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Chapter 8: Flow in Pipes

Ibrahim Sezai
Department of Mechanical Engineering
Eastern Mediterranean University

Spring 2005-2006

Objectives
1. Have a deeper understanding of laminar and
turbulent flow in pipes and the analysis of fully
developed flow
2. Calculate the major and minor losses
associated with pipe flow in piping networks
and determine the pumping power
requirements
3. Understand the different velocity and flow rate
measurement techniques and learn their
advantages and disadvantages

ME333 : Fluid Mechanics 2 Chapter 8: Flow in Pipes

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Introduction
Average velocity in a pipe
Recall - because of the no-
slip condition, the velocity at
the walls of a pipe or duct
flow is zero
We are often interested only
in Vavg, which we usually call
just V (drop the subscript for
convenience)
Friction force of wall on fluid Keep in mind that the no-slip
condition causes shear stress
and friction along the pipe
walls
ME333 : Fluid Mechanics 3 Chapter 8: Flow in Pipes

Introduction
For pipes of constant
diameter and
incompressible flow
Vavg stays the same
down the pipe, even if
the velocity profile
Vavg Vavg
changes
Why? Conservation of
m = Vavg Ac = u (r )dAc Mass
Ac

u(r)dAc
u(r)2dr= 2
R

u(r)rdr
R

R
AC
Vavg = = 0
same
same
Ac R
2 2 0
same

ME333 : Fluid Mechanics 4 Chapter 8: Flow in Pipes

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Introduction
For pipes with variable diameter, m is still the
same due to conservation of mass, but V1 V2

D1

D2

V1 m V2 m

ME333 : Fluid Mechanics 5 Chapter 8: Flow in Pipes

Laminar and Turbulent Flows

ME333 : Fluid Mechanics 6 Chapter 8: Flow in Pipes

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Laminar and Turbulent Flows
Critical Reynolds number
(Recr) for flow in a round
Definition of Reynolds number pipe
Re < 2300 laminar
2300 Re 4000 transitional
Re > 4000 turbulent

Note that these values are


approximate.
For a given application, Recr
depends upon
Pipe roughness
Vibrations
Upstream fluctuations,
disturbances (valves, elbows, etc.
that may disturb the flow)

ME333 : Fluid Mechanics 7 Chapter 8: Flow in Pipes

Laminar and Turbulent Flows


For non-round pipes, define the
hydraulic diameter
Dh = 4Ac/P
Ac = cross-section area
P = wetted perimeter

Example: open channel


Ac = 0.15 * 0.4 = 0.06m2
P = 0.15 + 0.15 + 0.4 = 0.7m
Dont count free surface, since it does not
contribute to friction along pipe walls!
Dh = 4Ac/P = 4*0.06/0.7 = 0.34m
What does it mean? This channel flow is
equivalent to a round pipe of diameter
0.34m (approximately).
ME333 : Fluid Mechanics 8 Chapter 8: Flow in Pipes

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The Entrance Region
Consider a round pipe of diameter D. The flow can be
laminar or turbulent. In either case, the profile
develops downstream over several diameters called
the entry length Lh. Lh/D is a function of Re.

Lh

ME333 : Fluid Mechanics 9 Chapter 8: Flow in Pipes

Fully Developed Region


In the fully developed flow region of a pipe, the
velocity profile does not change downstream.
u (r, x)
=0 u =u (r)
x
In fully developed pipe flow:
w = (du/dr)wall
Since velocity profile
remains unchanged, then
w also remains constant.

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The wall shear stress is the highest at the pipe inlet
where the thickness of the boundary layer is smallest.

