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2006-1-6

Fertigation in greenhouse production


the challenge to achieve environmental goals for soil grown
crops in the Netherlands

Wim Voogt
Applied Plant Research (PPO)
Naaldwijk,
The Netherlands

Content

Greenhouse production in the Netherlands


Characteristics of fertigation in greenhouses
Fertigation in practice
Environmental problems
Improvements in fertigation practice

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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Content

Greenhouse production in the Netherlands


Characteristics of fertigation in greenhouses
Fertigation in practice
Environmental problems
Improvements in fertigation practice

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Intensive horticulture in the Netherlands

Netherlands

Europe

Westland

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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Statistics about the Netherlands

Small country: 41 526 km2 280 km


Beijing

z land 4/5
z water 1/5
16.1 million people 180 km
Population density 475 people/km2

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Intensive horticulture

12000

10000

8000
peat mix
6000 soil
substrate
4000

2000

0
glasshouse vegetables cutflowers potted plants

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Content

Greenhouse production in the Netherlands


Characteristics of fertigation in greenhouses
Fertigation in practice
Environmental problems
Improvements in fertigation practice

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Protected horticulture

High yields
High fertiliser inputs

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Fertiliser use in protected horticulture

2500
1979
kg / ha 2000
2000
Tomato
1500

1000
ton/ha

500

0
N P yield
Ammerlaan et al., 2003
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

High fertiliser use

High growth rates, high crop requirements


High EC necessary for crop quality
Unequal water distribution
Surface water use
Fertilisers costs insignificant

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Low efficiency !!
N use efficiency in relation to total N applied
1.4

1.2

1.0
effciency rate

0.8

0.6

0.4

0.2

0.0
0 200 400 600 800 1000 1200
N- application kg/ha/yr

Results of a monitoring project at > 40 nurseries

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005
Voogt and Wubben, 1999

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2006-1-6

Content

Greenhouse production in the Netherlands


Characteristics of fertigation in greenhouses
Fertigation in practice
Environmental problems
Improvements in fertigation practice

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Fertigation in greenhouses

Late 40s Introduction irrigation systems


First steps in 1950s,
1960s, electric appliances
1970 Water soluble fertilisers,Introduction drip irrigation
1980 nutrient solutions, electronics
1990 liquid fertiliser, automation, improved sprinklers/drip
nozzles

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Fertigation in current practice

Fertigation programs
z Nutrient solutions
z Target values in soil
z Crop stage adjustments
z Soil type adjustments

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Nutrient solutions

Composition of the basic nutrient solution for fertigation for some greenhouse crops

Nutrient solution mmol l-1


Crop NH4 K Ca Mg NO3 SO4
Tomato 0.4 5 2 1.5 9.4 1.5
Cucumber 0.9 3.5 2 1 8.4 1
Sweet Pep 0.4 5 2 1 8.4 1
Rose 0.9 3.5 2 1.1 8.1 1.1

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Example tomato crop


Standard nutrient solution NH4 K Ca Mg NO3 SO4
mmol/l 0.4 5.0 2.0 1.5 9.4 1.5
mg/l 16 196 80 36 132 47

per 1 m3

Stock tank A kg
Calciumnitrate 43
Ammoniumnitrate 6
Potassiumnitrate 54
sum 103

Stock tank B
Potassiumnitrate 66
Magnesiumsulphate 37
Potassiumsulphate 0
sum 103

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Adjustments water quality


Nutr. Sol. Water Adjusted nutr. Sol.
mmol/l mmol/l mmol/l
NH4 0.4 0.6
K 5 7.5
Ca 2 3 0
Mg 1.5 1 0.7
NO3 9.4 12.4
SO4 1.5 2 0
Na 2.5 0
Cl 2.8 0

per 1 m3

Stock tank kg

Ammoniumnitrate 9
Potassiumnitrate 176
Magnesiumnitrate 28
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Soil analysis
Recommendation

Target values soil NH4 K Ca Mg NO3 SO4 Na Cl EC mS/cm


(1:2 volume extract) mmol/l 0 2.2 2.5 1.7 5 2.5 <4 <4 1.4
mg/l 0 86 100 41 70 78 92 142

