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Yara Fertilizer Industry Handbook

31 May 2005

1
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 2

Yara Fertilizer Industry Handbook

This handbook describes the fertilizer industry and in particular the nitrogen part which
is the most relevant for Yara International.
The document does not describe Yara or its strategy. For information on Yara specific
issues please see the Capital Markets Day presentations.
Fertilizers are essential plant nutrients that are applied to a crop to achieve optimal yield
and quality.
The following slides describe the value and characteristics of fertilizers in modern food
production.

2
Plants need three main nutrients:
Nitrogen, Phosphorus and Potassium

P
N K

YIELD AND
QUALITY

Nitrogen is the main driver of yield

Yara Fertilizer Industry Handbook 2005 - Page: 3

Three main nutrients: Nitrogen, Phosphorus and Potassium

Nitrogen (N), the main constituent of protein, is essential for growth and development
in plants. As nitrogen is one of the single most common nutrient that limits agricultural
productivity, its value in modern food production is unquestionable. Supply of nitrogen
determines a plants growth, vigour, colour and yield.

Phosphorus (P) is vital for adequate root development and helps the plant resist
drought. Phosphorus is also important for plant growth and development, such as the
ripening of seed and fruit.

Potassium (K) is central to the translocation of photosynthates within plants, and for
high yielding crops. Potassium helps improve crop resistance to lodging, disease and
drought.

In addition to the three primary nutrients, the secondary nutrients sulphur, magnesium
and calcium are required for optimum crop growth. Calcium is particularly essential for
yield, quality and storage capacity of high value crops such as fruit and vegetables.

3
Plants need nutrients to grow

Oxygen
Sodiu

Boron
Soil conditions
z Nutrient behaviour & other growth

m
factors

Nutrients have specific YIELD


and essential functions in plant
metabolism

They cannot replace each other,

Calcium
th

Potassium
Phosphorus
and lack of any one nutrient limits crop

Warm
Light

Nitrogen
Water
growth

Yara Fertilizer Industry Handbook 2005 - Page: 4

The law of minimum

The law of minimum is often illustrated with a water barrel, with staves of different
lengths. Such a barrel for illustration purposes could be thought of as a plant. The barrel`s
capacity to hold water (or the plants capacity to reach maximum yield) is determined by
the shortest stave. The yield of plants is frequently limited by shortage of nutrients or
water. Once the limiting factor (constraint) has been corrected, yield will increase until
the next limiting factor is encountered.
Nutrients are classified into three sub-groups based on plant growth needs. These are:
Macro or primary nutrients: nitrogen (N), phosphorus (P), potassium (K)
Major or secondary nutrients: calcium (Ca), magnesium (Mg) and sulfur (S)
Micro nutrients or trace elements: chlorine (Cl), iron (Fe), manganese (Mn),
boron (B), selenium (Se), zinc (Zn), copper (Cu), molybdenum (Mo) etc.

Yield responses to nitrogen are frequently observed, as nitrogen is often a limiting factor
to crop production, but not the only factor. Balanced nutrition is used to obtain maximum
yield and avoid shortages of nutrients.

4
Major impacts on global agriculture
from quantity to quality

Less driven by supply-side economics and stimulus of


support policies

More driven by demand and consumer food preferences

Food quality characteristics can be fostered by farmers

Profitable farming will shift from raw material to food


value producers

Requires better agronomic practices

Source: McInerney, J (2002) The production of food: From quantity to quality. Quoted in Farming for Health: The
future for agriculture by Welch, R. 30th IFA Enlarged Council Meeting, Santiago, Chile 1-3 December 2004

Yara Fertilizer Industry Handbook 2005 - Page: 5

Improving human health is a key component of the future of


agriculture globally

The World Health Organization in 2004 acknowledged that malnutrition,


including undernutrition and nutritional deficiencies is a major cause of death and
chronic diseases worldwide. Human beings require at least 50 known nutrients in
sufficient amounts to lead healthy and productive lives. Since agriculture is the
primary source of all micronutrients for human consumption, it may well mean
that agricultural systems are failing to meet nutritional needs of the population.
This implies that agriculture must change in ways that will provide for adequate
nutrition for the global population i.e., quality agriculture must increasingly
become a part of profitable farming enterprises from an economic perspective.
The fertilizer industry can greatly contribute to the future of agriculture for
health by developing suitable products that have a high content of plant-
available micronutrients adapted to specific crops, soils, climates and health
needs.

5
Healthy food for plants

... yields healthy


food for people

Yara Fertilizer Industry Handbook 2005 - Page: 6

The value of fertilizers in modern food production is clear

The quality of the food is a natural concern for consumers. Mineral fertilizers are based on
natural nutrients that plants need to realize their growth potential. Balanced nutrition, i.e.,
supplying the right nutrients in the right amounts, is essential for plants to give higher
yields and better quality. Balanced nutrition is also essential for human beings. For this
reason balanced fertilization of the crop plays an important role in supplying a healthy
human diet.

World food production depends upon supplementing plant nutrients obtained from the soil
with mineral fertilizers. Fertilizers are now indispensable for ensuring sufficient food
production and preventing decline in soil productivity through nutrient depletion. The rapid
increase in the worlds population and the corresponding rise in consumption have rendered
fertilizers an integral part of the food chain.

6
and economic gains via low cost production

Treatment Grain Revenue* Production Profit Production cost


yield (/ha) cost (/ha) per ton of grain
(t/ha) (/ha) (/t)

No fertilizer 2.1 235 593 -358 282

Mineral
fertilizer 9.3 1042 885** 157 95
192 kg N/ha

* Assuming grain market price: 112 EUR/tonne (EU intervention price = 101 EUR/tonne)
** Cost increase due to intensive production inclusive purchase of N fertilizer

Source: Winter wheat, long term trial, Broadbalk, Rothamsted (since 1856). Production cost: data from KTBL Germany

Yara Fertilizer Industry Handbook 2005 - Page: 7

Fertilizers contribute to large economic gains for the farmer

The efficiency of mineral fertilizers has been well documented throughout


history. Agriculture in the western hemisphere is intensive, which enables more
production from a unit of land. Applying no fertilizer will usually result in
financial losses for the farmer unless the land has been left uncultivated for many
years. Applying an amount of 192 kg nitrogen per hectare, which is close to the
agronomic optimum for winter wheat in Europe (see next page), makes it possible
to produce wheat at a cost of less than EUR 100 per tonne and have an acceptable
profit at todays price levels. Thus, prudent use of fertilizers enables intensive
cultivation of arable land leading to low cost of production per unit of grain.

Lower production costs for grain in turn translates into lower food prices for end
consumers.

7
Profitability of investment in mineral fertilizers
Yield response (monetary value) to N fertilizer rate

1200
The investment in nitrogen
fertilizer is highly profitable for 1000
growers

Income /ha
800
600
=> Fertilizer investment: 96 /ha
=> Net return: 714 /ha 400
200
Net return is 7x the investment
0
0 50 100 150 200 250 300
Fertilizer application, kg N/ha

Source: Winter wheat yield data: Long term trial, Broadbalk, Rothamsted (since 1856).

Yara Fertilizer Industry Handbook 2005 - Page: 8

Correct use of fertilizers may give more than 700% return on


investment

At the optimum nitrogen rate of 192 kg N/ha (winter wheat in Europe), it is


possible to produce 9.3 tonnes of grain per hectare. The fertilizer cost at this
optimum nitrogen level is approximately 192 kg N/ha * 0.5 /kg N = 96 /ha
With wheat prices of 112 /t, the farmer gets the following alternative revenue
scenarios:
Optimal nitrogen level: 9.30 t grain/ha * 112 = 1042 /ha
No nitrogen fertilizer added: 2.07 t grain/ha * 112 = 232 /ha

The difference in revenues is 810 /ha resulting from an input cost of 96 /ha,
i.e., a return on investment of more than 700%.

8
Breakdown grain production costs
Example: Breakdown of winter wheat production costs for a 100-200
hectare arable farm

General overhead Seed


expenses 5% Sprays
10% 13%
Rental Value
17% Fertilizer
10%

Power & Machinery Labour


26% 19%

Source: Farm Management Pocketbook John Nix 2004

Yara Fertilizer Industry Handbook 2005 - Page: 9

Fertilizer cost is small compared to total grain production cost

Particularly in the developed world, the fertilizer cost is quite small compared to
the total production cost of grain. This, in addition to the high return on
investment of using fertilizer, explain why fertilizer is relatively price inelastic
and less dependent on farm economy than other farm inputs.

9
Energy creation and fixation of carbon dioxide
by the use of mineral fertilizer
Yield response (monetary value) to N fertilizer rate

Energy Energy balance CO2


CO2 balance
creation fixation
30
140
25
120

100 20

ton CO2/ha
80 15
GJ/ha grain

60
10
40
5
20

0 0

-20
-5
-40 Without nitrogen With nitrogen fertilizer
Without nitrogen With nitrogen fertilizer

Source: Yara German field trials

Yara Fertilizer Industry Handbook 2005 - Page: 10

Applying nitrogen mineral fertilizer produces energy and fixes


CO2

The energy input, for production, distribution and application of fertilizer is


around 8 GJ/ha, while 55GJ/ha more energy is produced due to higher grain
yield. The energy benefit is 7 times higher than the cost.
In addition, CO2 is removed from the atmosphere by plants. An extra 11 ton of
CO2 per hectare is fixed in the biomass, while the emission in the production,
distribution and application process is only 0.4 ton per hectare. Mineral fertilizer
thus contributes to reducing CO2 emissions when the biomass is burned, and
fossil energy is saved.
In this example 170 kg/ha nitrogen fertilizer was applied in German field trials.

