Beruflich Dokumente
Kultur Dokumente
DIN
15400 Lifting hooks Materials, mechanical properties, lifting capacity and stresses
15404 part 1 Lifting hooks - Technical delivery conditions for forged shank hooks and work
certificate EN10204 (STB-sample)
15404 part 2 Lifting hooks - Technical delivery conditions for laminated hooks
15405 part 1 In-service inspection for forged shank hooks
15405 part 2 In-service inspection for laminated hooks
Single hooks
Ramshorn hooks
Knuckle Threads
Cross pieces
Measured length
Rotation locking
STB Swivels
Cross hooks
S-Hooks
In 1973, the 3rd generation transferred the company site to Hamm. After increasing
capacity with new workshops and the change to modern oil-hydraulic presses and
hammers it was possible now to drop-forging parts up to 600 kgs weight.
The own drop and tools production and modern mechanical machinig processing
enable us to fulfil our customers' wishes in a short time and to manufacture drop
forgings up to ready-to-installed versions.
When coal and steel, the traditional main point of the Ruhr-industry lost its influence,
the changed needs of the market were recognized and considered.
Increasingly, stainless steels are being used for forging and the range of availabel
shapes has been considerably extended by the addional use of hot-pressing
methods.
Since the year 1943 the DIN publicated standards which always kept up-to-date and
have been readily accepted by other countries because of their near-to-the practice.
Grabs
DIN
7540 Eye hooks
STB Joining for chains DIN
STB Electrical isolated hook STB Special construction
assemble
STB Eyehooks in compliance to Fixing devices
TH- and MM-standards
DIN
Other forged hooks 5688 Chain slings with end links
STB Chain slings with eyehook
DIN DIN 7540 one- or multi-line
STB Cross-hooks acc. to STB Special hook for spreader chain
MM-standard or special use
STB Holding device for cross-
hooks
STB C-Hooks
STB S-Hooks
15407 part Laminated single hooks in
1 compliance to DIN 15407,
part 1
15407 Laminated single hooks in
part 2 compliance to DIN 15407,
component parts, part 2
DIN
82006 Oval eye head fittings
82017 Cargo hooks
82017- Cargo hooks with nose
Hook tackles
N
82018 Cargo hooks swivels
DIN 82019 Ramshorn shank hooks with
STB Eyehead-doublehook with metric thread/double lug/eye
joining for shackle and eye- STB Ramshorn hook No.25 for
hook with suspending link spreader works
STB Swivel hooks 82024 Round eye plates
82101 Shackles
DIN
15408 Bottom hook block with two
sheaves
15410 Bottom hook block for
electric hoists
DIN
STB Hook suspension gear in
special construction
Eye hooks
compact shapes
as anvil inset stakes, bushes
flat shapes
as discs and rings
long shapes
as bars, wheel shafts
mixed shapes
as single- and ramshorn hooks
(from size No. 80 up to No. 250 in
compliance to DIN-standard 15400 ff
or to customers demand)
file://D:\STB-Homepage\stb_gesenkschmiede_e.htm 28.01.2010
Produktbersicht Seite 1 von 2
file://D:\STB-Homepage\stb_warmfliess_e.htm 28.01.2010
Guaranty
EN ISO 9001:2008
and that our forged hooks for hoisting devices comply with the mechanical properties,
materials, load capacities and defined tensions according to DIN 15400 and following
standards. Furthermore we certify that the production process, the geometrical form
and the dimensions meet the particular standards as well as the engineering
specifications for delivery of forged hooks. Similar all known accident protections
regulations are met.
All properties of the hooks according chapter 4.1 4.5 are confirmed in our product
certificate according EN 10204-3.1.
For hooks which are allocated to strength categories and drive group according DIN
15400 table 3 and with a proven supervision of the use of forged hooks according to
DIN 15404 Part 1, in compliance with the accident protection regulations UVV (VBG
9a) 40 + 42 and ZH 1/27.4.4 we offer a guaranty of
1 Year.
The mechanical properties of the material for our hooks are within the endurance limit.
To meet the mentioned accident protection regulations we can offer a guaranty only
from one inspection interval to the next inspection. After this interval the hook has to
get an inspection according to DIN 15405 Part 1. Accordingly accident protection
execution regulation 26 UVV apply. Following 27 UVV a check of the hook for
bending up and wear off has to be done at the beginning of every work shift.
7
QUALITY MANAGEMENT SYSTEM
Since the begin of the year 1995 we're in the possession of the certificate No. Q-5827 by which "Det
Norske Vertitas Zertifizierung GmbH" certifies that the Quality Management System of our company
is subject to compliance with the rules for classification and DIN ISO 9002/EN290025, 5.90.
