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Analysis of Balancing Methods of Measurement of Small Resistance Changes

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ELEKTRONIKA IR ELEKTROTECHNIKA

ELECTRONICS

T 170

ELEKTRONIKA

Changes

R. Masiulionis, V. Kvedaras, R. Kvedaras

Electronics Faculty, Vilnius Gediminas Technical University,

Naugarduko str., 41, LT-03227, Vilnius, Lithuania, phone:+370 5 2744762, e-mail: ricardas.masiulionis@el.vgtu.lt

directly use DAC in Wheatstone bridge.

During design, construction and use of constructions Model of the digitally balanced Wheatstone bridge

of different materials quite often there is a need to with DAC connected in parallel with bridge resistance R3

investigate different parameters [1, 2] and deformations of and taking into account resistance of the strain gauge

such constructions under various loads [3]. This is also connection cables is shown in Fig. 1, where Rs1 active

important for investigation of newly designed strain gauge, Rs2 passive (compensating) strain gauge, R3

constructions when it is important to find out how new and R4 constant resistors, Rw1, Rw2 resistance of

design is resistive to various loads and what are the weak connections wires, RDAC digitally controlled resistance.

points and to find out the ways of further improvement or Nevertheless there is no analysis regarding

reinforcement of such constructions. measurement code dependence on strain measured in

Monitoring of the strains of a construction allows to references.

perform various modelling of the construction current state

and avoid dangerous conditions or collapses during

earthquakes storm winds, etc. [1].

For such strain measurement resistive strain gauges

along with unbalanced Wheatstone bridge circuits are

widely used [5]. In this kind of measurement the accuracy

of strain measurement is limited to the accuracy of the

measurement of small resistance changes of strain gauges.

In earlier works it has been shown that better results are

obtained with the proposed digitally balanced Wheatstone

bridge circuits and circuits using digitally balanced current

sources [1] which are investigated in this paper. Fig. 1. Model of the Wheatstone bridge with resistance of the

For digital balancing digital-to-analogue converters connecting wires

(DAC) are used along with the closed-loop automatic

balancing system [2]. Nevertheless these methods are still Resistance of the multiplying DAC with code m on

not enough investigated. Some of the circuits do not have the input

equations for measurement code relation to a measured

resistance change. 2n RDAC

Rm , (1)

The purpose of this paper is to investigate these m

circuits and to obtain main missing equations.

where RDAC typical resistance of the DAC matrix; m

Method of digitally balanced Wheatstone bridge decimal DAC input code.

Total resistance of one side of the Wheatstone bridge

It has been shown that DAC can be used as digitally when R3R is changed by DAC connected in parallel is

controlled resistance for balancing Wheatstone bridge.

Resistance between reference voltage input and R-2R 2 n R3 RDAC

R3DAC . (2)

matrix output is changed by changing of the digital DAC R3m 2 n RDAC

input code. Typical resistance R of such DACs is between

3 and 10 k. Resistance of the typical strain gauges is Equation of the balanced bridge

3

R4 R3 DAC 2 n R DAC R 4 R s2

mm

, (3) R 3R 4

Rs1R R4 Rs 2 R3DAC

R w R wp

(8)

where Rs1R = Rs2 + Rs1 + Rw, Rs2 resistance of the

R s2

R s1i R s R w R wp R s2 R s1i R s .

compensating strain gauge, Rs1 = Rs1 Rs2 difference

between resistance of the active strain gauge and It is seen that the equation is rather complex and not

compensating strain gauge; Rw =Rw1 Rw2 difference of linear.

the connecting wire resistance of active and compensating Therefore it is more convenient to use change of

strain gauges. resistance R3 for bridge balancing.

When bridge is balanced R3DAC Limits of measurement of resistance change are set

by change limits of resistance R3DAC. From (2) it is seen

R4 Rs 2 that these limits are influenced by resistance values of R3

R3DAC . (4)

Rs1R and DAC typical resistance RDAC. Value of R3 resistance

for required change limits is

Set in (2) into (4) code value is

R3 RDAC

R3 , (9)

R

s1R 1 .