ME333 : Fluid Mechanics 11 Chapter 8: Flow in Pipes

Entry Lengths

The hydrodynamic entry length in laminar tube


flow is
Lh, laminar 0.05ReD
For Re = 20 Lh,laminar = D
For Re = 2300 Lh,laminar = 115D
In turbulent flow Lh is much much shorter.
1
Lh, turbulent =1.359D ReD 4

In turbulent flow, beyond a pipe length of 10


diameters entrance effects becomes insignificant
Lh, turbulent 10D
ME333 : Fluid Mechanics 12 Chapter 8: Flow in Pipes

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Comparison of laminar and turbulent flow
There are some major differences between
laminar and turbulent fully developed pipe flows
Laminar
Can solve exactly (Ch 9)
Flow is steady
Velocity profile is parabolic
Pipe roughness not important

It turns out that Vavg = 1/2Umax and u(r)= 2Vavg(1 - r2/R2)

ME333 : Fluid Mechanics 13 Chapter 8: Flow in Pipes

Comparison of laminar and turbulent flow


Turbulent
Cannot solve exactly (too complex)
Flow is unsteady (3D swirling eddies), but it is steady in the mean
Mean velocity profile is fuller (shape more like a top-hat profile, with
very sharp slope at the wall)
Pipe roughness is very important

Instantaneous
profiles

Vavg 85% of Umax (depends on Re a bit)


No analytical solution, but there are some good semi-empirical
expressions that approximate the velocity profile shape. See text
Logarithmic law (Eq. 8-46)
Power law (Eq. 8-49)

ME333 : Fluid Mechanics 14 Chapter 8: Flow in Pipes

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Comparison of laminar and turbulent flow
Recall, for simple shear flows u=u(y), we had
= du/dy
In fully developed pipe flow, it turns out that
= du/dr
Laminar Turbulent

slope
slope

w w
w = shear stress at the wall,
acting on the fluid w,turb > w,lam
ME333 : Fluid Mechanics 15 Chapter 8: Flow in Pipes

LAMINAR FLOW IN PIPES


Consider a ring shaped volume element in the flow.
A force balance in the flow direction gives:
(2 r dr p) x (2 r dr P) x + dx + (2 r dx ) r (2 r dx ) r + dr = 0
Dividing by 2drdx and rearranging
Px+dx Px (r)r+dr (r)r
r + =0
dx dr
Taking the limit as dr, dx 0
dp d (r )
r + =0
dx dr
Substituting = (du/dr) gives
d du dp
r =
r dr dr dx
ME333 : Fluid Mechanics 16 Chapter 8: Flow in Pipes

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Note: du/dr = du/dy since y = R r
d du dp
r =
r dr dr dx
LHS is a function of r,
RHS is a function of x.
f(r) = g(x) can be satisfied only
if both are equal to the same
constant dP/dx = constant.
This can be verified by writing
a force balance on a volume
element of radius R and
2
thickness dx. dp = w
dx R
ME333 : Fluid Mechanics 17 Chapter 8: Flow in Pipes

Here, w = const. since and u(r) = const. dP/dx = const.


d du dp
Rearranging and integrating r =
r dr dr dx
1 dp
u (r) = + C1 lnr + C2
4 dx
Applying b.c.s: (u/r)r=0 = 0 and (u)r=R= 0
R2 dp r 2
u (r) = 1 (dp/dx < 0)
4 dx R2
Average velocity is obtained by substituting u(r) into Vavg.
2 R 2 R R2 dp r2 R2 dp
R2 0 R2 0 4 dx R2
Vavg = u (r) r dr= 1 r dr= (8-16)
8 dx

ME333 : Fluid Mechanics 18 Chapter 8: Flow in Pipes

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Combining the last two equations
r2
u (r ) = 2 Vavg 1 2
R
Maximum velocity occurs at the centerline and is
determined by substituting r = 0

umax = 2Vavg

ME333 : Fluid Mechanics 19 Chapter 8: Flow in Pipes

Pressure Drop and Head Loss


Pressure drop P is directly related to the power
requirements of the fan or the pump.
dP/dx = constant
Integrating from (P1, x1) to (P2, x1+L) gives
dP P2 P1
=
dx L
Substituting into Vavg relation in eq. (8-16)
8LVavg 32LVavg
Laminar flow: P = P1 P2 = =
R2 D2
(8-20)
PL = P = Pressure loss
ME333 : Fluid Mechanics 20 Chapter 8: Flow in Pipes

