pro, Diagnosis and Testing).
+ No
normal operation.
,- PINPOINT TEST B : REDUCED SOUND OR NO SOUND THROUGH THE SPEAKER

IB1: CHECK THE CELLULAR PHONE SPEAKER
I I Disconnect Cellular Phone Speaker. I

2006.0 Fiesta 1212006 Gl89090en
s Measure the resistance between the speaker
terminals (component side).
1 Is the resistance between 3 and 5 ohms?
--+ Yes
REPAIR if necessary the circuit between the
cellular phone speaker and the PSE module.
TEST the system for normal operation. If the
concern persists, CLEAN the handset holder
and cellular phone electrical connectors. TEST
the system for normal operation. INSTALL a
new handset holder. TEST the system for
normal operation. If the concern persists,
INSTALL a new PSE module. TEST the
--+ No
INSTALL a new cellular phone speaker. TEST
PINPOINT TEST C : NO SVC DISPLAY STAYS ON

Cl: CHECK THE HANDSET HOLDER ANTENNA CABLE FOR OPEN CIRCUIT
I
I I Disconnect Handset Holder Antenna Cable. 1

1 u
Measure the resistance between the center pin
of the cellular phone handset holder antenna
I
connection and the center pin of the antenna
cable connector.
Is the resistance less thanI ohm?
+ Yes
+ No
INSTALL a new handset holder. TEST the
PINPOINT TEST D :THE HANDS-FREE SYSTEM IS INOPERATIVE -VEHICLES BUILT 1012005

ONWARDS
IDl: CHECK THE PSE MODULE CIRCUIT FOR POWER
I I Disconnect PSE Module C796. I
2006.0 Fiesta la2006 G189090en

I Measure the voltage between the PSE module
C796 pin 17, circuit 29-MC12A (OGNE) and
between the PSE module C796 pin 18, circuit
29-MC12 (OGNE), harness side and ground.
-, Yes
GO to D2.
-+ No
REPAIR circuit 29-MC12A (OGNE) or circuit
29-MC12 (OGNE). TEST the system for
normal operation.
I D2: CHECK THE PSE MODULE CIRCUIT FOR GROUND I

module C796 pin 33, circuit 91-MC12A (BKNE),
harness side and ground, and between the PSE
module C796 pin 34, circuit 91-MC12 (BKNE),
Are the resistances less than 5 ohms?
-+ Yes
GO to D3.
-, No
REPAIR circuit 91-MCl2A (BKNE) or circuit
91-MC12 (BWE). TEST the system for
normal operation.
I D3: CHECK CIRCUIT 8-MC12 (WH) AND CIRCUIT 9-MC12 (BN) FOR OPEN CIRCUIT I
Measure the resistances between:
- the PSE module C796 pin 1, circuit 8-MC12
(WH), harness side and the audio unit C777
pin 1, circuit 8-MC12 (WH), harness side.
(BN), harness side and the audio unit C777
pin 7, circuit 9-MC12 (BN), harness side.
-, Yes
GO to D4.
-, No
REPAIR circuit 8-MCl2 (WH) or circuit 9-
MC12 (BN). TEST the system for normal
operation.
I D4: CHECK THE MICROPHONE CIRCUITS FOR OPEN CIRCUIT I
Disconnect Microphone C798.

419-08-10 Cellular Phone 419-08-10
Measure the resistances between:
(WHIRD), harness side and the microphone
C798 pin I,circuit 8-MC8 (WHIRD), harness
side.
- the PSE module C796 pin 4, circuit 48-MC8A
(BK), harness side and the microphone C798
pin 2, circuit 48-MC8B (BK), harness side.
-, Yes
INSTALL a new microphone. TEST the system
INSTALL a new PSE module. TEST the
-, No
REPAIR circuit 8-MC8 (WHIRD) or circuit 48-
MC8A (BK). TEST the system for normal
operation.

Multifunction Electronic Modules
SECTION 419-10 Multifunction Electronic Modules

CONTENTS PAGE

Module Controlled Functions..............................................................................................
Generic Electronic Module (GEM) ......................................................................................
GEM. vehicles built from 0812005.....................................................................................
Headlamp switch-off delay.vehicles built from 0812005...................................................
Peripheral lights.vehicles built from 0812005....................................... :............................
Autolamps.vehicles built from 0812005.............................................................................
Combined rain sensorllight sensor.vehicles built from 0812005.......................................
Turn signals ........................................................................................................................
Lane-change flasher.vehicles built from 0812005..................................... .-.......................
Interior lighting....................................................................................................................
Heated windshield..............................................................................................................
Rear window heating..........................................................................................................
Windshield washlwipe functions.........................................................................................
Windshield washlwipe function...........................................................................................
Automatic windshield wipers. vehicles built from 0812005................................................
Rain sensor operating principle.vehicles built from 0812005............................................
Rear window washlwipe function.......................................................................................
Rear window washlwipe function.......................................................................................
lnformationlwarningfunctions.............................................................................................
Message center.vehicles built from 0812005....................................................................
Lockinglunlocking. central locking.....................................................................................
Lockinglunlocking. driver's door unlocking system...........................................................
Lockinglunlocking - central unlocking.................................................................................
Lockinglunlocking - automatic central locking ....................................................................
Programming of radio remote control operations...............................................................
Anti-theft alarm system.......................................................................................................
Liftgate release...................................................................................................................
Folding exterior mirrors. vehicles built from 0812005........................................................
Battery protection function..................................................................................................
Low-power 1 high-power mode - vehicles built from 0812005.............................................
Diagnosis............................................................................................................................

Generic Electronic Module (GEM) -- Vehicles Built Up To: 1012005.................................
. . of operation......................................................................................................
Descr~pt~on
Inspection and Checking....................................................................................................
Defect Identification Table ..................................................................................................
System Check ..................................................................................................................
Generic Electronic Module (GEM) -- Vehicles Built From: 1012005..................................
Description of operation......................................................................................................
Inspection and Testing ........................................................................................................
Fault Code Table ................................................................................................................
Symptom chart ...................................................................................................................
System Check ....................................................................................................................
419-10-2 Multifunction Electronic Modules 419-10-2

Generic Electronic Module (GEM)................................................ . ........................... 419-1
Module Controlled Functions

Generic Electronic Module (GEM) Four different versions are available depending on
the equipment level of the vehicle:
The GEM is an independent control module which A - vehicles with manual unlocking
controls a series of functions of the body electrics. B - vehicles with central locking
It replaces various previously used components, C - vehicles with central locking and remote
such as the turn signal relay, the Central Timer control
Module (CTM) and the central locking module. D - vehicles with centralldouble locking,
anti-theft warning system and remote control
Overview of operation
Functions I B- GEM Ax I B- GEM Bx ( B- GEM Cx I B- GEM Dx I
I Turn signals
Turn signals and hazard flasher X X X X
Interior lighting
Onloff X X -- --
Dimmer function -- -- X X
Window heating
Windshield -- X X X
(2)
i Rear window X X X X
Wipers
Windshield washlwipe function X X X X
Windshield after-wipe X X X X
Rear window wipe during reversing X X X X
Rear window washlwipe function X X X X
lnformationlwarning functions
Door open warning lamp -- X X X
Lights on warning lamp X X X X
Lockinglunlocking
Manual lockinglunlocking with a key I
Lockinglunlocking via central locking system -- X X X
Remote control
Lockinglunlocking with remote control -- -- X X
Double locking -- -- -- X
Programming of remote control operations I -- -- X X
Alarm
Anti-theft alarm system -- -- -- X
Liftgate release

DESCRIPTION AND OPERATION -
Functions B- GEM Ax B- GEM Bx B- GEM Cx B- GEM Dx
Release via switch in the passenger -- X X X
compartment
Release via remote control -- -- X X
Other functions
Battery protection function X X X X
Diagnosis
Diagnosis X X X X
Service mode X X X X
-
GEM vehicles built from 0812005 C - Vehicles with centralldouble locking,
The GEM is an independent control module which

controls a series of functions of the body electrics.
,,
anti-theft alarm system and radio remote control
- Vehicles with central locking and radio
remote control (with different remote control
Four different versions are available depending on frequency for the Japanese market)
the equipment level of the vehicle:
A -Vehicles with manual central locking system
B - Vehicles with central locking system and
radio remote control
Overview of o~eration
I Versions I B- GEM I B- GEM I B- GEM I B- GEM I B- GEM
Functions
Voltage supply
I CL
I CURF
I DURF
I ST150
(RHD) I Japan
Battery protection function X X X X X

I Voltage supply management I I I I I
Exterior lighting
I Turn signals and hazard flasher -
l --
x
-
l x l x
--
l x -
l x
Lane-change flasher X X X X X
Hazard flasher during sharp braking X X X X X
Headlamp switch-off delay X X X X X
Peripheral lights -- X X X X
Autolamps -- X X X X
lnterior lighting
I Interior lamp switch-off delay
Interior lamp extended switch-off delay X X X X X
Activated when doors are unlocked -- X X X X
Window heating
Windshield X X X X X
2006.0 Fiesta iu2006 GI63332en

Versions B- GEM B- GEM B- GEM B-GEM B- GEM
Ax Bx Cx Cx Dx
Functions CL CURF DURF ST150 Japan
(RHD)
Rear window X X X X X
Wipers
Programmable windshield wiper interval X X X X X
Windshield wiper interval adjustable via rotary switch X X X X X
Rain sensor -- X X X X
Windshield washlwipe function X X X X X
Windshield after-wipe X X X X X
Rear window intermittent wipe X X X X X
Rear window washlwipe function X X X X X
Rear window wipe during reversing X X X X X
Folding exterior mirrors
Exterior mirror folding function via lockinglunlocking X X X X
informationlwarning functions
Door open warning indicator X X X X X
Lights on warning buzzer X X X X X
Personalization X X X X X
Lockinglunlocking
Manual lockinglunlocking with a key X X X X X
Central lockinglunlocking with 433MHz radio remote -- X -- -- --
control
Central lockinglunlocking with 315MHz radio remote -- -- -- -- X
control
Central lockinglunlocking and double locking with -- -- X X --
433MHz radio remote control
Two-stage unlocking (driver doorlall doors) -- X X X X
Locking status feedback via turn signals X X X X X
Programming of double lockinglsingle locking -- -- X -- --
Vehicle locking at start of trip (not for European X X X X X
markets)
Liftgate release
Release via radio remote control -- X X X X
Release via switch in the passenger compartment X X X X X
Alarm
Anti-theft alarm system (perimeter) -- -- X -- --
2006.0 Fiesta 1212006

Versions B-GEM B- GEM B-GEM B-GEM B- GEM
Ax Bx Cx Cx Dx
Functions CL CURF DURF ST150 Japan
(RHD)
Anti-theft alarm system (Thatcham Catl) -- -- -- X --
RadioIDVD input signal for alarm system -- -- X X --
Interior scanning -- -- X X --
Deactivation of the anti-theft alarm system with valid -- -- -- X --
PATS key
Anti-theft alarm horn with integral battery -- -- -- X --
Horns
Vehicle horn X X X X X
Alarm horn -- -- X -- --
Diagnosis
Diagnosis X X X X X
Service mode X X X X X
Programming of PATS key -- X X X X
Headlamp switch-off delay vehicles -

built from 0812005 -
Peripheral lights vehicles built from
0812005
The headlamp switch-off delay utilizes the low
beam together with the peripheral lights (if The lamps used for the peripheral lights are the
equipped) to illuminate the area surrounding the front side lamps, rear lamps and license plate
vehicle. The function is activated by turning the lamps.
light switch to the "headlamps" position with the
ignition switch in the "0" position. The peripheral lights are switched on when a door
or the liftgate are opened or an unlock command
On vehicles with "autolamps", the function is is detected and the following conditions are fulfilled:
activated by turning the light switch to the "Auto" The ignition key is in position "0"or "I".
position with the ignition switch in the "0" position.
Reverse gear is not engaged.
After the last door has been closed, the function The vehicle speed is below 7 kmlh.
remains active for a further 30 seconds and then
switches off automatically. The peripheral lights are switched off when one of
the following conditions is fulfilled:
When a door or the liftgate is open, the switch-off
The ignition switch is turned to position "11" or
time is extended to 180 seconds. After the last door
has been closed, the switch-off time is reset to 30 "Ill".
seconds. Reverse gear is engaged.
The headlamp switch-off delay can be deactivated The vehicle speed exceeds 7 kmlh.
by operating the high beam switch again or by More than 25 seconds have elapsed since the
switching on the ignition prematurely. liftgate was closed or a central locking command
was determined.
The time set for the battery protection function
for the interior lighting has elapsed.

More than 5 seconds have elapsed since the
doors and the liftgate were closed.
Combined rain sensorllight sensor
-
(x More than 5 seconds have elapsed since a
central locking command was received and all
the doors and the liftgate were closed.
Autolamps -vehicles built from 0812005
Item Description
I I l ens I
1 2 1 Front light sensor I
1 3 IAmbient light sensor I
The dipped beam headlamps and side lights are The combined rain sensorllight sensor is attached
switched on automatically if all the following to the windshield, near the interior rear view mirror.
conditions are satisfied:
Ignition switch in the "11" or "Ill" position The ambient light sensor determines the general
light intensity. For this purpose, it detects the light
( ) Light switch in the "AUTO" position over as wide an angle as possible, without taking
L-
O Determined ambient light conditions below a the direction of incidence into account.
stored threshold value
The front light sensor determines the light intensity
The low beams and the side lights are switched directly in front of the vehicle.
on or off by the GEM according to the input signals If both the ambient light sensor and the front light
of the combined rain sensorllight sensor. This takes sensor detect a sudden reduction in light intensity
place in the GEM by activating the low beam relay at the same time, then an algorithm-based
and the autolamp relay (side lampsllicense plate
calculation is used to determine the fact that the
lamps).
vehicle has entered a tunnel, a multi-storey car
park or a long underpass.
In this case the request for switching on the
external lighting and the indicator in the instrument
cluster is transmitted to the GEM.
If the vehicle enters into the shade thrown by a
large truck, the two sensors will register different
light intensities. In this case, the algorithm-based
calculation will not result in the lights being
switched on.
Turn signals
The GEM actuates the turn signal lamps for
direction indication and the hazard flasher. It
therefore replaces the conventional turn signal
relay.

For the.turn signal, the turn signal lamps at the Interior lighting
front, rear and on the side of the vehicle, as well
as the indicator in the instrument cluster are Depending on the model and the equipment level
(
activated according to the position of the turn signal of the vehicle, the interior lighting controlled by the
switch at approx. 80 impulses per minute. GEM includes the overhead light at the front and
An audible sound is generated with the same rear and the luggage compartment light.
rhythm by a sound generator in the instrument The overhead lamps are only switched by the GEM
cluster as an audible check for the driver. if the corresponding lamp has been set to "Door
If one of the turn signal lamp bulbs fails then the operation" (not if the light is in the "Continuous" or
flashing frequency is increased to around 160 "OW' settings).
impulses per minute. On vehicles with message The lamps are switched on as soon as one of the
center in the instrument cluster, a message is following conditions is satisfied:
generated. A door or the liftgate has been opened (switch
The turn signal lamps are also used for the in the doorlliftgate lock).
following signals: The ignition lock is in position "0" or "I" and the
Confirmation of lockinglunlocking and alarm vehicle is unlocked centrally.
activation (central lockinglanti-theft alarm The ignition lock is turned from position "11" to
system) position "I" or "0"
Alarm triggered (anti-theft alarm system) N0TE:On vehicles built up to 0812005 with Ax
Confirmation of reprogramming (radio remote GEM, there are no switches in the locks of the rear
control) doors. As a result the overhead lights are not
As these signals could overlap in certain situations, switched on when the rear doors are opened.
a priority level has been assigned to each one. N0TE:On vehicles built from 0812005 with Ax GEM
Priority I: hazard signal and manual lockinglunlockingwith a key, there are
Priority 2: alarm triggered no switches in the locks of the rear doors. Vehicles
with central lockinglunlocking with remote radio
Priority 3: turn signal control are equipped with switches in the locks of
Priority 4: confirmation of lockinglactivation of the rear doors.
alarm
The lights are switched off when all the doors and
Priority 5: confirmation of reprogramming
the liftgate are closed and one of the following
conditions is satisfied:
from 08/20 5 8 -
Lane-chan e flasher vehicles built 25 seconds after the lights are switched on or
after closing the last door on non centrally
locked vehicles
With the lane-change flasher, the turn signals flash On closing the last door on centrally locked
in a three-flash mode. For this purpose, the turn vehicles
signal lamp switch is turned to the first The ignition lock is turned from position "0"or
non-engaged position and released again within
"I" to position "11"
0.1 to 0.7 seconds. If the turn signal lamp switch
is held in this first position for less than 0.1 seconds Ignition lock in position "0"or "I" while the
or longer than 0.7 seconds, the turn signal system vehicle is being locked
responds in single-flash mode for as long as the On vehicles built up to 0812005, dimming is used
turn signal switch is held or remains in the engaged when switching on and off in the case of the Cx
position. The three-flash mode can be configured and Dx GEM versions.
via Worldwide Diagnostic System (WDS) or the
instrument cluster personalization menu. On vehicles built from 0812005, dimming is used
when switching on and off in the case of the Ax,
Bx, Cx and Dx GEM versions.
("\
When the lights are switched on, their operating (<.
voltage is brought from OV to operating voltage

within a period of 0.7 seconds.
2006.0 Fiesta lu2006 G163332en

When the lights are switched off, the operating Windshield washlwipe functions
voltage is continuously reduced to OV within a
period of 1.7 seconds. N0TE:AII the washlwipe functions are only
The dimmer function is not utilised if the lights are available if the ignition key is in position "11".
switched off by the battery protection function. The windshield wiper switch has four settings: Off,
Intermittent, Level 1 and Level 2.
Heated windshield On vehicles built from 0812005 with rain sensor,
the wiper switch also features an Auto function.
The heated windshield can only be switched on if In levels 1 and 2 the wipers run continuously at
the engine is running. normal or high speed.
The GEM switches on the relay for the heated In the intermittent setting a wipe is performed every
windshield in response to a request from the switch 7 seconds when the basic setting is selected.
in the instrument panel.
On vehicles built up to 0812005, the interval is
On vehicles built from 0812005, the GEM also continuously adjustable. For this purpose, the wiper
switches on the relay for the heated windshield in switch is set to the intermittent wipe position and
response to a request from the "Max Defrost" then switched back off after the first wipe. After the
button on the Electronic Automatic Temperature desired wipe interval has elapsed the switch is
Control (EATC) climate control assembly. again moved to the intermittent wipe position. The
The Light Emitting Diode (LED) in the intermittent wipe delay time is then stored in the
corresponding switch lights up continuously while GEM.
the windshield is being heated. The time delay can be adjusted to between 1 and
The GEM switches the relay off when 25 seconds.
four minutes have passed since switching on When the ignition is switched off the time delay is
the switch in the instrument panel is pressed reset to the basic setting.
again On vehicles built from 0812005, the intermittent
the engine is switched off mode can be adjusted in 6 stages via a rotary
switch on the wiper lever.
Rear window heating
Windshield washlwipe function
The rear window heating can only be switched on
with the ignition
- key- in position
. "11". If the washer switch has been activated with the
The GEM switches on the relay for the heated rear wiper switch in the "Off" position, the washer pump
window in response to a request from the switch is switched on first to protect the wiper blades, and
in the instrument panel. then after a short delay the wipers. The wipers then
perform 2 or 3 wipes.
On vehicles built from 0812005, the GEM also
switches on the relay for the heated rear window The after-wipe function on the windshield ensures
in response to a request from the "Max Defrost" that any water remaining on the windshield after
button on the EATC climate control assembly. washing is wiped away. It is only required if the
wipers are switched off or set to intermittent mode.
The LED in the switch lights up continuously while
the rear window is being heated. If the wiper switch is in the "Off" position then an
after-wipe operation is performed 4 seconds after
N0TE:lf the vehicle is equipped with heated the washing process is finished.
exterior mirrors, then these are operated together
with the rear window heating. When the wipers are in intermittent mode the
after-wipe is performed after 6 seconds, but only
The GEM switches the relay off when if the wiper delay time is set to more than 6
14 minutes have passed since switching on seconds. Afterwards the wipers continue in
the switch in the instrument panel is pressed intermittent mode.
again If the wipers are in operation at normal or high
the ignition key is turned to position "I" or "0" speed when the washer is activated then they
continue to run at this speed.