10
Nitrogen the most important nutrient
Nutrient characteristics
Primary
benefit Application Industry structure
Potassium 17% z Improve z Annual z Fewer suppliers,
(K) crop quality application production
Phosphorus not always discipline
(P) 24%
done

z Increase crop z Annual z Industry more


size application fragmented,
Nitrogen 59% critical under
z Most important
(N) consolidation
and commonly
lacking z More volatile
nutrient prices, but stable
volume
Total 145.6 million
nutrient tonnes

Source: IFA statistics season 2003/2004

Yara Fertilizer Industry Handbook 2005 - Page: 11

Among the major plant nutrients, nitrogen is the most important


for higher crop yields

The fertilizer market is composed of three main nutrients nitrogen, phosphorous


and potassium. Nitrogen is by far the largest nutrient, accounting for 60% of total
consumption, and Yara is the leading producer of this nutrient.
Phosphorus (phosphate) and potassium fertilizers are primarily applied to improve
crop quality. Although balanced fertilization is recommended, annual application
is not always done, as the soil absorbs and keeps these two nutrients for a longer
period compared with nitrogen.
There are fewer large suppliers of phosphate and potash fertilizers, as phosphate
rock and potash mineral deposits are only available in certain regions of the
world. When comparing phosphate with potash, the potash industry is the more
consolidated one.
Nitrogen is mainly used to increase the crop size or biomass, and must be applied
every year.
Nitrogen fertilizers are produced in many countries, reflecting the wide
availability of key raw materials - natural gas and air, needed for its production on
an industrial scale.
The global nitrogen market is therefore less consolidated, but some regions such
as Europe and the US have undergone significant restructuring of the nitrogen
industry during the past years.

11
Nitrates vs. urea
Nitrate is the most important fertilizer in Europe

z Nitrogen in ammonium and nitrate forms are


readily available to plants, while urea needs
to be transformed
Plant
uptake

Urea Ammonium Nitrate

Hydrolysis Nitrification

Yara Fertilizer Industry Handbook 2005 - Page: 12

Nitrate is the most important fertilizer in Europe

Ammonia (NH3) is the basis for all nitrogen fertilizers and it contains the highest amount of
nitrogen (82%). Ammonia can be applied directly to the soil, but for several reasons,
including environmental, it is common to further process ammonia into, e.g., urea or
nitrates before application. If ammonia is applied directly to the soil, it will be converted to
ammonium (NH4) and nitrate before plants can use it as a source of nitrogen.
While ammonium and nitrate are readily available to plants, urea first needs to be
transformed to ammonium and then to nitrate.
The transformation process is dependent upon many environmental and biological factors.
E.g., under low temperatures and low pH (as seen in Europe), urea transformation is slow
and difficult to predict with resulting nitrogen and efficiency losses. Nitrates, in
comparison, are readily absorbed by the plants with minimum losses. Therefore, nitrates are
widely regarded as a quality nitrogen fertilizer for European agricultural conditions, which
is reflected by their large market share.

12
Fertilizer characteristics:
Organic compared to Mineral fertilizer

Characteristics Organic fertilizer Mineral fertilizer

Nutrient z Crop residues and animal z Nitrogen from the air


source manures and minerals from
the soil
Nutrient z Low z High concentration
concentration concentration

Nutrient z Variable z Immediately


availability available for the
crop
Quality z Often z Traceable and
inconsistent consistent

Yara Fertilizer Industry Handbook 2005 - Page: 13

Organic fertilizer contains the same inorganic molecules as mineral


fertilizer

Crops can be fed with mineral or organic fertilizers (manure), and in both cases the crop
will utilize the same inorganic molecules. A complete nutrient program must take into
account soil reserves, use of manure or fertilizers, and an accurate supplement of mineral
fertilizers.
Manures build up the organic content of soil and at the same time support beneficial micro
flora (e.g., bacteria) to grow on plant roots. The efficiency of organic fertilizer is
dependent on an appropriate bacteria content in the soil. The right bacteria break down the
organic content in manures and supply them as nutrients for plant growth. But the quality
and quantity of nutrient supplied to plants via this process is inconsistent and is very much
dependent upon the vagaries of soil and climatic factors. Plant productivity achieved by
supplying organic matter is low compared with mineral nutrients supplied in the form of
fertilizers.
Organic fertilizers or manures are often bulky making them difficult to handle.
Transporting manures is expensive and therefore, their use is mostly limited to locations
where they are produced. In contrast, mineral fertilizers offer concentrated, immediately
available nutrients, with a consistent nutrient content. They can also be handled safely and
transported relatively cheaply to any part of the world.

13
The basis for mineral fertilizer:
Energy, ammonia and natural minerals

Nitrogen (N) from air


Finished products:
Urea, UAN
Ammonia Nitrates (CAN, AN)
NPK
Specialty fertilizers
Natural
Industrial products
gas

Natural minerals:
Phosphorus (P)
Potassium (K)

Yara Fertilizer Industry Handbook 2005 - Page: 14

Industrial production of fertilizers involves several chemical


processes

The basis for producing nitrogen fertilizers such as urea, nitrates and NPK is
ammonia. Ammonia is produced in industrial scale by combining nitrogen in the
air with hydrogen in natural gas, under high temperature and pressure and in the
presence of catalysts. This process for producing ammonia is called the Haber-
Bosch process.
Phosphorus is produced from phosphate rock by digesting the latter with a strong
acid. It is then combined with ammonia to form Di-ammonium phosphate (DAP)
or Mono-ammonium phosphate (MAP) through a process called ammonization.
Potassium is mined from salt deposits. Large deposits of potash is found in Canada
and Russia, which are also the worlds major producers of this nutrient.
Phosphate and potash are sold separately or combined with, e.g., nitrogen, to form
NPK fertilizers.
The side streams of the main production process (e.g. gases, nitrogen chemicals)
are fully utilized by Yaras specialty fertilizer and industrial products businesses.

14
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 15

The global industry

Due to the transportability of fertilizers, the industry is highly global meaning that the
price of a standard fertilizer like urea is nearly the same everywhere when correcting for
transportation costs. Consequently, it becomes important to focus on global issues and
supply-demand balances rather than regional ones.

15
The fertilizer market in comparison

Fertilizers 70

Ethylene 60

Agrochemicals
40
and seeds

Paper
14
chemicals

USD billion

Source: Chemical Economic Handbook 2002, SRI, Phillips McDougall

Yara Fertilizer Industry Handbook 2005 - Page: 16

The fertilizer market is large and global

The fertilizer market is a large, global market worth around USD 70 billion in
terms of sales, in which Yara holds the leading position. This is almost twice as
large as the global agrochemicals market.
The fertilizer market is not only a significant market in terms of size, but is also an
essential industry serving global food production.
Grains are the largest end-market for fertilizers (~60%), followed by cash crops
(~20-25%), such as vegetables, fruits, vines and flowers. In order to understand
the fertilizer market, it is therefore necessary to understand both the grain market
and the market for cash crops.
In addition, fertilizer products are used in other industrial applications. Ammonia
is used in the production of caprolactam, a key ingredient for the synthesis of
nylon. Urea has several technical applications, the latest being its application for
reduction of NOx gases from diesel trucks. Nitrate-based products are used in
several environmental applications and technical grade ammonium nitrate is used
as a civil explosive in the mining activities of coal and metal industries.

16
Consumption per nutrient

100
90
N 1.7% per year
80
Million Tonnes Nutrient

70
60
50 2.7% per year
40 P
30
20 K 2.7% per year
10
0

2004E
2006E
2008E
1970
1972
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
Source: IFA

Yara Fertilizer Industry Handbook 2005 - Page: 17

Nitrogen is the largest nutrient with an expected annual growth of


1.7% per year

The fertilizer markets will continue to grow, due to higher population and
improved diet. In addition, industrial use will increase. Examples are bio energy
and reduction of NOX emissions.
The International Fertilizer Association (IFA) forecasts the fertilizer demand
growth for nitrogen at 1.7% per year up until 2008. A higher growth rate of 2.7%
a year is estimated for phosphate and potassium. The difference is mainly due to
the fact that nitrogen historically has grown more than the other nutrients due to
the immediate and significant benefits of this nutrient. It is expected that the
others will catch up going forward.
Note that the expected consumption growth of each finished nitrogen fertilizer
product is different from the general nitrogen growth as some products are
expected to grow more than others, e.g., for urea a higher growth rate is expected
as this product is taking market share from other nitrogen products.

17
Nitrogen consumption per continent

60

50
Million Tonnes Nutrient

2.4% per year


40 Asia

30

20 Europe
(EU 25) 0.6% per year

10 0.5% per year


North America

Latin America 3.3% per year


0
1993 1995 1997 1999 2001 2003 2005E 2007E

Source: IFA

Yara Fertilizer Industry Handbook 2005 - Page: 18

Asia is the largest fertilizer market, but Latin America has the
highest growth rate

Asian share of global fertilizer consumption is 54%, and still growing.


Developments in Asia will continue to play a major role in how the global
fertilizer market will develop.
Demand in Latin America has been increasing quickly due to the strong
development in the agricultural sector. But in volume terms, it is still at a fairly
low level. Growth is expected to continue.
Consumption in the mature markets of North America and Europe is stable, and
forecasted to stay stable.

18
Key global fertilizer product categories
Nitrogen N
NPK
9%

Other
Urea
30 %
51 %

AN/CAN
Potash K2O 10 %
Phosphate P2O5
Other
8% 85 million tonnes Other
34 % DAP/MAP
43 %
NPK
28 %

MOP
64 %
NPK
23 %
23 million tonnes 33 million tonnes

Source: IFA statistics season 2002/2003

Yara Fertilizer Industry Handbook 2005 - Page: 19

Key products for pricing of the nutrients nitrogen, phosphate and potash
are urea, DAP and MOP

In order to follow price developments for nitrogen, phosphorus and potassium products,
urea, DAP and MOP should be used. They have a large market share and are widely traded
around the globe.
Urea contains 46% nitrogen, and its market share is increasing. The majority of new
nitrogen capacity in the world is in urea.
DAP contains 46% phosphate, measured in P2O5 units, as well as 18% nitrogen. MAP is a
similar product, the main difference being that the nitrogen content is only 11%
MOP is potassium chloride containing 60% potash, measured in K2O units.

