Beruflich Dokumente
Kultur Dokumente
Ibrahim Sezai
Department of Mechanical Engineering
Eastern Mediterranean University
Spring 2005-2006
Objectives
1. Have a deeper understanding of laminar and
turbulent flow in pipes and the analysis of fully
developed flow
2. Calculate the major and minor losses
associated with pipe flow in piping networks
and determine the pumping power
requirements
3. Understand the different velocity and flow rate
measurement techniques and learn their
advantages and disadvantages
1
Introduction
Average velocity in a pipe
Recall - because of the no-
slip condition, the velocity at
the walls of a pipe or duct
flow is zero
We are often interested only
in Vavg, which we usually call
just V (drop the subscript for
convenience)
Friction force of wall on fluid Keep in mind that the no-slip
condition causes shear stress
and friction along the pipe
walls
ME333 : Fluid Mechanics 3 Chapter 8: Flow in Pipes
Introduction
For pipes of constant
diameter and
incompressible flow
Vavg stays the same
down the pipe, even if
the velocity profile
Vavg Vavg
changes
Why? Conservation of
m = Vavg Ac = u (r )dAc Mass
Ac
u(r)dAc
u(r)2dr= 2
R
u(r)rdr
R
R
AC
Vavg = = 0
same
same
Ac R
2 2 0
same
2
Introduction
For pipes with variable diameter, m is still the
same due to conservation of mass, but V1 V2
D1
D2
V1 m V2 m
3
Laminar and Turbulent Flows
Critical Reynolds number
(Recr) for flow in a round
Definition of Reynolds number pipe
Re < 2300 laminar
2300 Re 4000 transitional
Re > 4000 turbulent
4
The Entrance Region
Consider a round pipe of diameter D. The flow can be
laminar or turbulent. In either case, the profile
develops downstream over several diameters called
the entry length Lh. Lh/D is a function of Re.
Lh
5
The wall shear stress is the highest at the pipe inlet
where the thickness of the boundary layer is smallest.
Entry Lengths
6
Comparison of laminar and turbulent flow
There are some major differences between
laminar and turbulent fully developed pipe flows
Laminar
Can solve exactly (Ch 9)
Flow is steady
Velocity profile is parabolic
Pipe roughness not important
Instantaneous
profiles
7
Comparison of laminar and turbulent flow
Recall, for simple shear flows u=u(y), we had
= du/dy
In fully developed pipe flow, it turns out that
= du/dr
Laminar Turbulent
slope
slope
w w
w = shear stress at the wall,
acting on the fluid w,turb > w,lam
ME333 : Fluid Mechanics 15 Chapter 8: Flow in Pipes
8
Note: du/dr = du/dy since y = R r
d du dp
r =
r dr dr dx
LHS is a function of r,
RHS is a function of x.
f(r) = g(x) can be satisfied only
if both are equal to the same
constant dP/dx = constant.
This can be verified by writing
a force balance on a volume
element of radius R and
2
thickness dx. dp = w
dx R
ME333 : Fluid Mechanics 17 Chapter 8: Flow in Pipes
9
Combining the last two equations
r2
u (r ) = 2 Vavg 1 2
R
Maximum velocity occurs at the centerline and is
determined by substituting r = 0
umax = 2Vavg
10
Pressure Drop and Head Loss
For all types of internal flows
pressure drop is expressed as
L Vavg
2
PL = f (8-21)
D 2
Vavg
2
/ 2 = dynamic pressure
f = Darcy friction factor
8 w
f =
V avg
2
11
Pressure Drop and Head Loss
Pumping power is W pump , L = PL = ghL = m ghL
( P1 P2 ) R 2 ( P1 P2 ) D 2 PD 2
Horizontal pipe: Vavg = = =
8 L 32 L 32 L
(P P )R 2
( P P )D 4
PD 4
= Vavg AC = 1 2 R 2 = 1 2 =
8 L 128 L 128 L
Poiseuilles law
W pump = f ( D 4 )
12
Inclined Pipes
Only additional force is fluid weight in the direction of flow.
Wx = W sin = g element sin = g (2rdrdx) sin
Force balance:
(2rdrP ) x (2rdrP ) x + dx + (2rdx ) r
(2rdx ) r + dr g (2rdrdx) sin = 0
which results in
d du dP
r = + g sin
r dr dr dx
The solution is
R 2 dP r2
u (r ) = - + g sin 1 -
4 dx R 2
Inclined Pipes
For inclined pipes average velocity and volume flow rate are:
(P gL sin ) D 2 (P gL sin ) D 4
Vavg = and V =
32 L 128 L
13
Laminar Flow in Noncircular Pipes
Friction factor f is
given in Table 8-1.
