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Mobile

Test Unit
Proven Solutions
Since 1991

Hydraulic pumping produces oil wells by the transfer of energy through fluid to
power the subsurface pump. The subsurface pump uses the power fluid pressure
and volume to lift well fluids to the surface. Power fluid can be well fluids, oil or
Proven solutions water. In most cases, well fluids are cleaned by a power fluid conditioning system
and stored for injection back in the well by a surface multiplex pump. Jet and pis-
to oil well pumping ton subsurface pump designs provide a wide range of application.
The jet pump provides high volume production rate capacity with no moving
problems around parts, but requires higher reservoir energy while the piston pump will produce the
well to very low reservoir pressure.
the world. Oilwell Together, OHI jet and piston pumps offer a wide range of applications. However,
Hydraulics, Inc. hydraulic pumping is generally considered when the toughest problems develop.
OHI hydraulic pumping systems produce economically and reliably from deep wells
(OHI) is an engi- with solids, sand, paraffin, heavy oil, water, gas or corrosive fluids. OHI pumps are
also easily installed in crooked wells, deviated wells, offshore platforms, remote jun-
neering design and gle areas, urban areas, and environmentally conscious areas. Special pump designs
are available for such completions as sliding sleeves, gas lift mandrels, coil tubing,
manufacturing DST, well cleaning and testing.
OHI pumps are economical, rugged, and most models are field repairable.
company dedicat- However, the greatest advantage of hydraulic pumping is that the subsurface pump
can be retrieved by reversing fluid flow, eliminating the time and cost for wireline or
ed to hydraulic workover rigs.
pumping. OHI
brings centuries of
experience and
expertise together
to provide you the
very best products
and services. OHI
also has a com-
plete line of
hydraulic pumping Well Information Required
systems including Pump Depth (ft): Tubing Length (ft):
equipment and Power Tubing
(Nominal):
Tubing Inside
Diameter (in):
parts for all other Outside Casing or Return
Diameter (Parallel): (Nominal):
hydraulic manufac- Inside
Diameter (casing or Produced Water
turers products. return string - Specific Gravity:
inches):
OHI has the best Water Cut (Decimal): Gas Oil Ratio (scf/bbl)

delivery at compet- Produced Oil API:


Pump Intake Pressure
Production Target (BPD):
Power Fluid Type (Oil,
itive prices. @ Desired Prod. Rate (PSI): or Water)
Flow Line Pressure (PSI): Power Oil Viscosity (CP)
Maximum Multiplex
Pump Pressure Well Fluid Bubble
Allowed (PSI): Point:

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Hydraulic Pumping Advantages
Since 1991

Dual Vessel
Hydraulic
Pumping
System
The dual vessel power
fluid conditioning system
with cyclone solids separa-
tors provides efficient eco-
nomical wellsite fluid treat-
ment for remote operation.
The system includes pressure
control valves to maintain set
differential pressures direct-
ing fluid through the cyclone
solids separators. Clean
power fluid is stored in the
horizontal vessel to feed the
surface power pump. Vessel
piping allows discharge of
produced fluids and gas to
the wellsite flowline through
a gravity dump system.

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


1
Surface Power & Fluid
Conditioning Systems
Since 1991

Oilwell Hydraulics, Inc. offers a complete line of surface power and fluid conditioning systems,
from the centralized multiple well automated pumping station to the unitized transportable test pack-
age. Systems are engineered to efficiently separate well fluids and remove sand, solids, and gas for
use as power fluid. Clean power fluid reduces wear, repair frequency, and operating cost.
OHI systems provide reliable, rugged and economical solutions to oil well production, competitive
with all other lift methods.
Surface Pump: Proven high pressure positive displacement plunger pumps available in many horse-
power ranges that meet your needs. Components and accessories are selected for reliable operation
in high pressure continuous hydraulic pumping. Installation must consider pump NPSH requirements.
See pump specifications section for details.
Central Power Fluid Treatment: Central systems provide power fluid tank designs considering reten-
tion time and features to maximize separation of gas and minimize turbulence to remove solids and
sand. Existing process equipment provides added treatment. Cyclone solids separators add power
fluid conditioning efficiency.
Valves, Controls, & Piping: Accessories are supplied to insure 5000-psi pressure rating, full bore
and corrosion resistant materials. Discharge piping will include long radius bends to avoid excessive
vibration. Relief valve and drain outlets are piped to environmentally secured areas.

Central Battery Hydraulic Pumping System

2 Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Surface Accessories
Since 1991

Flow Controller: Four Way


Provides adjustment Wellhead Valve:
and constant control Three-position lever
of injection flow rate. control to provide:
Rated for 5000-psi. 1. Pump operation
Installed downstream 2. Pump retrieval
of pressure controller. 3. Pump installation
Manifolding allows with by-pass feature
multiple well operation. for pump removal.
Rated for 5000-psi.
Mounts on existing
wellhead equipment.