It's actuality is secured by internal audits and annual audits of DNV. Hereby it's proved and guarantied
that our deliveries and services will be done by seasonable actions according to EN ISO 9001:2008.
The testing of materials comprises non-destructive tests as ultrasonic testing, magnetic powder testing
and dye penetration testing also as destructive tests like hardness testing and metallographic
examinations.
Checking of tolerances and allowances will be carry out according to DIN EN 10243-1 and material
tests in compliance to EN 10204 or by appointment.
We're qualified by all renowned inspection companies at home and abroad and besides we guarantee
with our name.
8
CE-Conformity
CE-Identification
The CE-Identification is not a particular feature for product quality or performance of a producer. It
only indicates the opinion of the producer that its machine complies to the EG machine directives.
The CE-Identification is neither a quality feature nor a quality certification which is granted after a
test procedure or theoretical prove from an independent certification company or public authority.
The retention or the improvement of the security level in the member countries is the main intention
of the EG machine directives. The existing national regulations for security and health to protect
against danger, which come from machines, should be brought into line in order to allow a free
exchange of machines without lowering the protection levels in the individual member countries.
The CE-Identification replaces the previous product certification standards for building and
equipment of the public environmental authority, the Accident Prevention & Insurance Association,
the German TV and others. The same applies for product certification situations in other countries
of the European Union (ISPESI, APAVE, etc.), which are deprived of the legal basis of product
certification for building and equipment. The certification of installation situations (safety clearance
etc.) will stay in the responsibility of the national security authority. The occupational safety
authority are allowed to pull a product with a CE identification out of the market or to forbid the
initial operation only if danger for persons, animals or goods exists. The measure entails a
compulsory procedure by the European Commission in Brussels and must be decided by the
European Court of Justice. Missing knowledge of the EG machine directives can shake up the
operators due to deviating arguments of the different producers.
For all machines, which fall under the EG machine directives, a CE-Conformity declaration has to
be certified by each producer which has to be provided with each delivered machine. Components
which are functionally usable only together with other components (e.g. hooks) a producer
certification is required which is provided with each component.
On each machine the following minimum information that must be readable and un-erasable must
be provided:
Name and address of producer
the CE-Identification
Identification of product code and type of product
if necessary: serial number
If the producer designs a machine to be used in an explosive atmosphere this indication (e.g.
Protection symbols) must also provided on the machine. According to the design of the machine all
for the security indispensable information have to be provided on the machine (e.g. the load
capacity on hoisting devices or cranes). Hook suspensions which belong to the category of
exchangeable equipment according to the EG machine directives have to be labelled as follows:
Name of Producer
maximum load capacity
own weight
the CE-Identification
For lifting accessories with components like cable where labelling is not possible a plate or other
device with the above mentioned information has to be fixed to the lifting accessory. The
information must be in good readability and be fixed at a place where it can not be erased through
wearout and where the stability of the lifting accessory is not reduced.
CE Symbol
Minimum height is 5 Millimetres. A combination with other symbols like e.g. the GS-Symbol is
possible under certain circumstances.
Recommendations concerning surface coating, corrosion protection and
special materials.
Due to the surface crack test load hooks and corresponding components are
delivered with a sandblasted or blank surface.
Under atmospheric influence all untreated parts will start corrosion after a short
period of time. By using synthetic resin paint (for example in color RAL 9005) for
the surface which will not be mechanically processed and through application of
corrosion protection oil (for example Dekydrat 180) for mechanically processed
surfaces the corrosion can be avoided. For transport and storage protection
different anticorrosives are used. Also plastic or paint based coatings offer
protection for a limited period of time (normally less than 2 years). Furthermore
galvanic coatings are possible for example based on zinc. The unavoidable
temperature of 500 Celsius in the zinc basin can be detrimental to the
mechanical properties of the parts due to the tempering effect. This negative
effect occurs significantly only with small cross sections and with material which
has a low resistance against tempering.
The bigger risk with the galvanic processing as well as with hot-galvanising lies in
hydrogen embrittlement. Already at the pre-treatment pickling process and during
the coating process hydrogen diffusion can not totally be eliminated. Therefore
we recommend as after-treatment a hydrogen diffusion annealing (dependant on
size of cross-section ca. 4h at 222C). Through this after-treatment possible
reduced toughness properties of the drop forged parts or - in the worst case -
brittle fracture can be avoided (please note DIN 50969).
For use in sea water or for parts in the chemical industry or equivalent industries
drop forged parts can be offered in stainless steel materials (for example 4401 or
equivalent). Those materials are nearly antimagnetic and have less tendency to
spark formation.
For use in mining or in other explosive areas we recommend to use hard nickel
plated parts
(around 550 HV). Copper plating does not achieve the required durability.
4 Lifting capacity
Table 3 specifies the drive group as a function of hook strength class, and the lifting capacity as a funktion of hook number.
