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Job : 1200 CHIMNEY 33 MTR.

HEIGHT Prepared by VC Note No: 1094 / E / DN - 01


Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No:

CONTENT

1 Introduction

2 Load Data

3 Wind load Calculation

4 Shear Force and Bending moment Calculation

5 Check for plate thickness with corrosion

6 Check for Deflection

7 Anchor bolt Design

8 Base Plate Design

9 Design of vertical Stiffner


Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 1 of 10
Reference /
Sr. No. Description
Output

1.0 Introduction

Analysis pertains to a Chimney for a 1200 CHIMNEY 33 MTR. HEIGHT for GEO
COTON situated in the Northern India, with wind speed of 47 m/sec as per IS:875
Part-3.

2.0 Data

3
Density of Material = 78.50 kN/m
Height of Steel Chimney = 33.0 m
Outside Diameter at Top = 1.2 m
Intensity of Wind Pressure upto a height of 30 m as per
= 1.5 kn/m
IS 875
Recommended height of Flared Portion = H/3 = 11.0 m
Adopt height of Flared Portion = 33.0 m
Minimum outside diameter of flared chimney at base = 1.60*Dtop
= 1.9 m

33.0 m
Consider outside diameter of the chimney at base = 2.2 m
Shape factor of Steel chimney circullar in plan. = 0.8
Yeild stress of Chimney Steel as per IS 20625 2006 fy = 250.0 Mpa
Temperature of Steel Chimney = 160.0 C
Temperature Coefficient Kt = 1.0
External corrosion allowance Tce mm (ref.Table5 1;
IS:6533 part-2:1989 for non-copper bearing steel and = 0.0 mm
design life 20 years)

Internal corrosion allowance Tci mm (ref.Table5 1;


IS:6533 part-2:1989 for non-copper bearing steel and = 3.0 mm
design life 20 years)

Minimum thickness of the shell without corrosion


= 2.4 mm
= Tmin = dtop/500
Consider a shell thickness = TtopA 3.0 mm
Ttop = TtopA + Tce + Tci = 0+3+3 = 6.0 mm
Thickness of Brick Lining = 0.0 mm
Unit wt of Brick lining = 20.0 kn/m3
Allowable tensile stress in steel plate as per IS 800-2007
= 0.6*fy*kt*t = = 105.0 Mpa

efficiency of joint on tension side t = 0.7


efficiency of joint on tension side c = 1.0
Youngs modulus of Elasticity of steel E = 200000.0 Mpa
Width of platform Wp = 0.60 m
Imposed load on platform Wl = 3.00 kN/m
Load combinations
a) Dead Load + Wind Load
b) Dead Load + Imposed Load + Wind Load
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 2 of 10
Reference /
Sr. No. Description
Output

3.0 Wind load Calculation


Wind Speed = 169 km/hr i.e. 47 m/sec
Chimney Bottom Dia = 2.2 m
Chimney Top Dia = 1.2 m
Chimney Height = 33 m
Dia of Bolt c/c = 2.85 m

Terrain Category = 3
Class of Building = C
Topographic Factor = 0.85
Type of structure (Enclosed/Partially) P (P or E)

Wind Speed Vb = 47 m/sec

Exposure Category = C
Maximum Height h = 33 m
Exposure Coefficient k2 = 1.200 (Table 2) IS 875 part-3
Risk Co-eff. k1 = 0.9 (Table 1) IS 875 part-3
Topographic Factor k3 = 1 (Assumed Value)
Design wind speed Vz k1 x k2 x k3 x V b
50.76 m/sec
Wind Pressure pz = 0.6 x V z Cl. 5.4, IS 875 part-3
2
= 1.55 kN/m
Design Wind Pressure p : (p z )(C pe ) (C f )kN/m

h / D = 33 / 2.2 = 15
From IS 875 part:3 Table 18 Cpe

1.0 0.6

Resultant = 1.0 + 0.6 = 1.6

From IS 875 part:3 Table 23 Cf

Cf = 0.6

Design Wind Pressure = 1.546 x 1.6 x 0.6


= 1.484 kN/m
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 3 of 10
Reference /
Sr. No. Description
Output

4.0 Shear Force and Bending moment Calculation


Wind Speed Vb = 47 m/sec
Exposure Coefficient k2 = 1.1500
Risk Co-eff. k1 = 0.9
Topographic Factor k3 = 1
Design wind speed Vz = k1 x k2 x k3 x Vb
= 48.65 m/sec here k2 is 1.2
Pz 0.6 x V z = 1419.8 N/m i.e. 1.4198 kN/m
External pressure co-eff. C pe = 1 + 0.60 = 1.6 Ta. 18 IS-875 part-3
Force Co-eff. Cf = 0.7 Ta. 23 IS-875 part-3
Design Pressure Pz x C pe x Cf = 1.590
Tempreture Co-eff. Kt = 1.0 Ta. 4 IS-6533 part-2

Sr. No. Height from Pressure Diameter Eff. Dia. Height Force @ C.G. Force @ Bot. Moment @ Bot.
Bottom of Seg.
Kn/m D in m D * 0.7 P in Kn Pbot in Kn Kn.m
in m in m
1 33 1.611 1.20 0.84 1 1.93 0.00 0.00
2 32 1.604 1.23 0.8612 2 3.95 3.95 1.93
3 30 1.590 1.29 0.9036 2 4.11 8.05 13.69
4 28 1.574 1.35 0.9461 2 4.25 12.31 33.66
5 26 1.557 1.41 0.9885 2 4.40 16.70 62.14
6 24 1.541 1.47 1.0309 2 4.54 21.24 99.42
7 22 1.524 1.53 1.0733 2 4.68 25.92 145.77
8 20 1.508 1.59 1.1158 2 4.81 30.73 201.47
9 18 1.476 1.65 1.1582 2 4.88 35.61 266.79
10 16 1.444 1.72 1.2006 2 4.95 40.56 341.87
11 14 1.404 1.78 1.243 2 4.99 45.55 426.87
12 12 1.365 1.84 1.2855 2 5.01 50.56 521.84
13 10 1.326 1.90 1.3279 2 5.03 55.59 626.83
14 8 1.326 1.96 1.3703 2 5.19 60.78 741.89
15 6 1.326 2.02 1.4127 2 5.35 66.13 867.32
16 4 1.326 2.08 1.4552 2 5.51 71.65 1003.45
17 2 1.326 2.14 1.4976 2 5.67 77.32 1150.61
18 0 1.326 2.20 1.54 0 0.00 77.32 1309.11
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 4 of 10
Reference /
Sr. No. Description
Output

5.0 Check for plate thickness with corrosion

Section Modulus Z =
Axial Compresssion

Axial Compresssion
Compresssion due

wind load = M / Z
Diameter D in m

Imposed load of
structure at top

structure at top

Stresses due to
load of lining of

platform at top
Self weight of

to Dead Load

due to Lining

due to Lining
thk. Of plate

1.2 * Axial

0.77 d t
t in mm
Sr. No.

1 1.20 3.0 0.0 0.0 0.0 0.00 0.00 0.00 0.0033 0.00
2 1.23 3.0 0.9 0.0 3.3 0.09 0.00 0.28 0.0035 0.55
3 1.29 3.0 1.9 0.0 3.3 0.18 0.00 0.27 0.0038 3.56
4 1.35 3.0 2.0 0.0 3.3 0.18 0.00 0.26 0.0042 7.98
5 1.41 3.0 2.0 0.0 3.3 0.18 0.00 0.25 0.0046 13.49
6 1.47 3.0 2.1 0.0 3.3 0.18 0.00 0.24 0.0050 19.84
7 1.53 3.0 2.2 0.0 3.3 0.18 0.00 0.23 0.0054 26.84
8 1.59 5.0 3.1 0.0 3.3 0.15 0.00 0.13 0.0098 20.60
9 1.65 5.0 4.0 0.0 3.3 0.18 0.00 0.13 0.0105 25.31
10 1.72 5.0 4.2 0.0 3.3 0.19 0.00 0.12 0.0113 30.19
11 1.78 7.0 5.2 0.0 3.3 0.16 0.00 0.08 0.0170 25.12
12 1.84 7.0 6.2 0.0 3.3 0.19 0.00 0.08 0.0182 28.71
13 1.90 7.0 6.4 0.0 3.3 0.19 0.00 0.08 0.0194 32.32
14 1.96 7.0 6.7 0.0 3.3 0.19 0.00 0.08 0.0207 35.92
15 2.02 7.0 6.9 0.0 3.3 0.19 0.00 0.07 0.0220 39.51
16 2.08 9.0 8.1 0.0 3.3 0.17 0.00 0.06 0.0299 33.51
17 2.14 9.0 9.4 0.0 3.3 0.19 0.00 0.05 0.0317 36.28
18 2.20 9.0 9.6 0.0 3.3 0.19 0.00 0.05 0.0335 39.03
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 5 of 10
Reference /
Sr. No. Description
Output

Stress Check Without Guy Rope

platforms + wind load


ratio he/D for axial
Effective height for

Dead load + load due

Dead load + load due

platforms - wind load


Allowable stresses

Dead Load - Wind

to lining + imposed

to lining + imposed
Diameter D in m

from table 3 *Kt

Stresses Check
axial stress he

load on service

load on service
Dead load +
Windload
D/t ratio
Sr. No.

stress

Load
1 1.2 400.00 0 0.0 78.0 0.0 0.0 0.0 0.0 OK 0 < 78
2 1.2 410.10 1000 0.8 65.2 0.0 0.0 0.0 0.0 OK 0 < 65
3 1.3 430.30 3000 2.3 67.6 3.7 -3.4 4.0 -3.1 OK 4 < 68
4 1.4 450.51 5000 3.7 58.1 8.2 -7.8 8.4 -7.5 OK 8 < 58
5 1.4 470.71 7000 5.0 60.5 13.7 -13.3 13.9 -13.1 OK 14 < 60
6 1.5 490.91 9000 6.1 62.9 20.0 -19.7 20.3 -19.4 OK 20 < 63
7 1.5 511.11 11000 7.2 58.0 27.0 -26.7 27.3 -26.4 OK 27 < 58
8 1.6 318.79 13000 8.2 81.4 20.7 -20.4 20.9 -20.3 OK 21 < 81
9 1.7 330.91 15000 9.1 83.6 25.5 -25.1 25.6 -25.0 OK 26 < 84
10 1.7 343.03 17000 9.9 85.7 30.4 -30.0 30.5 -29.9 OK 30 < 86
11 1.8 253.68 19000 10.7 87.9 25.3 -25.0 25.4 -24.9 OK 25 < 88
12 1.8 262.34 21000 11.4 90.0 28.9 -28.5 29.0 -28.4 OK 29 < 90
13 1.9 271.00 23000 12.1 92.0 32.5 -32.1 32.6 -32.1 OK 33 < 92
14 2.0 279.65 25000 12.8 94.1 36.1 -35.7 36.2 -35.7 OK 36 < 94
15 2.0 288.31 27000 13.4 96.2 39.7 -39.3 39.8 -39.2 OK 40 < 96
16 2.1 230.98 29000 14.0 100.4 33.7 -33.3 33.7 -33.3 OK 34 < 100
17 2.1 237.71 31000 14.5 102.1 36.5 -36.1 36.5 -36.0 OK 37 < 102
18 2.2 244.44 33000 15.0 103.7 39.2 -38.8 39.3 -38.8 OK 39 < 104
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 6 of 10
Reference /
Sr. No. Description
Output

6.0 Check for plate thickness without corrosion

Section Modulus Z =
Axial Compresssion

Axial Compresssion
Compresssion due

wind load = M / Z
Diameter D in m

Imposed load of
structure at top

structure at top

Stresses due to
load of lining of

platform at top
Self weight of

to Dead Load

due to Lining

due to Lining
thk. Of plate

1.2 * Axial

0.77 d t
t in mm
Sr. No.

1 1.2 6.0 0.0 0.0 0.0 0.00 0.00 0.00 0.0067 0.00
2 1.2 6.0 1.8 0.0 3.3 0.09 0.00 0.14 0.0070 0.28
3 1.3 6.0 3.7 0.0 3.3 0.18 0.00 0.14 0.0077 1.78
4 1.4 6.0 3.9 0.0 3.3 0.18 0.00 0.13 0.0084 3.99
5 1.4 6.0 4.1 0.0 3.3 0.18 0.00 0.12 0.0092 6.75
6 1.5 6.0 4.3 0.0 3.3 0.18 0.00 0.12 0.0100 9.92
7 1.5 6.0 4.4 0.0 3.3 0.18 0.00 0.11 0.0109 13.42
8 1.6 8.0 5.4 0.0 3.3 0.16 0.00 0.08 0.0157 12.87
9 1.7 8.0 6.4 0.0 3.3 0.18 0.00 0.08 0.0169 15.82
10 1.7 8.0 6.6 0.0 3.3 0.19 0.00 0.08 0.0181 18.87
11 1.8 10.0 7.7 0.0 3.3 0.17 0.00 0.06 0.0243 17.58
12 1.8 10.0 8.9 0.0 3.3 0.19 0.00 0.06 0.0260 20.10
13 1.9 10.0 9.2 0.0 3.3 0.19 0.00 0.06 0.0277 22.62
14 2.0 10.0 9.5 0.0 3.3 0.19 0.00 0.05 0.0295 25.14
15 2.0 10.0 9.8 0.0 3.3 0.19 0.00 0.05 0.0314 27.65
16 2.1 12.0 11.1 0.0 3.3 0.17 0.00 0.04 0.0399 25.13
17 2.1 12.0 12.5 0.0 3.3 0.19 0.00 0.04 0.0423 27.21
18 2.2 12.0 12.8 0.0 3.3 0.19 0.00 0.04 0.0447 29.27
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 7 of 10
Reference /
Sr. No. Description
Output

Stress Check Without Guy Rope

platforms + wind load


ratio he/D for axial
Effective height for

Dead load + load due

Dead load + load due

platforms - wind load


Allowable stresses

Dead Load - Wind

to lining + imposed

to lining + imposed
Diameter D in m

from table 3 *Kt

Stresses Check
axial stress he

load on service

load on service
Dead load +
Windload
D/t ratio
Sr. No.

stress

Load
1 1.2 200.00 0 0.0 115.0 0.0 0.0 0.0 0.0 OK 0 < 115
2 1.2 205.05 1000 0.8 106.4 0.4 -0.2 0.5 0.0 OK 1 < 106
3 1.3 215.15 3000 2.3 109.2 2.0 -1.6 2.1 -1.5 OK 2 < 109
4 1.4 225.25 5000 3.7 99.1 4.2 -3.8 4.3 -3.7 OK 4 < 99
5 1.4 235.35 7000 5.0 101.5 6.9 -6.6 7.1 -6.4 OK 7 < 101
6 1.5 245.45 9000 6.1 103.9 10.1 -9.7 10.2 -9.6 OK 10 < 104
7 1.5 255.56 11000 7.2 88.3 13.6 -13.2 13.7 -13.1 OK 14 < 88
8 1.6 199.24 13000 8.2 114.8 13.0 -12.7 13.1 -12.6 OK 13 < 115
9 1.7 206.82 15000 9.1 106.9 16.0 -15.6 16.1 -15.6 OK 16 < 107
10 1.7 214.39 17000 9.9 109.0 19.1 -18.7 19.1 -18.6 OK 19 < 109
11 1.8 177.58 19000 10.7 119.5 17.7 -17.4 17.8 -17.4 OK 18 < 120
12 1.8 183.64 21000 11.4 116.1 20.3 -19.9 20.3 -19.9 OK 20 < 116
13 1.9 189.70 23000 12.1 117.9 22.8 -22.4 22.9 -22.4 OK 23 < 118
14 2.0 195.76 25000 12.8 113.7 25.3 -25.0 25.4 -24.9 OK 25 < 114
15 2.0 201.82 27000 13.4 105.5 27.8 -27.5 27.9 -27.4 OK 28 < 106
16 2.1 173.23 29000 14.0 118.6 25.3 -25.0 25.3 -24.9 OK 25 < 119
17 2.1 178.28 31000 14.5 119.7 27.4 -27.0 27.4 -27.0 OK 27 < 120
18 2.2 183.33 33000 15.0 116.0 29.5 -29.1 29.5 -29.0 OK 29 < 116
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 8 of 10
Reference /
Sr. No. Description
Output

6.0 Check for Deflection

A Staad model has been prepared for the deflection calculations

Force P due to Wind


Height from bottom

Moment of Inertia
Check t > D/500
thk. Of plate t
Diameter D

for section

deflection
Sr. No.

