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Standards

Load carrying devices


Lifting gear
History
Product Program
Guarany
Quality management system
CE-Conformity
Recommendations concerning surface coating, corrosion protection and special materials

Lifting appliance and load handling device for general cargo


General requirements

DIN

15400 Lifting hooks Materials, mechanical properties, lifting capacity and stresses
15404 part 1 Lifting hooks - Technical delivery conditions for forged shank hooks and work
certificate EN10204 (STB-sample)
15404 part 2 Lifting hooks - Technical delivery conditions for laminated hooks
15405 part 1 In-service inspection for forged shank hooks
15405 part 2 In-service inspection for laminated hooks

Forged Shank Hooks

15411 Lifting hook suspensions for bottom blocks


STB Table of weights

Single hooks

15401 part 1 Single hooks, unmachined parts


15401 part 2 Finished parts with threaded shank

Ramshorn hooks

15402 part 1 Ramshorn hooks, unmachined parts


15402 part 2 Finished parts with threaded shank
15402 B STB Double hooks with hole and strengthening
STB 21 002 Ramshorn shank hooks, shank with metric thread, with double lug and
with eye DIN 82019
STB 21 057 Ramshorn hook with eye
STB Double hook DIN 15402 B with eye and shackle joining
and eye hook with master link
STB Double hook 5 tons/6 tons with eye

Knuckle Threads

15403 Knuckle Threads

Cross pieces

15412 part 1 Cross pieces, unmachined parts


15412 part 2 Cross pieces, finished parts

Lifting hook nuts

15413 Lifting hook nuts


STB Lifting hook suspensions with axial cylindrical roller-bearing
Securing plates

15414 Securing plates

Measured length

STB Measured length for single and double hooks

Hook Safety Latches

STB Hook Safety Latches


STB dimension sheet for STB safety latches
STB STB-safety latches for single and double hooks DIN 15401/15402
STB STB-safety latches for eye hooks DIN 7540 and cargo hooks DIN 82017
STB Hook aperture width with opened latch DIN 15401
STB Hook aperture width with opened latch DIN 15402
STB Hook aperture width with opened latch DIN 7540
STB Safety latch locking from dead weight
STB Single hook with positive locking catch (PL)

Rotation locking

STB Rotation locking device (functional drawing)


STB Anti-Rotating System
STB Square box locking device
STB Rotation locking with double plug bolts

Bottom hook blocks

15408 Twin sheave bottom blocks


15409 Quadruple sheave bottom blocks
15410 Single and twin sheave bottom blocks for electric hoists

Laminated point hooks

15407 part 1 Laminated point hooks, assembly and principal dimensions


15407 part 2 Laminated point hooks, components

Forged eye hooks

STB 21 005 Eye Hooks DIN 7540

Various lifting tools

STB Double hook suspension No. 20 with fork


STB Single hook suspension with friction spring device
STB Cardan Joint Suspension
STB Note for suspensions with electrical isolation
STB suspensions with electrical isolation, functional drawing
STB sea waterproofed hook suspension
STB Double hook No. 25 for spreader facilitys
STB Eye hook DIN 7540 with master link
STB Lifting eye suspension
Swivels

STB Swivels

Cross hooks

STB Cross hooks acc. to MM company standard (WN 21 061)


STB Cross hook holder (WN 21 061-H)

S-Hooks

STB S-Hooks, sheets 1 and 2

Forgings for shipbuilding

DIN 82006 Oval Eyes


STB 21 006 Cargo Hooks DIN 82017
STB 21 006 N Cargo Hooks with nose DIN 82017
STB 21 065 Cargo Hook Swivels DIN 82018
STB 21 076 shackles DIN 82101
DIN 580 Collar eyebolts for lifting purposes a
Firmenportrait Seite 1 von 2

Professionalism and flexibilty


characterised the brothers Franz and
Clemens Schneider when they founded
the company "Stahlhammer Bommern
Gebr. Schneider" in 1911. They were
involved in manufacturing hammer forged
crane suspension tackle, shackles, chain
hooks, ramshorn and single hooks,
special keys and ships stern posts.

The next generation had a focus on rationalizing production processes by


specialization on defined product segments in order to offer drop forged technology
to mass products.

In 1973, the 3rd generation transferred the company site to Hamm. After increasing
capacity with new workshops and the change to modern oil-hydraulic presses and
hammers it was possible now to drop-forging parts up to 600 kgs weight.

In order to secure the future development of the company, a new generation of


management entered the company with the beginning of 2007. A change of
ownership and legal form of the company took place at the same time. New owner
are Mr. Brandis and his two brothers, who continue to feel committed to the
traditions of a family-owned company and the highest quality of our product.

The management was taken over by Dipl.-Ing MBA Thomas Brandis.

The Company changed its name to Stahlhammer Bommern GmbH.

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Firmenportrait Seite 2 von 2

The own drop and tools production and modern mechanical machinig processing
enable us to fulfil our customers' wishes in a short time and to manufacture drop
forgings up to ready-to-installed versions.
When coal and steel, the traditional main point of the Ruhr-industry lost its influence,
the changed needs of the market were recognized and considered.
Increasingly, stainless steels are being used for forging and the range of availabel
shapes has been considerably extended by the addional use of hot-pressing
methods.

The name "Stahlhammer Bommern" today stands for


state-of-the-art technology, flexibilty and quality.

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STB - Gesenk- und Freiformschmiede Seite 1 von 3

Supporting parts and lifting parts II

In consideration of the own standard specifications of big customers and according


to the demands of our clients we developed universal useable standard-sizes for
single and ramshorn hooks very early.

Since the year 1943 the DIN publicated standards which always kept up-to-date and
have been readily accepted by other countries because of their near-to-the practice.

For our hook production we apply to the DIN standard.

Standard hooks can be delivered as rough forgings or as machined parts with


knuckle direct from our plentiful stock. We offer hooks with special lengths of shank
as same as hooks with abnormal dimensions.

Hooks up to size No. 63 are


manufactured as drop forged parts. From
size No. 80 up to size No. 250 we forge
them as open die parts. Dimensions
bigger than size No. 250 can also be
offered as same as laminated hooks in
compliance to DIN 15407.

Hook suspensions in compliance to DIN


15411 are available direct from stock.
We offer also arrangements of bottom
hook blocks in compliance to DIN 15408
- 15410.

DIN 15400 - Lifting hooks


DIN 15401 - Single shank hooks forgings
part 1
DIN 15401 - Single shank hooks
Teil 2 machined lifting hooks
DIN 15402 - Ramshorn shank hooks
part 1 forgings
DIN 15402 - Ramshorn shank hooks
part 2 machined lifting hooks
DIN 15402- - Ramshorn hooks with
b bearing and strengthening
DIN 15411 - Hook assemblies for Bottom
hook blocks
STB - Hook assemblie with
cylindrical roller bearing
DIN 15412 - Crossheads for cranes
part 1
DIN 15412 - Crossheads for cranes
part2 finished parts
DIN 15413 - Hook nuts

DIN 15414 - Nut lecking devices

STB - Safety latches intended use


similar to DIN 15106 for
single-, ramshorn- and
eyehooks
STB - Rotation Locking

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STB - Gesenk- und Freiformschmiede Seite 2 von 3

Supporting parts and lifting parts II

Forged hooks with eye Liftings for bulk goods

Grabs
DIN
7540 Eye hooks
STB Joining for chains DIN
STB Electrical isolated hook STB Special construction
assemble
STB Eyehooks in compliance to Fixing devices
TH- and MM-standards
DIN
Other forged hooks 5688 Chain slings with end links
STB Chain slings with eyehook
DIN DIN 7540 one- or multi-line
STB Cross-hooks acc. to STB Special hook for spreader chain
MM-standard or special use
STB Holding device for cross-
hooks
STB C-Hooks
STB S-Hooks
15407 part Laminated single hooks in
1 compliance to DIN 15407,
part 1
15407 Laminated single hooks in
part 2 compliance to DIN 15407,
component parts, part 2

Forgins for shipbuilding

DIN
82006 Oval eye head fittings
82017 Cargo hooks
82017- Cargo hooks with nose
Hook tackles
N
82018 Cargo hooks swivels
DIN 82019 Ramshorn shank hooks with
STB Eyehead-doublehook with metric thread/double lug/eye
joining for shackle and eye- STB Ramshorn hook No.25 for
hook with suspending link spreader works
STB Swivel hooks 82024 Round eye plates
82101 Shackles

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STB - Gesenk- und Freiformschmiede Seite 3 von 3

Bottom hook blocks 580 Lifting eye bolts

DIN
15408 Bottom hook block with two
sheaves
15410 Bottom hook block for
electric hoists

Chain- and hook-cross piece

DIN
STB Hook suspension gear in
special construction

Hook suspension gear in special


construction

Eye hooks

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Untitled Document Seite 1 von 2

Open die parts in compliance with DIN or to customers drawings


up to 4 tons single weight.

Open die parts are manufactured


sectionly by open dies which acted just
on a partial area of the forging. We use
all saleable steel qualities.

compact shapes
as anvil inset stakes, bushes

flat shapes
as discs and rings

long shapes
as bars, wheel shafts

mixed shapes
as single- and ramshorn hooks
(from size No. 80 up to No. 250 in
compliance to DIN-standard 15400 ff
or to customers demand)

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Untitled Document Seite 2 von 2

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We forge medium and small


series on heavy presses. Our
forging presses allow an
efficienty production of simple
but also of difficult forgings with
a single weight of 3 - 600 kgs.