1 R3

m 2 RDAC

n

(5)

R4 Rs 2 R3

where R3 the required limits of change of R3R.

In case typical resistance of the multiplying DAC

Resistance (strain) change is gained from difference RDAC = 3.5 k, R3 = 20 %, then R3 = 875 , if

of two measurements. First measurement is done just after

R3 = 30 %, then R3 = 1500 . Therefore constant

mounting strain gauges (without additional load on the

resistances of the bridge are quite high compared to the

construction) and next measurement is done after applying

typical resistances of the strain gauges (100500 ). This

loads on the construction.

kind of setup is not preferred.

Resistance change result is obtained from difference

Required step of R3DAC resistance change is [4]

of balancing codes

Rd Rm

2 n RDAC Rs1i Rw1 R3 DAC , (10)

mm , (6) M 100

R4 Rs 2

where Rd value of the maximum measured strain (upper

where Rw1 difference of wire resistance after first limit); Rm maximum allowed error of the strain

measurement (after m0 measurement). measurement; M minimal required number of steps in

As it is shown above Rw1 =Rw0 Rwi, Rw0, Rwi measurement range.

resistances of the connecting wires at the initial Required number of DACs bits

measurement and i-th measurement.

1 R3

As it is seen from (6), difference of two codes is n log , (11)

directly proportional to strain gauge resistance change log 2 Rml

including change of the resistance of connecting wires and

thus equal to strain change. By measuring two times where R3 change range of resistance R3; Rml

difference of resistance of active and passive strain gauges maximum strain measurement inaccuracy allowed.

and influence of resistance of connecting wires are In case M = 100 and Rd = 10 %, it is obtained that

eliminated. Difference of connecting wires resistance Rl1 n 12 bit, in case M = 1000, and Rd = 5 %, then n > 17

represent difference of resistance which is caused by bit.

environment conditions, wear of wires, etc. By using

Methods of digital balancing of currents

cables with two twisted pairs this difference is neglectively

small. Change of resistance of active strain gauge caused Methods for measuring small resistance changes

by environmental conditions is compensated by passive using balancing of currents are proposed in [3]. Possible

strain gauge. implementation of digitally regulated current sources is

Bridge with changing R4. In Wheatstone bridge DAC shown in [4].

can be connected in parallel with R4. In this case total Model of the circuit implementing digital balancing

resistance R4 DAC would change the same ways as resistance of currents and taking into account resistances of

R3DAC change in previous circuit (2), and equation of the connecting wires is shown in Fig. 2.

balanced bridge would be Circuit with regulated current I2. Circuit is balanced

UR3 (U12 = 0), when I1 = I2, R11 = R12. Changing resistance of

UR4 DAC

. (7) the active strain gauge Rs1 circuit gets unbalanced and

Rs1R R4 DAC Rs 2 R3 voltage U12 is not zero. Controller unit CU generates

control code which changes current I2 of the regulated

In analogy with previous case difference of the codes current source so that U12 is zero again, and equation is

of two measurements (equal to resistance change true

difference) is:

0 I1R11 I 2 R22 , (12)

4

where R11 Rs1 Rw1 R A1 and R22 Rs 2 Rw2 R A2 only one digitally regulated current source is used. Current

resultant resistance of the first and second part of the is switched between measurements and compensating

scheme; RA1 ir RA2 resistance of supporting resistors of circuits by electronic switch S. Measurement is performed

parts of the scheme with active and compensating strain in the following way.

gauge. Switch is set to upper position. Control unit compares

New code value is obtained. Result of the strain voltage drop Uj of active strain gauge with current Ii

measurement as in previous cases is difference between through it and reference voltage U0.

initial code value (resistance of a strain gauge on the Control unit changes digital code of the regulated

construction without load) and code value after current source so that the equation is true

construction is under load. Code of the measured resistance U 0 I i Ri , (15)

change (strain) is

where Ii obtained current value and Ri resistance of the

2 n I1 measured circuit (measurement or compensating).

mi Rs1i , (13)

I max

source, I1 obtained value of current of the first current

source, Imax maximum value of the regulated source

output; Rj1i = Rs1i /Rs2, Rs1i resistance change of the

active strain gauge.