Strength Strength
Drive group 1)
class class
M Hooks used in a drive group lower 1Bm 1Am 2m 3m 4m 5m M
P than 1Bm are not included 1Bm 1Am 2m 3m 4m 5m - P
S here. 1Bm 1Am 2m 3m 4m 5m - - S
T 1Bm 1Am 2m 3m 4m - - - - T
V 1Bm 1Am 2m 3m 4m - - - - - V
Hook Hook
Lifting capacity, in kg
Number number
006 320 250 200 160 125 100 - - - - 006
010 500 400 320 250 200 160 125 100 - - 010
012 630 500 400 320 250 200 160 125 100 - 012
020 1000 800 630 500 400 320 250 200 160 125 020
025 1250 1000 800 630 500 400 320 250 200 160 025
04 2000 1600 1250 1000 800 630 500 400 320 250 04
05 2500 2000 1600 1250 1000 800 630 500 400 320 05
08 4000 3200 2500 2000 1600 1250 1000 800 630 500 08
1 5000 4000 3200 2500 2000 1600 1250 1000 800 630 1
1.6 8000 6300 5000 4000 3200 2500 2000 1600 1250 1000 1.6
2.5 12500 10000 8000 6300 5000 4000 3200 2500 2000 1600 2.5
4 20000 16000 12500 10000 8000 6300 5000 4000 3200 2500 4
5 25000 20000 16000 12500 10000 8000 6300 5000 4000 3200 5
6 32000 25000 20000 16000 12500 10000 8000 6300 5000 4000 6
8 40000 32000 25000 20000 16000 12500 10000 8000 6300 5000 8
10 50000 40000 32000 25000 20000 16000 12500 10000 8000 6300 10
12 63000 50000 40000 32000 25000 20000 16000 12500 10000 8000 12
16 80000 63000 50000 40000 32000 25000 20000 16000 12500 10000 16
20 100000 80000 63000 50000 40000 32000 25000 20000 16000 12500 20
25 125000 100000 80000 63000 50000 40000 32000 25000 20000 16000 25
32 160000 125000 100000 80000 63000 50000 40000 32000 25000 20000 32
40 200000 160000 125000 100000 80000 63000 50000 40000 32000 25000 40
50 250000 200000 160000 125000 100000 80000 63000 50000 40000 32000 50
63 320000 250000 200000 160000 125000 100000 80000 63000 50000 40000 63
80 400000 320000 250000 200000 160000 125000 100000 80000 63000 50000 80
100 500000 400000 320000 250000 200000 160000 125000 100000 80000 63000 100
125 630000 500000 400000 320000 250000 200000 160000 125000 100000 80000 125
160 800000 630000 500000 400000 320000 250000 200000 160000 125000 100000 160
200 1000000 800000 630000 500000 400000 320000 250000 200000 160000 125000 200
250 1250000 1000000 800000 630000 500000 400000 320000 250000 200000 160000 250
Hooks to be used on cranes such as are used in steel works and rolling mills.
1)
As specified in subclause 4.1 of the February 1974 edition of DIN 10020 Part 1.
GmbH
Sample
GmbH
xxxxxxxxxxxxx Thomas Brandis
(DEUTSCHE NORM)
Analogous english translation. In case of doubt, the German-language original should be consulted as the authoritative text
This standard includes safety requirements within the meaning of the Gesetz ber technische
Arbeitsmittel (Technical Equipment Safety Law) This standard has been prepared with the
Hauptverband der gewerblichen Berufgenossenchaften e.V, Central office for accident prevention and
occupational medicine, Bonn.
Page 2, DIN 15405 part 1
This is to avoid accidents by in time detecting For single and double hooks takes effect, that
of defects at forged hooks. Testing results and more than 5 % wear of dimension h2 acc. to
measures to fix them must be mentioned into DIN 15401 part 1 and h according to DIN
the testing documents (if its directed to keep 15402 part 1 isn't allowed. For all other types
tab on a test book by the employer's liability of hooks this stipulation is to construed
insurance association). analogues. Wear doesn't proceed 5 % of the
nominal sizes. Caliper gauge accuracy suffices
for measurement . Notches and other
superficial imperfections shall be ground
smooth. Wear at hook nuts and locking pieces
is non-admissible.
hooks shall be examined for any sings of If the influence of corrosion can't be avoid
deformation, especially on hook aperture and thread and machined shank must be inspected
shank at least of once a year. For hooks acc. to corrosion notches. If reworking of corrosion
to DIN 15401 part 1 and 2 and DIN 15402 part notches is necessary, inspection acc. to DIN
1 and 2 a visually examination of the hook 15404, part 1 (edition march 1979, subclause
aperture up to size No. 5 is sufficing. By more 5.3) must be done. A new hook nut must be
than 10 % widening of the admissible manufactured in case of non-admissible axial
dimension of the hook aperture ( a2) acc. to DIN play.
