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Downflow, Upflow Electric Furnaces

Owners Manual/Installation Instructions


E2 Series
(Air Conditioner/Heat Pump Air Handler)

IMPORTANT: Read this owner information


to become familiar with the capabilities and
use of your heating appliance. Keep this
literature where you will have easy access to
it in the future. If a problem occurs, check
the instructions and follow recommenda-
tions given. If these suggestions don’t
eliminate your problem, call the appropriate
NORDYNE distributor. A distributor service
list is included with this appliance.

! WARNING:
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Improper installation, adjustment,
alteration, service or maintenance can
cause injury, property damage, or
death. Refer to this manual. For
assistance or additional information
consult a qualified dealer or service
agency. To avoid personal injury or
property damage, ask a service
technician to inspect the furnace and
to replace any part of the control
system which has been under water.
! CAUTION:
SECTION 1. OWNER
No user serviceable parts inside
INFORMATION control panel. DO NOT OPEN.
OPERATING INSTRUCTIONS
• All power supply switches for furnace and
Before Operating System outside unit (if installed) are turned on.
• Furnace door is closed and properly latched.
Before operating your heating/cooling system
(see Figure 1), make sure that: Refer to the owner’s manual supplied with the
optional heat pump or air conditioner for further
• Control panel covers are closed.
information.
• Blower and/or relay control plugs are
plugged in.
• Fan switch is set to “AUTO” (E2EH units
only).
• Circuit breakers are in “ON” position.
Temperature Selector

10 20 30 Temperature
50 60 70 80 90 Scales

Fan Switch
(optional sub-base)

System Switch Indoor Coil


SYSTEM VENTILATE
(optional sub-base)
HEAT OFF COOL ON AUTO (optional)

Coil Air Filters


(used with indoor coil)

Furnace Air Filter


(NOT used with
coil air filters)

Blower Selector
Switch (EH only)
Blower

A/C or H/P
Relay Box
(optional)
Circuit Breakers
Data Label
Control Panel
Cover (left)

Control Panel Cover (right)


Figure 1. Furnace Parts Identification

E 2 EB - 010 H - A
Product Type
E - Electric Furnace Options
A - A/C Ready
Generation
2 - Second Series
Electrical Code
Product Identifier H - 240-1-60
EH - Heat Only Primary Capacity
EB - A/C Blower Equipped 010 - 10 kw 012 - 12 kw
015 - 15 kw 017 - 17 kw
020 - 20 kw 023 - 23 kw
Model Identification
2
for several hours with all air registers open.
! CAUTION: 2. With system on, check temperature in all
rooms.
For optional A/C or H/P systems, 3. Partially close registers in rooms that are
always wait at least five minutes after too warm (in heating mode) or too cool (in
the system shuts off before restarting cooling mode) and in rooms that are infre-
quently occupied.
the system. Observe this procedure
4. Re-check room temperature and adjust
when operating the system per the registers as needed.
following instructions.
To Shut Off System
To Operate System in Cooling 1. Make sure blower selector switch is on
“Auto”.
Mode 2. Set thermostat temperature selector to low-
NOTE: The “FAN ON/FAN AUTO” (fan switch) est temperature setting, OR...
and “HEAT/OFF/COOL” (system switch) are 3. For thermostats with optional sub-base (see
located either on your thermostat (if it’s supplied Figure 1, Item 2) or for systems with relay
with a sub-base) or on the relay box added to box, set system switch to “OFF.”
your furnace.

1. Make sure blower selector switch is on


“Auto.”
! WARNING:
2. Set fan switch to “AUTO.” To prevent hazard of electrical shock
3. Set system switch to “COOL.” and injury from moving parts, be
4. Set thermostat temperature selector to
certain the thermostat is off and the
desired comfort level.
furnace circuit breaker(s) are in the
To Operate System in Heating “OFF” position before servicing. Close
and properly latch the outer door after
Mode
doing the following recommended
1. Make sure blower selector switch is on maintenance.
“Auto.”
2. Set fan switch to “AUTO.”
3. Set system switch to “HEAT.” MAINTENANCE INSTRUCTIONS
4. Set thermostat temperature selector switch Regularly
to desired comfort level. NOTE: If a coil is installed, furnace filter is not
used.
NOTE: Allow at least one hour for the room 1. Replace furnace air filter (see Figure 1),
temperature to stabilize before you make a OR...
second adjustment to the thermostat setting. 2. Remove coil filters, wash, and allow to dry.
Once the desired comfort level is established, Re-install coil filters to original positions.
make only small adjustments to the thermostat 3. Vacuum or wipe clean interior of furnace
setting to meet changing temperature condi- cabinet.
tions. 4. Clean all lint and dust from around furnace.

To Operate Blower Continuously Every Six Months


1. Set blower selector switch to “ON” for sum- 1. Vacuum or wipe away any dust or lint on
mer air circulation only (see Figure 1, Item blower motor.
1), OR...
2. If thermostat is equipped with optional heat- Before Each Heating Season
ing/cooling sub-base or relay box (see NOTE: If a coil is installed, furnace filter is not
Figure 1), set fan switch to “ON.” used.
1. Replace furnace air filter (see Figure 1),
To Balance Air Distribution OR...
2. Remove coil filters, wash, and allow to dry.
1. On a typical day, set thermostat selector to Re-install coil filters to original positions.
desired comfort level and operate system

3
3. Have a qualified serviceman inspect all Optional air conditioners and heat pumps are
furnace components and field wiring and listed by Underwriters’ Laboratories (UL) or
clean and service heating system as Environmental Testing Laboratories (ETL) and
needed. If this furnace was installed with certified by ARI and the Canadian Standards
aluminum power supply wiring, have ser- Association (CSA), or Warnock Hersey or ETLC.
viceman periodically check all connections These cooling systems include energy-saving
to prevent possible equipment failure and/ components to provide maximum cooling per-
or fire hazard. Do not attempt any service formance at electrical energy usage levels es-
function yourself which requires opening tablished by federal standards. Refer to the
furnace control panel covers. operation instruction label on your furnace for
the optional air conditioning equipment approved
BEFORE YOU CALL A SERVICEMAN for your heating appliance.
1. Make sure thermostat temperature selec-
tor is set above room temperature for heat- SECTION 2.
ing or below room temperature for cooling. INSTALLER INFORMATION
If thermostat is equipped with heating/cool-
ing sub-base, make sure system switch GENERAL
(see Figure 1, Item 2) is set to “HEAT” for
furnace operation or set to “COOL” for These instructions and specifications are pri-
optional air-conditioning operation. marily intended to assist qualified individuals
2. Check main household service panel to experienced in the proper installation of home
see if appropriate circuit disconnect(s) for heating and air conditioning appliances. Some
appliance power supply is on. local codes require licensed personnel for the
3. Refer to instructions under Before Operat- installation and service of this type of equip-
ing System for pre-operation checks. ment. Approved installation, operation, and
4. Refer to instructions under Before Each maintenance of this central heating system
Heating Season for maintenance proce- appliance must be in accordance with the listed
dures and recommended service checks. specifications contained in these instructions
5. Refer to owner’s manual provided with and other documents supplied with the furnace
optional air conditioner or heat pump (if and/or optional air conditioning equipment. Refer
installed) for service and maintenance. to local authorities having jurisdiction for further
information.
NOTE: All servicing of this heating appliance
other than the normal maintenance described in Before beginning installation, read these in-
this section must be done by authorized trained structions thoroughly. Follow all warnings and
service personnel. Do not open the control cautions in the instructions and on the unit.
panels (see Figure 1, Item 1) at any time.
Improper installation, service adjustment, or
Please specify the complete model and serial maintenance can cause explosion, fire, electri-
numbers shown on the furnace data label (see cal shock or other conditions which may result in
Figure 1, Item 1) for all warranty service and personal injury or property damage. Unless
when ordering replacement parts or optional otherwise noted in these instructions, use only
equipment. Refer to the replacement parts list factory-authorized kits and accessories when
provided with the furnace for part numbers. modifying this product.