Fig. 3. Model of the digital balancing using one current source

As it is seen from (13), the obtained value of

difference of currents is directly proportional to the

After that switch is set to the bottom position and

measured resistance change. In analogy with digital

measurement is repeated for compensating circuit.

balancing of bridge in this case difference of resistance of

It is obvious that after performing these 2

active and passive strain gauges and influence of resistance

measurements equation (12) is true just the measurements

of connecting wires are eliminated as well.

are compared not between each other but rather to the

From (10) it is also seen that using current sources

reference voltage U0 one after another.

with RA1 = RA2 = 0 (Fig. 2) measurement result will not

Circuit is less complex compared to Fig. 2. In this

change.

case influence of differences of current sources such as

drifts (as measurements may be performed in long period

of time hours, days, months or even years in monitoring

applications) are eliminated.

In multipoint applications electronic switches S are

widely used for switching channels to the measurement

circuits. By using MOSFET high-current low resistance

electronic switches with resistance of the open channel

0,1 it is possible to eliminate drifts of the current

source as measurement process is short (millisecond range)

and therefore drifts between measurement of the active

gauge and the compensating one may be neglected. By

Fig. 2. Model of the circuit of digital current balancing: I1, I2

using twisted pair cables for strain gauge connection it is

digitally regulated current sources; CU control unit

possible to move electronic switch directly to the gauges

Circuit with regulated I1 (current through active and for both measurements connecting wires will be the

strain gauge). Using the same model (Fig. 2) after balance same eliminating differences of the wires. Therefore this

is lost because of change of resistance of active strain newly proposed circuit has certain advantages.

gauge, current I1 is changed until circuit is balanced again. Resistance change is measured the same way as in

After the same calculations difference of codes of two previous cases: first in two steps difference of resistance of

measurements is strain gauges and connecting wires are obtained and then

measurement of the strain (resistance change of active

2n I 2 Rs1i (2 Rs1 2Rs10 2Rw1 Rs 2 ) . (14) strain gauges) of loaded construction is performed in preset

ma

I max Rs1 Rs10 Rw1 Rs1i Rs1 Rs10 Rw1 moments of time. Using (13) and codes obtained from CU

resistance change is calculated.

The equation obtained is rather complex and code is Required range of current source depends on max

not directly proportional to the measured resistance change possible range of the measured resistance. In case strains

and therefore it is obvious that it is better to use circuit gauges have strain range from 1,5 % to 20 %.

with balanced current I2. In this case range of current source should be

Balancing of currents by using one current source. A

new circuit of measurement of small resistance changes I1Rmm

Im , (16)

implementing one current source is proposed (Fig. 3). In R A Rs1

analogy with previous circuits circuit contains two parts

measurement part and compensating part but in this case where Rmm range of resistance change of strain gauge.

5

In case I1 = 5 mA, RA = Rs1 = 100 , Rmm = 30 , investigated. It is shown that the equations are the same as

required current range is Im 0.75 mA. obtained for balanced currents method with two current

Resolution of measurement equipment should be M sources. It is shown that the measurement results of circuit

times less than maximum value. Similarly as well as in a with one current source are less influenced by current

case with Wheatstone bridge, it is necessary DAC the source drifts.

having 4. It is shown that for circuits with regulated current

sources it is possible to use any type of DAC and these

log M may be 2-3 bits less for obtaining the same resolution.

n (17)

log 2

References

bits. Therefore for monitoring equipment it is required to

have n 7 bit and for laboratory equipment n 10 bit 1. Kvedaras R., Kvedaras V. Strain Measurements and

regulated current source. Monitoring of Constructions // Electronics and Electrical

It is obvious that such current sources can be built by Engineering. Kaunas: Technologija, 2008. No. 1(81). P.