19
Nitrogen fertilizer demand 5 key countries

France China
USA Other Urea Other
Other 7% 10% 5%
Urea
10%
20%
ABC
Nitrates UAN 25%
UAN
(CAN/AN) 27%
26%
4%
Nitrates Urea
NPK (CAN/AN) 60%
43% NPK
13%
NPK 8%
Nitrates
13%
(CAN/AN)
Ammonia
Brazil India 2%
27%
Other
DAP/MAP 11%
NPK
14%
8%

AS Urea
16% 47%

NPK
5%
Urea
81%
Nitrates
(CAN/AN)
18%

Source: IFA 2002/03

Yara Fertilizer Industry Handbook 2005 - Page: 20

Countries show different preferences for use of nitrogen products


- China and India predominantly use urea as main source of
nitrogen

There is considerable difference in the product mix for different regions/countries


in the world. Urea, the fastest growing nitrogen product, is particularly popular in
warmer climates. UAN is mainly used in Europe and North America. Nitrates are
mainly used in Europe.
In China, urea is the most popular. China is also the only country in the world
using ammonium bicarbonate (ABC) to any degree. ABC has 25% market share
in this country.

20
Fertilizer market by application

Wheat
18%
Other
32%

Rice
17%

Cotton
3%
Fruit&Vegetables
6% Other cereals Corn
7% 17%

Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 21

The three large grain crops, wheat, rice and maize (corn) consume
about half of all fertilizer used in agriculture

The fertilizer market is not only a significant market in terms of size, but also an
essential industry serving global food production. Grain production is the most
important agricultural activity in the world, with the global output exceeding two
billion tonnes in 2004.
To achieve this scale of production would not be possible without intensive
agriculture and use of mineral fertilizers. Therefore, grains are naturally the largest
end-market for fertilizers (~60%) this is followed by cash crops (~20-25%), such
as vegetables, fruits, flowers and vines. However, in order to get a good
understanding of the fertilizer market, it is necessary to understand both the grain
market and the market for cash crops.

21
Fertilizer company comparison
2004 revenues*

Yara 6.4

Mosaic** 4.5

Potash 3.2

K+S 3.2

Agrium 3.0

ICL 2.7

Terra 1.9

GrowHow (Kemira) 1.5

0 1 2 3 4 5 6 7 8 9 10
USD billion

* For companies reporting in EUR, revenues are based on average USD/EUR rate for the year 2004: 1.25
** Mosaic pro forma figures for year ending 31 May 2004.

Yara Fertilizer Industry Handbook 2005 - Page: 22

Yara is the largest fertilizer company measured by revenues

Other fertilizer-producing companies include: Sinochem (China), IFFCO (India),


Eurochem (Russia), Phosagro (Russia), SAFCO (Saudi Arabia), Egyptian
Fertilizer Company (EFC) and Arab Fertilizer and Chemicals Company
(AFCCO) (Egypt), Uralkaly and TogliattiAzot (Russia), Cherkassy (Ukraine) and
Koch (US)

22
Return on capital for chemical companies
Gross return on assets*
2002 2003 2004
Air Products 17.3 Yara** 17.4 BASF 21.7
Yara** 16.4 Agrium 17.4 Yara** 21.4
BASF 15.2 BASF 16.2 Agrium 20.2

K+S 14.4 Air Products 15.2 Air Products 16.6

DuPont 12.7 K+S 13.7 K+S 14.9

Kemira 12.0 Kemira 12.6 PCS 14.1

Syngenta 11.0 Syngenta 11.1 Kemira GrowHow 13.9

Agrium 9.8 Dow 10.2 DuPont 12.4

IMC 9.6 DuPont 10.2 Dow 12.4

PCS 8.2 PCS 9.1 Syngenta 12.2

Dow 7.3 IMC 7.5 Mosaic*** 7.0

0 10 20 30 0 10 20 30 0 10 20 30

* Gross return on assets defined as EBITDA (excluding non recurring items) divided by Total assets (book value)
** Yara pro forma numbers
*** Mosaic from 01 June 2003 to 31 May 2004, pro forma
Source: Company reports

Yara Fertilizer Industry Handbook 2005 - Page: 23

Fertilizer industry performs at least as well as the chemical industry


when comparing return on capital

Yaras primary financial goal is to deliver a good return on capital to its shareholders.
Since year 2000 Yara has benchmarked its Gross return on assets against a defined group
of chemical peers, including both leading fertilizer companies and other chemical
companies. From the comparisons one can see that there is no systematic difference
between fertilizer and other chemical companies, and there is also no systematic difference
between nitrogen fertilizer companies and potash/phosphate fertilizer companies, although
both nitrogen-focused Yara and Agrium have performed well during the period.
Position within the industry is more important than the characteristics of the industry per
se.

23
Yara the leader in nitrogen fertilizers
Global no 1 in NPK
Global no 1 in ammonia Global no 1 in nitrates1 complex fertilizer
Production capacity* (mill t) Production capacity (mill t) Production capacity (mill t)

6
6
5.1 4 3.7
4.7
4.6
4.1 4.1
4 4
3.0 2.3
2.0
2 1.7
2.1 1.5
2 2 1.5 1.4 1.4

0 0 0
ra
ra

*
n

ir a

GP
M
r ra
ch

n
ir a
m

e
y

ra
ro

ro
ss
Ya

l ic
PC

DS
Ya

r iu

Ko

Ya
Te

m
Ac

Ac
ka

Po
Ke
Ag

Ke
er
Ch

* Incl. companies shares of JVs 1CAN and AN * Not including Rossosh


Source: Fertecon Source: British Sulphur, EFMA Source: Nitrex-Complex

Yara Fertilizer Industry Handbook 2005 - Page: 24

Measured in terms of production capacity, Yara is the global no. 1


both in ammonia, nitrates and NPK

Yaras position gives it unique opportunities to reap economies of scale and spread
best practices across a large network of similar plants, and forms part of the
explanation for Yaras competitive returns.

24
Diversification of fertilizer companies
nitrogen product portfolios

Nitrogen product portfolio


19.6 mill t 5.4 mill t 5.4 mill t 6.7 mill t
100%
Other Nitrates
90%
80% Nitrates
Nitrates
NPK
70%
UAN
60%
50% UAN

40% Nitrates Urea Urea


30% UAN
Urea
20%
Urea
10%
Ammonia Ammonia Ammonia
Ammonia
0%
Yara Agrium PCS Nitrogen Terra
Source: Annual reports of companies

Yara Fertilizer Industry Handbook 2005 - Page: 25

Yara is the most diversified nitrogen fertilizer company

In 2004, Yara sold 19.8 million tonnes of N-based fertilizer products and 2.05
million tonnes of other non-nitrogen products. Yaras product portfolio is well-
balanced with NPKs accounting for 36% of sales volumes, nitrates 31% of sales
volumes and urea 18% of sales volumes.
Nitrates and NPK are more differentiated products than ammonia, urea and UAN.
On average, nitrates and NPK command higher margins as they provide superior
customer benefits. NPK can be tailored according to the needs of every climate,
crop and soil making it the ideal fertilizer for demanding cash crops where the
fertilizer quality makes a large difference.
In addition, Yara provides fertilizers for all four types of application:
1. Dry fertilization
2. Fertigation (dissolvable fertilizer)
3. Liquid fertilizer
4. Foliar fertilization (absorption through leaves)

25
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 26

The European industry

As Yara has approximately 50% of its fertilizer sales in Europe, this is a market of
particular interest for Yara. However, the European market is still heavily influenced by
the global supply-demand balance which is more important than regional issues.

26
European (EU 25) nitrogen fertilizer market

Nitrate the preferred fertilizer Yara the leading player

NPK Urea Imports


19% 18% Yara
22%
20%

Other
20%
Other Europe
Nitrates 58%
(CAN/AN)
43%

11.3 million tonnes of nitrogen

Source: EFMA 2003/2004 season

Yara Fertilizer Industry Handbook 2005 - Page: 27

Nitrate is the preferred fertilizer in Europe with Yara being the


leading supplier

Europe (EU25) consumes about 11.3 million tonnes of nitrogen, out of which
42% is in the form of nitrates (like CAN or AN). NPK fertilizers as a product
category, occupies second place and urea, the third.
Yara is the leading fertilizer company in Europe, with approximately 20% of the
market.
Yara is mainly active in West Europe, with a 24% market share. In West Europe
the total market is 9.2 million tonnes.

27
Nitrate capacity and nitrate fertilizer
consumption in West Europe
7,000

6,000
Capacity
5,000
kt nitrogen

4,000
Consumption
3,000

2,000

1,000

0
1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004
Source: EFMA

Yara Fertilizer Industry Handbook 2005 - Page: 28

Improved market balance in West Europe due to closure of excess


capacity

The restructuring of the West European (EU 15) nitrate industry in the late 1990s has
resulted in a significant reduction in excess nitrate capacity. The decline in capacity is
stronger than the decline in consumption, leading to additional need for imports.
As there is only a small number of fertilizer companies with a long-term focus in the
European market, several plants owned by non-fertilizer firms that are poorly
maintained could be candidates for closure in the years to come.

28
Net nitrogen imports to West Europe

2,500

2,000
kt nitrogen

1,500

1,000

500

0
94

95

96

97

98

99

00

01

02

03

04
19

19

19

19

19

19

20

20

20

20

20
Source: EFMA

Yara Fertilizer Industry Handbook 2005 - Page: 29

Imports play an important role in meeting the fertilizer demand


in Europe

Imports to West Europe have shown an increasing trend over the last decade, as
capacity closures in West Europe have exceeded the decline in consumption.
During last season (2003/04), imports increased due to a rebound in demand.
Demand increased due to low grain stocks following the small 2002/03 crop, and
subsequently higher grain prices. As the West European industry was already
running at high utilization rates, the added volumes had to be imported.
The 2004/05 season (not shown in graph) consumption shows the opposite
development, as grain prices are lower due to last year's record harvest. The
introduction of the CAP reform is also contributing to somewhat lower demand.
Imports will be less, whereas the domestic industry will continue to run at a high
utilization rate and gain market share from imports.
As the fertilizer market is global, exporters will rather sell their product
elsewhere than to undercut prices in West Europe.