OPTIONAL AIR CONDITIONER Overview of E2 Furnace


AND HEAT PUMP E2E(-) Series electric furnaces are available in
two models. E2EH models are equipped with
Your E2 Series electric furnace is approved for
the standard two-speed blower. E2EH models
use with an optional central air conditioner or a
can be easily converted for use with NORDYNE
heat pump. To adapt this heating appliance to
split-system air conditioners and heat pumps.
a “total comfort system,” contact your nearest
E2EB models are air-conditioning ready; that is,
NORDYNE distributor.
they are equipped with a multi-speed (four-
speed) blower, blower relay, and cabinet insula-
tion kit. See Table 3 for cooling and heat pump
availability with factory installed blower.

4
For typical non-ducted return air downflow 2. Record furnace model number and serial
applications, an air-conditioner or heat-pump number (see furnace data label) for future
coil can be installed by mounting the coil directly reference.
on top of the furnace without adding sheet metal 3. Carefully read all instructions supplied with
cavities or cutting and trimming wood panels. optional equipment to be installed with
furnace.
A return air grille for closet or alcove installations
is available. For downflow alcove installations, CODES, SPECIFICATIONS, AND
the grille (with frame provided) may be attached REQUIREMENTS
to the top of the furnace and all paneling and trim
flushed to it. This installation provides an ac-
cess door for future installation of NORDYNE Furnace Codes
air conditioning or heat pump coils on top of the Installation and wiring of this furnace, as well as
furnace. the design and construction of the home duct
system, must be in accordance with one or more
Power entrance for all models may be through of the following codes:
the right side or through the bottom of the unit • HUD MANUFACTURED HOME CON-
(when viewing the unit in a downflow position). STRUCTION AND SAFETY STANDARD
(Title 24, Part 3280)
UNIT CHECKOUT • American National Standards (ANSI)
Before installing this furnace: A119.11, C1-NFPA 7 (National Electrical
1. Inspect unit for possible shipping damage. Code)
If shipping damage is found, file claim with • CANADIAN STANDARDS (C.S.A.) Z240.6.1,
transportation company. and Z240.9.1.

May vary by model, check the unit data label for


Listing agency(s) applicable agency listing mark.
Approved for: single/multistory residential or
Approved Installation mobile/modular/manufactured structures. Upflow,
Configurations downflow, (freestanding/closet/alcove)

Accessibility for Servicing Minimum of 18" (46 cm) required in front of unit.
Minimum Clearance to 0" from all surfaces of furnace cabinet, ducts,
Combustibles optional coil housing and plenum connector.
No separate subbase required for installations on
combustible flooring.
2 2
Minimum return air 200 in. (1290 cm ) heating only*
opening required (total free
2 2
area) 235 in (1516 cm ) A/C or H/P up to 4-ton installed.*
2 2
390 in. (2516 cm ) A/C or H/P up to 5 ton installed.
*or return air grille and frame assembly
p/n 902989 or wall mount grille p/n 902999.
Use return air grille and frame assembly P/N 902989-
Return air grille or equivalent for alcove installation.
Use wall mount return air grilled P/N 902999- or
(closet or alcove installation) equivalent for closet installation.
2 2
155 in. (1000 cm ) must be added for
5-ton A/C or H/P system.
Table 1. Miscellaneous Listings & Installation Requirements
5
All local codes having jurisdiction shall also • Wiring materials located in return duct sys-
apply. tem must conform to NEC Article 300-22(c).
• Gas piping must not run in or through return
Air Duct Codes and Specifications air duct system.
• If return air opening is located below top of
Air ducts must be installed in accordance with
furnace, a minimum clearance must be pro-
National Fire Protection Association standards
vided between opening and furnace (see
NFPA 90A and NFPA 90B, these instructions,
“Accessibility for servicing” in Table 1).
and all applicable local codes.
• Materials: Air ducts must be aluminum, tin
plate, galvanized sheet steel, or other ap- Closed-Off Space Requirements
proved materials for outlet or return air ducts. Living space not served by, and closed off from,
• Construction: Snap-Lock or Pittsburgh-Lock the return air ducts to the furnace by doors,
seams are preferred. All other types of sliding partitions, and other means must be
seams must be made tight to prevent leak- provided with permanent, uncloseable open-
age. ings in the doors or partitions to allow air to
• Sizing: Supply duct system must be designed return to the furnace from all parts of the home.
for proper air distribution. Static pressure Return air grilles, with a minimum open area of
measured externally to furnace shall not ex- one square inch for every five square feet of
ceed static pressure rating listed on furnace living space closed off from the furnace, must be
nameplate. provided in the door or room partition.
• Location of Openings: Duct system must be
designed so that no supply registers are OPTIONAL EQUIPMENT
located in duct system directly below furnace.
Contact your nearest NORDYNE distributor for
a complete list of electric furnace accessories.
Return Air Codes and
Requirements Return Air Grille
Non-ducted return air systems may be used for A return air grille and frame assembly (see
closet or alcove installations. Figure 2) is available for use in non-ducted
return air installations. In downflow alcove in-
NOTE: Applicable installation codes may limit stallations, the grille and frame assembly may
the furnace to installation in a single-story resi- be mounted directly to the top of the furnace. In
dence only. Furnace installations other than closet installations, a wall mount grille is avail-
closet or alcove installations require ducted able for attachment to a door or wall.
return air systems.
Optional Automatic Furnace
Air return to the furnace must have a minimum
free area opening (see Table 1). Damper #901083 -
Furnace may (not required) be equipped with
Acceptable floor or ceiling return air systems for the optional automatic damper when a pack-
closet installations with return air entering aged air conditioner is installed and connected
through an opening in the closet floor or ceiling to the warm air duct system. This damper pre-
must meet all of the following requirements: vents cooled air from discharging through the
• Return air opening into closet, regardless of furnace cabinet, causing excessive cooling of
its location, must not be smaller than size the immediate area. Refer to instructions sup-
specified on unit data label. plied with the damper for details.
• If located in floor of closet, return air opening
must be provided with means of preventing Multi-Speed Blower Conversion
its inadvertent closure by a flat object placed Package (4 or 5 ton):
over opening.
• Materials located in return air duct system Upgrade blower packages are available for
must have a flame-spread classification of adding air conditioning or heat pump systems.
200 or less. See furnace “Options and Compatibility” label
• Noncombustible pans having 1" upturned for systems available.
flanges must be located beneath openings in
a floor-return duct system.

6
8 Item
Number
7 (See Fig. 1) Description
1 4-Speed Blower
4 27" 4 Ton - See Notes: 1 & 5
(686 mm) 5 Ton - See Note: 1
2 A.C./H.P. Relay Control
See Note: 1
3 Cabinet Insulation Kit
1 See Notes: 1 & 5
2
4 "A"-Coil Conversion Kit
29"
See Note: 2
(737 mm) 5 Coil Cabinet
3
See Note: 3
6 Upflow Stand
See Note: 4
23
(603 3/4" 20" 7 A/C and H/P Indoor Coils
mm) m)
(508 m 8 Return Air Grille and
Frame Assembly
20"
(508
Cabinet mm
Insulation ) Notes:
1) For A/C and H/P use.
2) Includes coil filters.
3) For upflow or downflow installations.
29" 4) For upflow A/C or H/P installations (includes
(737 mm) one filter; use filter from furnace to
complete filtering system in this accessory).
5) Standard in EB models.

