LPU01 001 02 Product Guide

LP Series Label Feeders
LPU01-001-02
Label Presenter
Universal
Product Guide
All rights reserved

Revision 5
18 Dec 09
0630D-E003
LPU01-001-02
Label Presenter Universal
Product Guide
Hover-Davis, Inc. has checked the contents of this printed document to verify that it is in
agreement with the product described inside. However, discrepancies can and do occur.
Therefore Hover-Davis, Inc. cannot assume responsibility for complete agreement between
this printed document and the product described inside.
The information contained in this document was thoroughly reviewed before going to print,
and is subsequently reviewed and / or revised on a regular basis. Necessary corrections are
included in future editions.
We welcome any comments or suggestions for improvements.
Technical Publications
Copyright 2004-2009 by Hover-Davis. All rights reserved.
If you need technical information or assistance with

the installation of this product, please call our
Customer Support Center
1-877-812-6830
Monday - Friday, 8:00am - 4:30pm, EST
Email
technical-support@hoverdavis.com
2004-2009 Hover-Davis, Inc. All rights reserved

Revision 5 18 Dec 09
No. 0630D-E003
LPU01-001-02
Table of Contents
Raw Material Data (US and China). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Chapter One Tape Loading / Feeder Operation

Installing and Removing the LMG Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Tape Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Chapter Two LMG Module Timeout Delay

Programming the Timeout Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Chapter Three Maintenance

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Drive Roller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Controller Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
I/O Cable Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Replacing Drive O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Replacing Drive Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Chapter Four LPU01-001-02 Parts Lists

Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
LPU01-001 Label Presenter Universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Base Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
040A-S07 Tail Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
576A-S01 Module Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
191A-S124 56mm Drive w/ O-ring Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
191A-S74 Drive Assembly, 56mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
i
LPU01-001-02
Raw Material Data (US and China)
Hazardous Substances or Elements

Chromium VI Polybrominated
Commodity Lead Mercury Cadmium Compounds Polybrominated Diphenyl Ethers
Name (Pb) (Hg) (Cd) (Cr6+) Biphenyls (PBB) (PBDE)
Chemicals X O O X X X
Wiring/
Associated X O O O O O
Components
Metal X O X X O O
Printed
Circuit X O O O O O
Boards
Hardware X O O X O O
Electrical
Components X O O O O O
(Purchased)
O: this component does not contain this hazardous substance above the maximum concentration values in
homogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard.
X: this component does contain this hazardous substance above the maximum concentration values in
homogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard (Company can explain the technical
reasons for the "X").

(Pb) (Hg) (Cd) (Cr6+) (PBB) (PBDE)
X O O X X X
X O O O O O
!" X O X X O O
#$%&' X O O O O O
(! X O O X O O
%) (*+) X O O O O O
O: ,-./.
012345671/ SJ/Txxxx-xxxx89:;5<7=>?@.
X: ,-.AB/.
5CD1234567EFSJ/Txxxx-xxxx89:;5<7=>.
(GHI/JK, LMNOPQRS,4T "X".5UVWXYZYD[\].)
ii
Chapter One
Tape Loading
Feeder Operation
1
LPU01-001-02
Installing and Removing the LMG Module
The LMG Module is a separate unit that works in conjunction with the LP Series label
feeders. LMG Modules are interchangeable to allow easy changeover between different
label stocks on the same feeder.
Refer to the documentation provided with the LMG Module for more information.
To install the LMG Module:
1. Pull the latch lever out on the LP

Series Feeder and hold it in the out
position (refer to Fig. 1-1).
2. Align the mounting pins on the

bottom of the module with the mating
holes on the module interface.
3. Push the LMG Module straight down

until it seats flush on top of the
module interface.
4. Release the latch lever to lock the

module in place (refer to Fig. 1-2).
LATCH LEVER
ON LP SERIES FEEDER
Fig. 1-1
To remove the LMG Module:
1. Pull the latch lever out on the LP