Automatic windshield wipers -vehicles N0TE:The rain sensor is an optical measuring
-
built from 0812005 instrument. Contamination such as oil, grease or
dust impair its correct operation. Before switching ('
The rain sensor and the light sensor are integrated on the automatic windshield wipers, the windshield
into one housing. must be clean in the area of the rain sensor.
The rain sensor consists of an opto-electronic The rain sensor consists of three components:
measuring and evaluation circuit. The sensor an LED
calculates the amount of precipitation falling on the a photodiode
windshield and request that the windshield wipers
are switched on. the lens
On the basis of the information provided by the When the automatic windshield wipers are switched
rain sensor, the windshield wipers are then on, the rain sensor is switched on and performs
automatically set to the required wipe speed. an automatic calibration according to the current
conditions on the windshield.
Rain sensor o erating principle

!
vehicles built rom 0812005
- In order to enable this automatic calibration
procedure, the windshield wipers perform one wipe
during which any moisture is removed from the
area of the rain sensor.
Automatic calibration only takes place if the wiper
switch was not set to the automatic function before
the ignition was switched on.
The LED emits a light beam of known intensity.
The emitted beam emerges through the lens and
is then reRected by the windshield.
The reflected light beam returns through the lens
and reaches the photodiode. The corresponding
<;
fc--
value taken without moisture on the windshield is

used as the reference value for the automatic
calibration procedure.
Item Description Subsequent deviations from this value cause the
I 1
1 Raindrops I windshield wipers to be switched on.
If rain falls on the windshield, the light reflected by
--
the windshield has a lower intensity. This loss of
3 Lens intensity is registered by the photodiode and,
4 Photodiode proportionally to the loss of intensity, the GEM
switches on the windshield wipers at the required
CAUTIONS: wipe speed.
A The automatic windshield wipers must be The sensitivity of the rain sensor is set by adjusting
the variable resistor at the wiper switch.
switched off before the vehicle is driven
into a car wash. Switch position I: High sensitivity
A If the windshield is iced up, the wipers may - The wipers wipe even if only a small amount
of water has been measured on the
only be activated by the rain sensor after
the windshield has been completely windshield.
defrosted. Switch position 6: Low sensitivity
- The wipers only wipe if a large amount of
water has been measured on the windshield.

419-10-11 Multifunction Electronic Modules 419-10-1I
I
Item Description
I Installation position of the combined Rear window washlwipe function
rainllight sensor
When the switch for the rear window washer is
activated the wipers perform wipe operations (while
Rear window washlwipe function the switch is being activated).
When the switch is released the wipers perform
The rear window wiper changes the wiper delay 2-3 more wipes.
interval according to the setting of the windshield
wiper switch.
Informationlwarning functions
If the windshield wiper switch is set to Level 2 and
the rear window wiper is switched on, then the A warning lamp in the instrument cluster is actuated
wiper delay interval is 6 seconds. if at least one door or the liftgate is not fully closed
If the windshield wiper switch is in the Intermittent with the ignition lock in position "11".
or Level Iposition and the rear window wiper is N0TE:On vehicles built from 0812005, a message
switched on, the wiper delay interval is 10 seconds. is transmitted to the instrument cluster by the GEM
If reverse gear is engaged while the windshield via the medium-speed Controller Area Network
wiper is switched on and the rear window wiper is (CAN) bus in order to generate an acoustic signal.
switched off, then the GEM automatically switches
on the rear wiper with the wiper delay interval as
described above. This function remains activated
until reverse gear is no longer engaged or the
(
.L ' ) windshield wiper is switched off.
2006.0 Fiesta 1u2006 GI63332en

An acoustic signal is generated by the GEM if: If during the central locking process one of the front
the system changes over to the programming doors is not fully closed then all the doors are
mode for the radio remote control (once). unlocked again.
in diagnostic mode as entry confirmation (once), If during the central locking process one of the rear
as confirmation of input signals (once each) and doors is not fully closed then all the doors are still
as exit confirmation when leaving the diagnostic centrally locked.
mode (3 times).
the ignition lock is in position "I" or "0" and the
light switch is in position " I " or "2" and the -
Locking/unlocking double locking
driver's door is opened (continuous "Lights on"
warning sound). The double locking system locks all doors in such
a way that they can neither be opened from the
-
Message center vehicles built from
0812005
outside nor the inside of the vehicle.
The double locking mechanism is only available if
the ignition lock is in the position "0" or "I" and the
front doors are fully closed.
Depending on the various model versions, different
information is transmitted by the GEM to the To activate the double locking, press the locking
message center integrated in the instrument cluster button on the radio remote control twice within 3
via the medium-speed CAN bus. seconds, or insert the key into one of the door locks
and turn it first to the unlocking position and then
The various information can be displayed by
within 3 seconds to the locking position.
pressing a button on the turn signal lamp switch.
All the turn signal lamps flash twice to confirm
A WARN1NG:For reasons of safety, activation of the double locking.
modification of the various functions
shouid onijibe pecfotmed when f i e vehicle If the ignition lock is in the position "li" or oiie of
is stationary. the rear doors is not fully closed then the vehicle
is centrally locked but not double locked.
(.~'!
.
Various functions which are monitored and
controlled by the GEM can be modified by means If within 45 seconds of double locking the vehicle
of the button on the -turn signal lamp switch. the ignition lock is moved to a different position
then the system reverts back from double locking
Modifiable functions
to central locking.
Confirmation tone (alllminimal)
If the engine is started after the 45 seconds have
Vehicle remote keyless entry (all doorslonly elapsed then the double locking remains in force
driver door) provided the speed of the vehicle does not reach
Lane-change flasher (3x flashingllx flashing) 7 kmlh. Once this speed is reached, the system
Hazard flasher during sharp braking reverts from double locking back to central locking.
(activatedldeactivated(only for certain markets))
-
Lockinglunlocking central locking unlocking system
-
Locking/unlocking driver's door
N0TE:The following description only applies if the

-
Locking/unlocking central locking driver's door unlocking system has been
programmed.
The central locking system locks all doors and the
liftgate so that they can no longer be opened from If the unlocking button on the radio remote control
the outside. is only pressed once within 3 seconds, then only
the driver's door is unlocked.
The central locking system is activated by turning
a key in one of the door lock cylinders to the locking If the vehicle was double locked beforehand, then
position. all the other doors switch over to central locking.
The central locking can also be activated by If the unlocking button on the radio remote control
pressing the internal door openers into the locking is pressed twice within 3 seconds then the vehicle
position. is centrally unlocked.
2006.0 Fiesta 1u2006 G I 63332en

The driver's door unlocking system can be To start the programming process, press one of
programmed and cancelled with the aid of the radio the buttons on the remote control.
remote control. The GEM or the instrument cluster (vehicles built
However, this is only possible if the ignition lock is from 0812005) confirms the programming by means
not in position "11". of an acoustic signal.
Reprogramming is performed by simultaneously
pressing the unlocking and locking buttons on the Anti-theft alarm system
radio remote control for at least 4 seconds. The
turn signal lamps flash twice to confirm the The anti-theft alarm system provides a visual and
reprogramming. acoustic signal that an unauthorised person is
On vehicles built from 0812005, reprogramming attempting to gain access to the vehicle or that an
can also be performed via the message center attempt is being made to turn the ignition key while
integrated in the instrument cluster. the anti-theft alarm system is activated.
The system monitors:
-
Lockinglunlocking central unlocking Hood
Doors
The vehicle is centrally unlocked if: Liftgate
one of the door locks is turned with a key to the Ignition lock
unlocking position (also applies to double
locking) In the event of an alarm, the system actuates a
separate signal horn (acoustic alarm) for 30
the unlocking button on the radio remote control
seconds and the hazard flasher (visual alarm) for
is pressed (also applies to double locking) 5 minutes.
the internal door openers are pulled to the
unlocking position (does not apply to double The anti-theft alarm system is activated with a
locking) delay of 20 seconds by centrally locking or double
locking the vehicle. To do this the ignition lock must
be in the position "0".
locking
-
Lockinglunlocking automatic central After the time delay of 20 seconds the hood, all
doors and the liftgate are alarmed, provided they
are fully closed.
The vehicle is centrally locked again automatically
after unlocking with the radio remote control if If the hood, one of the doors or the liftgate are not
within 45 seconds neither a door or the liftgate are fully closed then they can be opened without
opened or the radio remote control is operated. triggering an alarm. If they are then closed, the
same time delay of 20 seconds applies before they
are alarmed.
Programming of radio remote control
operations The anti-theft alarm system can be switched off by
centrally unlocking the vehicle either at the lock on
N0TE:Up to a maximum of four radio remote one of the doors or with the remote control.
control operations can be programmed per vehicle. If the liftgate is opened manually with a key or with
During the programming process the memory for the remote control then only the anti-theft alarm
the known radio remote control operations in the for the liftgate is deactivated.
GEM is deleted and the existing and new If the liftgate is then closed again, the anti-theft
operations are reprogrammed. alarm is reactivated for the tailgate after 20
To enter the programming mode for the radio seconds.
remote controls, turn the ignition lock four times The current status of the anti-theft alarm system
from position "0"to position "11" within 6 seconds. is stored if the voltage supply to the GEM is
The programming mode is confirmed with an interrupted. This means that as soon as the voltage
acoustic signal. Afterwards, the corresponding supply to the GEM is restored it reverts to the
remote control operations can be programmed stored status (if for example the vehicle was
within 10 seconds. alarmed beforehand, it is then re-alarmed).

On vehicles with Thatcham Cat1 alarm system Foldin exterior mirrors -vehicles built
(only available in certain markets) the anti-theft
alarm system can be deactivated by pressing the
91
from 0 12005
release key on the radio remote control. The Folding inlout of the exterior mirrors can be
anti-theft alarm system is not switched off if the activated via three different functions:
vehicle has been unlocked with the key. In order activating the exterior mirror foldback switch.
to deactivate the anti-theft alarm system without lockinglunlocking the vehicle using the radio
the radio remote control, the driver door must first
remote control.
be unlocked with the key. A warning signal sounds
for 12 seconds before the alarm is triggered. The switching the ignition onloff.
anti-theft alarm system is deactivated by turning The folding exterior mirrors can only be activated
the key to position "11" in the ignition lock within this if this function has been configured in the GEM
time. using WDS or the message center in the
N0TE:The interior sensors only operate error-free instrument.
when all windows and the roof opening panel are
completely closed. Furthermore, the sensors must Battery protection function
not be covered. The system should not be activated
when persons, animals or potentially moving The battery protection function prevents the battery
objects are present in the vehicle interior. from discharging as a result of the interior lighting
N0TE:Do not activate the interior sensors while or the warning sound generator when the engine
operating an auxiliary heater. This may trigger the is switched off.
alarm. As soon as the ignition lock is turned to position "I"
On vehicles with enhanced anti-theft warning or "Ow,a time counter is started in the GEM.
system (optional), the interior sensors register If a door is open the interior lights are switched off
every movement within the vehicle. They are after 10 minutes.
located in the interior lamp assembly. The interior
sensors are activated when double locking is If the doors are closed the interior lights, reading
activated. lights, luggage compartment lights and the warning
sound generator are switched off after 30 minutes.
Liftgate release The battery protection function and the time counter
are stopped after the following actions and then if
The tailgate can be unlocked manually: necessary restarted:
with the key Ignition lock in position "ll"
with the remote release button in the passenger Opening of a door or the liftgate
compartment Unlocking of a door or the liftgate (with a key or
with the remote control the remote control)
The remote release button will not unlock the The battery protection function continues to operate
liftgate if the vehicle is centrally locked or if the when the GEM is in service mode or diagnostic
vehicle is travelling in excess of 6 kmlh. mode.
The remote control can be used to unlock the
liftgate by pressing the correspondingbutton twice
within 3 seconds.
Low-power I high-power mode
-
The GEM has two normal operating modes. In
high-power mode, all the functions are executed
to their full extent in accordance with the GEM
specification. In low-power mode, the GEM
functions are minimized in order to spare the
battery as much as possible.

When all the following conditions are fulfilled, the When one of the following conditions occurs in
/' GEM switches to low-power mode: low-power mode, the GEM switches to high-power
\ Ignition lock is in "0" or "I" position. mode:
Interior lighting is switched off Ignition lock is in position "11" or "Ill".
Hazard flasher is switched off Door switch (incl. liftgate switch or hood switch)
Alarm system is activated or deactivated status changes
The exterior lighting is not activated via the Audio unit monitoring status changes
peripheral lights or headlamp switch-off delay Anti-theft ak3-m inhibit switch status changes
functions Door lock control switch status changes
* Automatic closing function is not activated Hazard flasher switch status changes
Remote control programming mode is not Central locking button status changes
activated Liftgate release switch status changes
Service mode is not activated Heated rear window switch status changes
CAN is in standby mode Remote control signal is received
Remote control receiver signal is stable CAN is in active mode
All software function counters are in standby
mode
When the GEM is in low-power mode, the further power consumption is reduced by changing the
remote control receiver reception strategy following certain time periods as follows:
I Time since activation of low-power mode I
Duration of remote control receiver "Off' phase I
1 - 4 days Normal duration
5 - 10 days ~ouble
duration
11 -22 days Quadruple duration
23 -31 days Remote control receiver is permanently switched
off
During days 5 to 22 following commencement of Releasing the switch for the heated rear window
low-power mode, it is still possible to lock or unlock Pressing the switch for the heated rear window
the vehicle using the remote control, however the
8 times in 6 seconds
locking button and the unlocking button must be
pressed simultaneously for 1.2 seconds in order A signal sounds and the turn signal lamps come
to ensure that the GEM receives the remote control on to indicate that service mode has been
transmission signals and responds correctly. From successfully activated.
day 23 onwards, the vehicle can only be locked or N0TE:lf the alarm has been triggered (in vehicles
unlocked using the vehicle key. equipped with an anti-theft alarm system), service
mode cannot be activated.
Diagnosis The wiper switch must be in the "Off' position for
testing the input signals.
The GEM can be diagnosed using WDS.
The relevant input signals are indicated with an
There is also an additional service mode. acoustic signal and by the flashing of the turn signal
This service mode allows testing of various input lamps.
and output signals. The following signals can be tested in any order:
Service mode is activated by: Turn signals (right, left, hazard signal)
(-I Pressing and holding the switch for the heated

rear window
"Lights on" warning signal
lnterior lighting
Turning the ignition key to position "ll" Windshield wipe function
Windshield wash function

- --

Rear window wipe function
Rear window wash function
Doorstliftgate
Central locking
Hood (only on vehicles with an anti-theft alarm
system)
Heated rear window
Heated windshield
The wiper switch must be in the "Intermittent"
position for testing of the output signals.
Each operation of the heated rear window switch
activates and deactivates the following output
signals in this order:
Front wipers (a signal sounds and the turn signal
lamps flash when the "Park" position is reached)
Heated rear window
Interior light(s) (the switch for the interior lights
must be in the "Door operation" setting)
Rear window wiper
Heated windshield (only activated if the engine
is running)
The GEM automatically exits the service mode 20
seconds after the last input.
It is however also possible to manually exit the
service mode by:
Pressing and holding the switch for the heated
rear window
Turning the ignition key out of position "11"
Releasing the switch for the heated rear window
3 acoustic signals sound and the turn signal lamps
come on to confirm that the service mode has been
exited.
2006.0 Fiesta 1212006 G I 63332en

,.-~ Generic Electronic Module (GEM) -Vehicles Built Up To: 1012005

Description of operation An acoustic signal sounds and the turn signal
lamps flash to indicate receipt of each input signal
A diagnosis of the generic electronic module (GEM) by the generic electronic module.
can be performed with WDS. Furthermore, an
integrated service mode enables testing of the input Output signals
and output signals without the need for further SWITCH the wiper switch to the "Intermittent"
tools. To enable activation of service mode: position to test the output signals. PRESSING the
Switch off the ignition heated rear window switch activates or deactivates
Switch off all other electrical consumers the output signals in the following order:
Apply the handbrake a. Windshield wipers (a signal sounds and the
Shift to neutral
. direction indicator lamps flash when the "Park"
position is reached)
Close the doors.
b. Heated rear window
Activate service mode c. Interior light(s) (the interior light switch must be
in the "ON" position)
Proceed as follows to activate service mode:
d. rear window wiper
OPERATE the switch of the heated rear window
e. heated windshield (if equipped, is only activated
and HOLD IT THERE
when engine is running)
Turn on the ignition.
RELEASE the switch of the heated rear window If the heated rear window switch is operated again,
the sequence restarts with point 'a' and the
PRESS the heated rear window switch 8 times functions are activated again in this order.
within 6 seconds
End service mode
A signal sounds and the direction indicator lamps
come on to indicate that service mode has been The GEM automatically ends service mode 20
successfully activated. seconds after the final input. However, service
N0TE:lf the alarm sounds (in vehicles fitted with mode can be manually ended at any time by
an anti-theft alarm system), service mode cannot proceeding as follows:
be activated. OPERATE the switch of the heated rear window
and HOLD IT THERE
Input signals
Switch off the ignition.
SWITCH the wiper switch to the "Off' position to RELEASE the switch of the heated rear window
test the input signals. The following is a list of the
signals to be tested, in no particular order: 3 signals sound and the direction indicator lamps
come on to indicate that service mode has ended.
Direction indicators (right,
.-
left, hazard warning
lights)
"Lights on" warning (terminal 58) lnspection and Checking
windshield wiper (intermittent wipe)
1. CHECK the concern.
windshield washer system
2. Visually CHECK for any obvious mechanical or
rear window wiper electrical damage.
rear window washer system
Visual Inspection
Doors openlclosed
Electrical
Central locking (if fitted)
' ) Bonnet upldown (in vehicles fitted with anti-theft
' ~ 1 alarm system) Wiring harness
Heated rear window Connectors
Heated windscreen (if fitted)
2006.0 Fiesta la2006 G98965en

I
3. RESOLVE any obvious causes for a concern 5. On a vehicle without stored fault(s), continue
found during the visual inspection before according to the Symptom Chart and the
carrying out any further tests. CHECK operation
of system.
corresponding symptom. (-
6. After testing and resolving the fault, the fault
4. If the concern persists after the visual memory of all vehicles should be READ OUT
inspection, PERFORM a fault diagnosis using and any stored faults CLEARED. READ OUT
WDS and RESOLVE the fault(s) displayed the all fault memory again after a road test.
according to the fault description. CHECK
operation of system.
Defect ldentification Table

Defect ldentification Table
Service mode cannot be activ- Fuse(s). GO to Pinpoint Test A.
ated Circuit(s).
Integrated control assembly
Generic electronic module
(GEM)
Generic electronic module Fuse(s). REFER to Section 418-00
(GEM) not communicating with Circuit(s). [Module Communications
the diagnostic unit Generic electronic module Network].
(GEM)
System Check
PINPOINT TEST A : SERVICE MODE CANNOT BE ACTIVATED
A1: CHECK FUSE F24
CHECK Fuse F24 (CJB).
Is the fuse OK?
-+ Yes
GO to A2.
-+ No
with the aid of the Wiring Diagrams.
A2: TEST VOLTAGE AT FUSE F24
I Connect Fuse F24 (CJB).
2006.0 Fiesta lu2006 G98965en

rnand
ground.
+ Yes
GO to A3.
+ No
REPAIR the voltage supply to fuse F24 with
the aid of the Wiring Diagrams. CHECK oper-
ation of system.
1 ~ 3CHECK
: FUSE F38 1
CHECK Fuse F38 (CJB).
Is the fuse OK?
-+ Yes
GO to A4.
-+ No
RENEW fuse F38 (7.5 A). CHECK operation
of system. If the fuse blows again, LOCATE
and RECTIFY the short to ground with the aid
of the Wiring Diagrams.
I A4: CHECK THE VOLTAGE AT FUSE F38 I
I Connect Fuse F38 (CJB). I
and ground.
+ Yes
I
GO to A5.
+ No
REPAIR the voltage supply to fuse F38 with
the aid of the Wiring Diagrams. CHECK oper-
ation of system.
I A5: CHECK THE VOLTAGE AT THE GENERIC ELECTRONIC MODULE (GEM) I
I 1 121Disconnect GEM C318 (blue). I
2006.0 Fiesta 1 ~ 2 0 0 6
connector C318, pin 2, circuit 29-AA80 ( ;

-+Yes
GO to A6.
+ No
29-,41480 (OGIWH) between GEM and fuse
~0033611 F24 with the aid of the Wiring Diagrams.
CHECK operation of system.
A6: CHECK THE VOLTAGE AT THE GEM

rnDisconnect GEM C319 (white).
connector C319, pin 10, circuit 15-DK20
-+ Yes
GO to A7.
+ No
15-DK20 (GNIOG) between the GEM and
~~~0028972 solder point S3 with the aid of the Wiring
Diagrams. CHECK operation of system.
A7: TEST THE GEM GROUND CONNECTION

Disconnect GEM C316 (black).
connector C316, pin 2, circuit 31-DK20 (BK),
-+ Yes
GO to A8.
-+ No
between the GEM and ground point GI3 with
~~~0028971 the aid of the Wiring Diagrams. CHECK oper-
ation of system.
2006.0 Fiesta lu2006 G98965en

A8: TEST THE GEM GROUND CONNECTION
Disconnect GEM C320 (brown).
connector C320, pin 2, circuit 91-DK20 (BWRD),
+= Yes
GO to A9.
-+ No
. LOCATE and RECTIFY the break in circuit
91-DK20 (BWRD) between the GEM and
ground connection G I 4 with the aid of the
system.
I A9: CHECK THE CONTROL IMPULSE OF THE HEATED REAR WINDOW SWITCH I
Operate the heated rear window switch and
keep it operated.
connector C320, pin 11, circuit 31S-HB22
-+ Yes
GO to A10.
I
AIO: CHECK THE SWITCH OF THE HEATED REAR WINDOW
Release the switch of the heated rear window.
121Measure the resistance between the GEM,
Is a resistance of more than 10 kOhms meas-
ured?
-+ Yes .
2006.0 Fiesta la2006 G98965en

A l l : CHECK THE CIRCUIT BETWEEN THE GEM AND THE INTEGRATED CONTROL ASSEMBLY
FOR A SHORT TO GROUND
Disconnect lntegrated control assembly C714.

