Beruflich Dokumente
Kultur Dokumente
Oil refining
A major engineering and construction group
providing leading-edge solutions to the oil
refining industry worldwide
Technip at a glance
2
A world-class player in oil refining
Major refinery expansions & grassroots Start-up and/or FEED end dates
CANADIAN NATURAL
FORT HILLS ENERGY
Canada WILHELMSHAVEN REFINERY
Canada
292,400 bpsd Germany
220,000 bpsd MOTOR OIL HELLAS
(2008) 260,000 bpsd
(2009) Greece
(2009) 160,000 bpsd
(2010)
SCOP
Iraq
140,000 bpsd LR2
(2010) Qatar
SONATRACH 150,000 bpsd
Algeria (2012)
80,000 bpsd MIDOR
HQCEC PETROZUATA (2014) Egypt QATAR PETROLEUM
for CUVENPETROL Venezuela 100,000 bpsd Qatar
Cuba 175,000 bpsd (2001) 250,000 bpsd
(2000) (2008) PETROVIETNAM
165,000 bpsd SAUDI ARAMCO / TOTAL Vietnam
(2011) SINCOR Saudi Arabia 148,500 bpsd
IPIC FUJAIRAH
Venezuela 400,000 bpsd Yemen (2009)
285,000 bpsd (2013) 200,000 bpsd
REFINERIA (2001)
DE CARTAGENA (2013) PETRONAS
Colombia Malaysia
150,000 bpsd PETROCARABOBO 300,000 bpsd
(2010) Venezuela EPC projects (2013)
200,000 bpsd
(2012) FEED projects
Oil refining 3
Strategic asset planning
With a strong track record in refinery optimization projects, Technip has gained experience and competence in all the
technological fields that impact present and future developments in oil refining.
4 Oil refining
Open-art technologies and
know-how
Progressive crude
distillation *
Limited high-level heating and
reduced operating pressures.
The progressive crude distillation
process has a three-point solution to
the energy dissipation issue.
The first point consists in splitting
the crude pre-heating operation and
separating, at intermediate heat
levels, the cuts vaporized at these
temperatures. This avoids
Technip has developed in-house technologies and superheating the light cuts and
know-how to improve product quality and degrading the thermal levels
maximize energy savings associated with the draw offs of the
heavy cuts. Such design limits high
level heat input and increases the
thermal level of the heat that can be
Crude and vacuum distillation units recovered at pump arounds and
draw offs.
Technip has delivered nearly 70 atmospheric distillation and over
50 vacuum distillation units, most of which based on in-house technology The second point considered is to
and know-how. operate the columns at the lowest
possible pressures to reduce both
Improved product quality is the result of optimization studies carried out
the heat levels required for
by Technip on internals, trays, grids, random packing and structured
separation and the necessary heat
packing.
inputs.
Energy savings are maximized, by in-house developed software using Pinch
As third point, the number of
technology to optimize heat exchange.
fractional crude distillation stages is
determined so that withdrawn
streams meet the refinery
requirements.
HDT FEED In revamp projects, the progressive
distillation concept is a very efficient
PETRO NAPHTHA and economic solution for increasing
KEROSENE
greatly the crude capacity of an
LIGHT AGO
T3
existing ADU/VDU unit without
HEAVY AGO
CRUDE
T1 T2
replacing or modifying any major
Desalter
LIGHT VGO
pieces of equipment (heaters, main
T4 MEDIUM VGO
T5
HEAVY VGO
towers, overhead condensing
systems, feed pumps, etc.)
VACUUM RESID
Oil refining 5
Conventional approach Dynamic approach
Unit 4
Unit 4
Unit 3
relief loads
Cumulated
Unit 3
Unit 2
Unit 2
relief loads
Cumulated
Unit 1
Unit 1
Application of dynamic simulation and Technip in-house methodology to a 400,000 bpsd grassroots refinery
Technip has acquired strong experience in building dynamic models for units
such as crude distillation units, light hydrocarbon cuts splitters, aromatic
complexes as well as hydrotreatment reaction loops.
The rigorous application of an in-house developed methodology coupled to
the use of dynamic simulation can be applied:
To revamps and may demonstrate the possibility of accommodating
additional relief loads within existing flare headers, resulting in substantial
savings on overall investments.
To large high conversion refineries, since the engineering design stage, and
may lead to considerable reductions of the number of relief valves, the main
header sizes, the flare radiation diameter, and their associated installation
costs.
6 Oil refining
Technip Stone & Webster process
technologies in Refining
First largest hydrogen plants on multiple Worlds first largest single-train hydrogen plant for Syncrude,
feedstocks for PKN. Plock, Poland 111,000 Nm3/h; Canada, 224,000 Nm3/h (+75 MW power); in operation since 2004
started up in 1997
Market leader in Hydrogen Global alliance with Air increased profitability, and
Oil refining 7
Catalytic Pyrolysis Process gasoline quality is dramatically BenzOUT Gasoline
Catalytic pyrolysis process (CPP) is a
improved. The technology provides Benzene Reduction
high-severity catalytic process that
operators with flexibility to switch Technology
the desired operation mode based
has the advantage of maximizing the BenzOUT is a reformate alkylation
on market demand, either operated
production of both ethylene and process and catalyst technology that
in maximum gasoline mode or
propylene in varying proportions helps our refining clients meet new
increased propylene mode. As of
from heavy, low-value feedstocks. benzene regulations. The technology
2010, there are 17 commercial CGP
CPP was developed and reduces benzene and increases
units in operation. CGP was
commercialized by SINOPEC RIPP. gasoline octane without using
developed and commercialized by
Technip is a licensor of this process hydrogen. Developed by ExxonMobil
SINOPEC RIPP. Technip licenses the
outside of China. The first Research and Engineering Company,
technology outside of China.
commercial CPP unit achieved BenzOUT is licensed by Badger
startup in 2009. Licensing LLC.