Table 2. Optional Air Conditioning and


mm
) Heat Pump Equipment
(603
/4"
23 3

5 Coil Cabinet

20" 11/16"
(50
8m (17 mm)
m) 20-1/8"
(511 mm)
3"
(76 mm)

14"
(357 mm)

)
mm
" (603
233/4
Filters (one obtained Figure 3. Optional Rear Mounting Plate
from furnace) (P/N 389080)
6 Upflow Stand

NOTE: See Table 2 for descriptions


and notes

Figure 2. Optional Accessories

7
Electric Furnace Models E2EH E2EB
8

010H 012H 015H 017H 020H 023H 010H 012H 015H 017H 020H 023H 023H 5 Ton
Rated Heating Output, Btuh
(see note1) 35,000 41,000 53,000 57,000 70,000 75,000 35,000 41,000 53,000 57,000 70,000 75,000 75,000
Watts (Total kw, Heating Elements
and Blower) 10.4 12.0 15.4 16.6 20.4 22.0 10.4 12.0 15.4 16.6 20.4 22.0 22.0
Supply Voltage 240 Volts/60Hz/1-Phase
Heating Elements, No.(Total kw) 2 (10.0) 2 (11.6) 3 (15.0) 3 (16.2) 4 (20.0) 4 (21.6) 2 (10.0) 2 (11.6) 3 (15.0) 3 (16.2) 4 (20.0) 4 (21.6) 4 (21.6)
Blower: Wheel Size 10.5" Dia., 8" Wide 10.5" Dia., 8" Wide 11" Dia., 8" W
Motor Speeds, H.P. Rating, Amps 2 Speed, 1/5 Hp, 2.0 Amps 4 Speed, 1/3 Hp, 2.9 Amps 4 Spd, 3/4 Hp, 3.8 Amps
Test ESP, in. w.c. Max 0.3
Optional Cooling Available with factory
2.0 - 3.0 ton (see note 3) 2.0 - 4.0 ton (see note 4) 2.0 - 5.0 Ton
installed blower
Optional Heat Pump Available with
2.0 - 3.0 ton (see note 3) n/a (see note 3) 2.0 - 4.0 ton (see note 4) 2.0 - 5.0 Ton
factory installed blower
Air Filter (Standard) 16" x 20" x 1" (nominal)
Furnace Dimensions Width - 20" (508 mm) Height - 29" (737 mm) ( see note 2) Depth - 24-1/2" (623 mm)

1. Heating output rated at listed voltage. For outputs at voltages other than 3. The factory installed blower for the EH models can be replaced with a multi-
240V, multiply Btuh rating by the following factors: x 0.92 (230V), x 0.84 speed blower allowing the units to accept up to 4 or 5 tons of air conditioning
(220V), x 0.75 (208V) or heat pump.
2. Height is 56" with return air grille installed, 58" with coil cabinet and 72" with 4. The factory installed blower for the EB models can be replaced with a multi-
coil cabinet and upflow stand. speed blower allowing the units to accept up to 5 tons of air conditioning or
heat pump.

Table 3. Unit Specifications


If “X” Use Plenum combustible flooring without a separate sub-
floor cavity is: Connector Model base. Also, the furnace rear mounting plate
(see Figure 3) supplied with the plenum connec-
English Metric (mm) Order No.
tors is recommended for use with this type of
7/8" 22 901987 installation.
2" 51 901988
4 1/4" 108 901989 SELECTING PLENUM CONNECTOR
6 1/4" 159 901990 1. Determine depth of floor cavity from sur-
8 1/4" 210 901991 face of floor to top of supply air duct (see
Figure 4).
10 1/4" 260 901992 2. Select appropriate model from Table 4
12 1/4" 311 901993 which matches X-dimension of floor cavity.
Table 4. Floor Cavity Sizes To maximize air delivery, remove reducer
(C in Figure 4) to obtain largest open area
Blower Installation:
that will fit duct/floor construction.
1. Turn off all electrical supply circuits to the
NOTE: Plenum connectors may be
furnace at the main service panel.
installed in any one of four positions.
2. Remove furnace front door and switch fur-
nace circuit breaker(s) to “OFF”.
3. Disconnect the motor plug from the control TYPICAL INSTALLATION OF
panel receptacle. DOWNFLOW SYSTEMS
4. Remove one screw from left side of blower The following steps describe installation in-
and three screws from right side of blower; structions for an under-the-floor supply duct
slide blower forward and remove. system with a return air system that can be
5. Install new blower ensuring the side flanges either non-ducted or ducted. Plenum connec-
engage under side mounting tabs (three on tors (Table 4) are recommended for this applica-
one side, one on the other) and the long tab tion.
in the rear. NOTE: Before installing this furnace, consider
6. Replace screws previously removed from all clearances for the installation and future
blower. servicing of the furnace. Refer to Table 1.
7. Switch circuit breaker(s) to “ON”, reinstall
furnace front door, and turn on electrical Return Air and Filtering Systems
supply circuits to the furnace.
Furnaces may be installed with non-ducted or
ducted return air. For non-ducted return air
Optional Plenum Connectors for
systems, either the optional grille and frame
Downflow Systems assembly or the optional wall mount grille is
Plenum connectors are recommended for heated recommended. For ducted return air systems
air distribution in under-the-floor duct systems. with air conditioners or heat pumps, either pro-
With this system, furnaces may be installed on viding an access panel in the duct or using the

FLOOR CAVITY

SUPPLY AIR DUCT

OPENING TO DUCT
A= 13-1/4" (337 mm) TOP VIEW
B= 10-3/4" (274 mm)
WITH PLATE (C) REMOVED 19”
Reducer (483 mm)
OPENING BECOMES
Felt Seal 13-1/4” x 13-1/4”
(483 mm)

C A
19"

Corner X
Spacers

Figure 4. Plenum Connector Selection


9
Filtering Methods - Non-Ducted Return Air
Frame
1. Without A/C or H/P uncased coil:
Fasteners (4) - use the filter supplied with the furnace;
ensure that the filter is installed mat side
Top of down between the filter retainer and fur-
Furnace nace top (see Figure 5).
2. With A/C or H/P uncased coil:
- use the optional coil filters; the filter sup-
plied with the furnace is not used; RE-
MOVE AND DISCARD THIS FILTER.
Grille Furnace Filter 3. With optional coil housing:
(not used with - see coil cabinet instructions for specific
A/C or H/P) filtering methods.
Figure 5. Grille Support Frame and Grille
Assembly Filtering Methods - Ducted Return Air
1. Without optional coil housing:
optional coil cabinet is recommended. The duct
- install a filter with a minimum unrestricted
system must be properly sized so as to account
medium area of 324 square inches in the
for any additional external static pressure pro-
duct above the coil that is accessible for
duced from the chosen filtering method.
monthly cleaning or replacement by home-
owner.
NOTE: Refer to the instructions supplied with
2. With optional coil housing:
any additional accessories for further installa-
-install a filter with a minimum unrestricted
tion details.
medium area of 324 square inches in the
duct above the coil that is accessible for
monthly cleaning or replacement by home-
owner.

REAR WALL OF ENCLOSURE


Center Line

2-3/8" MIN
(60 mm)
Furnace
Outline
14-1/2"
(368 mm)

17"
14-1/2"
(432 mm)
(368 mm)
16-5/8"
23-3/4" (422 mm)
(603 mm)

OptionaL
Supply Wire
Entrance
For 3" (76 mm)
3-3/4" Optional
(95 mm) A/C Or H/P

3/4" 4-1/4" 5" 3-3/8"


(19 mm) (127 mm)
(108 mm) (86 mm)
Furnace Outer 10 " 6-1/4"
Door (254 mm) (159 mm)
20"
(508 mm)

Figure 6. Downflow Floor Cutout Locations (nominal dimensions)


