MD.

TAHMIDUL ISLAM,
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MONGLA CEMENT FACTORY
 CEMENT

CEMENT THE BINDING MATERIALS

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY
 HOW TO PRODUCE PORTLAND COMPOSITE CEMENT

WASH CLAY

LIMESTONE CRUSHER STORE MILL WATER

GRINDING MILL
ELCTROSTATIC
FUEL CO2
PRICIPITATORS BLENDING

CLINKER ROTARY KILN SLURRY BASIN

CLINKER AIR
STORAGE SEPARATOR

PACKING
ADDITIVES GRINDING BALL
(Slag/Fly ash/Limestone) MILL CEMENT
SILO
TRUCK CARGO/
BARGES
GYPSUM MD. TAHMIDUL ISLAM,
MONGLA CEMENT FACTORY 3
 CLASSIFICATION
As per Bangladesh Standard (BSTI)/European Standard (EN Standard)

CEM I Portland cement

Other Portland cements
Portland slag cement
Portland silica fume cement
CEM II
Portland flyash cement
Portland limestone cement
Portland composite cement
CEM III Blastfurnace cement

CEM IV Pozzolanic cement

CEM V Composite cement

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY
MD. TAHMIDUL ISLAM, MONGLA CEMENT
5
FACTORY
 Nomenclature
Others main components of composite cements

S Blast furnace slag

D - Silica fume
P Natural pozzolana
Q - Natural Calcined pozzalona
V Siliceous fly ash
W Calcarious fly ash
L - Limestone
T Burnt shale
M - Composite (two or more of the above)

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY
 CEMENT CASSIFICATION
As per BSTI/EN Standard

STRENGTH CLASS MEANS 28 DAYS STRENGTH

32.5 32.5 MPa (N/mm2) Minimum

42.5 42.5 MPa (N/mm2) Minimum
52.5 52.5 MPa (N/mm2) Minimum

MPa = Mega Pascal

1 MPa = 1 N/mm2 = 145 PSI
N/mm2 = Newton/millimeter 2
PSI = Pound per square inch

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY
 CEMENT CASSIFICATION
As per BSTI/EN Standard

Soundness
Initial Setting Time
STRENGTH (expansion)
CLASS
Min
mm

32.5 75
42.5 60 10
52.5 45

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY
Mongla Cement Factory producing ELEPHANT BRAND PORTLAND
COMPOSITE CEMENT by Inter- Grinding of Portland Cement Clinker
and Gypsum with carefully Controlled supplementary cementitious
materials, such as
S Granulated Blast furnace slag
V siliceous fly ash
L - Limestone

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY
 ELEPHANT BRAND CEMENT
PORTLAND COMPOSITE CEMENT

28 days Strength
requirement 42.5 MPa
Minimum
Clinker Percentage
Bangladesh Standard (65-79%)
Limestone
Slag

BDS:EN 197.2000:CEM II/B-M (SVL) 42.5 N

Composite Fly ash
European Standard Cement Class (for Portland composite cement)
Normal
( 2 days strength requirement 10
MD. TAHMIDUL ISLAM, MPa Minimum) 10
MONGLA CEMENT FACTORY
 ELEPHANT BRAND CEMENT
PORTLAND COMPOSITE CEMENT
BDS:EN 197.2000:CEM II/B-M (SVL) 42.5 N

ELEPHANT BRAND CEMENT SPECIFICATION

SL. ELEPHANT
PARAMETERS BDS:EN REQUIREMENT
NO BRAND
STRENGTH
01 2 DAYS 10 MPa (1450 PSI) Minimum 15 MPa Min
28 DAYS 42.5 MPa (6162 PSI) Minimum 45 MPa Min
Setting time 140 -160
02 60 Minute
Initial Minute
Soundness
03 10 mm 2 mm
(Expansion)
Fineness
04 Specific Surface --------- 4000 cm2/gm
(Blaine)
MD. TAHMIDUL ISLAM,
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MONGLA CEMENT FACTORY
Thank you all for your
attendance

MD. TAHMIDUL ISLAM,

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MONGLA CEMENT FACTORY