Examples for it are:

z Engine construction parts according to


drawing or standard for all ranges of the
investmentgoods-industry.
z Axles
z Crank shafts, 2 or 3-stroke
z Sliding plates
z Valve shutters
z Shackles in special construction
z Pear Shackles
z Chain locks
z Lifting eye bolts to DIN 580 standard
z Lifting eye nuts to DIN 582 standard
z Oval eye head fittings to DIN 82006
standard
z Cross hooks
z C-hooks
z Cargo hooks to DIN 82017 standard
z Round eye plates
z Lifting hooks to DIN 15400 ff. (see seperate
page)

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Produktbersicht Seite 1 von 2

It's possible to make forgings which can


usualy make only on hydraulic presses in
combination with a screw press or a die
hammer.
Typical forgings are: flange shafts, big
valves for statical Diesel-engines, axle-
pipes with flange and flanged naves. Due
to our flexible use by changeing the dies
it's also possible to manufacture small
and medium series.
The big table and ram areas allow up to 6
deformation work operations and the ram
stroke of 1.400 mm allows the
manufacturing of long forgings.

The storage capacity of more than 100


manufacturing operations and it's
archiving make it possible to get short set-
up and shut downs for an efficienty
manufacturing of medium lots.

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Guaranty

We herewith certify, that our quality system conforms to the standard

EN ISO 9001:2008

and that our forged hooks for hoisting devices comply with the mechanical properties,
materials, load capacities and defined tensions according to DIN 15400 and following
standards. Furthermore we certify that the production process, the geometrical form
and the dimensions meet the particular standards as well as the engineering
specifications for delivery of forged hooks. Similar all known accident protections
regulations are met.

All properties of the hooks according chapter 4.1 4.5 are confirmed in our product
certificate according EN 10204-3.1.

For hooks which are allocated to strength categories and drive group according DIN
15400 table 3 and with a proven supervision of the use of forged hooks according to
DIN 15404 Part 1, in compliance with the accident protection regulations UVV (VBG
9a) 40 + 42 and ZH 1/27.4.4 we offer a guaranty of

1 Year.

The mechanical properties of the material for our hooks are within the endurance limit.
To meet the mentioned accident protection regulations we can offer a guaranty only
from one inspection interval to the next inspection. After this interval the hook has to
get an inspection according to DIN 15405 Part 1. Accordingly accident protection
execution regulation 26 UVV apply. Following 27 UVV a check of the hook for
bending up and wear off has to be done at the beginning of every work shift.

59077 Hamm, 01.June 2009

Stahlhammer Bommern GmbH

7
QUALITY MANAGEMENT SYSTEM
Since the begin of the year 1995 we're in the possession of the certificate No. Q-5827 by which "Det
Norske Vertitas Zertifizierung GmbH" certifies that the Quality Management System of our company
is subject to compliance with the rules for classification and DIN ISO 9002/EN290025, 5.90.

It's actuality is secured by internal audits and annual audits of DNV. Hereby it's proved and guarantied
that our deliveries and services will be done by seasonable actions according to EN ISO 9001:2008. 

The testing of materials comprises non-destructive tests as ultrasonic testing, magnetic powder testing
and dye penetration testing also as destructive tests like hardness testing and metallographic
examinations.

Checking of tolerances and allowances will be carry out according to DIN EN 10243-1 and material
tests in compliance to EN 10204 or by appointment.

We're qualified by all renowned inspection companies at home and abroad and besides we guarantee
with our name. 

8
CE-Conformity

CE-Identification

The CE-Identification is not a particular feature for product quality or performance of a producer. It
only indicates the opinion of the producer that its machine complies to the EG machine directives.
The CE-Identification is neither a quality feature nor a quality certification which is granted after a
test procedure or theoretical prove from an independent certification company or public authority.

The retention or the improvement of the security level in the member countries is the main intention
of the EG machine directives. The existing national regulations for security and health to protect
against danger, which come from machines, should be brought into line in order to allow a free
exchange of machines without lowering the protection levels in the individual member countries.

The CE-Identification replaces the previous product certification standards for building and
equipment of the public environmental authority, the Accident Prevention & Insurance Association,
the German TV and others. The same applies for product certification situations in other countries
of the European Union (ISPESI, APAVE, etc.), which are deprived of the legal basis of product
certification for building and equipment. The certification of installation situations (safety clearance
etc.) will stay in the responsibility of the national security authority. The occupational safety
authority are allowed to pull a product with a CE identification out of the market or to forbid the
initial operation only if danger for persons, animals or goods exists. The measure entails a
compulsory procedure by the European Commission in Brussels and must be decided by the
European Court of Justice. Missing knowledge of the EG machine directives can shake up the
operators due to deviating arguments of the different producers.

For all machines, which fall under the EG machine directives, a CE-Conformity declaration has to
be certified by each producer which has to be provided with each delivered machine. Components
which are functionally usable only together with other components (e.g. hooks) a producer
certification is required which is provided with each component.

On each machine the following minimum information that must be readable and un-erasable must
be provided:
Name and address of producer
the CE-Identification
Identification of product code and type of product
if necessary: serial number

If the producer designs a machine to be used in an explosive atmosphere this indication (e.g.
Protection symbols) must also provided on the machine. According to the design of the machine all
for the security indispensable information have to be provided on the machine (e.g. the load
capacity on hoisting devices or cranes). Hook suspensions which belong to the category of
exchangeable equipment according to the EG machine directives have to be labelled as follows:
Name of Producer
maximum load capacity
own weight
the CE-Identification

For lifting accessories with components like cable where labelling is not possible a plate or other
device with the above mentioned information has to be fixed to the lifting accessory. The
information must be in good readability and be fixed at a place where it can not be erased through
wearout and where the stability of the lifting accessory is not reduced.
CE Symbol

The CE-Symbol consists of the following symbol: CE

Minimum height is 5 Millimetres. A combination with other symbols like e.g. the GS-Symbol is
possible under certain circumstances.
Recommendations concerning surface coating, corrosion protection and
special materials.

Due to the surface crack test load hooks and corresponding components are
delivered with a sandblasted or blank surface.

Under atmospheric influence all untreated parts will start corrosion after a short
period of time. By using synthetic resin paint (for example in color RAL 9005) for
the surface which will not be mechanically processed and through application of
corrosion protection oil (for example Dekydrat 180) for mechanically processed
surfaces the corrosion can be avoided. For transport and storage protection
different anticorrosives are used. Also plastic or paint based coatings offer
protection for a limited period of time (normally less than 2 years). Furthermore
galvanic coatings are possible for example based on zinc. The unavoidable
temperature of 500 Celsius in the zinc basin can be detrimental to the
mechanical properties of the parts due to the tempering effect. This negative
effect occurs significantly only with small cross sections and with material which
has a low resistance against tempering.

The bigger risk with the galvanic processing as well as with hot-galvanising lies in
hydrogen embrittlement. Already at the pre-treatment pickling process and during
the coating process hydrogen diffusion can not totally be eliminated. Therefore
we recommend as after-treatment a hydrogen diffusion annealing (dependant on
size of cross-section ca. 4h at 222C). Through this after-treatment possible
reduced toughness properties of the drop forged parts or - in the worst case -
brittle fracture can be avoided (please note DIN 50969).

For use in sea water or for parts in the chemical industry or equivalent industries
drop forged parts can be offered in stainless steel materials (for example 4401 or
equivalent). Those materials are nearly antimagnetic and have less tendency to
spark formation.

For use in mining or in other explosive areas we recommend to use hard nickel
plated parts
(around 550 HV). Copper plating does not achieve the required durability.

Forging spark free materials which conform to strength class M respective P is


possible with complex forging processes and due to low production volume only
recommendable in special cases.

We offer all processes of special metal treatment in cooperation with business


partners.
Page 4 DIN 15 400

4 Lifting capacity
Table 3 specifies the drive group as a function of hook strength class, and the lifting capacity as a funktion of hook number.