Series Feeder module interface.
2. Carefully pull the module straight up.
3. Release the latch lever.
Fig. 1-2
Note If the LMG Module does not seat flush to the interface housing, carefully
remove and inspect both the LMG Module and the top of the interface for
dirt or other foreign materials that could prevent the LMG Module from
seating properly.
1-1
LPU01-001-02
Tape Loading
Step 1
Install the label reel by placing it onto the Reel Holder at the Tail Section end of the
feeder. Make sure the liner feeds from left to right out the top of the reel.
FEED DIRECTION
Fig. 1-3
1-2
LPU01-001-02
Caution Before threading the liner through the Label Feeder, always remove
enough labels from the lead end of the liner so it can be threaded through
the LMG Module without having any labels pass through the lower part of
the LMG Module. If labels are left on the liner, the hard turns of the liner
path through the LMG Module will cause the labels to dislodge from the
liner inside the unit, which can create potential feed problems.
Step 2
Remove approximately 12 in. of labels from the lead end of the liner to thread the liner
through the LMG Module.
Feed the tape liner from the reel under the first Guide Roller, over the Rear Tape Guide,
under the second Guide Roller, and over the Input Tape Guide to the LMG Module.
Second Guide Roller
First Guide Roller
Rear Tape Guide
LMG Module
NOTE:
Complete tape path shown in illustration.
Refer to following steps for details of tape loading.
Fig. 1-4
1-3
LPU01-001-02
Step 3
Press down the Peel Edge Pivot Lever
on the LMG Module until the mechanism
PEEL
locks open.
EDGE
PIVOT
LEVER
Fig. 1-5
Note The LMG Module used for illustrations in this manual is fabricated with
multiple rollers. However, each LMG Module is custom designed for a
specific label and may have one or more rollers, one or more platforms, or
a combination of rollers and platforms.
Step 4
Feed the tape liner under the Tensioner and down between the Peel Edge and the first
roller or platform of the LMG Module (refer to Fig. 1-6).
TENSIONER
PEEL EDGE
Fig. 1-6
1-4
LPU01-001-02
Note For proper alignment, the Drive Assembly Handle should be unlocked and
remain in the unlocked position until all liner loading operations are
complete.
Step 5
Open the Drive Assembly by moving the
handle into the UP position, which will
open the Rollers.
Thread the liner through the rollers, then

under the roller located underneath the
Drive Assembly, and then under the
roller located behind the drive assembly.
Fig. 1-7
Step 6
Pull outward on the Outside Take Up
Wheel Sleeve to remove it from the
feeder.
Tuck the end of the label liner through

the center hole of the Outside Take Up
Wheel Sleeve.
Snap the Outside Take Up Wheel

Sleeve onto the feeder, trapping the
label liner in the hub. Rotate the Take
Up Wheel counter-clockwise to remove
all slack.
Close the Drive Assembly Handle.
The loading procedure is now complete.
Fig. 1-8
1-5
LPU01-001-02
Operation
STATUS LIGHT Control Functions

STATUS LIGHT
FORWARD FEED Flashing Red = Feeder not ready to
run. It can be manually forward or
reverse fed, but not run in
CENTER BUTTON automatic mode.
(HOMING) Steady Green = Feeder Operational
FORWARD FEED
REVERSE Press and hold to advance liner with
FEED labels until released.
CENTER BUTTON
Press and release to auto-advance
and recover from an error condition
Fig. 1-10 (flashing red).
FIRST LABEL REVERSE FEED