29
Yara the European low cost leader
Production cost index: 100 = European EFMA average excl. Yara

Ammonia cost position Nitrate cost position* NPK cost position

Index Index Index

100 100 100


102 100
91 93 91
80 90 80 87 87 80 90 89 85
80
60 60 60

40 40 40

20 20 20

0 0 0
2000 2001 2002 2003 2000 2001 2002 2003 2000 2001 2002 2003

Average cost Yaras European plants


European average (excl. Yara)

* Nitrate cost increase due to ammonia price increase, and Yaras larger share of non-integrated plants
Source: EFMA

Yara Fertilizer Industry Handbook 2005 - Page: 30

Yara benefits from a favorable cost position in its European home


market for all its core products

Ammonia. Yara has established a stable cost position 5-10 percent below
European competitors. The relative position is negatively influenced in 2003 by
improvement in average other EFMA due to closure of least productive plants (IFI
Cork). Yara had lower production in Sluiskil in 2003 due to turnaround and
unscheduled stops. As Yaras gas costs are heavily linked to LSFO, the relatively
high LSFO prices in 2003 compared to other oil products, had a negative effect.
Nitrates. Also nitrate costs were affected by the fire in Sluiskil in 2003. The
ammonia price increase affected the relative position as Yara has a relatively high
share of non-integrated nitrate plants. This effect was strengthened by the
productivity increase in competitors non-integrated plants.
NPK. Increasing ammonia prices in 2003 made the own production of ammonia in
Porsgrunn more valuable, and improved the relative cost position compared to
non-integrated NPK plants. Contribution also came from productivity
improvements.

30
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 31

Fertilizer industry dynamics

This section describes in more detail the competive forces and product flows of the main
nitrogen products.

31
Nitrogen fertilizer industry fundamentals
Porters Five Forces Analysis

Substitutes: Low
z Organic fertilizers only relevant where land
or wealth surplus

Buyer power: Moderate


Competition: Moderate to
z National/regional distributors/
High
coops Attractive cash flow z Regional fragmentation
z Need security of supply
through the cycle for (consolidation in progress)
Suppliers power: Low
industry leaders z Limited differentiation
z Raw materials
z Separate regional dynamics
readily available

Entry barriers: Moderate


z Basic technology available, but:
z Capital intensive
z Economies of scale required
z Low cost energy only in some regions
z Transportation costs

Yara Fertilizer Industry Handbook 2005 - Page: 32

Industry leaders have attractive cash flows through the cycle

Basic technology for nitrogen fertilizer production is widely available and the
industry is quite fragmented. This means that barriers to entry are low. However,
to generate sufficient cash flows and remain profitable in the fertilizer business,
the following are critical:
Access to cheaper sources of natural gas (stranded gas locations)
Proximity of production locations to ports for efficient logistics
Ability to ship, distribute and sell products to customers globally
Economies of scale in operations (production and distribution)
Yara is the worlds biggest producer of fertilizer and has infrastructure points in
160 locations around the world. With sales to more than 120 countries, Yara also
has a unique global distribution that is unmatched in the industry.

32
Potential industry concerns
and associated mitigants
Weaknesses and risks Mitigating factors

z Over-investment at the top z Industry participants more rational, private


of the cycle investments replacing state funds

z Weak players/lack of focus z Spin-offs from chemical/energy companies


followed by consolidation

z Spread between gas prices in z US gas prices could remain higher due
the US and Europe to lack of pipeline capacity from Caribbean
region and higher LNG costs

z International trade restrictions z WTO accession

z Regulatory regimes z Operational excellence

z Terrorism, accidents, country, z Increased management awareness


customer and currency risk of risk management

Yara Fertilizer Industry Handbook 2005 - Page: 33

Fertilizer industry is getting more consolidated and market-


orientated

In the past, the fertilizer industry has been affected by state funds driving
investments from a food security point of view rather than from a business point
of view and by weak fertilizer companies that existed as part of government-
owned enterprises or conglomerates. As the state involvement is going down and
conglomerates are cleaning up their portfolio, there is a trend towards
consolidation and more profit orientation across the whole industry.
This development is strengthened by WTO and EU enlargement which secures
more and more equal terms for all industry players.
Since 1999 there has been a significant spread between US and European gas
prices due to little new US gas supply. Due to the lack of pipeline capacity into
the US and new supply from the US Gulf, the forward market expects this trend
to continue. Although European gas prices are expected to increase, there are
more gas and pipelines coming into Europe, leading the forward markets to
believe that a gap will be sustained.

33
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 34

Ammonia

Ammonia is the key intermediate product in the production of all nitrogen fertilizers. A
strong ammonia position and understanding of the ammonia market is key for a leading
nitrogen fertilizer company.

34
Ammonia production

Total production 10 largest producers


140
40

120 35

30

Million tonnes ammonia


Million tonnes ammonia

100

25
80

20
60
15
40
10
20
5

0 0

Ukraine

Canada

Pakistan
China

Germany
Russia

Indonesia

Trinidad
India

USA
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

1994-2003 average annual growth rate = 1.2%

Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 35

China is the largest ammonia producer

Ammonia is the key intermediate for all nitrogen fertilizer products and large
nitrogen-consuming countries are also large producers of ammonia.
Ammonia is predominantly upgraded to other nitrogen products at its production
site. Only 13% of the ammonia produced globally is traded.
In 2003, ammonia production reached 132.7 million tonnes, an increase of 1.3%
compared to the previous year. The trend from 1994 to 2003 shows a growth rate
of 1.2% per year.
Of total nitrogen produced, 78% is used as fertilizer, and 22% as non-fertilizer
(CRU estimate). Of all the ammonia produced, 17% is consumed for non-
fertilizer use directly (Fertecon estimate).

35
Ammonia trade
18

16
Total world trade
14
Million tonnes ammonia

12

10

6
Yaras trade
4

0
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 36

Yara has close to one third of global ammonia trade

In 2003, world ammonia trade increased by 8% to reach 16.8 million tonnes


There are four main categories of customers for traded ammonia. Firstly, the
main phosphate fertilizers DAP and MAP (also some NPK's ) consists of nitrogen
as well, ammonia is often imported, as the regions with phosphate reserves lack
nitrogen capacity. Secondly, some of the nitrate capacity is also based on
purchased ammonia. Thirdly, there is a substantial industrial market for imported
ammonia. The fourth category, direct application on the field, is only common in
USA.
It is important to note that urea capacity is always integrated with ammonia , as
urea requires CO2 which conveniently is a by-product in the ammonia process.
Yaras leading position in ammonia trade gives it a good overview of the global
supply / demand balance of ammonia and enables the company to make better
business decisions.

36
Positions in global ammonia trade and shipping
Trade (cfr sales)*
5
Tap strategic and higher value
4.5
4 markets
Million mt

3 2.3
2
1.8 1.6 1.4 Capture arbitrage
1.1
1 opportunities through flexibility
0 in transport and timing

Nitrochem
Yara

Trammo

Koch

Mitsui
PCS

Shipping capacity Maritime storage capacity


600 506
300 264 500
250

1000 mt
400 332
1000 mt

200
150 106 102 300 191
96 80 180 151
100 200
50 100
0 0
Yara

Nitrochem

Trammo

PCS

Mitsui

Yara

Agrium

Pemex
Koch

Terra
* Total Yara deep sea trade 2004. When incl. cfr purchases, Yara has 5 million tonnes.
Source: Fertecon. For shipping capacity: various brokers; For maritime storage: IFA

Yara Fertilizer Industry Handbook 2005 - Page: 37

Yara is the clear global no. 1 not only in ammonia trade, but also in
shipping capacity and storage.

This is important because it enables Yara to do trades and enter long-term agreements
requiring access to an extensive global distribution network. Yaras ammonia shipping
needs are covered with a balanced combination of 15 ships split on fully-owned ships, JV-
owned ships and long-term bare boat and time charters. Due to Yaras size in the ammonia
market, the limited number of suppliers of ammonia shipping capacity and the special
nature of ammonia relative to other gas liquids, Yara is able to have a high capacity
utilization and extract significant cost synergies.

37
Global ammonia trade

10 largest exporters 7 10 largest importers


7

6 6
M illio n to n n e s a m m o n ia

M illio n to n n e s a m m o n ia
5 5

4 4

3 3

2 2

1 1

0 0
N e th e rla n d s
T rin id a d

S a u d i-A ra b ia
U k ra in e

In d o n e s ia

A lg e ria
USA
Canada

Q a ta r
R u s s ia

B e lg iu m

T u rk e y

G e rm a n y
USA

In d ia

T a iw a n

S p a in
F ra n c e

M o ro c c o
K o re a
Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 38

Trinidad is the worlds largest ammonia exporter

The large ammonia exporters in the world have access to cheap natural gas, the
key raw material for its production. Trinidad has large natural gas reserves and
also lies in close proximity to the worlds largest importer of ammonia, the US.
Trinidad has large stand-alone ammonia plants and excellent maritime facilities
that cater to its export market. Yara owns two large ammonia production facilities
in Trinidad.
The countries in the Middle East also have some of the worlds largest reserves of
natural gas. The Qafco fertilizer company in Qatar, also produces significant
amounts (approximately 2 million tonnes) of ammonia, but Qafco owns the
worlds largest ammonia-urea integrated fertilizer manufacturing sites (four
plants in total) and hence, most of the ammonia produced in Qafco is upgraded
into urea. Therefore, Qafco is a major exporter of urea and there is a relatively
small surplus of ammonia left for exports.
In USA, imported ammonia is used for both DAP/MAP production, for various
industrial applications and directly as a nitrogen fertilizer.
India uses its imported ammonia mostly to produce DAP.

