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User Manual
84 82 13 User Manual (v.0.3)

1.1 About ...........................................................................................................................................................2


1.2 Installing ......................................................................................................................................................2

2 Connectors .........................................................................................................................................................3
2.1 Notice ..........................................................................................................................................................3
2.2 Connector arrangement ..............................................................................................................................3
2.3 X1 QLT sensor input ................................................................................................................................4
2.4 X2 Power supply connector .....................................................................................................................4
2.5 X3 Sensor Inputs......................................................................................................................................4
2.6 X4 RPM input ...........................................................................................................................................5
2.7 X5 - Motor Power input................................................................................................................................5
2.8 X6 Switch Inputs.......................................................................................................................................5
2.9 X7 Current Input .......................................................................................................................................5
2.10 X8 Relay outputs ......................................................................................................................................6
2.11 X9 Ethernet ..............................................................................................................................................6

3 Indicators ............................................................................................................................................................7
3.1.1 STA .........................................................................................................................................................7
3.1.2 OIL ..........................................................................................................................................................7
3.1.3 LNK .........................................................................................................................................................7
3.1.4 ACT .........................................................................................................................................................7

4 Integrated sensors.............................................................................................................................................8
4.1 Accelerometer .............................................................................................................................................8
4.1.1 Functionality............................................................................................................................................8
4.1.2 Axes ........................................................................................................................................................8
4.2 Internal temperature sensor ........................................................................................................................8

5 GUI.......................................................................................................................................................................9
5.1 Login............................................................................................................................................................9
5.2 Status ........................................................................................................................................................10
5.3 Logs...........................................................................................................................................................11
5.3.1 Action log ..............................................................................................................................................11
5.3.2 Alarm logs .............................................................................................................................................12
5.3.3 Trend logs .............................................................................................................................................12
5.3.4 Alarm trend log......................................................................................................................................12
5.3.5 Log file download ..................................................................................................................................12
5.4 Alarms .......................................................................................................................................................13
5.4.1 Alarm reset............................................................................................................................................14
5.5 Measurement ............................................................................................................................................15
5.5.1 Measurement Procedure ......................................................................................................................15
5.5.2 Measurement File Download ................................................................................................................15
5.6 Customer...................................................................................................................................................16
5.6.1 Using Notes-tool ...................................................................................................................................16
5.7 Device........................................................................................................................................................17

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1.1 About

Guard Gear 200 is an Ethernet connectable gear condition monitoring device with a web based GUI.

This device is NOT a scientific measurement device and all values should be
considered as in trend setting values.

1.2 Installing
The GG200 device has four mounting holes (1), one on each corner, to ensure firm fastening of the device.

Loosely attached device will affect internal vibration measurement!

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2 Connectors

2.1 Notice

Use devices ground for sensors only! Do not ground a signal or a shielding from
sensors end.

Use devices power output for sensors only! No potential difference is allowed
between the sensor voltage and the operating voltage.

2.2 Connector arrangement

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2.3 X1 QLT sensor input

Pin # Default Signal Comments DIN M12 x 1


female, 4-pole,
X1.1 +5 VDC 5%, 30mA max Sensor power A-coded

X1.2 N.C. Not connected 1

X1.3 GND Main Ground Input 4 2

X1.4 PWM input Pulse input 3

2.4 X2 Power supply connector

Pin # Default Signal Comments DIN M12 x 1


male, 4-pole,
X2.1 +18+30 VDC, 500 mA max. Main Power Input A-coded
1
X2.2 +18+30 VDC, 500 mA max. Main Power Input
2 4
X2.3 GND Main Ground Input
3
X2.4 GND Main Ground Input

2.5 X3 Sensor Inputs

Pin # Default Signal Comments DIN M12 x 1


female, 8-pole,
X3.1 +18+30VDC, 30mA max. Sensor voltage supply A-coded

X3.2 Switch input, oil flow 1 8


7 2
X3.3 +18+30VDC, 30mA max. Sensor voltage supply
6 3
X3.4 Switch input, oil pressure 5 4
X3.5 +18+30VDC, 30mA max. Sensor voltage supply
X3.6 Switch input, filter condition
X3.7 N.C. Not connected
X3.8 N.C. Not connected

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2.6 X4 RPM input

Pin # Default Signal Comments DIN M12 x 1


female, 4-pole,
X4.1 +18+30 VDC, 30 mA max. Sensor voltage supply A-coded
1
X4.2 Factory reset pin Reset active @ +18+30VDC
4 2
X4.3 GND Main Ground Input
3
X4.4 RPM input 70 Hz max

2.7 X5 - Motor Power input

Pin # Default Signal Comments DIN M12 x 1


female, 4-pole,
X5.1 +18+30 VDC, 30 mA max. Sensor voltage supply A-coded
1
X5.2 Current input 420 mA Sensor input
4 2
X5.3 GND Sensor ground
3
X5.4 N.C. Not connected