Table 3. Lifting capacity

Strength Strength
Drive group 1)
class class
M Hooks used in a drive group lower 1Bm 1Am 2m 3m 4m 5m M
P than 1Bm are not included 1Bm 1Am 2m 3m 4m 5m - P
S here. 1Bm 1Am 2m 3m 4m 5m - - S
T 1Bm 1Am 2m 3m 4m - - - - T
V 1Bm 1Am 2m 3m 4m - - - - - V
Hook Hook
Lifting capacity, in kg
Number number
006 320 250 200 160 125 100 - - - - 006
010 500 400 320 250 200 160 125 100 - - 010
012 630 500 400 320 250 200 160 125 100 - 012
020 1000 800 630 500 400 320 250 200 160 125 020
025 1250 1000 800 630 500 400 320 250 200 160 025
04 2000 1600 1250 1000 800 630 500 400 320 250 04
05 2500 2000 1600 1250 1000 800 630 500 400 320 05
08 4000 3200 2500 2000 1600 1250 1000 800 630 500 08
1 5000 4000 3200 2500 2000 1600 1250 1000 800 630 1
1.6 8000 6300 5000 4000 3200 2500 2000 1600 1250 1000 1.6
2.5 12500 10000 8000 6300 5000 4000 3200 2500 2000 1600 2.5
4 20000 16000 12500 10000 8000 6300 5000 4000 3200 2500 4
5 25000 20000 16000 12500 10000 8000 6300 5000 4000 3200 5
6 32000 25000 20000 16000 12500 10000 8000 6300 5000 4000 6
8 40000 32000 25000 20000 16000 12500 10000 8000 6300 5000 8
10 50000 40000 32000 25000 20000 16000 12500 10000 8000 6300 10
12 63000 50000 40000 32000 25000 20000 16000 12500 10000 8000 12
16 80000 63000 50000 40000 32000 25000 20000 16000 12500 10000 16
20 100000 80000 63000 50000 40000 32000 25000 20000 16000 12500 20
25 125000 100000 80000 63000 50000 40000 32000 25000 20000 16000 25
32 160000 125000 100000 80000 63000 50000 40000 32000 25000 20000 32
40 200000 160000 125000 100000 80000 63000 50000 40000 32000 25000 40
50 250000 200000 160000 125000 100000 80000 63000 50000 40000 32000 50
63 320000 250000 200000 160000 125000 100000 80000 63000 50000 40000 63
80 400000 320000 250000 200000 160000 125000 100000 80000 63000 50000 80
100 500000 400000 320000 250000 200000 160000 125000 100000 80000 63000 100
125 630000 500000 400000 320000 250000 200000 160000 125000 100000 80000 125
160 800000 630000 500000 400000 320000 250000 200000 160000 125000 100000 160
200 1000000 800000 630000 500000 400000 320000 250000 200000 160000 125000 200
250 1250000 1000000 800000 630000 500000 400000 320000 250000 200000 160000 250

Hooks to be used on cranes such as are used in steel works and rolling mills.
1)
As specified in subclause 4.1 of the February 1974 edition of DIN 10020 Part 1.
GmbH

Sample

GmbH
xxxxxxxxxxxxx Thomas Brandis
(DEUTSCHE NORM)

Analogous english translation. In case of doubt, the German-language original should be consulted as the authoritative text

This standard includes safety requirements within the meaning of the Gesetz ber technische
Arbeitsmittel (Technical Equipment Safety Law) This standard has been prepared with the
Hauptverband der gewerblichen Berufgenossenchaften e.V, Central office for accident prevention and
occupational medicine, Bonn.

Start of validity: DIN 15402 part 1 ramshorn hooks,


unmachined parts
This standard is valid from March 1st, 1979 DIN 15402 part 2 ramshorn hooks, finished
parts with threaded shank
1 Field of application DIN 15403 lifting hooks for hoists, knuckle
threads
This standard covers all forged hook (for lifting DIN 15404 part 1 lifting hooks, technical
gears) which serve primarily for mounting of conditions for forged hooks
loads, e.g. single hooks, double hooks,
crosshooks, support lugs, loops for laminated 4 tests before putting into operation
hooks and so forth.
Forged hooks shall be visually checked for it's
2 Scope marking (DIN 15404, part 1, march 1979
edition, subclause 4.7). Marking must be in
This standard gives instructions on the proper conformance to the hooks testing certificate
maintenance and in-service inspection of hooks, DIN 15404, part 1 where required. At same
the aim being to improve the safety and lifetime time measured length y, y1 and y2 at hook
of the hooks. aperture must be inspected by means of a
calliper square.
3 Standards referred to

DIN 15401 part 1 lifting hooks, shank hooks


with point, forgings
DIN 15401 part 2 single hooks, finished parts
with threaded shank


Page 2, DIN 15405 part 1

5 Routine tests and observations 5.3 Wear

This is to avoid accidents by in time detecting For single and double hooks takes effect, that
of defects at forged hooks. Testing results and more than 5 % wear of dimension h2 acc. to
measures to fix them must be mentioned into DIN 15401 part 1 and h according to DIN
the testing documents (if its directed to keep 15402 part 1 isn't allowed. For all other types
tab on a test book by the employer's liability of hooks this stipulation is to construed
insurance association). analogues. Wear doesn't proceed 5 % of the
nominal sizes. Caliper gauge accuracy suffices
for measurement . Notches and other
superficial imperfections shall be ground
smooth. Wear at hook nuts and locking pieces
is non-admissible.

5.1 Deformation 5.4 Corrosion

hooks shall be examined for any sings of If the influence of corrosion can't be avoid
deformation, especially on hook aperture and thread and machined shank must be inspected
shank at least of once a year. For hooks acc. to corrosion notches. If reworking of corrosion
to DIN 15401 part 1 and 2 and DIN 15402 part notches is necessary, inspection acc. to DIN
1 and 2 a visually examination of the hook 15404, part 1 (edition march 1979, subclause
aperture up to size No. 5 is sufficing. By more 5.3) must be done. A new hook nut must be
than 10 % widening of the admissible manufactured in case of non-admissible axial
dimension of the hook aperture ( a2) acc. to DIN play.
15401 part 1 and DIN 15402 part 2, hooks
must be replaced. All other hooks and loops Thread pattern acc. to DIN 15403 must be
for laminated hooks must be replaced if observed. If minor diameter d1 acc. to DIN
deformation in use exceeds 10 % of the hook 15401 or DIN 15402 is dropping below of 5 %,
nominal sizes. If deformation is detected, tests hook must me replaced.
according to subclause 5.2 must be done, too.
6 Welds
5.2 Surface cracks
No welds of any kind, e. g. to compensate for
If deformations acc. to subclause 5.1 are wear, are permitted.
detected, testing for surface cracks must be
executed also (by an applicable procedure) or 7 Certificates
the hook must be replaced. If it's not possible
to execute this test because the hook is All tests and all test results and the methods
built-in, it must be disassembled. The surface used to remedy any defects shall be recorded.
must be prepared to that effect that a clear
identification of surface cracks is possible.
Damages and surface cracks can me removed
free of notches as far as function, admissible
deviations and admissible wear do admit.
Hooks which have non-admissible surface
cracks must be replaced
48
49
STB table of weights for lifting hooks and accessories (approx. Weight in kg)

Size Hook Nut Crosspiece Latches Bearing Protection Suspensions acc.


DIN 711 of bearing DIN 15411
Single Hook Double Hook Type machined
single double
No. R B R B R B R B C
04 - - - - - - - - - 0,1 - - - -
05 1,2 1,0 1,15 1,0 - - - - - 0,1 - - - -
08 1,8 1,6 1,9 1,7 - - - - - 0,1 - - - -
1 2,6 2,3 3,2 2,9 - 0,2 0,9 0,6 - 0,1 0,06 - 3,26 3,96
1,6 4,0 3,7 4,1 3,7 0,75 0,5 1,3 0,8 - 0,1 0,08 - 5,18 5,28
2,5 6,0 5,7 6,0 5,3 1,1 0,9 2,2 1,7 1,7 0,3 0,12 - 8,72 8,62
4 10,0 9,1 9,0 8,5 1,6 1,3 3,0 2,5 2,5 0,3 0,16 - 13,36 13,06
5 13,5 12,6 11,5 10,7 2,4 1,9 4,0 3,6 3,5 0,35 0,2 - 18,55 17,0
6 20,6 19,0 18,1 17,0 3,5 2,6 6,8 6,0 5,9 0,6 0,79 - 28,89 27,49
8 31,0 27,0 26,0 23,3 4,9 3,6 9,2 8,0 8,1 0,6 0,91 - 40,21 37,11
10 39,2 36,7 33,9 31,4 6,9 5,2 12,4 11,0 10,9 0,7 1,7 - 55,2 50,6
12 58,0 54,4 49,4 45,8 10,6 8,0 19,8 17,6 17,3 0,8 2,2 - 82,7 74,9
16 82,0 77,2 68,3 63,5 12,3 9,5 24,2 22,0 21,9 1,0 2,4 - 112,0 99,3
20 115,0 109,0 95,5 89,5 15,3 12,0 28,8 25,8 25,3 1,4 2,65 - 150,35 132,25
25 158,0 147,0 131,0 121,0 21,0 15,8 40,0 36,0 35,3 1,4 4,0 - 203,5 178,9
32 240,0 228,0 199,0 187,0 30,0 24,7 60,5 55,5 54,5 1,9 6,55 0,9 316,55 277,45
40 318,0 289,0 275,5 258,5 41,0 34,3 81,6 74,2 73,0 2,5 8,6 1,1 408,5 380,5
50 450,0 418,0 405,0 375,0 60,0 51,0 122,0 111,5 110,0 2,5 13,0 1,3 595,8 555,3
63 638,0 599,0 610,0 571,0 86,0 73,0 170,0 157,5 156,0 2,9 23,0 1,4 855,3 830,2
80 1050,0 1000,0 850,0 800,0 118,0 102,0 238,0 212,5 210,5 3,5 26,5 2,0 1344,5 1148,0
100 1420,0 1352,0 1205,0 1135,0 165,5 141,5 363,0 315,5 313,0 4,3 42,0 2,5 1855,3 1642,6
125 2140,0 1940,0 1535,0 1455,0 290,0 191,0 450,0 417,0 420,0 5,2 48,5 3,1 2607,8 2128,0
160 3120,0 2930,0 2360,0 1920,0 420,0 260,0 695,0 544,0 540,0 6,6 70,0 4,0 3100,6 2807,2
200 - 3330,0 - - - - - - - - 151,0 - - -
250 - 4860,0 4720,0 - - - - - - - 245,0 - - -
R = forging only M = machined parts issue: 04.04.2007, supersedes 01.09.2003
Designation for a double hook No. 100:
Double hook DIN 15402 - RFB 100 - P
hook d2 weight
a1 a2 a3 b1 d1 e f1 h l1 r1 r 2 r 3 r4 r5
No. H15 kg
8 80 63 103 67 67 74 30 337 120 415 10 8 95 75 95 30
10 90 71 116 75 75 74 34 377 130 450 11 9 106 85 95 41
12 100 80 130 85 85 78 38 421 150 510 12,5 10 118 95 106 57
16 112 90 146 95 95 86 42 471 170 580 14 11 132 106 118 82
20 125 100 163 106 106 96 45 531 190 650 16 12,5 150 118 132 115
25 140 112 182 118 118 106 50 598 212 715 18 14 170 132 150 160
32 160 125 205 132 132 116 60 672 236 790 20 16 190 150 170 229
40 180 140 230 150 150 131 68 754 265 885 22 18 212 170 190 330
50 200 160 260 170 170 146 76 842 300 965 25 20 236 190 212 458
63 224 180 292 190 190 168 83 944 335 1090 28 22 265 212 236 638
80 250 200 325 212 212 188 90 1062 375 1235 32 25 300 236 265 892
100 280 224 364 236 236 208 105 1186 425 1375 36 28 335 265 300 1248
125 315 250 408 265 265 235 118 1330 475 1550 40 32 375 300 335 1757
160 355 280 458 300 300 260 128 1505 530 1745 45 36 425 335 375 2500
200 400 315 515 335 335 282 150 1685 600 1960 50 40 475 375 425 3560
250 450 355 580 375 375 312 170 1885 670 2210 56 45 530 425 475 5033

