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Load Computer
Model 1010
Overview
Temperature compensation to The Model 1010 is available with a range of Applications Packs, consisting of
API Tables application software and hardware designed to meet the specific requirements of:
The flexibility of the 1010 software and hardware means that the 1010 is able
to meet a wide range of applications within the petroleum industry.
The 1010 is available in three enclosure styles, to meet the
demands of varying applications, customers and budgets.
The 1010A can simultaneously The 1010H has separate totaliser The 1010W is a price competitive,
control the loading on up to 4 and message displays, together single arm loading computer
arms. with a rugged 18 key numeric which has a 18 key membrane
keyboard and integrated Touch keyboard and integrated Touch
It features a large dot matrix Key reader. Key reader or card reader.
display capable of displaying the
totals on all arms, together with With a large installation base The 1010W features a large dot
operator messages, preset values, and a wide range of application matrix display which will display
flow rates and other operational software, the 1010H has proven the preset quantity, totals, flow
information. reliability in the field. rate and operator messages.
The 1010A also features an 18 The 1010H will handle 1 or 2 arm The 18 key keyboard provides
key alphanumeric keyboard loading using a single enclosure. simplified operator entry and
with an integrated Touch Key With the addition of an expansion allows preset values to be entered
reader to provide driver and truck enclosure, 4 arms can be and loads to be fully controlled via
identification. controlled, simultaneously. the keyboard.
Enclosure sealed to IP66 or Nema 4x Large Dot Matrix LCD display with LED
backlighting
1010A
The 1010 is a powerful and intelligent loading system.
The Model 1010 has all the The digital valve control output The 1010 features a powerful
flow measurement and control enables the flow profile to be diagnostic mode that simplifies
functions expected of a leading programmed to ramp up at the commissioning and fault-finding.
preset. These include: start of the load and to ramp In this mode, each input and
down prior to the end of the load. output can be individually tested
Precision flow measurement, or activated to ensure that the
including Pulse verification to With our field proven fine-tuning wiring and interface is correct,
API and IS0 standards. algorithm, accurate control of prior to running a complete load.
Temperature measurement. flow rate is ensured for all major
Volume Correction to API brands of digital control valves.
tables for most petroleum
products and to US and metric Five point linearity correction will
standards. ensure that flow signals from a
Digital valve control. wide range of flow meters will be
Additive control outputs. measured with high accuracy.
Pump demand outputs with
programmable delays. The dual communications ports
Permissive inputs for overfill, support RS232, 422 and 485
vehicle ground and emergency standards and can be used to
stop. communicate with computers
Pulse outputs. and printers. The 1010 A features
Other digital inputs/outputs a fully isolated RS485 port, which
specific to user requirements provides high immunity in noisy
environments.
Stand-Alone
In the Stand-Alone mode, the the automation system, as is the Driver or vehicle authorisation
Model 1010 will provide complete case with most other presets. can be granted by the Model
control of the loading rack, 1010 via a database of valid key
including: This means that the cost of numbers stored internal to the
developing software drivers and system. Alternatively, the key
Authorising drivers & vehicles. automation programs is greatly number can
Prompting the driver to enter reduced. be sent to the office automation
arm number, compartment computer for authorisation,
number and preset quantity. The standard protocol used in
Prompting and checking that the Model 1010 is SLIP, originally Touch Keys are available as a key
the vehicle earth or overfill is developed for the internet, ring tag in a number of colours or
connected. because it provides a very as a card, where the actual touch
Simultaneous loading on up to reliable, button is mounted on a plastic
4 arms secure and efficient method to card or badge, of similar size to a
transfer information to the office magnetic card.
The Model 1010 will manage all computer system.
loading operations for single or Standard Touch Keys do not have
multi-compartment vehicles and Touch Key a battery and have an unlimited
produce a bill of lading for the Technology life span. The keys receive a very
entire vehicle. small amount of power from the
Touch Key technology offers a reader, which is mounted on the
The last 200 vehicle loads are rugged and secure method of front panel of the Model 1010.
always stored in memory, so identification for both drivers and An intrinsically safe isolation
that tickets can be re-printed or vehicles. barrier inside the Model 1010
transactions downloaded to a limits the power to micro watts,
computer system at a later date. The Touch Keys produce a coded and both the keys and the reader
number, similar to a magnetic are internationally certified for use
Integrated System card, that can be read by the in hazardous areas.
Model 1010. Unlike magnetic
Because the system is capable cards, however, the Touch Key
of authorising vehicles and numbers will not be corrupted
generating prompts without through heavy use. Each key has
reference to the automation a unique identification number
system, the communication laser etched into a microchip that
workload on the office computer will transmit the number when
is substantially less than if these the key is momentarily pressed
functions were fully controlled by against the reader.
Programmable Setup Parameters
General Communications
Pulse Type (Flow meter) Single or Dual Initial Message System Available, Connect
Dual Pulse cut-off freq. 0 to 99 Hz System, Connect Overfill
K-factor - Linear Single point 0.001 to 50000.0 Deadman Timer Enable/Disable
- Non-linear 5 points 0.001 to 50000.0 Illegal Access Enable/Disable
Cut-off Frequency 0 to 99 Hz Alarm on Fault Enable/Disable
Temp. Compensation None/Jet Fuel/Gasoline/Diesel/ Ask Load Number Enable/Disable
Crude Oil Calculations are Ask Compartment Nr. Enable/Disable
exact to API Std. 2540 Ask Return Quantity Enable/Disable
Fluid Temperature Range -10 to 50 C Ask Trip Number Enable/Disable
Flow rate at Full Flow xxxx I/m or g/m Expansion Mode Enable/Disable
Additive Output Pulse Rate per 0 to 9999 litres or gals Keyboard Time out 20 to 999 seconds
Overrun Correction Amount xxx litres or gals Overfill/Earth Reconnect 20 to 999 seconds
Accumulated Total 0 to 99999999
Specifications
Displays (1010H)
Alphanumeric: 2 line x 16 character (9 mm high) backlite. Inputs and Outputs
Note: Contrast can be adjusted via key pad.