PEEL Press and hold to retract liner with
EDGE labels until released.
Operation Sequence
Power up the feeder with the pick and

place machine. There will be a three
second homing sequence.
On startup, the feeder auto-advances
Fig. 1-11 the label to the Pick Point. When the
label is in position, the Status Light
FIRST LABEL changes to solid GREEN. Once the
CENTERED ON light is GREEN, the feeder is
PICK POINT operational.
The Status Light turns off during
advance. Once a label is detected,
the feeder stops advancing and the
Status Light again turns GREEN. If a
label is not detected by the end of the
programmed time delay, the feeder
stops advancing and the Status Light
flashes RED.
Fig. 1-12
1-6
Chapter Two
LMG Module
Timeout Delay
2
LPU01-001-02
Programming the Timeout Delay
Timeout Delay
Chart All label feeders have a timeout delay to make sure the feeder will
YYYY Delay
advance the label to the Pick Point but will not continue advancing
0200 3 indefinitely if there are missing labels on the label stock. If the
0300 3 feeder reaches the programmed timeout delay before a label has
0400 4 reached the Pick Point, the feeder will resort to an error mode and
0500 5 will need to be reset by pressing the Center Button.
0600 5
0700 6 This feeder timeout delay is programmable and should be set
0800 6 according to the specific label fed by the LMG Module being used.
0900 7 To set the timeout delay, find the model number located on the
1000 8 serial label of the LMG Module. Note the last four digits (YYYY)
1100 8
as shown below.
1200 9
1300 10
1400 10
LMG02-XXXXYYYY
1500 11
1600 12 Using the chart to the left, match the last four digits of the LMG
1700 12 Module model number to the corresponding four digits on the
1800 13 chart. The number to the right of this is the corresponding offset
1900 13 that needs to be used to program the timeout delay. If the four
2000 14 digits do not appear on the chart, select the closest, next highest
value. (For example, for a model number ending with 0728, use
0800 on the chart.)
Note The Timeout Delay Chart assumes 0.125 in. [3mm] spacing between the
consecutive labels on the liner. Label spacing of 0.25 in. [6mm] or greater
requires adding (1) to the offset recommended on the chart.
The maximum timeout offset delay that can be programmed is (20).
1. Power up the feeder either on the

platform machine or an offline power
supply.
POWER SUPPLY TRIGGER BOX
Fig. 2-3
2-1
LPU01-001-02
2. Hold down the Center Button on the

Control Panel until the Status Light
turns Yellow. Release the button.
The feeder is now in Program
Mode.
Fig. 2-4
3. Release the Center Button and

count the number of times the
Status Light blinks Green. The
number of blinks equals the
currently programmed Timeout
Delay.
Fig. 2-5
4. Press the Forward Feed button to increase the Timeout Delay (refer to Fig. 2-6) or
press the Reverse Feed Button to decrease the Timeout Delay (refer to Fig. 2-7).
Each press increases or decreases the delay by a count of one.
Fig. 2-6 Fig. 2-7
2-2
LPU01-001-02
1. Verify that the correct timeout has

been set by pressing and releasing
the center button and counting the
number of times the Status light
blinks green. The number of blinks
equals the Timeout Delay.
Fig. 2-8
5. When the Timeout Delay is correctly

programmed, press and release the
Forward Feed and Reverse Feed
buttons simultaneously to exit
programming mode.
Fig. 2-9
2-3
Chapter Three
Maintenance
3
LPU01-001-02
Troubleshooting
To inspect and repair the LP Series Label Presenter and LMG Label Module, follow the
instructions listed in the chart on the following page.
Warning Do not operate the feeder with the Covers removed.
Caution When replacing parts and securing Covers, make sure all Cables are
securely routed to avoid pinching and feeder damage.
Caution When moving the feeder, always use the feeder handle to avoid feeder and
I/O Cable damage.
Caution When the feeder is loaded into the placement machine, the feeder MUST
BE latched or locked into position.
Caution Do not modify the feeder in any way
3-1
LPU01-001-02
Repair Solution
Feeder Condition Cause
(Possible Replacement Parts)
No Power Interface pins damaged Replace I/O cable
Interface Cable pinched Replace I/O cable
Damaged Controller Replace controller
Interface Cable not Plug connector into controller
connected to controller
Loose wire connection Replace damaged cable
Error (Blinking red Incorrect label application Verify compatible application for Label Module
light on Control Panel
LED) Time Out Delay function set Verify Time Out Delay setting and reset as needed
incorrectly for label length
Feeder Loading Verify the feeder is loaded correctly using the Tape
Path Label on the feeder for reference. Make sure
the drive system is closed (lever should be in the
"down" position).
Label Module is not fully Make sure Module is seated flush to the surface of
seated in Module Interface the Inteface and that the lever is fully closed
Adhesive buildup or Labels Clean drive system
in drive system
Adhesive build up on peel Clean Label Module Peel Edge and Tensioner
edge or Tensioner of Label
Module
Label Sensor damaged or Replace or calibrate Label Sensor
misaligned
Pinched or damaged motor Replace motor
wires
Broken or damaged O Ring Replace belt
belt
Label Sensor Wires pinched Replace Label Sensor
Feeder Continually Label Sensor calibration Verify Label Sensor is calibrated correctly
Advances Labels
Damaged Label sensor or Replace Label Sensor
wires
Pick Failure Feeder pick point not on Verify Label Sensor is calibrated correctly
proper location
Feeder not inserted fully Make sure feeder is properly inserted onto machine
feeder table
Incorrect Feeder profile Contact placement machine manufacturer for correct
selection profile selection
A custom pick point location may need to be set on
machine depending on application or machine type
Feeder Runs in Damaged Motor or Motor Replace motor