38
Main ammonia flows
Million tonnes

1.3
0.8
1.8 0.5
0.7
0.5 0.6 1.0
3.7
1.9
0.4

Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 39

79% of the ammonia trade happens on the specific routes shown


in the map, mainly from countries with cheaper gas

The key centre for ammonia trade is Yuzhnyy in the Black Sea. This is the most
liquid location, and where most spot trades take place. Russian and Ukrainian
ammonia is sold wherever netbacks are the highest, and since they are key
suppliers to USA, Europe and Mediterranean, relative pricing for the various
locations West of Suez is very stable.
Asia is almost in a balanced situation. If there is a deficit, imports from the Black
Sea are necessary, and fob prices in Asia increase. If there is a surplus, Asian
exporters have to compete West of Suez, and Asian fob price levels suffer.

39
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 40

Urea

Urea is the largest finished nitrogen fertilizer product and is traded globally. Even
though many markets prefer other nitrogen fertilizers for better agronomic properties,
urea is the commodity reference product with an important influence on most other
nitrogen fertilizer prices.

40
Urea production

140 Total production 40 10 largest producers


120 35

100 30

Million tonnes urea


Million tonnes urea

25
80
20
60
15
40
10
20 5

0 0

Bangladesh
Saudi-Arabia
Indonesia

Ukraine
USA
China

India

Pakistan

Canada
Russia
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

1994-2003 annual average growth rate = 3.5%

Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 41

Urea is the main nitrogen fertilizer product. Approximately 50%


of all ammonia is upgraded into urea

Urea production is estimated at 115.3 million tonnes in 2003. During the years
1994-2003, urea production grew at 3.5% per year. The largest producers are also
the largest consumers, namely China and India. Both countries are basically self-
sufficient on nitrogen fertilizer.
Most of the new nitrogen capacity in the world is urea, so it is natural that the
production/consumption growth rates are higher for urea than for ammonia/total
nitrogen. Lately, the difference has been quite large, since urea has taken market
share, particularly from ammonium bicarbonate in China. In addition, a major
share of the capacity shutdowns in high energy cost regions have been stand-
alone ammonia plants.
As urea has a high nitrogen content (46%), transport is relatively cheap. In
addition, demand growth is to a large extent taking place in climates where urea
is suitable.
90% of all urea is consumed as fertilizer, whereas the remaining 10% is used for
technical applications (CRU estimate).

41
Urea trade
30

25
Million tonnes urea

20

15

10

0
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 42

Urea is a global fertilizer and is more traded than ammonia

Urea trade increased by 10% in 2003 to 28.3 million tonnes, which is 25% of all
urea produced. Trade has increased, as regions without a lot of urea capacity, like
Latin America and South-East Asia, have increased demand.

42
Urea trade

6 10 largest importers
6 10 largest exporters

5 5

M illio n to n n e s u re a
M illio n to n n e s u re a

4 4

3 3

2 2

1
1

0
0
S a u d i-A ra b ia

Egypt
U k ra in e

In d o n e s ia

R o m a n ia

USA
C h in a

Canada
Q a ta r
R u s s ia

P h ilip p in e s
T h a ila n d
B ra z il

T u rk e y
A u s tra lia
V ie tn a m

M e x ic o
USA

Ita ly

K o re a
Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 43

Natural gas-rich regions generally tend to be big exporters of


urea

The main urea exporters are gas rich countries/regions with small domestic
markets. There are some exceptions though.
China has a huge domestic capacity. Although the main purpose is to supply the
domestic market, smaller deviations in the domestic balance creates large waves
in the global market when the domestic surplus is exported and deficit is made up
by imports.
Other key exporters, that also have a substantial domestic market, tend to reduce
their export over time. Indonesia is a good example.
North America, Latin America and South-East Asia are the main importing
regions

43
Main urea flows
Million tonnes

1.3
1.4
0.9 1.0
2.2 0.5
2.2 0.6
0.9
4.4 3.3
0.9 1.8

Source: IFA 2003

Yara Fertilizer Industry Handbook 2005 - Page: 44

Trade pattern shown (22 million tonnes) represents 76% of global


trade

There are two main hubs to follow in the urea trade market, Black Sea and Arab
Gulf. These flows determine the global prices. Black Sea supplies Europe and
Latin America, while Arab Gulf supplies North America and Asia/Oceania. All
the other flows, of more regional nature, like Venezuela to USA, Indonesia to
other Asian countries etc, are only interesting to the extent they affect the need
for Black Sea/Arab Gulf material. As an example, if China reduces its export, the
Arab Gulf is not able to supply Asia on its own. Black Sea urea will flow to Asia,
and an upward price movement will take place. The relative pricing between
Black Sea and Arab Gulf depends on where they compete on the marginal
volume. If the main drive is from Latin America/Europe/Africa, Black Sea will
lead. If it is Asia/North America, Arab Gulf will lead. It is wise to follow price
quotations for both locations.

44
10 largest urea producers
7,000

6,000

5,000
Million tons urea

4,000

3,000

2,000

1,000

0
Agrium

Kaltim
Sinopec

NFC

Pusri
IFFCO

CF

RCF
Yara

JV ownership included for Agrium, Yara and CF Qafco Source: CRU(2004) capacities

Yara Fertilizer Industry Handbook 2005 - Page: 45

The largest urea producers in the world are found in China and
India

Both China and India are large producers and consumers of urea as this fertilizer
is considered highly suitable to its agricultural conditions. Both countries are
basically self-sufficient on nitrogen fertilizer, with China exporting
approximately 4 million tonnes of urea in 2004.

45
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 46

Industry value drivers

This section describes how the economic mechanisms of the fertilizer industry work and
what determines fertilizer prices and company profits.

46
Nitrogen fertilizer revenue drivers

Drivers Effect on

US gas price Floor price for urea


Grain Urea demand
inventories/prices
New urea capacity Urea supply
vs. closures
Global urea demand Urea price (above floor)
vs. supply
Urea price Most other nitrogen
fertilizer prices
Market segmentation Value-added margins

Yara Fertilizer Industry Handbook 2005 - Page: 47

Main revenue drivers are the raw material costs for swing
producers and grain inventories/prices

Since 1999 the US gas price has established a floor price for the ammonia price due
to US producers going in and out of the market. In general, when energy prices are
relatively high and/or demand relatively low, there tends to be a supply economy
where there is a price floor established that indirectly determine fertilizer prices.
On the other hand, when fertilizer demand is high and/or energy prices are low,
there is typically a demand economy driving fertilizer prices well above the
minimum prices determined by energy costs. During such times, fertilizer prices
can be very high as the customer benefits from fertilizer generally are much higher
than production costs.
What finally determines the urea price, which again drives other nitrogen fertilizer
prices, is the fertilizer market balance where capacity utilization is the key factor.
Both Yaras Downstream and Industrial segments offer (differentiated) products
and services to different market segments. These segments are largely unaffected
by energy prices and fertilizer prices and have margins driven by the ability to offer
a superior product to targeted customer segments.

47
Nitrogen fertilizer cost drivers

Drivers Effect on

Oil product prices Gas cost in Europe

Manning Fixed cost

Economies of scale Unit cost

Yara Fertilizer Industry Handbook 2005 - Page: 48

Location and economies of scale greatly influence cost drivers

Yaras gas consumption in fully-owned plants is approximately 145 million


MMBtu. With an average gas cost in fully-owned facilities around USD 4 per
MMBtu, this means Yaras annual gas cost was close to NOK 4 billion at a
NOK/USD rate of 6.90 in 2004.
Other raw materials than gas/oil products are mainly P and K in addition to
finished fertilizers for resale. Potential price changes for P and K going into NPK
production are over time passed on to customers through changed NPK prices.
Manning has a direct impact on fixed costs. For a company like Yara, continued
focus on decreasing fixed costs and at the same time improving operational
effectiveness to increase productivity is important to maintain competitiveness.

48
49

Key value drivers 10-year history


Ammonia fob Caribbien (USD/t) Urea prilled fob Black Sea (USD/t) CAN cif Germany (USD/t)
300 200 187 181 180 167 163
175 165
251 180 160 146
250 160 139
197 185 203 140 124 119
140 117 110 111
200 120 103
160 148 137 120 101 96 94 100 86
150 117 100 84
110 80 67 80
91
100 60 60
40 40
50
20 20
0 0 0
95 96 97 98 99 00 01 02 03 04 95 96 97 98 99 00 01 02 03 04 95 96 97 98 99 00 01 02 03 04

US gas price Henry Hub (USD/MMBtu) Oil Brent blend spot (USD/bbl) NOK/USD exchange rate
7 45 10 8.8 9.0
5.9 40 38.2 9 8.0
6 5.5
8 7.5 7.8
35 7.1 7.1 6.7
5 4.3 28.4 28.4 7 6.3 6.5
4.0 30 24.4 24.8
4 6
3.3 25 20.7 19.1
2.8 17.8 5
3 2.5 2.3 20 17.0 4
2.1 12.6
1.7 15 3
2
10 2
1 5 1
0 0 0
95 96 97 98 99 00 01 02 03 04 95 96 97 98 99 00 01 02 03 04 95 96 97 98 99 00 01 02 03 04

Average prices 1995 - 2004

Source: International publications, CERA, Hydro, World Bank, Norges Bank

Yara Fertilizer Industry Handbook 2005 - Page: 49

Fertilizer cyclicality is similar to oil

Fertilizer prices are cyclical just like any other commodity. The cyclicality is
primarily caused by the lumpiness in supply additions resulting in periods of
overcapacity and undercapacity.
Comparing the 10 year price history of nitrogen fertilizer products in the top row
with oil in the bottom row, one can see that the cyclicality is similar and to some
extent correlated. This is not surprising as the main cost involved in producing
ammonia and nitrogen fertilizer is feedstock in the form of oil and gas.

49
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 50

Drivers of demand

The main driver of demand for fertilizer is peoples demand for food which translates
into demand for grain and other farm products.

50
Drivers for increased nitrogen consumption

z Fertilizer consumption
Population growth
Economic growth
More meat consumption in developing countries
Focus on diets rich in proteins
More fruit and vegetables
Reduce hunger
Biofuels

z Industrial consumption
Economic growth
Environmental limits (e.g. reduction of NOx emissions)

Yara Fertilizer Industry Handbook 2005 - Page: 51

Nitrogen growth is expected to be higher than global population


growth

Population growth and economic growth are the main drivers for increased
fertilizer consumption. Industrial consumption of nitrogen is mainly driven by
economic growth and environmental legislation.

