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Connected barrels

Transforming oil and gas strategies


with the Internet of Things

A report by Deloitte Center for Energy Solutions


About the authors

Andrew Slaughter is an Energy and Resources executive director in Deloitte Center for Energy
Solutions, Deloitte Services LP. He works closely with Deloittes Energy and Resources leadership
to define, implement, and manage the execution of the centers strategy; develop and drive energy
research initiatives; and manage the development of the centers eminence and thought leadership.
During his 25-year career as an oil and gas leader, he has occupied senior roles in both major oil
and gas companies and consulting/advisory firms.

Gregory Bean is an Oil and Gas director in Deloitte Consulting LLPs strategy practice based in
Houston. He has served many international oil companies, independents, and national oil-company
clients. He has over 30 years of oil and gas management consulting and industry experience and has
led many projects, including major corporate, business-unit, and capital-investment strategy assign-
ments and organizational restructuring efforts.

Anshu Mittal is an Oil and Gas executive manager in Deloitte Services LPs Market Insights team.
Mittal has close to 12 years of experience in strategic consulting and financial advisory across all
oil and gas sub-sectorsupstream, midstream, oilfield services, and downstream. Before joining
Deloitte in 2005, Mittal worked with Credit Rating Information Services of India Limited, a subsid-
iary of Standard & Poors, as a lead industry researcher in petrochemicals and petroleum sectors.
His last few publications at Deloitte were Following the capital trail in oil and gas: Navigating the new
environment and US shale: A game of choices.

Deloittes Internet of Things practice enables organizations to identify where the IoT can
potentially create value in their industry and develop strategies to capture that value, utilizing
IoT for operational benefit.

To learn more about Deloittes IoT practice, visit http://www2.deloitte.com/us/en/pages/tech-


nology-media-and-telecommunications/topics/the-internet-of-things.html.

Read more of our research and thought leadership on the IoT at http://dupress.com/
collection/internet-of-things.
Contents
Executive summary|2

Tapping a gusher of data|3

Linking with business priorities|4

Upstream: Assimilating diverse data sets|7

Midstream: Pipelines of information|10

Downstream: From inside out to outside in|12

Completing the loop|16

Endnotes|20
Connected barrels

Executive summary

A FTER years of high and rising oil prices


led to a longstanding oil price of more
than $100 per barrel, new extraction technolo-
operations, and creating new value. Each O&G
segment can find the greatest benefit from its
initial IoT efforts in one of these categories,
gies have opened up fresh sources of supply which are enabled by new sources of informa-
that suggest a new price equilibrium of $20 to tion. With this in mind, this article provides
$30 less per barrel.1,2 This new normal of lower segment-level perspectives, aimed at helping
oil prices not only will lay bare inefficient oil companies understand how information cre-
and gas (O&G) companies but will push even ates value, the impediments to value creation
the efficient ones to find ways to preserve their and how they can be addressed effectively, and
top and bottom lines. Luckily for the O&G how companies can position themselves to
industry, a new suite of technologies promises capture their fair share of that value.3
to help companies tackle these challenges. Upstream companies (e.g., exploration
The Internet of Things (IoT), which basi- and production) focused on optimization
cally integrates sensing, communications, and can gain new operational insights by analyz-
analytics capabilities, has been simmering ing diverse sets of physics, non-physics, and
for a while. But it is ready to boil over, as the cross-disciplinary data. Midstream compa-
core enabling technologies have improved to nies (e.g., transportation, such as pipelines
the point that its widespread adoption seems and storage) eyeing higher network integrity
likely. The IoTs promise lies not in helping and new commercial opportunities will tend
O&G companies directly manage their exist- to find significant benefit by building a data-
ing assets, supply chains, or customer rela- enabled infrastructure. Downstream players
tionshipsrather, IoT technology creates an (e.g., petroleum products refiners and retailers)
entirely new asset: information about these should see the most promising opportunities
elements of their businesses. in revenue generation by expanding their vis-
In an industry as diverse as O&G, it is no ibility into the hydrocarbon supply chain and
surprise that there is no one-size-fits-all IoT targeting digital consumers through new forms
solution. But there are three business objec- of connected marketing.
tives relevant to IoT deployments in the O&G
industry: improving reliability, optimizing