Reverse Wires
3-2
LPU01-001-02
Preventive Maintenance
Note For proper operation, the preventive maintenance steps shown below
should be performed at least every three months. Actual operating
conditions may require more frequent cleaning.
Note Refer to "Chapter 4 - Parts Lists" for exploded-view drawings showing the
locations on each of the items described below. If replacement is required,
refer to the appropriate procedure in the balance of this chapter.
Drive Assembly
Advance the feeder and examine the [191A-S75] Intermediate Gear as it rotates. If
there is no lube present on the gear teeth, apply a small amount of Super Lube to the
teeth of the gear as it rotates. Do not over lube the gear or allow lube to touch the drive
pulleys as this may cause slippage in the drive system. (Refer to Drive Roller
Disassembly procedures on Page 3-4.)
Note Super Lube is a general purpose synthetic-based lubricant with Teflon

available from Loctite Corp. (Item #82325).
O-Ring Drive Belt

Inspect the belt for signs of wear and/or cracking. If excessive wear is present, the belt
should be replaced.
Label Roller(s)/Label Platform

Inspect the roller(s)/platform for deposits of adhesive from the label backing. If found,
wipe away with a clean, soft cloth.
All Components Touching Tape Path

Using a clean, soft cloth (or clean compressed air), wipe (blow) away any contamination
from the tensioner, peel edge, drive pulleys, and dispenser drive.
Drive Rollers
Clean the drive rollers of any adhesive buildup. (Refer to Drive Roller Disassembly
procedures on Page 3-4.)
3-3
LPU01-001-02
Drive Roller Disassembly
Warning Always disconnect all electrical power before working inside the feeder. Follow
proper ESD (Electrostatic-discharge) procedures when handling electrical
!
components inside the feeder. Use care when reinstalling covers to avoid pinching
wires. Failure to heed these points may result in damage to the feeder or its
electrical components.
Step 1
Remove the (2) M3 x 5 socket flat head
screws and (2) M3 x 30 stainless steel
socket flat head screws securing the
Motor Cover and remove the Motor
Cover.
REMOVE
Fig. 3-1
Step 2
Open the Drive Lever to remove the
tension between the Drive Roller and
Idler Roller.
Fig. 3-2
3-4
LPU01-001-02
Step 3
Remove the E-clip from the end of the
Drive Shaft.
Remove the M3 x 30 socket button head

screw securing the drive side plate.
REMOVE
Fig. 3-3
Step 4
Remove the Drive Side Plate and
associated shafts and the Idler Retainer
Assembly at the same time by drawing
the assemblies directly away from the
feeder.
Fig. 3-4
Step 5
Remove the Drive Standoff, which is
now free, so it does not fall off while the
roller is being cleaned.
Thoroughly clean the drive roller to