Is a resistance of more than 10 kOhms meas-
ured?
-+ Yes
RENEW the integrated control assembly.
-+ No
in circuit 31S-HB22 (BWGN) with the aid of
the Wiring Diagrams. CHECK operation of
system.
A12: TEST THE CIRCUIT BETWEEN THE GEM AND THE INTEGRATED CONTROL ASSEMBLY
FOR OPEN CIRCUIT
Disconnect lntegrated control assembly C714. I
(BWGN), wiring harness side and the integrated
control assembly, connector C714, pin 1, circuit
31S-HB22 (BWGN), wiring harness side.
-+ Yes
GO to A13.
+ No
HB22 (BWGN) between the GEM and the
integrated control assembly with the aid of the
system.
2006.0 Fiesta luzoo6 G98965en

TEST CONDITIONS
,-
A13: TEST THE GROUND CONNECTION OF THE INTEGRATED CONTROL ASSEMBLY
Measure the resistance between the integrated
control assembly, connector C714, pin 9, circuit
- 31-DKI (BK), wiring harness side and ground.
0 0
El Is a resistance of less than 2 Ohm registered?
-+ Yes
RENEW the integrated control assembly.
+ No
VFE0029219 31-DKI (BK) between the integrated control
assembly and soldered connection S265 with
the aid of the Wiring Diagrams. CHECK the
(el

Generic Electronic Module (GEM) -Vehicles Built From: 1012005

Windshield wiper (intermittent wipe)
I ITerminal Probe Kit Windshield washer system
Rear window wiper
Rear window washer system
Doors openlclosed
Central locking (if fitted)
Hood openlclosed (in vehicles equipped with
an anti-theft alarm system)
General Equipment Heated rear window
Digital multimeter Heated windscreen (if fitted)
Worldwide Diagnostic System (WDS) An acoustic signal sounds and the turn signal
lamps flash to indicate receipt of each input signal
by the generic electronic module.
Description of operation
Output signals
A diagnosis of the generic electronic module (GEM) SWITCH the wiper switch to the "Intermittent"
can be performed with WDS. Furthermore, an position to test the output signals. PRESSING the
integrated service mode enables testing of the input heated rear window switch activates or deactivates
and output signals without the need for further the output signals in the following order:
tools. To enable activation of service mode:
a. Windshield wipers (a signal sounds and the
switch off the ignition, direction indicator lamps flash when the "Park"
switch off all other electrical consumers, position is reached)
apply the handbrake, b. Heated rear window
shift to neutral c. Interior light@)(the interior light switch must be
and close the doors. in the "ON" position)
d. Rear window wiper
Activating the service mode
e. heated windshield (if fitted, is only activated
Proceed as follows to activate the service mode: when engine is running)
OPERATE the switch of the heated rear window If the heated rear window switch is operated again,
and HOLD IT THERE the sequence restarts with point 'a' and the
. Turn on the ignition. functions are activated again in this order.
RELEASE the switch of the heated rear window
Ending the service mode
PRESS the heated rear window switch 8 times
within 6 seconds The GEM automatically ends service mode 20
seconds after the last input. However, service
A signal sounds and the turn signal !amps flash to mode can be manually ended at any time by
indicate that service mode has been successfully proceeding
- as follows:
activated.
OPERATE the switch of the heated rear window
N0TE:lf the alarm has been triggered (in vehicles and HOLD IT THERE
equipped with an anti-theft alarm system), service OFF the ignition
mode cannot be activated.
RELEASE the switch of the heated rear window
Input signals 3 signals sound and the turn signal lamps illuminate
SWITCH the wiper switch to the "Oft" position to to indicate that service mode has ended. (-
t.
,'
test the input signals. The following is a list of the

signals to be tested, in no particular order:
Inspection and Testing
Turn signals (right, left, hazard warning lights)
"Lights on" warning (terminal 58) 1. VERIFY the customer concern.
--
2006.0 Fiesta la2006 G509494en

2. Visually CHECK for any obvious mechanical or 4. If the concern persists after the visual
electrical damage. inspection, PERFORM a fault diagnosis with
N0TE:Ensure correct locking of wiring harness
accordance with the displayed fault description.
connector.
Visual Inspection 5. For vehicles with no stored faults, PROCEED
Electrical in accordance with the Symptom Chart and the
corresponding fault symptom.
I Fuses. 1 6. Following checking or elimination of the fault
I Wiring harness. I and after completion of operations, the fault
I Electrical connectors. I OUT and any stored faults must be DELETED.
3. RECTIFY any obvious causes for a concern a road test.
found during the visual inspection before
2006.0 Fiesta 1u2006 G509494en

Fault Code Table
DTC: Description Action

B2496 Circuit of anti-theft alarm horn faulty (short to REFER to: Anti-Theft - Active
ground). (419-OIA, Diagnosis and
Testing).
B2494 Circuit of anti-theft alarm horn faulty (short to REFER to: Anti-Theft - Active
voltage). (419-OIA, Diagnosis and
Testing).
B1300 Circuit of central locking switch faulty. REFER to: Locks, Latches
and Entry Systems (501-14,
B1310 Circuit of door lock release switch faulty. REFER to: Locks, Latches
and Entry Systems (501-14,
B1317 Battery voltage too high (more than 16.5 V). REFER to: Charging System
(414-00, Diagnosis & Testing).
B1318 Battery voltage too low (less than 7.5 V). REFER to: Charging System
(414-00, Diagnosis & Testing).
B1319 Circuit of driver side door contact switch faulty (open REFER to: Interior Lighting
circuit). (417-02, Diagnosis and
Testing).
B1327 Circuit of passenger door contact switch faulty (open REFER to: Interior Lighting
Testing).
B l571 Circuit of rear left door contact switch faulty (open REFER to: Interior Lighting
Testing).
B1335 Circuit of rear right door contact switch faulty (open REFER to: Interior Lighting
Testing).
B1331 Circuit of tailgate contact switch faulty (open circuit). REFER to: Interior Lighting
(417-02, Diagnosis and
Testing).
B1342 Module fault. INSTALL a new GEM.
B1343 Circuit of rear window heater switch faulty (short to REFER to: (501-11 )
ground).
Glass Frames and
Mechanisms
(Diagnosis and Testing),
Glass Frames and
Mechanisms
2.OL Duratec-HE (M14)
(Diagnosis and Testing).
2006.0 Fiesta 1u2006 G509494en

B1350 Circuit of heated rear window relay faulty (short to REFER to: (501-11 )
ground). Glass Frames and
Mechanisms
Glass Frames and
Mechanisms -
B1349 Circuit of heated rear window relay faulty (short to REFER to: (501-11 )
voltage). Glass Frames and
Mechanisms
Glass Frames and
Mechanisms -
2006.0 Fiesta 12/2006 G509494en

B1446 Circuit of windshield wiper limit switch (park position) REFER to:
faulty (short to ground). Wipers and Washers
Testing).
B1499 Circuit of left-hand turn signal lamp faulty (short to REFER to:
ground). Turn Signal and Hazard
Lamps (417-01, Diagnosis
and Testing).
B1503 Circuit of right-hand turn signal lamp faulty (short REFER to:
to ground). Turn Signal and Hazard
and Testing).
B2282 Circuit of left-hand turn signal lamp switch faulty REFER to:
(short to ground). Turn Signal and Hazard
and Testing).
B2281 Circuit of right-hand turn signal lamp switch faulty REFER to:
(short to ground). Turn Signal and Hazard
and Testing).
B1519 Circuit of hood contact switch faulty (open circuit). REFER to: Anti-Theft - Active
(419-01A, Diagnosis and
Testing).
B2555 Circuit of interior light faulty (short to voltage) REFER to: Interior Lighting
Testing).
B2598 Circuit of exterior lighting relay faulty (short to REFER to: Headlamps (417-
voltage) 01, Diagnosis and Testing).
B1695 Circuit of headlamp switch (Autolamps) faulty (short REFER to: Headlamps (417-
to voltage) - vehicles with auto-on system for 01, Diagnosis and Testing).
exterior lighting.
B1578 Circuit of marker lamp faulty (short to ground). REFER to: Parking, Rear and
License Plate Lamps
Testing).
B1810 Circuit of reversing light switch faulty (short to REFER to: Reversing Lamps
voltage). (417-01, Diagnosis and
Testing).
B1315 Circuit of battery protection relay faulty (short to Refer to WDS.
voltage).
B1316 Circuit of battery protection relay faulty (short to Refer to WDS.
ground).
2006.0 Fiesta lu2006 G509494en

B1875 Circuit of hazard warning light switch faulty (short REFER to:
to ground). Turn Signal and Hazard
and Testing).
B2248 Circuit of heated windshield relay faulty (short to REFER to: (501-1I)
voltage). Glass Frames and
Mechanisms
Glass Frames and
Mechanisms -
B2256 Circuit of heated windshield relay faulty (short to REFER to: (501-11 )
Mechanisms
Glass Frames and
Mechanisms -
B2113 Circuit of windshield heating switch faulty (short to REFER to: (501-11 )
Mechanisms
Glass Frames and
Mechanisms -
2006.0 Fiesta la2006 G509494en

I DTC: Description Action

B2114 Circuit of windshield washer system switch faulty REFER to:
(short to ground). Wipers and Washers
Testing).
B2115 Circuit of rear window washer system switch faulty REFER to:
Testing).
B2177 Circuit of interior scanning sensor faulty. REFER to: Anti-Theft - Active
(419-OI A, Diagnosis and
Testing).
Circuit of windshield washlwipe system switch REFER to:
(intermittent position) faulty (open circuit). Wipers and Washers
(501-16 , Diagnosis and
Testing).
- -
Circuit of rear washlwipe system switch faulty. REFER to:

Wipers and Washers
Testing).
Circuit of switch for electrically adjustable exterior REFER to: (501-09 )
mirrors faulty.
Exterior Mirror (Diagnosis
and Testing),
Exterior Mirror - 2.OL
Duratec-HE (M14)
and Testing).
Circuit of electrically adjustable exterior mirrors REFER to: (501-09 )
faulty (short to ground).
and Testing),
Duratec-HE (M14)
and Testing).
BllOB Circuit of relay for electrically adjustable exterior REFER to: (501-09 )
mirrors faulty (short to ground).
and Testing),
Duratec-HE (M14)
and Testing).

B211A Circuit of windshield washer system relay faulty REFER to:
Testing).
B2477 Module configuration faulty. CONFIGURE GEM again using
WDS. If the fault occurs again,
RENEW THE GEM.
B2112 Circuit of anti-theft alarm system activation switch REFER to: Anti-Theft - Active
faulty (short to ground). (419-OIA, Diagnosis and
Testing).
B2116 Circuit of anti-theft alarm system deactivation switch REFER to: Anti-Theft - Active
faulty (short to ground). (419-OIA, Diagnosis and
Testing).
B2665 Circuit of alarm horn with battery faulty (short to REFER to: Anti-Theft - Active
voltage). (419-OIA, Diagnosis and
Testing).
B1554 Tailgate unlocking circuit faulty (short to ground) REFER to:
Locks, Latches and Entry
Systems (501-14, Diagnosis
and Testing).
B1553 Tailgate unlocking circuit faulty (short to voltage) REFER to:
and Testing).
B1551 Circuit of tailgate unlocking switch faulty (short to REFER to:
ground). Locks, Latches and Entry
B1600 Circuit of PATS transponder faulty. Refer to WDS.
B2108 Circuit of tailgate contact switch faulty. REFER to:
B1298 Circuit of power supply sensor (terminal 15) faulty GO to Pinpoint Test A.
(short to voltage).
B1299 Circuit of power supply sensor (terminal 15) faulty GO to Pinpoint Test A.
(short to ground).
B2432 Circuit of driver's side belt buckle switch faulty. Refer to WDS.
2006.0 Fiesta 1212006

-

U0146 No communication with gateway A. REFER to: Communications-
Network - Vehicles Built
From: 0812005 (418-00,
U0151 No communication with the restraints control REFER to: Communications-
module. Network - Vehicles Built
From: 0812005 (418-00,
U0155 No communication with the electronic instrument REFER to: Communications-
cluster. Network - Vehicles Built
From: 0812005 (418-00,
U0231 No communication with the light switch module. REFER to: Communications-
From: 0812005 (418-00,
U0166 No communication with the fuel fired booster heater. REFER to: Communications-
From: 0812005 (418-00,
Symptom chart
Symptom chart
Generic electronic module Fuse@). REFER to: Communications-
(GEM) not communicatingwith Circuit@). Network - Vehicles Built
the diagnostic unit. Generic electronic module From: 0812005 (418-00,
(GEM). Diagnosis and Testing).
System Check
PINPOINT TEST B : VOLTAGE SUPPLY (TERM. 15) FAULTY.
I
A1: CHECK FUSE F38
I
I Is the fuse OK?
I
+ No
Wiring Diagrams.
2006.0 Fiesta 1~2006 G509494en

>
,419-10-33 Multifunction Electronic Modules 419-10-33
DIAGNOSISANDTESTING -
and ground.
-+Yes
GO to A3.
-+ No
CHECK the voltage supply to fuse F38 and
REPAIR using the Wiring Diagrams. CHECK
A3: CHECK CIRCUIT BETWEEN FUSE F38 AND GENERIC ELECTRONIC MODULE (GEM) FOR
SHORT TO VOLTAGE
connector C319, pin 10, circuit 15-DK20
-+ Yes
VFE0028972 -+ No
GO to A4.
A4: CHECK CIRCUIT BETWEEN FUSE F38 AND GENERIC ELECTRONIC MODULE (GEM) FOR
SHORT TO GROUND
rnconnector
C319, pin 10, circuit 15-DK20
measured?
+ Yes
+ No
~59040 LOCATE and RECTIFY the short to ground
2006.0 Fiesta la2006 G509494en

Generic Electronic Module (GEM)

Removal
I.Unscrew and remove the bolts for the lower 4. Remove the GEM.
fascialcrash padding cover.
I
I Installation
2. Detach the lower fascialcrash padding cover.
I.N0TE:lnitialise the GEM with WDS after
installation.
Refit the components in reverse order.
3. Disconnect the GEM connector.
2006.0 Fiesta 1 ~ 2 0 0 s GII 5920en

2006.0 Fiesta
Wiring Diagrams
Table of Contents
Engine Ignition 303-07A
I GROUP 2 chassis 1 Glow Plug System -I.4L Duratorq-TDCi
(DV) Diesel 303-07B
Brake System ~ngine Ignition - 2.OL Duratec-HE
Parking Brake and Actuation (M14) 303-07C
Hydraulic Brake Actuation Duratec-8V (Rocam)ll.25L
Anti-Lock Control Duratec-16V (Sigma)ll.4L
-
Anti-Lock Control Stability Duratec-16V (Sigma)/l.6L
Assist Duratec-16V (Sigma) 303-08
Steering System Evaporative Emissions 303-13
Power Steering Electronic Engine Controls 303-14
Steering Column Switches Automatic Transmission/Transaxle
Automatic Transmission/Transaxle -
1 GROUP 3 Powertrain I Vehicles With: 4-Speed Automatic
Transmission (AW81-40) 307-01A
Engine Automatic Transmission/Transaxle -
Engine Cooling - I.3L DuratecSV Vehicles With: 4-Speed Automatic
(Rocam)ll.25L Duratec-16V Transmission (AW81-40) 307-01B
(Sigma)/l.4L Duratec-16V Automatic Transmission/Transaxle
(Sigma)/l.6L Duratec-I 6V External Controls - Vehicles With:
(Sigma) 303-03A 4-Speed Automatic Transmission
Engine Cooling - 2.OL Duratec-HE (AW81-40) 307-05
(MI41 303-03B Manual Transmission/Transaxle, Clutch and
Fuel Charging and Controls - I.3L Transfer Case
Duratec-8V (Rocam) 303-04A Manual Transmission/Transaxle
Fuel Charging and Controls - 1.25L Automated Gearshift System 308-11
Duratec-16V (Sigma)/l.4L
Duratec-16V (Sigma)/l.6L Fuel System
Duratec-16V (Sigma) 303-04B Fuel Tank and Lines 310-01
Fuel Charging and Controls - 1.4L
Fuel Charging and Controls -
I
303-04C GROUP 4 Electrical 1
Turbocharger - 1.4L Duratorq-TDCi Climate Control System
(DV) Diesel 303-04D Climate Control 412-01
Fuel Charging and Controls - 2.OL Heating and Ventilation 412-02A
Duratec-HE (M14) 303-04E Auxiliary Heating 412-02B
Fuel Charging and Controls - 1.6L Auxiliary Climate Control 412-02C
Duratorq-TDCi (DV) Diesel 303-04F Air Conditioning 412-03
Starting System 303-06
0912005 2006.0 Fiesta

Instrumentation and Warning Systems Multifunction Electronic
lnstrument Cluster and Panel Modules
Illumination 413-00
Instrument Cluster
Horn
413-01
413-06
I
GROUP 5 Body and paint 1
lnformation and Message Body and Paint
Center 413-08 Rear View Mirrors
Battery and Charging System Seating
Battery, Mounting and Cables 414-01 Glass, Frames and
Generator and Regulator 414-02 Mechanisms
lnformation and Entertainment Systems lnstrument Panel and Console
Audio Unit 415-OIA Handles, Locks, Latches and Entry
lnformation and Entertainment Systems
System 415-01B Wipers and Washers
Safety Belt System
Lighting Supplemental Restraint
Exterior Lighting 417-01 System
Interior Lighting 417-02
Daytime Running Lamps
(DRL) 417-04
GROUP 7 General Wiring
lnformation
Electrical Distribution
Module Communications Wiring lnformation
Network 418-00 General Information 700-00
Electronic Feature Group Fuse and Relay Information 700-0I ( i
Anti-Theft - Active 419-OIA Power Distribution 700-02
Anti-Theft - Passive 419-01B Grounding Strategy 700-03
Wiring Harness Information 700-05
0912005 2006.0 Fiesta

To the best of our knowledge, the illustrations,
technical information, data and descriptions in
this issue were correct at the time of going to
print. The right to change prices, specifications,
equipment and maintenance instructions at
any time without notice is reserved as part of
FORD policy of continuous development and
improvement for the benefit of our customers.
No part of this publication may be reproduced,
stored in a data processing system or
transmitted in any form, electronic, mechanical,
photocopy, recording, translation or by any
other means without prior permission of
Ford-Werke Aktiengesellschaft. No liability can
be accepted for any inaccuracies in this
publication, although every possible care has
been taken to make it as complete and
accurate as possible.
Copyright O
FORD-WERKE AKTIENGESELLSCHAFT
-
\-( Service training programs D-FIGT-1
--
Printed in Germany - rewi druckhaus, Wissen
Printed on environmentally friendly

chlorine-free paper. (GB)
09/20052006.0 Fiesta
GROUP
Chassis
SECTION TITLE PAGE
Brake System
Parking Brake and Actuation........................................................................................206-05
Hydraulic Brake Actuation.............................................................................................206-06
Anti-Lock Control........................................................................................................ ..206-09A
Anti-Lock Control - Stability Assist.................................................................................206-09B
Steering System
Power Steering..............................................................................................................211-02
Steering Column Switches.. ......................................................................................... 211-05
0912005 2006.0 Fiesta