Other length than l1 to agree with order.


So designation for l1 = 1500 would be:
DOUBLE HOOK DIN 15402 - RFB 100 - 1500 P
Permissible deviation acc. to DIN 15402 part 1, page 3, table 3.
Execution and acceptance test acc. to the technical rules of DIN 15404 part 1.
The load capacity of these hooks are in accordance to DIN 15400.
Page 1, DIN 82 019

1 Field of application and purpose


This standard applies to double hooks which are used for handling equipments on ships.
Hooks type A with thread are common for direct joining of the hooks with lower block
crossbeam of the cargo purchase.
Hooks type B with fork are needed by interposition of an eye for swivels acc. to DIN 82010.
Hooks type C with eye are needed by interposition of a fork for swivels acc. to DIN 82008.

This standard applies for double hooks (drop or hammer forged parts) with and without nose,
on lifting means and load carrying means of lifting appliances, which are used primarily for
the suspension of loads. The correlation of the lifting capacity of the double hooks to the
strength classes and driving gear groups is in accordance to DIN 15400. They are assigned to
the nominal sizes of this standard.
Page 2, DIN 82 019

2 dimensions, designation

=
Type A with thread

Designation of a double hook type A of nominal size 50 and length of shank l 3=235 mm:

DOUBLE HOOK WN 21 002 - A 50 X 235

By using basic type with nose (N)

DOUBLE HOOK WN 21 002 - AN 50 X 235

table 1

d o u b le h o o k
m e tric t h re a d k n u c k le D IN 1 5 4 02 -
n o m in al a d m is s ib le
ac c to th re a d
s iz e L oa d D IN 1 3 p ar t 1 ac c .to 3)

a a d h l 1 l 2 l 3 r R S RSN RF RFN
1) 1 2 1 a n d D IN 13 T 1 0 D IN 1 5 4 0 3 11
kN 2) 2)
d 3 d 3
No .

10 1 00 80 63 67 M 52 Rd 56 x 6 85 20 0 55 3 8 -
4)
12 1 25 90 71 75 M 56 R d 64 x 8 95 22 5 60 3 10 10
16 1 60 1 00 80 85 M 64 R d 72 x 8 10 6 25 0 68 3 12 12
20 2 00 1 12 90 95 M 72 x 6 R d 80 x 1 0 11 8 28 0 73 3 16 16
4)
25 2 50 1 12 90 95 M 76 x 6 R d 80 x 1 0 11 8 28 0 78 3 16 16
32 3 20 1 25 1 00 10 6 M 80 x 6 R d 90 x 1 0 13 2 31 5 80 3 20 20
40 4 00 1 40 1 12 11 8 M 90 x 6 R d 1 00 x 12 15 0 35 0 88 3 25 25
4)
50 5 00 1 60 1 25 13 2 M 1 00 x 6 R d 1 10 x 12 17 0 40 0 96 3 32 32
63 6 30 1 60 1 25 13 2 M 1 10 x 6 R d 1 10 x 12 17 0 40 0 1 05 3 32 32
80 8 00 1 80 1 40 15 0 M 1 20 x 6 R d 1 25 x 14 19 0 45 0 1 15 3 40 40
4)
10 0 1 0 00 2 00 1 60 17 0 M 1 30 x 6 R d 1 40 x 16 21 2 50 0 1 22 5 - 50
12 5 1 2 50 2 24 1 80 19 0 M 1 40 x 6 R d 1 60 x 18 23 6 56 0 1 30 5 - 63
16 0 1 6 00 2 50 2 00 21 2 M 1 60 x 6 R d 1 80 x 20 26 5 63 0 1 45 5 - 80
4)
20 0 2 0 00 2 80 2 24 23 6 M 1 80 x 6 R d 2 00 x 22 30 0 70 0 1 60 5 - 10 0
25 0 2 5 00 3 15 2 50 26 5 M 2 00 x 6 R d 2 25 x 24 33 5 78 0 1 75 5 - 12 5
H oo k d im e ns io ns m a rke d w ith a re in a c c ord an c e to s tipu lation s o f D IN 1 54 0 2 p art 1, res p. d im en s io n r 11 a nd m e tric th rea d d 3 a c c . to D IN 1 54 0 2 pa rt 2.
F or m is sing dim e ns ion a p pl y to th is s tan d ard s .
1)
N o m in al s ize = loa d c ap ac ity in to n s
2)
a s the m a nu fac ture rs dis c re tio n
3)
If s h an k t yp es R S N or R F N are s e le c te d, len gth of ho o k m u s t b e pro lon ge d f o r ~ 1 0 %
4)
L en g th of s h a nk l 3 is de p en din g o n ins talla tion d im e ns ion s . It m u s t b e d efinite to th e ind i vidu al req u ire m e nts an d s pe c ifie d w ithin th e d es ign ation .
Page 3, DIN 82 019

Type B with fork Type C with eye

all other dimensions and specifics as type A

Designation of a double hook type B of nominal size 50:

DOUBLE HOOK WN 21 002 -B 50

table 2

5) 5)
n o m in a l a d m is s ib le b 2 b 3 b 4 b 5 d 4 d 5 d 6 d 7 i l 4 l 5 r 5 s t
s iz e lo a d m in .
~ ~
1)
kN
20 200 74 33 140 65 68 70 74 140 78 400 360 70 40 80
25 250 80 35 150 70 72 74 78 150 83 410 365 75 42 87
32 320 90 40 170 80 80 82 86 170 93 460 410 85 48 97
40 400 100 45 190 90 90 93 96 190 103 520 450 95 54 111
50 500 110 50 210 100 100 104 107 210 113 580 510 105 60 121
63 630 120 55 230 110 110 114 117 230 123 600 520 115 66 131
80 800 140 65 270 125 125 129 132 270 143 680 590 135 78 155
100 1000 156 70 296 140 140 144 147 296 158 750 660 148 84 168
125 1250 176 80 336 160 160 165 168 336 178 840 740 168 96 188
160 1600 200 90 380 180 180 185 188 380 200 940 830 190 108 210
200 2000 220 100 420 200 200 205 208 420 220 1050 920 210 120 230
250 2500 240 110 460 220 220 225 230 460 240 1160 1020 230 132 250
1)
n o m in a l s iz e = lo a d c a p a c ity in t o n s
2)
If s h a n k t y p e s R S N o r R F N a r e s e le c te d , le n g th s l 4 u n d l 5 o f h o o k m u s t b e p r o lo n g e d fo r ~ 1 0 %
Sizes and permissible deviation of the hook bottom and shank ( This standard comply to the following company standards:
are in accordance to DIN 15402, part 1. For all other dimensions Mannesmann-Rhren Werke MRW 561 025
without specification of tolerances the standard tolerances acc. DIN 7168 and Thyssen-Standard N 565 830)
are passing for.

STB

Designation of a ramshorn hook with eye No.10 ......


