Beruflich Dokumente
Kultur Dokumente
Objectives
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
What? is a Module
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
What? Module Types
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
TRMD-Truck-able Module
Typical Dimensions
60 to 80
15
(4.5m)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
BRGM-Barge-able Module
Typical Dimensions Up To 200(60.8m)
Up to
100
(30.4m)
1 Level/
15(4.5m)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Why? Plant Designs Use Modules?
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Why? Plant Designs Use Modules?
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Why? use Modules in ACCE
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Steps Modules
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Create Module Areas
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Create Module Areas (cont)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Create Module Areas (cont)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Create Module Shop Workforces
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Create Module Shop Contractors
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Create Module Shop Contractors(Cont)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Assign Contractor Scope
4. Assign Desired Scope in Module Areas to Module
Contractors (Scope/ConSet Assignments)
A. Create Contract Scope Sets (ConSets)
B. Assign Scope to Scope Sets
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Assign Contractor Scope (cont)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Splitting Accounts Shop/Field
Module 1 Module 2
Module 3 Module 4
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? TRMD/BRGM
Truck-able/Barge-able
Can have up to 4 Modules
in ONE area and they can
be stacked two high
Designed as a bolted frame
structure
Heaviest Module placed first
in estimate for Crane
setup/teardown calculations
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? TRMD/BRGM(cont)
Truck-able/Barge-able Type
Major equipments (vessels, heat exchangers, pumps, etc.)
small enough to locate on an individual module
Large vessels such as towers, large heat exchangers,
process heaters, etc. to be mounted on individual
foundations.
Siding is Corrugated with or without Insulation
Truck-able:
One dimension up to 80(24m); other two dimensions up to 25 (7.6m)
Economic max weight - 50 tons
Barge-able:
size could be up to 200 (60.8m) L x 200 W x 100 (30.4m) H
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? TRMD/BRGM (cont)
Equipment Location
Components can be loaded
to modules using Structure
Tag with System defined
tags (TRMD-x or BRGM-x).
By default all equipments
are distributed among all
modules.
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? NONE Type
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? PRMD Pipe Rack Module
Piperack Module
A plant bulk piperack is required to specify the piperack
module details. Specify only one piperack in one module
area.
Equipments, Structures and Buildings are not allowed on
the piperack module except AIRCOOLER.
Footing
Foundations like
Field erected Pipe
racks
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Side Note - Piperack Types
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Piperack sketch
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Piperack -Steel Output (1)
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: : : : : : : : : MAT'L : MANPOWER :
: CODE:CT: ORIGIN : I D : I T E M :MAT'L: D E S C R I P T I O N :QUANT.UNITS: COST : MH COST :
: :NO: : : : : : : EUR : EUR :
==============================================================================================================================