Refinery Offgas Recovery
Maximizing Iso-Paraffins By using proprietary technology, Refining Proprietary
Technology Technip is able to recover valuable Equipment
products from refinery offgases. We
Maximizing iso-paraffins technology Technip Stone & Webster Process
have revamped existing refinery
(MIP) is an advanced FCC technology Technology's proprietary equipment
offgas units and designed grassroots
that converts heavy feedstocks into offerings for FCC technologies
units for increased capacity and
high-yield clean gasoline with more include the following:
recovery of olefins. Our advanced
iso-paraffins and less olefins, sulfur
contaminant removal technology Trouble-free, high-efficiency feed
and benzene than conventional FCC
applications ensure product quality injectors for optimal yields,
gasoline. MIP is applicable as an
for downstream petrochemical
upgrade of existing FCC units or as a Riser termination devices (RS2)
processes, acting as a bridge
new grassroots unit and can help and/or vapor quench to minimize
between refining and
refiners meet the challenges of clean undesirable post-riser reactions,
petrochemicals.
gasoline regulations. The MIP unit Stripper structured packing for
can be designed to switch the high catalyst flux and reduced
desired operation mode, based on Propylene Recovery Units steam consumption,
market demand, from either a Based on extensive C3 splitter
Well-proven catalyst coolers with
maximum gasoline mode or best experience with proven vapor/liquid
individual tube isolation for
balanced mode for both gasoline equilibrium and demonstrated
reliability,
and maximum propylene mode. As contaminant removal knowledge,
of 2010, there are 14 commercial MIP Technip Stone & Webster Process Low-maintenance high-efficiency
units in operation. MIP was Technology designs propylene combustion air rings,
developed and commercialized by recovery units that produce on-spec Spent catalyst distributors for
SINOPEC RIPP. Technip licenses the polymer-grade propylene and reduce improved catalyst maintenance
technology outside of China. energy consumption and capital and NOx reduction.
investment costs. Additionally,
Clean Gasoline and Technip process technologies has
Propylene Technology expertise in C3 splitter heat pump
designs, as well as conventional C3
The clean gasoline and propylene
splitter designs using low-level heat
(CGP) process is a new generation
sources.
FCC technology for catalytically
cracking heavy feedstocks into clean
gasoline and propylene. Its
propylene yield is significantly higher
than high-severity FCC, while its
8 Oil refining
Project implementation
Oil refining 9
Deep conversion of the Bottom-of-the-Barrel
Technology references
In this field, Technip has acquired, particularly over the past decade, significant experience, technological competence
and references.
Technip is specialized in modelling refinery configurations for bottom-of-the-barrel processing in view of selecting
the most appropriate economical technical solution for the Client.
10 Oil refining
Recent experience in EPC
and FEED projects for BOB
(Bottom of the barrel)
Upgrading
Oil refining 11
High-quality motor fuels
Technology references
Technip has continued to implement technical solutions to cope with the most stringent currently in force, or in force in
the future, in leading countries. Technip has executed a large number of environmentally-driven revamping projects aimed
at improving product specifications.
Gasoline
Current requirements are for sulphur-free gasoline, with a trend towards reduced
benzene, olefins and aromatics content while maintaining RON specifications.
12 Oil refining
Diesel Oil Specification/Technical solution
Diesel specifications Sulphur content, Cetane and Aromatics contents
require a reduction in Deep hydro-desulphurization unit
Oil refining 13
Upgrader projects
Technology references
Crude oil quality in continual decline means that more and more
synthetic crude oils from non conventional sources such as heavy crudes
and new production from oil sands are included in the crude oil pool.
14 Oil refining
Emission control and
environmental protection
Euro/Year
3,000,000
2,000,000
1,000,000
0
0 20 40 60 80
% of H2 Recovery
Water treatment
Technip has proven experience in conceptual studies for water reuse, involving most recent technologies such as
membrane bio reactors or ultra filtration, downstream standard bio treatment, reverse osmosis. Overall water
management (taking into account cooling water supply, reused water recycling) allowing to meet the most stringent final
reject conditions is within Technip standards for the design of waste water treatment facilities.
Zero flaring
Technip has the experience and capabilities of designing new flare systems as well as checking existing networks,
including the application of dynamic simulation and implementation of automatic systems to reduce flare loads. Zero
flaring concepts have been successfully applied to most of the recent refining projects.
Oil refining 15
HEADQUARTERS
Technip
89 avenue de la Grande Arme
75773 Paris Cedex 16
France
Phone: +33 (0)1 47 78 24 00
CONTACTS
Marie-Christine CHARRIER
Phone: +33 (0)1 47 78 34 86
Fax: +33 (0)1 47 78 33 40
Antonio DI PASQUALE
Phone: +39 06 6598 3203
Fax: +39 06 6598 3712
E-mail:
contact-refining@technip.com
Gary JACKSON
Phone: +1 281 368 3917
Fax: +1 281 368 3555
Email: gajackson@technip.com
www.technip.com
Follow us on
This document is the property of Technip and is not intended to be a binding contractual document.
Any information contained herein shall not result in any binding obligation on the part of Technip, or
any of its affiliates, and is provided for information purposes only.
Technip - Group Communications - May 2015 - Photo credits: Technip. Page 4, 9 - Enrico Sacchetti for Technip
- Page 11, 12 & 15 - Harry Gruyaert, Jean Gaumy and Patrick Zachmann / Magnum Photos.