10
Rear Wall
Mounting
Plate
Floor
Opening
Optional Supply
Entrance
Cut-out Area
Refrigerant
Line
Opening

Supply Air Duct

Cut Duct Opening


1/16th. Larger Than
Plenum Connector

Figure 7. Rear Mounting Plate

Secure Plenum Connector &


Mtg Plate With 2 Flat Head Screws
or Nails At Dimpled Locations

Mounting Rear Wall


Plate

Plenum Bend Connector Tabs


Under Duct Opening

Refrigerant
Line
Opening

Supply Air Duct

Figure 8. Plenum Connector

Preparing Floor Opening(s) Installing Plenum Connector


1. Mark floor opening(s) as shown in Figure NOTE: The plenum connector is designed for
6. Provide minimum clearances at rear and use on ducts down to 12" wide. On typical ducts,
right side walls of closet or alcove for instal- the plenum connector may be installed using
lation of furnace and wiring. Method A. On narrow ducts, there may be
2. Cut floor opening on outside edge of marked insufficient clearance to bend the tabs on two
line so that opening is slightly larger than sides of the plenum connector. In such cases,
area marked. use Method B or C.
3. Additional provisions may be necessary for
optional air conditioning or heat pump if Method A
refrigerant lines are installed elsewhere 1. Place plenum connector through floor opening
than at the front of the furnace. with bottom tabs resting on top of supply air
4. The refrigerant and entrance supply open- duct. Mark cutout area around inside of tabs.
ing dimensions may be adjusted ± 1/2”. 2. Remove plenum connector and cut out duct
opening slightly larger than area marked.
11
TABS
Duct Connector
DUCT
1. INSERT PLENUM CONNECTOR
INTO DUCT CUT-OUT

TABS

Narrow Duct
DUCT
2. BEND BOTTOM TABS OVER Duct
AND ONTO THE UNDER-
NEATH DUCT SURFACE
Figure 10. Alternate Plenum
Figure 9. Plenum Connector Installation A Connector Installation B

3. If using optional rear mounting plate (sup- Method B


plied with plenum connector), install it to 1. Attach tabs to sides of duct (one on each
back edge of floor opening (see Figure 7). side) using sheet metal fasteners or other
Reinstall plenum connector in floor open- method, ensuring that the plenum is se-
ing. A shim may be used, if necessary, to cure and sealed to the duct (see Figure 10).
ensure the furnace is level. 2. Tape duct flap edges with an approved
4. Secure plenum connector to floor with two tape for a leak-free joint.
flat-head fasteners at dimpled locations
(see Figure 8). Method C
5. Secure connector to duct by bending bot- 1. Score and cut top of metal duct as indicated in
tom tabs under and up against duct sur- Figure 11, Step 1 or Step 2. If using Step 1, also
faces (see Figure 9). cut out metal from the shaded area “A”.
2. Fold the duct flap “B” up (see Figure 11,
Step 3).
3. At the front-to-back of duct run (see Figure

STEP 1. STEP 2.
Fold Back Flap "B" Fold Back Flap"B"
Cut
Lines Duct
Cut- Out "B" Cut- Out "B"
Area "A" Area"A"
"A" "A"
"B"
"B"
Top of Duct
Fold Back Flap"B"
Fold Back Flap "B"

STEP 3. STEP 4.
Bend Plenum Connector Tabs Up Staple Folded Duct
and Over- (along length of duct) Flap (typ) to side of
Plenum Connector

Duct Duct
Flap "B" Duct

Figure 11. Alternate Plenum Connector Installation C


12
Holes (4)
Wall Return
Panel Air
Grille

Coil Air
Filters
27"
(686 mm)

56"
(1423 mm)

A/C or H/P
Coil
29"
Wall-Mount
24 3/4"
( 737 mm) Return Air Grille
(629 mm)

Closet
Door
20"
(508 mm)
Floor

Figure 12. Typical Alcove Installation Figure 13. Typical Closet Installation

11, area “A”), bend the plenum tabs and 1. Cut return air opening in desired position in
secure them directly to the duct. door or wall, preferably above top of fur-
4. At area “B”, bend the plenum tabs up and nace. Refer to Table 1 for return air opening
back over, around the plenum connector requirements.
(see Figure 11, step 3). 2. Insert four fasteners, securing grille to door
5. Fold/form the duct flap against the side of or wall.
the plenum connector and attach as shown
(see Figure 11, Step 4). Use at least three Furnace Installation
staples on each duct flap OR... if a 2X 1. Install 240V supply circuit(s) and 24V wir-
block/joist is not provided, use at least two ing to closet or alcove (see Figure 14 for
sheet metal fasteners on each duct flap. appropriate locations).
6. Tape the duct flap edges with an approved 2. Remove refrigerant line knockouts in fur-
tape for a leak-free joint. nace only when installing indoor coil of an
air conditioner or heat pump system, or for
Alcove Installation hook-up of a VentilAire accessory when the
1. Cut alcove rough openings to minimum furnace is used in the upflow position. Refer
dimensions shown in Figure 12. to instructions supplied with accessory
2. Attach frame assembly with four fasteners equipment.
(provided or equivalent) into pre-punched 3. Remove unit front door and slide back until
holes on top of furnace (see Figure 5). bottom slots in rear of unit engage with both
3. At manufacturers discretion, if additional tabs of optional rear mounting plate, OR...
securement is required attach each side of If mounting plate is not used, an equivalent
frame assembly to alcove opening using method of securing the rear of the unit may
holes provided. be used as long as it prevents displace-
4. Attach return air grille to frame assembly by ment during transport if used in a manufac-
hooking grille over flange on top of frame tured home.
and into channel on bottom. NOTE: The furnace does not need to be hard up
against the rear mounting plate. The tabs will
Closet Installation engage into the slots and allow approximately
1/2” of furnace front to back and right to left.
NOTE: For closet installations, the return air
grille mounting frame is not used since the fur-
nace is located inside the closet (see Figure 13).
13
trances
Low Voltage Wire En

Power
Supply
Wire Refrigerant
Entrances Line
Knockouts

Power
Supply Blower Selector
Wire Switch (EH Only)
Refrigerant Entrances
Line Knockouts
Blower Selector
Tie Down Tab
Tie-Down Tab
Switch (EH Only) (See Inset) Low Voltage
Wire Entrances
DOWNFLOW INSTALLATION UPFLOW INSTALLATION
Figure 14. Downflow and Upflow Installations

4. Secure front of unit with one or more fas- NOTE: Refer to the instructions supplied with
teners at mounting hole(s) provided or at any additional accessories for further installa-
tie-down tab (see Figure 14). tion details.
5. See Electrical System Installation to com-
plete furnace installation. Filtering Methods - Non-Ducted Return Air
1. Without optional upflow stand: (see Figure 16)
TYPICAL INSTALLATION OF -install a filter with a minimum unrestricted
UPFLOW SYSTEMS medium area of 324 square inches below
the coil cabinet/furnace assembly that is
The following steps describe installation in- accessible for monthly cleaning or replace-
structions for an overhead supply duct system ment by the homeowner
with a return air system that can be either over
the floor (non-ducted) or through the floor 2. With optional upflow stand: (see Figure 15)
(ducted). -stand must use two filters; one is supplied
with the stand and the other MUST be
NOTES: removed from the furnace and placed in the
• Before installing this furnace, consider all stand - see upflow stand instructions for
clearances for the installation and future ser- additional details.
vicing of the furnace. Refer to Table 1.
• The 2 Wire Relay Control is NOT recom- Filtering Methods - Ducted Return Air
mended for upflow applications, instead, the 1. Install a filter with a minimum unrestricted
AC/HP Relay Control (4-7 wire) should be medium area of 324 square inches below
used when converting some models to ac- the coil cabinet/furnace assembly that is
cept an air conditioner. See Relay Control accessible for monthly cleaning or replace-
installation instructions for further details. ment by the homeowner

Return Air and Filtering Systems Applications and Furnace


Furnaces may be installed with non-ducted or Installation
ducted return air. For non-ducted systems with
NOTE: Remove refrigerant line knockouts in
air conditioners or heat pumps, the following
furnace only when installing indoor coil of an air
optional equipment is recommended: upflow
conditioning or heat pump system.
stand, coil cabinet, upflow duct connector, and
wall mount grille. For ducted systems with air
Refer to instructions supplied with accessory
conditioners or heat pumps, the following op-
equipment.
tional equipment is recommended: coil cabinet
and upflow duct connector.

