96M00596 <Precautions>

lPrecautions for EMC Directive (2004/108/EC)

Applicable standard EMI:EN61131-2
EMS: EN61131-2
When installing the KV-5000/3000/1000/700 Series, be sure to install it inside an electro-conductive
enclosure such as a control panel.
When using a Keyence KV-U7 as the power supply for the KV-5000/3000/1000/700 Series, pass the
connector cable twice through the ferrite core.
When using the DC power input terminal of the KV-5000/3000/1000/700, pass the connector cable
twice through the ferrite core.
Programmable controller See the KV-5000/3000 Series Users Manual for other precautions.

lPrecautions for Low-voltage Directive (2006/95/EC)

KV-5000/3000/ The Low-voltage Directive is applied to only the KV-U7, KV-B8RC, KV-B16RC, and KV-BT1.

1000/700 Series Applicable standard EN61131-2 (KV-B8RC/KV-B16RC/KV-BT1)

EN60950-1 (KV-U7)
Expansion Input/Output Units Overvoltage category II
Pollution degree 2

When using a Keyence KV-U7 as the power supply of the KV-5000/3000/1000/700 Series, be sure to
connect the protective earthing terminal located on the power supply input terminal to the protective
Instruction Manual earthing conductor in the building installation wiring as the KV-U7 is designed as a Class I equipment.
When installing the KV-5000/3000/1000/700 Series, be sure to install it inside an enclosure such as a
control panel of IP54 or better.
The rated relay load of the KV-B16RA is 8A per common. In other words, when all eight channels are
used, the maximum load per channel is 1A, and when four channels are used, the maximum load per
channel is 2A.
The KV-B8RC is an independent contact and the rated relay load is 2A per channel.

nPrecautions for UL
The KV-5000/3000/1000/700 Series complies with the following UL standard and has acquired UL certification.
UL-certified products display the UL mark on the label found on the side of each product.

Applicable standard UL508 Industrial Control Equipment.