Length= 30m; Width=6m; Height=6m
522 1 STL 3 PIPERACK STEEL A 36 BEAMS IPEA400x57.4 4.1 TONNE 14042 87 1855
71 M AT BENTS
522 1 STL 3 PIPERACK STEEL A 36 COLUMNS IPEO300x49.3 3.5 TONNE 12163 82 1758
71 M
522 1 STL 3 PIPERACK STEEL A 36 BASE PLATES 0.5 TONNE 1591 11 230
522 1 STL 3 PIPERACK STEEL A 36 BEAMS IPEO300x49.3 1.8 TONNE 6082 41 879
35 M COL STRUTS
522 1 STL 3 PIPERACK STEEL A 36 BEAMS IPEO300x49.3 4.7 TONNE 16184 109 2339
95 M BRACE BAYS
522 1 STL 3 PIPERACK STEEL A 36 HORIZONTAL BRACING 0.8 TONNE 2301 20 426
522 1 STL 3 PIPERACK STEEL A 36 VERTICAL BRACING 3.1 TONNE 8579 74 1590
530 1 STL 3 OTHER STEEL ITEMS ** WALKWAYS ** 2.0 EACH 0 0 0
522 1 STL 3 PIPERACK STEEL A 36 BEAMS IPEA270x30.7 4.7 TONNE 16079 144 3075
152 M CATWALK
531 1 STL 3 FLOORING & STAIR TREADS CS 25MMx5MM BAR GRATING 72 M2 9891 89 1912
532 1 STL 3 HANDRAIL AND TOE PLATE HANDRAIL 125 M 11114 129 2672
530 1 STL 3 OTHER STEEL ITEMS ** LADDERS ** 2.0 EACH 0 0 0
512 1 STL 3 LADDERS LADDER AND CAGE 12 M 2559 24 511
591 1 STL 3 STEEL UNLOAD & HANDLING UNLOAD/HANDLE MAIN STEEL 23 TONNE 0 54 1103
591 1 STL 3 STEEL UNLOAD & HANDLING UNLOAD/HANDLE MISC STEEL 4.7 TONNE 0 11 223
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Piperack -Steel Output (2)
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: : : : : : : : : MAT'L : MANPOWER :
: CODE:CT: ORIGIN : I D : I T E M :MAT'L: D E S C R I P T I O N :QUANT.UNITS: COST : MH COST :
: :NO: : : : : : : EUR : EUR :
==============================================================================================================================
Length= 30m; Width=6m; Height=6m
447 1 STL 3 FOOTING EXCAVATION MACHINE EXCAVATION 15 M3 0 3 47
447 1 STL 3 EXCAVATION HAND EXCAVATION 0.3 M3 0 2 29
458 1 STL 3 BACKFILL EXCAVATED SOIL 12 M3 0 1 13
446 1 STL 3 CONCRETE POUR AND FINISH SEAL SLAB - TYPE A CONC. 0.9 M3 96 9 161
444 1 STL 3 CONCRETE READY-MIX CONC. - TYPE B 3.6 M3 488 0 0
446 1 STL 3 CONCRETE POUR AND FINISH POUR AND FINISH CONCRETE 3.6 M3 0 21 398
454 1 STL 3 FORMWORK MATERIALS WOOD CONTACT SURFACE FORMWORK 11 M2 108 0 0
454 1 STL 3 FORMWORK MATERIALS WOOD BRACING FORMWORK 0.3 M3 10 0 0
455 1 STL 3 FIELD FABRICATE FORMWORK FORMWORK FABRICATION 11 M2 0 29 598
456 1 STL 3 INSTALL FORMWORK FORMWORK INSTALLATION 11 M2 0 91 1854
457 1 STL 3 STRIP & CLEAN FORMWORK STRIP AND CLEAN FORMWORK 11 M2 0 6 123
451 1 STL 3 REBAR REBAR INSTALLATION 0.1 TONNE 172 19 366
445 1 STL 3 GROUT GROUT 0.2 M3 690 35 653
452 1 STL 3 FOUNDATION ACCESSORIES ANCHORS AND EMBEDMENTS 36 KG 119 4 81
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Piperack (Conc-P) Output
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: : : : : : : : : MAT'L : MANPOWER
: CODE:CT: ORIGIN : I D : I T E M :MAT'L: D E S C R I P T I O N :QUANT. UNITS: COST : MH COST
: :NO: : : : : : : USD : USD
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444 1 CIV 13 COLM/BM CONCRETE CONC BEAMS 16 X 20 IN 20 CY 0 0 0
240 FEET AS= 4.97 BNT
444 1 CIV 13 CONCRETE ** WALKWAYS ** 2.0 EACH 0 0 0
444 1 CIV 13 CONCRETE BEAMS 16 X 20 IN 7.9 CY 0 0 0
96 FEET AS= 4.97 BNT
444 1 CIV 13 CONCRETE COLMS 16 X 16 IN 16 CY 0 0 0
240 FEET AS= 5.94 BNT
444 1 CIV 13 CONCRETE READY-MIX CONC. - TYPE B 46 CY 3267 0 0
446 1 CIV 13 CONCRETE POUR AND FINISH POUR AND FINISH CONCRETE 46 CY 0 78 1320
454 1 CIV 13 FORMWORK MATERIALS WOOD CONTACT SURFACE FORMWORK 3259 SF 1421 0 0
454 1 CIV 13 FORMWORK MATERIALS WOOD BRACING FORMWORK 6519 BD FT 1512 0 0
455 1 CIV 13 FIELD FABRICATE FORMWORK FORMWORK FABRICATION 3259 SF 0 78 1543
456 1 CIV 13 INSTALL FORMWORK FORMWORK INSTALLATION 3259 SF 0 243 4696
457 1 CIV 13 STRIP & CLEAN FORMWORK STRIP AND CLEAN FORMWORK 3259 SF 0 100 1924
451 1 CIV 13 REBAR REBAR INSTALLATION 6.0 TONS 433778 145 2858