14
Over-the-Floor Return Air System
Upflow Duct
(Non-Ducted) Connector
1. If floor underneath furnace is made of com-
bustible material, locate a pan fabricated of
non-combustible material with 1" upturned
flanges under furnace return air opening Furnace
(see Figure 16). Ensure that return air
passage has no openings through support-
ing structure that would permit flame or hot
gases to travel from space below up into
space above supporting structure.
2. Use optional upflow stand with filters or
construct a suitably braced mounting plat-
form in closet (see Figure 15 or 16).
3. Install 240V supply circuit(s) and 24V wir-
ing to closet (see Figure 14 for appropriate
locations). Upflow Stand
4. Position optional coil cabinet onto upflow
stand or mounting platform and secure with Filters
three or more fasteners.
5. Position furnace in upflow mode onto coil
cabinet and secure with two or more fasteners.
6. Use optional upflow duct connector or field Figure 15. Over-the-Floor Return Air
supplied connector to attach furnace to System with Upflow Stand
overhead supply duct. (see Figure 15)
7. Install return air grille in closet preferably at Coil Cabinet
same level as upflow stand or below mount-
ing platform (see Figure 16).

NOTE: Be certain to provide an adequate free


Air Filter
return air area as described under Return Air
Codes and Requirements and Closed-Off Space Braced
Requirements. Mounting
Platform WALL
Through-the-Floor Return Air System (Ducted)
Front
1. Prepare Floor Opening(s): Grille
a. Mark floor opening(s) as shown in Figure
17. Provide minimum clearances at rear
and left side walls of closet for installation of
furnace and wiring. FLOOR
b. Cut floor opening on outside edge of Non-combustible
marked line so that opening is slightly larger Pan or
Enclosure
than area marked.
c. Additional provisions may be necessary
Figure 16. Over-the-Floor Return Air
for optional air conditioning if refrigerant
System
lines are installed other than at the front of
the furnace. 3. Install 240V supply circuit(s) and 24V wir-
2. If return air duct is made of combustible ing to closet (see Figure 14 for appropriate
material, locate a pan fabricated of non- locations).
combustible material with 1" upturned 4. Position optional coil cabinet over floor
flanges under furnace return air opening. cutout and secure with three or more fas-
Ensure that return air passage has no teners.
openings through supporting structure that 5. Position furnace onto coil cabinet and se-
would permit flame or hot gases to travel cure with two or more fasteners.
from space below up into space above 6. Use optional upflow duct connector or field
supporting structure. supplied connector to attach furnace to
overhead supply duct (see Figure 15).

15
REAR WALL OF ENCLOSURE
CENTER LINE

1 3/4" MIN
(45 mm)

17 1/2" Furnace
18 5/8" (445 mm) Outline
(474 mm)
14"
23 3/4" (356 mm)
(604 mm)

3 1/8"
(80 mm)
For Optional
A/C Or H/P

3/4"
(20 mm) 5 3/4" 3"
(147 mm) (73 mm)
Furnace
Outer Door 20"
(508 mm)

Figure 17. Upflow Floor Cutout Locations (nominal dimensions)

ELECTRICAL SYSTEM • -015, -017, -020 and -023 models are


INSTALLATION factory-wired for dual-branch supply circuit.
Single-branch circuit can be used by
installing optional single-circuit kit .
! WARNING:
To avoid the risk of electrical shock,
personal injury or death, disconnect ! IMPORTANT:
all electrical power to the unit before Note: Circuit breakers installed within
performing any maintenance or this unit are for short-circuit
service. The unit may have more than protection of the internal wiring and
one electrical power supply. to serve as a disconnect. Circuit
breakers installed within this unit DO
Codes, Specifications, and NOT provide over-current protection
Requirements of the supply wiring and therefore may
The wiring, installation, and electrical hookup of be sized larger than the branch circuit
this furnace must comply with the National protection.
Electrical Code (or the Canadian Electrical Code)
and all regulations of local authorities having Connecting Supply Service Wires
jurisdiction. See Table 6 for minimum circuit
ampacity, maximum over-current protection, and 1. Remove right-hand control panel (when
recommended wire size. See the unit wiring viewing in downflow position).
diagram for other wiring details. 2. Locate power supply hole plugs in side of
Supply-circuit requirements are as follows: unit and in bottom of unit. Remove
• -010 model is factory-wired for single-branch appropriate plug(s) or knockout opening
supply circuit only. applicable to recommended wire size(s).
• -012 models are factory-wired for single- 3. Install listed cable connector(s) in
branch supply circuit (single-circuit kit in- opening(s). If metal-sheathed conduit is
stalled). Dual-branch circuit can be used by used for incoming power line(s), provide an
removing factory-installed single-circuit kit approved metal clamp on conduit and
(see Figures 18 and 19). secure it in entrance knockout.

16
4. Insert supply service wire(s) through cable
connector(s) and connect wires to circuit
breakers (Figures 18 and 19).
! WARNING:
NOTE: To install single-circuit kit, perform To avoid personal injury or property
step 5. If single-circuit kit installation is not damage, make certain that the motor
necessary, go to step 6. leads cannot come into contact with
5. To install single-circuit kit:
non-insulated metal components of the
a. Loosen lugs at supply side of circuit
breakers. unit.
b. Remove cover from single-circuit kit (if
supplied). Selecting Blower Speed
c. Insert metal buss bars of kit into lugs of
See Table 5 for the lowest speed approved for
circuit breaker.
the heating output of the unit. Since the blower
d. Tighten lugs securely (45 in.-lbs.
leads connect to the control box, blower speed
recommended).
selection is accomplished through use of the
6. Connect service ground wire(s) to ground-
proper color-coded blower lead located inside
ing lug(s) provided. One ground is required
the control box. The speed(s) set by the factory
for each supply circuit used.
may be different from that shown on the wiring
diagrams. See the unit control box for blower
speed(s) set at factory.

Circuit Breaker
Bracket Optional
Circuit Single Circuit
Breaker Adaptor Kit
Wire
60A
OFF

ON

Assemblies
(Factory
Installed) Supply Service
60A
OFF

ON

Wire Connection
With Single Circuit
Adaptor Kit

Figure 18. Installation of Optional Single Circuit Adaptor Kit

Circuit Breaker
Bracket
Circuit
Breaker
Wire
60A
OFF

Assemblies
ON

(Factory Supply Service


Installed) Wire Connection
60A
OFF

ON

Without Single
Circuit Adaptor Kit

Figure 19. Installation of Supply Service Wires

17
Installing Control Circuit Wiring
! IMPORTANT: NOTE: Installation of a five-wire thermostat
circuit is recommended to provide for future
If a relay box is installed, blower speeds addition of a heat/cool thermostat.
for heating and cooling are set inside 1. Install the 24V control-circuit cable through
the relay box (see instructions plastic bushing at either side of furnace.
included with relay box). The blower a. For models without a relay box, connect
speed inside the furnace control box wires to furnace at blower plug pigtails (see
must be set to low or medium-low. wiring diagrams). Secure all connections
Never change to a heating speed lower with wire nuts.
b. For units with a relay box installed, make
than that shown in Table 5. wiring connections at relay box low-voltage
terminal board. (See relay box installation
Changing Blower Speed instructions.)
E2EH: The selected heating blower lead is 2. Route control circuit wiring to wall
thermostat and outdoor section, if installed.
attached to the wire lead attached to terminal 2
(See relay box installation instructions if
of the blower selector switch.
applicable.)
a. Remove blower lead from the wire lead off
3. Set anticipator per Table 8 or per the
of terminal 2.
b. Choose desired speed. marking on the unit.
4. See the back cover of this manual for E2EB
c. Attach new blower lead to wire lead off
thermostat connections.
terminal 2 of blower selector switch.