Ramshorn hook with eye WN 21 057 - 10

lo ad cap acity [kg ] unit


hoo k at ge ar group as per dim en sions (m m ) w eigh t
No. DIN 15020 class M
2 m 3 m 4 m a 1 a 2 a 3 b 1 b 2 d 1 d 2
D10
d 3 f h L 1)
r 1 r 2
kg

2.5 3200 2500 2000 50 40 65 50 60 42 40 80 208 50 6 4.5 8.2


4 5000 4000 3200 56 45 73 48 48 238 60 7 5.5 12
80 50 100 300
5 6300 5000 4000 63 50 82 53 53 266 67 8 6.5 14.8
6 8000 6300 5000 71 56 92 60 60 120 301 75 9 7 18.5
90 60
8 10000 8000 6300 80 63 103 67 67 130 337 85 350 10 8 28
10 12500 10000 8000 90 71 116 75 75 377 95 400 11 9 46
150 80 150
12 16000 12500 10000 100 80 130 85 85 421 106 450 12.5 10 58
16 20000 16000 12500 112 90 146 95 95 90 160 471 118 500 14 11 82
200
20 25000 20000 16000 125 100 163 106 106 1 20 230 531 132 550 16 12.5 130
25 32000 25000 20000 14 0 112 182 118 118 1 30 280 598 150 600 18 14 204
240
32 40000 32000 25000 160 125 205 132 132 1 40 672 170 700 20 16 307
40 50000 40000 32000 180 140 230 150 320 150 1 60 340 754 190 22 18 425
800
50 63000 50000 40000 200 160 260 170 340 170 1 70 842 212 25 20 520

1) other shank dimensions with order agreed.


In this case designation would be (for example) l = 650 mm :
Ramshorn hook with eye WN 21 057 - 10 - 650

Material: StE 355 ( valid for strength class M and P )


Delivery condition acc. to DIN 15404 part 1.
Page 1, acc. DIN 15 412 Part 1
Unterflaschen fr Hebezeuge; Traversen; Rohteile

In keeping with current practice in standards published by the International Organization for
Standardization (ISO), a comma has been used throghout as the decimal marker

Dimensions in mm

1 Field of application and scope


This standard applies to the unmacined parts of drop forged and hammer forged or rolled cross pieces
as components of lifting means and load-carrying devices of lifting appliances, which are primarily
used for the suspension of loads.
The drop forged, unmachined parts (type RS) for cross pieces conforming to this
standard are the semi-finished products for the manufacture of finished parts of drop forged cross
pieces conforming to DIN 15 412 Part 2, August 1983 edition, of type A, sizes 006 to 1, of type B,
sizes 1,6 to 16 and of type C, sizes 2,5 to 40.
The specifications relating to strength classes and drive mechanism groups in accordance with
DIN 15 400 apply for these unmachined parts, corresponding to the lifting capacity of the finished
parts of the cross pieces.
The hammer forged or rolled, unmachined parts (type RF) for cross pieces are to be used for finished
parts of cross pieces of type C, sizes 2,5 to 250 in accordance with DIN 15412 Part 2 and for cross
pieces for cross pieces for lifting hooks of all sizes of lifting hook suspensions with devices preventing
rotation and swivelling of the cross piece relative to the lifting hook.

2 Dimensions, designation
See page 2 for illustration, designation and table of dimensions.

3 Material
Preferably corresponding to strength classes M and P in accordance with DIN 15 400,
the mechanical properties such as the yield point and 0,2% proof stress, assigned to these strength
classes, being complied with.
Other steels (in accordance with DIN 17 200) subject to agreement.

4 Finish
Finish: forged or rolled and descaled. Permitted deviation for drop forged, unmachined parts as
specified in DIN 7526, for hammer forged or rolled, unmachined parts subject to agreement.

5 Marking
Unmachined parts shall be permamently marked with the size, strength class and manufacturers
mark.

Continued on pages 2 and 3


2 Dimensions, designation Page 2, acc. DIN 15 412 Part 1
Type RS
Drop forged (S) unmachined part (R)
Type RF
Hammer forged or rolled (F) unmachined part (R) Type RS is illustrated

Radii without dimensions = r 20 , chamfers without dimensions = 6


Designation of a type RS cross piece, size 10, assigned to class P:

Cross piece DIN 15412 - RS 10 - P


S iz e ( liftin g h o o k M as s p er u n it
T yp e a 4 b 1 b 2 d 15 d 16 d 17 d 18 h 1 h 2 h 4 r 19 r 20
N o.) kg ~

0 06 16 30 45 9 - 7 17 19 9 ,5 - 4 1 ,6 0 ,1
0 10 a nd 0 12 18 35 50 11 - 9 17 19 9 ,5 - 4 1 ,6 0 ,2
0 20 a nd 0 25 20 38 58 14 - 13 22 24 12 - 5 1 ,6 0 ,3
04 a nd 0 5 23 45 70 18 - 14 22 25 1 2 ,5 - 5 1 ,6 0 ,4
0 8 an d 1 26 50 85 22 - 18 28 30 15 - 5 2 0 ,6
1 ,6 32 65 10 0 27 - 22 28 30 16 - 5 2 0 ,9
2 ,5 38 80 12 5 32 - 27 33 40 2 1 ,5 - 6 2 1 ,6
4 44 90 14 0 38 - 33 38 45 24 - 6 2 2 ,4
5 52 100 15 5 40 66 34 45 50 2 7 ,5 47 6 3 3 ,5
RS
6 62 125 18 5 45 76 38 50 55 30 52 6 3 5 ,5
8 73 140 21 0 52 86 44 55 60 3 2 ,5 57 8 3 8 ,0
10 83 160 23 0 60 96 52 60 65 35 62 8 3 11
12 90 180 26 5 68 10 6 58 66 78 42 75 8 4 15
16 95 190 27 5 75 11 6 64 76 88 47 85 10 4 19
20 1 02 200 29 5 85 12 8 72 88 95 51 92 10 4 24
25 1 12 220 31 8 95 13 8 80 98 1 05 56 102 12 4 32
32 1 30 260 37 8 10 5 17 0 90 1 08 1 15 62 110 16 6 48
40 1 45 285 41 5 11 8 19 0 1 02 1 20 1 30 70 125 20 6 65
D im e n s io n s i n ac c o rd a nc e w i th th e a p p ro p ria te s iz e s o f fini s h ed p a rts fo r ty p e C c ros s pie c es in ac c o rd a nc e w ith
RF 2 ,5 to 2 5 0 D IN 1 5 4 1 2 P a rt 2 , ta k in g in to ac c o un t th e p e rm itte d d e vi a tio n s an d m a c h inin g to l e ra nc e s to b e a g re e d .
Page 3, acc. DIN 15 412 Part 1

Standarts referred to

DIN 7526 Steel forgings; tolerances and permitted deviations of forgings


DIN 15 400 Lifting hooks for lifting appliances; mechanical properties, lifting capacity, actual
stresses and materials
DIN 15 412 Part 2 Bottom Blocks lifting appliances; cross pieces, finished parts
DIN 17 200 Quenched and tempered steels; quality specification

Other relevant standards


DIN 15 408 Cranes; twin sheave bottom blocks; assembly
DIN 15 409 Cranes; quadruple sheave bottom blocks; assembly
DIN 15 410 serial lifting appliances; single and twin sheave bottom blocks for electric hoists;
assembly
DIN 15 411 Lifting appliances; lifting hook suspensions for bottom blocks

Explanatory notes

DIN 15 412, September 1970 edition, only dealt with the finished parts for lifting hooks Nos. 2,5 to
250. DIN 15 412 Part 1 now includes the unmachined parts for lifting hook Nos. 006 to 40 and Part 2
contains the finished parts for lifting hook Nos. 006 to 250.
The dimensions of unmachined parts for drop forged cross pieces for the most frequently used cross
pieces, particularly for serial lifting appliances, are laid down in DIN 15 412 Part 2, as are those of
lifting hooks up to lifting hook No. 40.
For cross pieces from lifting hook No. 50 onwards and for cross pieces with lifting hook suspensions
with devices preventing rotation and swivelling of the cross piece relative to the lifting hook, hammer
forged, unmachined parts shall be used.
The dimensions of hammer forged, unmachined parts for cross pieces were not specified.
It is recommended that in this case the machining tolerances should be agreed in accordance with the
manufacturers data and a square shape with b 1 should be manufactured instead of an oval shape.
Up to lifting hook No. 40, drop forged or hammr forged cross pieces can be used, at the bottom block
manufacturers discretion.

International Patent Classification

B66 C 17-04

Hook safety latches

According UVV VBG 9 a 19 principally load hooks have to be designed in a


way that an unintended loss of the load suspension devices, the lifting means or
the load can be avoided.

This requirement is fulfilled if e.g. safety latches are existing. Safety latches are
normally mounted to the load hook with a nose. According to UVV hooks with a
shank can be designed with a clamp.

Welding of nose is forbidden.

Hook safety latches according DIN 15106 are to be used for drop forged single
hook Form GSN and GFN according DIN 15401/2 to avoid an unintended loss of
the lifting means.

DIN 15106 indicates that equivalent hook safety latches which are produced with
a different manufacturing technology or in reinforced design for productions
cranes are acceptable if the protection intention according to Chapter 2 is
achieved.

To meet the requirement of UVV in consideration of DIN 15106 we have


designed hook safety latches which can be used for single hooks acc. DIN 15401
size no.1 to no.250, for double hooks acc. DIN 15402 size no. 2,5 to no.250, for
eye hooks acc. DIN 7540 size no. 27 to no.36 and WN size no. 37 to no.42, for
cargo hooks acc. DIN 82017 size no. 3 to no.16 and for cross hooks acc. WN
21061 capacity 2,5 to 10 tons.