Re is based on:
Dh = 4Ac/p
(hydraulic diameter)
Ac = cross sec. area
p = wetted perimeter
14
Turbulent Flow in Pipes
In turbulent flow heat, mass and momentum transfer between
the fluid particles increase as a result of intense mixing.
u = u + u
15
Similarly,
= +
P = P + P
T = T +T
Time average of fluctuation components is zero.
e.g. u = 0
16
Consider the upward eddy motion of
fluid particles through area dA as a
result of velocity fluctuation '.
The mass flow rate of fluid per unit
area normal to flow is 'dA.
Velocity of passing fluid particles
increase by u' .
Its horizontal momentum increase by
('dA)u'.
This is equal to the decrease in the momentum of the upper fluid layer.
Force = rate of change of momentum. horizontal force on a fluid
element above dA due to the passing of fluid particles through dA is
F = ('dA)(u') = u''dA
Shear force per unit area = F/dA = u'' turb = u
ME333 : Fluid Mechanics 33 Chapter 8: Flow in Pipes
Note that
u 0 u = 0 = 0
17
In many simple turbulence models, turbulent shear stress
is expressed in a way similar to that of laminar case:
u
turb = u =
t y
t = eddy viscosity or turbulent viscosity
The total shear stress is
u u
total = ( + ) = (v + v )
t y t y
t = t/ kinematic eddy viscosity
kinematic turbulent viscosity
eddy diffusivity of momentum
ME333 : Fluid Mechanics 35 Chapter 8: Flow in Pipes
18
The velocity gradients at the wall, and
thus the wall shear stress, are much
larger for turbulent flow than they are
for laminar flow, even though the
turbulent boundary layer is thicker than
the laminar one for the same value of
the free-stream velocity.
t >>
t = 0 at the wall but becomes
several thousand times of away
from wall.
ME333 : Fluid Mechanics 37 Chapter 8: Flow in Pipes
19
Turbulent Velocity Profile
Turbulent flow consists of
4 regions
1.Viscous sublayer
2.Buffer layer
3.Overlap layer
4.Turbulent layer
The thickness of viscous sublayer is less than 1%
of the pipe diameter.
In the viscous sublayer the flow is laminar and the
velocity gradient is nearly constant at du/dy = u/y
ME333 : Fluid Mechanics 39 Chapter 8: Flow in Pipes
20
Therefore, the thickness of the viscous sublayer is
5v 25v
y = sublayer = =
u* u
u = flow velocity at the edge of the viscous sublayer.
sublayer gets thinner as Reynolds number increases.
/u* = viscous length
yu* u
Nondimensionalized variables : y + = and u+ =
v u*
Then, the law of the wall becomes
u+ = y+
ME333 : Fluid Mechanics 41 Chapter 8: Flow in Pipes
21
An approximation for the outer turbulent layer of a pipe flow
can be obtained by evaluating B in eq. 8-46 by setting
u = umax at r = 0 and y = R r and substituting it back in 8-46
umax u R
Outer turbulent layer : = 2.5ln (velocity defect law)
u* Rr
Another empirical eqn. for
turbulent pipe flow is
u y 1/ n u r 1/ n
= or = 1
umax R umax R
Moody Chart
Head loss in pipe flow is given by
22
The Moody Chart
Roughness values, ,
given in Table are for new
pipes.
may increase by a factor
of 5 to 10 in time as a
result of corrosion, build
up etc.
23
Moody Chart
Moody chart was developed for circular pipes, but can
be used for non-circular pipes using hydraulic
diameter
Colebrook equation is a curve-fit of the data which is
convenient for computations (e.g., using EES)
(8-50)
1 6.9 / D 1.11
1.8 log +
f Re 3.7
24
The friction factor is minimum for a smooth pipe
and increases with roughness.
ME333 : Fluid Mechanics 49 Chapter 8: Flow in Pipes
25
Types of Fluid Flow Problems
In design and analysis of piping systems, 3 problem
types are encountered
1. Determine p (or hL) given L, D, V (or flow rate)
Can be solved directly using Moody chart and Colebrook equation
2. Determine V, given L, D, p
3. Determine D, given L, p, V (or flow rate)
Types 2 and 3 are common engineering design
problems, i.e., selection of pipe diameters to
minimize construction and pumping costs
However, iterative approach required since both V
and D are in the Reynolds number.
26
Minor Losses
Piping systems include fittings, valves, bends, elbows,
tees, inlets, exits, enlargements, and contractions.