51
Increasing population and reduced land
available for food production per capita

y Almost no increase in
farmable land is possible
0.5 10

P opula tion (billion)


y Increased standard of
H e c ta r e s /pe r s on

0.4 8
living leads to growing
0.3 6
protein consumption per
0.2 4 person, requiring more
grain for animal feed
0.1 2

0.0 0
1960 1970 1980 1990 2000 2010E 2020E
The only solution is to
Hectares/person Population increase agricultural
productivity

Source: IFA, Worldmarkets.com

Yara Fertilizer Industry Handbook 2005 - Page: 52

Per capita arable land available for cultivation is decreasing,


while demand for food keeps growing

The Food and Agriculture Organization of the United Nations (FAO) confirms
that a key challenge for agriculture is to increase the productivity. Key ways of
doing this is replacing nutrients removed with the harvest, improving resource
management, breeding new crop varieties and by expanding agricultural
knowledge.

52
World cereal production
Land saved through improved technology
1,800

1,600 Cereal production:


1961: 877 million tonnes
1,400 2004: 2,252 million tonnes
Land spared
1,200
Million hectares

1,000

800

600
Land used
400

200

0
1960 1964 1968 1972 1976 1980 1984 1988 1992 1996 2000 2004
Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 53

Since 1960, the use of land for cereal production has been quite stable,
while total grain production has increased by 150%

The increase is due to improved technologies, such as better farm practices, superior
seeds, use of pesticides, and increased use of fertilizers.
The roughly 1 billion hectares land saved through the improved yield would not have
been available for food production, and global starvation would have been the
consequence.

53
Mineral fertilizer essential
to sustain future yield increases

1 tonne of grain requires ~25kg nitrogen


4.5
Tonnes of cereals per hectare

4
3.5
Increased production of
3
mineral fertilizers necessary
2.5 Mineral fertilizer
to meet future nutrient demand
2
1.5 Limited potential of recycling
Organic fertilizers
organic material
1
0.5 Existing soil nutrients
Nutrient reserves in the soil
0 do not increase
1960 1970 1980 1990 2000 2010E 2020E

Source: FAO, Worldmarkets.com, Yara

Yara Fertilizer Industry Handbook 2005 - Page: 54

Mineral fertilizer essential to sustain future yield increases

In the quest to maintain increases in agricultural productivity, mineral fertilizer has


a key role. While the nutrient reserves in the soil do not increase and recycling of
organic material is not sufficient for additional growth, increased production of
mineral fertilizer is what really can make a difference. Since 1960 the expanded
use of mineral fertilizer is the major reason why global cereal yields have
increased, and this trend is expected to continue.

54
To increase productivity is only
possible with full nutrient replacement

Production without
plant nutrition is
mining the soil

Fertilizer increases
yield by 3-4 times

Photo: Dr. Paul Seward, maize in Kenya

No nutrient Nutrient
replacement replacement with
fertilizers

Yara Fertilizer Industry Handbook 2005 - Page: 55

Fertilizers increase yield substantially and enable food production


without depleting valuable soil nutrients

Trials conducted without replacing nutrients show that the productivity of the
land is dramatically reduced. This not only leads to low farmer income and food
shortages, but also contributes to erosion and destruction of agricultural land.

Effects of soil mining are


reduced soil fertility
poor yield
soil compaction
reduced humus content
increased erosion

55
56

Global grain balance

Million tonnes
2,100
2,050
2,000
Consumption
1,950
1,900
1,850
Production
1,800
1,750
1,700
1995 1997 1999 2001 2003 2005E

Source: FAO, April 2005

Yara Fertilizer Industry Handbook 2005 - Page: 56

Grain production exceeded grain consumption in 2004 for the first time
since 1999

FAOs estimates global grain production to go down in 2005-2006 after the record crop in
2004. If consumption increases or stays flat, this will lead to a reduction in global grain
inventories in 2006 which normally supports a healthy demand for fertilizers.

56
Grain inventory relative to maize (corn) price

800 4

700
Million tonnes

3
Maize (corn) price

USD/bu
600
2
500
Grain inventory
1
400

300 0
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005E

Source: FAO, Blue-Johnson

Yara Fertilizer Industry Handbook 2005 - Page: 57

Grain inventories are linked to prices and influence fertilizer


demand

There is a logical correlation between grain stocks and prices as prices go up


when stocks go down.

57
Total calorie consumption

All products Animal products

135 135

130 130 Total


125 125
Total
Index (1990=100)

Index (1990=100)
120 120

115 115

110 110
No change in diet
105 No change in diet 105

100 100

95 95

90 90
1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002
Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 58

The increase in total calorie consumption is driven by both population


growth and by change in diet

Total calorie consumption in 2002 was 22% higher than in 1990 ( 1.7% yearly growth ),
of which 80% explained by population growth.
Calorie consumption from animal products in 2002 was 33% higher than in 1990 ( 2.4%
yearly growth ), of which only 56% explained by population. Diet change is nearly as
important a driver for demand growth for animal products as population growth.

58
Calorie consumption per capita per day

3,400

3,200
Developed countries
3,000
Calories

2,800

2,600
Developing countries

2,400

2,200

2,000
1990 1992 1994 1996 1998 2000 2002
Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 59

Higher calorie consumption has positive effects on fertilizer demand

Improved standard of living following economic growth increases demand for food and
fertilizer, mainly in the "developing countries.
The category "developed countries" covers 1.3 billion people, while the remaining 5
billion people are in the category "developing countries". Consequently, changes in
eating habits in the "developing countries" have substantially larger effects then for the
"developed countries.

59
Animal products consumption per capita per day

Developed countries Developing countries

130 150

125
140
120
Index (1990=100)

Index (1990=100)
130
115

110 120

105
110
100
100
95

90 90
1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002
Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 60

Change in diet in developing countries increases demand for fertilizer


in these regions beyond what could be expected from population
growth

The diet in the developed countries has not changed significantly since 1990.
In the developing countries, the calorie intake has increased, with the contribution
coming from more meat being included in the diet. This means that the per capita
consumption of animal food increased particularly strongly. Per capita consumption of
meat has increased by 40% since 1990. As the growth rate for animal products has been
higher than for the total per capita consumption, there has been a shift from vegetarian
products to meat products as well.
As a consequence, grain production now has to meet the growing demand for feed in
those countries. Since the availability of new arable land is limited, higher grain
production has to come from higher productivity (yield per unit area). To achieve higher
productivity, increased use of fertilizers will be necessary.

60
Meat consumption per capita per day

45
Total
40

35

30
kg/cap/year

25

20
Pig
15
Poultry
10 Bovine

5 Other
0

2004E

2005F
1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003
Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 61

Global per capita consumption of meat is increasing

Pig meat and poultry is gaining popularity on a global basis. Meat consumption requires
feed. To produce 1 tonne of poultry meat, feed corresponding to 2 tonnes of grain is
needed. The multipliers are 4 for pig meat and 7 for bovine meat (beef). FAO estimates
that meat consumption is increasing by 3% (1.2kg/person) this year, equally split on
poultry, pig and bovine.
The added nitrogen needed to support this change in diet is in the range of 400-800kt
nitrogen, depending on the recycling efficiency of the manure, roughly corresponding to
one new world scale nitrogen plant. It represents 0.5-1.0% consumption growth for
nitrogen, or 1-2% for urea, if assuming only urea is used.
Nitrogen required for meat production is in the range of 20-30% of total nitrogen
fertilizer consumption

61
Chinas grain balance

Stocks Net import


25
350
20
300
15
250
10
Million tonnes

Million tonnes
200
5

150 0

2005F
1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004
100 -5

50 -10

-15
0 2005F
1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

-20

Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 62

Chinas grain stocks show a declining trend

China has been drawing on their grain stocks since 2000. At the same time, China has
been a net exporter of grain, so the decline in stocks has probably been welcome. The
stock level is now so low that this is not likely to continue. FAO expects China to be a
net grain importer in 2005.

62
Chinas production and consumption of grain
and soybeans

Grain Soybeans
450 45
400
Consumption 40
350 35
Consumption
300 Production 30
Million tonnes

Million tonnes
250 25
200 20
150 15
100 10
Production
50 5
0 0
03/04E

04/05F
90/91

91/92

92/93

93/94

94/95

95/96

96/97

97/98

98/99

99/00

00/01

01/02

02/03

03/04E

04/05F
90/91

91/92

92/93

93/94

94/95

95/96

96/97

97/98

98/99

99/00

00/01

01/02

02/03
Source: USDA

Yara Fertilizer Industry Handbook 2005 - Page: 63

Soybean consumption in China shows a dramatic increase, while


production has remained steady

Grain consumption in China has grown only modestly over the last decade, while
production has decreased. Behind the numbers are an increase in maize (for animal
feed), while rice and wheat consumption have lost popularity. Grain production
rebounded last year.
In addition to increased maize consumption, consumption of soybeans has increased
dramatically, driven by demand for animal feed.
Soybean production has been relatively stable during the last years. China has chosen to
import their requirement instead.

63
China Fruits and Vegetables (area harvested)
25 000 ha

million ha 0 500 1000 1500 2000 2500

Watermelons
Vegetables
20 Cabbages

Cucumbers

Tomatoes
15
Asparagus
1991
Eggplant
2004
10 Onions

Spinach
Fruits
Garlic
5
Chillies&Pepper

Lettuce

Carrots
0
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004

Source: FAO

Yara Fertilizer Industry Handbook 2005 - Page: 64

Cultivation of high-value cash crops has increased dramatically in


China during the past decade

China has previously not given priority to increasing the production of grain or
oilseeds, although there is definitely increased attention to the grain/oilseed
situation at the moment.
However, China has chosen to use more and more land for higher value crops.
Given limitations of land and abundance of labor, this is of great economic value
to China, and a logical development. It also means increased demand for
fertilizer, and creates a strong market for higher value fertilizer products like
NPK in which Yara is the global leader.

