Critical Equipment Availability Report MNT/DPF/8.1.

Objective/Target: To achieve 99.25 % Equipment availability for Production

S.No. Year 2009 (%) Year 2010 (%) Year 2011(%) Critical Equipment Description / Model Make Commissioning Qty(nos.) Availability
Availability Availability Availability date Mar' 12 (%)
1 100 98.13 100 Screw Air Compressor,CSDX 162 Keaser - Germany Mar-08 3 100
2 100 100 100 Refrigeration Air Dryer,TH451 Keaser - Germany Mar-08 2 100
3 96.67 97.56 97.97 Auto Shot Blasting Machine(AB-1) Murzello - India Jan-08 1 99.87
4 99.28 98.36 99.94 Auto Shot Blasting Machine(AB-2) Murzello - India Dec-07 1 100
5 96.99 97.16 96.97 Manual Blasting Chamber(MB-1) Redemaco - India Jan-08 1 98.43
6 99.08 99.14 98.27 Manual Blasting Chamber(MB-2) Redemaco - India Dec-07 1 99.96
7 98.93 99.03 99.36 Robo Plazma plate Cutting ; Z75W Robotic - 7 axis Plazma - India Nov-07 1 99.93
8 99.7 95.21 99.41 CNC XY Plazma plate Cutting ; Z100W Universal Plazma - India Mar-08 1 99.83
9 99.49 99.93 100 Circular Saw cutting machine(CSC-1) Trennjager - Germany 1989 1 100
10 92.08 99.49 98.0 Circular Saw cutting machine(CSC-2) Amashei,Germany 2007 1 100
11 38.24 99.06 98.61 Shearing Machine;CNC HVR 3100 X 13 Ermaksan - Turkey Dec-07 1 100
12 99.71 99.97 99.96 Shearing Machine; model 1012 patent no 838635 Pearson - UK 1985 1 100
13 98.83 94.72 96.99 H Beam welding m/c ; GM075 Zhejiang - China Dec-08 1 99.88
14 - - - Robo Plazma Beam Cutting ; Z75W Robotic - 8 axis Plazma - India Aug-11 1 100
15 99.82 99.34 99.63 EOT Cranes ABUS,Germany Dec-07 14 99.81

<99.25 %

100

95
YEAR 2010
YEAR 2011
YEAR 2012
90
1 2 3 4 5 10
6 7 8 20
9 R
1 2 3 4 5 10
6 7 8 20
9 10 AR
11 12 YE
13 14 15
 Rev_0

Sheet 1 of 3

YTD 2012(%)
Availability
100
100
99.94
100
97.65
99.46
99.7
99.94
100
99.97
99.91
100
99.93
99.89
99.89

10
11
12
 Maintenance Cost Expenditure Report for the Year 2012 MNT/DPF/8.1.9
Sheet 2 of 3

Year 2012
Expenditure in OMR
S.no Section Year 2009 Year 2010 Year 2011 January February March April May June July August September October
1 Cutting 2886.28 797.678 5549.072 0 0 47.985
2 Drilling & Punching 547.144 108.199 50.3 556.54 24.2 5.99
3 Welding 2966.939 1801.449 6159.897 190.9 279.25 209
4 Blasting & Painting 12159.286 5835.507 4847.707 563.229 311.989 241.629
5 Utilities(Compressors+EO 1477.6 2265.4 4418.964 239.46 10.645 1629.02
T Cranes)
6 Power Tools spares & 3993.268 2816.497 3322.194 62.012 321.134 488.482
consumables
7 Tools 240.98 48.5 340.654 0 0 0
8 Miscelleneous(includes 1976.37 3544.049 3479.873 231.068 304.768 76.927
local cash purchases)
Total(OMR) 26247.867 17217.279 28168.661 1843.209 1251.986 2699.033 0.000 0.000 0.000 0.000 0.000 0.000 0.000

Above Expenses derived from Store Issue report & Misc. Local Cash purchases

7000
6000
5000
4000 Year 2010
YEAR 2011
3000 YEAR 2012
2000
1000 YEAR 2012
0 YEAR 2011
1 2 Year 2010
3 4 5 6 7 8
DPF/8.1.9 Rev_0
2 of 3

November December Total

47.985
586.730
679.150
1116.847
1879.125

871.628

0.000
612.763

0.000 0.000 5794.228

38.35
3.1
 Energy Consumption Report-Sohar Factory MNT/DPF/8.1.9 Rev_0
Sheet 3 of 3

Year 2009 Year 2010 Year 2011 Year 2012

Total Energy Total Energy Total Energy Month Energy Consumption(KWH) of Individual Total Energy
Energy Cost(Omr) Energy Cost(omr) Energy Cost(omr) Meters Energy Cost(Omr)
(KWH) (KWH) (KWH) (KWH)

Transfor Tfr-2 Tfr-1 Tfr-4 Tfr-3

mer No.
Meter 081- 081- 081- 081-
Acc. No. 04250 04251 04252 04253
1 185070 3701.4 174210 3484.2 201060 4021.2 Jan '12 12130 47830 62920 27400 150280 3005.6
2 160680 3213.6 160250 3205 154600 3092 Feb'12 15970 48880 72460 37300 174610 3492.2
3 182260 3645.2 190710 3814.2 156440 3128.8 Mar' 12 14380 60090 78380 35410 188260 3765.2
4 189550 3791 185510 3710.2 161850 3237 Apr' 12
5 239330 4786.6 266090 5321.8 241830 4836.6 May'12
6 195360 3907.2 217580 4351.6 246630 4932.6 June '12
7 294880 5897.6 216370 4327.4 233940 4678.8 July '12
8 236550 4731 198480 3969.6 192590 3851.8 Aug '12
9 259090 5181.8 192960 3859.2 216440 4328.8 Sep '12
10 220300 4406 206160 4123.2 196310 3926.2 Oct '12
11 159435 3188.7 176210 3524.2 191490 3829.8 Nov '12
12 199375 3987.5 173380 3467.6 133060 2661.2 Dec '12
2521880 50437.6 2357910 47158.2 2326240 46524.8
Total Annual Energy Consumption(KWH) 513150
Total Annual Energy Cost(OMR) 10263

300000

250000

200000

150000
YEAR 2011
100000 YEAR 2010
YEAR 2012
50000
100000
YEAR 2012
50000

0
1 2 3 11
4 5 20
6 7 AR
8 9 YE
10 11 12
 H P B
39.63 12.22 288.47
80.99 28.46 305.23
654.75 107.33 265.73
935.52 54.79 283.82
1154.97 56.12 46.26
982.87 468.69 481.72

1016.78 42.28 482.78

1245.67 242.06 210.8
4503.64 117.7 17.42
1722.35 182.07 50.8
2364.74 500.08 225.43
5044.69 191.78 106.93
1407.4 228.76 193
1489.2 106.93 180.5
794.24 39.76 266.12
1392.55 95.22 289.88
1048.39 55.59 50.67
1482.6 126.55 242.72
1378.53 437.17 177.15
3156.88 61.71 161.32
1059.47 50.67 540.24
363.62 53.33 1215.48
910.65 302.97 152.41
1349.55 45.08 146.96
873.94 18.35 56.92
1460.98 308.29 73.41
2899.59 152.41 107.86
308.02 111.85 151.08
1572.72 52.8 251.5
1016.78 83.79 30.19
1277.73 108.26 36.7
430.52 24.33 7089.5
137.52 154.54
13667.24 45557.48 67.43
76.47
89.9
134.72
94.82
128.2
133.52
27.26
 77.4
117.83
251.5
192.58
157.6
176.22
30.19
36.7
36.7
311.22
6762.2