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S.

NO Description Symbol Input Data Unit


DESIGN DATA
1 Design pressure P 1.26 Kg/cm2
2 Working pressure Pw 0.24 Kg/cm2
3 Design temperature T 50 deg.C
4 Corrosion Allowance Ca 0 mm
5 Thinning Allowance Ta 0.8 mm
6 Milling Allowance Ma 12.5 %
Weld joint efficiency factor
7 (Shell) Jsh 0.85
Weld joint efficiency factor
8 (Dish) Jd 1.00
9 Radiography (Shell) Rsh 10 %
10 Radiography (Dish) Rd 100 %

Calculation for shell thichness (IS:2825-clause


3.3.2)
IS 2062
11 MOC Gr.B
Allowable stress at room
12 temperature f 14 kg/mm2
Allowable stress at design
13 temperature f 14 kg/mm2
14 Shell inside dia. Di 2400 mm
Calculated minimum
15 thickness Tc1 1.28 mm
Required minimum thickness
16 with Ca Tc2 1.28 mm
Required minimum thickness
17 with Ca+Ma Tc3 1.44 mm
18 Provided thickness Tc 6.00 mm

Calculation for dish thichness (IS:2825-clause


3.4.5)
SA 516
19 MOC Gr.70
Allowable stress at room
20 temperature f 14 kg/mm2
Allowable stress at design
21 temperature f 14 kg/mm2
22 Assume thickness t 6 mm
23 Dish inside dia. Di 2400 mm
24 Dish outside dia. Do 2412 mm
I/S Crown radius
25 (Uncorroded) Ri 1920 mm
26 O/S Crown radius Ro 1926 mm
I/S Knucle radius
27 (Uncorroded) ri 400 mm
28 O/S Knucle radius ro 406 mm
633.57 755.16 699.74
Effective outside height of the
29 end he 633.57 mm
30 Factor 1 he/Do 0.263
31 Factor 2 t/Do 0.0025
32 Shape factor C 1.25
Calculated minimum
33 thickness Tc1 1.4 mm
Required minimum thickness
34 with Ca Tc2 1.36 mm
Required minimum thickness
35 with Ca+Ta Tc3 2.16 mm
Required minimum thickness
36 with Ca+Ta+Ma Tc4 2.43 mm
37 Provided thickness Tc 6.00 mm
Minimum thickness after
38 forming Tc 5.20 mm

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