Hydraulic
Wellhead
System
Standard Wellhead
Equipment System

Other Accessories:
Pressure Controller: Provides adjustment and control of injection pressure with by-pass feature.
Rated for 5000-psi. Mounted downstream of surface pump.
Power Fluid Manifold: Allows individual control of multiple well installations.
Turbine Flow Meter: Provides continuous local or remote power fluid injection rate information.

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


3
Reliable & Economical
Jet Pumps
Since 1991

Oilwell Hydraulics, Inc. jet pumps offer the most reliable, economical and well-designed equipment
to pump a well. OHI offers a wide selection of sizes and advanced materials for the petroleum and
mining industries.
Jet Pump Operation: Production rate is determined by the energy pro-
High-pressure power fluid provides a high veloci- vided by the nozzle pressure through the area
ty jet stream at the nozzle that intermixes with ratio between the throat and nozzle combina-
well fluids through a mixing tube called throat. tion, along with reservoir energy at the pump. A
The mixture passes through a diffuser where wide range of production rate and lift capacity is
increasing flow area reduces flow velocity and available through the combination of different
increases pressure sufficient to lift the combined throats and nozzles. Performance curves assist
fluids to surface. in optimization.

Jet Pump Performance Curve

Jet Pump
Nomenclature.

4 Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Jet Pump Designs
Since 1991

High Volume Sliding Sleeve Tubing Pack- Fixed Insert


Jet Pumps Jet Pumps Off Jet Pumps Jet Pumps
provide maxi- provide installa- provide installa- provide installa-
mum production tion in existing tion in wells tion by running
and lift capacity sliding sleeves completed with pump attached to
with extra large without pulling gas lift mandrels small diameter
fluid flow pas- tubing. Adaptable or with tubing tubing or coil
sages for more to standard or communication tubing to anchor
power. Adaptable reverse flow as without pulling on existing
to standard or well as DST and tubing. A wireline seating nipple
reverse flow ESP installations. set pack-off on without pulling
applications. top and bottom tubing. Adapt-
of the pump able to many
provides setting installations.
and sealing.

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


5
Piston Pumps
Since 1991

Type AM Pump
Rugged and very
flexible single seal
double acting pump.
Internal passages
simplify operation
and provide a wide
production range.
Adaptable to most
applications includ-
ing free pump or
fixed pump installa-
tions. Increased
production ranges
available with
double pump end
models.

6 Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Piston Pumps
Since 1991

Type BM Pump
Maximum production
range for a tubing size
is provided through
increased plunger and
piston diameters made
possible by flowing flu-
ids outside the pump
through ports in the
bottomhole assembly.
Double acting free
pump design with mul-
tiple external seals to
maximize flow, and
power to lift from
greater depths.
Available in double
pump ends to further
increase production
range.

Type DM Pump
Maximum lift capacity with maximum production range is provided with the same double acting large
plunger and piston design provided by the BM pump, but with the added power of a second engine
piston to increase horsepower capacity. The double engine feature reduces injection pressures.
Designed as a free pump with multiple external seals to maximize fluid flow through bottom hole
assembly porting.

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


7
Piston Pumps
Since 1991

Type EM Pump
Optimum high volume pumping capacity is provided by a long slow stroke pump design that
minimizes wear, and operating cost. The double acting high compression ratio, multiple seal,
free pump design also reduces chances of gas locking. The special design uses only two pistons
that exchange roles from pump plunger to engine piston in the upstroke and downstroke.

Type ALP Pump


A single seal double acting internally
ported design with two engine pistons
to increase horsepower capacity.
Available with double pump end.

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


8
Piston Pumps
Since 1991

OHI introduces new technology

Type M Pump
High volume deep well production capacity in a double acting single seal pump
to provide the greatest level of versatility. The internally ported pump was
recently developed by OHI (patent pending), to provide the highest possible
capacity with the simplicity and adaptability of a single seal pump. The double
engine design increases horsepower capacity to permit production from deeper
wells. Also available in double pump end to provide higher volume production.
Adaptable to most bottomhole assemblies.

Note: Last two digits of part numbers are - 21 for OPF (Open Power Fluid); 22 for CPF (Closed Power Fluid)
PU (Production Unseat), and 23 for CPU PRU (Power Return Unseat).
Pump Stroke Length for Type AM, ALP, BM, DM, and M: For 2" pump, 12"; For 2 1/2" pump, 18"; For 3" pump, 24";
For 4" pump, 30".
Pump Stroke Length for Type EM: For 2 1/2" pump, 57"; For 3" pump, 68".
Maximum Pump O.D. for Type AM, ALP, BM, DM, EM, and M: For 2" pump, 1.889"; For 2 1/2" pump, 2.326"; For
3" pump, 2.826"; For 4" pump, 3.826".
Maximum Rated Speed for Type AM, ALP, BM, DM, and M: For 2" pump, 121 SPM; For 2 1/2" pump, 100 SPM";
For 3" pump, 87 SPM"; For 4" pump, 77 SPM".
Maximum Rated Speed for Type EM: For 2 1/2" pump, 59 SPM"; For 3" pump, 56 SPM".