remove any adhesive buildup.
Fig. 3-5
3-5
LPU01-001-02
Step 6
Separate the drive Side Plate and
Assembly and thoroughly clean the Idler
Roller to remove any adhesive buildup.
Step 7
Reverse Step 6 through Step 1 to
reassemble.
Fig. 3-6
3-6
LPU01-001-02
Controller Board Replacement
!
Step 1
screws securing the Control Cover and
remove the Control Cover.
REMOVE
Fig. 3-7
Step 2
Label each of the cables attached to the
Controller Board for easy identification
at reassembly and carefully remove the
three cables from the Controller Board
connectors.
Fig. 3-8
MOTOR
I/O CABLE
LABEL SENSOR
3-7
LPU01-001-02
REMOVE Step 3
Remove the (3) M3 x 6 socket button
head screws and the (2) Board Stand
Studs from the Controller Board.
Carefully lift off the Controller Board.
Step 4
Insert the new Controller Board in
position and reverse Step 3 through
Step 1 to reassemble.
Fig. 3-9
3-8
LPU01-001-02
I/O Cable Replacement
!
Step 1
The Take Up Wheel must be removed to
remove the Cable Cover, Mid.
While supporting the Take Up Wheel

Outer Hub Assembly and Take up Wheel
Inner Assembly, remove the Take Up
Wheel Mount Shaft.
Draw the Take Up Wheel Outer Hub

Assembly and Take up Wheel Inner
Assembly away from the feeder taking
care not to damage the Drive O-ring that
surrounds the pulley on the Inner
Fig. 3-10 Assembly.
Step 2
Remove the (2) M3 x 5 socket head cap
screws and (2) M3 Lock Washers
securing the Cable Cover, Mid and
REMOVE
Fig. 3-11
3-9
LPU01-001-02
Step 3
REMOVE
Fig. 3-12
REMOVE Step 4
screws and (2) M3 lock washers
securing the Cable Cover, Rear and
remove the Cable Cover, Rear.
Fig. 3-13
Step 5
securing the Front Wire Cover and
remove the Front Wire Cover.
REMOVE
Fig. 3-14
3-10
LPU01-001-02
Step 6
Turn the feeder over being careful not to
cut any of the wires.
Remove the (2) M2.5 x 4 socket flat

head screws Securing the Pogo Pin
Block.
Lift up on the feeder and remove the

Pogo Pin Block and associated I/O
Cable.
Fig. 3-15 Step 7
Reverse Step 6 through Step 1 to

reassemble. Make sure no wires are
pinched when the covers are replaced
3-11
LPU01-001-02
Replacing Drive O-ring

Step 1
Wheel Mount Shaft.

Assembly away from the feeder.
Fig. 3-16
Step 2
While supporting the Drive Assembly to
prevent it from falling, remove the (3) M4
x 8 stainless steel socket flat head
screws, which secure the Drive
Assembly, from the back of the feeder.
Remove the Drive O-ring from around

REMOVE the Take Up Wheel Sprocket.
Fig. 3-17
3-12
LPU01-001-02
Step 3
Take Up Wheel Drive Assembly Shaft in
the Drive Assembly and push backwards
on the drive shaft until the Drive O-ring
can come free from the Drive Pulley on
the back side of the drive shaft.
Step 4
Position the new Drive O-ring around
Fig. 3-18 the drive pulley. Reverse Step 3
through Step 1 to reassemble. Be
careful not to pinch the morot wires
when tightening the screws securing the
Drive Assembly.
3-13
LPU01-001-02
Replacing Drive Motor
!
Step 1
The Take Up Wheel must be removed to

Wheel Mount Shaft.

