Lit 11626 20 53 - r1 - 1309 PDF

OWNERS MANUAL
YZFR1W(C)
LIT-11626-20-53 4C8-28199-10
U4C810E0.book Page 1 Wednesday, September 27, 2006 3:06 PM
EAU10041
INTRODUCTION
EAU10080
Congratulations on your purchase of the Yamaha YZFR1W(C). This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION

EAU10131
Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander or a person inspecting or repairing the motor-
cycle.
A CAUTION indicates special precautions that must be taken to avoid damage to

CAUTION: the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10010
WARNING
PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-
CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES

AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS
AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY
THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
EAU10192
AFFIX DEALER
LABEL HERE
YZFR1W(C)
OWNERS MANUAL
2006 by Yamaha Motor Corporation, U.S.A.
1st edition, September 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-20-53
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 PRE-OPERATION CHECKS ............. 4-1 Accessories and
Location of important labels ...........1-5 Pre-operation check list ................. 4-2 replacement parts ..................... 6-24
Adjusting the clutch lever
DESCRIPTION ..................................2-1 OPERATION AND IMPORTANT free play .................................... 6-25
Left view ..........................................2-1 RIDING POINTS ................................ 5-1 Adjusting the rear brake
Right view ........................................2-2 Starting the engine ......................... 5-1 light switch ................................ 6-26
Controls and instruments ................2-3 Shifting ........................................... 5-2 Checking the front and
Engine break-in .............................. 5-3 rear brake pads ......................... 6-26
INSTRUMENT AND CONTROL Parking ........................................... 5-4 Checking the brake fluid level ...... 6-27
FUNCTIONS .......................................3-1 Changing the brake fluid .............. 6-28
Main switch/steering lock ................3-1 PERIODIC MAINTENANCE AND Drive chain slack .......................... 6-28
Indicator and warning lights ............3-2 MINOR REPAIR................................. 6-1 Cleaning and lubricating
Multi-function meter unit .................3-5 PERIODIC MAINTENANCE .......... 6-1 the drive chain .......................... 6-29
Handlebar switches ......................3-11 Owners tool kit .............................. 6-1 Checking and lubricating
Clutch lever ..................................3-12 Periodic maintenance chart for the cables ................................. 6-30
Shift pedal ....................................3-12 the emission control system ....... 6-3 Checking and lubricating
Brake lever ...................................3-12 General maintenance and the throttle grip and cable ......... 6-30
Brake pedal ..................................3-13 lubrication chart .......................... 6-4 Checking and lubricating
Fuel tank cap ................................3-13 Removing and installing cowlings the brake and clutch levers ....... 6-31
Fuel ..............................................3-14 and panels .................................. 6-9 Checking and lubricating
Catalytic converter ........................3-15 Checking the spark plugs ............ 6-12 the shift pedal ........................... 6-31
Seats ............................................3-15 Canister (for California only) ........ 6-13 Checking and lubricating
Helmet holders .............................3-16 Engine oil and oil filter cartridge ... 6-13 the sidestand ............................ 6-32
Adjusting the front fork .................3-17 Coolant ........................................ 6-16 Lubricating the swingarm pivots ... 6-32
Adjusting the shock absorber Replacing the air filter element .... 6-19 Checking the front fork ................. 6-32
assembly ...................................3-19 Checking the throttle cable Checking the steering .................. 6-33
Luggage strap holders ..................3-21 free play .................................... 6-21 Checking the wheel bearings ....... 6-34
EXUP system ...............................3-21 Valve clearance ........................... 6-21 Battery .......................................... 6-34
Sidestand .....................................3-22 Tires ............................................. 6-22 Replacing the fuses ...................... 6-35
Ignition circuit cut-off system ........3-22 Cast wheels ................................. 6-24 Replacing a headlight bulb ........... 6-37
Tail/brake light .............................. 6-40
TABLE OF CONTENTS
Replacing a turn signal
light bulb ....................................6-40
Replacing the license plate
light bulb ....................................6-41
Replacing an auxiliary light bulb ...6-41
Supporting the motorcycle ............6-42
Front wheel ...................................6-43
Rear wheel ...................................6-45
Troubleshooting ............................6-46
Troubleshooting charts .................6-47
MOTORCYCLE CARE AND

STORAGE ..........................................7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-4
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Reporting safety defects .................9-3
Motorcycle noise regulation ............9-4
Maintenance record ........................9-5
YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY ................................9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................9-9
SAFETY INFORMATION
EAU10281
AND/OR WHEN MADE NECES- Ride where other motorists can
SARY BY MECHANICAL CONDI- see you. Avoid riding in another
MOTORCYCLES ARE SINGLE TIONS. motorists blind spot.
TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- 1
AND OPERATION ARE DEPENDENT Safe riding enced operators. In fact, many op-
UPON THE USE OF PROPER RIDING Always make pre-operation erators who have been involved in
TECHNIQUES AS WELL AS THE EX- checks. Careful checks may help accidents do not even have a cur-
PERTISE OF THE OPERATOR. EV- prevent an accident. rent motorcycle license.
ERY OPERATOR SHOULD KNOW This motorcycle is designed to car- Make sure that you are qualified
THE FOLLOWING REQUIREMENTS ry the operator and a passenger. and that you only lend your
BEFORE RIDING THIS MOTOR- The failure of motorists to detect motorcycle to other qualified op-
CYCLE. and recognize motorcycles in traf- erators.
HE OR SHE SHOULD: fic is the predominating cause of Know your skills and limits.
OBTAIN THOROUGH INSTRUC- automobile/motorcycle accidents. Staying within your limits may
TIONS FROM A COMPETENT Many accidents have been caused help you to avoid an accident.
SOURCE ON ALL ASPECTS OF by an automobile driver who did We recommend that you prac-
MOTORCYCLE OPERATION. not see the motorcycle. Making tice riding your motorcycle
OBSERVE THE WARNINGS AND yourself conspicuous appears to where there is no traffic until you
MAINTENANCE REQUIRE- be very effective in reducing the have become thoroughly famil-
MENTS IN THE OWNERS MAN- chance of this type of accident. iar with the motorcycle and all of
UAL. Therefore: its controls.
OBTAIN QUALIFIED TRAINING Wear a brightly colored jacket. Many accidents have been caused
IN SAFE AND PROPER RIDING Use extra caution when you are by error of the motorcycle opera-
TECHNIQUES. approaching and passing tor. A typical error made by the op-
OBTAIN PROFESSIONAL TECH- through intersections, since in- erator is veering wide on a turn
NICAL SERVICE AS INDICATED tersections are the most likely
BY THE OWNERS MANUAL places for motorcycle accidents
to occur.
1-1
SAFETY INFORMATION
due to EXCESSIVE SPEED or un- This motorcycle is designed for on- cause burns. Always wear protec-
dercornering (insufficient lean an- road use only. It is not suitable for tive clothing that covers your legs,
gle for the speed). off-road use. ankles, and feet.
1 Always obey the speed limit and A passenger should also observe
never travel faster than warrant- Protective apparel the above precautions.
ed by road and traffic conditions. The majority of fatalities from motor-
Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper Always wear an approved helmet. der the motorcycle unsafe for use and
control. Wear a face shield or goggles. may cause severe personal injury.
The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision that could delay seeing a
rests during operation to main- hazard. Loading and accessories
tain control of the motorcycle. The use of a jacket, heavy boots, Adding accessories or cargo to your
The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, the seat preventing or reducing abrasions ty and handling if the weight distribution
strap or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. Never touch the engine or exhaust that has added cargo or accessories.
Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:
1-2
SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or a slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
not exceed the maximum load limit. Accessories Accessories fitted to the handle- 1
Genuine Yamaha accessories have bar or the front fork area can
Maximum load: been specifically designed for use on create instability due to improper
196 kg (432 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody-
test all other accessories that may be namic changes. If accessories
When loading within this weight limit,
available, you must personally be re- are added to the handlebar or
keep the following in mind:
sponsible for the proper selection, in- front fork area, they must be as
Cargo and accessory weight
stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to
accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make
when selecting and installing any ac- Bulky or large accessories may
sure to distribute the weight as
cessories. seriously affect the stability of
evenly as possible on both sides of
Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal-
as well as those provided under Load- namic effects. Wind may at-
ance or instability.
ing when mounting accessories. tempt to lift the motorcycle, or
Shifting weights can create a sud-
Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac-
cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely
mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before
fully inspect the accessory before instability when passing or being
riding. Check accessory mounts
using it to make sure that it does passed by large vehicles.
and cargo restraints frequently.
not in any way reduce ground Certain accessories can dis-
Never attach any large or heavy
clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork,
her normal riding position. This
or front fender. These items, in-
improper position limits the free-
cluding such cargo as sleeping
dom of movement of the opera-
1-3
SAFETY INFORMATION
tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the
therefore, such accessories are leaving the motorcycle unattended affected area with soap and water
not recommended. and remove the key from the main and change your clothes.
1 Use caution when adding electri- switch. When parking the motor-
cal accessories. If electrical acces- cycle, note the following:
sories exceed the capacity of the The engine and exhaust system
motorcycles electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: Do not park the motorcycle near
Always turn the engine off when a flammable source, (e.g., a ker-
refueling. osene heater, or near an open
Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. When transporting the motorcycle
Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright. If the motorcycle
Never start the engine or let it run should lean over, gasoline may
for any length of time in a closed leak out of the fuel tank.
area. The exhaust fumes are poi- If you should swallow any gaso-
sonous and may cause loss of line, inhale a lot of gasoline vapor,
consciousness and death within a or allow gasoline to get into your
short time. Always operate your eyes, see your doctor immediately.
motorcycle in an area that has ad- If any gasoline spills on your skin
equate ventilation.
1-4
SAFETY INFORMATION
EAU10381
Location of important labels

Please read the following important labels carefully before operating this vehicle.
1
1-5
SAFETY INFORMATION
1 CAUTION 3 California only

Cleaning with alkaline or
1 acid cleaner, gasoline or
solvent will damage
windshield.
Use neutral detergent.
5JW-00
2 California only 4 California only
HOW TO LAYOUT FUEL HOSES

FUEL TANK
#4
#3
#2
#1
FUEL PUMP
FUEL FILTER
FUEL DELIVERY PRESS. REGULATOR
2C0-2178A-00
1-6
SAFETY INFORMATION
5 WARNING 8
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNERS MANUAL AND ALL LABELS. 1
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protectibe clothing.
290 kPa, {2.90 kgf/cm 2 }, 42psi
PREMIUM UNLEADED GASOLINE ONLY
91 Min. Pump Octane (R+M)/2
4C8-2118K-00
5VY-21668-00
6 9
3JJ-28446-A1
1-7
DESCRIPTION
EAU10410
Left view
1. Fuse box (page 6-35) 8. Shock absorber assembly rebound damping force adjusting screw
2. Front fork rebound damping force adjusting screw (page 3-17) (page 3-19)
3. Front fork spring preload adjusting bolt (page 3-17) 9. Shock absorber assembly spring preload adjusting ring (page 3-19)
4. Fuel injection system fuse (page 6-35) 10.Engine oil drain bolt (page 6-13)
5. Main fuse (page 6-35) 11.Coolant drain bolt (page 6-17)
6. Shock absorber assembly compression damping force adjusting bolt 12.Engine oil filter cartridge (page 6-13)
(for fast compression damping) (page 3-19) 13.Front fork compression damping force adjusting screw (page 3-17)
7. Shock absorber assembly compression damping force adjusting bolt
(for slow compression damping) (page 3-19)
2-1
DESCRIPTION
EAU10420
Right view
1. Luggage strap holder (page 3-21) 9. Engine oil level check window (page 6-13)
2. Helmet holder (page 3-16) 10.Engine oil filler cap (page 6-13)
3. Owners tool kit (page 6-1) 11.Rear brake fluid reservoir (page 6-27)
4. Passenger seat lock (page 3-15)
5. Battery (page 6-34)
6. Air filter element (page 6-19)
7. Radiator cap (page 6-16)
8. Coolant reservoir (page 6-16)
2-2
DESCRIPTION
EAU10430
Controls and instruments
1. Clutch lever (page 3-12)

2. Left handlebar switches (page 3-11)
3. Main switch/steering lock (page 3-1)
4. Multi-function meter unit (page 3-5)
5. Front brake fluid reservoir (page 6-27)
6. Right handlebar switches (page 3-11)
7. Throttle grip (page 6-21)
8. Brake lever (page 3-12)
2-3
INSTRUMENT AND CONTROL FUNCTIONS

EAU10460
To lock the steering
Main switch/steering lock NOTE:
The headlights come on automatically
when the engine is started and stay on
until the key is turned to OFF, even if
the engine stalls.
EAU10660
OFF 3
All electrical systems are off. The key
can be removed.
1. Push.
The main switch/steering lock controls EAU10680 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the OFF po-
EAU10600
sition, and then turn it to LOCK
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, the meter lighting, taillight, li-
cense plate light, auxiliary lights and
position lights come on, and the engine
can be started. The key cannot be re-
moved.
3-1

To unlock the steering EAU11003 EAU11060
Indicator and warning lights Neutral indicator light

This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light
This indicator light comes on when the
high beam of the headlight is switched
3 on.
EAU11250
1. Push. Oil level warning light
2. Turn. 1. Left turn signal indicator light
2. Neutral indicator light
This warning light comes on when the
Push the key in, and then turn it to 3. High beam indicator light engine oil level is low.
OFF while still pushing it. 4. Right turn signal indicator light The electrical circuit of the warning light
EWA10060 5. Fuel level warning light can be checked by turning the key to
WARNING 6. Oil level warning light ON.
Never turn the key to OFF or 7. Coolant temperature warning light If the warning light does not come on
LOCK while the vehicle is moving, 8. Shift timing indicator light for a few seconds, then go off, have a
9. Engine trouble warning light Yamaha dealer check the electrical cir-
otherwise the electrical systems will
be switched off, which may result in cuit.
EAU11030
loss of control or an accident. Make Turn signal indicator lights and NOTE:
sure that the vehicle is stopped be- Even if the oil level is sufficient, the
fore turning the key to OFF or The corresponding indicator light flash- warning light may flicker when
LOCK. es when the turn signal switch is riding on a slope or during sudden
pushed to the left or right. acceleration or deceleration, but
this is not a malfunction.
3-2