GROUP
Powertrain 3
SECTION TITLE PAGE
Engine
Engine Coolingl.3L Duratec-8V (Rocam)ll.25L Duratec-I 6V (Sigma)ll.4L
Duratec-16V (Sigma)ll.6L Duratec-16V (Sigma).. .....................................................303-03A
Engine Cooling2.OL Duratec-HE (M14).......................................................................... 303-03B
Fuel Charging and Controlsl.3L DuratecSV (Rocam)................................................. -303-04A
Fuel Charging and Controlsl.25L Duratec-I 6V (Sigma)/l.4L Duratec-16V
-\/,
/-- (Sigma)/l .6L Duratec-I 6V (Sigma)............................ .......................................... ..... .303-04B
I?\ Fuel Charging and Controlsl.4L Duratorq-TDCi (DV) Diesel........................................303-046
Fuel Charging and Controls - Turbochargerl.4L Duratorq-TDCi (DV)
\
Diesel................................................................................................ ........................ -303-04D

Fuel Charging and Controls2.0L Duratec-HE (M14)....................................................... 303-04E
Fuel Charging and Controlsl.6L Duratorq-TDCi (DV) Diesel........................................ 303-04F
Starting System.............................................................................................................. 303-06
Engine Ignition............................................................................................................... 303-07A
Glow Plug Systeml.4L Duratorq-TDCi (DV) Diesel....................................................... 303-07B
Engine Ignition2.0L Duratec-HE (M14)........................................................................... 303-07C
Engine Emission Controll.3L Duratec-8V (Rocam)ll.25L Duratec-16V (Sigma)ll.4L
Duratec-16V (Sigma)ll
. . .6L Duratec-16V (Sigma).......................................................303-08
Evaporative Em~ss~ons .................................................. ................. ........................... .....303-13
Electronic Engine Controls............................................................................................. 303-14
Automatic Transmission/Transaxle
Automatic Transmission/TransaxleVehicles With: 4-Speed Automatic Transmission
(AW81-40)................................................................................................................ ..307-01A
Automatic Transmission/TransaxleVehiclesWith: 4-Speed Automatic Transmission
(AW81-40)................................................................................................................ ..307-01B
Automatic Transmissionrrransaxle External ControlsVehicles With: 4-Speed
Automatic Transmission (AW81-40)........................................................................... 307-05
Manual Transmission/Transaxle,Clutch and Transfer Case
Manual Transmission/Transaxle Automated Gearshift System..................................... 308-11
Fuel System
Fuel Tank and Lines....................................................................................................... 310-01
;/
0912005 2006.0 Fiesta

GROUP
Electrical
SECTION TITLE PAGE
Climate Control System

Climate Control...........................................................................................................4 2-01
. . and Ventilation............................................................................................... ...4 12-02A
Heating
Auxtl~aryHeating........................................................................................................... .412-028
Auxiliary Climate Control............................................................................................... 412-02C
Air Conditioning................................................................ ;............................................ .412-03
Instrumentation and Warning Systems
Instrument Cluster and Panel Illumination .....................................................................1 3 - 0 0
Instrument Cluster..........................................................................................................413-01
Horn.. .......................................................................................................................... ..A13-06
Information and Message Center ................................................................................... 413-08
Battery and Charging System
Battery, Mounting and Cables........................................................................................ 414-01
Generator and Regulator ............................................................................................... 414-02
lnformation and Entertainment Systems
Audio Unit..................................................................................................................... -415-OIA
Information and Entertainment System...................................................................... 4 5 - 0 1B
Lighting
Exterior Lighting............................................................................................................ .417-01
lnterior Lighting............................................................................................................ 4 7-02
Daytime Running Lamps (DRL)..................................................................................... 417-04
Electrical Distribution
Module Communications Network............................................................................. 4 18-00
Electronic Feature Group
Anti-Theft - Active........................................................................................................ ..419-01A
Anti-Theft - Passive....................................................................................................... .419-01B
Multifunction Electronic Modules................................................................................... 419-10
0912005 2006.0 Fiesta

GROUP
Body and Paint

SECTION TITLE PAGE
Body and Paint
Rear View Mirrors ..........................................................................................................501-09
Seating........................................................................................................................... 501-10
Glass, Frames and Mechanisms.................................................................................. ..501-II
Instrument Panel and Console. ...................................................................................... 501-12
Handles, Locks, Latches and Entry Systems.. ............................................................ ..501-14
Wipers and Washers.. ................................................................................................... -501-16
Safety Belt System.. ...................................................................................................... .501-20A
Supplemental Restraint System .................................................................................... .501-20B
0912005 2006.0 Fiesta

GROUP
General Wiring
Information
SECTION TITLE PAGE
Wiring Information
General Information.......................................................................................................700-00
Fuse and Relay Information...........................................................................................700-01
Power Distribution..........................................................................................................700-02
Grounding Strategy........................................................................................................700-03
Wiring Harness Information........................................................................................... 700-05
0912005 2006.0 Fiesta

412-01-1 Climate Control 412-01-1
SECTION 412-01 Climate Control

CONTENTS
CONNECTORS
Blower Motor Resistor........................................................................................................
Blower Motor Switch...........................................................................................................
Air Conditioning (NC) Cycling Switch................................................................................
Air Conditioning (NC) Pressure Transducer......................................................................
Ambient Air Temperature Sensor.......................................................................................
Air Conditioning (NC) Switch.............................................................................................
Blower Motor.......................................................................................................................
Blower Motor Control Module.............................................................................................
Footwell Air Discharge Temperature Sensor......................................................................
Electronic Automatic Temperature Control (EATC) Module...............................................
Temperature Blend Door Actuator......................................................................................
In-Vehicle Temperature Sensor LH.....................................................................................
In-Vehicle Temperature Sensor RH....................................................................................
Sunload Sensor..................................................................................................................
Clutch and Clutch Field Coil...............................................................................................
Air Conditioning (NC) Clutch Diode...................................................................................
Air Conditioning (NC) Wide Open Throttle (WOT) Relay...................................................
Air Conditioning (NC) Dual Pressure Switch.....................................................................
Recirculation Blend Door Actuator.....................................................................................
Climate Control Assembly Illumination Bulbs.....................................................................
Center Register Air Discharge Temperature Sensor..........................................................
Defrost VentlRegister Blend Door Actuator........................................................................
Electronic Automatic Temperature Control (EATC) Module...............................................
1 31SFA31 BK-YE WA1.O
3 31s-FA32 BK-BU WA2.5
4 31SFA1 BK-BU WA2.5

2 31SFA30 BK-WH WA 0.75
4S7T-14489-YLA
G323
TO HEATER BLOWER SERIES RESISTOR
HARNESS 14K024
2006.0 Fiesta (G831903)

412-01-3 Blower Motor Switch
PIN4 => 31SFA13 BK-OG 0.35 WA +31SFA30 BK-WH 0 . 7
1 31SFA33 BK-OG WA4.0

2 31SFA31 BK-YE WA 1.0
4 31SFA30 BK-WH WA0.75
5
6 31SFA32 BK-BU WA2.5
3 31-FA25 BK WA 4.0
G324
TO HEATER BLOWER SWITCH
HARNESS 14K024
2006.0 Fiesta (G831904)

PIN 4 => 31SFA17A BK-RD0.75 WK
PIN 1 => 31SFA17 BI(-RD0.75 WK
1 31SFA17 BK-RD WA0.75
4 31SFA17A BK-RD WA0.75
W5B14A464-AEA
w
02
TO AIC COMPRESSOR CYCLING SWITCH
HARNESS 14KO11
2006.0Fiesta (G831905)
--.-.-...-.-----p-.-p----p-p.- ~ .- ........................................................ ..
...
412-01-5 Air Conditioning (X)

Pressure Transducer
2 7-FA88 YE-VT WA0.75

1 9-FA88 EN-WH WA0.75
3 &FA88 WKVT WA0.75
XW4T-14A464-AVA
G427
TO AIC PRESSURE TRANSDUCER SENSOR (ST150)
HARNESS 12A522
2006.0 Fiesta (G831906)

G245
TO AMBlENTE AIR TEMFSENSOR (ST150)
HARNESS 12A522
2006.0 Fiesta (G831907)

412-01-7 Air Conditioning (AIC)Switch
GN-BK WA0.35
0C!kFJDw Y d . P
RSE! ME:%
~lFNR0.35~~
BK-OG WA0.35
G302
TO A/C SWITCH (HV AC CONTROL PANEL)
HAANESS 14K024
2006.0 Fiesta (G831908)

2 31SFAl8 BK-RD WA4.0
1 15FA18 GN-OG WA4.0
3M5T-14489-KBA
G322
TO HEATER BLOWER MOTOR
HARNESS 14K024
2006.0 Fiesta (G831909)

-- -... -- --.......-.
412-01-9 Blower Motor Control Module
BK-RD WA4.0
GN-RD WA0.35
BU-YE WA0.35
3M5T-14489-VFA
G362
m HEATER BLOWER CONTROLMODULE
HARNESS 14K024
2006.0 Fiesta (G831910)

1 &FA97 WKBU WA0.35
3 %FA97 BNBU WA0.35
C363
TO FLOOR DISCHARGE SENSOR
HARNESS 14KO24
2006.0 Fiesta (G831911)

- - -- - -- -- --- --- -.
412-01-11 Electronic Automatic Temperature Control (EATC) Module
GN-YE WA0.35
GNRD
OG-WH BK WA0.75
BK-RD
BK-OG BK-RD WA0.35
BK-BU BK-GN WA0.35
BK-RD BK-YE WA0.35
BK-GN BK-WH WA0.35
WH-BU
YE-BU
98BG-14484RZA
G366
TO EATC MODULE (C1)
HARNESS 14K024
2006.0 Fiesta (G831912)

3 31SFB11 BK-RD WA0.35
2 15FE9 GN-RD WA0.35
6 31SFB13 BK-YE WA0.35
5
4 31SFB12 BK-WH WA0.35
1 31SFB10 BK-GN WA0.35
G369
TO AIR TEMP DM)R MOTOR
HARNESS 14K024
2006.0 Fiesta (G831913)

. -- - .
. ~
412-01-13 In-Vehicle Temperature Sensor LH
4 &FA48 WH-GN WA0.35
15FA48 GN-BK WA0.35
3 31SFA48 BK-GN WA0.35

8 %FA48 BN-GN WA0.35
c-288
TO LEFT INTERIOR TEMF! SENSOR
HARNESS 14KO24
2006.0 Fiesta (G831914)

412.-01-14 In-VehiqleTemperature Sensor RH
lnformat~onnot available at this time
2006.0 Fiesta (G831915)

412-01-15 Sunload Sensor
1 9-FA53 BNBU WA0.35

2 &FA53 WKBU WA0.35
G389
TOSUNLOADSENSOR
HARNESS 14K024
2006.0 Fiesta (G831916)

1 15SFA6 GN-YE WA 1.5
2 31-FA6 BKWA1.5
XR3T-14A464-PA
G398
TO AC CLUTCH SOLONOID (ST150)
HARNESS 12A522
2006.0 Fiesta (G831917)

412-01-17 Air Conditioning (NC) Clutch Diode
G400
TO N C CLUTCH DIODE
HARNESS 14K011OR 12A5Z
2006.0 Fiesta (G831918)

PIN 5 => 15SFA6GN-YE 1.5 WK
PIN 5 =z 15SFA6GN-YE 1.0 WK
3 24FA12 OG-BU WA 1.5
D4 2 91SFAll
5 15SFA1
1 15SFA11
2S6T-14A481-BA
C403
BK-YE WA0.75
GN-BU WA 1.5
GN-YE WA0.75
TO AIC WIDE OPEN THROTTLE WOT RELAY

HARNESS 14KO11 OR 1ZA522
2006.0 Fiesta (G831919)

412-01-19 Air Conditioning (AIC)Dual Pressure Switch
2 31SFA38 BK-OG WA0.75

1 31SFA87 BK-GN WA0.75
3 31-FA38 BK WA0.75
4 31SFA17A BK-AD WA0.75
YFlF14A464BA
C405
TO DUAL PRESSURE SWITCH
HARNESS 14K011
2006.0 Fiesta (G831920)

PIN 2 => 33FA76 YE-BU 0.35 WA
PIN 4 =r 32-FA76 WH-BU 0 35 WA
4 15SFA76 GNRD WA0.35
31SFA76 BK-OG WA0.35
XRBT-1448SUA
c-611
TO RECIRCULATION DOOR MOTOR
HARNESS 14K024
2006.0 Fiesta (G831921)

412-01-21 Climate Control Assembly IlluminationBulbs
2 31-LH27 BK WA0.35
1 29SLH27 OGGN WA0.35
4SIT-14484VNA
G620
TO HEATER PANEL ILLUMINATION LAMP
HARNESS 14K024
2006.0 Fiesta (G831922)

1 &FA96 WKRD WA0.35
3 &FA96 BNRD WA0.35
G364
TO PANEL DISCHARGE SENSOR
HARNESS 14K024
2006.0 Fiesta (G832348)

!
412-01-23 Defrost VenffRegister Blend Door Actuator
3 31SFB21 BK-OG WA0.35

2 15FB19 GN-YE WA0.35
6 31SFB23 BK-RD WA0.35
5
4 31SFB22 BK-GN WA0.35
1 31SFB20 BK-BU WA0.35
G368
TO MODE DOOR MOTOR
HARNESS 14K024
2006.0 Fiesta (G832872)

13
12
11
&FA96 WH-RD WA0.35 10
&FA97 WH-BUWA0.35 9 &FA53 WH-BU WA0.35
8 1 8-FA48 WH-GN WA0.35
7 0 SDA1 BN WA0.35
6 9 5EC10 BU WA0.50
5 8 4-EC10 GY WAO.50
4
29SLW7 OG-GN WA0.35 3
31SFA48 BK-GN WA0.35 2 5 49SFAl8 BU-YE WA0.35
1 4
C367
TO EATC MODULE (C2)
HARNESS 14K024
2006.0 Fiesta (G833845)

- ---
412-01-25 Clutch and Clutch Field Coil
1 31-FA6 BK WK1.O
2 15SFA6 GN-YE WK1.O
YFlT-14A464-FA
G399
TO AIC CLUTCH SOLONOID (DV6)
HARNESS 14KO11
2006.0 Fiesta (G833846)

PIN 1 => 15SFA6 GN-YE 1.5 WK
PIN 2 => 31-FA6 BK 1.5 WK
15SFA6 GNYE WA1.5 1

31-FA6 BK WA 1.5 2
G401
TO AIC CLUTCHSOLENOID
HARNESS 14KO11
2006.0 Fiesta (G833847)

412-02A-1 Heating and Ventilation 412-02A-1
SECTION 412-02A Heating and Ventilation

CONTENTS PAGE
SCHEMATICS
Blower Motor................................ . . .. ............ . . .......... ........................... ......... 412-02A-2
412-02A-3 Blower Motor
2006.0 Fiesta (G566729)

412-02B-I Auxiliary Heating 412-02B-1
SECTION 412-02B Auxiliary Heating

CONTENTS PAGE
SCHEMATICS
Electric Booster Heater - VIN Plate Emission Level Code: S ........................................... 412-02B-2
Electric Booster Heater - 1.6L Duratorq-TDCi (DV) Diesel.............................................. 412-02B-4
Electric Booster Heater - VIN Plate Emission Level Code: 7........................................... 412-02B-6
BIB
29REB CG-j
zr
15RE8 ON4
2 MINI F13 20A W B C 15SRN3
GN E
S R N GNE
-
E :
V
s1
s s s
2 2 C)
L 8 e t
I 91SRH9 BK-E
412-02B-3 Electric Booster Heater-VIN Plate Emission Level Code: S
I
2006.0 Fiesta (G914270)
RIR
I
2006.0 Fiesta (G914268)
412-0286 Electric Booster Heater-1.6L Duratorg-TDCi (DVI Diesel
2006.0 Fiesta (G914268)

412-02B-7Electric Booster Heater-VIN Plate Emission Level Code: 7
UE1 ALT-MON
UF1 ALT-COM
UE4 GLW-WM
Css4 AIR-TEMP
Dl-REBA BK-YE WA t.5
91-RE88 BK-YE WA1.5

SlW
2 C825 91-REBD BK-YE WA0.75
2006.0 Fiesta (G914272)

412-02C-1 Auxiliary Climate Control 412-02C-1
SECTION 412-02C Auxiliary Climate Control

CONTENTS PAGE
CONNECTORS
Electric Booster Heater Relay 1 ..................................................................................... 412-02C-2
Electric Booster Heater Relay 2......................................................................................... 412-02C-3
Electric Booster Heater ..................................................................................................... 412-02C-4
Electric Booster Heater ................................................................................................... 412-02C-5
Electric Booster Heater ..................................................................................................... 412-02C-6
Electric Booster Heater....................................................................................................... 412-02C-7
- 2 91SFC16 BK-RD WA0.75
TF
2S6T-14A481-BA
G730
20SFC9
30-FC17
- 1 15SFC16
TO PTC HEATER 1 RELAY

PK-OG WA6.0
RDWAGO
GN.OG WA0.75
HARNESS 14K011
2006.0 Fiesta (G832810)

-- -
412-02C-3 Electric Booster Heater Relay 2
3 30-FC19 RD WA 10.0
2 S1SFC1B BK-WH WA0.75
5 20SFC15 PK-WH WA1O.O
1 15SFC18 GN-WH WA0.75
2S6T-14A481-CB
G731
TO PTC HEATER 2 RELAY
HARNESS 14K011
2006.0 Fiesta (G832811)

G755
TO PTC HEATER (1)
HARNESS 140324
2006.0 Fiesta (G832812)

412.-02C-5 ElectricBooster Heater
lnformat~onnot ava~lableat th~stime
2006.0 Fiesta (G833895)

4h-
2S6T-14463GA
120SFC15 PK-WH WA 10.0
G756
m PTC HEATER (2)
HARNESS148324
2006.0 Fiesta (G833896)

412-02C-7 Electric Booster Heater
G751
TO PTC HEATER (3)
HARNESS 1 4 W 4
2006.0 Fiesta (G833897)

SECTION 412-03 Air Conditioning

CONTENTS PAGE
SCHEMATICS
Air Conditioning..................................................................................................................
Air Conditioning - Vehicles With: Automatic Temperature Control...................................
Air Conditioning- 1.3L Duratec-8V (Rocam)/l.25L Duratec-16V (Sigma)/l.4L Duratec-I6V
(Sigma)/l.6L Duratec-16V (Sigma)..................................................................................
Air Conditioning - 1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: S..
Air Conditioning- 1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: 7...
Air Conditioning - I.6L Duratec-I6V (Sigma), Vehicles With: 4-Speed Automatic
Transmission (AW81-40)................................. ........................ ............................ .......... ...
Air Conditioning - 1.6L Duratorq-TDCi (DV) Diesel..........................................................
Air Conditioning - 2.OL Duratec-ST (M14).........................................................................
InstrumentCluster Bulb
In-Vehlde Temperature Sensor LH
@alver Motor Canpl Module
I
2006.0Fiesta (G566731)
412-03-5 Air Conditioning-Vehicles With: Automatic Temperature Control
C2-18 MSCANH
CZlQ MSCANL
cl-H EATERY
C2 3 ILLUMINATION H205
Redrmlallm F e n d W A c t u a l o r
Il
HZ28
Delmsl VyVRsglsler Blend D p r Actualor
C28 FLOORSNR MOOECOILA CIS

C2-10 PANELSNR MWEPWR C1-26
C2 22 SUNLOADSNR MWECOIL 0 C1B
MODECOlLC C1-18
MWECOILO cl-1Q
AIRTEMP COlLA C1-3

AIRTEMPPWR C1-12
AIRTEMP COIL6 C1-4
C220 SNRGND
CZ2 ASPIRATORGND AlRTEMPCOlLC CldB
AIRTEMP COlLD C1-17
HlOl
ai-
% -- tm~
MO~UI~ -
c a n"."---.-
2006.0 Fiesta (G566731)

I
2006.0 Fiesta (G564232)
I
2006.0 Fiesta (G564232)

2006.0 Fiesta (G914274)
412-03-9 Air Conditioning-1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: S
BREB OGYE WAD75 BREB OGYE WA075

BFAl2 OGBU WA15
l5REB GNYE WAD75
SllO
"
15SRN3 GNBU WKl5
5
:
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91SPA7 BKBU WAD75

11%I
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I I 9lSFAll BK-YE WAD75 s,-,
I I
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C2A1 DPFSLOW
2006.0 Fiesta (G914274)

2006.0 Fiesta (G914276)
412-03-11 Air Conditioning-1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: 7
CBW
P
a
BREB OGYE WA075 =RE8 CGYE WA075
ZPFA12 OGBU WA15
r1 =FA12 CG BU WAI 5
$
15RE8 GNYE WA075
15SRN2 GKBU WA25 1SSRNP GNBU WA25 r\
1 42 1 "
I I
SHO
-
- 15s RNS GN BU WK15
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31-FA98 BK WA075
stw 8
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-
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"7
,-
L
H4%
er Candibonlng {AIC)Dual Press
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3
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4,-
-
A
II
2006.0 Fiesta (G914276)
-
RIB
2006.0 Fiesta (G564233)

412-03-13 Air Conditioninq-1.6L Duratec-16V (Sigma). Vehicles With: 4-Speed Automatic Transmission (AW81-40)
II
2006.0 Fiesta (G564233)
2006.0 Fiesta (G564237)
412-03-15 Air Conditioning-1.6L Duratorg-TDCi (DV) Diesel
I I
2006.0 Fiesta (G564237)
2006.0 Fiesta (G564236)
412-03-17 Air Conditioning-2.0L Duratec-ST (M14)
2006.0 Fiesta (G564236)

SECTION 413-00 lnstrument Cluster and Panel

lllumination
CONTENTS PAGE
SCHEMATICS
lnstrument Cluster and Panel lllumination- Vehicles With: Automatic Temperature
Control .............................................................................................................................. 413-00-2
Instrument Cluster and Panel Illumination- Vehicles With: Air Conditioning................... 413-00-4
lnstrument Cluster and Panel lllumination- Vehicles With: Navigation System, Vehicles
Without: Air Conditioning.................................................................................................. 413-00-?
lnstrument Cluster and Panel lllumination- 2.OL Duratec-ST (M14), Vehicles With:
Automatic Temperature Control........................................................................................ 413-00-7
2006.0 Fiesta (G564042)
413-00-3 Instrument Cluster and Panel Illumination-Vehicles With: Automatic Temperature Control
PWlO
Dnvsr Dmr Window Cmlrnl Swllch
C1-14 ILLUMINATION
." , ,
1)
I
- -- -_ _ _ - _ - - ---_ - _ -_ ,,.....".
I Audio Unll. ,...
2006.0 Fiesta (G564042)

2006.0 Fiesta (G564043)
413-00-5 Instrument Cluster and Panel Illumination-Vehicles With: Air Conditionina
1
PWlO
Driver D w r Window Ccntrol Switch
e& 111
C1-14 ILUlMlNATlON
GND '~1-12
Ib
$ -I
e& C148 IGNIIIONSENSE(ACCS) II
-I ks_arrrJaE
- - - - ----------------- - - - - -I Audio
- - - - - - - -yEE~NJ ME^
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I ,,, ,.
150011 GNBU WA035 &&C1-4 IGNIIION

II :InstrumentCluster- ."
111
29SM19 OGBU fi.--- - GNDSIGNAL Cl-18 $k-
Smlch and ~erded&?~J~!$d_ogsmtch Assqmbly.