15401 part 1 and DIN 15402 part 2, hooks
must be replaced. All other hooks and loops Thread pattern acc. to DIN 15403 must be
for laminated hooks must be replaced if observed. If minor diameter d1 acc. to DIN
deformation in use exceeds 10 % of the hook 15401 or DIN 15402 is dropping below of 5 %,
nominal sizes. If deformation is detected, tests hook must me replaced.
according to subclause 5.2 must be done, too.
6 Welds
5.2 Surface cracks
No welds of any kind, e. g. to compensate for
If deformations acc. to subclause 5.1 are wear, are permitted.
detected, testing for surface cracks must be
executed also (by an applicable procedure) or 7 Certificates
the hook must be replaced. If it's not possible
to execute this test because the hook is All tests and all test results and the methods
built-in, it must be disassembled. The surface used to remedy any defects shall be recorded.
must be prepared to that effect that a clear
identification of surface cracks is possible.
Damages and surface cracks can me removed
free of notches as far as function, admissible
deviations and admissible wear do admit.
Hooks which have non-admissible surface
cracks must be replaced
48
49
STB table of weights for lifting hooks and accessories (approx. Weight in kg)
This standard applies for double hooks (drop or hammer forged parts) with and without nose,
on lifting means and load carrying means of lifting appliances, which are used primarily for
the suspension of loads. The correlation of the lifting capacity of the double hooks to the
strength classes and driving gear groups is in accordance to DIN 15400. They are assigned to
the nominal sizes of this standard.
Page 2, DIN 82 019
2 dimensions, designation
=
Type A with thread
Designation of a double hook type A of nominal size 50 and length of shank l 3=235 mm:
table 1
d o u b le h o o k
m e tric t h re a d k n u c k le D IN 1 5 4 02 -
n o m in al a d m is s ib le
ac c to th re a d
s iz e L oa d D IN 1 3 p ar t 1 ac c .to 3)
a a d h l 1 l 2 l 3 r R S RSN RF RFN
1) 1 2 1 a n d D IN 13 T 1 0 D IN 1 5 4 0 3 11
kN 2) 2)
d 3 d 3
No .
10 1 00 80 63 67 M 52 Rd 56 x 6 85 20 0 55 3 8 -
4)
12 1 25 90 71 75 M 56 R d 64 x 8 95 22 5 60 3 10 10
16 1 60 1 00 80 85 M 64 R d 72 x 8 10 6 25 0 68 3 12 12
20 2 00 1 12 90 95 M 72 x 6 R d 80 x 1 0 11 8 28 0 73 3 16 16
4)
25 2 50 1 12 90 95 M 76 x 6 R d 80 x 1 0 11 8 28 0 78 3 16 16
32 3 20 1 25 1 00 10 6 M 80 x 6 R d 90 x 1 0 13 2 31 5 80 3 20 20
40 4 00 1 40 1 12 11 8 M 90 x 6 R d 1 00 x 12 15 0 35 0 88 3 25 25
4)
50 5 00 1 60 1 25 13 2 M 1 00 x 6 R d 1 10 x 12 17 0 40 0 96 3 32 32
63 6 30 1 60 1 25 13 2 M 1 10 x 6 R d 1 10 x 12 17 0 40 0 1 05 3 32 32
80 8 00 1 80 1 40 15 0 M 1 20 x 6 R d 1 25 x 14 19 0 45 0 1 15 3 40 40
4)
10 0 1 0 00 2 00 1 60 17 0 M 1 30 x 6 R d 1 40 x 16 21 2 50 0 1 22 5 - 50
12 5 1 2 50 2 24 1 80 19 0 M 1 40 x 6 R d 1 60 x 18 23 6 56 0 1 30 5 - 63
16 0 1 6 00 2 50 2 00 21 2 M 1 60 x 6 R d 1 80 x 20 26 5 63 0 1 45 5 - 80
4)
20 0 2 0 00 2 80 2 24 23 6 M 1 80 x 6 R d 2 00 x 22 30 0 70 0 1 60 5 - 10 0
25 0 2 5 00 3 15 2 50 26 5 M 2 00 x 6 R d 2 25 x 24 33 5 78 0 1 75 5 - 12 5
H oo k d im e ns io ns m a rke d w ith a re in a c c ord an c e to s tipu lation s o f D IN 1 54 0 2 p art 1, res p. d im en s io n r 11 a nd m e tric th rea d d 3 a c c . to D IN 1 54 0 2 pa rt 2.
F or m is sing dim e ns ion a p pl y to th is s tan d ard s .