The advantage of this design consists of facts that also double hooks which have
2 mouthpieces and therefore a double risk of an unintended loss of the lifting
means are covered, the latches are made out of solid steel plate, the spring is
produced out of stainless steel material and a easy serviceable screw joint is
used which especially for hook with a high load capacity guarantees a quick and
risk less assembly.

Acc. UVV ZH 1/27 functional capability of hook safety latches has to be checked
regularly.

Hook safety latches for load suspension devices which are intended for
passenger transport are subject to rigorous obligations. They have to close and
lock autonomously without spring movement. Additionally the lock mechanism
has to be protected with a screw connection which is fixed with a splint.

If you need these hook safety latches please ask for a quote stating the hook
size.
KO 60 - 1.1,6
KO 60 - 2,5.4
KO 60 - 5
KO 60 - 6.8

KO 60 - 10
KO 60 - 12
KO 60 - 16

KO 60 - 20.25
KO 60 - 32
KO 60 - 40.50
KO 60 - 63.80

KO 60 - 100
KO 60 - 160
KO 60 - 250

Latch E1 E e e1 D H1 H h h1 h2 B b b1 s R R1 sprin g
KO 60 1.1 ,6 67 62 33 6.2 15 21 28 16 20 3 R45 R6 KO 61 1.1,6
KO 60 2,5 .4 84 78 42 10.2 19 30 34 21 22 4 R55 R 11 KO 61 2,5.4 .5
KO 60 5 95 90 47 10.2 22 33 34 23 23 4 R55 R 11 KO 61 2,5.4 .5
KO 60 6.8 11 0 10 5 50 10.2 27 40 42 35 32 5 R65 R 13 KO 61 6.8
KO 60 1 0 12 5 11 5 38 10.2 29 43 5 11 4.3 51 28 35 5 R20 R 14 KO 61 1 0.1 2
KO 60 1 2 15 5 14 5 45 10.2 30 44 5 11 5 51 34 36 5 R25 R 14 KO 61 1 0.1 2
KO 60 1 6 16 8 15 8 48 16.2 32 52 8 11 6 61 36 42 5 R25 R 20 KO 61 1 6.3 2
KO 60 2 0.2 5 21 0 21 6 56 20.2 38 60 10 11 8.6 61 42 5 R25 R 22 KO 61 1 6.3 2
KO 60 3 2 24 5 24 8 60 20.2 41 63 10 11 8.2 65 45 5 R30 R 22 KO 61 1 6.3 2
KO 60 4 0.5 0 29 0 29 5 65 24.2 45 70 12 11 7 90 48 5 R40 R 25 KO 61 4 0
KO 60 6 3.8 0 34 5 35 0 70 24.2 45 70 12 11 6.5 90 52 5 R50 R 25 KO 61 4 0
KO 60 1 00 42 5 43 3 50 11 0 30.3 50 82.5 15 17 8 125 60 6 R 53.5 R 3 2.5 KO 61 1 00
KO 60 1 60 50 0 50 8 50 18 5 30.3 50 82.5 15 17 8 125 60 6 R 53.5 R 3 2.5 KO 61 1 60
KO 60 2 50 55 0 55 8 50 23 5 30.3 50 82.5 15 17 8 125 60 6 R 53.5 R 3 2.5 KO 61 1 60

torsion spring to STB company standard rivet pin acc DIN 660 and 124
up from size KO60 20.25: screws acc DIN 931/8.8 and screw nuts acc DIN 985/8.8 galvanized
CAD
CAD
CAD
CAD
Designation of a Laminated point hook, 63 tons load capacity and aperture radius a1 = 150:
Laminated point hook - 63 x 150 WN 21069
L o a d d im e n s i o n s ( m m )
c a p a c ity lo a d c a p a c ity o f
n u m b e r o f p ie c e s
[to ] r e la t e d
fo r
la d le c r a n c e s
a 1 1 )
a 2 b 1 b 2 d 1 1 )
g 1 l 1 1 )
l 2 s 1 ite m 1
la m in a te d [to ]
ho o ks
16 130 64 96 2 32
20 110 145 64 96 10 0 22 0 10 00 170 16 2 40
25 160 80 11 2 3 50
25 160 64 96 2 50
32 130 180 80 11 2 12 5 28 0 11 20 200 16 3 63
40 200 11 2 14 4 5 80
40 200 80 11 2 2 80
50 150 225 10 0 13 2 16 0 34 0 12 50 250 20 3 10 0
63 225 14 0 17 2 5 12 5
63 225 12 5 15 7 3 12 5
80 170 250 15 0 18 2 18 0 38 0 14 00 300 25 4 16 0
10 0 250 17 5 20 7 5 20 0
10 0 250 17 5 20 7 5 20 0
12 5 205 280 20 0 23 2 22 5 46 0 16 00 350 25 6 25 0
16 0 320 25 0 28 2 8 32 0
16 0 320 22 5 26 5 7 32 0
20 0 250 360 27 5 31 5 25 0 55 0 18 00 420 25 9 40 0
25 0 400 32 5 36 5 11 50 0
25 0 400 31 5 35 5 7 50 0
300 29 0 62 0 20 00 470 35
32 0 500 38 5 42 5 9 63 0
1 )
a 1 , d 1 a n d l 1 c a n b e a d j u s t e d t o s p e c i a l c o n d it i o n s . D i f f e r i n g d i m e n s i o n s t o b e a g r e e d .
2 )
I n d ic a t i o n : t h i s r i v e t i s j u s t f o r L a m i n a t e d h o o k u p f r o m 1 6 0 x 2 5 0

to be continued page 2
parts list
n u m b e r o f p ie c e s f o r l a m in a te d h o o k
d e s ig n a ti o n
s e ria l
16 x 11 0 40 x 15 0 160 x 250 or m a te ria l
n u m b er
u p to u p to u p to s t a n d a r d d e s ig n a ti o n
40 x 13 0 160 x 205 320 x 300
1 110 130 64 in n e r l a m i n a t e
2 1 1 1 o u t e r l a m in a t e , r ig h t
3 1 1 1 o u t e r l a m in a t e , le f t a c c . t o D IN 1 5 4 0 7 , p a r t 2
4 1 1 1 h ook s eat
5 1 1 1 e y e h o le
1) 12 - - c o u n t e r - h e a d r i v e t D IN 3 0 2 2 4 x
6
- 12 13 c o u n t e r - h e a d r i v e t D IN 3 0 2 3 0 x
S t 3 4 a c c . t o D IN 1 7 1 1 0
1) 3 - - c o u n t e r - h e a d r i v e t D IN 3 0 2 2 4 x
7
- 3 3 c o u n t e r - h e a d r i v e t D IN 3 0 2 3 0 x
8 1 1 1 s ea t p ro tec to r a c c . t o D IN 1 5 4 0 7 , p a r t 2
1)
l e n g t h o f c o u n t e r - h e a d r iv e t s ( s e r i a l n u m b e r s 6 a n d 7 ) t o a g r e e d w i t h o r d e r

The specifications in accordance with DIN 15404 part 2 shall apply.

standards referred to

DIN 15405, part 2, lifting hooks, in-service inspection of laminated hooks


DIN 15407, part 2, lifting hooks, laminated hooks with a point for spigot ladles, componet parts
Loa d dim en sio ns (m m ) unit
hoo k cap a city we igh t
No . h 1 h 2
[kg] a b 1 b 2 d 1 d 2 d 3 e f g = = k m n p r 3 r 5 r 7 r 8 r 9 kg
r 10 r 11
25 3200 32 28 11,5 26 16 23,5 138 50 39 42,5 36,5 28,5 11 27 24 48 6,5 54,5 62 7 1,4
27 8000 40 35 14,5 32 20 29,5 174 62 49 53,5 46 36 12 35 32 60 8 68,5 77,5 9 2,6
28 10000 45 40 16,5 35 22,5 33 190 70 54 60 52 36 14 39 35 68 9,5 76,5 86 9 3,9
29 12500 50 44,5 18,5 40 25 37 219 79 62 67,5 58 45 16 44 38 76 10,5 86,5 98 10 5,7
30 16000 56 49,5 20,5 46 28 41,5 246 88 69 75 65 50 17 48 42 85 11,5 96,5 109 10 8
31 20000 64 56 23 52 31,5 46,5 277 99 78 84,5 73 57 18 54,5 48 96 13 109 123 11 11,5
32 28000 72 63 26 60 35,5 52,5 313 112 88 96 82,5 64 18 61 52 108 14,5 123 139 12 16
33 32000 80 70 29 66 40 58,5 349 125 98 106 92 72 19 66,5 58 121 16,5 137 155 14 22
34 40000 89 78 33 72 44,5 65,5 388 140 109 118 103 80 20 73,5 65 135 18 153 173 16 31,5
35 50000 100 89 37 84 50,5 74 442 158 124 135 116 90 23 85,5 74 152 20,5 173 196 18 46
36 63000 113 99 41 90 56 83 494 176 138 151 130 101 25 92 81 170 23 193 219 20 63
37 80000 126 110 46 102 63 93 610 198 155 168 145 113 30 103 90 191 26 216 245 22 80
38 100000 140 125 50 116 74 120 650 225 175 195 172 133 38 118 100 220 30 256,5 285,5 25 125
39 150000 160 160 75 130 86 140 765 250 200 225 199 160 38 142 112 250 33 292 325 30 250
40 200000 180 180 85 150 102 161 850 275 225 260 237 195 45 170 125 275 38 340 375 36 365
41 250000 200 200 95 170 120 195 928 310 255 290 269 210 45 200 140 310 44 375 425 38 515
42 300000 225 220 110 190 140 223 1052 350 290 330 309,5 240 45 250 160 350 50 425 485 38 730
43 400000 280 240 128 210 170 240 1195 400 320 380 345 270 45 300 180 400 58 475 545 38 1055
Spreadsheet about load capacities, proofloads and breaking loads
for dropforged eye hooks acc to DIN 7540 and suitable nominal sizes for chains.