2
Transforming oil and gas strategies with the Internet of Things

Tapping a gusher of data

T HE new period of much lower prices is


taking hold in the O&G industry, which is
putting heavily indebted O&G companies on
cutting-edge advances, including geophones,
robots, satellites, and advanced workflow solu-
tions. However, these technologies primarily
credit-rating agencies watchlists and derailing function at an asset level, or they are not inte-
the capital-expenditure and distribution plans grated across disciplines or do not incorporate
of even the most efficient ones.4 Addressing business information. According to MIT Sloan
this structural weakness in oil prices requires Management Review and Deloittes 2015 global
more than financial adjustments. It demands study of digital business, the O&G industrys
a change in the industrys approach to tech- digital maturity is among the lowest, at 4.68 on
nology: from using operational technologies a scale of 1 to 10, with 1 being least mature and
to locate and exploit complex resources, to 10 being most mature. Less digitally mature
using information from technologies to make organizations tend to focus on individual tech-
hydrocarbon extraction and every succes- nologies and have strategies that are decidedly
sive stage before sale more efficient and even operational in focus, according to the study.7
revenue-generating. O&G companies can reap considerable
Enabling this shift to information-based value by developing an integrated IoT strategy
value creation are the falling costs and increas- with an aim to transform the business. It has
ing functionality of sensors, the availability been estimated that only 1 percent of the infor-
of advanced wireless networks, and more mation gathered is being made available to
powerful and ubiquitous computer power, O&G decision makers.8 Increased data capture
which have collectively opened the floodgates and analysis can likely save millions of dollars
for the amount of data that the industry can by eliminating as many as half of a companys
swiftly collect and analyze. Sensor prices have unplanned well outages and boosting crude
tumbled to about 40 cents from $2 in 2006, output by as much as 10 percent over a two-
with bandwidth costs a small fraction of those year period.9 In fact, IoT applications in O&G
even five years ago, helping the industry amass can literally influence global GDP. Industry-
individual data sets that are generating pet- wide adoption of IoT technology could
abytes of data.5,6 increase global GDP by as much as 0.8 percent,
The industry is hardly resistant to adopting or $816 billion during the next decade, accord-
these new technologies. During the past five ing to Oxford Economics.10
decades, it has developed or applied an array of

3
Connected barrels

Linking with business priorities

D EPLOYING technology does not auto-


matically create economic value. To do so,
companies must link IoT deployments, like any
reliability). Next, companies seek to improve
the cost and capital efficiency of operations
by increasing productivity and optimizing the
technology deployment, with specific business supply chain (optimizing operations). At the
priorities, which can be described, broadly, largest scope, companies seek to explore new
using three categories of increasing scope. sources of revenue and competitive advantage
In the narrowest sense, companies seek to that transform the business (creating new
minimize the risks to health, safety, and envi- value) (see figure 1).
ronment by reducing disruptions (improving

Figure 1. Technology maturity and business priorities

Improving Optimizing Creating


reliability operations new value

Upstream

Midstream

Downstream

Technology maturity

Low High Current priority

Graphic: Deloitte University Press | DUPress.com

4
Transforming oil and gas strategies with the Internet of Things

Upstream players have together taken great By contrast, downstream players are rela-
strides in enhancing their operations safety, tively mature in monitoring risks and optimiz-
especially in the five years since the Macondo ing operations because of their standardized
incident.11,12,13 Although technologies will con- operations and long history of automation and
tinue to play an important role in improving process-control systems. But slowing demand
the safety record of exploration and produc- growth worldwide, rising competition from
tion (E&P) firms, lower oil prices are driving new refineries in the Middle East and Asia, and
companies to place a higher business priority changing and volatile feedstock and product
on optimization where IoT applications are markets are pressuring downstream players to
relatively immature. Improving operational explore new areas of optimization and extend
efficiency is more complex than ever given the their value beyond the refinery.
increased diversity of the resource base being Regardless of the business priority served
developed: conventional onshore and shal- by new sources of data, the way in which
low water, deepwater, shale oil and gas, and the resulting information creates value can
oil sands. be understood using a common analyti-
The midstream segment traditionally has cal framework: the Information Value Loop
been a stable business connecting established (see page 6). It is the flow of this information
demand and supply centers. Not any longer: around this loop that creates value, and the
The rise of US shale has altered the supply- magnitude of the information, the risk associ-
demand dynamicsincluding the grow- ated with that flow, and the time it takes to
ing exports of liquids and natural gasand complete a circuit determine the value that
increased midstream companies business is created. Organizations should design IoT
complexity. To effectively serve this newly deployments to create a flow of information
found growth and increased dynamism in the around the value loop most relevant to a given
business, midstream companies are focusing business priority. Impediments to that flow can
on maintaining and optimizing their networks, be thought of as bottlenecks in the value loop,
a priority for which technology exists but that and so a key challenge to realizing the value
midstream companies have yet to fully inte- of any IoT deployment is correctly identify-
grate across their full network of pipelines and ing and effectively addressing any bottlenecks
associated infrastructure. that materialize.