~mdshleld .-
Aft
2006.0 Fiesta (G564043)

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2006.0 Fiesta (G564046)
413-00-8 Instrument Cluster and Panel Illumination-2.01 Duratec-ST (M141. Vehicles With: Automatic Temperature Control
I I
PWlO
Driver Dmr Windm C m l m l Sw~tch
P& 111 C1-14

I I I '21-16
ILLUMINAllON
lGNlTlONSENSE(ACCS)
GND 'CI-12
i->-!%--SF- - - - - - - - - - -IISE~+j
111
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- - - - -1 Audio
7
MFm Uni?
II
2006.0 Fiesta (G564046)

SECTION 413-01 lnstrument Cluster

CONTENTS PAGE
SCHEMATICS
lnstrument Cluster - 1.25L Duratec-16V (Sigma)ll.4L Duratec-16V (Sigma)/l.6L
Duratec-16V (Sigma) ........................................................................................................ 413-01-2
Instrument Cluster - 1.3L Duratec-8V (Rocam)................................................................ 413-01-4
Instrument Cluster - I.4L Duratorq-TDCi (DV) Diesel/I.GL Duratorq-TDCi (DV) Diesel... 413-01-6
Instrument Cluster - 2.OL Duratec-ST (M14)..................................................................... 413-01-8
CONNECTORS
lnstrument Cluster............................................. .................................................... ............. 413-01-10
BJB WB
290611 OGBU WA0.35
I F5 6OA 30081 RD WA6.O
Dm2
Battery
14K024 2 14401 Commvnlcebcne Network
WO
Headlamp Swttch
S R
LNlS
Instrument Cluster Bulb
I
D 28SUll OGBU WAO35
u
2SSLKlB
%FA49
OGBU
BNWH
WA035
WA050
2006.0 Fiesta (G564251)

413-01-3 Instrument Cluster-1.25L Duratec-16V (Si~ma)/l.4LDuratec-16V (Sigma)/l.6L Duratec-16V (Sinma)
I
WB UB
s A A 2 B C mDE4 RD WABO 286611 OGBU WA035

W B C
F a lSA2 CJB C
DBO
CmuntcaUcns Nehvork
Hssdlamp Switch
2006.0 Fiesta (G564252)

413-01-5 Instrument Cluster-1.3L Duratec-8V (Rocam)
I I
2006.0 Fiesta (G564252)
413-01-7 Instrument Cluster-1.4L Duratorq-TDCi (DV) Dieselll.6L Duratorq-TDCi (DVI Diesel
-12 MSCANH
8 CANH
4 CANL
23 FRONTFOGLAMP
15 REARFOGLAMP
-1 MAIN BEAM
5 TDX
-7 AMBIENT AIRTEMPSNR GND

3 AMBIENT AIRTEMP SNR SlG
2 MESSAGECEhTRESWlTCH
OIL PRESS SWITCH Cl 16
NELSENDEA C1-25
NELSENDEAGND Cl 10
LWBRAKEFUIID C122
HANDBRAKE Cl-18
MC24
E p n e ZLimBsure (EOP)>$tcJ ".
G3
014 64
2006.0 Fiesta (G564253)

WE
080
CommunlcatlmaNetwork
CommunicabonsNetwork
I
2006.0 Fiesta (G564254)
413-01-9 Instrument Cluster-2.0L Duratec-ST (M14)
756611 YE-RO WA0.35

14401 13 14K024
15DA2 GN-BU WA0.35 G N 15DA2 GNW WA0.35
14401 11 14K024
6 t +
12
-11
-9
MSCANH
S C A N
CANH
vlw
-8 CANL
-23 FAONTFOGUIMP
-15 REAR FOG UIMP
-1 MAINBEAM
-5 mx
RDX
,r--
--
LTIUMINATI~N
-7 AMBIENT AIRTEMP SNR GND
-3 AMBIENT AIRTEMP SNR RIG
-2 MESSAGECENlRESWIICH
0ILPRESS.SWITCH C1-16
NEL SENDER
FUELSENDERl
LOW BRAKE nl
CI-25
31SGC2l
BOA9
BK.OG
WH
WA0.50
WAO.50
MA5
-
14K024 2 0 14401
3lSGC20 0KO2 WA0.75
14(81
31SGC2l
12A522
HANDBRAKE C1-18 L-tF>

cell 9
1 14K024
y 14401
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cm (hn Mcol
In!lrurnent C!uatcr
Low. Breke
".,a
Fluid Warnlng Indicator
zx:>< .w.,"%":,~,.,-."..>..~...
Switch
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Engine GI
" e~Pressure
",, ' ~,-,. .~
,..,,,,**.'',(EOP)w"w--~,
Switch
2006.0 Fiesta (G564254)

4-EC8D GY-VT WA 0.50 5 8-GA9 WHWAO.50
5-ECBD BU-WH WA0.50 4 75-GGll YE-RD WA0.35
SGA9 BN WA0.50 15SLD7 GN-BU WA0.50
4-EC8A GY-VT WA0.50 31SGffi BK-YE WA0.50
5EC8A BU-WH WA0.50
%FA49 EN-WH WA0.50
91-GGll BK-BU WA0.35
8 31SGE44 BK-RD WA0.75
15GGl1 GNBU WA0.35 7 29SLK19 OG-BU WA0.35
&FA49 WH-M WA0.50 6 31SGC20 BK-OG WA0.50
31SGG10 BK-WH WA0.35 2 5 15SU113 GN-OG WA0.50
15SLEIl GNWH WA0.50 1 4 2SGG11 OG-BU WA0.35
G339
TO ELECTRONICINSTRUMENTCLUSTER
HARNESS 14K024
2006.0 Fiesta (G836953)

413-06-1 Horn 413-06-1
SECTION 413-06 Horn

CONTENTS PAGE
SCHEMATICS
Horn - Vehicles With: Stability Assist............................................................................... 413-06-2
Horn - Vehicles Without: Stability Assist.......................................................................... 413-06-4
Horn - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Stability Assist........................... 413-06-6
Horn - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles Without: Stability Assist...................... 413-06-8
CONNECTORS
Horn .................................................................................................................................... 413-06-10
Horn ................................................................................................................................. 413-06-11
Horn ................................................................................................................................ 413-06-12
I
2006.0 Fiesta (G914278)
"'
11
I...
'--
d
-
5 ,
s
P
1 3 5264
5
s
IY
2
3
- v
13 014
C3
I I
111
----------
I;-:---------------------
111
111
111
111
111
111
111
l11
l11
I;#
VEHICLE HORN SWITCH
r?
1
2
-
2
cd
-
Q'
I
2006.0 Fiesta (G914283)
- - -
413-06-5 Horn-Vehicles Without: Stability Assist
I
2006.0 Fiesta (G914283)
C3
31s-GJ7 BK-BU WA0.Y)
31619 BK WA0.Y)
BPOl
-
m
3
.-
0
4
9
st5 (
-
0
s
-
rn
s
I I
--
C1-1
ALL- -
A -
625 G'
-
413-06-7 Horn-1.6L Duratorq-TDCi (DV) Diesel. Vehicles With: Stability Assist
2006.0 Fiesta (G927746)

- --- . ~ ~ ~ .-~
-
413-06-9 Horn-1.6L Duratorq-TDCi (DV) Diesel, Vehicles Without: Stabilitv Assist
RHO2
Horn
I
2006.0 Fiesta (G927748)
41 3-06-10 Horn
2006.0 Fiesta (G830453)

.-... . .. -- --- ~
413-06-11 Horn
1 285616 OG-YE WA0.75
81AG14488ACA
C413
TO HORN
HARNESS 14401
2006.0 Fiesta (G833870)

1 29SGJ6 OG-YE WA 0.75
2 31-GJ6 BK WA0.75
G414
TO HORN
HARNESS 14401
2006.0 Fiesta (G915266)

SECTION 413-08 lnformation and Message Center

CONTENTS PAGE
CONNECTORS
Outside Air Temperature Sensor ........................................................................................ 413-08-2
G336
TO OUTSIDE TEMP. SENSOR
HARNESS 14401
2006.0 Fiesta (G830454)

SECTION 414-01 Battery, Mounting and Cables

CONTENTS PAGE
CONNECTORS
Battery Saver Relay............................................................................................................ 414-01-2
1 BRJ40 WH-GN WK0.75
2 0-RJ17 WH-VT WA0.75
3 9-RJ40 BN-GN WK0.75
4 15SPJ40 GN-BK WA0.75
3M5T-14A464-FDB
G453
TO MASS AIR FLOW SENSOR (DIESEL IV EOBD)
HARNESS 14K011
2006.0 Fiesta (G830455)

SECTION 414-02 Generator and Regulator

CONTENTS PAGE
SCHEMATICS
Charging System -I.3L Duratec-8V (Rocam)/l.25L Duratec-16V (Sigma)/l.4L
Duratec-16V (Sigma)/l.6L Duratec-16V (Sigma) ............................................................. 414-02-2
Charging System - 1.4L Duratorq-TDCi (DV) Diesel/I.GL Duratorq-TDCi (DV) Diesel.... 414-02-4
CONNECTORS
Generator.......................................................................................................................... 414-02-6
Generator - 2.OL Duratec-ST (M14).................................................................................. 414-02-7
Generator - 1.25L Duratec-16V (Sigma)/l.4L Duratec-16V (Sigma)............................... 414-02-8
WB
-
SCC1 BK WA250 30081 RD WA60 2
8
-
I-) t+)
I
DCo2
- &new.
4"
-
G1
\
iC35
o Starter Motor
-
03
414-02-3 Charging Svstem-1.3L Duratec-8V (Rocam)/l.25L Duratec-16V (Sigma)/l.4L Duratec-16V (Sinma)ll.6L Duratec-16V (Sigma)
j_ -
A
;i
29-BAS OGYE M075
El04
-
Powelfraln~ontmlMcdu!e (PCM) 46yllnder Engine , ,
-.
...... ..:
uncn C4M -rbain -
Ccntml Modu@JFM) 99llpder Engine -
2006.0 Fiesta (G563546)

414-02-5 Charqing System-1.4L Duratorq-TDCi (DV) Dieselll.6L Durators-TDCi (DV) Diesel
46 OGYE WK075
6 BU WKO75 E1M
W"
Pave@n_Contrp? M_odule(PCM);4Cyll?d_erEngine
6 GY WK075 E1M
P ~ ~ ~ - n ~ . a ~ h ~ M o (PCM)
d ~ u l:4Cyllnde~
ule Englce '
2006.0 Fiesta (G566572)

PIN 1 => 4-EB6 GY 0.75 WK
PIN 2 => 5EB6 BU 0.75 WK
PIN 3 => 29-BA6OGYE 0.75 WK
3 24BA6 OG-YE WE0.75

2 5EB6 BU WE0.75
1 4-EB6 GY WE0.75
w
F60514A464-AGA(XXX)
G404
TO ALTERNATOR
HARNESS 14K011OR 14300
2006.0 Fiesta (G830456)

1 3088108 RD WE25.0
F65514463CA
G592
TO ALTERNATOR (90A ST150)
HARNESS 14300
2006.0 Fiesta (G834070)

PIN 1 => 308810 BK 25.0 WA
1 308810 BK WA16.0
F65514463DA
G591
TO ALTERNATOR (70190A SIGMA I90A SOHCIDIESEL)
HARNESS 14300
2006.0 Fiesta (G834071)

415-01A-1 Audio Unit 415-01A-1
t
SECTION 415-01A Audio Unit
CONTENTS PAGE
SCHEMATICS
Audio System................................................................................................................ 415-01A-2
Audio System - Vehicles With: Passenger Air Bag Deactivation SwitchICorded Cellular
PhoneICordless Cellular Phone................................................................................... 415-01A-4
Audio System - 2.OL Duratec-ST (M14)......................................................................... 415-OIA-6
Audio System -Vehicles With: Corded Cellular PhoneICordlessCellular Phone, Vehicles
Without: Passenger Air Bag Deactivation Switch............................................................. 415-01A-8
Front D w r SpeakBrCH
ME07 3
Rear Dwr Speaker LH
Front D w r Speaksr AH
ME1o B
Rear D w r Speaker RH
D
El04
PCM
415-01A-3 Audio System
1 I
Cl.18 IGNITIONSENSE(ACCS)
C1-14 ILLUMINATION u
SWllCH IUUMlNATlON Y
"" 2
8 8
?
2z
C1-10 MSCANL
e
ffl
31S.MO34 BK.YE WA0.35
cl.13 ALARM SENSE SWITCHEOAt Q-2
% ! i RHO WITH PERlMElER AMITHEFT ALARM
AUXLEFrtVE C33
LEFrFROM+VE WXRIGHTtVE C3-4
LEFr FROM-VE TELEPHONEMUTE C35
LEFI REAR t VE AUXLEFr-VE Q-9
LEFrREAR-VE AUXRIGHT-VE Q-10
RIGHT FROKI+VE REVERSE SENSE Q-11
RIGHT FRONT -VE
RIGHTREAR t VE
RIGHT REAR -VE
BAECKER W l O
NAVIDATION
do Rempls C p l l m l .
RSELEFTt VE C4-1
C38 SWCGNO RSE RIGHT+VE Cd-2
m swc MONOZ+VE C4-3
SUBWWFER +VE (NOTUSED) C4-4
c4ll AUXZRIGHT RSELEFT-VE c47
WXZLEFT Cld c45 AMPLEFT RSERIGHT-VE CkB
AUDIOGROUND C1-3 C66 AUDIOGND MONOP-VE C4-9
SUBWOOFER t VE (NOT USED) c410
C1-11 KEYCWEGND (NOTWNNECW) c412
MEM
AudloUnR
wsw.. i
2006.0 Fiesta (G914285)

I ME07
Rear IkorSpeakk
I f -'
FmnLDmr Spaker
2006.0 Fiesta (G914289)

415-01A-5 Audio System-Vehicles With: Passenqer Air Bag Deactivation SwitchlCordedCellular PhoneICordlessCellular Phone
Cl-4 MIC IN-
( C1-14 MSCANH
C1-15 MSCANL
C1-33 GROUNO
C1-S4 GROUNO
C1-15 BATTERY t V E
61-16 IGNITION SENSE (ACCS)
C1-14 IUUMIMTION
C1-10 MSCANL
31SMOS4 BK-YE WA0.35

ALARMSENSE SWITCHEOAt CS-2
MU1PERIMETER ANll THENtUARM
AUXLEFTt VE C3-3
LEFI FRONT t VE AUXRlGHT+VE C3d
L E N FRONT -VE TELEPHONE MUTE W 5
LEFIREAR t V E AUX L E N - VE W 9
LEFT REAR- VE WXRIM-VE CS-10
RIGHTFRONT t VE REVERSE SENSE CS-11
RIGHT FROM- VE
RIGWREAR+VE
RIGM REAR-VE
RSE LEFT t VE
C98 SWCGNO RSE R l G M t V E
C36 SWC MONOZtVE
SUBWOOFERtVE[NOT USED)
C411 AUXZRlGM RSELEFT-VE
BMD35 W.BU WAOSS

I I I I
t W 5 WXPLEFT RSE RIGHT-VE
AUDIO GROUNO Cl-3 Ck6 AUDIOGNO MONOP-VE
ME37 SUBWOOFER t VE (NOT USELl)

@ ~ 0 l ~ ~ S ~ ;~ t
, & cn5
=R 51 MU34 BK-YE WA075
& Cl-H KEYMDEGNO (NOT CONNECTED)
01 M015 BKGN WA25

& C1-12 GND
(OF VISTFON
2006.0 Fiesta (G914289)

BIB
C gDDBl RD WAB.0
I I
WB
-a-C 29.889 CG BK WA075

2 14401 1 14K024
14401 13 14K024
0
s 29.689 CGBK WA075

Z
4
75DW YE-GN WA075
Resr Dmr Speaker W pq

Front D y r Speaks! RH
x
Rear Dmr SpeakerRH
3
2006.0 Fiesta (G914287)

415-01A-7 Audio System-2.0L Duratec-ST (M14)
ME35
Anlenna
C1-I8 IGNmONSENSE(ACCS)
Cl-14 lLLUMlNATlON
CldO MSCANL
C1-13 AVIRM SENSE SWITCHED A t C3.2
AUXLEFTt VE U 3
~2.3 LEFT ~ O N tF VE AUX RIGHT t YE C3.1
CS7 LLEFIFROM-VE TELEPHONEMlllE C3.5
C M LLEFIREARtVE AUXLEFT-VE C3.9
Ct8 LEFTREAR-VE AUXRIGHT-VE C3.10
Ct2 RIGHT FROKlt VE REVERSESENSE C3.11
C M RIGHTFFiOKl- VE
Ct1 RIGHT REAR t VE
CS5 -
RIGHT REAR VE
NAvIQAllON
RSELEFTtVE C4-1
C38 SWCGND RSE RIGHT+ YE C4-2
MONOP+VE W 3
SUSWOOFEfit YE (NOTUSED) C44
AUXPRlGHT Cl1 C4-11 AUXBRIGHT RSELEFT-VE C4-7
AUXZLEFT CI-4 C4-5 AUX2LEFI RSERIGHT-YE C4-8
DCB AUDlOGND MONO2-YE C4-9
SUEWFEFi tVE(NUrUSED) C4-10

ME37
Audio lnp* +die! _"'
Cl.11 KEYCODEGNO (NOTCONNECm,] C4-12
MECQ
nudiP,U?l' --
2006.0 Fiesta (G914287)

2006.0Fiesta (G914480)
415-01A-9 Audio System-Vehicles With: Corded Cellular PhonelCordless Cellular Phone, Vehicles Without: Passenger Air Bag Deactivation Switch
Cl-4 MICIN-
1-14 MSCANH
16 MSCANL
I I 1-34 GROUND
- LlNEOUTt
C1-16 IGNIIIONSENSE (ACCS)
C1-14 IUUMlNATlON
C1-10 MSCANL
C1-13 ALARMSENSE SWllCHEDAt C3-2
WXLEFrtVE CW
CP3 LEFTFRONT t VE WXRIGHTtVE C34
C M LEFIFUONT-VE TELEPHONEMUTE C35
Ch4 LEFl REAR I VE WXLEFr-VE C39
Ch8 LEFr REAR- VE WXRIGHT-VE CS-10
Ch2 RIGHIFRONT t VE REVERSESENSE W-11
C%6 RIGHT FRONT- VE
C2-1 RIGHT REAR t VE
C2-5 RIGHTREAR-VE
RSELEFrtVE WI
CS8 SWCGNO RSE RIGHTtVE 01.2
MON02tVE CkS
SUSWOOFER t V E (NOTUSED) W
Wll W X 2 RIGHT RSEEFr-VE W 7
AUXPEFr Cl-4 W 5 AUXZEFT RSERIGHT-VE W 8
AUOlD GROUND Cl-3 C46 WDIOGND MONOZ-VE WO
C1-11 KEYCOOEGND (NOTCONNECTED) W12
MEM
@+
.? k"! "...:
2006.0 Fiesta (G914480)

415-01B-I Information and Entertainment System 415-01B-I
i
SECTION 415-01B lnformation and Entertainment
System
CONTENTS PAGE
CONNECTORS
Audio Unit...........................................................................................................................
Digital Versatile Disc (DVD) Player.....................................................................................
Front Door Speaker LH.......................................................................................................
Front Door Speaker RH......................................................................................................
Rear Door Speaker LH.......................................................................................................
Rear Door Speaker RH.......................................................................................................
Audio Remote Control........................................................................................................
Audio Input Socket..............................................................................................................
Portable Support Electronics (PSE) Module.......................................................................
Microphone.........................................................................................................................
Audio Unit ...........................................................................................................................
Audio Unit...........................................................................................................................
Audio Unit...........................................................................................................................
_ Audio Unit
i
...........................................................................................................................
OG-BK WA 1.0
OG-BK WA 0.35
iE:E# ii4:k
WH-GN WA0.35
BK-YE WA0.35
WH-BK WA 0.35
EN-YE WA0.35
EPP M8:%
WH-BK WA0.75
WE!#H w&9z5
GY WA 0.75
WHWA 0.75
GY%D
WH- D WA0.75
WA0.75
2L1T-14A464-CA
G344
TO RADIO
HARNESS 14K024
2006.0Fiesta (G832855)
415-01B-3 Digital Versatile Disc (DVD) Player
2LlT-14A464-DA
c-437
TO DVD PLAYER MODULE
HARNESS 148549
2006.0 Fiesta (G832856)

G527
TO FROM DOOR SPEAKER (LHS)
HARNESS 14A584
2006.0 Fiesta (G832857)

415-018-5 Front Door Speaker RH
PIN 2=> 10-MD28GY 0.75 WA .