This model is also equipped with a ECA10020
NOTE: CAUTION:
self-diagnosis device for the oil
This model is also equipped with a self-
level detection circuit. If the oil lev- Do not operate the engine if it is
diagnosis device for the fuel level de-
el detection circuit is defective, the overheated.
tection circuit. If the fuel level detection
following cycle will be repeated un-
circuit is defective, the following cycle
til the malfunction is corrected: The
will be repeated until the malfunction is
oil level warning light will flash ten
corrected: The fuel level warning light
times, then go off for 2.5 seconds.
will flash eight times, and then go off for 3
If this occurs, have a Yamaha
3.0 seconds. If this occurs, have a
dealer check the vehicle.
Yamaha dealer check the vehicle.
EAU11361
Fuel level warning light EAU11423
Coolant temperature warning light

fuel level drops below approximately
3.2 L (0.85 US gal) (0.70 Imp.gal).
engine overheats. When this occurs,
When this occurs, refuel as soon as
stop the engine immediately and allow
possible.
the engine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
ON.
ON.
If the warning light does not come on
If the warning light does not come on
for a few seconds, and then go off,
for a few seconds, then go off, have a
have a Yamaha dealer check the elec-
Yamaha dealer check the electrical cir-
trical circuit.
cuit.
3-3

Coolant
Display Conditions What to do
temperature
Under 39 C
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)
3
40116 C
Temperature is displayed. OK. Go ahead with riding.
(104242 F)
Stop the vehicle and allow it to idle until

117139 C Temperature display flashes. the coolant temperature goes down.
(243283 F) Warning light comes on. If the temperature does not go down,
stop the engine. (See page 6-47.)
Above 140 C Message HI flashes. Stop the engine and allow it to cool.
(Above 284 F) Warning light comes on. (See page 6-47.)
3-4

EAU11530
cuit. (See page 3-5 for a detailed expla- EAU34554
Engine trouble warning light
nation of the function of this indicator Multi-function meter unit
This warning light comes on or flashes
light and on how to set it.)
when an electrical circuit monitoring the
engine is defective. When this occurs,
have a Yamaha dealer check the self-
diagnosis system. (See page 3-5 for an
explanation of the self-diagnosis de-
vice.) 3
ON. If the warning light does not come
1. Clock
on for a few seconds, then go off, have 2. Speedometer
a Yamaha dealer check the electrical 3. SELECT button
circuit. 4. RESET button
5. Tachometer
EAU11571
6. Coolant temperature display/air intake tem-
Shift timing indicator light perature display
This indicator light can be set to come 7. Odometer/tripmeters/fuel reserve tripme-
on and go off at the desired engine ter/stopwatch
speeds and is used to inform the rider 8. Shift timing indicator light
when it is time to shift to the next higher EWA12421
gear. WARNING
The electrical circuit of the indicator
Be sure to stop the vehicle before
light can be checked by turning the key
making any setting changes to the
to ON.
multi-function meter unit.
If the indicator light does not come on
for a few seconds, then go off, have a The multi-function meter unit is
Yamaha dealer check the electrical cir- equipped with the following:
3-5

a speedometer (which shows the To switch the speedometer and ECA10031
riding speed) odometer/tripmeter displays be- CAUTION:

a tachometer (which shows engine tween kilometers and miles, press Do not operate the engine in the ta-
speed) the SELECT button for at least chometer red zone.
an odometer (which shows the to- one second. Red zone: 13750 r/min and above
tal distance traveled)
two tripmeters (which show the
Tachometer Clock mode
distance traveled since they were
3 last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)
a stopwatch
a clock
a coolant temperature display
an air intake temperature display
a self-diagnosis device 1. Tachometer 1. Clock
a display brightness and shift tim- 2. Tachometer red zone 2. Speedometer
ing indicator light control mode The electric tachometer allows the rider Turn the key to ON.
NOTE: to monitor the engine speed and keep it
Be sure to turn the key to ON be- within the ideal power range. To set the clock
fore using the SELECT and RE- When the key is turned to ON, the ta- 1. Push the SELECT button and
SET buttons. chometer needle will sweep once RESET button together for at
across the r/min range and then return least two seconds.
to zero r/min in order to test the electri- 2. When the hour digits start flashing,
cal circuit. push the RESET button to set the
hours.
3-6

3. Push the SELECT button, and If the fuel level warning light comes on Standard measurement
the minute digits will start flashing. (see page 3-2), the odometer display 1. Push the RESET button to start
4. Push the RESET button to set will automatically change to the fuel re- the stopwatch.
the minutes. serve tripmeter mode F-TRIP and 2. Push the SELECT button to stop
5. Push the SELECT button and start counting the distance traveled the stopwatch.
then release it to start the clock. from that point. In that case, push the 3. Push the SELECT button again
SELECT button to switch the display to reset the stopwatch.
Odometer, tripmeter, and stopwatch between the various tripmeter, odome-
modes ter, and stopwatch modes in the follow- Split-time measurement 3
ing order: 1. Push the RESET button to start
F-TRIP Stopwatch TRIP A the stopwatch.
TRIP B ODO F-TRIP 2. Push the RESET button or start
To reset a tripmeter, select it by push- switch to measure split-times.
ing the SELECT button, and then (The colon : will start flashing.)
push the RESET button for at least 3. Push the RESET button or start
one second. If you do not reset the fuel switch to display the final split-
reserve tripmeter manually, it will reset time or push the SELECT button
itself automatically and the display will to stop the stopwatch and display
1. Odometer/tripmeters/fuel reserve tripme- return to the prior mode after refueling total elapsed time.
ter/stopwatch and traveling 5 km (3 mi). 4. Push the SELECT button to reset
the stopwatch.
Push the SELECT button to switch
Stopwatch mode
the display between the odometer NOTE:
To change the display to the stopwatch
mode ODO, the tripmeter modes To change the display back to the prior
mode, select it by pushing the SE-
TRIP A and TRIP B and the stop- mode, push the SELECT button for a
LECT button. (The stopwatch digits
watch mode in the following order: few seconds.
will start flashing.) Release the SE-
TRIP A TRIP B ODO Stop-
LECT button, and then push it again
watch TRIP A
for a few seconds until the stopwatch
digits stop flashing.
3-7

Coolant temperature display Air intake temperature display When the air intake temperature
display is selected, A is displayed
before the temperature.
Self-diagnosis devices
1. Coolant temperature display 1. Air intake temperature display
The coolant temperature display indi- The air intake temperature display indi-
cates the temperature of the coolant. cates the temperature of the air drawn
Push the RESET button to switch the into the air filter case. Push the RE-
coolant temperature display to the air SET button to switch the coolant tem- 1. Error code display
intake temperature display. perature display to the air intake
This model is equipped with a self-diag-
temperature display.
NOTE: nosis device for various electrical cir-
When the coolant temperature display NOTE: cuits.
is selected, C is displayed for one Even if the air intake temperature If any of those circuits are defective, the
second, and then the coolant tempera- is set to be displayed, the coolant engine trouble warning light will come
ture is displayed. temperature warning light comes on, and then the right display will indi-
ECA10020
on when the engine overheats. cate a two-digit error code.
CAUTION: When the key is turned to ON, If the right display indicates any error
the coolant temperature is auto- codes, note the code number, and then
Do not operate the engine if it is
matically displayed, even if the air have a Yamaha dealer check the vehi-
overheated.
intake temperature was displayed cle.
prior to turning the key to OFF.
3-8

ECA11590
Display brightness:
CAUTION: NOTE:
This function allows you to adjust
In this mode, the right display shows
If the display indicates an error the brightness of the displays and
the current setting for each function
code, the vehicle should be checked tachometer to suit the outside
(except the shift timing indicator light
as soon as possible in order to avoid lighting conditions.
activity function).
engine damage. Shift timing indicator light activity:
This function allows you to choose
whether or not the indicator light To adjust the brightness of the multi-
Display brightness and shift timing 3
should be activated and whether it function meter displays and tachometer
indicator light control mode
should flash or stay on when acti- 1. Turn the key to OFF.
vated. 2. Push and hold the SELECT but-
Shift timing indicator light activa- ton.
tion: 3. Turn the key to ON, and then re-
This function allows you to select lease the SELECT button after
the engine speed at which the indi- five seconds.
cator light will be activated. 4. Push the RESET button to select
Shift timing indicator light deactiva- the desired brightness level.
tion: 5. Push the SELECT button to con-
This function allows you to select firm the selected brightness level.
1. Display brightness the engine speed at which the indi- The control mode changes to the
2. Shift timing indicator light activation/deacti- cator light will be deactivated.
vation
shift timing indicator light activity
Shift timing indicator light bright- function.
3. Shift timing indicator light
4. Brightness level ness:
This function allows you to adjust To set the shift timing indicator light ac-
This mode cycles through five control the brightness of the indicator light tivity function
functions, allowing you to make the fol- to suit your preference. 1. Push the RESET button to select
lowing settings in the order listed be- one of the following indicator light
low. activity settings:
3-9

The indicator light will stay on set in increments of 500 r/min. From Be sure to set the deactivation
when activated. (This setting 12000 r/min to 15000 r/min, the indica- function to a higher engine speed
is selected when the indicator tor light can be set in increments of 200 than for the activation function,
light stays on.) r/min. otherwise the shift timing indicator
The indicator light will flash light will remain deactivated.
1. Push the RESET button to select
when activated. (This setting
the desired engine speed for acti- 1. Push the RESET button to select
is selected when the indicator
vating the indicator light. the desired engine speed for deac-
light flashes four times per
3 2. Push the SELECT button to con- tivating the indicator light.
second.)
firm the selected engine speed. 2. Push the SELECT button to con-
The indicator light is deacti-
The control mode changes to the firm the selected engine speed.
vated; in other words, it will
shift timing indicator light deactiva- The control mode changes to the
not come on or flash. (This
tion function. shift timing indicator light bright-
setting is selected when the
ness function.
indicator light flashes once
To set the shift timing indicator light de-
every two seconds.)
activation function To adjust the shift timing indicator light
2. Push the SELECT button to con-
brightness
firm the selected indicator light ac- NOTE:
1. Push the RESET button to select
tivity. The control mode changes to The shift timing indicator light de-
the desired indicator light bright-
the shift timing indicator light acti- activation function can be set be-
ness level.
vation function. tween 7000 r/min and 15000 r/min.
2. Push the SELECT button to con-
From 7000 r/min to 12000 r/min,
firm the selected indicator light
To set the shift timing indicator light ac- the indicator light can be set in in-
brightness level. The right display
tivation function crements of 500 r/min. From
will return to the odometer or trip-
12000 r/min to 15000 r/min, the in-
NOTE: meter mode.
dicator light can be set in incre-
The shift timing indicator light activation
ments of 200 r/min.
function can be set between 7000 r/min
and 15000 r/min. From 7000 r/min to
12000 r/min, the indicator light can be
3-10

EAU12347 EAU12400 ECA10050
Handlebar switches Dimmer switch / CAUTION:

Set this switch to for the high
Left See page 5-1 for starting instruc-
beam and to for the low beam.
tions prior to starting the engine.
EAU12460
Turn signal switch / EAU41700
To signal a right-hand turn, push this The engine trouble warning light will
switch to . To signal a left-hand come on when the key is turned to ON
turn, push this switch to . When re- and the start switch is pushed, but this 3
leased, the switch returns to the center does not indicate a malfunction.
position. To cancel the turn signal
lights, push the switch in after it has re-
1. Dimmer switch / turned to the center position.
2. Turn signal switch /
EAU12500
3. Horn switch
Horn switch
Right Press this switch to sound the horn.
EAU12660
Engine stop switch /
Set this switch to before starting
the engine. Set this switch to to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12710
1. Engine stop switch / Start switch
2. Start switch Push this switch to crank the engine
with the starter.
3-11

EAU12820 EAU12870 EAU33850
Clutch lever Shift pedal Brake lever
1. Clutch lever 1. Shift pedal 1. Brake lever

2. Brake lever position adjusting knob
The clutch lever is located at the left The shift pedal is located on the left 3. Distance between brake lever and handlebar
handlebar grip. To disengage the side of the engine and is used in com- grip
clutch, pull the lever toward the handle- bination with the clutch lever when 4. mark
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
The brake lever is located at the right
the lever. The lever should be pulled stant-mesh transmission equipped on
handlebar grip. To apply the front
rapidly and released slowly for smooth this motorcycle.
brake, pull the lever toward the handle-
clutch operation.
bar grip.
The clutch lever is equipped with a
The brake lever is equipped with a po-
clutch switch, which is part of the igni-
sition adjusting knob. To adjust the dis-
tion circuit cut-off system. (See page
tance between the brake lever and the
3-22.)
handlebar grip, turn the adjusting knob
while holding the lever pushed away
from the handlebar grip. When the de-
sired position is obtained, be sure to set
3-12

it by aligning a groove on the adjusting EAU12941 EAU13072
knob with the mark on the brake Brake pedal Fuel tank cap
lever.
1. Brake pedal 1. Fuel tank cap lock cover