5
Connected barrels

THE INFORMATION VALUE LOOP


The suite of technologies that enables the Internet of Things promises to turn most any object into a source of
information about that object. This creates both a new way to differentiate products and services and a new
source of value that can be managed in its own right. Realizing the IoTs full potential motivates a framework
that captures the series and sequence of activities by which organizations create value from information: the
Information Value Loop.

Augmented ACT
Sensors
behavior

MAGNITUDE
Scope Scale Frequency
ANALYZE CREATE
RISK
Security Reliability Accuracy

TIME
Augmented Latency Timeliness
intelligence Network

COMMUNICATE
AGGREGATE

Standards

VA LU E D R I V E R S S TAG E S T E C H N O LO G I E S

For information to complete the loop and create value, it passes through the loops stages, each enabled by
specific technologies. An act is monitored by a sensor that creates information, that information passes through
a network so that it can be communicated, and standardsbe they technical, legal, regulatory, or socialallow
that information to be aggregated across time and space. Augmented intelligence is a generic term meant to
capture all manner of analytical support, collectively used to analyze information. The loop is completed via
augmented behavior technologies that either enable automated autonomous action or shape human decisions in
a manner leading to improved action.

Getting information around the Value Loop allows an organization to create value; how much value is created is a
function of the value drivers, which capture the characteristics of the information that makes its way around the
value loop. The drivers of information value can be captured and sorted into the three categories: magnitude, risk,
and time.

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Transforming oil and gas strategies with the Internet of Things

Upstream: Assimilating
diverse data sets

T HE fall in crude prices and the push to


optimize operations come as E&P players
face a period of rising technical and opera-
data independent of scientific principles that
add assumptions, conditions, uncertainties,
and scenarios and cross-disciplinary data
tional complexity. Players are placing more that cut across exploration, development, and
equipment on the seabed and developing production) is restricted by companies weak
systems that are able to operate at pressures of data-management capabilities. Ample oppor-
20,000 pounds per square inch and withstand tunities exists for upstream oil and gas com-
temperatures of up to 350F particularly in panies to improve performance via advanced
deepwater; increasing downhole intensity and analytics, but weak information management
above-ground activity in shales; moving to is inhibiting the progress for many, according
hostile and remote locations where safety is to Gartner.17
key; and producing from old fields that have Companies are struggling to alleviate these
significant maintenance needs.14 bottlenecks, in large part due to a lack of open
This increased complexity, when captured standards that is limiting the flow of data at the
with the tens of thousands of new sensors now aggregate stage and thus analysis. For example,
deployed, has driven a data explosion in the a company operating several thousand gas
E&P segment; by some estimates, internal data wells in the Piceance basin in Colorado wanted
generated by large integrated O&G companies to upgrade its supervisory control and data
now exceed 1.5 terabytes a day.15 This data acquisition system to manage growing com-
surge, however, has yet to generate the hoped- plexity in operations. As the system was using
for economic benefits. The upstream industry a vendor-proprietary data-communications
loses $8 billion dollars per year in non-produc- format, the new vendor had to write a new
tive time (NPT) as engineers spend 70 percent driver from scratch to communicate with the
of their time searching for and manipulating old system, costing $180,000 to the operator.18
data, according to Teradata.16 In some cases, not even this sort of additional
On the one hand, the growing scale and investment is enough, and data flow comes
frequency of hydrocarbon reservoirs data (or to a standstill, choking process flows as well.
physics-based data that follow established To eliminate such costs across the industry,
scientific principles) are challenging E&P users, vendors, and industry councils (e.g., the
companies data-processing capabilities. On Standards Leadership Council) could collabo-
the other hand, the rising need to expand the rate to create open standards, enabling com-
scope of data (inclusion of non-physics-based patibility and interoperability.