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Pressure Drop and Head Loss
For all types of internal flows
pressure drop is expressed as
L Vavg
2

PL = f (8-21)
D 2
Vavg
2
/ 2 = dynamic pressure
f = Darcy friction factor
8 w
f =
V avg
2

It should not be confused with


the friction factor Cf
C f = 2 w /( Vavg
2
) = f /4
ME333 : Fluid Mechanics 21 Chapter 8: Flow in Pipes

Pressure Drop and Head Loss


Equating eqs. (8-20) and (8-21)
64 64
Circular pipe, laminar: f = =
DV avg Re
Pressure losses are expressed in terms of head loss
2
PL L Vavg
Head loss: hL = =f
g D 2g

The head loss hL represents the additional height


that the fluid needs to be raised by a pump in order
to overcome the frictional losses in the pipe.

ME333 : Fluid Mechanics 22 Chapter 8: Flow in Pipes

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Pressure Drop and Head Loss
Pumping power is W pump , L =  PL =  ghL = m ghL
( P1 P2 ) R 2 ( P1 P2 ) D 2 PD 2
Horizontal pipe: Vavg = = =
8 L 32 L 32 L
(P P )R 2
( P P )D 4
PD 4
 = Vavg AC = 1 2 R 2 = 1 2 =
8 L 128 L 128 L

Poiseuilles law
W pump = f ( D 4 )

pumping power can be


reduced by a factor of 16
by doubling the pipe
diameter.
ME333 : Fluid Mechanics 23 Chapter 8: Flow in Pipes

Pressure Drop and Head Loss


In general, pressure drop in pipes can be found by
using the energy equation
P1 V12 P2 V22
+ 1 + z1 + h pump , u = + 2 + z 2 + hturbine , e + hL
g 2g g 2g

which can be rearranged as


P1 P2 = ( 2V22 1V12 ) / 2 + g[( z 2 z1 ) + hturbine, e hpump, u + hL ]

= 2 for fully developed laminar flow


1.05 for fully developed turbulent flow

ME333 : Fluid Mechanics 24 Chapter 8: Flow in Pipes

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Inclined Pipes
Only additional force is fluid weight in the direction of flow.
Wx = W sin = g element sin = g (2rdrdx) sin
Force balance:
(2rdrP ) x (2rdrP ) x + dx + (2rdx ) r
(2rdx ) r + dr g (2rdrdx) sin = 0
which results in
d du dP
r = + g sin
r dr dr dx
The solution is
R 2 dP r2

u (r ) = - + g sin 1 -
4 dx R 2

ME333 : Fluid Mechanics 25 Chapter 8: Flow in Pipes

Inclined Pipes
For inclined pipes average velocity and volume flow rate are:

(P gL sin ) D 2 (P gL sin ) D 4
Vavg = and V =
32 L 128 L

ME333 : Fluid Mechanics 26 Chapter 8: Flow in Pipes

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Laminar Flow in Noncircular Pipes
Friction factor f is
given in Table 8-1.

Re is based on:
Dh = 4Ac/p
(hydraulic diameter)
Ac = cross sec. area
p = wetted perimeter

ME333 : Fluid Mechanics 27 Chapter 8: Flow in Pipes

Turbulent Flow in Pipes


Turbulent flow is characterized by random and rapid
fluctuations of groups of fluid particles, called
eddies.
These fluctuations provide an additional mechanism
for momentum and energy transfer.
In laminar flow, both momentum and energy are
transferred across the streamlines by molecular
diffusion.
In turbulent flow, momentum and heat are mainly
transferred by the eddy motion.
ME333 : Fluid Mechanics 28 Chapter 8: Flow in Pipes

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Turbulent Flow in Pipes
In turbulent flow heat, mass and momentum transfer between
the fluid particles increase as a result of intense mixing.