2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap

1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
3-13

EAU13220 ECA10070
NOTE: Fuel CAUTION:
The fuel tank cap cannot be closed un-
Immediately wipe off spilled fuel
less the key is in the lock. In addition,
with a clean, dry, soft cloth, since
the key cannot be removed if the cap is
fuel may deteriorate painted surfac-
not properly closed and locked.
es or plastic parts.
EWA11090
WARNING EAU13380
3 Make sure that the fuel tank cap is
properly closed before riding.
Recommended fuel:
1. Fuel tank filler tube PREMIUM UNLEADED GASOLINE
ONLY
2. Fuel level
Fuel tank capacity:
Make sure that there is sufficient fuel in 18.0 L (4.76 US gal) (3.96 Imp.gal)
Fuel reserve amount (when the fuel
the tank. When refueling, be sure to in- level warning light comes on):
sert the pump nozzle into the fuel tank 3.2 L (0.85 US gal) (0.70 Imp.gal)
filler hole and to fill the tank to the bot-
tom of the filler tube as shown. ECA11400
EWA10880 CAUTION:
WARNING Use only unleaded gasoline. The use
Do not overfill the fuel tank, oth- of leaded gasoline will cause severe
erwise it may overflow when the damage to internal engine parts,
fuel warms up and expands. such as the valves and piston rings,
Avoid spilling fuel on the hot en- as well as to the exhaust system.
gine.
Your Yamaha engine has been de-
signed to use premium unleaded gaso-
line with a pump octane number
[(R+M)/2] of 91 or higher, or a research
3-14

octane number of 95 or higher. If EAU13431 EAU33861
knocking (or pinging) occurs, use a Catalytic converter Seats

gasoline of a different brand. Use of un- This model is equipped with a catalytic
leaded fuel will extend spark plug life converter in the exhaust system. Rider seat
EWA10860
and reduce maintenance costs.
WARNING To remove the rider seat
Gasohol
There are two types of gasohol: gaso- The exhaust system is hot after op- Pull back the rear of the rider seat as
hol containing ethanol and that contain- eration. Make sure that the exhaust shown, remove the bolts, and then pull
ing methanol. Gasohol containing system has cooled down before do- the seat off. 3
ethanol can be used if the ethanol con- ing any maintenance work.
tent does not exceed 10%. Gasohol ECA10700
containing methanol is not recom- CAUTION:

mended by Yamaha because it can The following precautions must be
cause damage to the fuel system or ve- observed to prevent a fire hazard or
hicle performance problems. other damages.
Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter. 1. Bolt
Never park the vehicle near pos-
sible fire hazards such as grass To install the rider seat
or other materials that easily Insert the projection on the front of the
burn. rider seat into the seat holder as
Do not allow the engine to idle shown, place the seat in the original po-
too long. sition, and then install the bolts.
3-15

2. Lift the front of the passenger seat EAU33870
and pull it forward. Helmet holders
To install the passenger seat

1. Insert the projection on the rear of
the passenger seat into the seat
holder as shown, and then push
the front of the seat down to lock it
3 in place.
1. Projection
2. Seat holder
1. Helmet holder
Passenger seat The helmet holders are located on the
bottom of the passenger seat.
To remove the passenger seat
1. Insert the key into the seat lock, To secure a helmet to a helmet hold-
and then turn it clockwise. er
1. Remove the passenger seat. (See
1. Projection page 3-15.)
2. Seat holder 2. Attach the helmet to a helmet hold-
2. Remove the key. er, and then securely install the
passenger seat.
NOTE: EWA11040
Make sure that the seats are properly WARNING

secured before riding. Never ride with a helmet attached to
a helmet holder, since the helmet
1. Passenger seat lock may hit objects, causing loss of con-
2. Unlock. trol and possibly an accident.
3-16

To release a helmet from a helmet EAU14741
load and thereby soften the
holder Adjusting the front fork suspension, turn the adjusting bolt on
Remove the passenger seat, remove This front fork is equipped with spring each fork leg in direction (b).
the helmet from the helmet holder, and preload adjusting bolts, rebound damp-
ing force adjusting screws and com- NOTE:
then install the seat.
pression damping force adjusting Align the appropriate groove on the ad-
screws. justing mechanism with the top of the
EWA10180 front fork cap bolt.
WARNING 3
Always adjust both fork legs equal-
ly, otherwise poor handling and loss
of stability may result.
Spring preload
1. Current setting
2. Front fork cap bolt
Spring preload setting:

Minimum (soft):
8
Standard:
1. Spring preload adjusting bolt 5
Maximum (hard):
To increase the spring preload and 0
thereby harden the suspension, turn
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre-
3-17

Rebound damping force Compression damping force ECA10100
CAUTION:
Never attempt to turn an adjusting
mechanism beyond the maximum or
minimum settings.
NOTE:
Although the total number of clicks of a
3 damping force adjusting mechanism
may not exactly match the above spec-
1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw ifications due to small differences in
production, the actual number of clicks
To increase the rebound damping force To increase the compression damping always represents the entire adjusting
and thereby harden the rebound damp- force and thereby harden the compres- range. To obtain a precise adjustment,
ing, turn the adjusting screw on each sion damping, turn the adjusting screw it would be advisable to check the num-
fork leg in direction (a). To decrease the on each fork leg in direction (a). To de- ber of clicks of each damping force ad-
rebound damping force and thereby crease the compression damping force justing mechanism and to modify the
soften the rebound damping, turn the and thereby soften the compression specifications as necessary.
adjusting screw on each fork leg in di- damping, turn the adjusting screw on
rection (b). each fork leg in direction (b).
Rebound damping setting: Compression damping setting:

Minimum (soft): Minimum (soft):
26 click(s) in direction (b)* 25 click(s) in direction (b)*
Standard: Standard:
Maximum (hard): Maximum (hard):
* With the adjusting screw fully turned * With the adjusting screw fully turned
in direction (a) in direction (a)
3-18

EAU42940
Spring preload Spring preload setting:
Adjusting the shock absorber
Minimum (soft):
assembly 1
This shock absorber assembly is Standard:
equipped with a spring preload adjust- 5
ing ring, a rebound damping force ad- Maximum (hard):
9
justing screw, a compression damping
force adjusting bolt (for fast compres-
sion damping) and a compression Rebound damping force 3
damping force adjusting bolt (for slow
compression damping).
ECA10100
1. Special wrench
2. Spring preload adjusting ring
CAUTION:
3. Position indicator
Never attempt to turn an adjusting
mechanism beyond the maximum or To increase the spring preload and
minimum settings. thereby harden the suspension, turn
the adjusting ring in direction (a). To de-
crease the spring preload and thereby
soften the suspension, turn the adjust- 1. Rebound damping force adjusting screw
ing ring in direction (b).
To increase the rebound damping force
NOTE: and thereby harden the rebound damp-
Align the appropriate notch in the ing, turn the adjusting screw in direction
adjusting ring with the position in- (a). To decrease the rebound damping
dicator on the shock absorber. force and thereby soften the rebound
Use the special wrench included in damping, turn the adjusting screw in di-
the owners tool kit to make the ad- rection (b).
justment.
3-19

Rebound damping setting: direction (a). To decrease the compres- Compression damping setting (for
Minimum (soft): sion damping force and thereby soften slow compression damping):
20 click(s) in direction (b)* the compression damping, turn the ad- Minimum (soft):
Standard: justing bolt in direction (b). 20 click(s) in direction (b)*
12 click(s) in direction (b)* Standard:
Maximum (hard): Compression damping setting (for 12 click(s) in direction (b)*
3 click(s) in direction (b)* fast compression damping): Maximum (hard):
* With the adjusting screw fully turned Minimum (soft): 1 click(s) in direction (b)*
in direction (a) 4 turn(s) in direction (b)* * With the adjusting bolt fully turned in
3 direction (a)
Standard:
Compression damping force 3 turn(s) in direction (b)*
Maximum (hard): NOTE:
0 turn(s) in direction (b)*
* With the adjusting bolt fully turned in Although the total number of clicks or
direction (a) turns of a damping force adjusting
mechanism may not exactly match the
specifications listed due to small differ-
Compression damping force (for slow
ences in production, the actual number
compression damping)
of clicks or turns always represents the
To increase the compression damping
entire adjustment range. To obtain a
force and thereby harden the compres-
precise adjustment, it would be advis-
sion damping, turn the adjusting bolt in
able to check the number of clicks or
1. Compression damping force adjusting bolt direction (a). To decrease the compres-
(for fast compression damping) turns of each damping force adjusting
sion damping force and thereby soften
2. Compression damping force adjusting bolt mechanism and to modify the specifi-
(for slow compression damping)
the compression damping, turn the ad-
cations as necessary.
justing bolt in direction (b).
EWA10220
Compression damping force (for fast WARNING
compression damping)
To increase the compression damping This shock absorber contains highly
force and thereby harden the compres- pressurized nitrogen gas. For prop-
sion damping, turn the adjusting bolt in er handling, read and understand
3-20

the following information before EAU15181 EAU15281
handling the shock absorber. The Luggage strap holders EXUP system
manufacturer cannot be held re- This model is equipped with Yamahas
sponsible for property damage or EXUP (EXhaust Ultimate Power valve)
personal injury that may result from system. This system boosts engine
improper handling. power by means of a valve that regu-
Do not tamper with or attempt to
lates the diameter of the exhaust pipe.
open the gas cylinder. The EXUP system valve is constantly
Do not subject the shock ab-
adjusted in accordance with the engine 3
sorber to an open flame or other speed by a computer-controlled servo-
high heat sources, otherwise it motor.
ECA10191
may explode due to excessive 1. Luggage strap holder
CAUTION:
gas pressure. 2. Hook
Do not deform or damage the The EXUP system has been set
There are four luggage strap holders on and extensively tested at the
gas cylinder in any way, as this
the bottom of the passenger seat. To Yamaha factory. Changing
will result in poor damping per-
use the strap holders, remove the pas- these settings without sufficient
formance.
senger seat, unhook the straps from technical knowledge may result
Always have a Yamaha dealer
the hooks, and then install the seat with in poor performance of or dam-
service the shock absorber.
the straps hanging out from under the age to the engine.
passenger seat. (See page 3-15.) If the EXUP system cannot be
heard when the main switch is
turned on, have a Yamaha deal-
er check it.
3-21

EAU15301
below and have a Yamaha dealer re- EAU15311
Sidestand pair it if it does not function proper- Ignition circuit cut-off system
The sidestand is located on the left side ly. The ignition circuit cut-off system (com-
of the frame. Raise the sidestand or prising the sidestand switch, clutch
lower it with your foot while holding the switch and neutral switch) has the fol-
vehicle upright. lowing functions.
It prevents starting when the trans-
NOTE:
mission is in gear and the side-
The built-in sidestand switch is part of
3 stand is up, but the clutch lever is
the ignition circuit cut-off system, which
not pulled.
cuts the ignition in certain situations.
It prevents starting when the trans-
(See further down for an explanation of
mission is in gear and the clutch le-
the ignition circuit cut-off system.)
ver is pulled, but the sidestand is
EWA10240
still down.
WARNING It cuts the running engine when the
The vehicle must not be ridden with transmission is in gear and the sid-
the sidestand down, or if the side- estand is moved down.
stand cannot be properly moved up Periodically check the operation of the
(or does not stay up), otherwise the ignition circuit cut-off system according
sidestand could contact the ground to the following procedure.
EWA10250
and distract the operator, resulting
in a possible loss of control. WARNING
Yamahas ignition circuit cut-off If a malfunction is noted, have a
system has been designed to assist Yamaha dealer check the system be-
the operator in fulfilling the respon- fore riding.
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described
3-22
With the engine turned off:

NOTE:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
This check is most reliable if performed with
3. Turn the key on. a warmed-up engine.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may be defective. 3
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may be defective.
The system is OK. The motorcycle can be ridden.
3-23
PRE-OPERATION CHECKS
EAU15592
The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
4-1
EAU15605
Pre-operation check list

ITEM CHECKS PAGE
Check fuel level in fuel tank.

Fuel Refuel if necessary. 3-14
Check fuel line for leakage.
Check oil level in engine.
Engine oil If necessary, add recommended oil to specified level. 6-13
Check vehicle for oil leakage.
Check coolant level in reservoir.
Coolant If necessary, add recommended coolant to specified level. 6-16
Check cooling system for leakage. 4
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 6-26, 6-27
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 6-26, 6-27
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 6-25
Check lever free play.
Adjust if necessary.
4-2
ITEM CHECKS PAGE
Make sure that operation is smooth.

Check cable free play.
Throttle grip 6-21, 6-30
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Control cables 6-30
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 6-28, 6-29
Check chain condition.
Lubricate if necessary.
4 Check for damage.
Check tire condition and tread depth.
Wheels and tires 6-22, 6-24
Check air pressure.
Correct if necessary.
Shift pedal
Brake pedal
Brake and clutch levers 6-31
Lubricate lever pivoting points if necessary.
Sidestand 6-32
Lubricate pivot if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.

and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 3-22
If system is defective, have Yamaha dealer check vehicle.
4-3
OPERATION AND IMPORTANT RIDING POINTS

EAU15950 EAU16251
Coolant temperature warning
Starting the engine light
EWA10270
In order for the ignition circuit cut-off Shift timing indicator light
WARNING system to enable starting, one of the Engine trouble warning light
Become thoroughly familiar following conditions must be met: If a warning or indicator light does
with all operating controls and The transmission is in the neutral not go off, see page 3-2 for the corre-
their functions before riding. position. sponding warning and indicator
Consult a Yamaha dealer re- The transmission is in gear with
light circuit check.
garding any control or function the clutch lever pulled and the sid-
that you do not thoroughly un- estand up. 2. Shift the transmission into the neu-
derstand. EWA10290 tral position.
Never start the engine or oper- WARNING
NOTE:
ate it in a closed area for any Before starting the engine, When the transmission is in the neutral
length of time. Exhaust fumes check the function of the igni- 5
position, the neutral indicator light
are poisonous, and inhaling tion circuit cut-off system ac- should be on, otherwise have a
them can cause loss of con- cording to the procedure Yamaha dealer check the electrical cir-
sciousness and death within a described on page 3-22. cuit.
short time. Always make sure Never ride with the sidestand
that there is adequate ventila- down. 3. Start the engine by pushing the
tion. start switch.
1. Turn the key to ON and make
Before starting out, make sure NOTE:
sure that the engine stop switch is
that the sidestand is up. If the If the engine fails to start, release the
set to .
sidestand is not raised com- ECA11830 start switch, wait a few seconds, and
pletely, it could contact the CAUTION: then try again. Each starting attempt
ground and distract the opera- should be as short as possible to pre-
The following warning lights and in-
tor, resulting in a possible loss serve the battery. Do not crank the en-
dicator light should come on for a
of control. gine more than 10 seconds on any one
few seconds, then go off.
Oil level warning light attempt.
Fuel level warning light
5-1

ECA11130 EAU16671 ECA10260
CAUTION: Shifting CAUTION:

For maximum engine life, always Even with the transmission in
warm the engine up before starting the neutral position, do not
off. Never accelerate hard when the coast for long periods of time
engine is cold! with the engine off, and do not
tow the motorcycle for long dis-
NOTE: tances. The transmission is
The engine is warm when it quickly re- properly lubricated only when
sponds to the throttle. the engine is running. Inade-
quate lubrication may damage
1. Shift pedal the transmission.
2. Neutral position Always use the clutch while
5
Shifting gears lets you control the changing gears to avoid damag-
amount of engine power available for ing the engine, transmission,
starting off, accelerating, climbing hills, and drive train, which are not
etc. designed to withstand the
The gear positions are shown in the il- shock of forced shifting.
lustration.
EAU16680
NOTE: To start out and accelerate
To shift the transmission into the neu- 1. Pull the clutch lever to disengage
tral position, press the shift pedal down the clutch.
repeatedly until it reaches the end of its 2. Shift the transmission into first
travel, and then slightly raise it. gear. The neutral indicator light
should go out.
3. Open the throttle gradually, and at
the same time, release the clutch
lever slowly.
5-2

4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841
shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
NOTE: 1st 2nd: 20 km/h (12.5 mi/h) 5
2nd 3rd: 30 km/h (18.8 mi/h) tle operation or any condition that might
Always shift gears at the recommended 3rd 4th: 40 km/h (25.0 mi/h) result in engine overheating must be
shift points. 4th 5th: 50 km/h (31.3 mi/h) avoided.
5th 6th: 60 km/h (37.5 mi/h)
Shift down points: EAU17081
EAU16700
To decelerate 6th 5th: 25 km/h (15.5 mi/h)
5th 4th: 25 km/h (15.5 mi/h) 01000 km (0600 mi)
1. Apply both the front and the rear 4th 3rd: 25 km/h (15.5 mi/h)
brakes to slow the motorcycle. Avoid prolonged operation above 6900
3rd 2nd: 25 km/h (15.5 mi/h)
2. Shift the transmission into first 2nd 1st: r/min.
gear when the motorcycle reaches 10001600 km (6001000 mi)
25 km/h (15.5 mi/h). If the engine is Avoid prolonged operation above 8300
about to stall or runs very roughly, r/min.
pull the clutch lever in and use the
brakes to stop the motorcycle.
5-3

ECA10301 EAU17212
CAUTION: Parking
After 1000 km (600 mi) of operation, When parking, stop the engine, and
the engine oil must be changed and then remove the key from the main
the oil filter cartridge or element re- switch.
EWA10310
placed. WARNING
1600 km (1000 mi) and beyond Since the engine and exhaust
The vehicle can now be operated nor- system can become very hot,
mally. park in a place where pedestri-
ECA10310
ans or children are not likely to
CAUTION:
touch them.
Keep the engine speed out of Do not park on a slope or on soft
5 the tachometer red zone. ground, otherwise the vehicle
If any engine trouble should oc- may overturn.
cur during the engine break-in ECA10380
period, immediately have a CAUTION:
Yamaha dealer check the vehi-
cle. Never park in an area where there
are fire hazards such as grass or
NOTE: other flammable materials.
During and after the engine break-in
period, the exhaust heat may cause
discoloration of the exhaust pipe, but
this is normal.
5-4
PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17231 EAU17301 EAU34691
PERIODIC MAINTENANCE Owners tool kit

Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE
riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT
cation will keep your vehicle in the IN ORDER TO ENJOY LONG, PLEA-
safest and most efficient condition pos- SURABLE SERVICE. ESPECIALLY
sible. The most important points of IMPORTANT ARE THE MAINTE-
motorcycle inspection, adjustment, and NANCE SERVICES RELATED TO
lubrication are explained on the follow- EMISSIONS CONTROL. THESE
ing pages. CONTROLS NOT ONLY FUNCTION
Maintenance, replacement, or repair TO ENSURE CLEANER AIR, BUT
of the emission control devices and ARE ALSO VITAL TO PROPER EN- 1. Owners tool kit
systems may be performed by any GINE OPERATION AND MAXIMUM
repair establishment or individual PERFORMANCE. IN THE FOLLOW- The owners tool kit is located under the
that is certified (if applicable). ING PERIODIC MAINTENANCE passenger seat. (See page 3-15.)
EWA10320
CHARTS, THE SERVICES RELATED The service information included in this 6
WARNING TO EMISSIONS CONTROL ARE manual and the tools provided in the
If you are not familiar with mainte- GROUPED SEPARATELY. THESE owners tool kit are intended to assist
nance work, have a Yamaha dealer SERVICES REQUIRE SPECIALIZED you in the performance of preventive
do it for you. DATA, KNOWLEDGE, AND EQUIP- maintenance and minor repairs. How-
MENT. YAMAHA DEALERS ARE ever, additional tools such as a torque
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform
FORM THESE PARTICULAR SER- certain maintenance work correctly.
VICES. NOTE:
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
6-1

EWA10340
WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance, excessive emissions, and
render the vehicle unsafe for use.
Consult a Yamaha dealer before at-
tempting any changes.
EWA12371
WARNING
Do not touch either muffler bracket,
located under the muffler bracket
covers, until the exhaust system has
cooled.
6
1. Muffler bracket cover

2. Muffler bracket
6-2

EAU17600
Periodic maintenance chart for the emission control system

INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
Check fuel hoses for cracks or

1 * Fuel line damage.
Replace if necessary.
Check condition.
Adjust gap and clean.
2 * Spark plugs Replace. Replace.
Replace every 8000 mi (13000
km) or 12 months.
Check and adjust valve clearance
3 * Valve clearance Every 26600 mi (42000 km)
when engine is cold.
Crankcase breather
Check breather hose for cracks or 6
4 * damage.
system
5 * Fuel injection Adjust synchronization.
Check for leakage.
6 * Exhaust system Tighten if necessary.
Replace gasket(s) if necessary.
Evaporative emis- Check control system for dam-
7 * sion control system age.
(For California only) Replace if necessary.
Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
8 *
tem Replace any damaged parts if
necessary.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
6-3

EAU32183
General maintenance and lubrication chart

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
Check condition and damage.

1 * Air filter element
Check operation.
2 * Clutch
Adjust or replace cable.
Check operation, fluid level, and
3 * Front brake for fluid leakage.
Replace brake pads if necessary.
Check operation, fluid level, and
4 * Rear brake for fluid leakage.
6 Replace brake pads if necessary.
Check for cracks or damage.
5 * Brake hoses
Replace. Every 4 years
Check runout and for damage.
6 * Wheels
Check tread depth and for dam-
age.
7 * Tires Replace if necessary.
Check air pressure.
Check bearings for smooth oper-
8 * Wheel bearings ation.
6-4

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
Check bearing assemblies for

Swingarm pivot looseness.
9 * Repack.
bearings Moderately repack with lithium-
soap-based grease.
Check chain slack, alignment and
condition.
10 Drive chain Adjust and lubricate chain with a Every 500 mi (800 km) and after washing the motorcycle or riding in the rain
special O-ring chain lubricant
thoroughly.
Check bearing assemblies for
looseness.
11 * Steering bearings Moderately repack with lithium- Repack.
soap-based grease every 16000 6
mi (25000 km) or 24 months.
Check operation and for oil leak-
12 * Steering damper
age.
Check all chassis fitting and fas-
13 * Chassis fasteners teners.
Brake and clutch le- Apply lithium-soap-based grease
14
ver pivot shafts (all-purpose grease) lightly.
Shift pedal rod piv- Apply lithium-soap-based grease
15
ots (all-purpose grease) lightly.
Check operation.
16 Sidestand pivot Apply lithium-soap-based grease
(all-purpose grease) lightly.
6-5

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
Check operation and replace if

17 * Sidestand switch
necessary.
18 * Front fork age.
Shock absorber as-
19 * age.
sembly
Rear suspension Check operation.
20 *
link pivots Correct if necessary.
Change (warm engine before
6 21 Engine oil
draining).
Engine oil filter car-
22 * Replace.
tridge
Check hoses for cracks or dam-
age.
23 * Cooling system Replace if necessary.
Change with ethylene glycol anti-
Change.
freeze coolant every 24 months.
Check operation, cable free play
24 * EXUP system Every 12000 mi (19000 km)
and pulley position.
Front and rear brake
25 * Check operation.
switches
Apply Yamaha chain and cable
26 * Control cables lube or engine oil SAE 10W-30
thoroughly.
6-6

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
Check operation and free play.

Adjust the throttle cable free play
Throttle grip hous-
27 * if necessary.
ing and cable
Lubricate the throttle grip housing
and cable.
Lights, signals and Check operation.
28 *
switches Adjust headlight beam.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
6
EAU17650
NOTE:
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
6-7

Replace the brake hoses every four years and if cracked or damaged.
6-8

EAU18712
Removing and installing cowl-

ings and panels
The cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
1. Panel B 1. Quick fastener screw
2. Panel D
3. Cowling B
EAU42970
Cowlings A and B
6
To remove one of the cowlings
1. Remove the quick fastener screws
and the quick fasteners, slide the
1. Panel A
2. Panel C
cowling backward, and then take it
3. Cowling A off.
1. Cowling A
4. Cowling C 2. Quick fastener
6-9

2. Fit the projections on the cowling
into the slots and slide it forward.
1. Cowling B 1. Bolt
2. Quick fastener 2. Quick fastener screw
1. Slot 3. Cowling C
2. Disconnect the turn signal light
2. Projection
lead coupler. 3. Slide the cowling backward to un-
3. Install the quick fasteners and the hook its projections from the slots,
6 quick fastener screws. and then pull the cowling off.
EAU42951
Cowling C
To remove the cowling

1. Remove cowling A. (See page
6-9.)
2. Remove the bolts and the quick
1. Turn signal light lead coupler fastener screws.
To install the cowling 1. Cowling C

1. Connect the turn signal light lead 2. Slot
coupler. 3. Projection
6-10

To install the cowling EAU36630
Panels C and D
1. Insert the projections into the slots,
and then slide the cowling forward.
To remove one of the panels
Remove the screw and the quick fas-
tener, and then pull the panel off as
shown.
1. Panel A
2. Screw
1. Slot To install the panel

2. Projection 1. Place the panel in its original posi-
tion, and then install the screw.
2. Place the cowling in its original po- 6
sition, and then install the quick 1. Screw
fastener screws and the bolts. 2. Panel C
3. Install cowling A. 3. Quick fastener
EAU33990 To install the panel

Panels A and B
Place the panel in the original position,
and then install the screw and the quick
To remove one of the panels
fastener.
1. Remove the rider seat. (See page
3-15.)
2. Remove the screw, and then re- 2. Install the rider seat.
move the panel as shown.
6-11

EAU19652
Before installing a spark plug, the spark
Checking the spark plugs plug gap should be measured with a
The spark plugs are important engine wire thickness gauge and, if necessary,
components, which should be checked adjusted to specification.
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
1. Spark plug gap
be a medium-to-light tan (the ideal color
6 when the vehicle is ridden normally),
Spark plug gap:
and all spark plugs installed in the en- 0.60.7 mm (0.0240.028 in)
gine should have the same color. If any
spark plug shows a distinctly different Clean the surface of the spark plug
color, the engine could be operating im- gasket and its mating surface, and then
properly. Do not attempt to diagnose wipe off any grime from the spark plug
such problems yourself. Instead, have threads.
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode Tightening torque:
erosion and excessive carbon or other Spark plug:
deposits, it should be replaced. 12.5 Nm (1.25 mkgf, 9.0 ftlbf)
Specified spark plug:

NGK/CR9EK
6-12

EAU19681 EAU19911
NOTE: Canister (for California only) Engine oil and oil filter car-
If a torque wrench is not available when tridge
installing a spark plug, a good estimate The engine oil level should be checked
of the correct torque is 1/41/2 turn before each ride. In addition, the oil
past finger tight. However, the spark must be changed and the oil filter car-
plug should be tightened to the speci- tridge replaced at the intervals speci-
fied torque as soon as possible. fied in the periodic maintenance and
ECA10840 lubrication chart.
CAUTION:
Do not use any tools to remove or in- To check the engine oil level
stall the spark plug cap, otherwise 1. Place the vehicle on a level sur-
This model is equipped with a canister face and hold it in an upright posi-
the ignition coil coupler may get to prevent the discharging of fuel vapor
damaged. The spark plug cap may tion.
into the atmosphere. Before operating
be difficult to remove because the this vehicle, make sure to check the fol- NOTE:
rubber seal on the end of the cap fits 6
lowing: Make sure that the vehicle is positioned
tightly. To remove the spark plug Check each hose connection. straight up when checking the oil level.
cap, simply twist it back and forth Check each hose and canister for A slight tilt to the side can result in a
while pulling it out; to install it, twist cracks or damage. Replace if dam- false reading.
it back and forth while pushing it in. aged.
2. Start the engine, warm it up for
Make sure that the canister breath-
several minutes, and then turn it
er is not blocked, and if necessary,
off.
clean it.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
6-13

2. Start the engine, warm it up for
NOTE:
several minutes, and then turn it
The engine oil should be between the
off.
minimum and maximum level marks.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
1. Oil filter wrench

2. Engine oil filter cartridge
NOTE:
1. Engine oil level check window An oil filter wrench is available at a
2. Maximum level mark Yamaha dealer.
6
3. Minimum level mark
4. Engine oil filler cap 6. Apply a thin coat of engine oil to
the O-ring of the new oil filter car-
4. If the engine oil is at or below the 1. Engine oil drain bolt
tridge.
minimum level mark, add sufficient
oil of the recommended type to NOTE:
raise it to the correct level. Skip steps 57 if the oil filter cartridge is
not being replaced.
To change the engine oil (with or 5. Remove the oil filter cartridge with
without oil filter cartridge replace- an oil filter wrench.
ment)
1. Remove cowling C. (See page
6-9.)
6-14

Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.90 L (3.07 US qt) (2.55 Imp.qt)
With oil filter cartridge replacement:
3.10 L (3.28 US qt) (2.73 Imp.qt)
ECA11620
CAUTION:
1. O-ring 1. Torque wrench
In order to prevent clutch slip-
NOTE: Tightening torque: page (since the engine oil also
Make sure that the O-ring is properly Oil filter cartridge: lubricates the clutch), do not
17 Nm (1.7 mkgf, 12 ftlbf) mix any chemical additives. Do
seated.
not use oils with a diesel speci-
7. Install the new oil filter cartridge 8. Install the engine oil drain bolt, and fication of CD or oils of a high- 6
with an oil filter wrench, and then then tighten it to the specified er quality than specified. In
tighten it to the specified torque torque. addition, do not use oils labeled
with a torque wrench. NOTE: ENERGY CONSERVING II or
Check the washer for damage and re- higher.
place it if necessary. Make sure that no foreign mate-
rial enters the crankcase.
Tightening torque: 10. Start the engine, and then let it idle
Engine oil drain bolt: for several minutes while checking
43 Nm (4.3 mkgf, 31 ftlbf) it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
9. Add the specified amount of the
check for the cause.
recommended engine oil, and then
install and tighten the oil filler cap.
6-15