7
Connected barrels

In addition, oilfield service (OFS) compa- the analysis of standardized data will likely
nies could play a larger role in standardizing most affect production, followed by develop-
and integrating data. Their deep understand- ment and exploration. By some projections,
ing of physics-based data and long history of IoT applications could reduce production
working with data-management and IT service and lifting costs by more than $500 million
providers position them well to play a de facto of a large O&G integrated company with
standardizing role in the industrys value loop. annual production of 270 million barrels.20
Building on this expertise might allow OFS For example:
companies to create a new revenue stream and
help them fend off advances from IT service Production: The opportunity to automate
providers that are beginning to vertically inte- thousands of wells spread across regions (a
grate and market their developed OFS capabili- large company handles more than 50,000
ties directly to E&P companies.19 wells) and monitor multiple pieces of
Delivering insights from aggregated data equipment per well (a single pump fail-
may have no value if those insights get to ure can cost $100,000 to $300,000 a day
decision makers late or if the data overload in lost production) makes production
a companys infrastructure. The data explo- the biggest potential O&G beneficiary of
sioncoupled with bandwidth challenges IoT applications.21

increasingly calls for a complementary, Development: Smart sensors, machine-


localized data-processing infrastructure that to-machine connections, and big data
pre-processes information closer to where it is analytics can increase active rig time, while
generated and transmits only selective data to a connected supply chain dependent on
the cloud. While moving network intelligence networked mobility and big data can reduce
closer to the source has broader uses, it is well cost inflation and delays in new projects.
suited for remote locations that generate tera-
bytes of data and demand predictable latency. Exploration: Advancements in seismic data
No matter what data-processing architec- acquisition (4D, micro-seismic) and com-
ture a company erects, it must analyze that puting power have already improved E&P
data if it is to optimize existing operations and, companies understanding of subsurface
more importantly, to identify new areas of per- geology by providing more and better data
formance improvement. For E&P companies, about what lies beneath.22 However, still
greater opportunity lies in faster processing

8
Transforming oil and gas strategies with the Internet of Things

of existing seismic data and transforming


the performance of its electrical submersible
them into surface models.
pumps (ESPs) but also developed the ability to
Beyond the technical advantages, if com- predict a fields production capacity in three
mon data standards are able to integrate steps. The first step used hybrid and multi-
diverse sets of data, companies can likely gain disciplinary data about pumps, production,
insights into previously invisible aspects of completion, and subsurface characteristics to
operations and adjust how they make deci- predict submersible-pump failure with pre-
sions. For example, analytics applied to a scriptions to avoid future failures. The second
variety of physics-based data at onceseismic, step enabled Apache to use the additional data
drilling, and production datacould help generated in the first stage to prescribe the
reservoir engineers map changes in reservoirs optimal pump configuration for the next well.
over time and provide insights for production The third step helped the company to use these
engineers making changes in lifting methods.23 additional ESP performance data to evaluate
Similarly, a company could generate savings by fields potential production capacity before
analyzing the non-physics-based data, such as acquiring them.24
the impact that choices made during a wells This compounding effect, in which one
development phase would have on the design level of data analytics provides insights that
and effectiveness of production decisions. can then lead to additional analytics, prom-
For example, Apache Corp., a large US ises to give E&P companies new operational
E&P company, in collaboration with an insights that simply were never before available
analytics software firm, not only improved or visible.

9
Connected barrels

Midstream: Pipelines
of information

S INCE the start of the US shale boom, pipe-


line companies have seen their business
shift from a simple business modeltrans-
midstream companies. With annual losses of
approximately $10 billion due to fuel leaks and
thefts in the United States alone,25 companies
porting limited grades of liquids and natural face considerable upside in improving pipeline
gas between fixed supply and demand cen- safety and reliability.
tersto a complex and more dynamic model Installing more operational hardware and
of transporting variable volumes and grades of software with limited pre-defined tags (e.g.,
products from multiple locations to new end pressure, temperature, volume, vibration) and
users and markets. following rules-based approaches (e.g., statisti-
This rising business complexitycombined cal, historical) would likely do little to reduce
with aging pipeline networks, legacy and man- risks or improve a networks reliability. What
ual monitoring and control devices, and the may be needed is a shift toward data-enabled
ongoing challenge of service differentiation infrastructurein other words, getting started
presents both challenges and opportunities for on the Information Value Loop by investing