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


9
Piston Pumps
Since 1991

PL I Single acting
single seal, internally
ported pump.

PL II Double act-
ing high volume
capacity through
multiple
seal design. Allows
conversion single
acting ratio design to
adapt to changing
well conditions.

10 Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Subsurface Accessories
Since 1991

Bottomhole Standing Valve Dummy Pump


Assembly- Wireline retrievable The dummy free pump
BHA standing valves serve is a bottomhole assem-
Free pump instal- as check valves below bly plug to permit tub-
lations permit cir- the pump and sit on ing hydrostatic pressure
culation of the the bottomhole assem- testing. The dummy
pump to surface, bly-seating shoe. pump sits on the stand-
which require a Standard units include ing valve and has pump
bottomhole a knock out plug to seals to isolate tubing.
assembly equalize pressure dur- The dummy pump can
attached to the ing retrieval and bot- also serve as a tubing
tubing at the tom-threaded connec- drift and can be circu-
desired pump set- tion for adaptation to lated in and out of
ting depth. The
bottomhole pressure the well.
main function of
recorders. Available in
the BHA is to
standard flow and high
receive the pump,
volume models as well
provide sealing
as ball and seat or pop-
bores, and land-
pet and seat design.
ing nipple (no-go)
for the standing
valve. Standard Packer Nose Blanking Tool
BHA connections Wireline retrievable
A free pump requires
are: box up/pin blanking tool sits
a packer nose
down 8 RD, EUE directly on the BHA
attached to the top of
thread. The and permits access to
the pump to provide a
design of the BHA wellbore by sealing
seal against the tubing
can accommodate communication ports.
during pump installa-
OPF, CPF and/or Normally required for
tion and retrieval. The
gas vented com- setting hydraulic type
standard packer nose
pletions. In stan- packers or reservoir
consists of two elas-
dard multiple tub- enhancement.
tomer packer cups
ing completions Available in standard
and check valve to
the BHA and wireline external and
control fluid flow as
pump are thread- internal fishing necks.
ed to the power well as a standard
fluid injection tub- wireline fishing neck.
ing and other tub-
ing strings are
stabbed into a
tapered landing
bowl. The casing Fishing Tools
free model shown Available wireline
permits communi- tools for pump
cation with casing and standing valve
annulus to return retrieval and
fluids to surface. installation where
BHA no-go required.
Minimum I.D.:
2-3/8= 1.625
2-7/8= 2.25
3-1/2= 2.685

11
Surface Equipment
Since 1991

Fluid end with disc


OHI pumping systems include positive displacement recipro- valve conversion for
cating plunger pumps (multiplex pumps), to provide reliable con- multiplex pumps
tinuous high-pressure service. Standard pumps are equipped with
stainless steel stuffing boxes, tungsten carbide coated plungers,
kevlar spring-loaded packing systems and stainless steel valves.
Valve designs and alternate materials are available for a wide range
of applications.
Packages include electric, gas or diesel prime movers to drive
the pump through gear reduction or belt drives. Variable speed
transmissions increase flexibility. Control panels and driver acces-
sories for start up and operation are available.

OHI T-200 Plunger & liner assembly

OHI T-200
Triplex Surface Pump

12 Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Surface Equipment
Since 1991

Pump application considerations include: NPSH requirements, pulsation dampeners, relief valve,
high/low suction and discharge pressure shut down, start up by-pass valve, oil level shut down, dis-
charge long radius bends, piping, valves and controls.

Multiplex Pumps

OHI Triplex Pumps

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


13
Application Information
Since 1991

Jet Pump Relationships:

Helpful formulas:

Jet Pump Dimensionless Performance Curves

Unit Conversions:

Where: Ps= Pump Intake Pressure (PSI) Qs= Produced Fluid Volume (B/D) Gs= Produced Fluid Gradient
Pn=Nozzle Pressure (PSI) Qn=Power Fluid Volume (B/D) Gn=Power Fluid Gradient
An= Nozzle Area (sq. in.) At= Throat Area (sq. in.)

14 Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Application Information
Since 1991

Volumetric Efficiency for


Hydraulic Piston Pumps with
Gas and Water in Produced
Fluids

GOR for Gas Vented Production

Casing Free Gas Vented Completion


Tubing Dimmensions

Oilwell Hydraulics, Inc. www.oilwellhydraulics.com Telephone: 915-334-8580


Serving the world with high
quality equipment and service!
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Egypt

Russia
Ecuador

OILWELL HYDRAULICS, INC.


Oilwell Hydraulics, Inc.... Worldwide Sales and Service.
There is an OHI representative near you.
Main Office
Oilwell Hydraulics, Inc. Telephone: 915-334-8580
1101 West 2nd Street You may contact us at our website: FAX: 915-334-8586
Odessa, Texas 79763 www.oilwellhydraulics.com E-Mail: TEKelly@oilwellhyd.com
Printed in USA Copyright 1-2001, Oilwell Hydraulics, Inc.

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