Beruflich Dokumente
Kultur Dokumente
Contents
1 PURPOSE................................................................................................................................3
2 REFERENCE ...........................................................................................................................3
3 DEFINITION. ............................................................................................................................3
3.1 H - Hold Point. ...................................................................................................................3
3.2 M - Monitoring Point. .........................................................................................................3
3.3 W - Witness Point. .............................................................................................................3
3.4 R - Review Point. ..............................................................................................................3
3.5 A - Approval ......................................................................................................................4
3.6 CA .....................................................................................................................................4
4 PROCEDURE. .........................................................................................................................4
5 SPECIAL REQUIREMENT. .....................................................................................................4
6 RECORD. ................................................................................................................................4
7 APPENDICE. ...........................................................................................................................4
any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
1 PURPOSE
This Quality Plan establishes the work process sequence, and inspections and tests of project
plastic piping works fabrication to be executed, documented with involvement of Sub-Contractor,
PTSC, PMFC and Project Certifying Authority in accordance with Project requirement.
This Inspection and Test Plan defines the minimum requirements for shop and field fabrication,
erection, inspection and testing of process and utility piping to be carried out by sub-contractor,
PTSC at Sub-contractors workshop as well as NH3 Plant Project.
This Inspection and Test Plan covers the fabrication of non-metallic piping only (like GRE, PVC
e.g).
2 REFERENCE
ASTM D1599 : Short-time hydraulic failure pressure of plastic pipe, tubing,
and
fittings
Project Specification.
proceed without the specified activity, work or function being witnessed or verified by Inspector
24 hours advance notice should be given to PTSC, PMFC and/or CA.
3.2 M - Monitoring Point.
Fabrication activities are being randomly monitored, work or function is observed by Inspector,
and normal notice is not required to be given.
3.3 W - Witness Point.
To indicate mandatory to fully compliance in area of inspection this will be witnessed or verified
by Inspector 24 hours advance notice should be given to PTSC, PMFC and/or CA. If Inspector is
not available fabrication process can proceed.
3.4 R - Review Point.
The inspection reports, quality records and certificates applicable will be reviewed and endorsed
by PTSC, PMFC and/or CA.
3.5 A - Approval
Document, record and test reports need to been approved by PMFC and /or CA.
3.6 CA Certificate Authority
CA is appointed by owner. SGS Viet Nam Ltd. Have been appointed as per letter X -P-T-0012,
on dated 1st, Feb, 2016.
4 PROCEDURE.
See attached Appendices:
5 SPECIAL REQUIREMENT.
All Sub-contractors, PTSC QCs and construction Team have to strictly follow this procedure and
any change shall be further agreement by PTSC QA/QC Manager.
6 RECORD.
All inspection documents QC Summary sheets shall be compiled by Quality management Team
on an ongoing basis to maintain for fabrication.
7 APPENDICES.
Appendix 1: Inspection and testing plan for piping works.
INSPECTION
INSP CONTROLLING INVOLVEMENT
INSPECTION ITEM CHECK POINT RECORD/REPORT
NO. DOCUMENT/CODES PTSC/ PMFC/
AECC
TECHNIP SGS
1. BEFORE FABRICATION
PREPARATION &
APPROVAL OF APPROVED DRAWINGS
DRAWINGS
FABRICATION/ ISOMETRIC DRAWINGS
QC-P01 MATERIALS H A R APPROVED DRAWINGS/
ISOMETRIC CUTTING PLAN
DRAWINGS EQUIPMENTS REGISTER
EQUIPMENT CALIBRATION
EQUIPMENT INSPECTION & TEST
QC-P02 CALIBRATION
MASTER LIST
EQUIPMENTS
H R R EQUIPMENT LIST
CALIBRATION CERTS
PHISICAL
PURCHASE ORDER. IDENTIFICATION. MATERIAL RECEIVING
MATERIAL
MATERIAL CONTROL DIMENSION. INSPECTION REPORT (MRIR)
QC-P04 RECEIVING H H R
PROCEDURE QUANTITY OVERAGE, SHORTAGE &
INSPECTION
MILL / TEST CERTS. DAMAGE (OS& D ) REPORT.