10
Transforming oil and gas strategies with the Internet of Things

in sensors that create new data. Midstream the industry-wide benefit of this collaboration
energy companies lag far behind what other outweighs any single companys competitive
industries invest in information technology, or commercial advantage. Ensuring safety and
according to Oil and Gas Monitor.26 minimizing risks are table stakesto truly
Enbridge, TransCanada, and PG&E, for differentiate itself in the midstream segment, a
example, are relieving this bottleneck by creat- company often must go further.
ing data about potential pipeline breaches from In fact, a midstream company would likely
advanced sensors installed inside or outside accrue a larger competitive and commercial
the pipeline. TransCanada and Enbridge are advantage if it analyzes product and flow data
testing four technologies that essentially see, more comprehensively all along its network
feel, smell, and hear various aspects of their similar to the way US electric companies are
oil pipelines: vapor-sensing tubes that see analyzing energy data using smart devices and
bitumen spilled by shooting air down a tube; meters. According to some estimates, every
a fiber-optic distributed temperature sensing 150,000 miles of pipeline generates 10 terabytes
system that feels fluctuations in temperature of data, an amount of data equal to the entire
caused by bitumen leaking into ambient soil; printed collection of the Library of Congress.30
hydrocarbon sensing cables that send electric The midstream majors are well positioned
signals to smell hydrocarbons; and a fiber- to create insights from this new data of vol-
optic distributed acoustic sensing system that umes because of their diverse portfolio and
hears sound variations and can indicate a integrated network.31 A big midstream com-
pipeline leak.27,28 pany can leverage the data across its pipelines,
PG&E, along with research institutions helping shippers find the best paths to market
and government agencies, is testing many and charging them differently for having route
non-invasive, three-dimensional (3D) imag- optionality in contracts. Forecasting algo-
ing technologies such as the 3D toolbox, first rithms on historic volumes transported can
developed for the dental industry, which accu- reveal ways in which a midstream major might
rately identifies and measures dents, cracks, use pricing incentives that induce producers
and corrosion on the pipelines outer surface. and end users to smooth volumes.32 Similarly, a
The system automatically collects and feeds real-time analysis of changing volumes across
images into calculation tools to generate an its network of shale plays can alert the com-
assessment within minutes, helping engineers pany to new price differentials.
to put together a corrective-action plan imme- The pipeline data, when combined with
diately. Similarly, PG&E is adapting NASAs growing data from an expanding network of
airborne laser-based system for methane leak export facilities, markets, marine terminals,
detection, in which leaks GPS coordinates are and product grades in a timely manner, can
automatically stored and the data captured give rise to a data-equipped midstream enter-
can be correlated with variables such as tem- prise. Forward-thinking, innovative mid-
perature, time, and pipeline configuration for stream organizations can take advantage of the
improved monitoring and control.29 unprecedented volume of new types of data.
Enhancing pipeline safety is in all players Emerging types of data, such as machine and
interest, since a spill by any single operator sensor data, geolocation data, weather data,
can lead to higher costs and tighter regula- and log data become valuable at high volumes,
tions for the entire industry. As a result, especially when correlated against other data
companies are joining forces in developing a sets, according to Hortonworks.33
data-enabled monitoring infrastructure. Thus,

11
Connected barrels

Downstream: From inside


out to outside in

C RUDE-OIL refining is a mature business


with few recent innovations in processing
technology. This, and the highly commoditized
advanced wireless mesh networks (network),
open communication protocols (standards),
and integrated device and asset-management
nature of petroleum products, make refining analytics (augmented intelligence) are driv-
the most commercially challenging part of ing a shift away from time-based preven-
the energy value chain. Consequently, refin- tive planning to condition-based predictive
ers worldwide have traditionally focused on maintenance strategies.
running refineries as efficiently as possible For example, a crude unit of Phillips 66
and seeking to increase the yield of higher- was subject to preheat train fouling (accumu-
value products. lation of unwanted material reducing plant
Avoiding shutdowns is a critical part of equipments efficiency). There were no data to
increasing refinery output. Between 2009 and quantify how much energy was being lost, or
2013, there were more than 2,200 unscheduled which exchangers to clean or when to clean
refinery shutdowns in the United States alone, them. Using wireless temperature and flow-
an average of 1.3 incidents per day.34 These measurement sensors, the refiner was able to
shutdowns cost global process industries 5 predict the health of exchangers by correlat-
percent of their total production, equivalent to ing these measurements with production and
$20 billion per year.35 Ineffective maintenance environmental data. Such integrated analyt-
practices also result in unscheduled downtime ics helped the refiner quickly spot where and
that costs global refiners on average an addi- when energy loss could exceed the target,
tional $60 billion per year in operating costs.36 providing estimated annual savings of $55,000
Typically, refiners schedule maintenance per exchanger. Most importantly, it helped the
turnarounds for the entire refinery or for refiner identify periods of best performance
individual units on a pre-set schedule to allow and define best practices by comparing the
coordination of inspection and repair activi- performance of exchangers across units, which
ties and to plan for alternative product-supply in turn allowed the company to improve per-
arrangements. For individual components, formance across the plant.37
refiners routinely pull devices into the work- This seems like a fairly straightforward
shop for inspection and overhaul, without example of deploying sensors to create new
much information about a particular devices data and generate value. Despite many similar
expected condition, perhaps wasting efforts examples, why have so few refiners thus far
on devices that need not be repaired. But failed to fully capitalize on these sorts of IoT-
now non-intrusive smart devices (sensors), enabled improvements? In many instances,

