The Stanley Downhole Gas Separator

by Stanley Filter Company

The "Downhole Gas Seperator" is designed to provide a high efficiency

gas separator with no moving parts. This is accomplished with the
"Eccentric-Vein" outer case. The veins in the outer case have a unique
saw tooth pattern. The size, quantity and design of the veins give this tool
low pressure drops at high volumes of fluid. The gas is separated by the
outer case as opposed to a conventional "Poor-Boy" where the gas is
separated inside the tool.

Learning from the past...Preparing for the future

 The Stanley Gas Separator Information
Production
Tubing PRODUCT LENGTH WEIGHT OD ID CONNEC- MAX
TION TEMP
GSHT-3.0 76 32 Lbs. 3.23 1.75 2-3/8 300
Pump
GSHT-3.75 76 44 Lbs. 4 2.05 2-3/8 300
GSHT-3.75a 76 45 Lbs. 4 2.05 2-7/8 300

GSHT-5.0 132 125 Lbs. 5.0 2.43 2-7/8 300

Seating
Nipple
Pressure drop across the separator
1000 10
900 9
800 8
700 7

PRESSURE PSI
RATE BPD

600 6
500 5
400 4
300 3
All models of GS
200 2
Gas 100 1
separators have an
Anchor 0 inner mandrel of
0 1 2 3 TIME
PSI
4 5
BPD
6 7
steel and steel
adapters. The stan-
dard weave pattern
is .05, with ap-
System pressure during water and gas injection.
proximately 10
1000 10 openings per square
900 9 inch. The separator
800 8 produces low pres-
700 7
sure drop and is re-
PRESSURE PSI
RATE BPD

STANLEY 600 6

Gas 500 5
sistant to plugging
400
Separator 4
300 3
200 2
100 1
0 0
0 1 2 3
TIME 4 5
Gas-PSI SYSTEM-PSI RATE-BPD

2-7/8 Mud
Anchor
Bull Plug
in end
For more information about
Stanley Filters Downhole Gas
Separator, contact:
Flow Data provided by STEIM-LAB, INC.,
DUNCAN OKLAHOMA Stanley Filter Company
8189 E. 44th ST
Tulsa, OK 74145
1.800.545.9926
Learning from the past
Preparing for the future
 Stanley Filter Company
Gas Separator Application
For Empty Tubing
ESP and PC Pumps
The gas separator is attached below the stator by Pump Unit
means of a short landing sub and the Stanley Filter
PCTA Adaptor. A gas anchor can be inserted by us-
ing the PCTA adapter prior to installing the gas
separator. Attach a closed end mud anchor below the
gas separator with a bull plug on the end.
Landing Sub
No. PCTA2375-1 = 1-1/4 ID Thread
No. PCTA2875-1 Can be cut to custom diameter

PCTA Adapter

No. PCTA2375-1 = 2-3/8 OD Thread

No. PCTA2875-1 = 2-7/8 OD Thread
Custom diameters are available

Gas Separator

No. PCTA2375-1 = 2-3/8 OD Thread

No. PCTA2875-1 = 2-7/8 OD Thread
Custom diameters are available

PCTA2375-1 2-3/8 X 2-3/8 X 1-

1/4

PCTA2875-1 2-7/8 X 2-7/8 X 1- Gas Anchor

1/4

Custom sizes available upon request.

Mud Anchor
For more information about
Stanley Filters Gas Separator
contact

Stanley Filter Company

Bull Plug
8189 E. 44th ST
Tulsa, OK 74145
1.800.545.9926 Learning from the pastPreparing for the future
 Stanley Filter Company
Gas Separator Application
With Empty Tubing
Stanleys Rod Filters
The S. F. Gas Separator is attached below the stator Rod Pump
by means of a short landing sub and the Stanley Fil-
ter PCTA Adaptor. The S. F. Rod filters are in-
serted into the gas separator prior to installing the
gas separator assembly. Attach a closed end mud an-
chor below the gas separator and rod filter with a
bull plug on the end.
Landing Sub
No. PCTA2375-1 = 1-1/4 ID Thread
No. PCTA2875-1 Can be cut to custom diameter

PCTA Adapter

No. PCTA2375-1 = 2-3/8 OD Thread

No. PCTA2875-1 = 2-7/8 OD Thread
Custom diameters are available

Gas Separator

No. PCTA2375-1 = 2-3/8 OD Thread

No. PCTA2875-1 = 2-7/8 OD Thread
Custom diameters are available

PCTA2375-1 2-3/8 X 2-3/8 X 1-

1/4

PCTA2875-1 2-7/8 X 2-7/8 X 1- Rod Filter

1/4

Custom sizes available upon request.

Mud Anchor
For more information about
Stanley Filters Gas Separator,
contact

Stanley Filter Company

8189 E. 44th ST Bull Plug
Tulsa, OK 74145
1.800.545.9926
Learning from the pastPreparing for the future
 The Stanley Rod Run Pump Filter Information

Tubing Series Length / Weight O.D. I.D. Connection

6 Foot 12 Foot 18 Foot 24 Foot NPT
Pump FLT1000 15 lbs. 30 lbs. 45 lbs. 60 lbs. 1.375" .59 3/4 & 1
FLT1250 20 lbs. 40 lbs. 60 lbs. 80 lbs. 1.75" .72 1-1/4