The intense mixing in turbulent flow brings fluid particles at


different temperatures into close contact, and thus enhances
heat transfer.
ME333 : Fluid Mechanics 29 Chapter 8: Flow in Pipes

The figure shows the


fluctuations of the
velocity component u
with time at a specified
location in turbulent
flow.

u = u + u

u = instantaneous velocity component in x direction.


u = mean value of u.
u = fluctuating component of u.
ME333 : Fluid Mechanics 30 Chapter 8: Flow in Pipes

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Similarly,
= +
P = P + P
T = T +T
Time average of fluctuation components is zero.
e.g. u = 0

ME333 : Fluid Mechanics 31 Chapter 8: Flow in Pipes

In turbulent flow, shear stress consists of laminar and


turbulent components:
total =lam +turb
u
lam =
r
turb accounts for the
friction between the
fluctuating fluid particles
and the fluid body. It is
related to the fluctuating
component of the velocity.
ME333 : Fluid Mechanics 32 Chapter 8: Flow in Pipes

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Consider the upward eddy motion of
fluid particles through area dA as a
result of velocity fluctuation '.
The mass flow rate of fluid per unit
area normal to flow is 'dA.
Velocity of passing fluid particles
increase by u' .
Its horizontal momentum increase by
('dA)u'.
This is equal to the decrease in the momentum of the upper fluid layer.
Force = rate of change of momentum. horizontal force on a fluid
element above dA due to the passing of fluid particles through dA is
F = ('dA)(u') = u''dA
Shear force per unit area = F/dA = u'' turb = u
ME333 : Fluid Mechanics 33 Chapter 8: Flow in Pipes

Note that
u 0 u = 0 = 0

u is negative (from experimental results).

Terms such as u are called Reynolds stresses


or turbulent stresses

ME333 : Fluid Mechanics 34 Chapter 8: Flow in Pipes

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In many simple turbulence models, turbulent shear stress
is expressed in a way similar to that of laminar case:
u
turb = u =
t y
t = eddy viscosity or turbulent viscosity
The total shear stress is
u u
total = ( + ) = (v + v )
t y t y
t = t/ kinematic eddy viscosity
kinematic turbulent viscosity
eddy diffusivity of momentum
ME333 : Fluid Mechanics 35 Chapter 8: Flow in Pipes

Eddy viscosity t should be modeled as a function of


average flow variables.
For example, German engineer L. Prandtl
introduced the concept of mixing length lm
2
u 2 u
turb = t = lm
y y
But lm is not constant and its determination is not
easy.

ME333 : Fluid Mechanics 36 Chapter 8: Flow in Pipes

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The velocity gradients at the wall, and
thus the wall shear stress, are much
larger for turbulent flow than they are
for laminar flow, even though the
turbulent boundary layer is thicker than
the laminar one for the same value of
the free-stream velocity.

t >>
t = 0 at the wall but becomes
several thousand times of away
from wall.
ME333 : Fluid Mechanics 37 Chapter 8: Flow in Pipes

Turbulent Velocity Profile

The velocity profile in the


fully developed pipe flow
is parabolic in laminar
flow, but much fuller in
turbulent flow.

ME333 : Fluid Mechanics 38 Chapter 8: Flow in Pipes

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Turbulent Velocity Profile
Turbulent flow consists of
4 regions
1.Viscous sublayer
2.Buffer layer
3.Overlap layer
4.Turbulent layer
The thickness of viscous sublayer is less than 1%
of the pipe diameter.
In the viscous sublayer the flow is laminar and the
velocity gradient is nearly constant at du/dy = u/y
ME333 : Fluid Mechanics 39 Chapter 8: Flow in Pipes

Then, the wall shear stress in the viscous sublayer is


u u vu
w = = v or w = (8-41)
y y y
y = distance from wall (y = R r)
u* = w / = friction velocity
Substituting in (8-41)
u yu* (law of the wall)
Viscous sublayer : =
u* v
which is valid for 0 yu*/ 5