UL File No. E207185

<Precautions>

Introduction
This manual describes handling, operation, and safety information for the expansion input/output units of the
KV-5000/3000/1000/700 Series.
Read this manual thoroughly in order to take full advantage of product performance, and use the product
only after fully understanding its contents.
Take care to store this manual in a convenient location so that it is readily accessible for reference whenever necessary.
Please take care that the personnel who will actually operate the product have access to this manual.
nFor safe usage
lThis manuals format
This manual uses the following headings to make important sections easy to notice and understand.
Always read these sections.
WARNING Failure to follow these instructions may lead to death or serious injury.
Failure to follow these instructions may lead to physical damage (product malfunction,
CAUTION etc.).
This heading is used to indicate precautions and restrictions that must be followed
Important when operating the product.
This heading is used to indicate cautions relating to device operation where operator
Note error is likely.
lGeneral precautions
Verify that this device is operating normally in terms of functionality and performance before the start of
work and when operating the device.
Provide a safety circuit that does not pass via the programmable controller to enable failsafe operation
of the entire system in the event that the programmable controller fails.
Output circuit or internal circuit malfunctions sometimes prevent control from being performed
normally. Be sure to provide a safety circuit in control systems where circuit malfunction may lead to
fire or other serious accidents.
Proceed with care when modifying the KV-5000/3000/1000/700 Series, or when using it in a manner
that falls outside of the ranges indicated in its specifications, since KEYENCE is unable to guarantee
device functionality or performance in such situations.
Use this product in combination with other devices only after careful consideration, since the KV-5000/
3000/1000/700 Series may fail to satisfy its functionality and performance capabilities as a result of the
conditions and environment in which it is used.
Do not use the KV-5000/3000/1000/700 Series with the purpose of protecting human beings.
nRequest
When using this device under the following conditions or operating environments, please consult with
your KEYENCE sales representative in addition to implementing safety measures such as product
operation that allows leeway with respect to features and use of failsafe provisions.
Use of the product under conditions not described in this manual.
Use of the product in nuclear power generation control, railroad facilities, aviation facilities, vehicles,
combustion devices, medical equipment, entertainment machinery, safety equipment, etc.
Use of the product in applications that may have a significant impact on human life or property, or that
place a high priority on safety.
nPrecautions for CE Marking
Keyence Corporation has evaluated compliance with the requirements of the EU Directive when the
following conditions were satisfied, and have confirmed that this product satisfies those requirements.
Accordingly, be sure to satisfy the following conditions when using this product in EU countries.
When installing the KV-5000/3000/1000/700 Series, be sure to install it inside an enclosure such as a
control panel of IP54 or better.
Supply power to the KV-5000/3000/1000/700 Series using either the exclusive Keyence KV-U7 power
supply, or a power supply that provides Class 2 output as established in the U.S. NFPA70 NEC (National
Electrical Code).
When using a Keyence KV-U7 as the power supply of the KV-5000/3000/1000/700 Series, be sure to
connect the protective earthing terminal located on the input terminal to the protective earthing
conductor in the building installation wiring as the KV-U7 is designed as a Class I equipment.
For wiring to I/O Units, use stranded copper wire having a gage of AWG#16 to #22 and temperature
rating of 60C or higher (105C or higher for the KV-B8RC and the KV-B16RC. The tightening torque is
0.56 Nm 4.94lb-in).
The I/O unit is exclusively for use with KV-5000/3000/1000/700.
nOther Restrictions
When connecting the Expansion input/output units to the KV-5000/3000 Series of older version than
Ver.1.1 for use, there are following restrictions.
During I/O test, KV-B8XTD, KV-C16XTD and KV-C32XTD are displayed as 16D0, 32D0 and 64D0
respectively.
During I/O test, KV-B8XTD operates differently, depending on the type of unit at immediate right.
When there is a special unit at immediate right
The output relay cannot be controlled.
When there is an output unit at immediate right
If the output relay of the output unit at immediate right is turned ON, the output relay is turned ON.
When there is an input unit at immediate right
If the input relay of the unit at immediate right is turned ON, the output relay is turned ON.
The input refresh prohibition setting is disabled for KV-B8XTD, KV-C16XTD and KV-C32XTD. If the
output refresh prohibition setting is made, the input refresh is prohibited, too.
When the forced setting is cancelled for KV-B8XTD, KV-C16XTD and KV-C32XTD, after the target relay
becomes OFF with 1 scan, the input condition is reflected.
When connecting the Expansion input/output units to the KV-1000/700 Series for use, there are following restrictions.
The input refresh prohibition setting is disabled for KV-B8XTD, KV-C16XTD and KV-C32XTD. If the
output refresh prohibition setting is made, the input refresh is prohibited, too.
Inspection and Daily Care
nInspection
When the KV-5000/3000/1000/700 or other units are used for a long time, connector connections may
become loose or the battery may wear down. Continued use in this state may lead to malfunction.
For this reason, periodically inspect the body and wired sections on the KV-5000/3000/1000/700 or other
units in the KV-5000/3000/1000/700 Series.
The main inspection items are as follows:
Are the connections on each unit disconnected or loose?
Are the connector connections disconnected or loose?
Are the screws on the terminal block loose?
Is the lithium battery worn?
Are the wiring cables between units and other devices damaged?
nDaily Care
The CPU Unit or other units become dirty over prolonged use.
Wipe off any dirt on the units with a clean, dry cloth.
Remove any dust or dirt on connectors and other small parts with a cotton wool bud after once
disconnecting the connector.
 Specifications
nGeneral Specifications
KV- B16TC (16 points) KV- C32TC (32 points) KV- C64TC (64 points)
Item Specifications Model
KV- B16TD (16 points) KV- C32TD (32 points) KV- C64TD (64 points)
Power supply voltage DC 24V (10%) External connection method Connectable terminal block Connector (MIL standard) *1
Surrounding air temperature 0 to +50 C (no freezing)*1, *2 Transistor (NPN) (C type)
Storage ambient temperature -20 to +70 C*1 Output configuration
MOS FET (N-ch) (with overcurrent protection function.)(D type)
Relative humidity 10 to 95% RH (no condensation)*1
DC 30 V, 0.2 A (C type)
Storage ambient humidity 10 to 95% RH (no condensation)*1 Rating load DC 30 V, 0.2 A
DC 30 V, 0.3 A (D type)
Voltage endurance AC 1,500 V for 1 min. between power supply terminal and input/output terminals, Leakage current at OFF 100 A or less
and between all external terminals and case
Residual voltage at ON 0.5 V or less
Resistance to line noise 1,500 Vp-p or more Pulse width: 1 s, 50 ns (from noise simulator) Common method 16 points/1 common (2 terminals) *2 32 points/1 common (2 terminals) *2 64 points/1 common (4 terminals) *3
Resistance to vibration In conformity with In presence of an intermittent vibration Scan iterations
10 s or less (C type) 50 s or less (C type)
JIS B 3502 Frequency Acceleration Half amplitude 10 iterations OFFON
Operating 100 s or less (D type) 150 s or less (D type)
IEC61131-2 5 to 9 Hz 3.5 mm (over 100 min.)
times: 200 s or less (C type)
for each of ONOFF
9 to 150 Hz 9.8 m/s2 300 s or less (D type)
X, Y, Z
In presence of a continuous vibration directions Internal current 35 mA or less (C type) 55 mA or less (C type) 100 mA or less (C type)
Frequency Acceleration Half amplitude consumption 45 mA or less (D type) 65 mA or less (D type) 120 mA or less (D type)
5 to 9 Hz 1.75 mm Weight Approx. 130 g Approx. 100 g Approx. 140 g
9 to 150 Hz 4.9 m/s2
Shock resistance 150 m/s2 (15 G), working time: 11 ms, twice in each of X, Y and Z axis directions Model KV-B16TCP (16 points) KV- C32TCP (32 points) KV- C64TCP (64 points)
Insulation resistance 50 M or more (DC 500 V mega between power supply terminal and input/output External connection method Connectable terminal block Connector (MIL standard) *1
terminals, and between all external terminals and case) Output configuration Transistor (PNP)
Operating atmosphere No excessive dust or corrosive gasses Rating load DC 30 V, 0.2 A
Operational altitude 2,000 m maximum Leakage current at OFF 100 A or less
Overvoltage category II (with KV-U7 in use) Residual voltage at ON 0.5 V or less
Pollution degree 2 Common method 16 points/1 common (2 terminals) *2 32 points/1 common (2 terminals) *2 64 points/1 common (4 terminals) *3
*1 Guaranteed range as a system Operating OFFON 10 s or less 50 s or less
*2 Stipulated by temperature at bottom side of unit inside the control panel times: ONOFF 200 s or less
Internal current consumption 35 mA or less 55 mA or less 100 mA or less
Weight Approx. 130 g Approx. 100 g Approx. 140 g
nExpansion Input Unit Specifications
*1 MIL-C-83503 compliant
Model KV-B16XC (16 points) KV-C32XC (32 points) KV-C64XC (64 points) *2 KV-C32T*(P)and KV-B16T*(P) have 2 COM points, but internally they share a common circuit.
*3 KV-C64T*(P) has 4 COM points, but internally they share a common circuit.
External connection Connector Connector
Connectable terminal block
method (MIL standard)*1 (MIL standard) *1
Input mode DC 24 V DC 5 V DC 24 V DC 5 V
DC 24 V mode*4 Note The KV-C32T*(P)/C64T*(P) is 1.6 A/1 common terminal.
mode mode mode mode
Max. input voltage DC 26.4 V (10 %)
Input rated voltage DC 24 V, DC 5 V, DC 24 V, DC 5 V, KV-B16RC derating
DC 24 V, 4.1 mA