12
Transforming oil and gas strategies with the Internet of Things

Figure 2. Nested Value Loop

ACT

CR
YZE

E AT
ANAL

E
Value
drivers

TE
A

G IC
G

RE
GA UN
TE MM
CO
Asset

System

Ecosystem

Graphic: Deloitte University Press | DUPress.com

data capture and analytics, or the flow of infor- Optimizing the supply chain by streamlin-
mation, mostly happens at an asset level or, to ing the planning and scheduling process is one
some extent, at an overall plant level. What has aspect where IT service providers automated
been less common is analysis of data across the software and hardware solutions have already
system (including pre- and post- links in logis- made significant inroads. Using the visibility
tics and distribution) and, moreover, across into the fully hydrocarbon supply chain as
the ecosystem (adding external variables such a system for enhancing refining operations
as consumer profile and behavior, etc.) (see and flexibility is another aspectintegrated
figure 2). information can help create and capture new
value for refiners. This, in particular, may make

13
Connected barrels

sense for US refiners, which are fast changing and inventory levels, and so on (scope), could
their crude sourcing strategy from mostly buy- help the refiner come up with several what-if
ing medium and heavy crude under long-term scenarios, making its crude sourcing more
contracts (following a typical supply-chain dynamic and competitive.
process) to buying a greater range of light, Changing issues of efficiency and han-
medium, and heavy crude blends in the spot dling data dont stop at the inbound logistics
market (requiring greater supply-chain dyna- of crude-oil sourcingtheres the outbound
mism to reap benefits). logistics of product distribution to consider.
One US refiner, for example, wanted to The distribution ecosystem includes not only
properly value its future crude purchases, refining and marketing companies but the
especially cheap crude available for immedi- customers to which they sell. The rapid inno-
ate purchase on the spot market. However, vation and proliferation of consumer personal-
the refiner had limited data on future operat- communication technologiessmart handheld

ing and maintenance costs for the various devices and telematics systems in a vehicle
crudes it processes and buysvarying sulfur have led to the emergence of connected
and bitumen content in a crude can lead to consumers who, by extension, are demanding
additional operating and maintenance expense a connected fueling experience. So how should
that could nullify the price benefit. The refiner fuels retailers think about competing in a digi-
first installed pervasive sensors on refinery tally enabled consumers world?
equipment, which allowed it to gather data Automotive companies, with a head start on
on the impact of processing various crudes. IoT-based connected applications, provide tell-
Once collected and analyzed, the data from ing clues. Toyota, for example, has developed,
the sensors was then integrated with market with SAP and VeriFone, a prototype solution
data on crudes (cargo availability, price, grade, that simplifies a drivers fueling experience.39
etc.) on a central hub, allowing the refiner to Currently, drivers need to deal with multiple
effectively bid for its future crude cargoes in a systems to find the right gas stationlocat-
timely manner.38 ing the station, swiping the card, punching in
This analysis, if extended and combined a memorized PIN, and, if required, keeping a
with information on variations in oil delivery record of receipts. The prototype is aimed at
times, dock and pipeline availability, storage providing consumers a one-touch, one-screen

14
Transforming oil and gas strategies with the Internet of Things

solution that can aggregate information on a enrolling in such connected-car prototypes.


vehicles location, route, and, most importantly, At a next level, they can add more appeal to
fuel level using the SAP HANA cloud platform their traditional loyalty and reward programs,
and Bluetooth Low Energy wireless standard; which aim to incentivize customers by offer-
the system aims to navigate the driver to the ing discounts or redeemable points. The use
closest enrolled gas station, authorize an of collected customer information in running
automatic payment using VeriFones point-of- analytics is minimal or constrained by lim-
sale solution, and send personalized coupons ited buying behavior data of any individual
and offers. customer at pumps and linked convenience
At this level, the challenges faced by compa- stores; aggregating data promises more
nies are large and not entirely technical. While useful information.
data can be brought together and displayed The future of retail marketing can correlate
using existing communication and telematics, consumer profiles with fuel purchases and
the greatest bottleneck is in getting consum- in-store purchases across a retailers owned
ers to act. The interface must be designed as stations and franchisees, mash up existing
augmented behavior complementing natural petro-cards data with the data collected by
human decision processes or it risks being cloud-enabled emerging telematics solutions,
rejected by consumers as dictatorial, creepy, and combine data from multiple sources
or distracting. Beyond mere technical chal- such as status updates and notifications from
lenges, designing such a system involves deep social-media networks to facilitate behavioral
insight into human behavior. marketing and predictive analytics. By indus-
However, if a company is able to design a try estimates, about 33 percent of IoT-derived
workable and secure system, the benefits may benefits for an integrated refiner/marketer can
be immense. At a minimum, fuels retail- come from connected marketing.40
ers can boost sales of their gas stations and
convenience stores by partnering or, at least,