462 1 CIV 13 PRECAST BEAMS & COLUMNS BEAMS 16 X 20 IN 9.9 CY 6711 89 1605
120 FEET COL STRUTS
462 1 CIV 13 PRECAST BEAMS & COLUMNS BEAMS 16 X 20 IN 26 CY 17896 237 4279
320 FEET BRACE BAYS
462 1 CIV 13 PRECAST BEAMS & COLUMNS HORZ. AND VERT. BRACINGS 17 CY 11400 151 2726
531 1 CIV 13 FLOORING & STAIR TREADS CS 1INx3/16IN BAR GRATING 800 SF 6610 88 1730
532 1 CIV 13 HANDRAIL AND TOE PLATE HANDRAIL 416 FEET 13187 125 2382
530 1 CIV 13 OTHER STEEL ITEMS ** LADDERS ** 2.0 EACH 0 0 0
512 1 CIV 13 LADDERS LADDER AND CAGE 40 FEET 2512 23 457
591 1 CIV 13 STEEL UNLOAD & HANDLING UNLOAD/HANDLE MISC STEEL 5.3 TONS 0 11 202
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Where? Report Results
Module Report
Located After Area Equipment List
Weight /Costs Allocated to Shop
M O D U L E S U M M A R Y - M O D U L E F A B R I C A T O R
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: : : DIRECT COSTS : : TOTAL : PERCENT :PERCENT:
: : :--------------------------: WEIGHT :AMOUNT : OF : OF :
:NO.: I T E M :MATERIAL:MANHOURS:MANPOWER: LBS : USD :PURCHASED : TOTAL :
: : : K-USD : : K-USD : : :EQUIPMENT : COST :
=============================================================================================
1. PURCHASED EQUIPMENT 35.8 - - 2330. 35800. 100.0 25.9
2. EQUIPMENT INSTALLATION - 52 3.1 - 3100. 8.7 2.2
3. PIPING 8.0 614 36.9 3236. 44900. 125.3 32.4
4. CIVIL 0.0 0 0.0 0. 0. 0.0 0.0
5. STEEL 3.9 56 3.4 2570. 7300. 20.4 5.3
6. INSTRUMENTATION 19.5 133 8.0 449. 27500. 76.7 19.9
7. ELECTRICAL 0.0 0 0.0 579. 0. 0.0 0.0
8. INSULATION 5.1 179 10.8 3251. 15900. 44.4 11.5
9. PAINT 0.5 57 3.4 317. 3900. 10.9 2.8
--------------------------- ------- -------- -------- -------- --------- -------- ------
10. MODULE TOTAL 72.9 1091 65.4 12732. 138300. 386.3 100.0
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Where? TRMD Detail Results
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: : : : : : : : : MAT'L : MANPOWER :
: CODE:CT: ORIGIN : I D : I T E M :MAT'L: D E S C R I P T I O N :QUANT : COST : MH COST :
: :NO: : : : : : : EUR : EUR :
===========================================================================================================================
Length= 30m; Width=30m; Height=15m Footing Depth=600mm(In AreaCivil specs)
521 1 MODULE STEEL STRUCTURES A 36 BEAMS IPE 750x147 177 TONNE 445482 2245 47975
1199 M
521 1 MODULE STEEL STRUCTURES A 36 BEAMS IPE 400x66.3 96 TONNE 274464 1924 41113
1439 M
521 1 MODULE STEEL STRUCTURES A 36 MISC. BRACING/STIFFENERS 41 TONNE 177050 1708 36505
535 1 MODULE MISCELLANEOUS STEEL ITEM A 36 LIFTING LUGS 25 EACH 5180 131 2800
521 1 MODULE STEEL STRUCTURES A 36 COLUMNS HD 360x196 74 TONNE 185318 935 19972
374 M
521 1 MODULE STEEL STRUCTURES A 36 BASE PLATES 7.5 TONNE 19035 96 2051
521 1 MODULE STEEL STRUCTURES COLUMN SPLICES 25 EACH 6037 83 1780
521 1 MODULE STEEL STRUCTURES STRUCTURAL DIAG. BRACING 13 TONNE 35876 319 6818
530 1 MODULE OTHER STEEL ITEMS ** STAIRWAY ** 2.0 EACH 0 0 0
532 1 MODULE HANDRAIL AND TOE PLATE STAIR CHANNEL 1.9 TONNE 6526 0 0
95 M
531 1 MODULE FLOORING & STAIR TREADS STAIR TREADS 158 EACH 4558 166 3399
532 1 MODULE HANDRAIL AND TOE PLATE HANDRAIL 96 M 8523 99 2049
531 1 MODULE FLOORING & STAIR TREADS CS 25MMx5MM BAR GRATING 2700 M2 370915 3260 69656
532 1 MODULE HANDRAIL AND TOE PLATE HANDRAIL 120 M 10686 124 2569
534 1 MODULE BUILDING SIDING CORRUGATED STEEL ROOFING 945 M2 52511 334 7097
521 1 MODULE STEEL STRUCTURES ROOFING PURLINS 17 TONNE 47340 200 4272
521 1 MODULE STEEL STRUCTURES SIDING GIRTS 25 TONNE 67628 286 6103
534 1 MODULE BUILDING SIDING COR. STL SIDING & DOORS 1350 M2 80293 681 14488
285 1 MODULE MODULE SETTING CRANE SETUP & TEARDOWN 1.0 ITEM(S) 0 78 1845
285 1 MODULE MODULE SETTING EQUIPMENT & SETTING 1.0 ITEM(S) 0 1048 22009
1285 TONNE
