Beruflich Dokumente
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RB 4000
< High flow accuracy Applications Description
< Easy maintenance Designed for industrial use: The RB 4000 regulator is a direct-acting,
gas supply networks, district stations, spring-loaded regulator with an optional
< Rugged construction for durability
industries, heating plants and for all integrated safety shut-off device. The
< Balanced valve design eliminates installations where accurate pressure balanced compensation system ensures
inlet pressure effect control, easy adjustment and fast response constant outlet pressure when the
times are required, such as for burners, upstream pressure varies
< Low noise
industrial ovens, boilers, etc
< Approved by the major European
gas distribution companies
Connections
Sizes DN 25, DN 40, DN 50, DN 50/80 (only cast iron), DN80, DN100
Body lengths According to EN 334
Flanges Steel: PN16, PN20 (ANSI150), PN25
Cast iron: PN16, PN20 (ANSI150)
Materials
Body Cast iron UNI ISO 1083, Steel G 20Mn5N
Head Pressed steel / UNI EN10025
Internal parts Stainless steel and brass
Seals Nitrile rubber
Upstream pressure
Downstream pressure
To specify the version of the RB 4000 regulator to be ordered, options and relevant codes
should be selected from the table below.
R X X 4 0 X X DN X X Options
B Balanced - High accuracy version
E External impulse
1 Low pressure (from 10 to 150 mbar)
2 Medium pressure (from 0.15 to 1 bar)
3 High pressure (from 1.0 to 2.1 (2.5) bar)
0 Without safety device
1 Over-pressure shut-off valve
2 Over and low-pressure shut-off valve
TR Reduced head
25 Orifice ( 23 mm)
40 Orifice ( 38 mm)
50 Orifice ( 48 mm)
50/80 Orifice ( 48 mm)
80 Orifice ( 78 mm)
100 Orifice ( 98 mm)
M Monitor version (Balanced system)
S with integral silencer
RB 4000 Example: Mod. 4011 DN25 M/S is a 1 regulator with over-pressure shut-off valve, monitor version and silencer.
2
Safety shut-off valve
The RB 4000 regulator can be fitted with an overpressure or combined under and over-
pressure cut-off valve (OPCO and UPCO/OPCO). Two different SSV types are available -
SSV 8500 and SSV 8600 - which feature:
< Manual bottom control for voluntary intervention
< Manuel reset
< Built-in bypass system
The following table gives the flow coefficient values (Kg) for different sizes of the RB 4000
regulator by relative gas density d=0.6, temperature T=288K and absolute pressure p=1.013
Table A
The maximum flow capacity can be calculated using the following formula:
where:
In critical flow conditions: If (Pe/Pa) > 2 Q = Kg Pe/2
Q = maximum flow capacity (St) m3/h
In non-critical flow conditions: If (Pe/Pa) <= 2 Q = KgvPa(Pe-Pa)
Pe = absolute inlet pressure (bar)
Pa = absolute outlet pressure (bar)
3
Outlet pressure range
Regulator
RBE 4000 - DN 25 Table B
Spring Characteristics Wh (mbar) Wh (bar) Wh (bar) Colour
Code d De Lo It 4010/11/12 4020/21/22 4030/31/32
(mm) (mm) (mm) ( 360) ( 220) ( 220/TR)
20567075 3.5 43 200 15.5 18 27 Yellow
20567076 3.5 43 200 10.75 25 33 Red
20567662 4.5 43 160 11 25 55 White
20567663 5.5 43 160 10.5 55 100 0.12 0.30 Lilac
20567664 6.5 43 160 10.5 85 210 0.20 0.55 Orange
20567665 7 43 140 10.5 0.30 0.65 0.50 1.00 Brown
20567666 7.5 43 160 10.5 0.40 0.90 0.60 1.35 Green
20567761 8 43 140 9 1.10 1.70 Black
20567762 9 43 140 9 1.10 2.50 Grey
4
Safety shutoff valve
Spring Characteristics Who (mbar) Who (bar) Who (bar) Who (bar)
Code d De Lo It 8611/12 8621/22 8631/8632 8641/8642 Colour
(mm) (mm) (mm) ( 150) ( 150/TR) ( 90) ( 90/TR)
20565233 2.2 35 60 7 28 65 Yellow
20565234 2.5 35 60 7 45 100 Red
20565330 2.7 35 60 7 80 160 White
20565331 3 35 60 7 100 250 0.60 1.15 Blue
20565332 3.5 35 60 7 190 450 0.55 1.25 0.95 2.05 Orange
20565333 4 35 60 7 350 700 1.00 2.05 1.50 3.15 Brown
20565334 4.2 35 60 7 450 870 1.50 2.50 2.00 3.80 Green
20565430 4.5 35 60 7 600 1050 1.70 2.80 2.50 4.80 Black
20565431 5 35 60 7 950 1400 2.65 4.30 3.90 6.30 Grey
20565432 5.5 35 60 7 5.00 8.00 9.00 13.00 Yellow
20565134 6 35 60 7 7.70 10.80 12.70 15.00 Red
Please use for DN25 size the document ISV003*UTM-C (tables 23/24) or contact the plant
5
Overall dimensions (in mm)
DN
C
DN
6
DN 80 mm Without shut-off valve (fg.2) With shut-off valve (fg.3) D
MOD 4010 4020 4030-4040 4011-12 4021-22 4031-32
A 298 298 298 298 298 298
B 710 655 625 710 655 625
C 130 130 130 130 130 130
RP 3/8
D 600 480 360 600 480 360
E 362 362 332
F 150/90 150/90 150/90
B
G 185 185 185
Weight (kg) 70 56 49 81 67 60
DN
DN
C
I
DN 100 mm Without shut-off valve (fg.4) With shut-off valve (fg.5)
A
MOD 4010 4020 4030-4040 4011-12 4021-22 4031-32
Figure 4
A 352 352 352 352 352 352
B 730 674 652 839 783 761
D
C 110 110 110 219 219 219
D 600 480 360 600 480 360
E 294 294 294
F 150 150 150
RP 3/8
H 149 149 149
I 101.5 101.5 101.5 101.5 101.5 101.5
Weight (kg) 95 81 74 105 91 84
B
DN
DN
C
E
F
H I
A
135
Figure 5
7
Installation
1 2 3 4 5 6 9 11 12 14
Item 13
1 Upstream valve
2 Differential pressure gauge
3 Strain
4 Upstream pressure gauge
Diameter
Diameter
5 Figure 6: Regulator
Diameter Diameter
Figure 7: Monitor
> = 7 x Diameter
6 Shut-off valve
Figure 6: Regulator installation
7 Pressure gauge
8 Regulator
9 Shut-off valve impulse
10 Regulator impulse 1 2 3 4 8 6 7 5 9 10 11 12 14
GA-0035.0-GB-02/03 - Copyright 2002, Actaris, All Rights Reserved. - Actaris reserves the right to change these specifications without prior notice.
13
Diameter
Diameter Diameter
> = 7 x Diameter
* if requested