PIN 1 => 8-MD2B WH 0.75 WA
G52B
TO FRONT DOOR SPEAKER (RHS)
HARNESS 14A584
2006.0 Fiesta (G832858)

PIN 2 => 1DMD29 GY-WH 0.75 WA
PIN 1 >: BMD29 WH-M0.75 WA
G533
TO REAR DOOR SPEAKER (LHS)
HARNESS 14A584
2006.0 Fiesta (G832859)

415-018-7 Rear Door Speaker RH
PIN 2 => 1UMD29GY-WH 0.75 WA

PIN 1 => 8-MD29 WH-VT 0.75 WA
XR3T-14A464-AA
C534
TO REAR DOOR SPEAKER (RHS)
HARNESS 14A584
2006.0 Fiesta (G832860)

1 BMD26 WH-BK WA0.35
2 SMD26 BN-YE WA0.35
G681
TO RADIOREMOTE CONTROL SWITCH
HARNESS 14K024
2006.0 Fiesta (G832861)

415-01B-9 Audio Input Socket
1 BMD36 WH-GN WA035

2
3 4BMD37 WA0.35
4 BMD35 WH-BU WA0.35
G779
TO AUDIO JACK
HARNESS 14K024
2006.0 Fiesta (G832862)

m=
I
8 24MC12
2 9 C I
OG-YE WA0.75
OG-YE W A . 7 5
91-MC12 BK-YE WA0.75

5 5XL10 BU WA0.50
91-MCIZA BK-YE WA0.75

4 4-XL10 GY WA0.50
4 4&MCB WA0.50
3 8MCB WH-RD WA0.50
1X4T-1448SHA
G796
TO HANDS FREE PHONE MODULE
HARNESS 14C007
2006.0 Fiesta (G832863)

415-018-11 Microphone
BMCBA WH-RD WA0.50 1

4BMCBA WA0.50 2
HARNESS 14K024
2006.0 Fiesta (G832864)

PIN 15=> 24MD15A OGBK 1.0 WA
31SMD34 BK-YE WA0.35 13 9 4-XL10 GY WAO.50

29SLK34 OG-BK WA0.35 14 0 5XL10 BU WA0.50
24MD15 OGBK WA1.O 15 1 91-MD34 BK-YE WA0.75
75MD15 YE-GN WA0.35 16 2 91-MD15 BK-GN WA2.5
HARNESS 14KO24
2006.0 Fiesta (G833860)

415-018-13 Audio Unit
6 10-MD17 GY-RD WA0.75

5 10-MD18 GY WA0.75
1 &MD1B WHWA0.75
2 8MD17 WH-RD WA0.75
3 8MD10 WH-BK WA0.75
4 8-MDll WH-VT WA0.75
8 10-MD11 GY-WH WA0.75
7 10-MD10 GY-BK WA0.75
3STT-14484DA
HARNESS 14K024
2006.0 Fiesta (G833861)

6 8MM6 WKBK WA0.35
SMD26 EN-YE WA0.35 8

4MC12 EN WAO.50 7 1 8-MC12 WHWAO.50
HARNESS 14K024
2006.0 Fiesta (G833862)

415-018-15 Audio Unit
6 4EMD37 WA0.35
EMD36 WKGN WA0.35 5 8-M035 WKBU WA0.35
G778
TO RADIO (CONN.C4)
HARNESS 14K024
2006.0 Fiesta (G833863)

.' .
I
'.
SECTION 417-01 Exterior Lighting
CONTENTS
SCHEMATICS
Headlamps ..........................................................................................................................
Headlamps -- Vehicles With: Headlamp Leveling.............................................................
Headlamps -- 2.OL Duratec-HE (M14), Vehicles With: Headlamp Leveling.......................
Headlamps -- Vehicles With: Autolamps...........................................................................
Fog Lamps ..........................................................................................................................
Stoplamps...........................................................................................................................
Stoplamps - 2.OL Duratec-ST (M14).................................................................................
Turn Signal and Hazard Lamps ..........................................................................................
Reversing Lamps - Vehicles With: 4-Speed Automatic Transmission (AW81-40)...........
Reversing Lamps - 1.4L Duratorq-TDCi (DV) DieselIl.6L Duratorq-TDCi (DV) Diesel,
Vehicles With: 5-Speed Manual Transmission (iB5).........................................................
Reversing Lamps - 2.OL Duratec-ST (M14)......................................................................
Reversing Lamps - Vehicles With: 5-Speed Manual Transmission (iB5).........................
,+(
(--
CONNECTORS
Autolamp and Rain Sensor.................................................................................................
Autolamp Relay...................................................................................................................
Reversing Lamp Relay.......................................................................................................
Headlamp High Beam Relay..............................................................................................
Headlamp Low Beam Relay...............................................................................................
Side Turn Signal Lamp RH .................................................................................................
Headlamp Assembly LH .....................................................................................................
Side Turn Signal Lamp LH ..................................................................................................
Headlamp Assembly RH ....................................................................................................
Rear Lamp Assembly LH ....................................................................................................
High Mounted Stoplamp.....................................................................................................
Front Fog Lamp RH............................................................................................................
Front Fog Lamp LH.............................................................................................................
License Plate Lamp LH ......................................................................................................
License Plate Lamp RH......................................................................................................
Headlamp Switch................................................................................................................
Stoplamp Switch.................................................................................................................
Rear Lamp Assembly RH ...................................................................................................
High Mounted Stoplamp.....................................................................................................
License Plate Lamp LH ......................................................................................................
License Plate Lamp RH ......................................................................................................
I
2006.0 Fiesta (G563966)

41 7-01-3 Headlamps
2006.0 Fiesta (G563966)

2006.0 Fiesta (G563962)
417-01-5 Headlamps--Vehicles With:Headlamp Leveling
2006.0 Fiesta (G563962)

I
2006.0 Fiesta (G563960)

417-01-7 Headlamps--2.0L Duratec-HE (M14). Vehicles With: Headlamp Leveling
2006.0 Fiesta (G563960)

2006.0 Fiesta (G914291)
417-01-9 Headlarnps--VehiclesWith: Autolamps
I I
2006.0 Fiesta (G914291)
15U)tO GNOG WA1.O
G338 7 .
417-01-11 Fog Lamps
Cl-'1 Clb
58d
58 D 58WL
Cl-18 1-15 0191
2006.0 Fiesta (G563919)

417-01-13 Stoplamps
ISTAU GNWH WA075

no1
1SCF69 GN BK WA075
CAOl
El04 1 6 DIESEL DV6

OR
E1M 1 4 DIESELSTAGEIll EOBD
OR
E1M 1 4 SIGMA
ETOl
TransrnisslonContrd Module (TCM)
I
2006.0 Fiesta (G563921)
417-01-17 Turn Signal and Hazard Lamps
I
I I
2006.0 Fiesta (G563922)
2006.0 Fiesta (G563927)
417-01-19 revers in^ Lamps-Vehicles With: 4-Speed Automatic Transmission (AW81-40)
BIB UB
AT%yB
I F5 WA 301181 RD WAS0
=-'-b--
c ~ ~ * v ~
I
o
s
I 24889 CGBK WA075
- 15887 GNBU WA075

-
4
-
-
Gl
l4K024 14K021
,u
s109 X
0
0
L L
e
7
W
W
5
3 W
o
0
m
s s
I 3 3
7
s t
14KOll
14401
..
15LG28 GNWH
c42t
2006.0 Fiesta (G563928)

417-01-21 Reversing Lamps--1.4L Duratorq-TDCi (DV) Dieselll.6L Duratorq-TDCi (DV) Diesel, Vehicles With: 5-Speed Manual Transmission (iB5)
LIB
Uftgat+goaoe Lamps RH
Cornpartme?tmU? .
617
2006.0 Fiesta (G563928)

- - -
BIB WB
2006.0 Fiesta (G563929)

417-01-23 Reversing Lamps-2.0L Duratec-ST (M14)
2006.0 Fiesta (G563929)

2006.0 Fiesta (G566721)
417-01-25 Reversinq Lamps-Vehicles With: 5-Speed Manual Transmission (iB5)
3
E
2
P
- f;
=
5 *
8g - e
g z Es
LS36
..
Uflg8,tdyggageCcmpm@nt Ud-&psRH
617 618
2006.0 Fiesta (G566721)

G754
TO AUTOLAMP RAIN SENSOR
HARNESS 14335
2006.0 Fiesta (G830457)

417-01-27Autolamp Relay
PIN 5 => lBLE32 GNWH 0.75 WA + 15LE29 GN-BK 0.75 WA
3 15LE29A GN-BK WA0.75
2 31-LE36 BK WA 0.75
5 15LE29 GN-BK WA0.75 + 15LE32 GN-WH WA0.75
1 ISLE36 GN-WH WA0.75
G418
TO AUTOLAMP RELAY
HARNESS 14401
2006.0 Fiesta (G830458)

PIN 3=>15LG28 GN-WH0.75 WA+ 15TC6 GN-YE 0.75 WA
3 15-TC6 GN-YE WA0.75 + 15LG28 GN-WH WA0.75
2 91STC6 BK-YE WA0.75

5 15SLG1 GNYE WA0.75
1 15-TC6 GN-YE WA0.75
2S6T-14A481-BA
C434
TO BACKUP LAMP RELAY
HARNESS 14KO11
2006.0 Fiesta (G830459)

- - - - - - -- - -- - --- - - - - -- -
417-01-29 Headlamp High Beam Relay
E4
G411
1 15s-LEI2
5 15SDB6
3 30-LEI3
GN-YE WA0.75
GN-WH WA6.0
RD WA6.O
TO HIGH BMM RELAY

HARNESS 14401
2006.0 Fiesta (G830460)

2 31-LEI9 BK WA0.75
E4
2S6T-14A481-AA
1 15SLE19
5 15SDB7
3 30LE20
GN-BU WA0.75
GN-YE
RD WA6.O
WA6.0
HARNESS 14401
2006.0 Fiesta (G830461)

417-01-31 Side Turn Signal Lamp RH
2 31-LG20 BK WA 0.75
1 44LG20 BU-WH WA075
4M5T-13K370WUMMY
W 2
TO RIGHT SIDE TURN SIGNAL LAMP
HARNESS14401
2006.0 Fiesta (G830462)

2 15SLE16 GN-OG WA0.50
5 MSLE45 BU WA0.50
7 31-LE45 BK WA0.75
4 29SLR OG-BU WA0.50
6 31-LE31 BK WA0.75
3 44LGll BU-OG WA0.75
1 15s-LEI5 GN-BK WA0.50
97AG-14A464-GGA
G416
TO LEFT HEAD LAMP
HARNESS 14401
2006.0 Fiesta (G830463)

417-01-33 Side Turn Signal Lamp LH
2 31-LG13 BK WA0.75
1 44LG13 BU-RD WA0.75
4M5T-13K37DAA-DUMMY
G337
TO LEFT SIDE TURN SIGNAL LAMP
HARNESS 14401
2006.0 Fiesta (G830464)

2 15SLE23 GN-WH WA0.50
5 MSLE46 BU-RD WA0.50
7 31-LE46 BK WA0.75
4 29SLF16 OG-GN WA0.50
6 31-LE30 BK WA0.75
3 44LG18 BU WA0.75
1 15SLEZ GN-OG WA0.50
97AG-14A464-GGA
6422
TO RIGHT HEAD LAMP
HARNESS14401
2006.0 Fiesta (G830465)

417-01-35 Rear Lamp Assembly LH
1 49-LG12 BU WA0.75
2 29SLFll OGWH WA 0.50
4 31-LF23 BK WA 1.0
5 15SLG39B GN-ffi WA0.75
6 15SLD6A GN-YE WA1.O
3 15SLG14 GN-RD WA0.75
G333
TO LEFT COMBINED REAR LAMP
HARNESS 14401
2006.0Fiesta (G830466)
G550
TO CENTER HIGH STOP LAMP
HARNESS 17K400
2006.0 Fiesta (G830467)

417-01-37 Front Fog Lamp RH
1 15SL017 GN-WH WA 1.0

231-Dl7 BKWAl.0
5S6T-14A464-FB
C421
TO RIGHT FRONT FOG LAMP
HARNESS 14401
2006.0 Fiesta (G830468)

1 15SLD11 GN-WH WA 1.0
2 31-LDll BK WA 1.0
5S6T-14A464-FB
G415
TO LEFT FROM FOG LAMP
HARNESS 14401
2006.0 Fiesta (G830469)

-- .
. .- - ---- ~~~~~ - -- -
417-01-39 License Plate Lamp LH
PIN 1 => 31-LF21SBK 1.0 WA +29SLFZOGBK 0.50 WA

PIN 1 => 29SLF21 OG-BK 0.50 WA + 29SLF22 OG-BK 0.50 WA
1 29SLF22 OG-BK WA0.50 + 29SLF2l OGBK WA0.50
93BG-14474-ZAA
G758
m LEFT LICENSE PLATE LAMP
HARNESS 17K400
2006.0 Fiesta (G830470)

0- 1 29SLF22 OG-BK WA0.50
93BG-14474-ZAA
C-760
TO RIGHT UCENSE PLATE LAMP
HARNESS 17K4W
2006.0 Fiesta (G830471)

- .- -- --- -- -- -- - -- -
417-01-41 Headlamp Switch
PIN 4 => 15SLE6 GN-YE 0.75 WA

PIN 8=> 15LE14 GN-RD 0.75 WA + 15LE29 GN-BK 0.75 WA
PIN 6=> 15SLE14AGN-RD 0.75 WA + 15SLE14 GNRD 0.75 WA
3 295008 OG-BU WA0.75

4
6
5 15LE32 GN-WH WA0.75
8 15LE29 GN-BK WA075
7 15LD10 GN-OG WA1.O
6 15SLE14 GN-RD WA0.75 + 15SLE14A GN-AD WA0.75
5
4 15SLEl4B GN-RD WA0.75

3 15SLD5A GN-BU WA 1.0
2 t5SU)6A GN-YE WAt.O
t 64SLE5 BU-RD WA0.50
0 31-LE29 BK WA050
9
1 29-LED OG-BK WA0.75
2
98AG-1448SllB
C338
TO UGHT SWITCH
HARNESS 14K024
2006.0 Fiesta (G830472)

2 15SDA12 GN-WH WA0.75
1 15LG23 GN-WH WA0.75
G355
TO STOP LAMP SWITCH
HARNESS 14401
2006.0 Fiesta (G830473)

- - - -- - - - --
417-01-43 Rear Lamp Assembly RH
1 4SLG19 BU-RD WA0.75

2 29SLF20 OGWAO.50
4 31-LF24 BK WA 1.0
5 15SLG39A GNOG WA0.75
6 15SLD6B GNYE WA1.O
3 15SLG21 GNBK WA0.75
C348
TO RIGHT COMBINED REAR LAMP
HARNESS 14401
2006.0 Fiesta (G832867)

PIN 1 => 15SLG6GNYE 0.75WA
C550
TO CENTER HIGHSTOP LAMP
HARNESS 17K400
2006.0Fiesta (G833871)
- - -- -- . - --- - -
417-01-45 License Plate Lamp LH
G759
TO LEFT LICENSE PLATE LAMP
HARNESS 17K400
2006.0 Fiesta (G833884)

[1-1 31-LFZ BK WA0.75
93EG-14474-ZAA
G761
TO RIGHTUCENSE PLATE LAMP
HARNESS 17K400
2006.0 Fiesta (G833885)

SECTION 417-02 lnterior Lighting

CONTENTS PAGE
SCHEMATICS
Courtesy and Demand Lighting -- .........................................................................
Courtesy and Demand Lighting -- 5-Door.........................................................................
Courtesy and Demand Lighting -- 2.OL Duratec-ST (M14) RHD ........................................
CONNECTORS
Front lnterior Lamp.............................................................................................................
Rear Interior Lamp ..............................................................................................................
Luggage Compartment Lamp.............................................................................................
Rear Map Reading Lamp LH..............................................................................................
Rear Map Reading Lamp RH.............................................................................................
Front lnterior Lamp.............................................................................................................
-
(=)
Rear lnterior Lamp..............................................................................................................
Front Interior Lamp.............................................................................................................
417-02-3 Courtesy and Demand Lightina-3-Door
PL84
Pasenger D w r Latch
W28
24LC7 OCiBU WA035

1
325 BK-BU WAOSO GA

L20 BK-RD WA035
'
z z
1 3 0555
R44
2 1 UftgaLe&ugg?ge Cmps-$eniUd AlarSwit* r
32
rn X
,..
s s
I Y
" "
A
SMI
2006.0 Fiesta (G914296)

2006.0 Fiesta (G914294)
417-02-5 Courtesy and Demand Lighting-5-Door
PL71 PL71
D y e r Side Rear Owr Latch ' Dnver Side Rear D w r Latch
ONLY USED IN
'I!
PLM PL63
Passenger D w r Latch Dnwr D w r Latch
LNU)
Fmnt lnlenor Lamp
C761
c839 3lSLC7 BK-BU WA035
I I
31 LC7 BK WAO3S s251 31-LC7A BK WA035
14401 114395
C-\
IS SENSOR
,-
GI7
2006.0 Fiesta (G914298)

1 24LC7 OG-BU WA0.35
78GG-14488-SA
C-750
TO F R O M DOME LAMP
HARNESS 14335
2006.0 Fiesta (G830481)

- -- .
... . -. -~ - ~--
.- ~ .. ~
417-02-9 Rear Interior Lamp
1 24LC17 OG-YE WA0.35

86AG-14488JA
G752
TO REAR DOME LAMP
HARNESS 14335
2006.0 Fiesta (G830482)

1 29LB25 OG-BU WA0.50
2 31s-L825 BK-BU WAO.50
91AG-13K370-AB
G576
TO LUGGAGE COMPARTMENT LAMP
HARNESS 14401
2006.0 Fiesta (G830483)