ME333 : Fluid Mechanics 40 Chapter 8: Flow in Pipes

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Therefore, the thickness of the viscous sublayer is
5v 25v
y = sublayer = =
u* u
u = flow velocity at the edge of the viscous sublayer.
sublayer gets thinner as Reynolds number increases.
/u* = viscous length
yu* u
Nondimensionalized variables : y + = and u+ =
v u*
Then, the law of the wall becomes
u+ = y+
ME333 : Fluid Mechanics 41 Chapter 8: Flow in Pipes

In the overlap layer:


u 1 yu*
Logarithmiclaw : = ln +B
u v
*
= 0.40 and B = 5.0 u+ = y+
u + = 2.5 ln y + + 5.0
Substituting the constants
u yu
= 2.5ln * + 5.0
u* v (8-47)
or u + = 2.5ln y + + 5.0
(universal velocity profile
for turbulent flow).

ME333 : Fluid Mechanics 42 Chapter 8: Flow in Pipes

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An approximation for the outer turbulent layer of a pipe flow
can be obtained by evaluating B in eq. 8-46 by setting
u = umax at r = 0 and y = R r and substituting it back in 8-46
umax u R
Outer turbulent layer : = 2.5ln (velocity defect law)
u* Rr
Another empirical eqn. for
turbulent pipe flow is
u y 1/ n u r 1/ n
= or = 1
umax R umax R

n increases with Re.


n = 7 generally approximates
many flows in practice.
ME333 : Fluid Mechanics 43 Chapter 8: Flow in Pipes

Moody Chart
Head loss in pipe flow is given by

Our problem is now reduced to solving for


Darcy friction factor f But for laminar flow,
Recall roughness does not
affect the flow unless
Therefore it is huge
Laminar flow: f = 64/Re (exact)
Turbulent flow: Use charts or empirical equations
(Moody Chart, a famous plot of f vs. Re and /D, See
Fig. A-12, p. 898 in text)
ME333 : Fluid Mechanics 44 Chapter 8: Flow in Pipes

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The Moody Chart

ME333 : Fluid Mechanics 45 Chapter 8: Flow in Pipes

Roughness values, ,
given in Table are for new
pipes.
may increase by a factor
of 5 to 10 in time as a
result of corrosion, build
up etc.

ME333 : Fluid Mechanics 46 Chapter 8: Flow in Pipes

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Moody Chart
Moody chart was developed for circular pipes, but can
be used for non-circular pipes using hydraulic
diameter
Colebrook equation is a curve-fit of the data which is
convenient for computations (e.g., using EES)

(8-50)

Implicit equation for f which can be solved


using the root-finding algorithm in EES

Both Moody chart and Colebrook equation are


accurate to 15% due to roughness size, experimental
error, curve fitting of data, etc.
ME333 : Fluid Mechanics 47 Chapter 8: Flow in Pipes

Colebrook equation (8-50) is implicit and thus


requires iterative solution.
An approximate explicit relation for f is

1 6.9 / D 1.11
1.8 log +
f Re 3.7

Use this eqn. rather than (8-50).

ME333 : Fluid Mechanics 48 Chapter 8: Flow in Pipes

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The friction factor is minimum for a smooth pipe
and increases with roughness.
ME333 : Fluid Mechanics 49 Chapter 8: Flow in Pipes

At very large Reynolds numbers, the friction factor curves on the


Moody chart are nearly horizontal, and thus the friction factors are
independent of Reynods number.
ME333 : Fluid Mechanics 50 Chapter 8: Flow in Pipes

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Types of Fluid Flow Problems
In design and analysis of piping systems, 3 problem
types are encountered
1. Determine p (or hL) given L, D, V (or flow rate)
Can be solved directly using Moody chart and Colebrook equation
2. Determine V, given L, D, p
3. Determine D, given L, p, V (or flow rate)
Types 2 and 3 are common engineering design
problems, i.e., selection of pipe diameters to
minimize construction and pumping costs
However, iterative approach required since both V
and D are in the Reynolds number.