15
Connected barrels

Completing the loop

F ACING the new normal of lower oil prices,


the O&G industry is beginning to see the
IoTs importance to future success. But its not
hydrocarbon supply chain to enhance core
refining economics and targeting new
digital consumers through new forms of
as simple as adding more sensors: Creating connected marketing.
and capturing value from IoT applications
requires clearly identifying primary business Investing in IoT applications is just one
objectives before implementing IoT technol- aspect. Companies need to closely monitor IoT
ogy, ascertaining new sources of information, deployments and results to keep applications
and clearing bottlenecks that limit the flow of on track, at least in the initial few years. Both
information (see table 1). IT and C-suite executives must regularly ask
and answer questions as to whether the IoT is
Upstream players focused on optimiza- creating the necessary momentum and learn-
tion can gain new operational insights by ing across the businesses and employees, what
standardizing the aggregated physics and the future costs and complexities associated
non-physics data and running integrated with retrofitting and interoperability of appli-
analytics across the functions (exploration, cations are, and what the security shortcom-
development, and production). ings are in light of new developments.
For a given company, IoT applications self
Midstream players targeting higher network vs. shared development will determine the
integrity and new commercial opportuni- time to commercialization and the magnitude
ties can benefit by investing in sensors that of realizable benefits. Building proprietary
touch every aspect of their facilities and capabilities, although essential for competitive
analyzing volume data more comprehen- advantage in some cases, can slow down the
sively all along their network. pace of development and restrict a company to
realize the IoTs transformative benefits. We
Downstream players operating at an cant do all of this [development of technol-
ecosystem level can create new value by ogy] alone. We believe that in the future we
expanding their visibility into the complete will have to be far more collaborative, said

Table 1. Analysis of IoT value by O&G segment

O&G segment Primary IoT-enabled Dominant value Likeliest value Potential solution
business objective drivers loop bottleneck
Upstream Optimization Scope and latency Aggregate Standards
Midstream Reliability Scale, accuracy, Create Sensors
and timeliness
Downstream New value creation Scope, timeliness, Act Ecosystem
and security management

16
Transforming oil and gas strategies with the Internet of Things

BP Chief Operating Officer James Dupree.41 By reinforcing the importance of informa-


Collaborative business models can enable the tion for all aspects of the business and elevat-
industry not only to address current challenges ing information to the boardroom agenda, a
but also to take the intelligence from fuels to company can fundamentally change how it
a molecular level and extend the IoTs reach does business rather than just optimizing what
from cost optimization to capital efficiency and it has always done (see figure 3).
mega-project management in the long term.42

Figure 3. The IoT boardroom


Realizing the transformative benefits of IoT technology demands commitment at the companys
highest levels. The CEO should make information management a boardroom-level concern and
set business priorities that increase the scope of and support for integrated information value
chains. Other C-suite executives should support these efforts by elevating the role of informa-
tion in their respective disciplines and embracing collaborative business models.

CEO/chairman: Elevates information to the boardroom


agenda. Promotes information convergence across the
enterprise, spells out business priorities in the increasing
scope, and supports business models that enable new
information value chains.

CSO: Architects and COO: Drives data creation &


formulates strategies for integration across assets,
building, catalyzing, or joining systems, and processes.
an ecosystem. Assesses Identifies areas to be sensorized,
capabilities and bottlenecks defines data parameters,
across the value chain and prioritizes value drivers for each
determines influence points in asset, decides location and
contracts and relationships. layers of intelligence.

CTO: Develop IoT tech stack CFO: Assesses information


and institutes data payoffs by developing an IT
governance across the firm. balance sheet that includes
Engages with business peers projects, hardware, software,
to influence their view on vendors, etc. Provides inputs in
technologies; defines the prioritization of digital
interoperability standards; solutions and understands future
assesses what it means to be retrofitting/investment needs of
sufficiently secure, and, which technologies.
products meet that goal.

CHRO: Drives adoption and CMO: Develops digital


influences design of new campaigns with IT team in
workplace solutions such as sensing digital behaviors of
smart and space-saving consumers, suppliers, and
control rooms, collaboration partners. Assists in the selection
tables. Identifies reskilling of next-gen suppliers, vendors,
needs, intersection points, and and partners, and development
user experience with of market strategies.
technology.