1)
N o m in al s ize = loa d c ap ac ity in to n s
2)
a s the m a nu fac ture rs dis c re tio n
3)
If s h an k t yp es R S N or R F N are s e le c te d, len gth of ho o k m u s t b e pro lon ge d f o r ~ 1 0 %
4)
L en g th of s h a nk l 3 is de p en din g o n ins talla tion d im e ns ion s . It m u s t b e d efinite to th e ind i vidu al req u ire m e nts an d s pe c ifie d w ithin th e d es ign ation .
Page 3, DIN 82 019
table 2
5) 5)
n o m in a l a d m is s ib le b 2 b 3 b 4 b 5 d 4 d 5 d 6 d 7 i l 4 l 5 r 5 s t
s iz e lo a d m in .
~ ~
1)
kN
20 200 74 33 140 65 68 70 74 140 78 400 360 70 40 80
25 250 80 35 150 70 72 74 78 150 83 410 365 75 42 87
32 320 90 40 170 80 80 82 86 170 93 460 410 85 48 97
40 400 100 45 190 90 90 93 96 190 103 520 450 95 54 111
50 500 110 50 210 100 100 104 107 210 113 580 510 105 60 121
63 630 120 55 230 110 110 114 117 230 123 600 520 115 66 131
80 800 140 65 270 125 125 129 132 270 143 680 590 135 78 155
100 1000 156 70 296 140 140 144 147 296 158 750 660 148 84 168
125 1250 176 80 336 160 160 165 168 336 178 840 740 168 96 188
160 1600 200 90 380 180 180 185 188 380 200 940 830 190 108 210
200 2000 220 100 420 200 200 205 208 420 220 1050 920 210 120 230
250 2500 240 110 460 220 220 225 230 460 240 1160 1020 230 132 250
1)
n o m in a l s iz e = lo a d c a p a c ity in t o n s
2)
If s h a n k t y p e s R S N o r R F N a r e s e le c te d , le n g th s l 4 u n d l 5 o f h o o k m u s t b e p r o lo n g e d fo r ~ 1 0 %
Sizes and permissible deviation of the hook bottom and shank ( This standard comply to the following company standards:
are in accordance to DIN 15402, part 1. For all other dimensions Mannesmann-Rhren Werke MRW 561 025
without specification of tolerances the standard tolerances acc. DIN 7168 and Thyssen-Standard N 565 830)
are passing for.
STB
In keeping with current practice in standards published by the International Organization for
Standardization (ISO), a comma has been used throghout as the decimal marker
Dimensions in mm
2 Dimensions, designation
See page 2 for illustration, designation and table of dimensions.
3 Material
Preferably corresponding to strength classes M and P in accordance with DIN 15 400,
the mechanical properties such as the yield point and 0,2% proof stress, assigned to these strength
classes, being complied with.
Other steels (in accordance with DIN 17 200) subject to agreement.
4 Finish
Finish: forged or rolled and descaled. Permitted deviation for drop forged, unmachined parts as
specified in DIN 7526, for hammer forged or rolled, unmachined parts subject to agreement.
5 Marking
Unmachined parts shall be permamently marked with the size, strength class and manufacturers
mark.
0 06 16 30 45 9 - 7 17 19 9 ,5 - 4 1 ,6 0 ,1
0 10 a nd 0 12 18 35 50 11 - 9 17 19 9 ,5 - 4 1 ,6 0 ,2
0 20 a nd 0 25 20 38 58 14 - 13 22 24 12 - 5 1 ,6 0 ,3
04 a nd 0 5 23 45 70 18 - 14 22 25 1 2 ,5 - 5 1 ,6 0 ,4
0 8 an d 1 26 50 85 22 - 18 28 30 15 - 5 2 0 ,6
1 ,6 32 65 10 0 27 - 22 28 30 16 - 5 2 0 ,9
2 ,5 38 80 12 5 32 - 27 33 40 2 1 ,5 - 6 2 1 ,6
4 44 90 14 0 38 - 33 38 45 24 - 6 2 2 ,4
5 52 100 15 5 40 66 34 45 50 2 7 ,5 47 6 3 3 ,5
RS
6 62 125 18 5 45 76 38 50 55 30 52 6 3 5 ,5
8 73 140 21 0 52 86 44 55 60 3 2 ,5 57 8 3 8 ,0
10 83 160 23 0 60 96 52 60 65 35 62 8 3 11
12 90 180 26 5 68 10 6 58 66 78 42 75 8 4 15
16 95 190 27 5 75 11 6 64 76 88 47 85 10 4 19
20 1 02 200 29 5 85 12 8 72 88 95 51 92 10 4 24
25 1 12 220 31 8 95 13 8 80 98 1 05 56 102 12 4 32
32 1 30 260 37 8 10 5 17 0 90 1 08 1 15 62 110 16 6 48
40 1 45 285 41 5 11 8 19 0 1 02 1 20 1 30 70 125 20 6 65
D im e n s io n s i n ac c o rd a nc e w i th th e a p p ro p ria te s iz e s o f fini s h ed p a rts fo r ty p e C c ros s pie c es in ac c o rd a nc e w ith
RF 2 ,5 to 2 5 0 D IN 1 5 4 1 2 P a rt 2 , ta k in g in to ac c o un t th e p e rm itte d d e vi a tio n s an d m a c h inin g to l e ra nc e s to b e a g re e d .