64
Maize use and US ethanol production

Global use of maize 2003/04


700

600

500
Million tonnes

400

300

200

100

0
Food Industrial Feed

Source: IGC, CBOT

Yara Fertilizer Industry Handbook 2005 - Page: 65

Biofuels are emerging as the next new thing in farming

The use of agricultural produce to obtain biofuels is showing an increasing trend. The
International Grain Council (IGC) estimates that industrial use of coarse grains (mainly
maize) reached 128 million tons in 2004/05, 13% of total coarse grain consumption.
Growth has been particularly strong in Brazil and USA. In the US, FAO estimates that
17% of total maize production is used for ethanol production. Assuming average
nitrogen application, this amounts to 0.75 million tonnes of nitrogen, or almost 1% of
global nitrogen fertilizer consumption.
In Brazil, sugarcane is used for ethanol production, and around 50% of the crop is used
for this purpose.

65
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 66

Drivers of supply

The main driver of supply is the cost of natural gas which is the main raw material in the
production of nitrogen fertilizer.

66
Nitrogen value chain

Raw Intermediate Finished


material product products

Natural gas Ammonia Fertilizer


Nitric acid Industrial
products

Yara Fertilizer Industry Handbook 2005 - Page: 67

Natural gas major nitrogen cost driver

At current gas prices in the US, natural gas constitutes about 85% of ammonia
production costs in the US. Ammonia is an intermediate product for all nitrogen
fertilizer, while nitric acid is a second intermediate product for the production of, e.g.,
nitrates. Finished fertilizer products are urea, nitrates (CAN, AN), NPK and others.
Industrial products range from high purity carbon dioxide, basic nitrogen chemicals to
industrial applications of upgraded fertilizer products.

67
World gas prices
USD/MMbtu, 2004 estimate

Alaska
1.5
1.5 Russia
Netherlands 0.9
4.4 Ukraine
1.6
US Henry Hub
Middle East
5.9
Trinidad 0.5-1.0
1.6
Indonesia
1.7

Source: Fertecon, CERA, Platts

Yara Fertilizer Industry Handbook 2005 - Page: 68

New ammonia capacity will be focused in areas with cheap gas

Favorable locations for new ammonia capacity are pockets of stranded gas mostly
located around the equator.

68
Cost structure for ammonia

Gas costs Other 2004 ammonia price*


350

300

250
USD / tonne

200

150

100

50

0
3 4 5 6 7 8
USD / MMBtu
* Ammonia price: fob US Gulf barge, Cost structure: Production cash cost fob US Gulf barge
Source: Blue Johnson & Associates.

Yara Fertilizer Industry Handbook 2005 - Page: 69

Natural gas cost creates ammonia price floor

Due to the upward shift in natural gas prices in the USA in recent years, domestic
producers have become the swing producers of ammonia. Therefore, the US gas price is
one of the key factors determining ammonia prices as long as prices are supply-driven
rather than demand-driven.

69
Cost structure for urea
Ammonia cost Process gas costs
Other cash production cost 2004 Urea price*
300

250
USD / tonne

200

150

100

50

0
3 4 5 6 7 8
USD / MMBtu
* Urea price: US Gulf granular fob. Cost structure: Production cash cost fob US Gulf barge

Source: Blue Johnson & Associates.

Yara Fertilizer Industry Handbook 2005 - Page: 70

Ammonia cost creates urea price floor

Ammonia prices also create a floor for the urea prices in a supply-driven market
balance. Urea prices normally never go below this floor as a sufficiently large number of
producers would then rather sell the ammonia at ammonia market prices.

70
Ammonia prices
when US Gulf is swing producer
Example assumptions:
US gas price: 7.0/MMBtu
US cash cost: 36 * 7.0 + 28 = 280/metric tonne
US terminal cost for import: 12/metric tonne
cfr US Gulf: 268/metric tonne 258
Fr.+duty: 40

218
Freight: 50

268

Freight: 30

238

Yara Fertilizer Industry Handbook 2005 - Page: 71

The marginal producers determine global ammonia price floor

In a supply-driven pricing environment, the region with the marginal producers


determines the global ammonia prices. During the last four years the marginal or
swing producers have been the producers in the US Gulf. Freight and duty costs
between net import and export regions then determine prices in other geographies.

71
Urea prices when US Gulf is swing producer
Example assumptions:
US gas price: 7.0/mmbtu
US cash cost: 26 * 7.0 + 35 = 217/mt
US terminal cost for import: 2/mt
cfr US Gulf: 215/mt 180
Freight: 30

150
Diff: ~20

215
170
Freight: 45

Yara Fertilizer Industry Handbook 2005 - Page: 72

Ammonia creates the price floor for urea

As there are anti-dumping duties on Russian and Ukrainian urea in the US,
the main source of offshore imports is the Arab Gulf. The freight rate used
is higher than the historic average, given today's tight freight market. Black
Sea is normally priced lower than Arab Gulf, as they compete in Asia,
where Black Sea has a freight disadvantage. Russia is the largest exporter
to the European market.
Instead of regarding US producers as swing producers on urea, it is more
appropriate to regard the ammonia price plus the upgrading cash costs to
urea as the urea floor price. Nevertheless, the result is about the same.
Note that changing freight costs can change the geographical differences
considerably over time.

72
Ammonia production in
selected high energy cost regions
West Europe, USA, Mexico, Japan and Korea
45,000

40,000

35,000

30,000
kt ammonia

25,000

20,000

15,000

10,000

5,000

0
1997

1998

1999

2000

2001

2002

2003
Source: CRU

Yara Fertilizer Industry Handbook 2005 - Page: 73

Major decline in ammonia production since 1997 in many countries

The higher price level of natural gas, particularly in North America, but also in regions
where the gas price is mainly oil-linked, has led to shutdown of nitrogen capacity.
In 2003, the countries included in the graph produced 10 million tonnes ammonia less
than in 1997. 10 million tonnes represented 7.5% of global production in 2003.
The highest cost producers are often referred to as swing producers. This is true, but it
does not mean that when a plant is closed, it can be restarted at any time. Almost none
of the closed plants have been restarted.
So when demand outpaces new capacity, price effects tend to be felt fairly quickly.

73
Expected urea capacity growth estimates

Global urea capacity


Driving regions
growth estimate*
China: 61%
2004 2.3% (3.1%)
Qatar: 17%
China: 51%
2005 2.8% (3.4%)
Oman: 21%
China: 53%
2006 5.4% (4.4%)
Iran: 20%

Egypt: 31%
2007 3.1% (3.5%)
China: 31%
Oman: 29%
2008 2.0% (new)
China: 23%

Average urea consumption growth has been 3.7% since 1990,


corresponding to a nitrogen growth of approximately 2%
* Excluding possible closures. Previous estimate presented at Yara Capital Markets Day in brackets ()
Source: Fertecon, update April 2005

Yara Fertilizer Industry Handbook 2005 - Page: 74

Expected urea capacity growth roughly in line with historical


consumption growth

Global urea production capacity in 2003 was approximately 135 million tonnes.
In the period 2004 to 2008 the expected addition of new urea capacity varies
between 2.0 and 5.4% according to Fertecon. With the exception of China, all
new capacity is expected in the Middle East or in other areas with low-cost gas.
The expected production growth (ignoring possible closures) seems to match
reasonably well with the expected annual consumption growth of 2.5-3.5% with
the exception of 2006.
Note that in 2006, 53% of the capacity additions are in China. If you believe that
the Chinese need the urea themselves (no new export), the 2006 supply additions
may be not so important for the global supply-demand balance.

74
Global nitrogen capacity utilization

Urea capacity utilization

92%
90% CRU (British Sulphur)
88%
86%
Fertecon
84%
82%
80%
78%
76%
74%
72%
70%
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004E 2005E 2006E

Source: CRU (British Sulphur), Fertecon

Yara Fertilizer Industry Handbook 2005 - Page: 75

Industry analysts expect no major changes in capacity utilization next


few years

The reasonable match between expected consumption and production


growth of urea is also reflected in the estimates for capacity utilization
going forward by CRU and Fertecon.
The estimates indicate a fairly flat development, but with a slight
deterioration in the case of CRU.

75
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 76

Price relations

Based on the demand and supply drivers this section explores how prices in the end are
determined.

76
Natural gas prices USA and Europe
Yearly average gas prices
USD/MMBtu
7

6 US gas price
(Henry Hub)
5

3
European gas price
2 (Zeebrugge Hub)

0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

Source: World Bank, Platts (average import price into EU from World Bank used up to 1999 )

Yara Fertilizer Industry Handbook 2005 - Page: 77

Natural gas prices in the USA influence the floor prices of


nitrogen fertilizer

The high gas price differential between US and Europe from 2003 continues in
2004. This supports good margins for Yara as Yara has costs partly linked to the
lower line and (floor) prices resulting from the upper line.

77
Ammonia price and US production cost
350

300
Ammonia fob US Gulf
250
USD/tonne

200

150
US Gulf cash cost
100

50

0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

Source: Blue-Johnson

Yara Fertilizer Industry Handbook 2005 - Page: 78

High US gas prices set ammonia price floor at attractive level

Over the last six years, US natural gas prices have been the most important factor
establishing the prices of ammonia.
Since mid-2003 strong demand has raised ammonia prices above the floor, but margins
above US cash costs have not reached the same level as in 1995-1996.

78
79

Urea price compared to


production cost in US Gulf quarterly averages
300

250
Urea fob US Gulf
(granular)

200
Cash cost
USD/tonne

US Gulf*
150

100

50

0
02

02

02

02

03

03

03

03

04

04

04

04

05

05

05

05

06

06

06

06
1Q

2Q

3Q

4Q

1Q

2Q

3Q

4Q

1Q

2Q

3Q

4Q

1Q

2Q

3Q

4Q

1Q

2Q

3Q

4Q
* Future cash costs based on Henry Hub forward price for gas as of 29 April
Source: Average of international publications (urea), World Bank (Henry Hub gas price), Blue-Johnson

Yara Fertilizer Industry Handbook 2005 - Page: 79

Urea market has been demand-driven since mid 2003

The urea floor price mechanism is also valid for ammonia. For the first time since
1997 the urea market became demand-driven in mid 2003. The long supply-
driven period is one reason why little new urea capacity was built in the early
years of this decade.
Even if the demand-supply balance should deteriorate, the high forward price for
US natural gas and corresponding consequences for US cash costs indicate that
urea prices could stay at a high level throughout 2006.