Continuous simultaneous ON ratio (%)

30C
5.3 mA 1 mA 5.3 mA 1 mA 100

Min. ON voltage 19 V 3.5 V 19 V 3.5 V 19 V Unit failure may result when the number of 80
Max. OFF current 1.5 mA 1.5 mA 1.5 mA simultaneously ON output points exceeds the
CAUTION specifications range.
60
Max. OFF voltage 1.5 V 1.5 V
Common method 16 points/1 common 32 points/1 common 32 points/1 common
The graph on the right shows the continuous 40
37.5 %

(2 terminals)*2 (2 terminals)*2 (4 terminals)*3 simultaneously ON ratio and ambient temperature. 20

Constants at input Settings of OFFON ONOFF 0

-10 10 20 30 50
(switchable among constants at input TYP MAX TYP MAX Ambient temperature (C)
4 levels) 25 sec 25 s 65 s 75 s 120 s
300 s*5 275 s 365 s 275 s 420 s
1 ms 1 ms 1.2 ms 1 ms 1.2 ms nExpansion Input/Output Unit Specifications
10 ms 10 ms 12 ms 10 ms 12 ms
Model KV- B8XTD (8+8 points) KV- C16XTD (16+16 points) KV- C32XTD (32+32 points)
Input impedance 4.3 k 5.6 k
External connection method Connectable terminal block Connector (MIL standard) *1
Internal current consumption 15 mA or less 25 mA or less
Input points 8 points 16 points 32 points
Weight Approx. 120 g Approx. 110 g Approx. 140 g
Input mode DC 24 V mode DC 5 V mode DC 24 V mode DC 5 V mode DC 24 V mode*4
*1 MIL-C-83503 compliant
*2 Although the KV-C32XC and KV-B16XC have 2 COM points, but internally they share a common circuit. Max. input voltage DC 26.4 V
*3 Although the KV-C64XC has 4 COM points, but internally there is an H-side (2 points) and an L-side (2 points) that share a Input rating voltage DC 24 V / 5.3 mA DC 5 V / 1 mA DC 24 V / 5.3 mA DC 5 V / 1 mA DC 24 V / 4.1 mA
common circuit. Min. ON voltage 19 V 3.5 V 19 V 3.5 V 19 V
*4 2-wire type supported on all terminals (not supported on 2-wire type proximity sensor EV series)
*5 Setting is possible only when a KV-5000 or 3000 is connected. Selection is not available when a KV-1000 or 700 is connected. Max. OFF current 1.5 mA 1.5 mA 1.5 mA
Max. OFF voltage 1.5 V 1.5 V
Common method*5 8 points/1 common (1 terminal) 16 points/1 common (1 terminal) 32 points/1 common (2 terminal)*2
Input
Setting of OFFON ONOFF
Unit failure may result when the number of simultaneous ON input points exceeds Constants at input TYP MAX TYP MAX
the specifications range. Constants at input
25 s 25 s 65 s 75 s 120 s
300 s*3 275 s 365 s 275 s 420 s
The graphs below show the relationship between the continuous simultaneous ON ratio
1 ms 1 ms 1.2 ms 1 ms 1.2 ms
and the ambient temperature on the KV-C32XC and KV-C64XC. 10 ms 10 ms 12 ms 10 ms 12 ms