Adjustments K supply ratio K/N soil analysis


160% < 0.20
130% 0.2 0.34
No adjustments 0.35 0.55
80% 0.56 0.65
60% > 0.65

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Recommendation Supply

Adjustments N supply Adjustments total EC supply

16 7,0

Standard Early season


14 6,0

12
EC supply (mS/cm)

5,0
N supply (mmol/l)

10
4,0
8

6 3,0

4 2,0

2 1,0

0
0 2 4 6 8 10 0,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0
N soil analysis (m m ol/l 1:2 extract)
EC soil analysis

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Details

NH4: extra with calcareous soils


P: only base dressings
z Exceptions extreme low P in soil
Micro elements not standard; but
z B in case of low B in irrigation water
z Fe chelate: chlorosis susceptible crops

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Content

Greenhouse production in the Netherlands


Characteristics of fertigation in greenhouses
Fertigation in practice
Environmental problems
Improvements in fertigation practice

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Environmental problems
Annual water and mineral use of some glasshouse crops.

Crop Water N P K
m3/ha kg/ha kg/ha kg/ha
Tomato 12950 1150 205 1410
Cucumber 10400 980 240 1100
Rose 11500 990 110 910

Water and nitrogen efficiency rates for some crops

Crop Water Nitrogen


Tomato 0.80 0.55
Cucumber 0.79 0.54
Sweet pepper 0.88 0.61
Rose 0.78 0.60
Chrysanthemum 0.65 0.52
Sonneveld et al., 1994, Van den Bos, 1999
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Recent official data on N emission

chrysant

1200
emissie N (kg/ ha/ jaar)

800

400

?
0

bodem
Leaching geen
groundwater leachingopp.water
surface water
lozing
o verig

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005
RIZA in prep.

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2006-1-6

Description greenhouse system

Greenhouse system

Irrigation Evapotranspiration

Surface water

I
0-
I
I 0.25-0.60
Capillary rise
Drainage III 0.60-0.90

groundwater
Seepage
Leaching

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Fertigation and measured nitrogen emission

1200 1200

1000 1000
drainage

drainage

800 800

600 600
-1

-1
kg N ha

kg N ha

400 400

200 200

0 0
0 5000 10000 15000 0 500 1000 1500 2000
3 -1 -1
Irrigation m ha N fertilisation kg ha

Voogt and Wubben, 1999


No correlation !!!!

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Governmental policy, (Netherlands)


reduction environmental impact

Obligatory for soil grown crops


z Rainwater collection basin, 500 m3/ha
z Re-use of drainage water if possible
Targets for 2010
z Reduction in consumption of, N and P fertilisers

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Targets for N and P consumption 2000 2010

z Total input (manure, organic, chemical fertiliser)


z Specified per crop
z Linear reduction from 2000 - 2010
Examples of target values

N kg/ha P kg/ha
Crop 2000 2010 2000 2010

Tomato 1938 1588 404 382


Sweet pepper 1915 1551 248 228
Strawberry 620 508 150 146
Lettuce 620 508 90 88
Radish 710 660 79 78
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

How to achieve these goals ?

Greenhouse production in the Netherlands


Characteristics of fertigation in greenhouses
Fertigation in practice
Environmental problems
Improvements in fertigation practice

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Options

Re-use of drainage water


Tuning supply and demand
Reduction N and P in soil

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Re-use of drainage water

Irrigati
High efficiency water and fertilisers
Surface water
Quantity problem
Quality problem

Drainage

Seep

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Re use drainage water: quantity


Example

radish crop
Total irrigation 838 mm
Total drainage 699 mm

Synchronisation problem
60

50

40
Irrigation
30
Drainage
20

10

0
11 44 77 10 13 16 19 22 25 28 31 34 37 40 43 46 49
49 52
52
Korsten et al., 1995
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Re-use drainage water other problems

Salinity:
z Na and Cl
z Ca and SO4 / Ca and HCO3

Phytopathogens

Deep ground water / no drainage

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Tuning supply and demand

Solution

The fertigation model for soil grown greenhouse


crops

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Aim

Avoidance vertical flow of water


Supply to crop demand
z Water supply adjusted to water uptake
z Nutrient supply attuned to crop growth

fertigation model
z Fertilisation uptake model
z Irrigation transpiration model

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Basic principles:

Evapotranspiration = crop requirement


Soil water holding capacity >> irrigation per time
Nutrient supply is connected to water supply
Perfect water quality, no salinity problems
Uniformity in distribution of irrigation
Uniformity in crop growth

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Water supply
Based on transpiration model

crop specific factors


global radiation
air temperature
heating temperature
plant size
soil type

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Fertiliser supply
Based on nutrient uptake model
Simple model
z concentration based (EC nutrient solution)
z Initially based on total crop uptake
1 Estimation of total yield
2 N, K uptake estimated from linear regression
3 Uptake allocated to weekly periods
4 Nutrient solution calculation
5 Supply concentration calculation, in relation with actual
transpiration
z Cropping stage adjustments

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Fertigationmodel
Setpoints:
irrigation time
frequency

correction factor
concentration

OUTPUT
INPUT
radiation
heating temperature Irrigation

quantity
airtemperature
frequency
plantsize

B Nutrient supply unit


A pump

Soil moisture content

FD sensor / Tensiometers
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

50
220 Water supply Water
200 Evapotranspir. 40

Waterbalance mm
180
Transpiration mm

Waterbalance 30
160
Watersupply,

20
140
10
120
100 0
80 -10
60
-20
40
20 -30
0 -40
24-03

29-03

03-04

08-04

13-04

18-04

23-04

28-04

03-05

08-05

13-05

18-05

23-05

28-05

Planting Vegetative flowering Final phase


phase phase no irrigation

240 N Supply 50
220
Nitrogen
N Uptake
N-supply, N- uptake

Nitrogen balance kg/ha

200 N surplus 40
180
160 30
kg/ha

140
120 20
100
80 10
60
40 0
20
0 -10
24-03

29-03

03-04

08-04

13-04

18-04

23-04

28-04

03-05

08-05

13-05

18-05

23-05

28-05

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Results water balance


1600
1400
1200
1000
800
mm

600
400
200
0
-200 grower 1 grower 2 grower 3 grower 4

Irrigation standard Irrigation Model Transpiration


Leaching standard Leaching Model

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Results Nitrogen balance


2500

2000
N kg ha -1

1500

1000

500

0
grower 1 grower 2 grower 3 grower 4

N supply standard N supply model


N surplus standard N surplus model

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

Fertigation model

WUE increase from 0.65 - 0.95


NUE increase from 0.56 - 0.85

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Problem
Inequality of water supply and irrigation
9
8
7
frequency

6
5
4
3
2
1
0
5.2 5.6 6 6.4 3.2 3.4 3.6 3.8 4 4.2 4.4 4.6
Distribution pattern of sprinkler
Water supply mm/day Transpiration mm/day
mm supply

7
6.5
6
5.5
5

Van den Burg et al., 1992 4.5


4
3.5
Heemskerk et al., 1994 3
2.5
2

line 4
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005 line 3
line 2
line 1

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2006-1-6

Additional improvements

Reduction in N and P buffer in soil profile

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Reduction of N
N trial lettuce N supply kg/ha
250 Yield %
N uptake kg/ha
yield %

200

150
kg N/ha

100

50

0
3 5 7 9
Target level N soil
Van den Bos., 2002

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Standard

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2006-1-6

Reduction of P

P trial lettuce, 14 crops P supply kg/ha


1600 Yield g/head
1400 P uptake kg/ha
1200
1000
kg P/ha

800
600
400
200
0
122 133 146 152 165
P target value in soil

Van den Bos, 2004


Standard

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Conclusion
z Current fertigation strategy not sustainable
z Complex hydrology; re-use drainage water
not general applicable
z Supply tuned to crop requirement best
solution i.e. Fertigation model
z Further improvements by reduction N and
P in soil
z Bottle- necks:
z High standards for water quality
z Unequal distribution of water
Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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2006-1-6

And

z Growers attitude: Economics far more


important than than fertiliser costs
and/or environmental concern

Challenge:
z License to produce / to deliver (market
demand, certification, consumers)

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

Thank you

Voogt; IPI International Symposium on Fertigation; Optimizing the utilization of water and nutrients; Beijing, September 20-24, 2005

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