EAU20070
NOTE: Coolant
After the engine is started, the engine The coolant level should be checked
oil level warning light should go off if the before each ride. In addition, the cool-
oil level is sufficient. ant must be changed at the intervals
ECA10400 specified in the periodic maintenance
CAUTION: and lubrication chart.
If the oil level warning light flickers EAU42990
or remains on, immediately turn the To check the coolant level
engine off and have a Yamaha dealer 1. Place the vehicle on a level sur- 1. Coolant reservoir
check the vehicle. face and hold it in an upright posi- 2. Maximum level mark
11. Turn the engine off, and then tion. 3. Minimum level mark
check the oil level and correct it if NOTE: 3. If the coolant is at or below the
necessary. The coolant level must be checked minimum level mark, remove cowl-
6 12. Install the cowling. on a cold engine since the level ing B. (See page 6-9.)
varies with engine temperature. 4. Remove the reservoir cap, add
Make sure that the vehicle is posi- coolant to the maximum level
tioned straight up when checking mark, and then install the reservoir
the coolant level. A slight tilt to the cap.
side can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
NOTE:
The coolant should be between the
minimum and maximum level marks.
6-16

If water has been added to the 3. Place a container under the engine
coolant, have a Yamaha dealer to collect the used coolant.
check the antifreeze content of 4. Remove the radiator cap.
the coolant as soon as possible, EWA10380
otherwise the effectiveness of WARNING

the coolant will be reduced. Never attempt to remove the radiator
EWA10380 cap when the engine is hot.
WARNING
Never attempt to remove the radiator
1. Coolant reservoir cap cap when the engine is hot.
Coolant reservoir capacity (up to the 5. Install the cowling.

maximum level mark): NOTE:
0.25 L (0.26 US qt) (0.22 Imp.qt)
The radiator fans are automatically
ECA10471 switched on or off according to the 6
CAUTION: coolant temperature in the radia-
If coolant is not available, use tor. 1. Radiator cap
distilled water or soft tap water If the engine overheats, see page
instead. Do not use hard water 6-47 for further instructions. 5. Remove the coolant drain bolt to
or salt water since it is harmful drain the cooling system.
to the engine. EAU42980
If water has been used instead To change the coolant

of coolant, replace it with cool- 1. Place the vehicle on a level sur-
ant as soon as possible, other- face and let the engine cool if nec-
wise the cooling system will not essary.
be protected against frost and 2. Remove cowlings B and C. (See
corrosion. page 6-9.)
6-17

8. After the coolant is completely Antifreeze/water mixture ratio:
drained, thoroughly flush the cool- 1:1
ing system with clean tap water. Recommended antifreeze:
9. Install the coolant reservoir by in- High-quality ethylene glycol anti-
stalling the bolts. freeze containing corrosion inhibitors
for aluminum engines
10. Install the coolant drain bolt, and Coolant quantity:
then tighten it to the specified Radiator capacity (including all
torque. routes):
2.76 L (2.92 US qt) (2.43 Imp.qt)
NOTE: Coolant reservoir capacity (up to the
1. Coolant drain bolt Check the washer for damage and re- maximum level mark):
place it if necessary. 0.25 L (0.26 US qt) (0.22 Imp.qt)
6. Remove the coolant reservoir cap.
7. Remove the coolant reservoir by ECA10471
removing the bolts, and then turn Tightening torque: CAUTION:

the reservoir upside down to emp- Coolant drain bolt:
If coolant is not available, use
6 ty it. 7.0 Nm (0.7 mkgf, 5.1 ftlbf)
distilled water or soft tap water
11. Pour the recommended coolant instead. Do not use hard water
into the reservoir to the maximum or salt water since it is harmful
level mark, and then install the to the engine.
coolant reservoir cap. If water has been used instead
12. Pour the recommended coolant of coolant, replace it with cool-
into the radiator until it is full. ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion.
1. Coolant reservoir cap If water has been added to the
2. Coolant reservoir coolant, have a Yamaha dealer
3. Bolt check the antifreeze content of
6-18

the coolant as soon as possible, EAU42960
otherwise the effectiveness of Replacing the air filter element

the coolant will be reduced. The air filter element should be re-
placed at the intervals specified in the
13. Install the radiator cap, start the periodic maintenance and lubrication
engine, let it idle for several min- chart. Replace the air filter element
utes, and then turn it off. more frequently if you are riding in un-
14. Remove the radiator cap to check usually wet or dusty areas.
the coolant level in the radiator. If 1. Remove the rider seat. (See page
necessary, add sufficient coolant 3-15.)
until it reaches the top of the radia- 2. Remove panels A and B. (See EWA10410
tor, and then install the radiator page 6-9.) WARNING

cap. 3. Remove the fuel tank bolts. Make sure that the fuel tank is
15. Start the engine, and then check well supported.
the vehicle for coolant leakage. If Do not tilt or pull the fuel tank
coolant is leaking, have a Yamaha too much, otherwise the fuel 6
dealer check the cooling system. hoses may come loose, which
16. Install the cowlings. could cause fuel leakage.
5. Remove the air filter case cover by
removing the screws.
1. Bolt
4. Lift the front of the fuel tank, and

then tilt it back and away from the
air filter case. (Do not disconnect
the fuel hoses!)
6-19

ECA10480
CAUTION:
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
1. Screw 1. Air filter element become excessively worn.
2. Air filter case cover 2. Air intake manifold 8. Install the air filter case cover by in-
ECA12880
7. Install a new air filter element by fit- stalling the screws.
CAUTION: ting the projections on the element 9. Place the fuel tank in its original
When removing the air filter case into the slots in the air filter case. position, and then install the bolts.
EWA12380
6 cover, be careful not to allow foreign
WARNING
objects to drop into the air intake
manifold. Before installing the fuel tank,
make sure that the fuel hoses
6. Pull the air filter element out. are not damaged. If any fuel
hose is damaged, do not start
the engine. Have a Yamaha
dealer replace the hose, other-
wise fuel may leak.
Make sure that the fuel hoses
1. Projection
are properly connected and
2. Slot
routed, and are not pinched.
6-20

Be sure to place the fuel tank EAU21382 EAU21401
breather/overflow hose in its Checking the throttle cable Valve clearance

original position. free play The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
1. Throttle cable free play

1. Fuel tank breather/overflow hose
The throttle cable free play should mea-
10. Install the panels. sure 3.05.0 mm (0.120.20 in) at the 6
11. Install the rider seat. throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
6-21

EAU21750
Tire air pressure (measured on cold evenly from side to side. Properly
Tires adjust the suspension for your load,
tires):
To maximize the performance, durabil- 090 kg (0198 lb): and check the condition and pres-
ity, and safe operation of your motor- Front: sure of your tires. NEVER OVER-
cycle, note the following points 250 kPa (36 psi) (2.50 kgf/cm) LOAD YOUR VEHICLE. Make sure
regarding the specified tires. Rear:
290 kPa (42 psi) (2.90 kgf/cm) that the total weight of the cargo, rid-
90196 kg (198432 lb): er, passenger, and accessories
Tire air pressure Front: (cowling, saddlebags, etc. if ap-
The tire air pressure should be checked 250 kPa (36 psi) (2.50 kgf/cm) proved for this model) does not ex-
and, if necessary, adjusted before each Rear: ceed the maximum load of the
ride. 290 kPa (42 psi) (2.90 kgf/cm)
EWA10500 High-speed riding: vehicle. Operation of an overloaded
Front: vehicle could cause tire damage, an
WARNING
250 kPa (36 psi) (2.50 kgf/cm) accident, or even injury.
The tire air pressure must be Rear:
checked and adjusted on cold 290 kPa (42 psi) (2.90 kgf/cm)
6 tires (i.e., when the temperature Maximum load*: Tire inspection
of the tires equals the ambient 196 kg (432 lb)
* Total weight of rider, passenger, car-
temperature). go and accessories
The tire air pressure must be ad-
justed in accordance with the EWA10510
riding speed and with the total WARNING

weight of rider, passenger, car- Proper loading of your vehicle is im-
go, and accessories approved portant for several characteristics of
for this model. your vehicle, such as handling,
braking, performance and safety. Do
not carry loosely packed items that 1. Tire sidewall
can shift. Securely pack your heavi- 2. Tire wear indicator
est items close to the center of the 3. Tire tread depth
vehicle, and distribute the weight
6-22

Always check the tires before operating Tire information Always make sure that the valve
the motorcycle. If a tire tread shows caps are securely installed to
crosswise lines (minimum tread depth), prevent air pressure leakage.
if the tire has a nail or glass fragments Use only the tire valves and
in it, or if the sidewall is cracked, con- valve cores listed below to
tact a Yamaha dealer immediately and avoid tire deflation during a
have the tire replaced. high-speed ride.
Minimum tire tread depth (front and

Front tire:
rear):
Size:
1.0 mm (0.04 in)
1. Tire air valve
120/70 ZR17M/C (58W)
Manufacturer/model:
EWA10580 2. Tire air valve core
PIRELLI/DIABLO CORSA E
WARNING 3. Tire air valve cap with seal
MICHELIN/Pilot POWER P
It is dangerous to ride with a This motorcycle is equipped with cast Rear tire:
worn-out tire. When a tire tread Size:
wheels and tubeless tires with valves. 190/50 ZR17M/C (73W) 6
begins to show crosswise lines, EWA10480
Manufacturer/model:
have a Yamaha dealer replace WARNING PIRELLI/DIABLO CORSA L
the tire immediately. The front and rear tires should MICHELIN/Pilot POWER
The replacement of all wheel- be of the same make and de- FRONT and REAR:
and brake-related parts, includ- Tire air valve:
sign, otherwise the handling TR412
ing the tires, should be left to a characteristics of the motor- Valve core:
Yamaha dealer, who has the cycle cannot be guaranteed. #9100 (original)
necessary professional knowl- After extensive tests, only the
edge and experience. tires listed below have been ap-
proved for this model by
Yamaha Motor Co., Ltd.
6-23

EWA10600 EAU21960 EAU22011
WARNING Cast wheels Accessories and replacement

This motorcycle is fitted with super- To maximize the performance, durabil- parts
high-speed tires. Note the following ity, and safe operation of your vehicle, EWA10621
note the following points regarding the WARNING

points in order to make the most ef-
ficient use of these tires. specified wheels. This vehicle is not designed to pull a
The wheel rims should be checked trailer or to be attached to a sidecar.
Use only the specified replace-
ment tires. Other tires may run for cracks, bends or warpage be- The accessories or replacement
the danger of bursting at super fore each ride. If any damage is parts you choose for your vehicle
high speeds. found, have a Yamaha dealer re- should be designed specifically for
Brand-new tires can have a rela-
place the wheel. Do not attempt this model, and they must be se-
tively poor grip on certain road even the smallest repair to the curely mounted to maintain the in-
surfaces until they have been wheel. A deformed or cracked herent stability of the original
broken in. Therefore, it is ad- wheel must be replaced. design. Genuine Yamaha Parts and
The wheel should be balanced Accessories are designed and test-
visable before doing any high-
6 speed riding to ride conserva- whenever either the tire or wheel ed to be compatible with your vehi-
tively for approximately 100 km has been changed or replaced. An cle. Please consider Genuine
(60 mi) after installing a new tire. unbalanced wheel can result in Yamaha Parts and Accessories be-
The tires must be warmed up
poor performance, adverse han- fore making a purchase. Use of non-
before a high-speed run. dling characteristics, and a short- Yamaha-approved accessories or
Always adjust the tire air pres-
ened tire life. replacement parts may cause loss of
Ride at moderate speeds after handling stability and riding safety.
sure according to the operating
conditions. changing a tire since the tire sur- Since Yamaha cannot control the
face must first be broken in for it quality of accessories or parts man-
to develop its optimal characteris- ufactured by other companies,
tics. Yamaha cannot be held liable for
6-24

any consequences caused by the EAU33890
Adjusting the clutch lever free NOTE:

use of items which have not been
play If the specified clutch lever free play
approved by Yamaha.
cannot be obtained as described
above, proceed as follows.
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut at the crank-
case.
3. To increase the clutch lever free
play, turn the adjusting nut in direc-
1. Clutch lever free play adjusting bolt tion (a). To decrease the clutch le-
2. Clutch lever free play ver free play, turn the adjusting nut
in direction (b).
The clutch lever free play should mea- 6
sure 10.015.0 mm (0.390.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
To increase the clutch lever free play,
turn the adjusting bolt at the clutch lever
in direction (a). To decrease the clutch
lever free play, turn the adjusting bolt in
direction (b).
1. Locknut
2. Clutch lever free play adjusting nut (crank-
case)
4. Tighten the locknut.