INSPECTION
INSP CONTROLLING INVOLVEMENT
INSPECTION ITEM CHECK POINT RECORD/REPORT
NO. DOCUMENT/CODES PTSC/ PMFC/
AECC
TECHNIP SGS
SURFACE
SURFACE METHOD STATEMENT FOR ALIGNMENT TRACEABILITY REPORT
PREPARATION & GRP FABRICATION AND DIMENSION
QC-P06 H M/R M
DIM. INSPECTION ERECTION EDGE PREPARATION
CONECTION TYPE SPOOLS NAME AND
ISO METRIC DRAWINGS ORIENTATION
PIPE
CONNECTION HEAT TEMPERATURE
(Flanged; TECHNICIANS
METHOD STATEMENT FOR CERTIFICATE
Threaded; W M M
QC-P07 GRP FABRICATION AND
Adhesive-bonded ERECTION
joint, Hand- ISO METRIC DRAWINGS
laminated butt and
strap, etc)
INSPECTION
INSP CONTROLLING INVOLVEMENT
INSPECTION ITEM CHECK POINT RECORD/REPORT
NO. DOCUMENT/CODES PTSC/ PMFC/
AECC
TECHNIP SGS
TEST PRESSURE.
CLOSE OUT OF
FLANGE MANAGEMENT CATEGORY A
PROCEDURE PUNCHLIST
HYDRO TEST/FLUSHING CALIBRATED
QC-P09 HYDROTEST (IF
PACKAGE PRESSURE GAUGES H H W HYDROTESTING REPORT
ANY)
HYDROTESTING AND PRESSURE
/FLUSHING AND TEMPERATURE
PNEUMATIC PROCEDURRE RECORDER
VENTS ON HIGH AND
LOW POINTS
PIPING FABRICATION
PIPING FABRICATION &
& ERECTION
ERECTION PROCEDURE
PROCEDURE
QC-P10 A. PIPE SPOOL P&ID DRAWINGS H M M
P&ID DRAWINGS
INSTALLATION ISO METRIC DRAWINGS.
ISO METRIC
DRAWINGS.
A.FIELD JOINT SEE QC-P06 TO QC-P08 SEE QC-P06 TO QC-P08 SEE QC-P06 TO QC-P08 SEE QC-P06 TO QC-P08
CONECTION
QC-P11
TORQUE
FLANGE MANAGEMENT REQUIREMENT
B. BOLT PROCEDURE FLANGE TAGGING
H M M
CONECTION BOLT TORQUE AND CORRECT GASKET
TIGHTENING PROCEDURE FLANGE JOINT
NUMBER
AMMONIA PLANT REVAMP PROJECT
INSPECTION AND TESTING PLAN FOR PLASTIC PIPING WORKS
Appendix 1
Document No.: 2539-00-ITP-012
INSPECTION
INSP CONTROLLING INVOLVEMENT
INSPECTION ITEM CHECK POINT RECORD/REPORT
NO. DOCUMENT/CODES PTSC/ PMFC/
AECC
TECHNIP SGS
PIPE INTERNAL
HYDRO TEST/FLUSHING
CLEANLINESS.
PACKAGE
CLOSE OUT OF
QC-P13 HYDROTESTING
FLUSHING CATEGORY A H W W
/FLUSHING AND FLUSHING REPORT
PUNCHLIST
PNEUMATIC PROCEDURRE
VENTS ON HIGH AND
LINE LIST ( INCLUDE JSA)
LOW POINTS
TEST PRESSURE.