Assembly away from the feeder taking
care not to damage the Drive O-ring that
surrounds the pulley on the Inner
Fig. 3-19 Assembly.
Step 2
securing the Cable Cover, Mid and
REMOVE
Fig. 3-20
3-14
LPU01-001-02
Step 3
REMOVE
Fig. 3-21
REMOVE Step 4
securing the Cable Cover, Rear and
remove the Cable Cover, Rear.
Fig. 3-22
Step 5
Disconnect the Motor cable from the
connector on the Controller Board.
Fig. 3-23
MOTOR
3-15
LPU01-001-02
Step 6
screws and (2) M3 x 30 stainless steel
socket flat head screws securing the
Motor Cover and remove the Motor
Cover.
REMOVE
Fig. 3-24
Step 7
Open the Drive Lever to remove the
tension between the Drive Roller and
Idler Roller.
Fig. 3-25
Step 8
Drive Shaft.
Remove the M3 x 30 socket button head

screw securing the drive side plate.
REMOVE
Fig. 3-26
3-16
LPU01-001-02
Step 9
Remove the Drive Side Plate and
Assembly at the same time by drawing
the assemblies directly away from the
feeder.
Fig. 3-27
Step 10
Remove the Drive Standoff, which is
now free, by pulling it directly away from
the feeder.
Fig. 3-28
Step 11
Turn the feeder over. Loosen the (2)
upper M4 x 8 stainless steel socket flat
LOOSEN head screws securing the Drive
Assembly and remove the lower screw
indicated.
REMOVE
Fig. 3-29
3-17
LPU01-001-02
Step 12
Remove the (2) M2.5 x 3 socket head
cap screws securing the Drive Motor to
the Motor Mount Assembly.
Carefully remove the wires from

underneath the Motor Mount Assembly.
Fig. 3-30
Note Whenever the drive unit is disassembled, it is a recommended to take the

time to thoroughly clean any adhesive buildup off the drive rollers.
Step 13
To install the new motor, reverse Step 12 through Step 1. Make sure the wires are
properly routed underneath the Motor Mount Assembly before replacing and tightening
the mounting screws.
3-18
Chapter Four
LPU01-001-02
Parts Lists
4
LPU01-001-02
Recommended Spare Parts
The chart below lists the Recommended Spare Parts for the LPU01-001-02
Label Feeder. The balance of this chapter shows the complete parts lists for
the feeder and its subassemblies.
PART NUMBER QUANTITY DESCRIPTION

048A-010 1 POGO PIN BLOCK
191C-252 1 O-RING BELT - SMALL
211A-S115 1 DRIVE MOTOR
198A-001 1 CONTROLLER
4-1
LPU01-001-02
Label Presnter Universal
LPU01-001-02 Label Presenter Universal (Bill of Materials)

ITEM NO. QTY. PART NO. DESCRIPTION
1 1 REFERENCE BASE PLATE ASSEMBLY
2 1 042C-055 MPU SERIAL STICKER, INTERNAL
3 1 103C-125 GREEN EARTH LABEL
4 1 111C-032 LATCH HANDLE
5 1 191A-S12 CONTROL PANEL ASSEMBLY
6 1 191C-002 CONTROL COVER
7 1 191C-227 GUIDE ROLLER SHAFT - 56MM
8 1 0630C-0006 CABLE COVER, MIDDLE
9 1 191C-099 CABLE COVER REAR
10 1 191C-245 TUW GUIDE ROLLER - 56MM
11 1 191c-108 TUW BELT IDLER
12 1 191c-109 MOTOR MOUNT SPACER
13 1 191C-240 FLAT WASHER
14 8 m03x08-sfhs SOCKET FLAT HEAD, 3 X 8
16 3 m04x08-sfhs-ss SOCKET FLAT HEAD, SS, 4 X 8
17 1 M04X08-SHCSSLH SPECIAL LOW HEAD, 4 X 8
18 1 576A-S01 MODULE INTERFACE ASSY
19 1 0630C-0002 FRONT WIRE COVER
20 1 0630C-0003 MODULE INTERFACE SPACER
21 11 m03-lw LOCK WASHER, 3
22 1 104C-045 MPF MEC 32ROLLPIN
23 1 0636C-0004 INPUT TAPE GUIDE
24 10 m03x05-shcs SOCKET HEAD CAP, 3 X 5
25 1 191C-089 REEL MOUNT
26 1 022C-061 REEL PIN STATOR
27 1 105C-045 MPF MEC 44ROLLPIN
28 1 105C-034 44MM ROLLER
29 1 m03x08-sbhs SOCKET BUTTON HEAD, 3 X 8
31 1 191C-282 REEL DRAG ORING
32 1 191C-281 DRAG INSERT
33 1 191C-310 TAIL SECTION
34 1 191A-S124 56MM DRIVE WITH O-RING BELT
35 1 385C-082 ROLLER - V-BAR
36 1 0636C-0005 ROLLER SHAFT
37 1 191C-270 TAPE PATH LABEL
38 1 M03-eclip ECLIP
39 1 M03X06-SFHS SOCKET FLAT HEAD, 3 X 6
40 1 0620C-0007 REEL PIN SPACER
42 1 0630A-0003 TUW INNER HUB ASSY
43 1 0630A-0004 TUW OUTER HUB ASSY
44 1 0630C-0009 TUW MOUNT SHAFT
45 1 0630c-0010 GUIDE ROLLER - .14
46 1 0630C-0011 REAR TAPE GUIDE
4-2
LPU01-001-02
LPU01-001-02 Label Presenter Universal (Front View)
5
24
23 21 12 10
20
36
18
21
24
4 19
21
34
14 29 3
35
38
7
11
9
24 8
21 24
46 21
45 2
13 22
17
42
28 43
44 21
32 37 24
27
14 6
33
40 25 31 26
4-3
LPU01-001-02
LPU01-001-02 Label Presenter Universal (Back View)
30
16 16
39 14
16 15
14
15
41
4-4
LPU01-001-02
Base Plate Assembly (Bill of Materials)

1 1 040A-S18 LOWER LOCATOR
2 2 040C-003 BOARD STANDOFF STUD
3 1 040C-010 FEEDER RAIL
4 1 040C-023 POGO PIN BLOCK
5 1 040A-S07 TAILBLOCK ASSY
6 1 191C-088 TOP LOCATOR
7 1 198A-001 CONTROLLER
8 3 m03x06-sbhs-ss SOCKET BUTTON HEAD, SS, 3 X 6
11 2 m025x04-sfhs SOCKET FLAT HEAD SCREW
4-5
LPU01-001-02
Base Plate Assembly (Front View)
8 5
4-6
LPU01-001-02
Base Plate Assembly (Back View)
10
10
10
11 10
10
9
10
10
10
10
10
4-7
LPU01-001-02
040A-S07 Tail Block Assembly

1 1 040A-S22 TAIL BLOCK - CAST
2 2 111C-029 FCU MEC LATCH WASHER
3 2 111C-030 FCU MEC LATCH BEARING
4 1 040C-044 TAIL LATCH
5 1 040C-043 LATCH LEVER
6 1 111C-033 FCU LATCH SPRING
7 2 111C-031 M-6 HEX NUT
6
4
4-8
LPU01-001-02
576A-S01 Module Interface Assembly

1 1 191C-156 M3 SHOULDER SCREW
2 1 570A-S02 LOCK LEVER ASSY
3 1 570C-012 LOCK LEVER SCREW
4 1 570C-013 LOCK LEVER WASHER
5 1 570C-014 LOCK LEVER SPRING
6 1 570C-015 POGO PIN ISOLATOR
7 1 576A-S03 MI HOUSING W/PINS ASSY
8 1 576C-016 INTERFACE HOUSING COVER
9 1 578A-002 POGO PIN ASSY
10 2 m016x06-shcs SOCKET HEAD CAP, 1.6 X 6
11 2 m025x05-sfhs SOCKET FLAT HEAD, 2.5 X 5
11
10
5
8
4-9
LPU01-001-02
191A-S124 56mm Drive with O-ring Belt