Page 3, acc. DIN 15 412 Part 1
Standarts referred to
Explanatory notes
DIN 15 412, September 1970 edition, only dealt with the finished parts for lifting hooks Nos. 2,5 to
250. DIN 15 412 Part 1 now includes the unmachined parts for lifting hook Nos. 006 to 40 and Part 2
contains the finished parts for lifting hook Nos. 006 to 250.
The dimensions of unmachined parts for drop forged cross pieces for the most frequently used cross
pieces, particularly for serial lifting appliances, are laid down in DIN 15 412 Part 2, as are those of
lifting hooks up to lifting hook No. 40.
For cross pieces from lifting hook No. 50 onwards and for cross pieces with lifting hook suspensions
with devices preventing rotation and swivelling of the cross piece relative to the lifting hook, hammer
forged, unmachined parts shall be used.
The dimensions of hammer forged, unmachined parts for cross pieces were not specified.
It is recommended that in this case the machining tolerances should be agreed in accordance with the
manufacturers data and a square shape with b 1 should be manufactured instead of an oval shape.
Up to lifting hook No. 40, drop forged or hammr forged cross pieces can be used, at the bottom block
manufacturers discretion.
B66 C 17-04
Hook safety latches
This requirement is fulfilled if e.g. safety latches are existing. Safety latches are
normally mounted to the load hook with a nose. According to UVV hooks with a
shank can be designed with a clamp.
Hook safety latches according DIN 15106 are to be used for drop forged single
hook Form GSN and GFN according DIN 15401/2 to avoid an unintended loss of
the lifting means.
DIN 15106 indicates that equivalent hook safety latches which are produced with
a different manufacturing technology or in reinforced design for productions
cranes are acceptable if the protection intention according to Chapter 2 is
achieved.
The advantage of this design consists of facts that also double hooks which have
2 mouthpieces and therefore a double risk of an unintended loss of the lifting
means are covered, the latches are made out of solid steel plate, the spring is
produced out of stainless steel material and a easy serviceable screw joint is
used which especially for hook with a high load capacity guarantees a quick and
risk less assembly.
Acc. UVV ZH 1/27 functional capability of hook safety latches has to be checked
regularly.
Hook safety latches for load suspension devices which are intended for
passenger transport are subject to rigorous obligations. They have to close and
lock autonomously without spring movement. Additionally the lock mechanism
has to be protected with a screw connection which is fixed with a splint.
If you need these hook safety latches please ask for a quote stating the hook
size.
KO 60 - 1.1,6
KO 60 - 2,5.4
KO 60 - 5
KO 60 - 6.8
KO 60 - 10
KO 60 - 12
KO 60 - 16
KO 60 - 20.25
KO 60 - 32
KO 60 - 40.50
KO 60 - 63.80
KO 60 - 100
KO 60 - 160
KO 60 - 250
Latch E1 E e e1 D H1 H h h1 h2 B b b1 s R R1 sprin g
KO 60 1.1 ,6 67 62 33 6.2 15 21 28 16 20 3 R45 R6 KO 61 1.1,6
KO 60 2,5 .4 84 78 42 10.2 19 30 34 21 22 4 R55 R 11 KO 61 2,5.4 .5
KO 60 5 95 90 47 10.2 22 33 34 23 23 4 R55 R 11 KO 61 2,5.4 .5
KO 60 6.8 11 0 10 5 50 10.2 27 40 42 35 32 5 R65 R 13 KO 61 6.8
KO 60 1 0 12 5 11 5 38 10.2 29 43 5 11 4.3 51 28 35 5 R20 R 14 KO 61 1 0.1 2