Batch Total: 5 digit (10 mm high) backlite LCD with Flow Inputs
automatic ranging. Input Frequency: 0 to 2000 Hz. Single or dual (quadrature)
inputs on each channel. 0 to 8000 Hz optional (non OIML
Key pad Buttons units only).
Switches (1010A+H): Flameproof with heavy duty actuators. Note: Dual pulse is for pulse verification only and does not
1010A: 11 alphanumeric and 7 function keys. detect reverse flow.
1010H: 11 numeric and 7 function keys. Pulse Integrity: (Dual pulse only) If a pulse failure is
Switches (1010W): Double actuator switches behind a detected the system will alarm and stop flow on that
membrane overlay. channel.
1010W: 11 numeric and 7 function keys. Note: This is in accordance with API Standards Chapter 5,
Material: Stainless Steel (1010A+H) / Mylar (1010W). Section 5, AS2702 and lSO6551.
Weights & Measures Seal: A program access switch, K-factor - Linear: Single point 0.001 to 50000.0
located on the side of the enclosure, can be affixed with a - Non-linear: 5 points 0.001 to 50000.0
lead seal to prevent tampering.
Temperature Inputs
Enclosure Input Signal: 4-20 mA or 4 wire RTD.
Dimensions: 302 mm (w) x 288 mm (h) x 326 mm (d). Range: -10 to 50 C (standard).
Material: Powder coated aluminium. Input Circuit: 12 Bit A/D converter.
Sealing: IP66 (NEMA 4X) weatherproof, fully O-ring sealed. Correction: To API Table 24B/54B for gasoline, diesel, Jet
Mounting: Four 8 x 1.5 mm metric or 5/16 UNF threaded fuel and Table 24A / 54A for crude oil.
holes top and bottom.
Weight: Single enclosure - 22.5 kg (approx). Overfill and Ground Inputs
Shipping weight - 23.0 kg (approx). Switched input from floating contact.
Cable Connection: Five 25 mm x 1.5 mm metric threaded Note: Relays on the overfill and ground systems must be
holes or 2 x 1 1/4 and 1 x 1 NPT holes. floating (i.e. not connected to other circuits) and suitable for
switching low voltage signals.
Touch Key/Smart Card Reader
Materials: Stainless Steel & Delrin. Emergency Stop Input
Switched input from floating contact.
Operational Note: Switches or relays on this input must be floating
(i.e. not connected to other circuits) and suitable for
Power Requirements switching low voltage signals.
110 Vac +10% -15%, 50/60 Hz.
220 Vac +10% -15%, 50/60 Hz.
Valve Control Outputs (2 stage on/off or digital The Model 1010 complies with international metrology
control valves) Isolated Solid State Relays (SSRs) approvals including:
rated 1 A @ 240 Vac. European approvals to the OIML R117 standards
Min. contact voltage: 24 Vac. with certification through NMI and PTB
Max. contact voltage: 265 Vac. US NIST approval
Optical Isolation: 2500 Vrms. Canadian approval
Current range: 0.02 to 1 A ac. South African SABS
Max. surge current: 20 A ac. Australian NSC
Max. off-state leakage current: 20 mA ac.
Note: SSRs are not suitable for switching dc voltages. Hazardous area approvals for the enclosure include:
European Approval ATEX II2G EEx d IIB T6
Additive Outputs (one per loading arm) USA & Canadian CSAus/c for Class 1,
Conventional Piston Injector: SSR rated 1A @ Groups C &, D
240 Vac.
1020 Intelligent Additive Injector: Open collector Approvals for the Touch Keys, Reader and barrier
transistor. 100 mA (max) and 28 Vdc (max). include:
European Approval ATEX II2G EEx d [ia] IIB T5
Pump Demand Outputs (one per loading arm) USA & Canadian CSAus/c for Class 1,
Electromechanical relay rated at 1A @ 240 Vac or Groups C & D
24 Vdc.
EMC standards
Alarm Outputs EN50081 -1 & EN50081 -2, EN50082-1 &
1 x Electromechanical relay rated at 1A @ 240 Vac or EN50082-2
24 Vdc.
Important: Specifications are subject to change
Power Outputs without notice.
12 Vdc for flow meters (150 mA max).
24 Vdc for temp. sensors (100 mA max). Note that some specifications may vary depending
on the application. Refer to the Application Pack
Briefs for more details.
Dimensional drawing
Explosionproof Enclosure Mounting Holes on the top
similar to the mounting holes
on the bottom as shown below
Front View Side View Bottom View
Gland Holes
Material:Cast Aluminium
Finish: Light Beige Powder Coat
Weatherproof Enclosure
Mounting Holes
Keyboard 14 mm diameter
Key Front View Bottom View
Lighting Side View
Lock
Dimensional Diagrams
Front
Hinge
Display 110.5
Front panel
swings out
270 268.5
231
Touch Key reader 269
270.5
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