E2EB: The selected heating blower lead is SYSTEM CHECKOUT


attached to terminal 6 on blower relay. The
selected cooling blower lead is attached to Checking Installation
terminal 4 on blower relay.
1. Refer to appropriate wiring diagram and
a. Remove heating blower lead from terminal
recheck all wiring connections. Ensure that
6 on blower relay.
all connections are tight.
b. Choose desired speed and install new
2. Check blower motor and relay box
blower lead onto terminal 6 of blower relay
connectors for proper connection.
for new heating speed.
3. Reinstall control box cover(s).
c. Remove cooling blower lead from terminal
4. Switch circuit breaker(s) to “ON” position.
4 on blower relay.
5. Set furnace blower selector switch (see
d. Install new blower lead onto terminal 4 of
Figure 14) to “AUTO” (EH Units only).
blower relay for new cooling speed.
6. Replace outer furnace door.
7. Check all duct connections and tape for air
See Table 7 for blower performance data.
leakage.

Plug/Receptacle Position Pin1 Pin2 Pin3 Pin4


2 Speed Blower Low High - -
4 Speed Blower Low Med-Lo Med-Hi High
Control Box Blower Lead Red Yellow Blue Black
Minimum approved speed for Minimum approved speed for
010 and 012 models. 015, 017, 020 and 023 models.
Table 5. Furnace Blower Speed Data

18
Sizes*
Model Max Over- Min. 75°C Copper Low-Voltage
E2EH/ Supply Total Current Circuit Thermostat Wire
E2EB- Circuit Amperes Rating Ampacity Wire Size Ground Size Size
010 Single 45.5 60 57 6 10
012 Single 52.1 70 65 6 8
Dual "A" 28.0 40 35 8 10 2-Wire
"B" 24.2 30 30 10 10 system max
wire lengths :
015 Single 66.3 90 83 4 8 24 Ga. = 55’
Dual "A" 45.5 60 57 6 10 22 Ga. = 90’
"B" 20.8 30 26 10 10 20 Ga. = 140’
18 Ga. = 225’
017 Single 71.3 90 89 3 8
Dual "A" 48.8 60 61 6 10 4 or more-Wire
"B" 22.5 30 28 10 10 system max
wire lengths :
020 Single 87.1 125 109 2 6
24 Ga. = 25’
Dual "A" 45.5 60 57 6 10 22 Ga. = 45’
"B" 41.7 60 52 6 10 20 Ga. = 70’
18 Ga. = 110’
023 Single 93.8 125 117 1 6
Dual "A" 45.5 60 57 6 10
"B" 48.3 60 60 6 10
* All wire sizes for copper conductors only, based on NEC Table 310-16. Equivalent wiring may be used per NEC.
Table 6. Electrical Specifications

Standard 2-Speed Blower,


with filter, @ 0.3" ESP
Pin No. Speed CFM
Furnace Thermostat
#1 Low 840 Model Anticipator Setting
#2 High 1160 010, 012 0.20

4-Ton Blower with Coil and 015, 017,


0.40
Coil Filters, @ 0.3" ESP 020, 023
Pin No. Speed CFM Table 8. Anticipator Settings
#1 Low 880
#2 Med.-Low 1170 ALL MODELS CLOSET ALCOVE
#3 Med.-High 1310 Front ‡ 6" 18"
#4 High 1460 Back 0" 0"
Sides 0"† 0"†
5-Ton Blower, with Coil and Top 0" 0"
Coil Filters, @ 0.3" ESP Top and Sides of Duct 0" 0"
Pin No. Speed CFM Bottom of Duct 0" 0"

#1 Low 990 ‡ Service Clearance


† For upflow application using upflow stand,
#2 Med.-Low 1320 1" minimum per side.
#3 Med.-High 1620
Table 9. Clearances
#4 High 1790
Table 7. Blower Performance
19
20

NOTES:
1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be CB-A CB-A
2) Thermostat anticipator setting: 0.20 Amps. replaced with 105°C thermoplastic copper wire of Grey 5
Black 4 IFM
3) To change blower speeds on units without a relay box refer the same gauge. Blue 3
to installation instructions. 6) Not suitable for use on systems exceeding 120V to Yellow 2 H C 6 Org.
Red 1 L
4) Refer to furnace and/or relay box installation for thermo- ground. IFS
stat connections. IFS
7) This wire is used with some accessories. See acces-
sory Installation Instructions for further details.
Seq 1 E LS
C
BLACK BLOWER Seq 1 Top - 10.0
1 SWITCH H L

WHITE
2 (See

GREY
Figure 20. E2EH 010 Wiring Diagrams

YELLOW Note 7) 240V


3

RED
ORANGE Transformer

BLACK
RED
BROWN

1 2 3
6 5 4 3 2 1
24V
4 5 6
BLOWER Seq
SPEED
Fuse 2
SELECTOR
6 5 4 3 2 1 1 2 3 4 1
BLUE
YELLOW
RED
LEADS 4 5 6
BLACK
White Pig-Tail 3

GREY Grey Pig-Tail


VIOLET RED Red Pig-Tail (See Note 7)
FUSE
ORANGE
BLACK

TRANSFORMER
WHITE
240V

24V
RED
GRAY
RED
GRD Ground
Supply
BLACK Legend:
Line
BLACK Circuit A

60A
OFF
IFM – Fan Motor

ON
Voltage
TOP ELEMENT, 10.0 KW
M1
CIRCUIT
CB – Circuit Breaker
M2
2
BREAKER E – Heater Element
BLACK 4
M4 M3 IFS – Fan Switch
GREY ELEMENTS 3 1
LIMIT
! WARNING: Seq – Sequencer
SEQUENCER
IFR – Fan Relay
BLACK
RED
Switch circuit breakers to LS – Limit Switch
RED the OFF position beore – Fan Plug
servicing the furnace. – Control Plug
NOTES:
CB-B CB-B
1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be
2) Thermostat anticipator setting: 0.20 Amps. replaced with 105°C thermoplastic copper wire of
3) To change blower speeds on units without a relay box refer the same gauge. E
to installation instructions. 6) Not suitable for use on systems exceeding 120V to
4) Refer to furnace and/or relay box installation for thermo- ground.
stat connections. 7) This wire is used with some accessories. See CB-A CB-A
accessory Installation Instructions for further details. Grey
Black
5
IFM
4
Blue 3
Yellow 2 H C 6 Org.
IFS Red 1 L
IFS

BLOWER
C
Figure 21. E2EH 012 Wiring Diagrams

SWITCH E LS
BLACK 1
Legend:

WHITE
H L (See Note 7) Seq 1 Top - 11.6

GREY
YELLOW 2 IFM – Fan Motor
3

RED
CB – Circuit Breaker 240V
ORANGE

BLACK E – Heater Element Transformer


RED
1 2 3
IFS – Fan Switch
BROWN

Seq – Sequencer 24V


6 5 4 3 2 1 4 5 6
BLOWER IFR – Fan Relay Fuse
2
Seq
SPEED 1
SELECTOR
6 5 4 3 2 1 1 2 3 LS – Limit Switch 4
YELLOW

LEADS 3
4 5 6 – Fan Plug
BLUE

BLACK White Pig-Tail


RED

– Control Plug Grey Pig-Tail


(See Note 7)
GREY Red Pig-Tail
VIOLET RED
FUSE
TRANSFORMER ORANGE RED
BLACK

240V WHITE
BLACK

60A
OFF
24V Single

ON
RED
GRAY Supply
BLACK
(standard)

60A
OFF

ON
TOP ELEMENT, 11.6 KW GRD Ground
CIRCUIT
M2 M1 BREAKERS
OR
M4 M3 4 2

1 Circuit B
Line
! WARNING:
60A
3 Voltage

ON
OFF
GREY ELEMENTS
LIMIT
Dual
Ground
SEQUENCER BLACK
GRD
Supply Switch circuit breakers to
RED
Line (optional)
Circuit A the OFF position beore
60A
OFF