KO 60 1 2 15 5 14 5 45 10.2 30 44 5 11 5 51 34 36 5 R25 R 14 KO 61 1 0.1 2
KO 60 1 6 16 8 15 8 48 16.2 32 52 8 11 6 61 36 42 5 R25 R 20 KO 61 1 6.3 2
KO 60 2 0.2 5 21 0 21 6 56 20.2 38 60 10 11 8.6 61 42 5 R25 R 22 KO 61 1 6.3 2
KO 60 3 2 24 5 24 8 60 20.2 41 63 10 11 8.2 65 45 5 R30 R 22 KO 61 1 6.3 2
KO 60 4 0.5 0 29 0 29 5 65 24.2 45 70 12 11 7 90 48 5 R40 R 25 KO 61 4 0
KO 60 6 3.8 0 34 5 35 0 70 24.2 45 70 12 11 6.5 90 52 5 R50 R 25 KO 61 4 0
KO 60 1 00 42 5 43 3 50 11 0 30.3 50 82.5 15 17 8 125 60 6 R 53.5 R 3 2.5 KO 61 1 00
KO 60 1 60 50 0 50 8 50 18 5 30.3 50 82.5 15 17 8 125 60 6 R 53.5 R 3 2.5 KO 61 1 60
KO 60 2 50 55 0 55 8 50 23 5 30.3 50 82.5 15 17 8 125 60 6 R 53.5 R 3 2.5 KO 61 1 60
torsion spring to STB company standard rivet pin acc DIN 660 and 124
up from size KO60 20.25: screws acc DIN 931/8.8 and screw nuts acc DIN 985/8.8 galvanized
CAD
CAD
CAD
CAD
Designation of a Laminated point hook, 63 tons load capacity and aperture radius a1 = 150:
Laminated point hook - 63 x 150 WN 21069
L o a d d im e n s i o n s ( m m )
c a p a c ity lo a d c a p a c ity o f
n u m b e r o f p ie c e s
[to ] r e la t e d
fo r
la d le c r a n c e s
a 1 1 )
a 2 b 1 b 2 d 1 1 )
g 1 l 1 1 )
l 2 s 1 ite m 1
la m in a te d [to ]
ho o ks
16 130 64 96 2 32
20 110 145 64 96 10 0 22 0 10 00 170 16 2 40
25 160 80 11 2 3 50
25 160 64 96 2 50
32 130 180 80 11 2 12 5 28 0 11 20 200 16 3 63
40 200 11 2 14 4 5 80
40 200 80 11 2 2 80
50 150 225 10 0 13 2 16 0 34 0 12 50 250 20 3 10 0
63 225 14 0 17 2 5 12 5
63 225 12 5 15 7 3 12 5
80 170 250 15 0 18 2 18 0 38 0 14 00 300 25 4 16 0
10 0 250 17 5 20 7 5 20 0
10 0 250 17 5 20 7 5 20 0
12 5 205 280 20 0 23 2 22 5 46 0 16 00 350 25 6 25 0
16 0 320 25 0 28 2 8 32 0
16 0 320 22 5 26 5 7 32 0
20 0 250 360 27 5 31 5 25 0 55 0 18 00 420 25 9 40 0
25 0 400 32 5 36 5 11 50 0
25 0 400 31 5 35 5 7 50 0
300 29 0 62 0 20 00 470 35
32 0 500 38 5 42 5 9 63 0
1 )
a 1 , d 1 a n d l 1 c a n b e a d j u s t e d t o s p e c i a l c o n d it i o n s . D i f f e r i n g d i m e n s i o n s t o b e a g r e e d .
2 )
I n d ic a t i o n : t h i s r i v e t i s j u s t f o r L a m i n a t e d h o o k u p f r o m 1 6 0 x 2 5 0
to be continued page 2
parts list
n u m b e r o f p ie c e s f o r l a m in a te d h o o k
d e s ig n a ti o n
s e ria l
16 x 11 0 40 x 15 0 160 x 250 or m a te ria l
n u m b er
u p to u p to u p to s t a n d a r d d e s ig n a ti o n
40 x 13 0 160 x 205 320 x 300
1 110 130 64 in n e r l a m i n a t e
2 1 1 1 o u t e r l a m in a t e , r ig h t
3 1 1 1 o u t e r l a m in a t e , le f t a c c . t o D IN 1 5 4 0 7 , p a r t 2
4 1 1 1 h ook s eat
5 1 1 1 e y e h o le
1) 12 - - c o u n t e r - h e a d r i v e t D IN 3 0 2 2 4 x
6
- 12 13 c o u n t e r - h e a d r i v e t D IN 3 0 2 3 0 x
S t 3 4 a c c . t o D IN 1 7 1 1 0
1) 3 - - c o u n t e r - h e a d r i v e t D IN 3 0 2 2 4 x
7
- 3 3 c o u n t e r - h e a d r i v e t D IN 3 0 2 3 0 x
8 1 1 1 s ea t p ro tec to r a c c . t o D IN 1 5 4 0 7 , p a r t 2
1)
l e n g t h o f c o u n t e r - h e a d r iv e t s ( s e r i a l n u m b e r s 6 a n d 7 ) t o a g r e e d w i t h o r d e r
standards referred to
The Isolation is designed in a way that mechanical damage during operation can
not occur.
An unintended removal of the isolation is not possible. The design of the isolation
makes sure that electrical current can not affect the roller baring.