CLOSE OUT OF
FLANGE MANAGEMENT CATEGORY A
PROCEDURE PUNCHLIST
HYDRO TEST/FLUSHING CALIBRATED
QC-P14
HYDROTEST PACKAGE PRESSURE GAUGES H H W HYDROTESTING REPORT
HYDROTESTING AND PRESSURE
/FLUSHING AND TEMPERATURE
PNEUMATIC PROCEDURRE RECORDER
VENTS ON HIGH AND
LOW POINTS
INSULATION TYPE
INSULATION
THICKNESS
INSULATION PROCEDURE INSULATION COVER
INSULATION AS ISO METRIC DRAWINGS. INSULATION
QC-P15 H M/R M/R PIPE INSULATION REPORTS
APPLICABLE P&ID DRAWINGS MATERIAL
REMOVABLE OR
PERMANENT
HYDROTEST
COMPLETED
AMMONIA PLANT REVAMP PROJECT
INSPECTION AND TESTING PLAN FOR PLASTIC PIPING WORKS
Appendix 1
Document No.: 2539-00-ITP-012
INSPECTION
INSP CONTROLLING INVOLVEMENT
INSPECTION ITEM CHECK POINT RECORD/REPORT
NO. DOCUMENT/CODES PTSC/ PMFC/
AECC
TECHNIP SGS
NEW GASKET
TORQUE
REQUIREMENT
INSTRUMENTS/VALVE
P&ID
S INSTALLED
FLANGE MANAGEMENT
CORRECT GASKET
REINSTATEMENT PROCEDURE.
QC-P16 INSTALLED H M/R M/R BOLT TIGHTENING REPORTS
(BOX UP) PUNCHLIST MANAGEMENT
PIPE SUPPORT
PROCEDURE.
INSTALLED
PIPING SPECIFICATION
INSULATION
COMPLETED
PAINT
MARKING/TAGGING
Page 1 of 1
Appendix 3
Due date:
Requester/Contractor: QC/QA Manager: Procurement Manager:
Page 1 of 1
Appendix 5
CLIENT : DATE :
No. JOINT No. JOINT TYPE SIZE/ LENGTH THICK BONDER ID PREHEAT VISUAL REMARKS
Client: Project:
Contractor: Client:
Sub-Contractor: Purchase Order No.:
PunchList No.:
Category:
Cat A: Punchlist item shall be Closed before Hydrotet/Installation. Witness closed-out item is required.
Cat B: Punchlist item shall be Closed before Hydrotest/Installation. Witness closed-out item is subject to PMFC/PTSC decision.
Cat C: Punchlist item shall be Closed before or after Hydrotest/Installation. Witness closed-out item is not required.
Code:
Code 1: Completion by Vendor prior to Test
Code 2: Completion by Vendor prior to Installation
Code 3: Completion by Vendor at Vendor's yard and submit to PTSC/PMFC approval
Code 4: Completion by Vendor at Ph M Plant
Page 1 of 1
Appendix 7
FLUSHING AND
HYDROSTATIC/PNEUMATIC
TESTING RECORD
Project :
Item :
Test Acceptance:
This certifies that the above test pack has been pressure tested clean in accordance with applicable
standards and approved procedures
Remarks:
Test result :
SUCCESSFUL / UNSUCCESSFUL:
If unsuccessful, please state reason:
Conducted by Alpha-ECC QA/QC Dept.-Alpha-ECC PTSC/TECHNIP PMFC/SGS
Name Name Name Name
Page 1 of 2
Appendix 7
FLUSHING AND
HYDROSTATIC/PNEUMATIC
TESTING RECORD
Project :
Item :
Specimen Data :
HYDROTEST PRESSURE: INITIAL TEMP. :
DESIGN PRESSURE : TIME END :
TEST DATE : FINAL TEMP. DEG C :
TIME START : TEST DURATION :
Equipment Data :
CHART RECORDER PRESSURE GAUGE 1 PRESSURE GAUGE 2
MODEL
SERIAL NO.
PRESSURE RANGE
DATE CALIBRATED
Page 2 of 2
Appendix 8
PETROVIETNAM FERTILIZER AND
CHEMICALS CORPORATION
Report No:
INSULATION INSPECTION REPORT
Page:
Specification No:
Line/Equipment No:
Drawing no:
Spool No:
Acceptance
Inspection/Test operation Requirement
Yes No
A Insulation materials
B Field Application
2 Multi layering
3 Staggered Joint
5 Required overlap
7 Flashing
8 Sealing/caulking
Remarks: