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Supercritical water gasification of biomass:


A stoichiometric thermodynamic model

Daniele Castello, Luca Fiori*


Department of Civil, Environmental and Mechanical Engineering, University of Trento, via Mesiano, 77, 38123,
Trento, Italy

article info abstract

Article history: Supercritical water gasification (SCWG) of biomass was studied by means of a stoichio-
Received 24 October 2014 metric thermodynamic model. Such approach is based on reaction equilibria and it allows
Received in revised form calculating the extent of the single reactions involved. A very simple model was proposed,
18 March 2015 involving only 6 components and 3 independent reactions. The model was validated
Accepted 24 March 2015 against literature experimental data for different feedstock and it was used to understand
Available online 17 April 2015 the influence of biomass and operating conditions. The analyses allowed calculating the
values of the reaction extent of water-gas shift (WGS) and CO methanation at equilibrium:
Keywords: a graphical approach was proposed in order to interpret the outcomes. Results showed that
Supercritical water gasification the influence of pressure is very limited. Moreover, it was observed that the maximum H2
Thermodynamic modeling production is linked to a parameter j, function of the H/C and O/C ratios of the feedstock.
Biomass Finally, considerations about the role of WGS and methanation in the production of H2
Stoichiometric model were traced.
Steam reforming Copyright 2015, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Steam gasification reserved.

Nowadays, the preferred way to produce H2 is represented by


Introduction the steam reforming of methane [3], which is a fossil fuel.
Therefore, it causes net CO2 emissions in the atmosphere,
Biomass is potentially the basis for the chemistry of thus contributing to global warming. Vice versa, if H2 is pro-
tomorrow. Indeed, it can be considered as the starting brick duced from biomass, and the feedstock is grown and handled
for both energy generation and chemicals production [1]. in a sustainable way, this will reduce or even avoid net CO2
Biomass could be thus regarded as the oil of the future. As emissions in the atmosphere. Indeed, the carbon released by
far as fossil resources become less available in the world, biomass processing is the same carbon stored in the tissues of
biomass importance becomes more and more relevant. living beings during their entire life. Producing H2 from
Shortage in fossil resources, which is expected in the next biomass would be an useful way to build a sustainable H2
decades, will lead to a significant increase in the price of oil. It economy [4].
can be thus foreseen that the interest for biomass utilization One of the most promising technologies to valorize
would become even larger. biomass into gaseous fuels, and mainly into H2, is supercritical
Biomass can also be an effective feedstock for the pro- water gasification (SCWG) [5,6]. Such process involves the re-
duction of H2, a clean energy vector for the future [2]. action of biomass with water at supercritical state, i.e. at

* Corresponding author. Tel.: 39 0461 282692; fax: 39 0461 282672.


E-mail address: luca.fiori@unitn.it (L. Fiori).
http://dx.doi.org/10.1016/j.ijhydene.2015.03.120
0360-3199/Copyright 2015, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
6772 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1

temperature and pressure above 374.1  C and 22.1 MPa, has never been carried out so far. The only model in the
respectively. Water at supercritical state exhibits interesting literature dealing with a stoichiometric approach applied to
properties [7]. First of all, it shows thermo-physical properties SCWG is represented by the work by Letellier et al. [22]. Here,
which are intermediate between those of a liquid and those of the authors presented a thermodynamic model based on 10
a gas: high density, high transport coefficients. Moreover, components and 7 reaction equilibria. The model has proven
supercritical water is effective in dissolving many organic quite effective in predicting the equilibrium composition of
compounds, thanks to its reduced polarity which makes it the system. In a subsequent work by the same authors, the
similar to a non-polar solvent [5]. For all these reasons, in model was also applied for an energy analysis of the process
SCWG a very homogenous and reactive environment is [23]. However, such stoichiometric model was only utilized to
established. In this way, reaction product yields are high and obtain the very same data that could be obtained from a non-
some typical problems of traditional gasification can be stoichiometric model. The added value of such class of
overcome, such as the formation of char and tar [8,9]. More- models, which is represented by the information about the
over, since water is part of the process, through SCWG it is extent of the single reactions, was not presented.
possible to treat feedstock with a very high moisture content The present work aims at investigating SCWG by means of
(e.g. agricultural waste [10], sewage sludge [11], paper industry a non-stoichiometric model, in order to retrieve information
byproducts [12], etc.), which can be hardly treated with other about the extent of the single reactions involved. The model
thermo-chemical technologies. The environmental sustain- here proposed accounts for a very limited number of com-
ability of the process has been proved through life-cycle ponents and reactions, in order to achieve the highest level of
assessment [13]. simplification. In particular, the attention was focused on
SCWG has been the subject of many studies in the litera- water-gas shift (WGS) and CO methanation, which are the
ture, both experimental and numerical. Numerical studies key reactions taking place in the supercritical phase. A
have mainly focused on thermodynamics modeling, which is graphical analysis was proposed for the interpretation of the
a very powerful tool to investigate over several aspects of the results. The influence of operating conditions and biomass
process. The composition of the product gas, the amount of composition was discussed. Finally, considerations were
energy required to run the process and the influence of the made about the conditions that maximize the production of
operating conditions are just some of the questions that can H2.
be answered through thermodynamics modeling [14]. There
are two possible approaches to thermodynamic equilibrium
modeling, according to the way the chemical system is
defined [15]. The first one is called non-stoichiometric and it Model description and implementation
represents the most utilized class of models. The non-
stoichiometric approach relies on the minimization of Gibbs In this work, the following stoichiometric model is proposed,
energy. In this way, it is possible to calculate the equilibrium based on a reduced number of chemical reactions. This simple
composition of the system just imposing a list of possible model is based on the assumptions that:
species expected at equilibrium and the initial system
composition. Non-stoichiometric modeling has the great a) at equilibrium, all the incoming biomass is converted, thus
advantage of allowing calculating the equilibrium composi- no biomass is found after the reaction;
tion of the system without requiring the knowledge of the b) at equilibrium, the only compounds which can be found
reactions involved. For biomass, it represents an important are water, hydrogen, methane, carbon monoxide and car-
power point, since the exact reactions and the intermediates bon dioxide.
involved are extremely difficult to know. In the literature,
there are several examples of studies making use of non- These two assumptions can be reasonably justified by
stoichiometric models [16e19]. Such models were also uti- referring to the state-of-art literature. Other thermodynamic
lized along with commercial process simulators (e.g. Aspen analyses of the SCWG process highlighted that no biomass is
Plus), in order to obtain information about the economic found at equilibrium, even when feeding concentrations are
profitability of SCWG [20]. high and system temperature is low [16e18]. Moreover, the
Conversely, the second approach to thermodynamic previously cited compounds can be considered the only gasi-
equilibrium modeling, called stoichiometric, has not fication products which are found in significant amounts
received enough attention up to now. Stoichiometric [16e18]. For completeness, evidence for such assumption will
modeling relies on the definition of precise reaction mecha- be provided in Model validation and comparison.
nisms, even if only at the macro level (i.e. it does not account In this model, biomass is schematized as a pseudo-
for instable chemical species and reaction intermediates). It molecule whose formula is CHyOz. For sake of simplicity, the
must be stated that, once all the independent chemical re- stoichiometric index of C was always set equal to 1. As a
actions have been identified, the two approaches are equiva- consequence, the stoichiometric indices y and z represent,
lent, since they foresee exactly the same equilibrium respectively, the hydrogen-to-carbon and the oxygen-to-
composition [14,21]. However, through the stoichiometric carbon atomic ratio in the considered biomass (y H/C;
approach it is possible to obtain a number of interesting out- z O/C).
puts, for example the reaction extent of the single reactions The model includes a first reaction by which biomass is
involved, allowing to obtain the reaction pathway favored by converted into carbon monoxide and hydrogen by means of
thermodynamics. To our knowledge, such kind of elaboration water.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1 6773

 y 8
CHy Oz 1  zH2 O/CO 1  z H2 (1) >
> 4xCO2 4xH2
2 >
> K2
>
> 4x CO 4xH2 O
>
>
>
>  
This equation is assumed to be completely shifted to the >
> 2
4xCH4 4xH2 O
>
> P
right (i.e. its equilibrium constant K can be considered to be >
> K3
>
< P o 4xCO 4x3H2
infinite). This means that no biomass is found at equilibrium.   (7)
After this reaction, the system is only composed of H2O, CO >
> Mtot xCO xCO2 xCH4 MC
>
>
>
>  
>
and H2. Other two stoichiometric independent reactions can > Mtot 2xH2 4xCH4 2xH2 O MH
>
>
be written to express the formation of CO2 and CH4. The >
>  
>
> M x 2xCO2 xH2 O MO
>
> tot CO
former is the water-gas shift (WGS) reaction, which expresses >
:
xCO xCO2 xCH4 xH2 O xH2 1
the equilibrium between CO and CO2:

CO H2 O/CO2 H2 (2) Where MC, MH and MO are the total number of moles of carbon,
hydrogen and oxygen present in the system. Such non-linear
The latter is the CO methanation reaction:
algebraic system was solved by using the numerical calculus
CO 3H2 /CH4 H2 O (3) software MatLab (The Mathworks, Inc.). The solution was
imposed to be non-negative. Such statement is fundamental
It can be observed that the number of equation (3) is the for a correct implementation of the problem, since it excludes
maximum number of independent reactions involving the those solutions which are mathematically possible but have
given compounds (6). As a consequence, the results of such no physical meaning.
model are equivalent to those obtained with the direct Gibbs Unlike reaction 1, which is assumed to be completely
energy minimization. shifted towards the products, both reactions 2 and 3 are
For both reactions 2 and 3, an equilibrium constant Ki can equilibrium reactions. This means that, depending on the
be defined, which is calculated by means of purely thermo- operating conditions (i.e. temperature, pressure and biomass
dynamic data: concentration), they can be more or less shifted towards the
  products.
Do G
Ki exp  (4) It is useful to refer to a and b, the reaction extents of re-
RT
actions 2 and 3, respectively. Such parameters reflect the
Such equilibrium constant can be related to the equilib- relative amount of CO reacted through each reaction. Both
rium composition of the system through: parameters assume the value 1 if all the CO in reactions 2 and
3 respectively is converted. Vice versa, their value is 0 if no CO
Y
N
n
Ki aj j (5) is converted through those reactions (and thus equilibrium is
j1 completely shifted towards the reactants). From a mathe-
Where aj is the activity of the j-th species, to the power of its matical point of view, the values of a and b are equal to the
own stoichiometric coefficient (negative for the reactants). number of moles of CO2 and CH4, respectively:
The activity is defined as:
a Mtot xCO2 (8)
fj 4j Pxj
aj o (6) b Mtot xCH4 (9)
fjo P

Where xj is the molar fraction of the j-th species and 4j is its Indeed, such two molecules are only produced by reactions
fugacity coefficient, which accounts for the non-ideality of the 2 and 3 and, thus, they specifically identify those reactions. It
gaseous mixture. is now possible to write an overall reaction for SCWG (Eq. (10)),
In order to calculate 4j, Peng-Robinson equation of state by combining reactions 1, 2 and 3 together. Eqs. (2) and (3)
(EoS) was used [24], along with van der Waals mixing rules to must be taken into account each multiplied by its own reac-
account for the presence of a mixture rather than a pure tion extent.
compound. The procedure that was utilized in order to
CHy Oz 1  z a  bH2 O/1  a  bCO
calculate 4j according to the Peng-Robinson EoS was detailed h y i (10)
in a previous work by our group [18]. To achieve an even 1z a  3b H2 aCO2 bCH4
2
higher grade of simplification, the model was also run by
using the ideal gas EoS. In this case, fugacity coefficients are
all equal to 1.
The problem is made up of 6 unknowns which are repre-
sented by the molar fractions of the 5 gaseous species Results and discussion
involved in the model, plus the total number of gaseous moles
Mtot. Besides chemical equilibria of reactions 2 and 3, the In the present section, the main results of the model runs are
model also involves three equations for the elemental balance presented. The model is first validated against experimental
of carbon, hydrogen and oxygen respectively and a congru- literature data and then a graphical interpretation of the re-
ence equation, which states that the sum of the molar frac- sults is provided, which is useful to highlight the dependence
tions xj must be equal to 1. of the equilibrium composition on the different biomass and
The final system can thus be written in the following way: reaction conditions.
6774 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1

Model validation and comparison


Table 1 e Root mean square deviation (RMSD) between
the experimental data by Byrd et al. [25,26] and the model
The model was first validated against the experimental data predictions obtained by using Peng-Robinson and ideal
obtained by Byrd et al., who performed the SCWG of glycerol gas EoS.
[25] and ethanol [26] in the presence of a Ru/Al2O3 catalyst. Ethanol Glycerol
The model was run with both Peng-Robinson and ideal gas
Peng-Robinson Ideal gas Peng-Robinson Ideal gas
EoS, with the aim of comparing such two different ap-
proaches. The results are presented in Fig. 1. H2 0.0359 0.0325 0.0227 0.0250
CO 0.0315 0.0301 0.0366 0.0345
Fig. 1a and b testify that the mathematical model is able to
CH4 0.0280 0.0282 0.0333 0.0315
predict the experimental data in a very satisfactory way. The
CO2 0.0205 0.0196 0.0442 0.0455
production trend of all the main permanent gases (H2, CO,
CH4, CO2) was correctly predicted. The accuracy of the fitting
was evaluated in terms of the root mean square deviation temperature is high, the differences between Peng-Robinson
(RMSD): Table 1. and ideal gas EoS tend to be barely visible. When operating
In Table 1, it can be noticed that the value of the RMSD is at lower temperatures, i.e. around 400e500  C, the two EoS
very low for both the EoS utilized. Indeed, in both cases the result in sensibly different results, especially for H2 and CH4.
molar fractions predicted by the model do not differ from the Differences are more evident at low feed concentrations
experimental data by more than 0.05. This testifies that the (Fig. 1c) than at high ones (Fig. 1d). At a feed concentration of
proposed model, though very simplified with respect to pre- 5 wt. % (Fig. 1c), H2 molar fractions differ for 0.12 at T 400  C.
vious literature works, is able to predict the system output in a Such large differences can be due to the lower accuracy of
very satisfactory way. As far as the two EoS are concerned, the the ideal gas EoS as the critical point is approached. Whereas
differences are minimal and both model outputs are affected at high temperatures the ratio of the fugacity coefficients in
by a similar error. reactions 2 and 3 (see Eq. (7)) tends to 1 also with the Peng-
However, it must be pointed out that the experimental data Robinson EoS, at lower temperatures such condition is no
considered for the comparison were obtained at a relatively longer respected. As a consequence, it should be concluded
high temperature. As it is witnessed by Fig. 1c and d, when the that the Peng-Robinson EoS is preferable, since it can be

Fig. 1 e Model validation and comparison between ideal gas and Peng-Robinson EoS. Dots: experimental data; solid lines:
model output using Peng-Robinson Eos; dashed lines: model output using ideal gas EoS. (a) Validation against the data of
Byrd et al. [25] for glycerol (T 800  C, P 24.1 MPa); (b) Validation against the data of Byrd et al. [26] for ethanol (T 800  C,
P 22.1 MPa); (c) Comparison between model output varying the temperature (glycerol at 25.0 MPa and feed concentration
of 5 wt. %); (d) Same at a glycerol concentration of 30 wt. %.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1 6775

effective in predicting the system behavior over all the reactants. As a consequence, their stoichiometric coefficient
investigated reaction conditions. Therefore, the subsequent in Eq. (10) must always be equal to or higher than 0. With some
calculations are performed by means of such EoS. calculations, from the stoichiometric coefficient of CO it can
The results of the present model can be effectively be obtained:
compared with those of much more complicated models. To
b1a (11)
this purpose, the model was compared with a non-
stoichiometric model presented in a previous work of our And from that of H2:
group [18], which included 22 species. Though it takes into
account only 6 components, the present stoichiometric model 1 y 
b 1z a (12)
3 2
is able to foresee exactly the same outcomes as the non-
stoichiometric model. Fig. 2 clearly shows that the results of Consider a plane in which the axes are represented by a
both models are practically identical. Using only 6 compounds and b: Fig. 3. The inequalities presented in Eqs. (11) and (12)
rather than 22 does not affect the results. Indeed, the adoption identify a region of such plane, whose limits are represented
of a larger (i.e. more complete) model could be justified when by the straight lines u and v in Fig. 3. The couples (a, b) lying on
minor or trace concentrations of certain compounds are of line u represent the points corresponding to a null production
interest, e.g. for pollutants or minerals. If only macroscopic of CO. Each parallel to u represents the points characterized by
concentrations are needed, no difference can be found be- the same production of CO. Similarly, line v represents the
tween the simplified and a larger model. Moreover, it must be points having a null production of H2, and its parallels repre-
pointed out that the mathematics behind a non- sent the points with the same production of H2. Unlike line u,
stoichiometric model is much more complicated than that which is independent on the actual biomass, line v changes in
involved in a stoichiometric model. The former relies on the dependence of the specific biomass. The coordinate of its
solution of a constrained optimization problem, while the intersection point with the vertical axis (point B) depends on
latter is based on the solution of a non-linear system of alge- the specific organic molecule, i.e. on the values of y and z,
braic equations. Therefore, since it allows obtaining the same while its slope is constant at the value of 1/3.
results with a reduced computational effort, the proposed The intersection between lines u and v (i.e. point C) repre-
model represents an effective and simple tool to describe sents the point at which neither CO nor H2 are produced. As a
SCWG and other similar processes occurring at lower pres- consequence, the only gaseous products of the reaction are
sure, like steam reforming and steam gasification. CH4 and CO2. In particular, such point corresponds to the
maximum production of CH4, since it is characterized by the
Stoichiometric constraints and graphical analysis highest value of b. Interestingly, the maximum extent of
methanation does not occur in the absence of WGS. Indeed,
An analysis of the overall SCWG reaction presented in Model though WGS consumes some CO (which is also a reactant for
description and implementation (Eq. (10)) allows obtaining methanation), WGS produces H2, which is needed by metha-
precious information about the stoichiometric constraints of nation. Point C represents the tradeoff between the two re-
the process. Two constraints can be easily introduced. In actions which maximizes methanation.
SCWG, indeed, CO and H2 are always products and never The other vertices of the trapezoid also have an important
meaning. Vertex D represents the point where neither CO nor
CH4 are produced: indeed, b 0. As a consequence, here the

Fig. 2 e Parity plot: comparison between the results of the


present stoichiometric model and the results of the non-
stoichiometric model by Castello and Fiori [18]. The model
was run at the experimental conditions of the two works
by Byrd et al. [25,26]. Fig. 3 e The a-b plot and its relevant points.
6776 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1

only reaction is WGS and the products are H2 and CO2 only.
Table 2 e Range of variation of the process parameters
Moreover, this is also the point where such two permanent
utilized in the simulations.
gases reach their maximum production. Vertex A, i.e. the
Parameter Range Base value
origin of the axes, is characterized by neither WGS nor

methanation and it represents the point where only H2 and CO Temperature [ C] 400e1000 600
are produced, CO at its maximum extent. Finally, vertex B Pressure [MPa] 22.0e35.0 25.0
Feed concentration [wt. %] 5e95 15
represents the point where only CH4 and CO are produced.
All the possible couples (a, b), that is each result of the
mathematical model, must lie inside the trapezoid ABCD,
base value are summarized in Table 2. The curves repre-
which represents the solution space. Next Sections show how
senting the points obtained at the same temperature (iso-
biomass composition and process conditions influence the
therms), the same pressure (isobars), and the same biomass
model outputs and thus the location of the couples (a, b) in the
concentration (iso-concentrations) were traced. Microalga
solution space.
Spirulina was adopted as the feedstock for all the simulations.
Its composition (pseudo-formula) was reported in Table 3. It
The influence of process parameters and feedstock must be stated that some of the process conditions hereby
analyzed are quite far from practical SCWG applications, as
According to the graphical construction presented in Stoi- they include very high values of feedstock concentration,
chiometric constraints and graphical analysis, the model was which may sound unrealistic. However, they were included
run in order to observe how the points with coordinates (a, b) in the analysis in order to show a more complete trend of
e model outcomes e move within the solution space varying results.
the process parameters (temperature, pressure and biomass In all cases, the calculated points fall inside the trapezoid
concentration). The results of such calculations are reported ABCD, as it was theoretically expected. Notably, the only plots
in Fig. 4. In each of the four plots, a couple of process pa- where the solution space is filled to a large extent are in Fig. 4a
rameters was varied, holding the third at a constant base and b, where pressure was kept constant and T and X were
value. The range of variation of all parameters as well as their varied. Actually, Fig. 4b is a mere magnification of Fig. 4a,

Fig. 4 e Effect of the operating conditions on model outputs. (a) Temperature and feed concentration (P 25.0 MPa); (b)
Magnification of (a) with the indication of temperatures and feed concentrations; (c) Temperature and pressure (X 15 wt.
%); (d) Pressure and feed concentration (T 600  C). The range of variation of the operating conditions is reported in Table 2.
Feedstock: Microalga Spirulina.
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Table 3 e e Biomass stoichiometric factor j, molecular weight of the pseudo-mole and maximum H2 production for
different substrates.
Substrate Pseudo-formula J [e] Molecular wt. [g/mol] Max. H2 production [g/kgfeedstock]
Glucose C1H2O1 0 30.00 133.3
Phenol C1H1O0.167 0.667 15.67 297.9
Glycerol C1H2.667O1 0.667 30.67 152.2
Paper residue C1H1.569O0.843 0.117 27.06 143.5
Sewage sludge C1H1.721O0.442 0.837 20.79 232.6
Microalga Spirulina C1H1.866O0.589 0.688 23.29 201.3
Oak wood C1H1.455O0.674 0.107 24.24 169.4
Pine wood C1H1.494O0.660 0.174 24.05 173.5
Grape marc C1H1.265O0.427 0.411 20.10 219.5

provided for ease of observation. Isotherms and iso- implying a variation in the total number of moles. However,
concentrations form a network of lines. Isotherms originate the overall effect of pressure is very limited.
from the bottom-right corner of the plot and tend to line u Such analyses reveal that, of all the parameters which are
when temperature decreases. For low biomass concentra- utilized, only temperature and biomass concentration play
tions, WGS tends to its maximum extent, while CO metha- an appreciable role. The influence of pressure is very limited
nation is minimal, regardless of the system temperature. and therefore it will be neglected for the subsequent
Therefore, the maximum H2 molar productions are reached by analyses.
operating at very low biomass concentrations. Isotherms at The composition of the feedstock is a main parameter of
low temperatures present a steep trend, which tends to make the model. In Fig. 5, the a-b plots for four different substrates
them parallel to line u. This implies that, for low-temperature are depicted. The values of y and z of the biomass pseudo-
SCWG, increasing biomass concentration affects the extent of molecules were determined according to the dry ash-free
both WGS and methanation in a similar way. As temperature composition reported by the database Phyllis, a large collec-
increases, the slope of the isotherms decreases. As a conse- tion of biomass data powered by ECN, Netherlands [27]. Data
quence, at high temperatures, increasing the concentration can be found in Table 3.
has limited effects on the extent of methanation, while it As it was observed in Stoichiometric constraints and
strongly influences the extent of WGS. graphical analysis, the composition of the biomass is the
If iso-concentrations are analyzed, it can be observed how, only parameter that determines the shape of the solution
for low temperatures, they tend to be originated from point C, space. Indeed, line v is dependent on the actual composition
that is the intersection between u and v. Indeed, very low of the biomass, through the values y and z. By re-arranging Eq.
temperatures favor the production of CH4, which is maximum (12), such dependence can be linked to a single parameter,
at point C (see Stoichiometric constraints and graphical here referred as stoichiometric factor j and defined as:
analysis). The trend of iso-concentrations is in most cases
j y  2z (13)
approximately vertical. Therefore, at fixed biomass concen-
tration, temperature plays a stronger effect on the extent of
The value of j determines the shape of the a-b plot. Evi-
methanation than on the extent of WGS. The effect of tem-
dence of this is found by comparing the different plots in
perature on WGS becomes remarkable for very low biomass
Fig. 5. Paper residue (Fig. 5a), sewage sludge (Fig. 5b), and
concentrations. It can be observed that each iso-
phenol (Fig. 5c) show different stoichiometric constraints, as
concentration shows a maximum in the value of a. This
they have different values of j. Conversely, when phenol is
issue will be detailed in Maximizing H2 production.
compared to glycerol (Fig. 5d), the stoichiometric constraints
When observing Fig. 4c and d, where pressure is one of the
are the same. In this case, indeed, both substrates present the
varied parameters, the situation is completely different.
same value of j.
Whereas in Fig. 4a and b the area of the trapezoid was covered
The similarities between the various plots are not limited
by the calculated points to a significant extent, in both Fig. 4c
only to the stoichiometric constraints. Indeed, if Fig. 5c and
and d the location zone of the calculated points is extremely
d are compared, also the isotherms appear to be coincident.
limited.
This because the equilibrium constants Ki depend only on
Actually, in Fig. 4c it is only possible to distinguish the
temperature. Therefore, when the stoichiometric constraints
isobars, having an almost vertical trend. Such curves are very
of two substrates are equal, the isotherms are necessarily
close to one another, and they look as a single line. Isotherms,
coincident. Conversely, iso-concentration lines in Fig. 5c and
which connect those points obtained by varying the pressure,
d do not show exactly the same trend. For glycerol, which has
are consequently very short segments. A similar situation can
a higher pseudo-molecular weight (i.e. the weight of the
be observed in Fig. 4d, where pressure and biomass concen-
pseudo-molecule, Table 3), the iso-concentration lines are
tration were varied. Again, the calculated points are located in
shifted towards the right.
a narrow region of the solution space, corresponding to all the
Since isotherms coincide, in a region of the solution space
very close isobars. By looking at the mathematical formula-
where the iso-concentrations show low variability and thus
tion of the model, it can be observed that pressure is only
are very close, both substrates tend to give the same results.
active in influencing methanation, which is the only reaction
6778 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1

Fig. 5 e a-b plots for different substrates at 25.0 MPa: (a) Paper residue; (b) Sewage sludge; (c) Phenol; (d) Glycerol. The range
of variation of T and X is reported in Table 2.

This is the case of low temperatures, where phenol and


4j
glycerol tend to give the same gas composition at equilibrium. Ymass (15)
MW

Maximizing H2 production The maximum production of H2 is thus a tradeoff between


j and the weight of the feedstock pseudo-molecule: the
The stoichiometric factor j is linked to the production of H2 former must be as high as possible, the latter must be as low
per pseudo-mole of feedstock. Indeed, from Eq. (10) the as possible.
number of moles of H2 which can be produced per pseudo- In Table 3, the calculation of j, molecular weight and
mole of feedstock can be calculated: maximum H2 production was reported for different sub-
  strates. Such values of Ymass represent the maximum theo-
j retically achievable H2 yields that can be obtained (i.e. when
Ymol 1 a  3b (14)
2 a 1 and b 0). The system tends to such production for low
For each feedstock, the maximum H2 production is achieved values of biomass concentration and high temperatures, i.e.
when a 1 and b 0, corresponding to both low biomass around point D of the a-b plot.
concentration and high temperature. At such conditions, j is Apart from the maximum achievable production (point D),
the only parameter that matters: the higher is j, the higher Ymol. it is interesting to determine the maximum H2 yields that can
As a consequence, two substrates with the same value of j be obtained at equilibrium at each feed concentration.
show the same maximum production of H2 per pseudo-mole of According to Eq. (14), for a given biomass (i.e. once fixed the
feedstock: this is the case, for example, of phenol and glycerol. value of j), the production of H2 depends on the values of a
Importantly, it must be pointed out that the value of Ymol (reaction extent of WGS) and b (reaction extent of methana-
refers to a pseudo-molecule, which does not exist in reality. In tion): the former has a positive effect, while the latter has a
order to get a value with practical meaning, the production of negative effect. To achieve the highest H2 production, a must
H2 per unit mass must be taken into account. For its calcula- be maximized while b must be minimized. Now, focus on a
tion, the previous value should be divided by the molecular single iso-concentration line in Fig. 5 or Fig. 4b. For increasing
weight of the pseudo-molecule MW and multiplied by the values of the temperature, b is always decreasing, thus an
molecular weight of H2, thus obtaining the maximum mass increase in temperature makes the extent of the methanation
yield of H2 per unit mass of feedstock Ymass: reaction to decrease. For increasing values of the temperature,
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1 6779

Fig. 6 e (a) Maximum H2 production at equilibrium and maximum value of a and (a e 3b) as a function of feed concentration
for glycerol (P 25.0 MPa); (b) Temperatures at which maximum value of a and (a e 3b) occur, as a function of feed
concentration.

conversely, a increases at first and then it decreases, after concentrations, usually in the range of 15e25 wt. %, to ensure
reaching a maximum point. the economic feasibility of the process [20]. At such condi-
The occurrence of such maximum is due to two competing tions, the maximum achievable specific H2 productions are
factors. An increase in temperature highly disfavors metha- lower (Fig. 6a) and, at the same time, they are obtained at
nation (and correspondingly b decreases), which is highly much higher values of temperature. In Fig. 6b it can be
exothermic, thus more CO and H2 are available in the system. observed that, at increasing concentrations, the temperature
When the excess of water is very high (i.e. for low feedstock at which the maximum H2 yield occurs is increasingly higher
concentrations), most of the CO is converted by WGS which, than the temperature at which the maximum WGS extent is
however, is exothermic too, thus disfavored by an increase in achieved. From this, it can be stated that most of the H2 pro-
temperature. At lower temperatures, the former effect pre- duction obtained at high feed concentrations is caused by the
vails (i.e. a increases due to the higher amount of available CO) suppression of methanation (the term -3b in Eq. (14)), rather
while at higher temperatures it is overcome by the latter (i.e. a than by an enhancement of WGS.
decreases due to the exothermicity of WGS). Notably, the Therefore, in order to achieve the maximum yields of H2, it
temperature at which such maximum occurs decreases as is necessary to operate at a temperature higher than the
biomass concentration increases. There is no maximum point temperature corresponding to the maximum extent of WGS.
for a when high feedstock concentrations are involved. Such further temperature increase is thus only required to
In Fig. 6a the values of the maximum production of H2 at suppress methanation, since it cannot have any effect on WGS
equilibrium and of the maximum a and a e 3b as a function of (actually, its effect is even detrimental on WGS). Methanation
feed concentration are reported. In Fig. 6b, the temperatures is indeed an exothermic reaction, thus it is disfavored at high
at which such values are reached are shown. Notably, the temperature. In order to maximize H2 production while mini-
maximum production of H2 at equilibrium coincides with the mizing the process temperature, a possible way could there-
maximum value of the function (a e 3b) according to Eq. (14). fore be to operate the SCWG reactor at the temperature which
Consequently, the temperature at which the maximum pro- maximizes WGS, while attempting to suppress methanation in
duction of H2 at equilibrium is achieved coincides with the other ways. One possibility could be to supply CH4 to the
temperature which maximizes a e 3b and which is reported in reactor, in order to shift the equilibrium of methanation to-
Fig. 6b. It is worth pointing out that maximum here simply wards the reactants. A closed loop could be envisaged, with the
refers to the largest value of the function achieved at each feed separation of CH4 from the products stream and its re-
concentration, which is not necessarily a maximum from the injection into the SCWG reactor. Further research is needed
mathematical point of view (i.e. a point where the first deriv- in order to clarify the viability of this solution on actual plants.
ative of the function is null).
Operating at low feed concentration is theoretically ad-
vantageous, since the specific yields of H2 are maximal and Conclusions
they are achieved at lower temperatures. Moreover, looking at
Fig. 6b, the temperatures at which the maximum H2 yield and In the present paper, a stoichiometric model for the SCWG of
the maximum extent of WGS occur tend to be coincident. biomass was presented. Such model was able to predict the
Thus, at low feed concentration most of the H2 production can thermodynamic behavior of the reacting system by relying on
be attributed to WGS (i.e. a z 1 and b z 0, Fig. 6a). an extremely reduced set of equations: only 3 equations and 6
Despite the advantages of working at low concentrations, components. From the computational point of view, such
real applications of SCWG need reasonable feed model can be very advantageous. Unlike non-stoichiometric
6780 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 6 7 7 1 e6 7 8 1

approaches, which are based on the solution of a minimiza- Subscripts and superscripts
tion problem, here the mathematics is reduced to the solution i i-th reaction
of a non-linear algebraic system, which can be achieved with j j-th component

limited computational effort. The calculated results are standard
practically coincident with those obtained with other models tot total
based on Gibbs energy minimization. It was decided to adopt mass mass
Peng-Robinson EoS to model the supercritical phase. Howev- mol molar
er, it has been demonstrated that the utilization of the ideal
gas EoS could lead to acceptable results at high temperatures
and low feed concentrations, thus achieving a further
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