FLT1500 30 lbs. 60 lbs. 90 lbs. 120 lbs. 2.125" .96 1-1/4 & 1-1/2

Seating
Nipple
Sizing Chart
Pump Bore Max. Fluid Volume BPD Filter Series Filter Length
I.D. (see below)
Stanley 1-1/4 200 1000 **
Rod Run 1-1/12 200 1000 **
Filter
1-3/4 200 1250 **
1/3/4 200-300 1250 **
2 300 1250 **
2 300-400 1500 **
2-1/4 450 1500 **

Filter Media: ** Filter length is determined

FLT - 3D Multi-cell foam 200o F by multiplying 3 of filter
Media are designed to filter out particles larger than 75 length for every foot of pump
micron (.0029 or 200 mesh)
stroke. Heavy sand loads may
We do not recommend filter in wells with the following require more filter length. In
conditions: flour sands, drilling mud, coal fines, paraffin, applications with pump bores of
or sand or particles smaller 2-1/4 and larger or volumes of
than 75 micron. 500 BPD and larger, we recom-
mend using the Stanley Tubing
Metallurgy: carbon steel and brass Filters.
All Stanley rod run filters are designed with replaceable
low cost elements.
Low gravity oils require higher well bore temperature as For more information about
heavy oil has a tendency to hold the sand against the filter Stanley Filters Downhole Pump
media causing premature failure. Filter, contact
Reference Gravity/Temperature chart for best results.
Stanley Filter Company
8189 E. 44th ST
Tulsa, OK 74145

Gravity of Oil
180 F. 68 C.
Stanley Rod Run Application
Temp @ Pump Intake

160 F. 57 C.
Attach Stanley's Rod Run Filters to the bottom of the
insert pump or the bottom of the Standing Valve in the 140 F. 46 C.
Tubing Pump.
120 F. 35 C.
Running the Stanley Rod Run Filters inside the Mud
Anchor or the Gas Anchor is NOT recommended. 100 F. 24 C. Learning from the past
These conditions are highly prone for bridging off or
18 17 16 15 14 13 Preparing for the future
Gravity of Oil
even shortening the life of your filter.
 Gas Separator
Product I.D. (in) O.D. (in) Weight (lbs)
GSHT 3.0 1.75 3.23 40.0
GSHT 3.75 (2 3/8") ADP 2.05 4.00 55.0
GSHT 3.75 (2 7/8") ADP 2.12 4.00 54.0
GSHT 5.0 10' 2.43 5.00 125

Gas Separator Sleeves

Product I.D. (in) O.D. (in) Weight (lbs)
3.0 Sleeve 2.41 3.23 10.3
3.75 Sleeve 3.00 3.70 11.6
5.0 Sleeve 4.26 5.00 28.0

**Limited time special combo pricing**

Gas Separator/Filter Combos
Gas Separator Filter Size I.D. (in) O.D. (in) Weight (lbs) Price
GSHT 3.0 6' ELT 1000 0.59 3.23 42.0 Call for combo pricing
6' ELT 1250 0.72 3.23 42.0 Call for combo pricing
GSHT 3.75 (2 3/8") 6' ELT 1000 0.59 4.00 57.0 Call for combo pricing
6' ELT 1250 0.72 4.00 57.0 Call for combo pricing
6' ELT 1500 0.96 4.00 58.0 Call for combo pricing
GSHT 3.75 (2 7/8") 6' ELT 1000 0.59 4.00 56.0 Call for combo pricing
6' ELT 1250 0.72 4.00 56.0 Call for combo pricing
6' ELT 1500 0.96 4.00 57.0 Call for combo pricing
GSHT 5.0 6' ELT 1000 0.59 5.00 126 Call for combo pricing
6' ELT 1250 0.72 5.00 126 Call for combo pricing
6' ELT 1500 1.58 5.00 127 Call for combo pricing
6' ELT 2000 1.58 5.00 129 Call for combo pricing
GSHT 5.0 12' ELT 1000 0.59 5.00 127 Call for combo pricing
12' ELT 1250 0.72 5.00 128 Call for combo pricing
12' ELT 1500 1.58 5.00 129 Call for combo pricing
12' ELT 2000 1.58 5.00 132 Call for combo pricing
GSHT 5.0 18' ELT 1000 0.59 5.00 128 Call for combo pricing
18' ELT 1250 0.72 5.00 129 Call for combo pricing
18' ELT 1500 1.58 5.00 131 Call for combo pricing
18' ELT 2000 1.58 5.00 135 Call for combo pricing
 Gas Separator Test Wells
Test Wells in San Juan Basin
Before After % of Change
Well A 145 BPD 150 BPD + 3.45%
Insert Pump 400 MCFD 550 MCFD + 37.5%

Well B 200 BPD 220 BPD + 10%

Insert Pump 500 MCFD 720 MCD + 44%

Well C 200 BPD 220 BPD + 25%

Insert Pump 700 MCFD 1,100 MCFD + 57.14%

Data provided by Energy Pump, Huber, Devon and Burlington Resources

PC Test Well in Raton, New Mexico

Before After % of Change
Well A 200 BPD 306 BPD + 53%
PC Pump 125 MCFD 346 MCFD + 176.80%

Data provided by El Paso Oil & Gas and Wilson Supply Company

Test Wells in East Central Oklahoma

Efficiency Reduction of gas volume produced up the tubing

Before After % of Change

Well A 54 BPD 62 BPD + 14.81 %
Insert Pump 76 MCFD 1.5 MCFD + 98.03%

Well B 42 BPD 44 BPD +4.76%

Insert Pump 42 MCFD 6.1 MCFD + 85.48%

Well C 72 BPD 92 BPD +27.78%

Insert Pump 75 MCFD 2.6 MCFD + 96.53%

Data Provided by Belport Oil Inc.

Learning from the past

Preparing for the future