Size No.37 to No.43 isn't namend in DIN 7540.


Hammer forged eye hooks similar to DIN 7540 with higher load capacitys on special request.

Note for special hook suspensions with electrical isolation acc STB
Form 1777

The Isolation is designed in a way that mechanical damage during operation can
not occur.

An unintended removal of the isolation is not possible. The design of the isolation
makes sure that electrical current can not affect the roller baring.

Using fabric-base laminate materials HGW 2082 absorption of moisture is


avoided which can occur by using polyamides.

Enough space between nut and crosshead has to be considered.

To avoid electrical conductivity of the roller baring lubricant only lithium-


saponifieded EP-fat should be used (ARAL Longlife Fat H or Klberplex Be 31-
502).

According to the lubricant supplier the electrical conductivity is near 0. An


additional isolating effect can not demonstrated.

Annex table DIN 7735

Hamm, 01.April.2007

Stahlhammer Bommern GmbH


with non-adjustable fork
and
hinged round eye Type GR
hinged oval eye Type GL
hinged single hook DIN 15401 Type GH
hinged fork Type GG
hinged fork crown hook Type GHK

Type
GR

part WWL dimensions (mm) L L L L


No. To d h a b d3 f t c d2 s type GR type GL type GH type GG

124 020 2 72 83 24 15 29 30 55 60 29 22 250 285 365 285


124 030 3 76 95 26 16 33 32,5 57 65 33 24 280 330 410 300
124 050 5 92 115 30 18 43 42,5 72 85 43 28 350 415 480 375
124 060 6,3 104 133 35 20 47 47,5 82 95 47 33 395 480 - 425
124 080 8 120 145 38 22 52 53,5 91 107 52 36 440 520 575 475
124 100 10 132 155 40 24 52 55 90 110 52 38 460 560 600 485

Type Type Type Type


GH GG GL GKH

dimensions for oval eyes


and hooks see
SWIVELS No.122 / 123
part WWL dimensions (mm) weigth
No. To a b g d l kg

122 005 0.5 * 50 30 15 60 240 1,5


122 010 1* 57 32 17 60 250 2,5
122 020 2 58 26 18 70 300 4
122 030 3 72 32 23 75 375 5
122 050 5 94 40 28 90 460 10
122 060 6,3 108 45 32 100 535 13
122 080 8 115 49 35 120 580 19
122 100 10 125 54 39 130 640 24
122 120 12,5 144 60 44 150 720 34
122 160 16 163 66 49 160 800 48
122 200 20 173 72 54 190 885 80

* oval eyes acc. to HNA Lg6


part WWL dimensions (mm) hook weigth
No. To a b g d l m No. strength class kg

123 005 0.5 58 26 18 60 320 25 0,25 V 2,6


123 010 1 58 26 18 60 350 28 0,5 V 3,5
123 020 2 58 26 18 70 380 34 1 V 5,3
123 030 3 72 32 23 75 450 40 1,6 V 8
123 040 4 94 40 28 90 530 41 2,5 P 13
123 050 5 94 40 28 90 530 41 2,5 V 13
123 060 6,3 108 45 32 90 580 41 2,5 V 14
123 080 8 115 49 35 120 630 49 4 V 26
123 100 10 125 54 39 130 700 55 5 V 31
123 120 12,5 144 60 44 150 805 59 6 V 47
123 160 16 163 66 49 160 890 69 8 V 64
123 200 20 173 72 54 190 975 76 10 V 90
Cargo hook swivels

This standard is recognized by


- Binnenschiffahrts- Berufsgenossenschaft (BSBG)
- Germanischer Lloyd (GL)
- See- Berufsgenossenschaft (See-BG) dimensions in mm, general tolerances acc. to DIN 7168 - g

1 Field of application: cargo hook swvivels acc. to this standard within the specified nominal size range
herin will be used as link between cargo fall and cargo hook.

2 Dimensions, designation

2.1 buildup

Designation of a complete cargo hook swivel, nominal size 3:

swivel WN 21 065 - 3

table 1. mainsizes, fitting dimension, parts list


C o r re s p o n d in g p ie c e p a r ts
P e rm is s ib le
W e ig h t / (b y o n e s )
s tre s s
u n it Ite m 1 ite m 2 ite m 3
N o m in a l
s iz e a 1 a 2 b 1 b 2 d 1 g 2 l v bo w O v al ey e nut
DIN DIN D IN
kg 82 01 8- 82 00 6 - 82 01 3
kN
to k e n
1 10 51 48 32 21 12 14 160 2 0 ,6 1-1 B1 - M 18 M 18
2 20 62 58 45 26 16 18 195 2 1 ,3 1-2 B2 - M 24 M 24
3 32 78 72 55 32 21 23 242 2 2 ,6 1-3 B3 - M 30 M 30
5 50 101 94 70 40 26 28 310 2 5 ,2 1-5 B5 - M 36 M 36
6 63 112 108 80 45 29 32 349 3 7 ,1 1-6 B6 - M 42 M 42
8 80 123 115 87 49 32 35 379 3 9 ,9 1-8 B8 - M 45 M 45
10 100 133 125 96 54 36 39 415 3 1 3 ,6 1-10 B10 - M 52 M 52

1) Hook nut (item.3) is locked by tacking at the end of the s hank of the oval eye (item 2), dimension v must be observed.
STB
P 2500
XXXX

STB
P 2500
XXXX

Designation of a cross hook with a load capacity of Q = 2500 kg:


CROSSHOOK WN 21 061 - 2500 - 500

table 1.

load unit
cap acity dim en sio ns (m m ) w eigh t
1)
Q [kg] f 5 a 1 b 1 b 2 b 3 b 4 e g h 1 h 2 i k l 1 n r 1 r 2 r 3 r 4 r 5 r 6 w kg
2500 300 50 45 38 40 32 48 0 180 55 50 5 6 608 75 10 69 75 10 55 10 45 13.5
5000 400 65 60 50 50 40 63 5 240 70 65 5 8 805 100 13 90 98 15 70 12 59 31
10 000 470 90 80 65 70 55 80 0 310 10 0 90 10 10 10 30 140 18 125 13 5 20 10 0 15 81 83

1) if different lengths " l " as mentioned above are required it is necessary to specify the quotation.
Specification for l = 500 mm would be:
CROSSHOOK WN 21 061 - 2500 - 500

Material: StE 355


Delivery condition acc. to DIN 15404 part 1.

( This standard is same as company standard Thyssen N 565 880 ) table 2.

load dimensions (mm)


capacity safety latch
s t u r7 x y type-STB
Q [kg]
2500 60 90 15 9 20 KO 60 1.1,6
5000 85 105 18 14 15 KO 60 5
10000 110 135 25 17.5 45 15 KO 60 - 10
Not specified details must be
select to serve the purpose.

Designation of a holder for cross hook with a load capacity of Q = 2500 kg:
HOLDER FOR CROSSHOOK WN 21 061 - H - 2500

lo ad unit
capacity dim ensions (m m ) w eight
+2 0.5 +2
Q [kg] a b 1 b 2 d e h 1 h 2 r m in . kg
2500 70 155 45 18 115 65 55 18 1,8
5000 80 190 60 22 140 80 70 22 2,8
10000 90 230 80 26 170 110 100 26 4,6

Material: RPSt 37 - 2 or PSt 37 - 3


acc. to DIN 17100 or to manufacurers discretion,
Delivery condition acc. to DIN 15404 part 1.

