DESIGN DATA 1 Design pressure P 1.26 Kg/cm2 2 Working pressure Pw 0.24 Kg/cm2 3 Design temperature T 50 deg.C 4 Corrosion Allowance Ca 0 mm 5 Thinning Allowance Ta 0.8 mm 6 Milling Allowance Ma 12.5 % Weld joint efficiency factor 7 (Shell) Jsh 0.85 Weld joint efficiency factor 8 (Dish) Jd 1.00 9 Radiography (Shell) Rsh 10 % 10 Radiography (Dish) Rd 100 %
Calculation for shell thichness (IS:2825-clause
3.3.2) IS 2062 11 MOC Gr.B Allowable stress at room 12 temperature f 14 kg/mm2 Allowable stress at design 13 temperature f 14 kg/mm2 14 Shell inside dia. Di 2400 mm Calculated minimum 15 thickness Tc1 1.28 mm Required minimum thickness 16 with Ca Tc2 1.28 mm Required minimum thickness 17 with Ca+Ma Tc3 1.44 mm 18 Provided thickness Tc 6.00 mm
Calculation for dish thichness (IS:2825-clause
3.4.5) SA 516 19 MOC Gr.70 Allowable stress at room 20 temperature f 14 kg/mm2 Allowable stress at design 21 temperature f 14 kg/mm2 22 Assume thickness t 6 mm 23 Dish inside dia. Di 2400 mm 24 Dish outside dia. Do 2412 mm I/S Crown radius 25 (Uncorroded) Ri 1920 mm 26 O/S Crown radius Ro 1926 mm I/S Knucle radius 27 (Uncorroded) ri 400 mm 28 O/S Knucle radius ro 406 mm 633.57 755.16 699.74 Effective outside height of the 29 end he 633.57 mm 30 Factor 1 he/Do 0.263 31 Factor 2 t/Do 0.0025 32 Shape factor C 1.25 Calculated minimum 33 thickness Tc1 1.4 mm Required minimum thickness 34 with Ca Tc2 1.36 mm Required minimum thickness 35 with Ca+Ta Tc3 2.16 mm Required minimum thickness 36 with Ca+Ta+Ma Tc4 2.43 mm 37 Provided thickness Tc 6.00 mm Minimum thickness after 38 forming Tc 5.20 mm