MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA060
FLAT-BASE TYPE
INSULATED PACKAGE

N SIDE P SIDE
1. VN1 1. VP1
A 2. SNR 2. SPR
B N 3. CN1 3. CP1
T - DIA. 4. VNC 4. VPC
G G J
(2 TYP.) 5. FNO 5. FPO

12345
N
C2E1 E2 C1
S (8 TYP.)
C 123 45
H D
P

Q - DIA. M
(2 TYP.)
R - THD.
0.64 MM SQ. PIN
(3 TYP.)
(10 TYP.) Description:
Mitsubishi Intelligent Power Mod-
K L ules are isolated base modules de-
signed for power switching applica-
E F tions operating at frequencies to
P 20kHz. Built-in control circuits pro-
vide optimum gate drive and pro-
tection for the IGBT and free
VP1 C1
wheel-diode power devices.
VCC
TEMP
FPO FO
OUT1 Features:
u Complete Output Power
SPR SR
OUT2
CP1 IN SENS

VPC
GND
SINK Circuit

VN1 C2E1
u Gate Drive Circuit

VCC
u Protection Logic
TEMP
FNO FO
OUT1
Short Circuit
SNR SR
OUT2 Over Current
CN1 IN SENS

VNC SINK
Over Temperature
GND
Under Voltage
E2

Applications:
Outline Drawing and Circuit Diagram u Inverters
u UPS
u Motion/Servo Control
Dimensions Inches Millimeters Dimensions Inches Millimeters u Power Supplies
A 4.33 110.0 K 0.55 14.0
B 3.660.010 93.00.25 L 0.51 13.0 Ordering Information:
C 2.20 56.0 M 0.47 12.0 Example: Select the complete
D 2.01 51.0 N 0.33 8.5
part number from the table below
-i.e. PM300DSA060 is a 600V,
E 1.14 +0.04/-0.02 29.0 +1/-0.5 P 0.28 7.0
300 Ampere Intelligent Power Mod-
F 1.02 26.0 Q 0.22 Dia. Dia. 5.5 ule.
G 0.98 25.0 R M5 Metric M5
Type Current Rating VCES
H 0.90 23.0 S 0.100 2.54 Amperes Volts (x 10)
J 0.85 21.5 T 0.08 Dia. Dia. 2.0 PM 300 60

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA060
FLAT-BASE TYPE
INSULATED PACKAGE

Absolute Maximum Ratings, Tj = 25C unless otherwise specified

Symbol Ratings Units
Power Device Junction Temperature Tj -20 to 150 C
Storage Temperature Tstg -40 to 125 C
Case Operating Temperature TC -20 to 100 C
Mounting Torque, M5 Mounting Screws 1.47 ~ 1.96 Nm
Mounting Torque, M5 Main Terminal Screws 1.47 ~ 1.96 Nm
Module Weight (Typical) 430 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts
Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Viso 2500 Vrms

Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts
Input Voltage (Applied between CP1-VPC, CN1 -VNC) VCIN 10 Volts
Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc ) VFO 20 Volts
Fault Output Current (Sink Current at FPO, FNO Terminal) IFO 20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, VCIN = 5V) VCES 600 Volts
Collector Current, (TC = 25C) IC 300 Amperes
Peak Collector Current, (TC = 25C) ICP 600 Amperes
Supply Voltage (Applied between C1 - E2) VCC 450 Volts
Supply Voltage, Surge (Applied between C1 - E2) VCC(surge) 500 Volts
Collector Dissipation PC 960 Watts

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA060
FLAT-BASE TYPE
INSULATED PACKAGE

Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector
Over Current Trip Level Inverter Part OC -20C T 125C, VD = 15V 390 540 Amperes
Short Circuit Trip Level Inverter Part SC -20C T 125C, VD = 15V 540 760 Amperes
Over Current Delay Time t off(OC) VD = 15V 5 s
Over Temperature Protection OT Trip Level 100 110 120 C
OTr Reset Level 85 95 105 C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVr Reset Level 12.5 Volts
Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts
Circuit Current ID VD = 15V, VCIN = 5V, VN1 -VNC 19 26 mA
VD = 15V, VCIN = 5V, VXP1-VXPC 19 26 mA
Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
PWM Input Frequency f PWM 3- Sinusoidal 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V 0.01 mA
IFO(L) VD = 15V, VFO = 15V 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 ms
SXR Terminal Output Voltage VSXR -20CTj 125C, Rin = 6.8 k (SPR, SNR) 4.5 5.1 5.6 Volts

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA060
FLAT-BASE TYPE
INSULATED PACKAGE

Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current ICES VCE = VCES, Tj = 25C 1 mA
VCE = VCES, Tj = 125C 10 mA
Emitter-Collector Voltage VEC -IC = 300A, VD = 15V, VCIN = 5V 1.9 2.8 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 300A 1.8 2.6 Volts
VD = 15V, VCIN = 0V, IC = 300A, 1.9 2.7 Volts
Tj = 125C
Inductive Load Switching Times ton 0.5 1.4 2.5 s
trr VD = 15V, VCIN = 0 5V 0.15 0.3 s
tC(on) VCC = 300V, IC = 300A 0.4 1.0 s
toff Tj = 125C 2.0 3.0 s
tC(off) 0.5 1.0 s

Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT 0.13 C/Watt
Rth(j-c)F Each FWDi 0.25 C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module 0.048 C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 400 Volts
VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1 -VNC 4.0 ~ VSXR Volts
PWM nput Frequency f PWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tdead Input Signal 3.5 s

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA060
FLAT-BASE TYPE
INSULATED PACKAGE

SATURATION VOLTAGE COLLECTOR-EMITTER SATURATION OUTPUT CHARACTERISTICS

CHARACTERISTICS (TYPICAL) VOLTAGE CHARACTERISTICS (TYPICAL) (TYPICAL)

5 6 500
VD = 15V IC = 300A Tj = 25oC 15

COLLECTOR-EMITTER SATURATION VOLTAGE

SATURATION VOLTAGE VCE(sat), (VOLTS)

VCIN = 0V VCIN = 0V VCIN = 0V

COLLECTOR CURRENT, IC, (AMPERES)

4 Tj = 25oC 5 Tj = 25oC 400 VD = 17V
Tj = 125oC Tj = 125oC

4 13
VCE(sat), (VOLTS)

3 300
3
2 200
2

1 100
1

0 0 0
0 50 150 250 350 450 0 12 14 16 18 20 0 1 2 3 4 5
COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

SWITCHING TIME VS. SWITCHING TIME VS. REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL) COLLECTOR CURRENT (TYPICAL) COLLECTOR CURRENT (TYPICAL)

101 101 100 103

VCC = 300V

REVERSE RECOVERY CURRENT, Irr, (AMPERES)

VCC = 300V VCC = 300V
VD = 15V VD = 15V VD = 15V
Inductive Load Inductive Load REVERSE RECOVERY TIME, trr, (s)
SWITCHING TIMES, tc(on), tc(off), (s)

Inductive Load
Tj = 25oC
SWITCHING TIMES, ton, toff, (s)

Tj = 25oC Tj = 25oC
Tj = 125oC Tj = 125oC Tj = 125oC
toff
trr
ton
100 100 10-1 102
Irr
tc(off)

tc(on)

10-1 10-1 10-2 101

101 102 103 101 102 103 101 102 103
COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS. OVER CURRENT TRIP LEVEL VS.
DIODE FORWARD CHARACTERISTICS SUPPLY VOLTAGE (TYPICAL) TEMPERATURE (TYPICAL)

103 120 140

COLLECTOR REVERSE CURRENT, -IC, (AMPERES)

VD = 15V TC = 25oC VD = 15V

OVER CURRENT TRIP LEVEL % (NORMALIZED)

OVER CURRENT TRIP LEVEL % (NORMALIZED)

VCIN = 5V
Tj = 25oC
100 120
Tj = 125oC

102
80 100

60 80
101

40 60

100 0 0
0 0.5 1.0 1.5 2.0 2.5 3.0 0 13 15 17 19 21 0 40 80 120 160
DIODE FORWARD VOLTAGE, VF, (VOLTS) SUPPLY VOLTAGE, VD, (VOLTS) JUNCTION TEMPERATURE, TC, (oC)

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA060
FLAT-BASE TYPE
INSULATED PACKAGE

CONTROL SUPPLY VOLTAGE TRIP-RESET TRANSIENT THERMAL

FAULT OUTPUT PULSE WIDTH VS. LEVEL TEMPERATURE DEPENDENCY IMPEDANCE CHARACTERISTICS
CASE TEMPERATURE (TYPICAL) (TYPICAL) (Each IGBT)

TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)

120 14 101
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

UV
UVr
100 13
UV TRIP-RESET LEVEL, 100
UV, UVr, (VOLTS)

80 12
10-1
60 11

10-2
40 10
SINGLE PULSE
VD = 15V STANDARD VALUE = Rth(j-c)Q = 0.13oC/W

0 0 10-3
0 40 80 120 160 0 40 80 120 160 10-3 10-2 10-1 100 101
CASE TEMPERATURE, TC, (oC) JUNCTION TEMPERATURE, TC, (oC) TIME, (s)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(Each FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)

101

100

10-1

10-2
SINGLE PULSE
STANDARD VALUE = Rth(j-c)F = 0.25oC/W

10-3
10-3 10-2 10-1 100 101
TIME, (s)

Sep.2000