( This standard is same as company standard Thyssen N 565 882 )


Construction: S-Hooks, neatly forged,
heat- treated, with straight ends,
material: St 50 or ASt 41 (optional)

load dimensions (mm) length Weight


capacity before
Q [kg] d1 d2 b c l bending kg

100 12 40 32 70 160 270 0,5


200 16 40 32 80 170 295 0,7
300 20 50 42 100 190 365 0,9
550 25 60 50 120 230 445 1,7
850 30 70 60 140 270 520 2,9
1000 35 75 64 150 300 560 4,3
1500 40 80 68 170 330 625 6,2
2000 45 90 75 175 380 700 8,8
2500 50 100 85 210 410 780 12,0
3000 55 105 90 220 430 790 15,0
4000 60 110 95 240 470 890 20,0
5000 70 120 100 270 530 990 30,0
6000 75 120 100 280 550 1050 35,0
7000 80 125 105 290 575 1080 44,0
8000 85 125 105 300 600 1130 55,0
10000 100 130 110 325 655 1250 75,0
Construction: S-Hooks, neatly forged,
heat- treated, with inclined ends,
material: St 50 or ASt 41 (optional)

load dimensions (mm) length Weight


capacity before
Q [kg] d1 d2 b c l bending kg

100 12 40 32 70 160 270 0,5


200 16 40 32 80 170 295 0,7
300 20 50 42 100 190 365 0,9
550 25 60 50 120 230 445 1,7
850 30 70 60 140 270 520 2,9
1000 35 75 64 150 300 560 4,3
1500 40 80 68 170 330 625 6,2
2000 45 90 75 175 380 700 8,8
2500 50 100 85 210 410 780 12,0
3000 55 105 90 220 430 790 15,0
4000 60 110 95 240 470 890 20,0
5000 70 120 100 270 530 990 30,0
6000 75 120 100 280 550 1050 35,0
7000 80 125 105 290 575 1080 44,0
8000 85 125 105 300 600 1130 55,0
Cargo hooks
this standard is accepted by
- Binnenschiffahrts- Berufsgenossenschaft (BSBG)
- Germanischer Lloyd (GL)
- See- Berufsgenossenschaft (See-BG)
dimensions in mm, general tolernces acc. to DIN 7168 - g

1 Fields of use: cargo hooks acc. to this standard are designated for lifting appliances on ships.

2 Dimensions, designation

Mainsizes
Type A for shackle connection
Type B for fork connection

Designation of a cargo hook type A, nominal size 3


cargo hook WN 21 006 - A3

w e ig h t
hoo k a d m is s ib le s5
u n it
s iz e lo a d b 1 b 2 b 3 d e f h 1 h 2 l 1 p r 1 r 3 s 1 s 2 s 3 s 4 ty p e
1) kN A B
kg
1 10 42 33 50 1 7 ,5 74 134 117 82 192 25 18 25 28 14 16 40 19 16 3
2 20 54 42 69 24 94 170 150 105 251 32 25 32 36 18 20 58 27 22 7
3 32 68 53 82 30 118 214 188 132 310 40 30 40 46 23 26 72 35 28 11
5 50 84 66 103 39 148 268 234 164 387 50 38 50 56 28 32 92 44 35 20
6 63 94 73 114 42 167 300 262 184 432 56 43 56 64 32 36 102 50 40 27
8 80 106 83 129 48 188 338 295 207 487 63 48 63 72 36 40 115 56 45 38
10 10 0 118 92 150 52 208 376 328 230 548 70 55 70 80 40 45 125 61 50 59
12 12 5 135 105 172 56 234 425 375 263 627 80 60 80 91 46 51 138 68 55 78
16 160 152 114 190 66 258 470 422 296 702 90 65 90 103 52 58 155 75 60 118
20 20 0 170 133 202 74 298 540 470 330 772 100 70 100 115 57 64 172 84 65 166
25 25 0 190 153 220 78 332 603 522 336 852 110 75 110 128 64 72 192 94 70 250
32 31 5 203 167 246 86 354 648 562 395 928 120 85 120 137 69 77 204 1 02 80 390
40 40 0 225 189 272 96 392 718 618 433 1020 130 95 130 152 76 85 225 1 17 90 610
1) n o m in a l s iz e = lo a d c a p ac ity in t o n s
hook size of the
f l1 g2 f3 r8
size latch
3 216.0 312.0 12.0 21.0 6 K0 60 - 1.1,6
5 271.0 390.0 16.0 29.0 8 K0 60 - 2,5.4
8 340.4 490.0 17.7 29.6 8 K0 60 - 5
10 376.2 548.4 26.6 43.4 8 K0 60 - 6.8
12 426.0 627.4 23.7 39.4 8 K0 60 - 6.8
16 472.0 703.3 27.6 45.3 10 K0 60 - 10
20 540.6 773.4 27.6 49.3 10 K0 60 - 12
25 600.5 871.9 33.5 55.0 12 K0 60 - 16

CAD
This standard is recognized by the Amt fr Arbeitsschutz - Seeschiffahrt/Hafenaufsicht - Hamburg (AfA),
by Germanic Lloyd (GL) and by the Marine Injuries Insurance Institution (See-BG).

1 Types, main dimensions and designation

Type A Type B 1) Type C


nominal sizes 0,06 to 20 nominal sizes 0,4 to 20 nominal sizes 1 to 20 nomi nal sizes 25 to 100

Designation of a complete shackle Type A of nominal size 3, rough finish:


Shackle A 3 DIN 82 101
p erm is sib le acro ss - w e ig h t p er
no m in al size
stre ss dim en sio n s (m m ) flat s u nit (kg )
typ e
dim en sio n ty pe
th read
A B C k N *) b 1 b 2 d 1 d 2 d 3 d 5 h 1 h 2 s 1 A B C
d4
0,06 - - 0,6 3 6 13 3,5 4 8 M 4 4 12 18 - 0,007 - -
0,1 - - 1 7 15 4 5 10 M 5 5 15,5 23 - 0,013 - -
0,16 - - 1,6 8 18 5 6 12 M 6 6 18 27 - 0,024 - -
0,25 - - 2,5 11 25 7 8 16 M 8 8 24 36 - 0,045 - -
0,4 0,4 - 4 14 30 8 10 20 M 10 10 30 45 - 0,0 9 0,085 -
0,6 0,6 - 6,3 17 37 10 12 24 M 12 12 36 54 - 0,1 7 0,16 -
1 1 1 10 21 47 13 15 32 M 16 16 49 72 24 0,3 6 0,35 0,4
1,6 1,6 1,6 16 27 61 17 19 40 M 20 20 61 90 30 0,7 5 0,73 0,81
2 2 2 20 30 68 19 21 44 M 22 22 67 99 32 1 0,97 1,08
2,5 2,5 2,5 25 33 75 21 23 48 M 24 24 73 108 36 1,3 2 1,28 1,42
3 3 3 31,5 38 86 24 26 54 M 27 27 83,5 123 41 1,8 1,7 2,03
4 4 4 40 42 96 27 29 60 M 30 30 91 135 46 2,4 2,3 2,7
5 5 5 50 47 107 30 33 72 M 36 36 111 162 55 3,9 3,7 4,4
6 6 6 63 53 121 34 37 78 M 39 39 119,5 176 60 5,3 5,1 5,9
8 8 8 80 60 136 38 41 90 M 45 45 139,5 203 70 7,9 7,6 8,5
10 10 10 10 0 66 150 42 45 96 M 48 48 147 216 75 10 9,7 10,8
12 12 12 12 5 73 167 47 50 104 M 52 52 158 234 80 13 12,7 14
16 16 16 16 0 81 185 52 55 120 M 60 60 185 270 75 18,5 18,1 19,3
20 20 20 20 0 90 206 58 61 136 M 68 68 211 306 85 27,2 26,8 28,2
- - 25 25 0 100 226 63 67 144 M 72 x 6 72 221 324 90 - - 35,5
- - 32 31 5 110 250 70 74 160 M 80 x 6 80 246 360 10 0 - - 49,5
- - 40 40 0 125 283 79 84 180 M 90 x 6 90 276 405 11 0 - - 69
- - 50 50 0 140 316 88 93 200 M 100 x 6 100 307 450 12 0 - - 93
- - 63 63 0 155 347 96 101 220 M 110 x 6 110 339 495 13 0 - - 12 5
- - 80 80 0 175 395 110 115 250 M 125 x 6 125 385,5 563 15 0 - - 18 0
- - 10 0 1000 200 450 125 130 280 M 140 x 6 140 430 630 16 5 - - 26 0
*) 10 kN c orres po nd s to the pres sure o f a lo ad o f 1 t (= 1 00 0 k g); fo r p re cis e c on ve rs ion , th e nu m e ric al va lue 9 .80 66 5 is to b e u se d in p la ce of 1 0 .

1 ) Shackles Type B can be delivered on special demand also with cotter pin-locking as Type (BS)
2 Parts list

n um ber of pie ce s for s ha ckle


serial d es ig n ation
ty p e
num ber
A B C definition sh ort cu t no m in al size
2)
1 1 - - u-b olt F1 - 0,0 6 to 20
2)
2 - 1 - u-b olt F2 - 0,4 to 2 0
2)
3 - - 1 u-b olt F3 - 1 to 1 00
2)
4 1 - - b olt G4 - D IN 8 2 10 1 0,0 6 to 20
2)
5 - 1 - b olt G5 - 0,4 to 2 0
2)
6 - - 1 b olt G6 - 1 to 2 0
2)
7 - - 1 b olt G7 - 25 to 10 0
M 16 1
M 20 1,6
M 22 2
M 24 2,5
M 27 3
M 30 D IN 9 36 4 D or 5 S 4
M 36 5
M 39 6
M 45 8
M 48 10
8 - - 1 N ut
M 52 12
M 60 16
M 68 20
M 72 x 6 25
M 80 x 6 32
M 90 x 6 D IN 8 0 70 5 40
M 10 0 x 6 50
M 11 0 x 6 63
M 12 5 x 6 80
M 14 0 x 6 10 0
3,2 x 2 0 1
4 x 22 1,6
4 x 25 2
5 x 28 2,5
5 x 32 3
5 x 36 4
6,3 x 4 0 5
8 x 45 6
8 x 50 8
8 x 56 10
9 - - 1 Pin-loc kin g D IN 9 4 - S t
8 x 63 12
10 x 71 16
10 x 71 20
10 x 80 25
10 x 90 32
13 x 10 0 40
13 x 11 2 50
13 x 12 5 63
16 x 14 0 80
16 x 16 0 10 0

2 ) nominal size of shackle must be specified with order

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