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formaldehyde plant
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Paraformaldehyde Plant
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Place of Origin: Wuxi, Jiangsu
Hexamine Plant
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Brand Name: Kaimao
Methylal Plant
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Acetaldehyde Plant
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UF MF PF Resin Plant
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Contact Us
Address:
Building NO.50, Henghua
Science Park NO.58 Xiuxi Road,
Binhu District, Wuxi City,
Jiangsu Province, China
Email:
allen.wang@js-yimao.com; Formaldehyde Plant , Formaldehyde equipment ,
wjw@kmshkj.com
Formalin plant , Formadehyde technology
Description
2.Low Conversion, Methanol Free Process
In traditional methanol oxidation process, the methanol oxidation temperature is about 650. Also there are side reactions to form
CO2,CO.
Meanwhile, the formaldehyde final product contains 1% of methanol residue. This will increase methanol consumption. Low
conversion, methanol free process is to lower reaction temperature, decrease side reactions occurrence, and the non-reacted methanol is
recovered by distillation. Through this process, the methanol consumption is decreased, and the methanol concentration is increased.
3.Flue Gas Circulation Process
Besides CO2,CO,CH4,CH2OH,CH2O, the tail gas also contains 18-20% hydrogen. Hydrogen will cause reduction in the oxidation process,
also will consume methanol to form CH4 (side reactions). The existing of hydrogen will inhibit de-hydrogen reaction, also increase methanol
consumption. So, we developed Flue Gas Circulation Process.
N2 , CO2 and other inert gases are the main compositions in the flue gas. These gases do not participate in the reaction, furthermore, and
can play the role of inhibiting the formation of CO2,CO, CH4,HCOOH. The byproduct can be reduced to CO2 2.2-2.8%,CO 0.1-0.3%,CH4
0.1-0.2%, saved
methanol 8-10kg/t in total. Meanwhile, the flue gas contains 5-10% excess oxygen, as a result, output can be increased
10-20%, Steam is generated in this process as byproduct, and the steam output can be increased 10%, and power consumption will be
decreased 4-6KWh/t
The comparison of flue gas circulation process with other processes
Low
Tail Gas Flue Gas
Traditional Conversion, The Newest
No. Name Unit Circulation Circulation
Process Methanol Free Process
Process Process
Process
Formaldehyde % 37 37-45 37-45 37-50 37-50
Quality Methanol % 1-2 1 0.5 0.5 0.2
1
Formic Acid % 0.02 0.01 0.01 0.01 0.01
Methanol Kg/t 450 445 440 440 436
2 Consumption Circulation Water t/t 70 50 50 50 50
Power Kwh/t 28 30 27-28 30 30
Oxygen/Methanol
mol 0.38-0.41 0.38-0.45 0.35-0.38 0.38-0.43 0.38-0.41
Ratio
Process Oxidation Tem. 640-660 640-660 600-630 620-640 610-640
3 Spec. Relatively
Convert Ratio low Lowest High High
Good
Safety Good Good Good Good Good
4 Inlet Steam Kg/t 330-350 400-550 330-450 500-650 500-650
Heat Comprehensive Relatively Relatively
5 Poor Good Good
Utilization Good Good
Flue Gas Circulation Process is superior to other processes. It is a new process and technology and deserved to be promoted. Jiangsu
Hengmao has a group of engineers and technicians, who are specialized in this production know-how and process, they are energetic and
creative. We also like to undertake turn-key EPC project to offer engineering design,
fabrication, installation, and commissioning.
Combination Type Evaporator can greatly shorten the distance between evaporator and oxidation reactor; therefore, equipment
arrangement will be more tight, as a result, decrease heat loss.
The emission gas from incinerator can be used to preheat water of boiler or air, byproduct steam can be sent out for other application, and
the whole facility heat energy is comprehensively utilized.
(4)The life span of catalyst: The temperature used in the silver method
is more than 650, and the life span of silver catalyst is usually
about 3 months. Iron, molybdenum method has high activity, and this catalyst life span is 6-12 months.
(5)Product quality: Either silver method or iron, molybdenum method, both can receive low methanol, high concentration formaldehyde with
50% formaldehyde concentration and 0.5% methanol content.
Iron, molybdenum method consumption rate
No. Name Unit Consumption rate
1 Methanol(99.5%) Kg/t 430-435
2 Power Consumption kwh/t 70
3 Salt free water kg/t 400
4 Steam Consumption kg/t 600-700
Note: Calculated on on 37% formaldehyde basis
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