These components interrupt the smooth flow of fluid
and cause additional losses because of flow
separation and mixing
We introduce a relation for the minor losses
associated with these components
KL is the loss coefficient.
Is different for each component.
Is assumed to be independent of Re.
Typically provided by manufacturer or
generic table (e.g., Table 8-4 in text).
ME333 : Fluid Mechanics 53 Chapter 8: Flow in Pipes
27
Minor Losses
Total head loss in a system is comprised of
major losses (in the pipe sections) and the
minor losses (in the components)
28
ME333 : Fluid Mechanics 57 Chapter 8: Flow in Pipes
29
ME333 : Fluid Mechanics 59 Chapter 8: Flow in Pipes
30
The effect of rounding of a pipe inlet on loss
coefficient.
ME333 : Fluid Mechanics 61 Chapter 8: Flow in Pipes
31
Piping Networks and Pump Selection
For parallel pipes, perform CV analysis
between points A and B
32
Piping Networks and Pump Selection
When a piping system involves pumps and/or turbines,
pump and turbine head must be included in the energy
equation
P1 V12 P2 V22
+1 + gz1 + wpump , u = +2 + gz2 + wturbine , e + ghL
2 2
or
hpump, u = wpump, u /g
The useful head of the pump (hpump,u) or the head extracted
by the turbine (hturbine,e), are functions of volume flow rate,
i.e., they are not constants.
Operating point of system is where the system is in balance,
e.g., where pump head is equal to the head losses.
ME333 : Fluid Mechanics 65 Chapter 8: Flow in Pipes
33
Required pump power is
V ghpump , u
W pump, shaft =
pump
Electrical power consumed:
V ghpump,u
Welect =
pumpmotor
34
Flow Rate and Velocity Measurement
Most flowmeters measure
the flow rate indirectly.
They measure the average
velocity V, or a quantity
that is related to V.
V = VAc
A simple way of measuring
the flow rate involves
collecting water in a bucket
and recording the collection
time.
ME333 : Fluid Mechanics 69 Chapter 8: Flow in Pipes
35
Pitot Static Probe
It consists of a double-tube.
Bernoulli eqn. between
points 1 and 2 is
0
P1 V12 P V2
+ + z1 = 2 + 2 + z2
g 2g g 2g
2(P1 P2 )
Pitot formula : V=
P1 V12 P2 V22
Bernoulli equation ( z1 = z2 ) : + = +
g 2g g 2g
Solving for V2 from the above eqn.s
2( P1 P2 )
Obstruction ( with no loss ) : V2 = = d/D
(1 4 )
2(P1 P2 ) Cd depends on and
Obstruction flowmeters : V = A2Cd
(1 4 ) Re.
ME333 : Fluid Mechanics 72 Chapter 8: Flow in Pipes
36
Orifice, Venturi and Nozzle Meters
The experimentally determined
data for discharge coefficients:
For orifice meters:
91.71 2.5
Cd = 0.5959 + 0.0312 2.1 0.184 8 +
Re0.75
For nozzle meters:
6.53 0.5
Cd = 0.9975
Re0.5
Above relations are valid for
0.25 < < 0.75 and 104 < Re 107
ME333 : Fluid Mechanics 73 Chapter 8: Flow in Pipes
37
The variation of pressure along a flow section with
an orifice meter.
ME333 : Fluid Mechanics 75 Chapter 8: Flow in Pipes
38
Positive Displacement Flowmeters
They are used to
measure the total
amount of mass or
volume of a fluid that
passes through a cross
section.
A pulsed output signal A positive displacement
is generated by a sensor, flowmeter with double
each time a lobe passes. helical three-lobe
impeller design.
ME333 : Fluid Mechanics 77 Chapter 8: Flow in Pipes
39
Turbine Flowmeters
Paddlewheel Flowmeters
40
Variable Area Flowmeters (Rotameters)
Ultrasonic Flowmeters
41
Doppler-Effect Ultrasonic Flowmeters
Electromagnetic Flowmeters
42
Vortex Flowmeters
43
Hot-Wire and Hot-Film Anomemeters
44
The waves of the two beams
interfere in the measurement
volume, creating a bright
fringe where they are in
phase, and creating a dark
fringe where they are out of
phase and thus cancel each
other.
V 2V sin( / 2)
f = =
s
Fringes that form as a result of the interference at the intersection of
two laser beams of an LDV system (lines represents peaks of waves).
The top diagram is a close-up view of the two fringes.
ME333 : Fluid Mechanics 89 Chapter 8: Flow in Pipes
45
Particle Image Velocimetry (PIV)
46