KV-C32XC derating KV-C64XC derating Input impedance 4.3 k 4.3 k 5.6 k

Continuous simultaneous ON ratio (%)

Continuous simultaneous ON ratio (%)

Output points 8 points 16 points 32 points

20C 33C 25C 35C
CAUTION 100 100 Output configuration MOS FET(N-ch) (with overcurrent protection function.)
80 80 Rating load DC 30 V, 0.3A DC 30 V, 0.2A
Leakage current at OFF 100 A or less
60 60 Output
26.4 V input 26.4 V input
50% Residual voltage at ON 0.5 V or less
40 40 40%
24 V input 24 V input
Common method*5 8 points/1 common (1 terminal) 16 points/1 common (1 terminal) 32 points/1 common (2 terminals) *2
20 20
Operating OFFON 100 A or less 150 s or less
0
0 10 20 30 40 50
0
0 10 20 30 40 50 times: ONOFF 300 s or less
Ambient temperature (C) Ambient temperature (C)
Internal current consumption 30 mA or less 40 mA or less 65 mA or less
Weight Approx. 130 g Approx. 110 g Approx. 130 g

nExpansion Output Unit Specifications *1 MIL-C-83503 compliant

*2 KV-C32XTD has 2 COM points, but they share a common circuit.
Model KV-B8RC (8 points) KV- B16RC (16 points) *3 Setting is possible only when a KV-5000 or 3000 is connected. Selection is not available when a KV-1000 or KV-700 is connected.
External connection method Connectable terminal block Connectable terminal block *4 2-wire type supported on all terminals (not supported on 2-wire type proximity sensor EV series)
*5 Input COM points and Output COM points are not shorted internally.
Output configuration Relay Relay
AC 250 V / DC 30 V, 2 A
Rating load AC 250 V / DC 30 V, 2 A
(8A/1 common)
Unit failure may result when the number of simultaneous ON input points exceeds the
ON resistance 50 m 50 m specifications range.
Common method Independent (8 points/2 common) The following graph shows the relationship between the continuous simultaneous ON ratio
Operating OFFON
10 msec or less 10 msec or less and the ambient temperature on the KV-C32XTD.
times: ONOFF
Internal current consumption 65 mA or less 120 mA or less KV-C32XTD derating
Weight Approx. 160 g Approx. 190 g
Continuous simultaneous ON ratio (%)

45C 50C
CAUTION 100 100%

80 80%

60

26.4 V input
40
24 V input

20

0
0 10 20 30 40 50
Ambient temperature (C)
 Installation cautions Mounting the units on a DIN track
nInstallation environment This section describes how to mount connected units on a DIN track as well as how to remove them.
Do not install KV-5000/3000/1000/700 Series devices in the following locations:
Locations where series devices are exposed to direct sunlight. nMounting units
Locations where the surrounding air temperature range exceeds 0 to +50 C.
Locations where relative humidity exceeds 10 to 95% RH. 1 Latch the DIN track mount fastener on the top of
Locations subject to condensation due to rapid change in temperature. each unit onto the groove on the top of the DIN track.
Locations where corrosive or flammable gasses are present.
Locations where there is excessive dust, salt, iron powder, or soot.
Locations where series devices are subject to direct vibrations or mechanical shocks.

LO
CK
Locations where series devices are exposed to splashes of substances such as water, oil, or chemical agents.
Locations where strong magnetic or electrical fields are generated. Top fastener
At altitude of 2,000 m at minimum.
DIN track

nInstallation orientation
When installing the KV-5000/3000/1000/700 Series in a control board, always orient the KV-5000/3000/ 2 Insert the bottom of the DIN track into the DIN mount
1000/700 CPU Unit so that its front panel and input/output connectors are accessible from the front. fastener on the bottom of each unit.
The black fastener on the bottom moves on a spring. Press
the rail against it until you hear it click into place.
In locations where it is difficult to install the unit, unlock all

LO
C
K
locks, attach the unit on the DIN rail, and lock the locks

24V
24V

5V
5V
CK
LO

KV
-B1
6XA
LOC
K
again.
KV
-C3
2XA

24V

5V

3 Check whether the bottom DIN track mount fastener

LOCK

is pushed in (locked).

nSurrounding space
Allow a space of at least 30 mm between the device and any walls or other equipment surrounding it. Fastener is Fastener is
properly locked. not locked.

nRemoving units
30mm

30mm
Series units
1 Pull the bottom DIN track mount fastener down.
Below
Allow 30 mm of space so that
you can insert your finger and 2 Remove the DIN track from the units by reversing
30mm remove the lock lever. the steps used to attach it.