6-25

EAU22270 EAU22390
worn to the point that a wear indicator
Adjusting the rear brake light Checking the front and rear almost touches the brake disc, have a
switch brake pads Yamaha dealer replace the brake pads
The front and rear brake pads must be as a set.
checked for wear at the intervals spec-
ified in the periodic maintenance and EAU22500
lubrication chart. Rear brake pads
EAU43060
Front brake pads
1. Rear brake light switch

2. Rear brake light switch adjusting nut
6 The rear brake light switch, which is ac-

tivated by the brake pedal, is properly 1. Lining thickness
adjusted when the brake light comes
on just before braking takes effect. If Check each rear brake pad for damage
necessary, adjust the brake light switch 1. Brake pad wear indicator and measure the lining thickness. If a
as follows. brake pad is damaged or if the lining
Turn the adjusting nut while holding the The front brake calipers are equipped thickness is less than 1.0 mm (0.04 in),
rear brake light switch in place. To with two sets of brake pads. have a Yamaha dealer replace the
make the brake light come on earlier, Each front brake pad is provided with brake pads as a set.
turn the adjusting nut in direction (a). To one or two wear indicators, which allow
make the brake light come on later, turn you to check the brake pad wear with-
the adjusting nut in direction (b). out having to disassemble the brake.
To check the brake pad wear, check
the position of the wear indicators while
applying the brake. If a brake pad has
6-26

EAU22580
Before riding, check that the brake fluid Be careful that water does not en-
Checking the brake fluid level is above the minimum level mark and ter the brake fluid reservoir when
Front brake replenish if necessary. A low brake fluid refilling. Water will significantly
level may indicate worn brake pads lower the boiling point of the fluid
and/or brake system leakage. If the and may result in vapor lock.
brake fluid level is low, be sure to check Brake fluid may deteriorate paint-
the brake pads for wear and the brake ed surfaces or plastic parts. Al-
system for leakage. ways clean up spilled fluid
Observe these precautions: immediately.
When checking the fluid level, As the brake pads wear, it is nor-
make sure that the top of the brake mal for the brake fluid level to grad-
fluid reservoir is level. ually go down. However, if the
1. Minimum level mark Use only the recommended quality brake fluid level goes down sud-
brake fluid, otherwise the rubber denly, have a Yamaha dealer
Rear brake seals may deteriorate, causing check the cause.
leakage and poor braking perfor- 6
mance.
Recommended brake fluid:

DOT 4
Refill with the same type of brake

fluid. Mixing fluids may result in a
harmful chemical reaction and
1. Minimum level mark lead to poor braking performance.
Insufficient brake fluid may allow air to

enter the brake system, possibly caus-
ing it to become ineffective.
6-27

EAU22730 EAU22760
Changing the brake fluid Drive chain slack

Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the NOTE after the periodic mainte- if necessary.
nance and lubrication chart. In addition,
have the oil seals of the master cylin- EAU22772
To check the drive chain slack
ders and calipers as well as the brake
1. Place the motorcycle on the side-
hoses replaced at the intervals listed
stand.
below or whenever they are damaged
1. Drive chain slack
or leaking. NOTE:
Oil seals: Replace every two When checking and adjusting the drive 4. If the drive chain slack is incorrect,
years. chain slack, there should be no weight adjust it as follows.
Brake hoses: Replace every four on the motorcycle.
years. EAU34311
2. Shift the transmission into the neu- To adjust the drive chain slack
6
tral position. 1. Loosen the axle nut and the lock-
3. Move the rear wheel by pushing nut on each side of the swingarm.
the motorcycle to locate the tight- 2. To tighten the drive chain, turn the
est portion of the drive chain, and adjusting bolt on each side of the
then measure the drive chain slack swingarm in direction (a). To loos-
as shown. en the drive chain, turn the adjust-
ing bolt on each side of the
Drive chain slack: swingarm in direction (b), and then
30.040.0 mm (1.181.57 in)
push the rear wheel forward.
6-28

3. Tighten the locknuts, then the axle EAU23022
NOTE: Cleaning and lubricating the
nut to their specified torques.
Using the alignment marks on each drive chain
side of the swingarm, make sure that Tightening torques: The drive chain must be cleaned and
both chain pullers are in the same posi- Locknut: lubricated at the intervals specified in
tion for proper wheel alignment. 16 Nm (1.6 mkgf, 11 ftlbf) the periodic maintenance and lubrica-
Axle nut:
150 Nm (15.0 mkgf, 110 ftlbf) tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
ECA10581
CAUTION:
The drive chain must be lubricated
after washing the motorcycle and
riding in the rain.
6
1. Axle nut 1. Clean the drive chain with kero-
2. Drive chain slack adjusting bolt sene and a small soft brush.
3. Locknut ECA11120
4. Alignment marks CAUTION:

ECA10570 To prevent damaging the O-rings, do
CAUTION: not clean the drive chain with steam
Improper drive chain slack will over- cleaners, high-pressure washers or
load the engine as well as other vital inappropriate solvents.
parts of the motorcycle and can lead 2. Wipe the drive chain dry.
to chain slippage or breakage. To 3. Thoroughly lubricate the drive
prevent this from occurring, keep chain with a special O-ring chain
the drive chain slack within the lubricant.
specified limits.
6-29

ECA11110 EAU23091 EAU23111
CAUTION: Checking and lubricating the Checking and lubricating the

Do not use engine oil or any other lu- cables throttle grip and cable
bricants for the drive chain, as they The operation of all control cables and The operation of the throttle grip should
may contain substances that could the condition of the cables should be be checked before each ride. In addi-
damage the O-rings. checked before each ride, and the cation, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil SAE 10W-30
EWA10710
6 WARNING
Damage to the outer housing of ca-
bles may result in internal rusting
and cause interference with cable
movement. Replace damaged ca-
bles as soon as possible to prevent
unsafe conditions.
6-30

EAU23140 EAU43070
Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease (all-pur-
brake and clutch levers pose grease) shift pedal
Brake lever
The operation of the shift pedal should

Clutch lever be checked before each ride, and the
shift pedal rod pivots should be lubricat- 6
ed if necessary.
pose grease)
The operation of the brake and clutch

levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
6-31

EAU23200 EAUM1650 EAU23271
Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the front
The swingarm pivots must be lubricat- fork must be checked as follows at the
ed at the intervals specified in the peri- intervals specified in the periodic main-
odic maintenance and lubrication chart. tenance and lubrication chart.
Recommended lubricant: To check the condition

Lithium-soap-based grease EWA10750
WARNING
Securely support the vehicle so that
there is no danger of it falling over.
Check the inner tubes for scratches,
The operation of the sidestand should
damage and excessive oil leakage.
be checked before each ride, and the
6 sidestand pivot and metal-to-metal
To check the operation
contact surfaces should be lubricated if
1. Place the vehicle on a level sur-
necessary.
EWA10730 face and hold it in an upright posi-
WARNING tion.
2. While applying the front brake,
If the sidestand does not move up
push down hard on the handlebars
and down smoothly, have a Yamaha
several times to check if the front
dealer check or repair it.
fork compresses and rebounds
smoothly.
pose grease)
6-32

EAU23280
Checking the steering

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ECA10590 ground.
CAUTION: EWA10750
If any damage is found or the front WARNING

fork does not operate smoothly, Securely support the vehicle so that
have a Yamaha dealer check or re- there is no danger of it falling over.
pair it. 2. Hold the lower ends of the front 6
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
6-33

EAU23290 EAU23441 EWA10760
Checking the wheel bearings Battery WARNING

The front and rear wheel bearings must Electrolyte is poisonous and
be checked at the intervals specified in dangerous since it contains sul-
the periodic maintenance and lubrica- furic acid, which causes severe
tion chart. If there is play in the wheel burns. Avoid any contact with
hub or if the wheel does not turn skin, eyes or clothing and al-
smoothly, have a Yamaha dealer check ways shield your eyes when
the wheel bearings. working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
1. Positive battery terminal EXTERNAL: Flush with plenty
2. Battery of water.
3. Negative battery terminal INTERNAL: Drink large quan-
This model is equipped with a sealed- tities of water or milk and im-
6 mediately call a physician.
type (MF) battery, which does not re-
quire any maintenance. There is no EYES: Flush with water for 15
need to check the electrolyte or to add minutes and seek prompt
distilled water. medical attention.
Batteries produce explosive hy-
To charge the battery drogen gas. Therefore, keep
Have a Yamaha dealer charge the bat- sparks, flames, cigarettes, etc.,
tery as soon as possible if it seems to away from the battery and pro-
have discharged. Keep in mind that the vide sufficient ventilation when
battery tends to discharge more quickly charging it in an enclosed
if the vehicle is equipped with optional space.
electrical accessories.
6-34

KEEP THIS AND ALL BATTER- charger will damage the battery. EAU42920
IES OUT OF THE REACH OF If you do not have access to a Replacing the fuses
CHILDREN. sealed-type (MF) battery charg-
er, have a Yamaha dealer To access the main fuse
charge your battery. The main fuse is located under the rider
To store the battery seat and can be accessed as follows:
1. If the vehicle will not be used for 1. Remove the rider seat. (See page
more than one month, remove the 3-15.)
battery, fully charge it, and then 2. Move the ECU away from the fuse.
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation. 6
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
ECA10630 1. ECU
CAUTION:
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
6-35
1. Main fuse 1. Rubber damper 1. Fuse box
To access the fuel injection system

fuse
The fuel injection system fuse is locat-
ed under the fuel tank and can be ac-
6
cessed as follows:
1. Lift the fuel tank. (See page 6-19.)
2. Pull up the rubber damper as
shown.
1. Fuel injection system fuse 1. Headlight fuse

2. Fuel injection system spare fuse 2. Ignition fuse
3. Signaling system fuse
To access the fuse box 4. ETV (electric throttle valve) fuse
The fuse box, which contains the fuses 5. Backup fuse (for odometer, clock and immo-
bilizer system)
for the individual circuits, is located be- 6. Right radiator fan fuse
hind cowling A. 7. Left radiator fan fuse
To access the fuse box, remove cowl- 8. Spare fuse
ing A. (See page 6-9.)
6-36

To replace a fuse ECA10640 EAU42930
If a fuse is blown, replace it as follows. CAUTION: Replacing a headlight bulb

1. Turn the key to OFF and turn off Do not use a fuse of a higher amper-
the electrical circuit in question. age rating than recommended to
2. Remove the blown fuse, and then avoid causing extensive damage to
install a new fuse of the specified the electrical system and possibly a
amperage. fire.
Specified fuses:
3. Turn the key to ON and turn on
Main fuse: the electrical circuit in question to
50.0 A check if the device operates.
Headlight fuse: 4. If the fuse immediately blows
25.0 A 1. High beam headlight bulb
again, have a Yamaha dealer
Signaling system fuse: 2. Low beam headlight bulb
7.5 A
check the electrical system.
Ignition fuse: This model is equipped with quartz bulb
15.0 A headlights. If a headlight bulb burns 6
Radiator fan fuse: out, replace it as follows.
15.0 A 2
Fuel injection system fuse:
To replace a high beam headlight
15.0 A
Backup fuse: bulb
7.5 A 1. Remove panel C (if replacing the
Electric throttle valve fuse: left headlight bulb) or panel D (if re-
7.5 A placing the right headlight bulb).
(See page 6-9.)
2. Disconnect the headlight coupler,
and then remove the bulb cover.
6-37

EWA10790
Headlight lens
WARNING Do not affix any type of tinted
Headlight bulbs get very hot. There- film or stickers to the headlight
fore, keep flammable products away lens.
from a lit headlight bulb, and do not Do not use a headlight bulb of a
touch the bulb until it has cooled wattage higher than specified.
down.
4. Place a new headlight bulb into po-
sition, and then secure it with the
1. Headlight bulb cover bulb holder.
2. Headlight coupler ECA10650
CAUTION:
3. Unhook the headlight bulb holder,
and then remove the defective Take care not to damage the follow-
bulb. ing parts:
6 Headlight bulb
Do not touch the glass part of 1. Do not touch the glass part of the bulb.
the headlight bulb to keep it free
from oil, otherwise the transpar- 5. Install the headlight bulb cover,
ency of the glass, the luminosity and then connect the coupler.
of the bulb, and the bulb life will 6. Install the panel.
be adversely affected. Thor- 7. Have a Yamaha dealer adjust the
oughly clean off any dirt and fin- headlight beam if necessary.
gerprints on the headlight bulb
using a cloth moistened with al- To replace a low beam headlight
1. Headlight bulb holder bulb
cohol or thinner.
1. Remove the headlight bulb cover
by turning it counterclockwise.
6-38

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
1. Headlight bulb cover 1. Headlight bulb holder using a cloth moistened with al-
cohol or thinner.
2. Disconnect the headlight coupler. EWA10790
Headlight lens
WARNING Do not affix any type of tinted
Headlight bulbs get very hot. There- film or stickers to the headlight
fore, keep flammable products away lens.
from a lit headlight bulb, and do not Do not use a headlight bulb of a 6
touch the bulb until it has cooled wattage higher than specified.
down.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
1. Headlight coupler ECA10650
CAUTION:
3. Unhook the headlight bulb holder,
and then remove the defective Take care not to damage the follow-
bulb. ing parts:
1. Do not touch the glass part of the bulb.
6-39

5. Connect the headlight coupler. EAU24180 EAU24202
6. Install the headlight bulb cover by Tail/brake light Replacing a turn signal light
turning it clockwise. This model is equipped with an LED bulb
7. Have a Yamaha dealer adjust the type of tail/brake light. 1. Remove the turn signal light lens
headlight beam if necessary. If the tail/brake light does not come on, by removing the screw.
have a Yamaha dealer check it.
1. Screw
6
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
ECA11190
CAUTION:
Do not overtighten the screw, other-
wise the lens may break.
6-40

EAU24310
3. Remove the defective bulb by pull- EAU33910
Replacing the license plate ing it out. Replacing an auxiliary light

light bulb 4. Insert a new bulb into the socket. bulb
1. Remove the license plate light unit 5. Install the socket (together with the This model is equipped with two auxil-
by removing the screws. bulb) by pushing it in. iary lights. If an auxiliary light bulb burns
6. Install the license plate light unit by out, replace it as follows.
installing the screws. 1. Remove panel C (if replacing the
left auxiliary light bulb) or panel D
(if replacing the right auxiliary light
bulb). (See page 6-9.)
2. Remove the auxiliary light bulb
cover by removing the quick fas-
tener.
NOTE:
1. License plate light unit Remove the quick fastener by pushing
2. Screw 6
the center pin in with a screwdriver,
2. Remove the socket (together with then pulling the fastener out.
the bulb) by pulling it out.
1. Auxiliary light bulb cover

1. License plate light bulb 2. Quick fastener
6-41

3. Remove the socket (together with 7. Install the auxiliary light bulb cover EAU24350
the bulb) by pulling it out. by installing the quick fastener. Supporting the motorcycle
Since this model is not equipped with a
NOTE: centerstand, follow these precautions
To install the quick fastener, push the when removing the front and rear
center pin out so that it will protrude wheel or performing other maintenance
from the fastener head, insert the fas- requiring the motorcycle to stand up-
tener into the auxiliary light bulb cover, right. Check that the motorcycle is in a
and then push the protruding pin in until stable and level position before starting
it is flush with the fastener head. any maintenance. A strong wooden
8. Install the panel. box can be placed under the engine for
added stability.
1. Auxiliary light bulb socket
4. Remove the defective bulb by pull- To service the front wheel

ing it out. 1. Stabilize the rear of the motorcycle
6 by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel

1. Auxiliary light bulb
Raise the rear wheel off the ground by
5. Insert a new bulb into the socket. using a motorcycle stand or, if a motor-
6. Install the socket (together with the cycle stand is not available, by placing
bulb) by pushing it in.
6-42

a jack either under each side of the EAU24360
3. Remove the brake hose holder
frame in front of the rear wheel or under Front wheel and reflector on each side by re-
each side of the swingarm. EAU34591
moving the bolt and nut.
To remove the front wheel 4. Remove the brake caliper on each
EWA10820 side by removing the bolts.
WARNING
It is advisable to have a Yamaha
dealer service the wheel.
Securely support the motor-
cycle so that there is no danger
of it falling over.
1. Loosen the wheel axle pinch bolts,
the axle bolt, and then the brake
caliper bolts.
1. Brake hose holder
6
2. Bolt and nut
3. Brake caliper bolt
4. Brake caliper
5. Axle bolt
6. Reflector
5. Remove the axle bolt, push the

wheel axle out from the left side,
and then remove the wheel.
1. Front wheel axle pinch bolt
2. Lift the front wheel off the ground

according to the procedure on
page 6-42.
6-43

7. Tighten wheel axle pinch bolt B,
NOTE:
and then tighten pinch bolt A to the
Make sure that there is enough space
specified torque.
between the brake pads before install-
ing the brake calipers onto the brake
discs.
Tightening torque:
Brake caliper bolt:
35 Nm (3.5 mkgf, 25 ftlbf)
1. Wheel axle
ECA11050 5. Install the brake hose holders and
CAUTION: reflectors by installing the bolts
and nuts. 1. Front wheel axle pinch bolt A
Do not apply the brake after the 2. Front wheel axle pinch bolt B
6. Secure the wheel axle by installing
brake calipers have been removed, 3. Front wheel axle pinch bolt C
6 the axle bolt, and then tightening
otherwise the brake pads will be 4. Front wheel axle pinch bolt D
the axle bolt to the specified
forced shut.
torque. 8. Retighten pinch bolt B to the spec-
NOTE: ified torque.
EAU34531
To install the front wheel While tightening the axle bolt, hold the
1. Lift the wheel up between the fork Tightening torque:
wheel axle with a 19-mm hexagon Wheel axle pinch bolt:
legs. wrench to keep it from turning. 21 Nm (2.1 mkgf, 15 ftlbf)
2. Insert the wheel axle.
3. Lower the front wheel so that it is 9. Tap the outer side of the right fork
Tightening torque:
on the ground. Axle bolt: leg with a rubber mallet to align it
4. Install the brake calipers by install- 91 Nm (9.1 mkgf, 66 ftlbf) with the end of the wheel axle.
ing the bolts, and then tightening 10. Tighten wheel axle pinch bolt D,
them to the specified torque. and then tighten pinch bolt C to the
specified torque.
6-44

11. Retighten pinch bolt D to the spec- EAU25080
2. Lift the rear wheel off the ground
ified torque. Rear wheel according to the procedure on
EAU25311
page 6-42.
Tightening torque: To remove the rear wheel 3. Remove the axle nut.
Wheel axle pinch bolt: EWA10820 4. Loosen the locknut on each side of
21 Nm (2.1 mkgf, 15 ftlbf)
WARNING the swingarm.
12. While applying the front brake, It is advisable to have a Yamaha 5. Turn the drive chain slack adjust-
push down hard on the handlebar dealer service the wheel. ing bolts fully in direction (a) and
several times to check for proper Securely support the motor- push the wheel forward.
fork operation. cycle so that there is no danger 6. Remove the drive chain from the
of it falling over. rear sprocket.
1. Loosen the axle nut. NOTE:
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward 6
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-
sembled.
7. While supporting the brake caliper
bracket, pull the wheel axle out,
1. Axle nut and then remove the wheel.
2. Drive chain slack adjusting bolt
3. Locknut
4. Brake caliper
5. Brake caliper bracket
6-45

Make sure that there is enough EAU25870
space between the brake pads be- Troubleshooting

fore installing the wheel. Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
1. Wheel axle
represent quick and easy procedures
ECA11070 for checking these vital systems your-
CAUTION: self. However, should your motorcycle
Do not apply the brake after the 1. Retainer require any repair, take it to a Yamaha
wheel has been removed together 2. Slot dealer, whose skilled technicians have
6 with the brake disc, otherwise the the necessary tools, experience, and
2. Install the drive chain onto the rear know-how to service the motorcycle
brake pads will be forced shut. sprocket. properly.
3. Install the axle nut, and then lower Use only genuine Yamaha replace-
EAU25661
the rear wheel so that it is on the ment parts. Imitation parts may look like
To install the rear wheel
ground. Yamaha parts, but they are often inferi-
1. Install the wheel and the brake cal-
4. Adjust the drive chain slack. (See or, have a shorter service life and can
iper bracket by inserting the wheel
page 6-28.) lead to expensive repair bills.
axle from the left-hand side.
5. Tighten the axle nut to the speci-
NOTE: fied torque.
Be sure to insert the retainer on the
brake caliper bracket into the slot Tightening torque:
in the swingarm. Axle nut:
150 Nm (15.0 mkgf, 110 ftlbf)
6-46

EAU42500
Troubleshooting charts
Starting problems or poor engine performance

EWA10840
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter. 6
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the

Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
4. Battery The engine turns over

The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
6-47

Engine overheating
EWAT1040
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
6 engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
6-48
MOTORCYCLE CARE AND STORAGE

EAU37833 EAU36901
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
CAUTION: reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA15090
advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION:
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with a rosion protection spray. 7
plastic bag after the engine has Improper cleaning can damage
cooled down. windshields, cowlings, panels,
2. Make sure that all caps and covers other plastic parts, and the muf-
as well as all electrical couplers flers. Use only a soft, clean cloth
and connectors, including the or sponge with mild detergent
spark plug caps, are tightly in- and water to clean plastic. How-
stalled. ever, if the mufflers cannot be
3. Remove extremely stubborn dirt, thoroughly cleaned with mild
like oil burnt onto the crankcase, detergent, alkaline products
with a degreasing agent and a and a soft brush may be used.
brush, but never apply such prod-
7-1

Do not use any harsh chemical den part of the windshield to
NOTE:
products on plastic parts or the make sure that it does not leave
Salt sprayed on roads in the winter may
mufflers. Be sure to avoid using any marks. If the windshield is
remain well into spring.
cloths or sponges which have scratched, use a quality plastic
been in contact with strong or polishing compound after 1. Clean the motorcycle with cold wa-
abrasive cleaning products, sol- washing. ter and a mild detergent, after the
vent or thinner, fuel (gasoline), engine has cooled down.
rust removers or inhibitors, ECA10790
After normal use CAUTION:
brake fluid, antifreeze or electro-
Remove dirt with warm water, a mild
lyte. Do not use warm water since it in-
detergent, and a soft, clean sponge,
Do not use high-pressure wash- creases the corrosive action of the
and then rinse thoroughly with clean
ers or steam-jet cleaners since salt.
water. Use a toothbrush or bottlebrush
they cause water seepage and
for hard-to-reach areas. Stubborn dirt 2. After drying the motorcycle, apply
deterioration in the following ar-
and insects will come off more easily if a corrosion protection spray on all
eas: seals (of wheel and swing-
the area is covered with a wet cloth for metal, including chrome- and nick-
arm bearings, fork and brakes),
a few minutes before cleaning. el-plated, surfaces (except the tita-
storage compartments, electric
nium mufflers) to prevent
7 components (couplers, connec-
After riding in the rain, near the sea or corrosion.
tors, instruments, switches and
on salt-sprayed roads
lights), breather hoses and
Since sea salt or salt sprayed on roads Cleaning the titanium mufflers
vents.
during winter are extremely corrosive in This model is equipped with titanium
For motorcycles equipped with
combination with water, carry out the mufflers, which require the following
a windshield: Do not use strong
following steps after each ride in the special care.
cleaners or hard sponges as
rain, near the sea or on salt-sprayed Use only a soft, clean cloth or
they will cause dulling or
roads. sponge with mild detergent and
scratching. Some cleaning com-
water to clean the titanium muf-
pounds for plastic may leave
flers. However, if the mufflers can-
scratches on the windshield.
Test the product on a small hid-
7-2

not be thoroughly cleaned with 4. To prevent corrosion, it is recom- ECA10800
mild detergent, alkaline products mended to apply a corrosion pro- CAUTION:

and a soft brush may be used. tection spray on all metal, Apply spray oil and wax spar-
Never use compounds or other including chrome- and nickel-plat- ingly and make sure to wipe off
special treatments to clean the tita- ed, surfaces. any excess.
nium mufflers, as they will remove 5. Use spray oil as a universal clean- Never apply oil or wax to any
the finish on the outer surface of er to remove any remaining dirt. rubber and plastic parts, but
the mufflers. 6. Touch up minor paint damage treat them with a suitable care
Even the smallest amounts of oil, caused by stones, etc. product.
such as from oily towels or finger- 7. Wax all painted surfaces. Avoid using abrasive polishing
prints, will leave stains on the tita- 8. Let the motorcycle dry completely compounds as they will wear
nium mufflers, which can be before storing or covering it. away the paint.
removed with a mild detergent. EWA11130
Note that the thermally induced WARNING NOTE:

discoloring of the portion of the ex- Make sure that there is no oil or Consult a Yamaha dealer for advice on
haust pipe leading into the titanium wax on the brakes or tires. what products to use.
mufflers is normal and cannot be If necessary, clean the brake
removed. discs and brake linings with a 7
regular brake disc cleaner or ac-
After cleaning etone, and wash the tires with
1. Dry the motorcycle with a chamois warm water and a mild deter-
or an absorbing cloth. gent. Before riding at higher
2. Immediately dry the drive chain speeds, test the motorcycles
and lubricate it to prevent it from braking performance and cor-
rusting. nering behavior.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.
7-3

EAU26201
3. Perform the following steps to pro- 4. Lubricate all control cables and the
Storage tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
Short-term a. Remove the spark plug caps stand/centerstand.
Always store your motorcycle in a cool, and spark plugs. 5. Check and, if necessary, correct
dry place and, if necessary, protect it b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
against dust with a porous cover. into each spark plug bore. the motorcycle so that both of its
ECA10810
c. Install the spark plug caps onto wheels are off the ground. Alterna-
CAUTION:
the spark plugs, and then place tively, turn the wheels a little every
Storing the motorcycle in a the spark plugs on the cylinder month in order to prevent the tires
poorly ventilated room or cover- head so that the electrodes are from becoming degraded in one
ing it with a tarp, while it is still grounded. (This will limit spark- spot.
wet, will allow water and humid- ing during the next step.) 6. Cover the muffler outlets with plas-
ity to seep in and cause rust. d. Turn the engine over several tic bags to prevent moisture from
To prevent corrosion, avoid times with the starter. (This will entering them.
damp cellars, stables (because coat the cylinder walls with oil.) 7. Remove the battery and fully
of the presence of ammonia) e. Remove the spark plug caps charge it. Store it in a cool, dry
7 and areas where strong chemi- from the spark plugs, and then place and charge it once a month.
cals are stored. install the spark plugs and the Do not store the battery in an ex-
spark plug caps. cessively cold or warm place [less
Long-term
EWA10950
than 0 C (30 F) or more than 30
Before storing your motorcycle for sev- WARNING C (90 F)]. For more information
eral months: To prevent damage or injury from on storing the battery, see page
1. Follow all the instructions in the sparking, make sure to ground the 6-34.
Care section of this chapter. spark plug electrodes while turning
NOTE:
2. Fill up the fuel tank and add fuel the engine over.
Make any necessary repairs before
stabilizer (if available) to prevent storing the motorcycle.
the fuel tank from rusting and the
fuel from deteriorating.
7-4
SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Type: Recommended fuel:
2060 mm (81.1 in) YAMALUBE 4, SAE10W30 or SAE20W40 Premium unleaded gasoline only
Overall width: Fuel tank capacity:
720 mm (28.3 in) 18.0 L (4.76 US gal) (3.96 Imp.gal)
Overall height: 0 10 30 50 70 90 110 130F Fuel reserve amount:
1110 mm (43.7 in) 3.2 L (0.85 US gal) (0.70 Imp.gal)
YAMALUBE 4 (10W30)
Seat height: or SAE 10W30 Fuel injector:
835 mm (32.9 in) Manufacturer:
Wheelbase: YAMALUBE 4 (20W40) DENSO
or SAE 20W40
1415 mm (55.7 in) Model/quantity:
Ground clearance: 297500-1110/4
20 10 0 10 20 30 40 50C
135 mm (5.31 in) Spark plug (s):
Minimum turning radius: Manufacturer/model:
3400 mm (133.9 in) NGK/CR9EK
Weight: Recommended engine oil grade:
Spark plug gap:
API service SG type or higher, JASO
With oil and fuel: 0.60.7 mm (0.0240.028 in)
standard MA
199.0 kg (439 lb) Clutch:
Engine oil quantity:
Engine: Clutch type:
Without oil filter cartridge replacement:
Engine type: Wet, multiple-disc
2.90 L (3.07 US qt) (2.55 Imp.qt)
Liquid cooled 4-stroke, DOHC Transmission:
With oil filter cartridge replacement:
Cylinder arrangement: Primary reduction system:
3.10 L (3.28 US qt) (2.73 Imp.qt)
Forward-inclined parallel 4-cylinder Spur gear
Displacement:
Cooling system:
Coolant reservoir capacity (up to the
Primary reduction ratio: 8
998.0 cm 65/43 (1.512)
maximum level mark):
Bore stroke: Secondary reduction system:
0.25 L (0.26 US qt) (0.22 Imp.qt)
77.0 53.6 mm (3.03 2.11 in) Chain drive
Radiator capacity (including all routes):
Compression ratio: Secondary reduction ratio:
2.76 L (2.92 US qt) (2.43 Imp.qt)
12.70 :1 45/17 (2.647)
Starting system: Air filter:
Transmission type:
Electric starter Air filter element:
Constant mesh 6-speed
Lubrication system: Oil-coated paper element
Operation:
Wet sump Left foot operation
8-1
SPECIFICATIONS
Gear ratio: Manufacturer/model: Rear wheel:
1st: PIRELLI/DIABLO CORSA L Wheel type:
38/15 (2.533) Manufacturer/model: Cast wheel
2nd: MICHELIN/Pilot POWER Rim size:
33/16 (2.063) Loading: 17M/C x MT6.00
3rd: Maximum load: Front brake:
37/21 (1.762) 196 kg (432 lb) Type:
4th: (Total weight of rider, passenger, cargo and Dual disc brake
35/23 (1.522) accessories) Operation:
5th: Tire air pressure (measured on cold Right hand operation
30/22 (1.364) tires): Recommended fluid:
6th: Loading condition: DOT 4
33/26 (1.269) 090 kg (0198 lb) Rear brake:
Chassis: Front: Type:
Frame type: 250 kPa (36 psi) (2.50 kgf/cm) Single disc brake
Diamond Rear: Operation:
Caster angle: 290 kPa (42 psi) (2.90 kgf/cm) Right foot operation
24.00 Loading condition: Recommended fluid:
Trail: 90196 kg (198432 lb) DOT 4
102.0 mm (4.02 in) Front: Front suspension:
Front tire: 250 kPa (36 psi) (2.50 kgf/cm) Type:
Type: Rear: Telescopic fork
Tubeless 290 kPa (42 psi) (2.90 kgf/cm) Spring/shock absorber type:
8 Size: High-speed riding: Coil spring/oil damper
120/70 ZR17M/C (58W) Front: Wheel travel:
Manufacturer/model: 250 kPa (36 psi) (2.50 kgf/cm) 120.0 mm (4.72 in)
PIRELLI/DIABLO CORSA E Rear: Rear suspension:
Manufacturer/model: 290 kPa (42 psi) (2.90 kgf/cm) Type:
MICHELIN/Pilot POWER P Front wheel: Swingarm (link suspension)
Rear tire: Wheel type: Spring/shock absorber type:
Type: Cast wheel Coil spring/gas-oil damper
Tubeless Rim size: Wheel travel:
Size: 17M/C x MT3.50 130.0 mm (5.12 in)
190/50 ZR17M/C (73W)
8-2
SPECIFICATIONS
Electrical system: Turn signal indicator light:
Ignition system: LED
Transistorized coil ignition (digital) Fuel level warning light:
Charging system: LED
AC magneto Coolant temperature warning light:
Battery: LED
Model: Engine trouble warning light:
YTZ10S LED
Voltage, capacity: Shift timing indicator light:
12 V, 8.6 Ah LED
Headlight: Fuses:
Bulb type: Main fuse:
Halogen bulb 50.0 A
Bulb voltage, wattage quantity: Headlight fuse:
Headlight: 25.0 A
12 V, 55.0 W 4 Signaling system fuse:
Tail/brake light: 7.5 A
LED Ignition fuse:
Front turn signal/position light: 15.0 A
12 V, 21 W/5.0 W 2 Radiator fan fuse:
Rear turn signal light: 15.0 A 2
12 V, 21.0 W 2 Fuel injection system fuse:
Auxiliary light: 15.0 A
12 V, 5.0 W 2 Backup fuse: 8
License plate light: 7.5 A
12 V, 5.0 W 1 Electric throttle valve fuse:
Meter lighting: 7.5 A
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LED
8-3
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:
1. Key identification number 1. Vehicle identification number
The key identification number is The vehicle identification number is