ME333 : Fluid Mechanics 51 Chapter 8: Flow in Pipes

Types of Fluid Flow Problems


Explicit relations have been developed which
eliminate iteration. They are useful for quick,
direct calculation, but introduce an additional
2% error

ME333 : Fluid Mechanics 52 Chapter 8: Flow in Pipes

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Minor Losses
Piping systems include fittings, valves, bends, elbows,
tees, inlets, exits, enlargements, and contractions.
These components interrupt the smooth flow of fluid
and cause additional losses because of flow
separation and mixing
We introduce a relation for the minor losses
associated with these components
KL is the loss coefficient.
Is different for each component.
Is assumed to be independent of Re.
Typically provided by manufacturer or
generic table (e.g., Table 8-4 in text).
ME333 : Fluid Mechanics 53 Chapter 8: Flow in Pipes

Minor losses are also expressed in terms of the


equivalent length, Lequiv, defined as
V2 Lequiv V2 D
hL =KL = f Lequiv = KL
2g D 2g f

Therefore the contribution of a component to hL can


be accounted for by adding Lequiv to the total pipe
length.

ME333 : Fluid Mechanics 54 Chapter 8: Flow in Pipes

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Minor Losses
Total head loss in a system is comprised of
major losses (in the pipe sections) and the
minor losses (in the components)

i pipe sections j components

If the piping system has constant diameter

ME333 : Fluid Mechanics 55 Chapter 8: Flow in Pipes

ME333 : Fluid Mechanics 56 Chapter 8: Flow in Pipes

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ME333 : Fluid Mechanics 57 Chapter 8: Flow in Pipes

ME333 : Fluid Mechanics 58 Chapter 8: Flow in Pipes

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ME333 : Fluid Mechanics 59 Chapter 8: Flow in Pipes

The head loss at the inlet of a


pipe is almost negligible for
well-rounded inlets (KL = 0.03
for r/D > 0.2) but increases to
about 0.50 for sharp-edged
orifice.

ME333 : Fluid Mechanics 60 Chapter 8: Flow in Pipes

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The effect of rounding of a pipe inlet on loss
coefficient.
ME333 : Fluid Mechanics 61 Chapter 8: Flow in Pipes

Piping Networks and Pump Selection


Two general types of
networks
Pipes in series
Volume flow rate is
constant
Head loss is the
summation of parts
Pipes in parallel
Volume flow rate is the
sum of the components
Pressure loss across all
branches is the same

ME333 : Fluid Mechanics 62 Chapter 8: Flow in Pipes

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Piping Networks and Pump Selection
For parallel pipes, perform CV analysis
between points A and B

Since p is the same for all branches, head loss


in all branches is the same

ME333 : Fluid Mechanics 63 Chapter 8: Flow in Pipes

Piping Networks and Pump Selection


Head loss relationship between branches allows
the following ratios to be developed

Real pipe systems result in a system of non-linear


equations. Very easy to solve with EES!
Note: the analogy with electrical circuits should
be obvious
Flow flow rate (VA) current (I)
Pressure gradient (p) electrical potential (V)
Head loss (hL) resistance (R), however hL is very
nonlinear

ME333 : Fluid Mechanics 64 Chapter 8: Flow in Pipes

32
Piping Networks and Pump Selection
When a piping system involves pumps and/or turbines,
pump and turbine head must be included in the energy
equation
P1 V12 P2 V22
+1 + gz1 + wpump , u = +2 + gz2 + wturbine , e + ghL
2 2
or

hpump, u = wpump, u /g
The useful head of the pump (hpump,u) or the head extracted
by the turbine (hturbine,e), are functions of volume flow rate,
i.e., they are not constants.
Operating point of system is where the system is in balance,
e.g., where pump head is equal to the head losses.
ME333 : Fluid Mechanics 65 Chapter 8: Flow in Pipes

When a pump moves a fluid from one reservoir to


another the energy equation reduces to
hpump , u =(z2 z1) +hL
ME333 : Fluid Mechanics 66 Chapter 8: Flow in Pipes

33
Required pump power is
V ghpump , u
W pump, shaft =
pump
Electrical power consumed:

 V ghpump,u
Welect =
pumpmotor

pump motor = pumpmotor

ME333 : Fluid Mechanics 67 Chapter 8: Flow in Pipes

Pump and systems curves


Supply curve for hpump,u
is determined
experimentally by
manufacturer.
System curve is
determined from
analysis of fluid
dynamics equations
Operating point is the
intersection of supply
and demand curves
If peak efficiency is far
from operating point,
pump is wrong for that
application.