- - -
417-02-11 Rear Map Reading Lamp LH
94BG-1448SLCB
C491
TO LEFT REAR MAP-READINGLAMP
HARNESS 14335
2006.0 Fiesta (G830484)

1 23LB21 OG-BK WA0.35
2
3 31-L021 0K WA0.35
C490
TO RIGHT REAR MAP-READING LAMP
HARNESS 14335
2006.0 Fiesta (G830485)

417-02-13 Front Interior Lamp
PIN 2 => 31-LC7 BK 0.35 WA
1 3lSLCl BK-BU WA0.35

2 31-LC7A BK WA0.35
81AG14488GA
G751
TO FRONT DOME LAMP
HARNESS 14335
2006.0 Fiesta (G833877)

1 31SLC17 BK-YE WA0.35
2 31-LC17 BK WA0.35
81AG-14488-GA
G753
TO REAR DOME LAMP
HARNESS 14335
2006.0 Fiesta (G833878)

417-02-15 Front Interior Lamp
4 2SGL10 OG-YE WA0.35

3 31-GL10 BK WA0.35
! E 21 B-GLIO BN WA0.35
2SIT-14484DA
G769
TO FRONT DOME LAMP (ST150)
HARNESS 14335
2006.0 Fiesta (G833879)

417-04-1 Daytime Running Lamps (DRL) 417-04-1
SECTION 417-04 Daytime Running Lamps (DRL)

CONTENTS PAGE
SCHEMATICS
Daytime Running Lamps (DRL) .......................................................................................... 417-04-2
Daytime Running Lamps (DRL) - 2.OL Duratec-ST (M14)................................................ 417-04-4
CONNECTORS
Daytime Running Lamps (DRL) Relay ............................................................................... 417-04-6
I " IT-
I ISLE12 GN-YE WA0.75
I I I I
ISLE11 GNWH WA050 lSLE12.4 GKYE WA075 1SLEl9 GNEU WA075
V
lnetrument Cluster , s274

C3n 7
(HIGH E M INDICATOR) I C1.9 h 10 I
LS34
Sleenng Column MythlunctlmSwIJdl
I
1SLE14A GKRD WA0.75
I
I
2006.0 Fiesta (G563955)
417-04-3 Davtime Running Lamps (DRL)
2006.0 Fiesta (G563955)

I
2006.0 Fiesta (G563957)
417-04-5 Daytime Runnin~
Lamps (DRLt2.0L Duratec-ST (M14)
2006.0 Fiesta (G563957)

El4
2S6T-14A481-AA
1 15SLE6
5 15SLEBB
3 2SLE7
GN-YE WA0.75
GN-RD WA0.75
OG-BU WA0.75
HARNESS 14401
2006.0 Fiesta (G830488)

SECTION 418-00 Module Communications Network

CONTENTS PAGE
SCHEMATICS
Diagnostics....................... ............ ................................... ............... ......... ...........................
Communications Network - 1.4L Duratec-16V (Sigma), Vehicles With: Automated
Gearshift...........................................................................................................................
Communications Network - I.4L Duratorq-TDCi (DV) Diesel, Vehicles With: Automated
Gearshift...........................................................................................................................
Communications Network-Vehicles With: 4-Speed Automatic Transmission (AW81-40).
Communications Network - 1.4L Duratorq-TDCi (DV) Diesel..........................................
Communications Network - 1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level
Code: S, Vehicles With: Anti-Lock Brake System (ABS)..................................................
Communications Network - 1.3L Duratec-8V (Rocam)ll.25L Duratec-16V (Sigma)/l.4L
Duratec-I6V (Sigma)ll.6L Duratec-I 6V (Sigma).............................................................
Communications Network - I.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level
Code: S, Vehicles With: Stability AssistlAnti-Lock Brake System (ABS)..........................
Communications Network -1 -6L Duratorq-TDCi (DV) Diesel, Vehicles With: Anti-Lock
Brake System (ABS).........................................................................................................
Communications Network - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Stability
AssistlAnti-Lock Brake System (ABS)..............................................................................
Communications Network - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Traction
ControlIStability Assist......................................................................................................
Communications Network - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Anti-Lock
Brake System (ABS).........................................................................................................
Communications Network - 1.4L Duratorq-TDCi (DV) Diesel, Vehicles With: Stability
AssistlAnti-Lock Brake System (ABS)..............................................................................
Communications Network - 1.4L Duratorq-TDCi (DV) Diesel, Vehicles With: Anti-Lock
Brake System (ABS).........................................................................................................
Communications Network - 1.3L DuratecSV (Rocam)/l.4L Duratec-16V (Sigma)/l.GL
Duratec-16V (Sigma), Vehicles With: Stability AssistlAnti-Lock Brake System (ABS).....
Communications Network - 1.3L Duratec-8V (Rocam)/l.4L Duratec-16V (Sigma)/l.GL
Duratec-16V (Sigma), Vehicles With: Anti-Lock Brake System (ABS).............................
Communications Network - I.4L Duratorq-TDCi (DV) Diesel..........................................
Communications Network - Mid-Speed (MS) Controller Area Network (CAN) Bus -
Vehicles Without: Passenger Air Bag Deactivation Switch...............................................
Communications Network - Mid-Speed (MS) Controller Area Network (CAN) Bus -
Vehicles With: Passenger Air Bag Deactivation Switch................... :................................
CONNECTORS
Data Link Connector (DLC).................................... ..................................................... 418-00-40
( '"!
.:j
, .."
418-00-3 Diaqnostics
ABSIABS ESP
2006.0 Fiesta (G563386)

418-00-5 Communications Network-1.4L Durateol6V (Sinma), Vehicles With: Automated Gearshift
CAOl
Anti-I-& Bfa!ie System (ABS) Module
Elm
~~!sC'OTLS"?L . .. ..
MCOl
""W ',..
., Uuster
lneburnent ..,- " " .,,...".
r
----------
0804
-.Date Unk Connedor
,*&,,,"*.,m,"~.,,
.
% "~.(DLC)
.
.. ,> ...,<,.**::!
2006.0 Fiesta (G563388)

418-00-7 Communications Network-1.4L Duratorq-TDCi (DV) Diesel, Vehicles With: Automated Gearshift
CAOl
A n U - e B d e S y s l e m (ABS),Moduls , .
----------
DBM
!?a!%@? ",",,i
C.o?J"d?;(~b!).~
2006.0 Fiesta (G563389)

418-00-9 Communications Network-Vehicles With: 4-Speed Automatic Transmission (AW81-40)
CAD1
Anh-Lodn B e e Syslern (A=) Module
y, - /a s TERMINATING
4.ECW GYW WA0.75
St4
14401 14K024
MCOl
Instrument
<>,".".','. .. ClualEr,
>.
,,,,,":
El04
PDwen@n CTtrd Module (PCM) - 4-Winder Eng!ne
418-00-11 Communications Network-1.4L Duratorq-TDCi (DV) Diesel
2006.0 Fiesta (G563442)

CAOl
Anti-LC
---
C3M
4-EC7 GYRD WA0.75 6EWI G W WA0.75 S13

CANM C1-A4
CAN-L C143
5EC7 BURD WA0.75 2- 5EC8 BUWH WA0.75
14KOll 23 14401
B r a e Syalem (ABS) Module
------__---__I
I _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
I _ _ _ _ _ _ _ _ _ _ _ _ _ _
TERMINATING ' I'

4.EC8A GY-YT WA0.M
BUWH WA0.M -CAN
MCOI
,.,., , :
i~=lrur?en!~lualer
I
2006.0 Fiesta (G563443)
bEC7 GY4D WA0.75 0
CANL Cl.Fl0
5EC7 BURD WA0.75 1
14KOll 23 14401
El04
ye""? Go?'* M*u!? lPC,M).P:%i?de' Engine .,. .
, .:
sleln (ABS) M,cdule
-------
MCOl
!"'Nm""!.C'U"'" ... ..... !
----------
0804
os'a.~%ccnneaOrcocc!.,.,. , ~ ?
CADI
Anti-Lr
---
c-3W
r"
5
I
-0 6ECE GY-VI WA0.75 S13

B-D-CANH WA4 4
5EC7 BURD WA0.75 5.Em BUW WA0.75

B-D-CANL WAS d
14KOll 114401
El04
R,,.-.
y M..,,,,n...,
Cunhl....,..,.Mpdul?,(P,CMJ- 4Cylindar En~ine, ,,,. , ;
I
2006.0 Fiesta (G563445)
0804
Data Unk Ccnnoctor(DLC)
,.,,."-.~.".*.-....*.*'*-
,%
,,.,,
.-
CAD1
CAW Anti-LC& B&R Sy
Yaw Rsle Sene+v,
c-3
2 2
5 s
c4 c4
rh
P*
I
>
e
9
I__------------------
#;
gh-&i-c;--------------------------l
C3=CON:CH 1'1
I
111 CEC7 GY.RD WA0.75 0 4.ECB GY-VT WA0.75 sly
ii - - - - - - - - - - - - - - - - -
;#I
111
B-DiuH
0-D-CANL
=A4
BAS
1
5EC7 BURD WA0.75 : ' 1
14x011 23 14401
5ECB BLWH WA0.75
I'-=-----------------------------------i~
El04
2006.0 Fiesta (G563446)

418-00-21 Communications Network-1.6L Duratora-TDCi (DV) Diesel, Vehicles With: Stability AssistIAnti-Lock Brake System (ABS)
stem (ABS) Mcdule

-------
---------------
I I;--------------------------
TERMINATING I I
cl-g
C1-8
cWH
CANL
p i $ 1
111
---
- - - -- ---
- - -----
- - - ---
1;1
-------------I
---
MCOl
~.ty?!%!c'u,Bter.,. ,.
2006.0 Fiesta (G563446)

mffi
Power Steering *trd,(PSC) M*ule
El04
@!??"?.~@,M$Ule (qCM),- 4Cylinder Engine , , ;
418-00-23Communications Network-I.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Traction ControllStabilitv Assist
\01
l - L c d B&e Syelsm (ABS) Moduls
2006.0 Fiesta (G563451)

~1.9 C M H
---------------
I- - _ _ _ _ _ - - - _ _ _ _ - - - - - - ,
+EC7 GYRO WA0.75 0 bECB G W WA0.75 s1s
CAN-H C1-A4 r""4
bEC7 BURD WA0.75 SEW BUWH WA0.75
CAN-L C143 d
14KOll 29 14401
-----------------a-
El04
%Fn.+F M*!!!e(qCM1:.4Cy!i!?!~! Engine , ..
- --- - - -
stem (485)Module
D
m
,Dala U& Connector (DLC) .-.--.
.,.,".~..-*,,w~...M.-*-.." !
CAOI
Anti-LC
iif-1
111
Ill
111
111
111
111
111
111
111
111
111
111
---
1 '----
418-00-29 Communications Network-1.4L Duratorp-TDCi (DV) Diesel, Vehicles With: Anti-Lock Brake System (ABS)
2006.0 Fiesta (G564309)

AssistlAnti-Lock Brake System (ABS)
CAW CAOl
Yaw Rate Sanwr Anti-Lodc Br&e Sy
c x 3
5 5
5 s
9 e%
2
N N
2 2+
I
3
>
e
e
1
. CWH ClAl
4.EC7 GYRD WA0.75 Cy 4.ECB GY-YI WA0.75 S13
5EC7 BURD WA0.75 5ECB BUM WA0.75

CANL C1-F10
14KOll 23 14401
--- --- --- --- - - --
I
I - - ----------------
El04
......
Powewn '+nW M.+ul~ (PCM):?Gyll?dwr E ? g F ..... :
2006.0 Fiesta (G564321)

418-00-31 Communications Network-1.3L Duratec-8V (Rocam)/l.4L Duratec-16V (Sigma)ll.6L Duratec-16V (Sigma), Vehicles With: Stability
AssistlAnti-Lock Brake System (ABS)
slem (ABS) Module
I
2006.0 Fiesta (G564321)
I
2006.0 Fiesta (G564311)
El04
Povprtnun Ccntrol M e l e (PCM) - 4-Cylinder Englne
418-00-35 Communications Network-1.4L Duratorq-TDCi (DV) Diesel
I --- - - - - - - - - - - - -
- - - - - - - - - - - - - _-
14401 14kQ24 ! ------------I
'
CB GY-VT WA0.75 TERMINATING '
C1.8 CAN L
MWi
lnstnImenl
.,, Uusler
.,., "..'..,.,.~.~-a".v.' ,*~.
,G A14
----------
DBM
cate.!"kconn,*rc!,c) ,,--.;,
-
-
418-00-37 Communications Network Mid-Speed (MS) Controller Area Network (CAN) Bus--Vehicles Without: Passenqer Air Bag Deactivation
Switch
Contro!M$uIa , ,
C112 MSCANH
2006.0 Fiesta (G914300)

-
-
418-00-39 Communications Network Mid-Speed (MS) Controller Area Network (CAN) Bus--Vehicles With: Passenqer Air Bag Deactivation Switch
MMl
i:gN.m?s.%!%r,*,._/
2006.0 Fiesta (G914302)

687 2SRA1
4-EE10
OG WA1.O
GY-BK WA0.75
B $:
E l
5 91-RA1
$@"o ;28:::
BK-OG WA0.50
4 31-RAl Bt( WA0.50

1 5-EC2 BU-RD WA050
n n... l2 4 . ~ ~ 2GY-RD W A 50~
1 -'In
'2
P 0:ll 9 15-RA1 GNRD WA0.75
95GG-1448SZTA
C308
TO DATA UNK CONNECTOR
HARNESS 14K024
2006.0 Fiesta (G830499)

419-01A-I Anti-Theft Active - 419-01A-1
SECTION 419-01A Anti-Theft Active -

CONTENTS PAGE
SCHEMATICS
Anti-Theft Alarm System - RHD .................................................................................... 419-01A-2
Anti-Theft Alarm System - 2.OL Duratec-ST (M14), Vehicles With: Anti-Theft Alarm Horn
with Integral Battery....................................................................................................... 419-01A-4
CONNECTORS
Anti-Theft Alarm Horn ...................................................................................................... 419-01A-6
Anti-Theft Alarm Horn with Integral Battery...................................................................... 419-OIA-7
LiftgateILuggage Compartment Lid Anti-Theft Inhibit Switch............................................. 419-01A-8
LiftgateILuggage Compartment Lid Ajar Switch................................................................. 419-01A-9
Hood Switch...................................................................................................................... 419-01A-I 0
317 31SGL27 BK4G WA0.35
28Sb.440 OGBK WA1.0
49LG18 BU WA0.76 r,alfi
44LG12 BU WA0.75 rr~lfi
LH FRONT D W R AJAR
05
PL71
pkwr Side R ~ apr a r @$I .
2006.0 Fiesta (G914306)
419-01A-3 Anti-Theft Alarm System-RHD
I
2006.0 Fiesta (G914306)
- - - -
- - -- - -
- pp
IMRUSIONSENSORTRIGGER C2 18
INrFlUSlONSENSORPOWER C2 17
025
2006.0 Fiesta (G914304)

419-01A-5 Anti-Thefi Alarm System-2.0L Duratec-ST (M141. Vehicles With: Anti-Theft Alarm Horn with lnteqralBattery
2006.0 Fiesta (G914304)

[1-- 1 29SGL26 OG-GN WA 1.0
C603
TO ANTI THEFT HORN
HARNESS 14401
2006.0 Fiesta (G830500)

419-01A-7 Anti-Theft Alarm Horn with integral Battely
1 31-GBll BK WA0.75
2 SGBll BN-BU WA0.75
3 29-GB11 OGWA1.O
3M5T.14A464-DCA
cnr
TO B A i l I R I BACKUP SOUNDER
HARNESS 14401
2006.0 Fiesta (G830501)

HARNESS 17K4W
2006.0 Fiesta (G830502)

419-01A-9 LiftgateILuggageCompartment Lid Ajar Switch
PIN 1 => 31-GL20S BK 1.0 WA

PIN 3 => 31SL825 BI(-BU 0.35 WA
31SGL2O BK-RD WA0.35 1

31-GL20 BK WA0.75 2
31-LB25S BK WA 1.0 3
G565
TO TAILGATE DECKUD AJAR SWITCH
HARNESS 17K400
2006.0 Fiesta (G830503)

1 31-GL7 BK WA0.35
2 31SGL7 BK-YE WA0.35
C-604
TO HOOD SWITCH
HARNESS 971113
2006.0 Fiesta (G832868)

419-01B-I Anti-Theft Passive - 419-01B-I
(:
SECTION 419-01B Anti-Theft Passive -
CONTENTS PAGE
SCHEMATICS
Passive Anti-Theft System (PATS) ..................................................................................... 419-01B-2
Passive Anti-Theft System (PATS)- 1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission
Level Code: S.. ............................................................................................................... 419-01B-4
Passive Anti-Theft System (PATS)- 1.4L Duratorq-TDCi (DV) Diesel, VIN Plate Emission
Level Code: 7 ................................................................................................................ 419-01B-6
Passive Anti-Theft System (PATS) - 2.OL Duratec-ST (M14)............................................ 419-01B-8
Passive Anti-Theft System (PATS) -I.6L Duratorq-TDCi (DV) Diesel............................. 419-01B-I 0
CONNECTORS
Passive Anti-Theft System (PATS) Module ...................................................................... 419-01B-12
I ' r . (5"Fuel Pump and Sender Unlt
-
I
0 SEW BUWH WA075
CammunicabonsNetwork
"
DBO (mo l n &Em GY-VI WA075
V
Campun!c$~s N e _ h u ~ $ ~ -
2006.0 Fiesta (G564183)

-- -- -
-- .
419-018-3Passive Anti-Theft System (PATS)
F.30 STARTER lNHl
1 I
1 I
I I
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M3 IGNCYL 1-4
419-018-5 Passive Anti-Theft System (PATSk1.4L Duratorq-TDCi (DV) Diesel. VIN Plate Emission Level Code: S
29.AEB OGYE WA0.75
2006.0 Fiesta (G566751)

. .
2006.0 Fiesta (G566757)

419-016-7 Passive Anti-Theft System (PATSj 1 . 4 L Duratorq-TDCi (DV) Diesel, VIN Plate Emission Level Code: 7
BREB OGYE WA0.75
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15SRN3 GKBU WKl.5
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15RE8 GKYE WA0.75
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-
ConkdModule (PCM) 4 g" l .-".-~."
,,-'-.-,.",,.-~..~-,x~ ,."".
n d e r Engine
2006.0 Fiesta (G566757)

I
2006.0 Fiesta (G566759)

419-01B-9 Passive Anti-Theft System (PATSt2.0L Duratec-ST (M14)
DBO 7
~ m ~ . ~ ~ ~
DBO
'+rn@cations
cNetwc
CT
419-01 B-11 Passive Anti-Theft System (PATSbI .6L Duratorq-TDCi (DV) Diesel
2006.0 Fiesta (G566760)

GN-BK WA0.75
BK-GN WA0.35
WKGN WA0.35
BNGN WA0.35
G342
TO PASSIVE ANTI THEFT TRANSCEIVERMODULE
HARNESS 14K024
2006.0 Fiesta(6830504)
SECTION 419-10 Multifunction Electronic Modules

CONTENTS PAGE
SCHEMATICS
Generic Electronic Module (GEM) - LHD ......................................................................... 419-10-2
Generic Electronic Module (GEM) - RHD........................................................................ 419-10-4
CONNECTORS
Generic Electronic Module (GEM) ...................................................................................... 419-10-6
-~ ~- --
3lSAAl1 BK-WH
31SAA70 BK-WH
31SAA78 BK-BU
3 1 S M BKGN
RWDB m o M mom WIPER
ROM HEATED WINESHIELD
RTO FROM PERlMElER A N l l M E F
RWDB FROM FRONTmEARWlPEWWASHER 15SKA14 GKBK WAl.0
RWDB FROM FRONl/REARWIPEWASHER SKA8 WBK
RWDB FROM FRONllREAR WIPEWWASHER 33.KA6 YFBK
RNOB FROM FRONTmEARWIPEWASHER
LS42 FROM N A N W R D LAMPS 31SLG2 BK-BU
LS42 FROMNRN W R D LAMPS 31SLG1 BK-YE
3lSHB22 BKGN
RW2 FROM HEATED REAR WINDOW AND HEATEDMIRRORS
PLS3 FROM POWER D W R LOCK

315GLB BK-YE WAO.85 '2 31SGLOA BK-YE
31SGL46 BK-YE WA0.75

El01 FROMASMSM
PLO FROMPOWEA D W R LOCK 31SGL10 BKGN
PLO FROM POWEA D W R LOCK 31SGL12 BKOG
PLO FROM POWER D W R LOCK 31SGL20 BK-RD
LS12 FRWNRNHAZARDLAMPS 3lSLGB BK-OG