stamped into the key tag. Record this stamped into the steering head pipe.
VEHICLE IDENTIFICATION number in the space provided and use Record this number in the space pro-
NUMBER: it for reference when ordering a new vided.
key.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
MODEL LABEL INFORMATION: cycle with the licensing authority in your
9 area.
9-1
EAU33941
Model label
1. Muffler bracket cover

2. Muffler bracket
1. Model label
The model label is affixed to the frame

under the passenger seat. (See page
3-15.) Record the information on this la-
bel in the space provided. This informa-
tion will be needed when ordering
spare parts from a Yamaha dealer.
EWA12371
WARNING
Do not touch either muffler bracket,
located under the muffler bracket
9
covers, until the exhaust system has
cooled.
9-2
EAU26551
Reporting safety defects

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also
obtain other information about motor vehicle safety from http://www.safercar.gov.
9-3
EAU26560
Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.
These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
Muffler
Exhaust pipe
Silencer
Intake system
Air cleaner case
Air cleaner element
Intake duct
9-4
EAU26632
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
9 (37000 km) or
36 months
28000 mi
(43000 km) or
42 months
32000 mi
(49000 km) or
48 months
9-5
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
9-6
EAU26663
YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED

WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMERS RESPONSIBILITY under this Engine
new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period
material and workmanship for the period of time stated 1. Operate and maintain the motorcycle as specified in Under 50cc 6,000 km (3,750 miles)
herein, subject to certain stated limitations. the appropriate Owners Manual, and or five years, whichever occurs first
2. Give notice to an authorized Yamaha motorcycle
THE PERIOD OF WARRANTY for Yamaha motorcycles dealer of any and all apparent defects within ten (10) 50cc to 169cc 12,000 km (7,465 miles)
originally equipped with headlight, stoplight, and turn days after discovery, and make the machine available or five years whichever occurs first
signals shall be one (1) year from the date of purchase, at that time for inspection and repairs at such dealers
with no mileage limitation. place of business. 170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first
MODELS EXCLUDED FROM WARRANTY include WARRANTY TRANSFER: To transfer the warranty from
those used for non-Yamaha-authorized renting, leasing the original purchaser to any subsequent purchaser, it is 280cc and over 30,000 km (18,641 miles)
or other commercial purposes, and TZ models. imperative that the machine be inspected and registered or five years, whichever occurs first
for warranty by an authorized Yamaha motorcycle dealer.
DURING THE PERIOD OF WARRANTY, any authorized In order for this warranty to remain in effect, this YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
Yamaha motorcycle dealer will, free of charge, repair or inspection and registration must take place within ten OTHER WARRANTY OF ANY KIND, EXPRESSED OR
replace any part adjudged defective by Yamaha due to (10) days after transfer. An inspection and registration fee IMPLIED. ALL IMPLIED WARRANTIES OF
faulty workmanship or material from the factory. Parts used will be charged for this service. MERCHANTABILITY AND FITNESS FOR A
in warranty repairs will be warranted for the balance of the PARTICULAR PURPOSE WHICH EXCEED THE
products warranty period. All parts replaced under EMISSION CONTROL SYSTEM WARRANTY: OBLIGATIONS AND TIME LIMITS STATED IN THIS
warranty become property of Yamaha Motor Corporation, Yamaha Motor Corporation, U.S.A. also warrants to the WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
U.S.A. ultimate purchaser and each subsequent purchaser of MOTOR CORPORATION, U.S.A. AND EXCLUDED
each Yamaha motorcycle covered by this warranty with a FROM THIS WARRANTY.
GENERAL EXCLUSIONS from this warranty shall displacement of 50cc or greater, that the vehicle is
include any failures caused by: designed, built, and equipped so as to conform at the SOME STATES DO NOT ALLOW LIMITATIONS ON
a) Competition or racing use. time of sale with all U.S. emissions standards applicable HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
b) Installation of parts or accessories that are not at the time of manufacture and that it is free from defects ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
qualitatively equivalent to genuine Yamaha parts. in materials and workmanship which would cause it not EXCLUDED FROM THIS WARRANTY ARE ANY
c) Abnormal strain, neglect, or abuse. to meet these standards within the period listed INCIDENTAL OR CONSEQUENTIAL DAMAGES
d) Lack of proper maintenance. immediately below. Failures other than those resulting INCLUDING LOSS OF USE. SOME STATES DO NOT
e) Accident or collision damage. from defects in material or workmanship, which arise ALLOW THE EXCLUSION OR LIMITATION OF
f) Modification to original parts. solely as a result of owner abuse and/or lack of proper INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
9 maintenance, are not covered by this warranty. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SPECIFIC EXCLUSIONS from this warranty shall
include parts replaced due to normal wear or routine THIS WARRANTY GIVES YOU SPECIFIC LEGAL
maintenance. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555
Cypress, California 90630
9-7
WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE

Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customers responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of abnormal strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owners
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owners and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owners Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
A. No. The warranty on a new motorcycle cannot be voided or cancelled. However, (frame number), dealer number (or dealers name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owners Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
9
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
Q. Is the warranty transferable to second owners?

A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.
9-8
EAU26750
YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan thats right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isnt limited to
sell or trade-in. That can make your Yamaha much more
moving parts or the drive train like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You dont have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
Theres no deductible to pay, and repairs arent
Extended Service.
pro-rated. You dont have any out-of-pocket expenses
for covered repairs.
9-9
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
9-10
INDEX
A F N
Accessories and replacement parts...... 6-24 Front and rear brake pads, checking.... 6-26 Neutral indicator light .............................. 3-2
Air filter element, replacing ................... 6-19 Front fork, adjusting.............................. 3-17 Noise regulation ...................................... 9-4
Auxiliary light bulb, replacing ................ 6-41 Front fork, checking .............................. 6-32 O
B Fuel....................................................... 3-14 Oil level warning light .............................. 3-2
Battery................................................... 6-34 Fuel level warning light ........................... 3-3 P
Brake and clutch levers, Fuel tank cap ........................................ 3-13 Parking ....................................................5-4
checking and lubricating ..................... 6-31 Fuses, replacing ................................... 6-35 Part locations .......................................... 2-1
Brake fluid, changing ............................ 6-28 H Pre-operation check list...........................4-2
Brake fluid level, checking .................... 6-27 Handlebar switches .............................. 3-11 R
Brake lever............................................ 3-12 Headlight bulb, replacing ...................... 6-37 Rear brake light switch, adjusting ......... 6-26
Brake pedal........................................... 3-13 Helmet holders ..................................... 3-16 S
C High beam indicator light ........................ 3-2 Safety defects, reporting .........................9-3
Cables, checking and lubricating .......... 6-30 Horn switch........................................... 3-11 Safety information ...................................1-1
Canister (for California only) ................. 6-13 I Seats ..................................................... 3-15
Care ........................................................ 7-1 Identification numbers ............................ 9-1 Shifting ....................................................5-2
Catalytic converter ................................ 3-15 Ignition circuit cut-off system ................ 3-22 Shift pedal ............................................. 3-12
Clutch lever ........................................... 3-12 Indicator and warning lights.................... 3-2 Shift pedal, checking and lubricating..... 6-31
Clutch lever free play, adjusting............ 6-25 K Shift timing indicator light ........................ 3-5
Coolant.................................................. 6-16 Key identification number ....................... 9-1 Shock absorber assembly, adjusting ....3-19
Coolant temperature warning light .......... 3-3 L Sidestand ..............................................3-22
Cowlings and panels, Labels, location of................................... 1-5 Sidestand, checking and lubricating......6-32
removing and installing......................... 6-9 License plate light bulb, replacing ........ 6-41 Spark plugs, checking ...........................6-12
D Luggage strap holders.......................... 3-21 Specifications .......................................... 8-1
Dimmer switch ...................................... 3-11 M Starting the engine .................................. 5-1
Drive chain, cleaning and lubricating .... 6-29 Main switch/steering lock........................ 3-1 Start switch............................................3-11
Drive chain slack................................... 6-28 Maintenance and lubrication, periodic .... 6-4 Steering, checking.................................6-33
E Maintenance, emission control system... 6-3 Storage....................................................7-4
Engine break-in....................................... 5-3 Maintenance, periodic ............................ 6-1 Supporting the motorcycle .................... 6-42
Engine oil and oil filter cartridge............ 6-13 Maintenance record................................ 9-5 Swingarm pivots, lubricating ................. 6-32
Engine stop switch ................................ 3-11 Matte color, caution ................................ 7-1 T
Engine trouble warning light.................... 3-5 Model label ............................................. 9-2 Tail/brake light....................................... 6-40
EXUP system........................................ 3-21 Multi-function meter unit ......................... 3-5 Throttle cable free play, checking ......... 6-21
INDEX
Throttle grip and cable,
checking and lubricating..................... 6-30
Tires...................................................... 6-22
Tool kit .................................................... 6-1
Troubleshooting.................................... 6-46
Troubleshooting charts ......................... 6-47
Turn signal indicator lights ...................... 3-2
Turn signal light bulb, replacing............ 6-40
Turn signal switch................................. 3-11
V
Valve clearance .................................... 6-21
Vehicle identification number.................. 9-1
W
Warranty, extended ................................ 9-9
Warranty, limited..................................... 9-7
Wheel bearings, checking .................... 6-34
Wheel (front) ......................................... 6-43
Wheel (rear).......................................... 6-45
Wheels.................................................. 6-24
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2006.10-4.21 CR
(E)

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OWNERS MANUAL

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

A CAUTION indicates special precautions that must be taken to avoid damage to

NOTE: A NOTE provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION

IMPORTANT MANUAL INFORMATION

MOTORCYCLE CARE AND

Location of important labels

1 CAUTION 3 California only

2 California only 4 California only

HOW TO LAYOUT FUEL HOSES

Controls and instruments

1. Clutch lever (page 3-12)

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Indicator and warning lights Neutral indicator light

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Stop the vehicle and allow it to idle until

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

riding speed) odometer/tripmeter displays be- CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

1. Coolant temperature display 1. Air intake temperature display

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Handlebar switches Dimmer switch / CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

Clutch lever Shift pedal Brake lever

1. Clutch lever 1. Shift pedal 1. Brake lever

INSTRUMENT AND CONTROL FUNCTIONS

1. Brake pedal 1. Fuel tank cap lock cover

To close the fuel tank cap

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

knocking (or pinging) occurs, use a Catalytic converter Seats

containing methanol is not recom- CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

and pull it forward. Helmet holders

To install the passenger seat

Make sure that the seats are properly WARNING

INSTRUMENT AND CONTROL FUNCTIONS

Spring preload setting:

INSTRUMENT AND CONTROL FUNCTIONS

Rebound damping setting: Compression damping setting:

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off:

Pre-operation check list

Check fuel level in fuel tank.

Make sure that operation is smooth.

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

CAUTION: Shifting CAUTION:

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

PERIODIC MAINTENANCE AND MINOR REPAIR