RED Voltage
ON

BLACK
GRD Ground servicing the furnace.
21
22

NOTES: CB-B CB-B


1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be
2) Thermostat anticipator setting: 0.40 Amps. replaced with 105°C thermoplastic copper wire of
3) To change blower speeds on units without a relay box refer the same gauge. E LS

to installation instructions. 6) Not suitable for use on systems exceeding 120V to Seq 2 Bottom -
5.0/5.4
4) Refer to furnace and/or relay box installation for thermo- ground.
CB-A CB-A
stat connections. 7) This wire is used with some accessories. See acces- Grey 5
Black 4 IFM
sory Installation Instructions for further details. Blue 3
Yellow 2 H C 6 Org.
IFS Red 1 L
IFS
BLOWER C

WHITE
GREY
SWITCH
BLACK (See Note 7)
1 Seq 1 LS
Figure 22. E2EH 015, 017 Wiring Diagrams

H E

RED
2 L
YELLOW Seq 1 Top -
3
ORANGE 10.0/10.8
240V

BLACK
1 2 3
! WARNING:
RED
4 5 6 Transformer
BROWN

6 5 4 3 2 1
Switch circuit breakers to 24V
BLOWER Fuse Seq
SPEED 6 5 4 3 2 1 1 2 3 the OFF position beore 4
2
1
YELLOW

SELECTOR 4 5 6
servicing the furnace.
BLUE

LEADS
RED

BLACK White Pig-Tail Seq


2
3
GREY Red Pig-Tail Grey Pig-Tail
(See Note 7)
RED VIOLET RED
FUSE
ORANGE RED
BLACK

TRANSFORMER
240V BLACK Line
WHITE Circuit B

60A
Voltage

ON
OFF
24V
GREY RED
RED GRD Ground Dual
BLACK

BLACK
BLACK
Supply
Circuit A Line

60A
ON
OFF
BLACK Voltage
M1 TOP ELEMENT, 10.0/10.8 KW
M2
GRD Ground
Legend:
2 CIRCUIT
4
M4 M3 BREAKERS
OR IFM – Fan Motor
3 1
GREY
RED
CB – Circuit Breaker
GREY
BOTTOM ELEMENT, 5.0/5.4 KW E – Heater Element
M6 M5
IFS – Fan Switch
WHITE

60A
Single
OFF

ON
ELEMENTS Seq – Sequencer
LIMITS
Supply IFR – Fan Relay
BLACK RED
(optional) LS – Limit Switch
60A
SEQUENCER
OFF

ON – Fan Plug
Ground
GRD
– Control Plug
NOTES: CB-B CB-B
1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be
2) Thermostat anticipator setting: 0.40 Amps. replaced with 105°C thermoplastic copper wire of
3) To change blower speeds on units without a relay box refer the same gauge. Seq 2 E LS

to installation instructions. 6) Not suitable for use on systems exceeding 120V to Seq 2 Top -
4) Refer to furnace and/or relay box installation for thermo- ground. 10.0/11.6
CB-A CB-A
stat connections. 7) This wire is used with some accessories. See Grey 5
IFM
accessory Installation Instructions for further details. Black
Blue
4
3
Yellow 2 H C 6 Org.
IFS Red 1 L
IFS
BLOWER C

WHITE
GREY
SWITCH
(See Note 7)
Figure 23. E2EH 020, 023 Wiring Diagrams

BLACK 1 Seq 1 E LS
H
2 L
YELLOW Seq 1 Btm - 10.0

RED
3
ORANGE

! WARNING: 240V

BLACK
1 2 3

RED
BROWN

4 5 6 Transformer

BLOWER
6 5 4 3 2 1
Switch circuit breakers to 24V
SPEED
SELECTOR 6 5 4 3 2 1 1 2 3 the OFF position beore Fuse
2
Seq
LEADS 1
YELLOW

servicing the furnace. 4


BLUE

RED 4 5 6
RED

BLACK
White Pig-Tail Seq
2
GREY 3
RED RED Red Pig-Tail Grey Pig-Tail
FUSE (See Note 7)
VIOLET ORANGE RED
TRANSFORMER RED
240V BLACK Line
WHITE BLACK Circuit B

60A
Voltage

ON
OFF
24V

GRAY
RED GRD Ground Dual
BLACK RED
Supply
Circuit A Line

60A
ON
OFF
Voltage

BLACK TOP ELEMENT, 10.0/11.6 KW Ground


CIRCUIT GRD
BLACK

M6 M5
4 2 BREAKERS
OR Legend:
GREY

M8 M7
IFM – Fan Motor
BLACK
BLACK
3 1
ELEMENTS
RED CB – Circuit Breaker

60A
Single

OFF

ON
WHITE BOTTOM ELEMENT, 10.0 KW
E – Heater Element
M2 M1
Supply
4 2
(optional)
IFS – Fan Switch
M4 M3

60A
OFF
Seq – Sequencer

ON
3 1
ELEMENTS

SEQUENCER
LIMITS
GRD
Ground IFR – Fan Relay
RED
GREY BLACK
LS – Limit Switch
– Fan Plug
– Control Plug
23
24

NOTES:
Red Jumper Wire
1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be CB-A (See note 8)
CB-A
2) Thermostat anticipator setting: 0.20 Amps. replaced with 105°C thermoplastic copper wire of Grey 5
Black 4 H IFM
3) To change blower speeds on units without a relay box refer the same gauge. IFR Blue 3 MH
6) Not suitable for use on systems exceeding 120V to Yellow ML C 6 Org.
to installation instructions. Red
2
L
IFR 1
4) Refer to furnace and/or relay box installation for thermo- ground.
stat connections. 7) This wire is used with some accessories. See acces-
sory Installation Instructions for further details.
Seq 1 E LS

Seq 1 Top - 10.0


C

GREEN
WHITE
H

GREY
MH 240V
ML
Figure 24. E2EB 010 Wiring Diagrams

L
Transformer

RED
ORANGE

YELLOW
24V

BLACK
BLUE
1 2 3

RED
BLACK 4 5 6
Fuse Seq
2
BLOWER 6 5 4 3 2 1 4 1
1
SPEED
5 2 BLOWER
RELAY SELECTOR White Pig-Tail
3 6 4 6 5 4 3 2 1 1 2 3
LEADS
YELLOW

Green Pig-Tail
BLACK

BLUE

(See Note 7) RED 4 5 6


RED

BLACK
Grey Pig-Tail
Red Pig-Tail 5 IFR
GREEN
GREY 3

VIOLET RED
FUSE
ORANGE
TRANSFORMER
GREY

240V WHITE

24V
GREY
RED
GRD Ground
Supply
RED Legend:
BLACK
BLACK Circuit A
Line IFM – Fan Motor

60A
OFF

ON
Voltage
TOP ELEMENT, 10.0 KW CB – Circuit Breaker
GREY

M2 M1 E – Heater Element
CIRCUIT
BLACK 4 2 Seq – Sequencer
M4 M3
3 1
BREAKER
! WARNING: IFR – Fan Relay
ELEMENTS LIMIT LS – Limit Switch
SEQUENCER
Switch circuit breakers to – Fan Plug
BLACK
RED the OFF position beore – Control Plug
RED servicing the furnace.
NOTES: CB-B CB-B
1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be
2) Thermostat anticipator setting: 0.20 Amps. replaced with 105°C thermoplastic copper wire of
3) To change blower speeds on units without a relay box refer the same gauge. E
to installation instructions. 6) Not suitable for use on systems exceeding 120V to
4) Refer to furnace and/or relay box installation for thermo- ground. Red Jumper Wire
(See note 8)
CB-A
stat connections. 7) This wire is used with some accessories. See acces- Grey
CB-A
5
sory Installation Instructions for further details. Black
Blue
4 H IFM
MH
IFR 3
Yellow 2 ML C 6 Org.

! WARNING: IFR Red 1 L

C
Switch circuit breakers to

WHITE

GREEN
E

GREY
H LS
Figure 25. E2EB 012 Wiring Diagrams

MH
the OFF position beore ML
L Seq 1 Top - 11.6
servicing the furnace.