Graphic: Deloitte University Press | DUPress.com

17
Connected barrels

Contacts
John England
Vice chairman, US Oil & Gas leader
Deloitte LLP
+1 713 982 2556
jengland@deloitte.com

Paul Horak
US Oil & Gas Audit leader
Deloitte & Touche LLP
+1 713 982 2535
phorak@deloitte.com

Katie Pavlovsky
US Oil & Gas Advisory leader
Deloitte Financial Advisory Services LLP
+1 713 982 4358
kpavlovsky@deloitte.com

Andrew Slaughter
Executive Director, Deloitte Center for Energy Solutions
Deloitte Services LP
+1 713 982 3526
anslaughter@deloitte.com

Amy Winsor
US Oil & Gas Consulting leader
Deloitte Consulting LLP
+1 303 312 4156
awinsor@deloitte.com

Jeff Wright
US Oil & Gas Tax leader
Deloitte Tax LLP
+1 713 982 4940
jeffwright@deloitte.com

Felipe Requejo
Leader of Deloitte Digital Spain
Deloitte Consulting SLU
+34 91 5145000
frequejo@deloitte.es

18
Transforming oil and gas strategies with the Internet of Things

Acknowledgments

The authors would like to acknowledge John England, vice chairman and US Oil and Gas leader,
Deloitte LLP; Michael E. Raynor, director, Deloitte Services LP, and the Innovation theme leader;
Mark J. Cotteleer, director, Deloitte Services LP, affiliated with Deloittes Center for Integrated
Research; and Joseph Mariani, lead Market Insights analyst, Deloitte Services LP, for their extensive
review, feedback, and support throughout the drafting process.

Special thanks to executives from Emerson Electric Co. for their valuable insights and sharing of
use cases in the oil and gas industry.

The authors would also like to thank Vivek Bansal, analyst, Deepak Vasantlal Shah, senior analyst,
and Sadashiva S. R., senior analyst, all of Market Insights, Deloitte Support Services India Pvt. Ltd.
for their research and analysis support.

About the Center for Energy Solutions

The Deloitte Center for Energy Solutions (the Center) provides a forum for innovation, thought
leadership, groundbreaking research, and industry collaboration to help companies solve the most
complex energy challenges.

Through the Center, Deloittes Energy & Resources group leads the debate on critical topics on the
minds of executivesfrom the impact of legislative and regulatory policy, to operational efficiency,
to sustainable and profitable growth. We provide comprehensive solutions through a global network
of specialists and thought leaders.

With locations in Houston and Washington, DC, the Center offers interaction through seminars,
roundtables, and other forms of engagement where established and growing companies can come
together to learn, discuss, and debate.

For more information, visit us at www.deloitte.com/us/energysolutions

@Deloitte4Energy

19
Connected barrels

Endnotes

1. John England, Greg Bean, and Anshu Mittal, 9. Collin Eaton, Oil patch works to get its arms
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20
Transforming oil and gas strategies with the Internet of Things

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21. Microsoft, Rockwell Automation: 31. John England and Anshu Mittal, The
Fueling the oil and gas industry with rise of the midstream: Shale reinvigorates
IoT, May 22, 2015, https://customers. midstream growth, Deloitte, November
microsoft.com/Pages/CustomerStory. 2013, www2.deloitte.com/us/en/pages/
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powerful than your average PC, April 8, 2015,
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accessed July 27, 2015. profitability, American Oil & Gas Re-
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and gas pipeline monitoring for leak & March 30, 2015, http://hortonworks.com/
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September 19, 2014, www.oilgasmonitor.com/
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solutions/7805/, accessed July 27, 2015. 37. Discussions with Emerson Electric Co.
27. TransCanada, Research and develop- 38. Ibid.
ment (R&D) at TransCanada, August 39. SAP, SAP, Toyota InfoTechnology Center
2014, www.transcanada.com/docs/ and VeriFone connect cars and provide
About_Us/TransCanada-research-and- drivers with simplified fueling, July 1, 2014,
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fies, Alberta Oil, August 18, 2014, www.
albertaoilmagazine.com/2014/08/ 41. Eldon Ball, Collaboration critical to
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2014, January 2, 2015, www.pge.com/
en/about/newsroom/newsdetails/index. 42. Chevron, The digital oil field goes
global, Next* 5, September 2012, www.
chevron.com/documents/pdf/nextis-
sue5.pdf , accessed July 27, 2015.

21
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