Generic Process Plan Update: 26 Jun 08

Process # Process Descrip. Procedure

The contract review/order entry function for this product shall be conducted IAW the
1 Contract Review / Order Entry
PO, Corp QSM and Corp Operation Procedures
DP-03-01

Customer Contract Review/Order Entry

Design Control shall be IAW the requirements of the PO, Corp QSM and Corp
2 Design Control
Operation Procedures
EP-04-01

Controls fo Corp Eng Design Activities

EP-04-02
Controls for Corp Eng Drawings EP-04-03
Controls for Corp Eng Designs by Cert
Authorities EP-04-04

All documents and data related to this project shall be controlled IAW the
3 Document and Data Control
requirements of the PO, Corp QMS and Corp Operation Procedures

Controls for Industry Stds & Customer

Specs DP-05-02
Requirements for Quality System Doc
Control DP-05-03
Control for Quality Records DP-16-02

Purchasing of goods and services for this project shall be conducted IAW the PO,
4 Purchasing Control
Corp QMS and Corp Operation Procedures

Controls for Purchase Orders MP-06-01

Customer supplied products shall be handled IAW the requirements of the PO, Corp
5 Customer Supplied Products
QMS and Corp Operation Procedures

Conrols for Customer Supplied

Products DP-07-02

Production identification and traceability shall be maintained IAW the requirements

6 Product Identification & Traceability
of the PO, Corp QMS and Corp Operation Procedured

Material/Product Identification and

Traceability DP-08-01

All processes which directly affect the quality of the components for this project
7 Process Control
shall be controlled IAW Corp QMS and Corp Operation Procedures

Controls for Process Routings MP-09-01

Material Qualification Testing DP-10-01
Makeup of Threaded Connections MP-09-05
NC Programs for Machining MP-09-06
Production Machining Requirements MP-09-07
Painting Operations DP-09-04
Controls for Supplier Approval DP-06-01
Evaluation of Supplier Quality
Performance QP-06-02
Receiving Inspection QP-10-02
Process Routing Approval and Material
Verification QP-10-03

Controls for API Monogram Application

QP-10-17

All special processes which directly affect the quality of components for this project
8 Special Processes
shall be controlled IAW the Corp QMS and Corp Operation Procedures

Heat Treating HT-09-01

Welder/Operation Qualification Testing

DP-09-01
Production Welding Requirements MP-09-02
Post Weld Heat Treatment MP-09-03
Qualification, Certification and Training
of NDE Personnel QP-09-01
Zinc Phosphate Coating CorpC-002
Xylan Coating CorpC-004
Manganese Phosphate Coating CorpC-032

Inspection of goods and services for this project shall be performed IAW the
9 Inspection
requirements of the PO, Corp QMS and Corp Operation Procedures

Receiving Inspection QP-10-02

In-process Dimensional Inspection QP-10-04
Radiographic Examination QP-09-02
Magnetic Particle Examination QP-09-04
Ultrasonic Examination QP-09-05

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Liquid Penetrant Examination QP-09-06

Final Component Inspection/Testing QP-10-05
Assembly Inspection QP-10-06

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Rockwell Hardness Testing QP-10-07

Brinell Hardness Testing QP-10-08
Fabrication/Welding Inspection QP-10-13
Post-weld Heat Treatment Inspection QP-10-14
Coating Inspection QP-10-09
Shipping Inspection QP-10-10

Assembly and testing of the components for this project shall be conducted IAW the
10 Assembly and Test
requirements of the PO, Corp QMS and Corp Operation Procedures

Controls for Assembly and Functional

Testing MP-10-01

Controls of Inspection, Measuring,

11 All inspection, measuring, and test equipment used for this project shall be
and Test Equipment
calibrated IAW the requirements of the Corp QMS and Corp Operation Procedures

Calibration Recall QP-11-01

Controls for Calibration of MT&E QP-11-02

The identification of the inspection and test status of products, documents, and
12 Inspection and Test Results data related to this project shall be IAW the requirements of the PO, Corp QMS and
Corp Operation Procedure

Inspection and Test Marking DP-12-01

13 Control of Non-Conforming Product Non-conforming products related to this project shall be identified and controlled
IAW the requirements of the PO, Corp QMS and Corp Operation Procedures

Controls for Processing NCRs DP-13-01

Controls for Submittal of NCRs for

Customer/Certifying Authority Approval
DP-13-03

The Corrective and Preventive actions and follow-up activities specific to this
14 Corrective and Preventive Action project shall be IAW the requirements of the Corp QMS and Corp Operating
Procedure

Controls for Corrective Action Requests DP-14-01

Controls for Preventive Action
Requests DP-14-03

Handling, Storage, Shipping and

15 Handling, storage, shipping, and preservation of components for this projects shall
Preservation
be IAW the requirements of the PO, Corp QMS and Corp Operation Procedures

Receiving, Handling, Storage, of

Materials and Products MP-15-01

Controls for Limited Shelf Life Materials MP-15-02

Shipping of Products MP-15-03

All Quality Records related to this project for this projects shall be controlled IAW
16 Control of Quality Records
the requirements of the PO, Corp QMS and Corp Operation Procedures

Control of Quality Records DP-16-02

17 Quality Audits All of the elements of the Corp QS shall be auditted annually for this projects shall
be IAW the requirements of the Corp QMS and Corp Operation Procedures

Internal Quality Audits QP-17-01

All personnel assigned responsibilities related to this project shall be trained IAW
18 Training
the requirements of the PO, Corp QMS and Corp Operation Procedures

Quality Indoctrination of Corp

Personnel AP-18-04

Operation and Service Manuals related to this project shall be controlled IAW the
19 Servicing
requirements of the PO, Corp QMS and Corp Operation Procedures

Revision Control of Service Manuals DP-19-02

20 Statistical Techniques (Not Required for this project)

Customer's QC Surveillance shall be defined in the Inspection and Test Plan Matrix
21 Customer's QC Surveillance and shall be controlled IAW the requirements of the PO, Corp QMS and Corp
Operation Procedures

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Controls for Quality Plans QP-10-01

Documentation for this project shall be IAW the requirements of the PO, Corp QMS
22 Documentation
and Corp Operation Procedures

Documentation Review QP-10-11

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