Space above and to left of device

Allow 30 mm of space for heat dissipation.
When rail is not attached
When the temperature inside the control panel (temperature on bottom surface of unit)
exceeds the ambient operating temperature, lower the temperature, for example, by When reattaching a DIN track after it has been removed, first push in the bottom DIN
installing forced air cooling or providing more space around the unit to improve ventilation. Note track amount fastener.
Note
When the Extension Unit is used, allow at least 60 mm of space between the units on the
upper and lower racks to compensate the effect of heat.
How to Attach the Protective Sticker Sheet
Connecting units Before you install the assembled unit into a panel, attach the protective sticker sheet. This sticker sheet is for
Be sure to follow these guidelines when connecting units. preventing dirt or metal objects from getting inside the unit. Be sure to remove the protective sticker sheet
Always connect <<Start Units>>, <<Power Supply Units>>, <<Error Output Units>> and <<Bluetooth after you have finished installing the unit inside the panel.
Units>> to the left of the <<CPU Unit>>.
Always connect an <End Unit> to the right of the last connected unit. 1 Peel off a small amount of the
sheet on the rear of the 2
Start
Unit
KV-U7
Power Supply
KV-DR1
or
KV-5000/3000/1000/700
CPU Unit
Max. 16 units
(max. 48 units when using Extension Units)
End Unit
protective sticker sheet, and 1
Unit KV-BT1*
KV-U7
attach this section of the
CC
sticker sheet on the left end of
the Power Supply Unit. 3
24
24V OUT

V
5V

24VDC

Or
1.8A

0V

K
0

C
LO
1 0
2 1
3 2
HY 4 3
PE 5 4

2 Attach the rest of the protective

R
AC 6 5
CE 7 6
SS 8 7
N WI
ND 9 8
OW 10 9
INPUT M 11 10
100-240VAC 12 11
50/60Hz 13 12
0.98A 14 13
15 14
L 15

sticker sheet onto the top surface

CAR
D
SD
RD
24V
USB
5V

* The <<Error Output Unit>> and <<Bluetooth Unit>> can be connected to the KV-5000/3000 CPU unit only.
of the unit while peeling off the
sheet on the rear.
Note Always make connections when the unit power supply is OFF.
3 When you have attached the
nMaximum connectable units protective sticker sheet onto
the unit on the far right, cut
A maximum of 16 units can be connected to a single CPU Unit (excluding Power Supply Units, Error
along the perforated lines.
Output Units, Bluetooth units and End Units).
Up to 48 units can be connected when using 2 sets of Extension Units.
Some Special Units do not support 48 connections.
For more information see each units instruction manual. Removing the terminal block
nAssembling units
Note Be sure to turn the unit power OFF before removing the terminal block.
1 Release the lock levers on the top and bottom
of the right unit. 1 Open the terminal block cover on the unit.
Place your finger on the indentation and slide the
lever towards the front of the unit to release it. 2 Turn the screw that holds the terminal -B
16
XA

block in place and remove the terminal

KV
24V

V V 5V
24 24

2 Connect the units by inserting the right units block. -B

16
XA

lock lever into the left units lock lever slot. The black screw is used to hold the terminal 24V

5V
KV

Hold the units so that they are both parallel and align block in place.
the connectors so that you can easily connect them.
3 Pull the terminal block forward and
KV
remove it.
-B16
XA
Apply a little bit of force to pull the terminal
block forward.

3 Lock the lock levers on the top and bottom of

the right unit.
Hook your finger in the indentation following the
same procedure in 1, and slide towards the rear of the
unit. At this time check whether there is any space KV
-B

between the units. The presence of space indicates

16
XA

that the units are not properly connected.

 Wiring
nPrecautions when wiring units nConnector assembly and wire connections
lPrecautions when wiring input/output devices lPrecautions when connecting wires
Pay attention to the following when wiring input/output devices. (OP-22184, OP-22185, OP-51404, OP-23139, OP-42224)
Separate the input and output lines when wiring. Pay attention to the following when connecting wires.
Positioning input/output signal lines close to power lines may result in abnormal device operation due Always use wires compatible with the following:
to the influence of high-voltage and large currents. Separate input/output signal lines and power lines by Wire size: AWG24 to 22 (stranded wire)
at least 100 mm. Cross-sectional area: 0.2 to 0.3 mm2
Separate DC 24 V input/output lines from AC 100 V and AC 200 V lines. Insulation outside diameter: 1.5 to 1.1
When using a duct to hold wires, verify that the duct is properly grounded. Cut the tips of wires straight across so that they are flat.
When wires cannot be separated from power lines... Once connections have been made, verify that clamps completely surround wires and that the wires are
Use shielded cable for all lines and ground the PLC side. (In some environments it may be necessary to inserted as far as possible.
ground the side opposite the PLC.) Always separate Extension Unit connection lines from power lines. Cut wires so that no strands remain (it is not necessary to strip the insulation from the wire).
A connector (OP-30594) is available from Keyence for AWG28 to 26 wiring. (Use in combination with
PLC Shielded cable OP-22184, OP-22185, OP-51404, OP-23139, OP-42224, etc.)
sensor, etc.
Wire size: AWG28 to 26
Input
Cross-sectional area: 0.08 to 0.14 mm2
RL Insulation outside diameter: 1.3 to 1.1

Unit bodies are made from composite resins and may suffer deformation when exposed
CAUTION to powerful solvents such as acetone, trichlene, and benzene. Exposure to excessive force
Output after making pressure contacts may result in device damage. Take appropriate cautions.
DC 24 V D-type ground

Note Use the OP-42224 34-pin connector on 64-point units. OP-23139 cannot be used.
lPrecautions when grounding devices
Establish individual ground connections (D-type ground connections) for each device. The ground lConnecting wires to connectors
resistance for each connection should be 100 W or less.
This section describes the process used to connect wires using the special pressure connection tool.
When individual ground connections cannot be established, use a common ground. In this case all
Prepare contacts, housings, and wires in advance.
wires must be kept to the same length.

PLC Other PLC Other PLC Other 1 Fold from the break-off position on the contacts carrier
device device device
area in the direction indicated by the arrows and remove.
B
A B A
2 Insert the contact straight into the pressure connection Carrier area
tools contact reception area as far as it will go. (Diagram Contact break-off point
D-type ground A=B A>B A)
A<B
3 Insert the wire straight into the space as far as it will go so that it is parallel with the
contacts pressure connection groove. (Diagram B)
Protecting contacts Pressure
When using induced charges such as those generated by clutches, motors, and solenoids, rush current Diagram A connection Diagram B
punch
may be generated when the load power supply is activated and reverse voltage may be generated when the Solderless
connection groove
load power supply is deactivated. Rush current and reverse voltage are a major cause of shortened contact Cover
Seen from side
life. Install contact protection circuitry to reduce these phenomena. Guide Wire
Pressure
Handle connection
Example of contact protection circuitry Pressure connection punch punch
Contact Unit Cover
Contact Wire
With an AC load (1) With a DC load (1) With an AC load (2) With a DC load (2) Guide
removal pin
Guide Contact Cover
Contact

Contact

a b reception area
L L L L

Load CR circuitry Load Diode

Varistor
Zener diode 4 Squeeze the handle of the pressure connection Clamp
Power supply voltage 24 to 48 V: Install at location b.
tool until the clamp has been bent into shape so surrounds wire
100 to 200 V: Install at location a. that it surrounds the wire completely.
Use load coils with a rating equal to or less than the contact capacitance. Insert the wire as far
Use diodes with a peak reverse voltage of at least 10 times the circuitry voltage and a forward current of as it will go
at least the load current. 5 Pull the wire light and remove the pressureconnected
Attach diodes, varistors, and CR circuitry directly to the relay coil terminal. contact from the pressure connection tools reception
area.
lTerminal block unit wiring
Use the following size connections for Y terminals.
Wire

B 6 Insert contact straight into the housing as far as

d2 it will go, so that it is parallel with the housings
groove when there are no contacts connected. Housing

L
Y terminal part dimensions Compatible dimensions 7 Attach the connector to the housing with its
Attach screws
B: Y-shaped part outer size inserted contacts and attach the cover.
d1: Diameter of power line outlet B: 6 mm or less
d2: Y-shaped part inner width
L: 13 mm or less
(part that screw grips)
L: Total length d2: 3.2 mm or more d1
Copper only, stranded
Housing
Align here
8 Secure the wires with the tie band as shown in
the diagram.
Tie band

To remove the contact

Press down
Use the following 2 steps to remove a contact from the
connector.
Pull wire

1 Align the terminal to be removed with the arrow Pin for removing contact
on the pressure connection tools frame.

2 Pull out the wire while pressing gown on the

contact.
 Input/output wiring diagrams
nExpansion Input Units nExpansion Output Units
lKV-B16XC lKV-C32XC lKV-B8RC lKV-B16RC
Pin Signal Signal Pin
Signal name name
Signal No. No. Signal
name Signal Signal
name Signal name
1 000 100 18 name name
001 name
000 2 001 101 19 L 001
003 P COM0 L
000 L
002 3 002 102 20 000 L 003
005 P COM1 002 L

007
004 4 003 103 21 P COM2
001
002
L
L
P : L
L
005
004 L
006 5 004 104 22 007
COM0 P COM3 L
006 L
008 6 005 105 23 003 COM0
009 P COM4 L
008 L
010 7 006 106 24 004 L 009
011 P COM5 L
010 L
012 8 007 107 25 005 L 011
013 P COM6 L
012 L
014 9 008 108 26 006 L 013
015 P COM7 L
014 L
COM1 10 009 109 27 007 L 015
NC COM1
11 010 110 28 NC
12 011 111 29
*COM signals are shorted internally.
13 012 112 30
14 013 113 31 *COM signals are independent.
*COM signals are shorted internally.
15 014 114 32
16 015 115 33
17 COM0 COM1 34

*COM signals are shorted internally. lKV-B16TC/KV-B16TD lKV-C32TC/KV-C32TD

Pin Signal Signal Pin
Signal No. name name No.
Signal
lKV-C64XC name
name L 1 000 100 18 L
L 001
000 L L 2 001 101 19 L
L 003
Pin Signal Signal Pin Pin Signal Signal Pin 002 L L 3 002 102 20 L
L 005
No. name name No. No. name name No. 004 L L 4 003 103 21 L
L 007
006 L L 5 004 104 22 L
1 000 100 18 1 200 300 18 COM0
008 L L 6 005 105 23 L
2 001 101 19 2 201 301 19 L 009
010 L L 7 006 106 24 L
3 002 102 20 3 202 302 20 L 011
012 L L 8 007 107 25 L
4 003 103 21 4 203 303 21 L 013
014 L L 9 008 108 26 L
5 004 104 22 5 204 304 22 L 015
COM1 L 10 009 109 27 L
6 005 105 23 6 205 305 23
L 11 010 110 28 L
7 006 106 24 7 206 306 24
L 12 011 111 29 L
8 007 107 25 8 207 307 25 *COM signals are shorted internally. L 13 012 112 30 L
9 008 108 26 9 208 308 26
L 14 013 113 31 L
10 009 109 27 10 209 309 27
L 15 014 114 32 L
11 010 110 28 11 210 310 28
L 16 015 115 33 L
12 011 111 29 12 211 311 29
17 COM0 COM1 34
13 012 112 30 13 212 312 30
14 013 113 31 14 213 313 31 *COM signals are shorted internally.
15 014 114 32 15 214 314 32
16 015 115 33 16 215 315 33
17 COM0 COM1 34 17 COM2 COM3 34

* COM0 and COM1 signals are shorted internally.

COM2 and COM3 signals are shorted internally.
lKV-C64TC/KV-C64TD
(COM 0,1) and (COM 2,3) are not shorted internally.
Pin Signal Signal Pin Pin Signal Signal Pin
No. name name No. No. name name No.
L 1 000 100 18 L L 1 200 300 18 L
L 2 001 101 19 L L 2 201 301 19 L
L 3 002 102 20 L L 3 202 302 20 L
L 4 003 103 21 L L 4 203 303 21 L
L 5 004 104 22 L L 5 204 304 22 L
L 6 005 105 23 L L 6 205 305 23 L
nExpansion Input/Output Units L 7 006 106 24 L L 7 206 306 24 L
L 8 007 107 25 L L 8 207 307 25 L
lKV-B8XTD lKV-C16XTD L 9 008 108 26 L L 9 208 308 26 L
L 10 009 109 27 L L 10 209 309 27 L
L 11 010 110 28 L L 11 210 310 28 L
Pin Signal Signal Pin
Signal L 12 011 111 29 L L 12 211 311 29 L
Signal No. name name No.
name L 13 012 112 30 L L 13 212 312 30 L
name 1 000 100 18 L L 14 013 113 31 L L 14 213 313 31 L
001
000 2 001 101 19 L L 15 014 114 32 L L 15 214 314 32 L
003
002 3 002 102 20 L L 16 015 115 33 L L 16 215 315 33 L
005
004 4 003 103 21 L 17 COM0 COM1 34 17 COM2 COM3 34
007
006 5 004 104 22 L
COM0 *COM signals are all shorted internally.
100 L 6 005 105 23 L
L 101
102 L 7 006 106 24 L
L 103
104 L 8 007 107 25 L
L 105
106 L 9 008 108 26 L
L 107
COM1 10 009 109 27 L
11 010 110 28 L lKV-B16TCP lKV-C32TCP
12 011 111 29 L
13 012 112 30 L
*COM signals are independent. Pin Signal Signal Pin
14 013 113 31 L Signal No. No.
Signal name name
15 014 114 32 L name
name L 1 000 100 18 L
16 015 115 33 L
L 001 L L 2 001 101 19 L
17 COM0 COM1 34 000
L 003
002 L L 3 002 102 20 L
L 005
*COM signals are independent. 004 L L 4 003 103 21 L
L 007
006 L L 5 004 104 22 L
COM0 L L 6 005 105 23 L
008
L 009
010 L L 7 006 106 24 L
L 011
012 L L 8 007 107 25 L
L 013
014 L L 9 008 108 26 L
lKV-C32XTD L 015
COM1 L 10 009 109 27 L
L 11 010 110 28 L
L 12 011 111 29 L
Pin Signal Signal Pin Pin Signal Signal Pin *COM signals are shorted internally.
No. name name No. No. name name No. L 13 012 112 30 L
L 14 013 113 31 L
1 000 100 18 L 1 200 300 18 L
114
L 15 014 32 L
2 001 101 19 L 2 201 301 19 L
115
L 16 015 33 L
3 002 102 20 L 3 202 302 20 L
COM1
17 COM0 34
4 003 103 21 L 4 203 303 21 L
5 004 104 22 L 5 204 304 22 L *COM signals are shorted internally.
6 005 105 23 L 6 205 305 23 L
7 006 106 24 L 7 206 306 24 L
8 007 107 25 L 8 207 307 25 L
9 008 108 26 L 9 208 308 26 L
10 009 109 27 L 10 209 309 27 L
11
12
010
011
110
111
28
29
L
L
11
12
210
211
310
311
28
29
L
L
lKV-C64TCP
13 012 112 30 L 13 212 312 30 L
14 013 113 31 L 14 213 313 31 L Pin Signal Signal Pin Pin Signal Signal Pin
15 014 114 32 L 15 214 314 32 L No. name name No. No. name name No.
16 015 115 33 L 16 215 315 33 L L 1 000 100 18 L L 1 200 300 18 L
17 COM0 COM1 34 17 COM2 COM3 34 L 2 001 101 19 L L 2 201 301 19 L
L 3 002 102 20 L L 3 202 302 20 L
L 4 003 103 21 L L 4 203 303 21 L
* COM0 and COM1 signals are shorted internally. L 5 004 104 22 L L 5 204 304 22 L
COM2 and COM3 signals are shorted internally. L 6 005 105 23 L L 6 205 305 23 L
(COM0,1) and (COM2,3) are not shorted internally. L 7 006 106 24 L L 7 206 306 24 L
L 8 007 107 25 L L 8 207 307 25 L
L 9 008 108 26 L L 9 208 308 26 L
L 10 009 109 27 L L 10 209 309 27 L
L 11 010 110 28 L L 11 210 310 28 L
L 12 011 111 29 L L 12 211 311 29 L
L 13 012 112 30 L L 13 212 312 30 L
L 14 013 113 31 L L 14 213 313 31 L
L 15 014 114 32 L L 15 214 314 32 L
L 16 015 115 33 L L 16 215 315 33 L
17 COM0 COM1 34 17 COM2 COM3 34