6568.

using standard DACs and even may be improved. 2. Kvedaras R., Kvedaras V., Martaviius R. Elektronin

Furthermore unlike in digitally balanced Wheatstone sistema unikali konstrukcij bsenos pokyiams vertinti //

bridges DAC of any type can be used. Elektronika ir elektrotechnika. Kaunas: Technologija, 2003.

Nr. 6(48). P.2832.

Conclusions 3. Kasemaa A., Annus P. CMOS Technology based Current

1. Equations of resulting code of digitally balanced Source with Harmonic Reducing Properties // Electronics and

Wheatstone bridge methods and digital balancing of Electrical Engineering. Kaunas: Technologija, 2010. No.

10(106). P. 143146.

currents methods are obtained. 4. Masiulionis R. Deformacij matavimo balansuojant sroves

2. In the case of digitally balance Wheatstone bridge metodo tyrimas // Mokslas Lietuvos ateitis. Vilnius:

it is recommended to use digitally controlled resistance on Technika, 2010. T. 2. Nr. 1. P. 6872.

the side with passive strain gauge of the bridge. In this 5. Chen G., Deng Y., Sun L., Xu T. A Modified Algorithm for

case resulting code is directly proportional to the Reducing Calculation Errors in Large Strain Measurement

resistance change measured (linear dependency). with Strain Gauges // Applied Mechanics and Materials.

3. New circuit of small resistance changes Switzerland: Trans Tech Publications, 2008. Vol. 1314.

measurement by using digitally balanced currents with one P. 261264.

digitally regulated current source is proposed and

Received 2011 03 22

R. Masiulionis, V. Kvedaras, R. Kvedaras. Analysis of Balancing Methods of Measurement of Small Resistance Changes //

Electronics and Electrical Engineering. Kaunas: Technologija, 2011. No. 8(114). P. 36.

Methods of measurement of small resistance changes by using digitally balanced Wheatstone bridge and digitally balancing currents

are analysed in the paper. Equations for resistance change measurement code are obtained for Wheatstone bridge using regulated

resistance connected in parallel to bridge resistance as well as for measurements using digitally regulated current source. It is shown that

using regulation on the passive side of the circuit is more preferred because linear simple dependencies of the measured resistance

change to the resulting code are obtained in these cases. New serial method of digital balancing of currents is proposed and investigated.

It is shown that this method has more advantages compared to using two current sources. Ill. 3, bibl. 5 (in English; abstracts in English

and Lithuanian).

R. Masiulionis, V. Kvedaras, R. Kvedaras. Ma var pokyi balansavimo metod analiz // Elektronika ir elektrotechnika.

Kaunas: Technologija, 2011. Nr. 8(114). P. 36.

Straipsnyje pateikiama ma var pokyi matavimo balansuojamu Wheatstoneo tilteliu ir balansuojant sroves metod analiz.

Sukurtos pokyi matavimo metu gaut kod iraikos tiek balansuojant Wheatstoneo tiltel lygiagreiai su jo pastoviosiomis varomis

prijungus skaitmeniniu bdu reguliuojamas varas, tiek maitinant matavimo grandin i srovs altinio ir balansuojant schem

skaitmeniniu bdu keiiant srovs dyd. Gautos iraikos rodo, kad tikslinga reguliuoti varos ar srovs dyd pasyviojoje matavimo

grandins dalyje. Pasilytas ir inagrintas naujas nuoseklusis srovi balansavimo metodas. Parodyta, kad naujasis metodas yra

pranaesnis, palyginti su srovi balansavimu naudojant du srovs altinius. Il. 3, bibl. 5 (angl kalba; santraukos angl ir lietuvi k.).

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