79
Potential nitrogen swing capacity in USA

20
18 US total
ammonia capacity
16
Million tonnes ammonia

14
12
10
8
US non-captive
6 ammonia capacity
4
2
0
1999 2000 2001 2002 2003 2004
Source: IFA

Yara Fertilizer Industry Handbook 2005 - Page: 80

USA is the swing producer for nitrogen at higher natural gas


prices

The remaining nitrogen swing capacity in the US is substantial despite several


closures in recent years. Total global ammonia capacity is approximately 160
million tonnes, with the US constituting roughly 9% of the total (14.8 million
tonnes).
In addition to direct application. ammonia is mostly used to produce urea and
UAN in the US:
- For urea, the total US capacity in 2004 was 7.3 million tonnes.
- UAN is a large product in USA with 10-11 million tonnes of capacity, excluding
PCS Geismar.

80
Fertilizer and grain prices
USD/bushel corn USD/tonne urea
6 300

5 250

4 200

3 150

2 100

Corn Chicago cash


1 Urea fob Arab Gulf 50

0 0
1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004

Source: Blue-Johnson

Yara Fertilizer Industry Handbook 2005 - Page: 81

Correlation between long-term grain and fertilizer prices

Variations in grain price (corn or wheat) explain approximately 50% of the variations in
the urea price, making grain prices one of the most important factors driving fertilizer
prices. Some of the correlation may of course be spurious, like GDP growth, Chinese
imports, strength of the USD etc.
In 2004, fertilizer prices increased more than most grain prices. The demand
development for fertilizer has recently been more linked to the grain inventories,
particularly in the main consuming regions like China and India.

81
Ammonia and urea price
250

200 Urea (fob Black Sea)


USD/tonne

150

100
0.6 * Amm + 15

50

0
jan-95

jan-96

jan-97

jan-98

jan-99

jan-00

jan-01

jan-02

jan-03

jan-04

jan-05
Source: Average of international publications

Yara Fertilizer Industry Handbook 2005 - Page: 82

There is an upgrading margin for converting ammonia into urea

While energy costs for the ammonia swing producers sets a price floor for
ammonia, the ammonia price sets a floor for the urea price. If the urea price drops
below this floor, more ammonia will be offered for sale, less urea will be sold,
and the relationship will be restored.
In a tight supply/demand scenario for nitrogen, the correlation is less, as urea
plants run flat out. The supply/demand balance for excess ammonia (industrial,
DAP/NPK and nitrates mainly) will determine the ammonia price, as it did during
the mid 1990s.

82
Nitrate price in Europe and global urea price

800

700
USD per tonne nitrogen

600
CAN cfr Germany
500

400

300

200
Urea fob Middle East
100

0
Jan-95

Jan-96

Jan-97

Jan-98

Jan-99

Jan-00

Jan-02

Jan-02

Jan-03

Jan-04

Jan-05
Source: Average of international publications

Yara Fertilizer Industry Handbook 2005 - Page: 83

Urea prices determine the price range for nitrates

There is a strong correlation between urea and nitrate prices, as they to some extent are
substitutes. For agronomic reasons, farmers are willing to pay a higher price per unit
nitrogen from nitrates than from urea. The correlation is stronger in the medium to long
term than within a season. The nitrate margin above urea is to some extent also
influenced by the market balance in the nitrate industry.

83
84

10-year grain/oilseed prices yearly averages


Wheat (HRW US Gulf) Rice (Thailand)
USD/tonne USD/tonne

220 350

200
300
180
160 250

140
200
120
100 150
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

Maize (US Gulf) USD/tonne


Soybeans (cif Rotterdam)
USD/tonne
350
190
300
170
150 250
130
110 200
90 150
70
50 100
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

Average prices 1995 - 2004 Source: World Bank

Yara Fertilizer Industry Handbook 2005 - Page: 84

Low grain inventories keep prices at or above 10-year historical


average levels

World stock remain at the second-lowest level in 30 years. USDA estimates show
that despite record harvests in 2004, the world grain stocks will last only for 2.3
months. Note that all grain prices actually increased from 2003 to 2004.
The decline in grain prices in 2004 may be attributed to favorable weather
conditions for crops this year leading to record grain crop yield. Production (2043
million tonnes) is expected to meet slightly increased demand this year (FAO
Forecast, December 2004) and no depletion of stocks is foreseen for this year.

84
85

10-year fertilizer prices monthly averages


Ammonia fob Caribbean
USD/tonne
300
250
200
150
100 CAN cif Germany
USD/tonne
50
200
0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
150

100
Urea prilled fob Black Sea
50
USD/tonne

300 0
250 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
200
150
100
50
0 Average prices 1995 - 2004
1995 1997 1997 1998 1999 2000 2001 2002 2003 2004 2005

Source: Average of international publications

Yara Fertilizer Industry Handbook 2005 - Page: 85

Fertilizer prices above historical averages

Spring 2005 nitrogen fertilizer prices are high within a 10-year perspective.
However, input costs are also high due to record oil and gas prices. Therefore,
current margins do not match the levels seen in 1995-1996.

85
List of contents
z Fertilizer industry overview
What is fertilizer?
The global industry
The European industry

z Fertilizer industry dynamics


Ammonia
Urea

z Industry value drivers


Drivers of demand
Drivers of supply
Price relations
Production economics

Yara Fertilizer Industry Handbook 2005 - Page: 86

Production economics

This section describes the cash costs associated with production of standard nitrogen
products which is useful to know in supply-driven situations with pricing determined by
the marginal (swing) producers.

86
Ammonia cash cost build-up example

36 MMBtu natural
Gas price: 7 USD/MMBtu gas/tonne ammonia

x Gas consumption: 36 MMBtu/mt NH3


= Gas cost: 252 USD/mt NH3
+ Other prod. cost: 26 USD/mt NH3 Ammonia (NH3)
= Total cash cost 278 USD/mt NH3 (82% N)

Typical natural gas


consumption for
ammonia production

Source: Blue Johnson & Associates.

Yara Fertilizer Industry Handbook 2005 - Page: 87

Natural gas costs the most important cost component

With a natural gas price of USD 7/MMBtu gas cost represents around 90% of the ammonia
production cash costs. In this example, one dollar increase in gas cost gives USD 36 higher
gas costs.
Most of the other production costs are fixed costs and therefore subject to scale
advantages.

mt = metric tonne

All cost estimates are fob plant cash costs excluding load-out, depreciation, corporate
overhead and debt service for a US proxy plant located in Louisiana ( 1,300 metric tonnes
per day capacity). In this example load-out barge is excluded.

87
Urea cash cost build up example

36 MMBtu natural
Ammonia price: 278 USD/mt NH3 gas/tonne ammonia

x Ammonia use: 0.58 NH3/mt urea

= Ammonia cost 161 USD/mt urea


Ammonia (NH3)
+ Process gas cost* 36 USD/mt urea (82% N)
+ Other prod. cost**: 22 USD/mt urea

= Total cash cost 219 USD/mt urea

CO2
0.58 mt ammonia per
tonne urea

Urea
(46% N)
* Process gas cost is linked to natural gas price
** Including load-out
Source: Blue Johnson & Associates.

Yara Fertilizer Industry Handbook 2005 - Page: 88

Ammonia the main input in urea

Typically, it takes 0.58 tonne ammonia for each tonne urea. If we add the gas cost in
ammonia (USD 146) and the additional process gas costs needed for the production of
urea (5.2 MMBtu x USD 7/MMBtu = USD 36), natural gas represents around 83% of
the total production cash cost.

All cost estimates are fob plant cash costs excluding depreciation, corporate overhead
and debt service for a US proxy plant located in Louisiana (1400 mt per day capacity).

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Theoretical consumption factors

Ammonia P and K
(82% N)

Urea AN CAN NPK


(46% N) (33.5% N) (27% N) (15-15-15)*

* There are several NPK formulas. 15-15-15 is just an example

Yara Fertilizer Industry Handbook 2005 - Page: 89

Consumption factors to compare price movements

As shown in the costing example for urea, the real ammonia consumption factor is
above the theoretical consumption factor, which is based on N content. The difference
varies between plants according to their energy efficiency. Using the theoretical
consumption factors is easier when making calculations. If the N content for a product is
known (46% N in urea), the ammonia consumption factor can easily be calculated by
dividing the figure with the N content in ammonia (0.46/0.82 = 0.56).
Based on this illustration, it is possible to follow relative variation in the various
nitrogen prices. As an example, if ammonia becomes USD10/mt more expensive, the
production cost of urea increases by 10 * 0.56 (0.46/0.82) = 5.6USD/mt. Similarly, if the
urea price increases by USD10/mt, a price increase of 10 * (0.27/0.46) = USD5.9/mt of
CAN would keep the relative pricing at the same level.

89
Useful sources of market information
z News, price references and short term developments (1-2 months)
The Market www.decyfer.com
Profercy http://lists.altohiway.com (subscription needed)
Fertilizer Week www.britishsulphur.com
Fertecon www.fertecon.com
FMB www.fmb-group.co.uk
Green Markets (USA) http://greenmarkets.pf.com
Beijing Orient Business (China) www.boabc.com
z Medium term (1 year) supply/demand and price analysis
Outlook, from The Market. Monthly publications for ammonia, urea and DAP
Profercy medium term forecast
z Longer term
Fertecon
British sulphur (CRU)
z Grain supply/demand and price
Food and Agriculture Organization of the UN www.fao.org
International Grain Council www.igc.org.uk
Chicago Board of Trade www.cbot.com
z Fertilizer industry associations
International Fertilizer Industry Association (IFA) www.fertilizer.org
European Fertilizers Manufacturers Association (EFMA) www.efma.org

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More information can be found at

www.yara.com

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