RED
ORANGE 240V

YELLOW
BLACK
BLACK Transformer

BLUE
1 2 3

RED
4 5 6
24V
6 5 4 3 2 1
BLOWER Fuse Seq
1 5 2 SPEED 2
BLOWER 4 1
3 6 4 RELAY SELECTOR 6 5 4 3 2 1 1 2 3
YELLOW
BLACK

LEADS
BLUE

(See Note 7) RED 4 5 6 White Pig-Tail


RED

BLACK
Green Pig-Tail
Grey Pig-Tail
GREEN Red Pig-Tail 5 IFR
GREY
RED 3
FUSE
VIOLET ORANGE RED
TRANSFORMER
GREY

240V WHITE
BLACK

60A
OFF
24V
Single

ON
RED
GREY
Supply
BLACK
(standard) Legend:

60A
OFF

ON
TOP ELEMENT, 11.6 KW IFM – Fan Motor
M2M1 Ground
CIRCUIT
BREAKERS
GRD
CB – Circuit Breaker
4 2 OR
E – Heater Element
GREY

M4 M3

ELEMENTS
3 1
Line Seq – Sequencer
Circuit B

60A
LIMIT Voltage
IFR – Fan Relay

ON
OFF
SEQUENCER Dual
BLACK
RED Ground LS – Limit Switch
GRD
Supply
RED – Fan Plug
Circuit A Line (optional)
60A
BLACK
OFF

Voltage
– Control Plug
ON
25

GRD Ground
26

NOTES: CB-B CB-B


1) See unit data label for recommended supply wire sizes. 5) If any wire in this unit is to be replaced it must be
2) Thermostat anticipator setting: 0.40 Amps. replaced with 105°C thermoplastic copper wire of
E LS
3) To change blower speeds on units without a relay box refer the same gauge.
to installation instructions. 6) Not suitable for use on systems exceeding 120V to Seq 2 Bottom -
5.0/5.4
4) Refer to furnace and/or relay box installation for thermo- ground. CB-A Red Jumper Wire
CB-A
(See note 8)

stat connections. 7) This wire is used with some accessories. See acces- Grey
Black
5
4 H IFM
sory Installation Instructions for further details. IFR Blue
Yellow
3
2
MH
ML C 6 Org.
IFR Red 1 L

WHITE

GREEN
GREY
C
H
MH Seq 1 E LS
Figure 26. E2EB 015, 017 Wiring Diagrams

ML L
Top -
! WARNING: Seq 1
10.0/10.8

RED
240V

YELLOW
ORANGE

BLACK
BLACK 1 2 3

BLUE
Switch circuit breakers to Transformer

RED
4 5 6

BLOWER 6 5 4 3 2 1 the OFF position beore 24V


SPEED
1
3 6
5 2 BLOWER
RELAY SELECTOR
servicing the furnace. Fuse
2
Seq
4
BLACK

6 5 4 3 2 1 1 2 3 4 1
LEADS
YELLOW

RED 4 5 6
BLUE

(See Note 7)
RED

BLACK White Pig-Tail Seq


2
Green Pig-Tail
GREEN Grey Pig-Tail
Red Pig-Tail 5 IFR
GREY
RED FUSE RED
GREY

3
VIOLET ORANGE RED
TRANSFORMER
240V BLACK Line
WHITE Circuit B

60A
Voltage

ON
OFF
BLACK

24V
GRAY
RED
RED
GRD Ground Dual
BLACK Supply
BLACK Circuit A Line

60A
ON
OFF
Voltage
BLACK TOP ELEMENT, 10.0/10.8 KW
M1
M2 CIRCUIT GRD Ground

M4 M3
4 2 BREAKERS
OR
Legend:
GREY 3 1 IFM – Fan Motor
RED
BOTTOM ELEMENT, 5.0/5.4 KW
CB – Circuit Breaker
M6 M5
E – Heater Element

60A
Single
OFF

ON
WHITE

ELEMENTS
LIMITS Supply Seq – Sequencer
BLACK RED (optional) IFR – Fan Relay
60A
OFF

ON
SEQUENCER LS – Limit Switch
GREY
GRD
Ground – Fan Plug
– Control Plug
NOTES: CB-B CB-B
1) See unit data label for recommended supply wire sizes. with 105°C thermoplastic copper wire of the same
2) Thermostat anticipator setting: 0.40 Amps. gauge. LS
Seq 2 E
3) To change blower speeds on units without a relay box refer 6) Not suitable for use on systems exceeding 120V to
Seq 2 Top -
to installation instructions. ground. 10.0/11.6
4) Refer to furnace and/or relay box installation for thermo- 7) This wire is used with some accessories. See acces- CB-A Red Jumper Wire
(See note 8) CB-A
Grey 5
stat connections. sory Installation Instructions for further details. Black 4 H IFM
IFR Blue 3 MH
5) If any wire in this unit is to be replaced it must be replaced Yellow
Red
2 ML
L
C 6 Org.
IFR 1

GREEN
WHITE
Seq 1 E LS

GREY
H
Figure 27. E2EB 020, 023 Wiring Diagrams

MH
ML
L
Seq 1 Btm - 10.0

RED
240V

ORANGE
! WARNING:
YELLOW
BLACK
Transformer

BLUE
1 2 3

RED
BLACK
4 5 6
24V
BLOWER 6 5 4 3 2 1 Switch circuit breakers to Fuse Seq
5 2 BLOWER SPEED
1
3 6 4
RELAY SELECTOR
6 5 4 3 2 1
the OFF position beore 4 1
BLACK

LEADS 1 2 3
servicing the furnace.
YELLOW

White Pig-Tail Seq


BLUE

(See Note 7) RED 4 5 6 2


2
RED

BLACK Green Pig-Tail


Grey Pig-Tail
GREEN Red Pig-Tail 5 IFR
GREY
GREY

3
RED RED
FUSE
VIOLET ORANGE RED
TRANSFORMER RED
240V WHITE
BLACK
Line
BLACK Circuit B

60A
Voltage

ON
OFF
24V
RED
GREY
RED GRD Ground Dual
Supply
Circuit A Line

60A
ON
OFF
Voltage
BLACK TOP ELEMENT, 10.0/11.6 KW
BLACK

M6 M5
Ground
4 2 CIRCUIT GRD
Legend:
BREAKERS
GREY

M8 M7 OR
BLACK
BLACK
ELEMENTS
3 1 IFM – Fan Motor
RED CB – Circuit Breaker
BOTTOM ELEMENT, 10.0 KW
M2 M1 E – Heater Element

60A
Single

OFF

ON
4 2
Seq – Sequencer
WHITE

M4 M3
1 Supply
ELEMENTS 3
(optional)
IFR – Fan Relay

60A
LIMITS OFF LS – Limit Switch

ON
SEQUENCER RED
BLACK
GREY
Ground
– Fan Plug
GRD
– Control Plug
27
5-Wire Thermostat 4-Wire Thermostat
W Y RC RH G W Y R G

Wire Wire
nuts To A/C nuts To A/C

White
White

Green
Grey
Grey

Red
Red

e n
re
G
1 2 3 4 5 6 1 2 3 4 5 6

E2EB FURNACE Control Plug E2EB FURNACE Control Plug


(6-pin matrix) (6-pin matrix)

2-Wire Thermostat Heat Pump Thermostat


W R G R W2 C E O Y

Green

White
Red
Unstripped
Wire Wires
nuts To
Wire A/C
nuts
White

Green

Grey
Grey
Red

1 2 3 4 5 6 1 2 3 4 5 6

E2EB FURNACE Control Plug E2EB FURNACE Control Plug


(6-pin matrix) (6-pin matrix)

Figure 28. E2EB Thermostat Connection

INSTALLER: Do Not Discard These Instructions. After completing the installation,


return these instructions to the Homeowner’s Package for owner-user’s future
reference.
Complies with H.U.D. Manufactured Home Construction & Safety Standards.

¢7077166¤
707716C
707716C (Replaces 707716B)

Specifications and illustrations subject to change


without notice and without incurring obligations.
St. Louis, MO Printed in U.S.A. (01/00)

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