1 1 191A-S74 DRIVE ASSEMBLY-56MM
2 1 191C-252 O-RING BELT - SMALL
3 1 212A-S11 T.U. WHEEL DRIVE ASSY
4 1 0125-eclip-e ECLIP, .1250"
1 2
4
4-10
LPU01-001-02
191A-S74 Drive Assembly - 56mm

1 1 0062-eclip-e ECLIP, .0625"
2 2 m03-eclip ECLIP
3 1 191A-S75 DRIVE PULLEY ASSY - 56MM
4 1 191A-S76 DRIVE IDLER ASSY - 56MM
5 1 191A-S80 DRIVE CAM ASSY - 56MM
6 1 211a-s19 DRIVE SIDE PLATE ASSY
7 1 211A-S115 DRIVE MOTOR, NEODYMIUM
8 1 211c-096r DRIVE LEVER
9 1 212a-s20 MOTOR MOUNT ASSY
10 1 212A-S127 56MM DRIVE STANDOFF ASSY
11 1 212C-177 MOTOR COVER - 56MM
12 2 m025x03-shcs SOCKET HEAD CAP, 2.5 X 3
14 1 m03x30-sbhs-ss SOCKET BUTTON HEAD, SS, 3 X 30
15 2 m03x30-sfhs-ss SOCKET FLAT HEAD, SS, 3 X 30
3 8
2
9
7 1 15
12
10
4
5
6
14
13
11
4-11
Hover-Davis, Inc., 100 Paragon Drive, Rochester, NY 14624, USA, Phone +1.585.352.9590, Fax +1.585.352.4870, sales@hoverdavis.com

LPU01 001 02 Product Guide

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LPU01 001 02 Product Guide

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LP Series Label Feeders

All rights reserved

We welcome any comments or suggestions for improvements.

Copyright 2004-2009 by Hover-Davis. All rights reserved.

If you need technical information or assistance with

2004-2009 Hover-Davis, Inc. All rights reserved

Chapter One Tape Loading / Feeder Operation

Chapter Two LMG Module Timeout Delay

Chapter Three Maintenance

Chapter Four LPU01-001-02 Parts Lists

Raw Material Data (US and China)

Hazardous Substances or Elements

Installing and Removing the LMG Module

To install the LMG Module:

1. Pull the latch lever out on the LP

2. Align the mounting pins on the

3. Push the LMG Module straight down

4. Release the latch lever to lock the

To remove the LMG Module:

1. Pull the latch lever out on the LP

2. Carefully pull the module straight up.

3. Release the latch lever.

Second Guide Roller

First Guide Roller

Rear Tape Guide

Thread the liner through the rollers, then

Tuck the end of the label liner through

Snap the Outside Take Up Wheel

Close the Drive Assembly Handle.

The loading procedure is now complete.

STATUS LIGHT Control Functions

FIRST LABEL REVERSE FEED

Power up the feeder with the pick and

Programming the Timeout Delay

The maximum timeout offset delay that can be programmed is (20).

1. Power up the feeder either on the

POWER SUPPLY TRIGGER BOX

2. Hold down the Center Button on the

3. Release the Center Button and

Fig. 2-6 Fig. 2-7

1. Verify that the correct timeout has

5. When the Timeout Delay is correctly

Warning Do not operate the feeder with the Covers removed.

Caution Do not modify the feeder in any way

Feeder Runs in Damaged Motor or Motor Replace motor

Note Super Lube is a general purpose synthetic-based lubricant with Teflon

O-Ring Drive Belt

Label Roller(s)/Label Platform

All Components Touching Tape Path

Drive Roller Disassembly

Remove the M3 x 30 socket button head

Thoroughly clean the drive roller to

Controller Board Replacement

Carefully lift off the Controller Board.

I/O Cable Replacement

While supporting the Take Up Wheel

Draw the Take Up Wheel Outer Hub

Remove the (2) M2.5 x 4 socket flat

Lift up on the feeder and remove the

Fig. 3-15 Step 7

Reverse Step 6 through Step 1 to

Replacing Drive O-ring

Draw the Take Up Wheel Outer Hub

Remove the Drive O-ring from around