*COM signals are all shorted internally.

 Input/Output circuitry diagram Dimensions
nInput part circuitry diagram lKV-B16XC/B16TC/B16TD/B8RC/B16RC/B16TCP/B8XTD Units : mm

KV-B8XTD/KV-C16XTD KV-B16XC/KV-C32XC
2.8

27.3
4.3 k 4.3 k

Internal circuitry

Internal circuitry
IN IN
5V, 24V 5V, 24V
switching circuitry switching circuitry
COM0 COM0
Photocoupler Photocoupler 90 35.9
insulation insulation
COM1
Input power Input power
supply supply

KV-C64XC/KV-C32XTD
3.5 80
9 29 3 (96.5)

5.6 k
Internal circuitry

IN lKV-B8XTD/KV-B16XTD
470
COM0 ~ 3
2.8
(COM0 ~ 1) Photocoupler
insulation
Input power
supply
27.3
COM0 to 3: FKV-C64XC
COM0 to 1: FKV-C32XTD

90 35.9

nOutput part circuitry diagram

KV-B8RC KV-B16RC

000 ~ 007
000 ~ 007 (008 ~ 015)
OUT OUT
Internal circuitry

Internal circuitry

Load Load 3.5 80

9 23 3 96.3
(125)
COM COM0
(COM1)

lKV-B8XTD/KV-B16XTD
Load power Load power
supply supply
2.8

KV-B16TC/KV-C32TC/KV-C64TC KV-B16TCP/KV-C32TCP/KV-C64TCP
KV-B16TD/KV-C32TD/KV-C64TD 27.3

KV-B8XTD/KV-C16XTD/KV-C32XTD

Load power 90 35.9

Insulated supply
power supply COM0
Internal circuitry

COM1
Photocoupler
insulation COM2
COM3

OUT
Internal circuitry

OUT
Load Load

COM3 3.5 80
9 29 3 96.3
COM2
Insulated (125)
Photocoupler COM1
insulation power supply

COM0
*The number of COMs differs according to the unit. Load power *The number of COMs differs according to the unit.
KV-B16T* : 2points supply KV-B16TCP: 2 points
KV-C32T* : 2points KV-C32TCP: 2 points
KV-C64T* : 4points KV-C64TCP: 4 points
KV-B8XTD : 1point
KV-C16XTD : 1point
KV-C32XTD : 2points
The output of the KV-***TD and KV-***XTD Series is MOS FET.

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2009
00596E 0059-1 96M00596