ME333 : Fluid Mechanics 68 Chapter 8: Flow in Pipes

34
Flow Rate and Velocity Measurement
Most flowmeters measure
the flow rate indirectly.
They measure the average
velocity V, or a quantity
that is related to V.

V = VAc
A simple way of measuring
the flow rate involves
collecting water in a bucket
and recording the collection
time.
ME333 : Fluid Mechanics 69 Chapter 8: Flow in Pipes

Pitot and Pitot Static Tubes

a) A Pitot probe measures b) A Pitot-static probe


stagnation pressure at the measures both stagnation
nose of the probe pressure and static pressure
from which the flow speed
can be calculated.
ME333 : Fluid Mechanics 70 Chapter 8: Flow in Pipes

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Pitot Static Probe
It consists of a double-tube.
Bernoulli eqn. between
points 1 and 2 is
0
P1 V12 P V2
+ + z1 = 2 + 2 + z2
g 2g g 2g

2(P1 P2 )
Pitot formula : V=

ME333 : Fluid Mechanics 71 Chapter 8: Flow in Pipes

Obstruction Flowmeters: Orifice, Venturi and Nozzle Meters


Consider flow through a
constriction in a pipe.
Mass balance:
V =AV
1 1 =AV
2 2 V1 =(A2 A1)V2 =(d D) V2
2

P1 V12 P2 V22
Bernoulli equation ( z1 = z2 ) : + = +
g 2g g 2g
Solving for V2 from the above eqn.s
2( P1 P2 )
Obstruction ( with no loss ) : V2 = = d/D
(1 4 )
2(P1 P2 ) Cd depends on and
Obstruction flowmeters : V = A2Cd
(1 4 ) Re.
ME333 : Fluid Mechanics 72 Chapter 8: Flow in Pipes

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Orifice, Venturi and Nozzle Meters
The experimentally determined
data for discharge coefficients:
For orifice meters:
91.71 2.5
Cd = 0.5959 + 0.0312 2.1 0.184 8 +
Re0.75
For nozzle meters:
6.53 0.5
Cd = 0.9975
Re0.5
Above relations are valid for
0.25 < < 0.75 and 104 < Re 107
ME333 : Fluid Mechanics 73 Chapter 8: Flow in Pipes

An orifice meter and schematic showing its built-in


pressure transducer and digital readout.
ME333 : Fluid Mechanics 74 Chapter 8: Flow in Pipes

37
The variation of pressure along a flow section with
an orifice meter.
ME333 : Fluid Mechanics 75 Chapter 8: Flow in Pipes

The fraction of pressure loss for various obstruction meters.


Venturi meter is the most accurate flowmeter in this group
ME333 : Fluid Mechanics 76 Chapter 8: Flow in Pipes

38
Positive Displacement Flowmeters
They are used to
measure the total
amount of mass or
volume of a fluid that
passes through a cross
section.
A pulsed output signal A positive displacement
is generated by a sensor, flowmeter with double
each time a lobe passes. helical three-lobe
impeller design.
ME333 : Fluid Mechanics 77 Chapter 8: Flow in Pipes

The most widely used flowmeters to measure


liquid volumes are nutating disk flowmeters.
They are used as water and gasoline meters
ME333 : Fluid Mechanics 78 Chapter 8: Flow in Pipes

39
Turbine Flowmeters

Consists of a cylindrical flow section that houses a


turbine (a vaned rotor) that is free to rotate.
Highly accurate (0.25 percent)
ME333 : Fluid Mechanics 79 Chapter 8: Flow in Pipes