load
mm mm mm mm^4 KN mm

1 33 1.20 3.0 OK -4.14E-01 1.93 84.2


2 32 1.23 3.0 OK -3.69E-01 3.95 80.0
3 30 1.29 3.0 OK -2.83E-01 4.11 71.5
4 28 1.35 3.0 OK -1.99E-01 4.25 63.1
5 26 1.41 3.0 OK -1.17E-01 4.40 54.9
6 24 1.47 3.0 OK -3.62E-02 4.54 47.2
7 22 1.53 3.0 OK 4.42E-02 4.68 39.9
8 20 1.59 5.0 OK -6.29E+00 4.81 33.3
9 18 1.65 5.0 OK -5.78E+00 4.88 27.1
10 16 1.72 5.0 OK -5.29E+00 4.95 21.6
11 14 1.78 7.0 OK -3.61E+01 4.99 16.7
12 12 1.84 7.0 OK -3.43E+01 5.01 12.3
13 10 1.90 7.0 OK -3.27E+01 5.03 8.5
14 8 1.96 7.0 OK -3.10E+01 5.19 5.4
15 6 2.02 7.0 OK -2.94E+01 5.35 3.1
16 4 2.08 9.0 OK -1.12E+02 5.51 1.4
17 2 2.14 9.0 OK -1.08E+02 5.67 0.4
18 0 2.20 9.0 OK -1.04E+02 0.00 0.0

Maximum Deflection is = 84.2 mm < 165 mm


ok
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 9 of 10
Reference /
Sr. No. Description
Output

7.0 Anchor bolt Design


Maximum tensile stress = -29.09 N/mm
Thickness at that section = 12.0 mm
Maximum tensile force per unit length of circumferance
29.09 x 12.0 = 349.04 N/mm
Provide M 40 mm dia. anchor bolts
Area of root of thread tolerance -5mm = 962.11 mm
Allowable Stress in Anchor bolt = 120 N/mm

Strength of anchor bolt 962.11 x 120


= 115.45 kN
1000.00

spacing of bolt 115.45 x 1000


= 330.77 mm
349.04

Therefore provide spacing = 330.00 mm

Dia at bolt level = 2400 mm

No. of bolts. = 24 Nos. @ 314.16 mm

1500

1000

500

0
-1500 -1000 -500 0 500 1000 1500

-500

-1000

-1500
Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 10 of 10
Reference /
Sr. No. Description
Output

8.0 Base Plate Design


Maximum stress on Chimney base plate = 39.77 N/mm
Thickness at that section = 12.0 mm
Maximum tensile force per unit length of circumferance
39.77 x 12.0 = 477.20 N/mm
Allowable Bearing Stress for Steel on Concrete = 4.00 N/mm
Width of base plate required 477.20
= 119.30 mm < 250 mm Ok
4.00
Allowable stress in bending of Base Plate = 0.75 fy = 187.5 N/mm

314.16
150

Moment on 314.2 mm side plate = 4x 314.2 x 150


4.7 Kn.m
6000000

Z of plate = 314.16 x t
6
Thickness of base plate
4.71E+06 x 6
t = = 21.91 mm
314.16 x 187.5

Therefore provide 250 mm wide and 25 mm thk. Base plate


Job : 1200 CHIMNEY 33 MTR. HEIGHT Prepared by VC Note No: 1094 / E / DN - 01
Title : DESIGN DATA SHEET FOR CHIMNEY DESIGN Checked by VPG Revision: R0
Date 25/09/2017 Page No: 11 of 10

9.0 Design of vertical Stiffner

Axial load on stiffner = Load on anchor bolt = 115.45 kN

Effective length of stiffner = 0.85 x 400 = 340 mm

Width of stiffner = 150 mm

Net thickness of stiffner = 16.0 - 3.0 = 13.0 mm

r = I 150 x 2197 /12


= x 13.0 = 3.75 mm
A 150

L/r = 90.6

Allowable Stess ac = 89.64 MPa IS:800

Allowable load = 89.64 x 150 x 13.0 = 174.8 KN > 115.5 kN Ok

Therefore provide 24 Nos. Gusset Plate 16.0 mm thk.