Hamm, 01.April.2007
Type
GR
1 Field of application: cargo hook swvivels acc. to this standard within the specified nominal size range
herin will be used as link between cargo fall and cargo hook.
2 Dimensions, designation
2.1 buildup
swivel WN 21 065 - 3
1) Hook nut (item.3) is locked by tacking at the end of the s hank of the oval eye (item 2), dimension v must be observed.
STB
P 2500
XXXX
STB
P 2500
XXXX
table 1.
load unit
cap acity dim en sio ns (m m ) w eigh t
1)
Q [kg] f 5 a 1 b 1 b 2 b 3 b 4 e g h 1 h 2 i k l 1 n r 1 r 2 r 3 r 4 r 5 r 6 w kg
2500 300 50 45 38 40 32 48 0 180 55 50 5 6 608 75 10 69 75 10 55 10 45 13.5
5000 400 65 60 50 50 40 63 5 240 70 65 5 8 805 100 13 90 98 15 70 12 59 31
10 000 470 90 80 65 70 55 80 0 310 10 0 90 10 10 10 30 140 18 125 13 5 20 10 0 15 81 83
1) if different lengths " l " as mentioned above are required it is necessary to specify the quotation.
Specification for l = 500 mm would be:
CROSSHOOK WN 21 061 - 2500 - 500
Designation of a holder for cross hook with a load capacity of Q = 2500 kg:
HOLDER FOR CROSSHOOK WN 21 061 - H - 2500
lo ad unit
capacity dim ensions (m m ) w eight
+2 0.5 +2
Q [kg] a b 1 b 2 d e h 1 h 2 r m in . kg
2500 70 155 45 18 115 65 55 18 1,8
5000 80 190 60 22 140 80 70 22 2,8
10000 90 230 80 26 170 110 100 26 4,6
1 Fields of use: cargo hooks acc. to this standard are designated for lifting appliances on ships.
2 Dimensions, designation
Mainsizes
Type A for shackle connection
Type B for fork connection
w e ig h t
hoo k a d m is s ib le s5
u n it
s iz e lo a d b 1 b 2 b 3 d e f h 1 h 2 l 1 p r 1 r 3 s 1 s 2 s 3 s 4 ty p e
1) kN A B
kg
1 10 42 33 50 1 7 ,5 74 134 117 82 192 25 18 25 28 14 16 40 19 16 3
2 20 54 42 69 24 94 170 150 105 251 32 25 32 36 18 20 58 27 22 7
3 32 68 53 82 30 118 214 188 132 310 40 30 40 46 23 26 72 35 28 11
5 50 84 66 103 39 148 268 234 164 387 50 38 50 56 28 32 92 44 35 20
6 63 94 73 114 42 167 300 262 184 432 56 43 56 64 32 36 102 50 40 27
8 80 106 83 129 48 188 338 295 207 487 63 48 63 72 36 40 115 56 45 38
10 10 0 118 92 150 52 208 376 328 230 548 70 55 70 80 40 45 125 61 50 59
12 12 5 135 105 172 56 234 425 375 263 627 80 60 80 91 46 51 138 68 55 78
16 160 152 114 190 66 258 470 422 296 702 90 65 90 103 52 58 155 75 60 118
20 20 0 170 133 202 74 298 540 470 330 772 100 70 100 115 57 64 172 84 65 166
25 25 0 190 153 220 78 332 603 522 336 852 110 75 110 128 64 72 192 94 70 250
32 31 5 203 167 246 86 354 648 562 395 928 120 85 120 137 69 77 204 1 02 80 390
40 40 0 225 189 272 96 392 718 618 433 1020 130 95 130 152 76 85 225 1 17 90 610
1) n o m in a l s iz e = lo a d c a p ac ity in t o n s
hook size of the
f l1 g2 f3 r8
size latch
3 216.0 312.0 12.0 21.0 6 K0 60 - 1.1,6
5 271.0 390.0 16.0 29.0 8 K0 60 - 2,5.4
8 340.4 490.0 17.7 29.6 8 K0 60 - 5
10 376.2 548.4 26.6 43.4 8 K0 60 - 6.8
12 426.0 627.4 23.7 39.4 8 K0 60 - 6.8
16 472.0 703.3 27.6 45.3 10 K0 60 - 10
20 540.6 773.4 27.6 49.3 10 K0 60 - 12
25 600.5 871.9 33.5 55.0 12 K0 60 - 16
CAD
This standard is recognized by the Amt fr Arbeitsschutz - Seeschiffahrt/Hafenaufsicht - Hamburg (AfA),
by Germanic Lloyd (GL) and by the Marine Injuries Insurance Institution (See-BG).
1 ) Shackles Type B can be delivered on special demand also with cotter pin-locking as Type (BS)
2 Parts list