Paddlewheel Flowmeters

They are low-cost alternatives to turbine flowmeters


for flows where very high accuracy is not required.
The paddlewheel is perpendicular to the flow.
ME333 : Fluid Mechanics 80 Chapter 8: Flow in Pipes

40
Variable Area Flowmeters (Rotameters)

It consists of a float which is


free to move in a transparent
tapered tube.
Accuracy: 5%

ME333 : Fluid Mechanics 81 Chapter 8: Flow in Pipes

Ultrasonic Flowmeters

They operate by generating sound waves with a


transducer and comparing the propagation speed of
those waves in the flow and upstream directions.
The waves travel faster in the flow direction but
slower in the upstream direction.
ME333 : Fluid Mechanics 82 Chapter 8: Flow in Pipes

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Doppler-Effect Ultrasonic Flowmeters

The transducer transmits a sound wave into the fluid.


The waves reflected by impurities, such as suspended solid
particles or entrained gas bubbles are relayed to a receiving
transducer.
Accuracy: 1-2 %
ME333 : Fluid Mechanics 83 Chapter 8: Flow in Pipes

Electromagnetic Flowmeters

The voltage induced by across any conductor as it moves at right


angles through a magnetic field is proportional to the velocity of the
conductor. Solid conductor is replaced by a conducting fluid.
Coils generate a magnetic field and a voltmeter measures the induced
voltage between the electrodes.
ME333 : Fluid Mechanics 84 Chapter 8: Flow in Pipes

42
Vortex Flowmeters

It measures the shedding frequency of the vortices formed


behind a bluff body.
Shedding frequency is proportional to average flow velocity.
Accuracy: 1% Range: 104 <Re <107
ME333 : Fluid Mechanics 85 Chapter 8: Flow in Pipes

Hot-Wire and Hot-Film Anomemeters


The thin wire sensor is electrically heated.
The cooling rate of the wire is
proportional to the flow velocity.
The voltage required to keep the sensor at
a constant temperature is proportional to
the flow velocity.
Can measure high frequency velocity
fluctuations in turbulent flow.

ME333 : Fluid Mechanics 86 Chapter 8: Flow in Pipes

43
Hot-Wire and Hot-Film Anomemeters

Wire diameter = 5 m Wire length = 1 mm


Can measure all three components of the velocity
(Vx, Vy, Vz) simultaneously.
Electric power input = heat loss
I2Rw = a + bVn
I = current, Rw = resistance, a, b, n = constants V = velocity.
ME333 : Fluid Mechanics 87 Chapter 8: Flow in Pipes

Laser Doppler Velocimetry (LDV)


LDV is an optical technique to measure velocity at a
given point.
It is based on measuring the change in frequency of
the laser beam reflected by small particles in the
target area.

ME333 : Fluid Mechanics 88 Chapter 8: Flow in Pipes

44
The waves of the two beams
interfere in the measurement
volume, creating a bright
fringe where they are in
phase, and creating a dark
fringe where they are out of
phase and thus cancel each
other.
V 2V sin( / 2)
f = =
s
Fringes that form as a result of the interference at the intersection of
two laser beams of an LDV system (lines represents peaks of waves).
The top diagram is a close-up view of the two fringes.
ME333 : Fluid Mechanics 89 Chapter 8: Flow in Pipes

Particle Image Velocimetry (PIV)


It is used to measure the velocity distribution if a plane of
flow by photographically determining the displacement of
particles in the plane during a very short time interval.

ME333 : Fluid Mechanics 90 Chapter 8: Flow in Pipes

45
Particle Image Velocimetry (PIV)

Instantaneous velocity field in the wake region of a car as


measured by a PIV system in a wind tunnel. The velocity
vectors are superimposed on a contour plot of pressure.
ME333 : Fluid Mechanics 91 Chapter 8: Flow in Pipes

Particle Image Velocimetry (PIV)

A 3D PIV system set up to study the mixing of an air jet with


cross duct flow.
ME333 : Fluid Mechanics 92 Chapter 8: Flow in Pipes

46

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