ISLE148 GN.RD
LF23 FROMHEAMAMPS
31- BK-BU
RHO2 FROMHORN
RTO FROMPERIMEERWEF 31SGLn BKOG
2006.0 Fiesta (G914308)

419-10-3 Generic Electronic Module (GEMkLHD
C1-7
C2.2
V.BAlT.MI.LIGHTING
vBATTHEATED BACKLIE
MSCANH C523
c5z kz +Em4
5EC14
Gym
BMK
WA0.M
WAW
o
W,O
W.0
DBO TOMSCAN
000 TOMSCAN
C1 4 VBATTNRNSIGNAL
CJ-2 VBATT LOCKING LHREARNRN C12 LS42 TONRNMAZARO LAMPS
RH REAR N R N C1-1 LS42 T O N R N M W O LAMPS
LS42 TONRWAZARD LAMPS

C2 M VBATT POWER FOLD MIRRORS
LHFRONTNRN C1 3 LS42 T O N R N M W D LAMPS
WlO IGNITIONSWITCH
LS42 T O N R W W O LAMPS
C4 7 IGNITION WlPER REAR AH FRONTNRN Cl 8 LS42 TONRNMAZARD LAMPS
C55 IGNITIONWIPER FRONT HWLAMP ON SIGNALOLWUT C58 LM8 TOHEADLAMPS
SIDE LIGHT RELAY INPUTIOLWUT C1 5 LM8 TOHEADLAMPS
C5 10 FROM WIPER REOSTAT LNll TO COURTESY AND DEMAND LlGHTlNG
C2 8 RESUSWITCH (LHS) BATTERY SAVER OUTPUT C98 LNll TOCOURTESY AND DEMAND LlGHllNG
Cl-12 SETSWTICH(LHS) INERIORLAMPS C121 L N l l TOWURESY UGHTlNG
C l 10 UNLOCK SWITCH (LHS) BACKUPLAMP SWITCH W11 LSlO TOBACKUPLAMPS
C2 9 LOCKSWITCH (LHS) HEATED BACKUTETEUTAIL C512 ROO2 TO HEATED REAR WINWW ANDHEATE0 MIRRORS
C2 21 RESETSWITCH(RHS) HEATED BACKLITE RBAY OLWUT C2-1 ROO2 TOHEATEO REAR WINWW ANOHEATEOMIRRORS
Cl-13 SETSWITCH (RHS) REAR WIPER RELAY OLWUT W5 RWO TO FRONTIREARWIPERNYASHER
Cl-11 UNLOCKSWITCH(RHS) FRONT WIPER RELAYOLWLIT C51 RNO TOFRONTlREARWIPERWASHER
I C2 10 LOCKSWITCH (RHS) FRONT WIPER FAST W 3 RWO TO FROMIREARWIPEWASHER MOWIPER
W FRONTWIPW PARKSWITCH ISOSERIAL WMMSTO RAINSENSOR C122 RWO TO FRONTIREARWIPERNYASHER
C58 HEATEDWINDSCREEN BWTON HEATEDWINOSCREENTELLTAIL C59 RODS TOHEATU) WINDSHIEUI
Cl23 HWOAIAR HENEE WINDSCREENREUY W12 RW3 TOHEATED WINDSHIM
C518 FRONT WIPER INTERVAL/WIO SWIICH UNLOCK DRIVEROOORMOTOR W2 PLO TOPOWER DOOR LOCK
C53 FRONT WIPER WASHER S W l l M PLO TO POWER WOR LOCK
C54 REAR WIPER WASHER SWITCH DLMOXIRS(WS) C28 PLO TO POWER DOOR LOCK
U M REAR WIPER INIERVALSWITCH PLO TO POWER DOOR LOCK
C517 RH N R N SWITCH DLMOXIRS (RHS) CM PLO TOPOWERDOOR LOCK
C518 WNRNSWITCH LOCKMOTORS C91 PLO TOPOWERDOORLOCK
C511 HEATEDBACKLllEBmON UNLOCK MOTORS CW PLO TO POWER DOOR LMX

Cl-18 AH FRONTDWR AJAR TRUNKMOTOR Cb5 PLO m POWER DOOR LOCK
TRUNK RBEASESWllCH C514 PLO TO POWER DOOR LOCK
C1-18 W FRONT WOR MAR IEmWSlONSENSOR POWER C2-17 RTO T O M THEFlSENSlNGANOALARM
I~USIONSENSORTRIGGER C2-18 RTO FROM ANll THEFTSENSINGAND ALARM
Cl-17 RHREARDWRAJAR BACK UP SWNDER S l W CW9 RTO TOANnTHEFTSENSlNG ANDALARM
Cld LHREARDWRAIAR MIRRORFCWISWITCH C W 4 PMZO FROM POWERFOLDING MIRROR
C l 20 TRUNK AWi MIRRORFOLD C W 5 PMZO FROM POWER FOLDINGMIRROR
C518 HAZARD WARNINGSWITCH MlRRORUNFaLD '22-18 PMZO FROM POWER FOLDING MIRROR
C5-21 WOLIGHTSSWITCH INPLII BUCKLESWllCH C1 8 A114 FROMSEATBBTWARNING
C515 VMICLE HORNSWITCH VEHICLEHORNOUTPUT C2-3 RHO2 TOHORN
C2 23 ATISWITCH ALARMHORN C61 RTO TO PERlMmR ANll THEFl ALARM
613 W\DIOSENSE PATS INIERFACE Cb22
2006.0 Fiesta (G914308)

31SM11 BK-WH
3lSMlO BK-RO
31SM7B BK"NH
ISM78 BK-BU
31SAA21 BKGN
DM HEATD WINDSHIM
RTO FROM PERIMETER AMlTHEF 315GL7 BK-YE
RW08 FROM FRONTREAR WIPEWWASHER
AW08 FROM FRONTREARWIPEWWASHER
fiWW FROM FRONTREARWIPEWASHER 39-KA6 YE-BK
RWM mm FRONTREAR WIPEWASHER

LS42 FROMNRNHAZARD LAMPS 31SLG2 BK.BU
LS42 FROMNRN HAZARD LAMPS 3lSLG1 BK-YE
RW2 FROMHE&ELl REAR WINDOW AND HEATED MIRRORS
PLM FROM POWER DWRLOCK

315GL46 BK-YE WA0.75
El01 FROMASWM
PU) FROM POWER WOR LOCK asaLln BKGN
PLO FROM POWER WORLOCK 315GL12 BKOG
PLO FROM POWER WORLOCK 31- BK-RO
31SLG8 BKGG
LW FRDMNRN HAZARDLAMPS
ISLE148 ON-RD
LF23 FROMHEAOU\MPS
315017 BK-BU
RHO2 FRDMHORN
31SOLZ7 BKOG
RIO moMPERIMETER~EF
3lSMDW BK-YE
ME03 F R W WDlO
ST160 1
I
2006.0Fiesta (G914310)
419-10-5 Generic Electronic Module (GEMkRHD
I
C1-7 VBATTEkTLIGHTING MSCANH C523
MSCANL C522
c.q17 ?t( C2-4 V.BATTVEHICLE HORNIEATTERYSAVER

111
C1-4 VBATTNRNSIGNAL
U2 VBATTLOCKING LHREARNRN C12 LS42 TONRNMAZARD LAMPS
RH REAR U R N C11 LS42 TONRNMAZARO LAMPS
LS42 T O N R N t l M M D LAMPS
CZ 20 VBATT POWER FOLD MIRRORS
LHFRONTNRN C1 3 LS42 TONRNMAZARD LAMPS
C4 10 IGNITIONSWITCH
W Z TONRNMAZARDLAMPS
V17 IGNITIDNWIPER REAR RHFRONTNRN C16 W 2 TONRNMAZARD LAMPS
C55 IGNITION WIPER FRONT HEADLAMPON SIGNALOLIIPLII C56 LF06 TOHEADLAMPS
SIDEUGHTRELAY INPUTlOLlTPuT C15 LMB TOHEADLAMPS
~ 5 1 0 FRONTWIPER REOSTAT ~ ~ TOCOU~ESYAND

1 1 DEUAND UGHTING
C2 6 RESETSWITCH(LHS) BATTERY SAVER OLIIPLII W 6 ~ ~ TO1 COUA~ESY

1 AND DEMAND LIGHTING
C1 12 SETSWIICH (US) INTERIOR LAMPS C121 LN11 TOCOURTESY UGHTING
C1-10 UNLOCKSWllCH (LHS) BACKUP LAMP SWITCH C4-11 LSlO TO BACKUP LAMPS
C2 9 LOCK SWITCH(LHS) HEATED BACKUTETELLTAlL C512 RDOZ TOHEATED REAR WINWW ANOHEATED MIRRORS
C2 21 RESETSWITCH(RHS) HEATED BACKLITERELAY OUTPUT C2-1 ROO2 TOHEATED REAR WINWANDHEATED MIRRORS
M-13 SETSWITCH (RHq REAR WIPER RELAY OUTPUT C4-5 AWO TO ~ O N T ~ E AWIPEWASHER
R
M-11 UNLOCKSWITCH(RHS) FRONT WIPER RELAY O L W W C51 RWO TO FRONTREAR WIPEWASHER
M 10 LOCKSWISCH(RHS) FRONT WIPER FAST C4-3 RWO TOFRONlREAR WIPEWASHER XITO WIPER
I
\ V1 4 FROM WIPER PARKSWITCH ISOSERIAL W M M S m WUN SENSOR C122 RWO TOFRONTIREAR WIPEWASHER
C58 HEATED WINDSCREEN BUITDN HEATED WINDSCREENTELLTAIL C58 RWB TOHEATED WINDSHIELD
C1-23 HWDAV\R H E A W WINDSCREENRDAY C4-12 RD08 TOHEATED WINDSHIELD
C519 FRONT WIPER IMERYALlAUTOSWIICH UNLOCK DRNER DOOR MOTOR C4-2 PUI TOPOWER DOOR LOCK
C53 FRONT WIPER WASHER SWITCH PLO TO POWER WOR LOCK
C54 REAR WIPER WASHER SWITCH DL MOTORS (LHS) C M PLO TO POWER DOOR LOCK
C520 REAR WIPER IEI1ERYALSWITCH PLO TOPOWER DOOR LOCK
C517 RHNRNSWllCH DLMOTORS (RHS) CP7 PLO TO POWER WOR LOCK
C516 LHNRNSWllCH LOCK MOTORS W 1 PLO TO POWER DOOR LOCK
Wll HEATED BACKUTEBWTON UNLOCKMOTORS W PLO TO POWER DOOR LOCK
M 19 RHFRONTDWRAJAR TRUNKMOTOR CP5 PLO TOPOWERDOORLOCK
TRUNKRELEASESWITCH C514 PLO m POWER WOR LOCK
Md6 LHFRONTWORAJAR IUilRUSIONSENSOR POWER CP17 RIO TOANll THEFTSENSlNCiAND ALARM
INTRUSIONSENSORTRIGGER CP16 UTO FROMANll THEASENSING AND ALnRM
C117 RH REAR WOR AJAR BACKUPSWNDERSIGNAL CP19 AT0 TO ANn THEFTSENSINGAND ALARM
a4 LH REAR N O R AJAR MIRROR KXDSWISCH CP14 PhK0 FROM POWER FOLDlNGMlRROR
M 20 TRUNKAJM MIRROR FOLD CP15 PM20 FROM POWER FOLDING MIRROR
&I6 HAZARO WARNING SWITCH MIRROR UNFOLD C2-16 PM20 FROM POWERFOLDING MIRROR
C521 W L I G H T S SWllCH INPLII BUCKLESWITCH C19 R114 FROM SEATBELTWARNING
C515 VEHICLE HORNSWITCH VMICLE HORN OLIIPUT C M RHM TOHORN
M23 ATlSWISCH ALARJJHORN C4-1 UTM TOPERIMEIERANlllHEFTALAAM
C513 RADIOSENSE PATSINERFACE C2-22 AT23 TO POWEUTRAINENGINE C O ~ O L 2 0 L S T l M

S T l M RHD
WA1.5 Sx 31.OK20 BK WA1.O
81-DAl BK-YE WAO.75 '2 81-OK20 BK.RD WA0.50
2006.0 Fiesta (G914310)

r\ fir I
,7 15-KA30 GNBU WA0.50
15SKA28 GNBU WA0.50

31SHB7 BK-BU WA0.50
32-KA9 WH-BU WA1.O
15SLGZ8 GNWH WA0.75
15SKA11B GN-OG WA1.O
15DKZO GNOG WA0.35
32-AA47 WH-GN WA 1.0
29SGU6 OG-GN WA 1.0
1S7T-14489-HC
G319
TO GENERIC ELECTRONICMODULE (PE1) 1 (IPL)
HARNESS 14401
2006.0 Fiesta (G830505)

419-10-7 Generic Electronic Module (GEM)
PIN 3 => 4SLG13 BU-RD 0.75 WA t 4SLG11 BU-OG 0.75 WA

PIN 19 => 31SGL16A BK-BU 0.35 WA
PIN 6 => 4SLG20 BU-WH 0.75 WA + 49-LG18 BU 0.75 WA
PIN 18 => 31SGL9A BK-YE 0.35 WA
7 2SLE29A OG-BK WA0 75

BK-YE WA 0.35 3 31SAA78 BK-BU WAO35
WH-BK WA0.35 5 29SLF25 OG-GN WA0 75
BK-BU WA0.35 2
BK-RD WA0.35 4 2SLG26 OG WA 0 75
BK-BU WA0.35 1 31s-AA21 BK-GN WA035
3 49-LGll BU-OG WA075 + 4SLG13 BU-RD WA075
BK-YE WA0.35 0 3lSAA11 BK-WH WA035
BK-GN WA 0.35 2 4SLG12 BU WAO75
BK-OG WA0.35 9 31SGE46 BK-WH WA050
1 4SLG19 BU-RD WA075
8 31SGL12 BK-OG WA035
6 44LG18 BU WA 0 75 t 4SLG20 BU-WH WA 0 75
1STT-1448SEC
HARNESS 14401
2006.0 Fiesta (G833852)

PIN 7 => 29SAA38 OGGN 1 .O WA t 29SAA40 OG-BK 1 .O WA
PIN 7 =z 29SAA38 OGGN 1.0 WA
PIN 1 =z 15SHB190 GN-BU 1.5 WA
7 29SAA40 OG-BK WA 1.0 t 29SAA38 OG-GN WA 1.0

31SGl.27 BK-OG WA0.35 23 3
29SGL6 OG WA 0.75 22 5 29SAA27 OG-BK WA 1.0
31SAA79 BK-WH WA0.35 21 2
2SAD12A OG-YE WA0.35 20 4 2SGdB OG WA 0.75
SGBll BN-BU WA0.75 19 1
3 29SW6 OG-YE WA0.75
4GL10 EN WA0.35 18 0 31SMZO BKOG WA0.35
2!?-GUO OG-YE WA0.35 17 2 BH821 OG-GN WA1.5
32-AD1 WH-RD WA0.50 16 9 31SAA10 BK-RD WA0.35
SAD1 YE-RD WA0.50 15 1 15SHB16 G W G WA1.5 '
31SAM4 BK-RD WA0.50 14 6

6 29SAA33 OGYE WA 1.0 t 29SAA35 OG-WH WA 1.0
C317
' 7
TO GENERIC ELECTRONIC MODULE (PP2) 1 (BR)
HARNESS 14401
2006.0 Fiesta (G833853)

- -- - -
419-10-9 Generic Electronic Module (GEM)
PIN 6 => 2SLC7 OG-BU 0.35 WA t 2SLB25 OG-BU 0.50 WA '

PIN 4 => 32-AA48 WKRD 1.0 WA
PIN 6 => 2SL825 OGBU 0.50 WA + 2SLC7 OG-BU 0.35 WA .
- .
BK ~ ~ 1 . 0 '
OG-WH WA1.O
YE-AD WA1.O .
, ,
HARNESS14401 - a
2006.0 Fiesta (G833854)

7
GY-OG WA0.50 23 3 3lSMD34 BK-YE WA0.35
BU-BK WA0.50 22 5 15KA13 GN-YE WA1.O
GWRD WA0.75 21 2 31SHB31 BK-OG WA0.35
WKRD WA0.75 20 4 33-KA6 YE-BK WA 1.0
GN.BK WA0.75 19 1 31SHB22 BK-GN WA0.35
3 32W6 WKBK WA1.O
31SLG1 BK-YE WA0.35 18 0 15SKA1B GN-YE WA1.O
31SLG2 BK-BU WAO.35 17 2 91-DKZO BK-RD WA0.50
31SLGB BK-OG WA0.35 16 9 31SH86 BK-YE WA0.35
3lSW BK-BU WA0.50 15 1 15SKA19 GN-OG WA 1.0
31SAA30 BK-YE WA0.35 14 8 31SH89 BK-WH WA0.35
6 15SLE14A GN-RD WA0.75
~ r n - ~ ~ ~ s ~ c
W20
TO GENERIC ELECTRONIC MODULE (PE2)/ (IPR)
HARNESS 14K024
2006.0 Fiesta(5833855)

2002 2008 Ford Fiesta Repair Manual Part 2 Diagnostic Electrical

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2002 2008 Ford Fiesta Repair Manual Part 2 Diagnostic Electrical

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206-05-1 Parking Brake and Actuation 206-05-1

SECTION 206-05 Parking Brake and Actuation

2006.0 Fiesta (G829733)

SECTION 206-06 Hydraulic Brake Actuation

2006.0 Fiesta (G830126)

SECTION 206-09A Anti-Lock Control

175 15PA1 GNRD WA075 0804

Front Wheel Speed Sensor U-l

5EC9 BU WA050 n C1-21 CANL RR-SIG C1-11 h5 9 6CF40 W G N WA075

2006.0 Fiesta (G566724)

9-CF34 EN-BU WA0.75

8-CF38 WH-RD WA0.75

8-CF40 WH-GN WA0.75

2006.0 Fiesta (G830127)

206-09A-5 Front Wheel Speed Sensor LH

2006.0 Fiesta (G830128)

2006.0 Fiesta (G830129)

206-09A-7 Anti-Lock Brake System (ABS) Module

5-EC12 BU-RD WA 0.75

4-EC12 GY-RD WA0.75

29-CF6 OG-YE WA 1.0

8-CF40 WH-GN WA 0.75 6 8-CFM WH-BU WA0.75

15SCF69 GN-BK WA 0.75 31s-CF54 BK-WH WA 0.75

2006.0 Fiesta (G833839)

SECTION 206-095 Anti-Lock Control Stability Assist -

15DBll GN.ffi WAO.75 \ 15DA1 GN.YE WAO.75

2PBB9 W.BK WA0.75 C.813 29869 OG-BK WA0.75

2PCF6 ffi-YE WA1.O

15DA3 GN.RD WA0.35 0804 4.EE6 GY WAO.!

c.m 15S.DA12 GN.WH WA0.75

Brake Vacuum Pump

2006.0 Fiesta (G830130)

2006.0 Fiesta (G830131)

SECTION 211-02 Power Steering

2006.0 Fiesta (G566727)

2006.0 Fiesta (G830132)

211-02-5 Power Steering Control(PSC)Module

1 15CR GN-BU WA0.75

2006.0 Fiesta (G833841)

SECTION 211-05 Steering Column Switches

1 15-DA1 GN-YE WA0.75 + 15-RA1 GN-RD WA0.75

2006.0 Fiesta (G830133)

211-05-3 Steering Column Multifunction Switch

9 15s-LEI9 GN-BU WA0.75

2006.0 Fiesta (G830134)

2006.0 Fiesta (G832718)

211-05-5 Ignition Relay

PIN 2 => 91-PG6 BK-YE 0.50 WA + 91-881BK-BU 0.75 WA

2006.0 Fiesta (G836939)

2006.0 Fiesta (G836952)

SECTION 303-03A Engine Cooling - 1.4L

2 91SPA7 BK-BU WA0.75

303-03A-3 Cooling Fan Resistor

2006.0 Fiesta (G831969)

3 30-PA1 RD WA 4.0 + 30-PA8 RD WA 4.0

2006.0 Fiesta (G831983)

303-03A-5 Cooling Fan Motor

PIN 1 => 15s-PA6 GN-YE 4.0 WA

1 15s-PA9 GN-WH WA 4.0

2006.0 Fiesta (G832353)

SECTION 303-03B Engine Cooling - 2.OL Duratec-HE

VEHICLE APPLICATION:2006.0 Fiesta

2006.0 Fiesta (G833868)

SECTION 303-03C Engine Cooling - 1.6L