447 1 AREA MASSPOUREXCAVATION MACHINE EXCAVATION 835 M3 0 126 2423
444 1 AREA CONCRETE READY-MIX CONC. - TYPE B 760 M3 102611 0 0
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Where? COA of Note
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Where? Area Datasheet
0101 Local Modules - Local Module A
AREA DATA SHEET
ITEM VALUE SPECIFIED UNITS VALUE USED UNITS
BY USER BY SYSTEM
10.AREA DATA
Area type MODULE MODULE
Area length 30.00 FEET 30.00 FEET
Area width 30.00 FEET 30.00 FEET
Floor grate - percent of area 75.00 PERCENT
Low ambient temperature 0.0 DEG F
High ambient temperature 86.00 DEG F
11.MODULE DETAILS
Module type BRGM BRGM
Install congestion adjustment 1.50
Number of modules 1
Length of module 1 30.00 FEET
Width of module 1 30.00 FEET
Height of module 1 15.00 FEET
Number of levels for module 1 1
Stacked option for module 1 N
SHIPPING
Module shipping weight 6.37 TONS
Total shipping cost 0. DOLLARS
Special shipping cost 0. DOLLARS
Rail shipping cost per ton 0. DOLLARS
Truck shipping cost per ton 0. DOLLARS
Ship shipping cost per ton 0. DOLLARS
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Where? Area Bulk Report
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Advanced - Cold Box Design
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? Advanced - Cold Box Design
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? - Advanced - Cold Box Design (cont)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? - Advanced - Cold Box Design
(cont)
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
How? - Advanced - Cold Box Design
(cont)
Define any adjustments to installation bulk items, especially the
unique Coldbox Loads through Options.
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Area Type OPEN
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
OPEN
- Legs / skirt
To MCC
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Hanging Equipment
Area Types: OPEN or EX-OPEN
Equipment Automatic Set Skirt/Leg = 0
Shell & Tube Heat Exchanger Yes
Horizontal Tank Yes
Thermosiphon reboiler Yes
Other reboilers No
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Open Structures - Hanging Equipment
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.
Area Items: OPEN (1)
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: : : : : : : : : MAT'L : MANPOWER
: CODE:CT: ORIGIN : I D : I T E M :MAT'L: D E S C R I P T I O N :QUANT. UNITS: COST : MH
COST
: :NO: : : : : : : USD : USD
=============================================================================================================================
50x50x50 FEET OPEN area:
521 1 OPEN STEEL STRUCTURES A 36 BEAMS W27X84 38 TONS 58232 448 8822
900 FEET
521 1 OPEN STEEL STRUCTURES A 36 BEAMS W18X46 21 TONS 36354 348 6866
900 FEET
521 1 OPEN STEEL STRUCTURES A 36 COLUMNS W12X106 24 TONS 36742 255 5034
450 FEET
521 1 OPEN STEEL STRUCTURES A 36 BASE PLATES 1.9 TONS 2921 20 400
521 1 OPEN STEEL STRUCTURES COLUMN SPLICES 9 EACH 944 19 382
521 1 OPEN STEEL STRUCTURES STRUCTURAL DIAG. BRACING 5.7 TONS 9673 120 2355
530 1 OPEN OTHER STEEL ITEMS ** STAIRWAY ** 1 EACH 0 0 0
532 1 OPEN HANDRAIL AND TOE PLATE STAIR CHANNEL 1.1 TONS 3296 0 0
160 FEET
531 1 OPEN FLOORING & STAIR TREADS STAIR TREADS 80 EACH 2992 80 1505
532 1 OPEN HANDRAIL AND TOE PLATE HANDRAIL 160 FEET 5072 48 916
531 1 OPEN FLOORING & STAIR TREADS CS 1INx3/16IN BAR GRATING 5625 SF 46479 602 1186
532 1 OPEN HANDRAIL AND TOE PLATE HANDRAIL 600 FEET 19020 180 3436
591 1 OPEN STEEL UNLOAD & HANDLING UNLOAD/HANDLE MAIN STEEL 90 TONS 0 180 3416
591 1 OPEN STEEL UNLOAD & HANDLING UNLOAD/HANDLE MISC STEEL 29 TONS 0 57 1087
2008 Aspen Technology, Inc. All rights reserved. All capabilities and dates are for planning purposes only and may not be used in any contract.