2.8 X6 Switch Inputs

Pin # Default Signal Comments DIN M12 x 1


female, 4-pole,
X6.1 +18+30 VDC, 30 mA max. Sensor supply voltage A-coded
1
X6.2 Switch input 1 NC
4 2
X6.3 +18+30 VDC, 30 mA max. Sensor supply voltage
3
X6.4 Switch input 2 NC

2.9 X7 Current Input

Pin # Default Signal Comments DIN M12 x 1


female, 4-pole,
X7.1 +18+30 VDC, 30 mA max. Sensor voltage supply A-coded
1
X7.2 Current input 420 mA Sensor input
4 2
X7.3 GND Sensor ground
3
X7.4 N.C. Not connected

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2.10 X8 Relay outputs

Pin # Default Signal Comments DIN M12 x 1


male, 4-pole,
X8.1 Warning relay, output pin 1 A-coded
+24 VDC/ 100 mA
1
X8.2 Warning relay, output pin 2 1kV min. NC
2 4
X8.3 Alarm relay, output pin 1
+24 VDC/ 100 mA
3
X8.4 Alarm relay, output pin 2 1kV min. NC

2.11 X9 Ethernet
10/100Mb Ethernet

Pin # Default Signal Comments DIN M12 x 1


female, 4-pole,
X9.1 Tx+ D-coded
1
X9.2 Rx+ 2

4 2
X9.3 Tx-
3
X9.4 Rx-

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3 Indicators

3.1.1 STA
The STA LED indicates different states of the device according to the list below.

LED state Meaning

OFF Device is OFF

GREEN Device is in normal OPERATIONAL state


Device is in OPERATIONAL state and WARNING
AMBER
detected
Device is in OPERATIONAL state and ALARM
RED
detected

3.1.2 OIL
The OIL LED indicates a need to change oil change. LED state is automatically reset to GREEN or OFF after the
oil has been changed. RED led indicates the need of oil change.

LED state Meaning Comments

OFF Mineral oil Oil quality within acceptable level

ON green Synthetic oil Oil quality within acceptable level

ON red Change oil Oil change level reached

3.1.3 LNK
The LNK LED indicates Ethernet link state when the Ethernet cable is connected and a proper link has been
established.

3.1.4 ACT
The ACT LED indicates Ethernet activity.

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4 Integrated sensors

4.1 Accelerometer

4.1.1 Functionality
The GG200 device has an integrated accelerometer for measuring vibration. To ensure the best acceleration
sensing the device must be fastened firmly to a solid surface.

The accelerometer measures vibration in ranges 2g, 6g, 8g. The device senses the level of vibration and
automatically adapts to the level so that sensitivity is always the best.

4.1.2 Axes
Z

4.2 Internal temperature sensor


The GG200 device has an internal temperature sensor measuring electronics temperature. Internal temperature is
shown on the status page of the GUI.

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5 GUI
Guard Gear 200 graphical user interface is an in-device html-application for common web browsers. No additional
software is needed.

5.1 Login
The default page is the Login page which is displayed when a user connects to the device. The user must login in
order to use the device.

To login to the device enter a correct username and a password. Submit by clicking OK button.
Reset button clears entered information.

On successful login the user is redirected to the Status page. If the login fails an error message is displayed on the
Login web page.

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5.2 Status
The Status page contains gear unit and lubrication information.

This device is NOT a calibrated scientific measurement device. All values should be
considered as in non-SI units.

Gear unit information:


Variable Description
Gear load* Variable represents gear unit load.
Vibration 10 40 Hz* Gear unit vibration in mm/s @ 40 400 Hz
Vibration 40 400 Hz* Gear unit vibration in mm/s @ 40 400 Hz
Vibration 400 1000 Hz* Gear unit vibration in mm/s @ 400 1000 Hz

* The value is a Kumera-value and isnt comparable to values measured with commercial measurement equipment.

Lubrication information:
Variable Description
Temperature Oil temperature status
Condition Oil condition status
Flow switch Oil flow switch status
Pressure switch Oil pressure switch status
Filter condition Oil filter status
Level Oil level status
Estimated lifetime Estimated oil lifetime. Calculated value based on experience.

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5.3 Logs

The device has four different log types:

Action
Alarm
Trend
Alarm trend

To view a log file, first select a specific Log from the drop down menu and then click the Show-button. Log entries
will appear to below of Showbutton.

Log files can be downloaded from the device. See chapter Log file download.

5.3.1 Action log


GG200 Device logs specific actions to a log file:

Measurement minimum and maximum values with a time stamp


Alarms and warnings with a time stamp
Parameter changes with a time stamp and user information
Factory reset with a time stamp
Power losses with a time stamp
RTC loss with a time stamp

Action log has four history log files. 0-ended log file is the newest and 4-ended is the oldest log file.

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5.3.2 Alarm logs


GG200 Device logs alarms to an alarm log file. The log file is accessible via Logs page on Web GUI.

Vibration Level in one of the frequency ranges 4 40 Hz, 40 400 Hz and 400 1000 Hz
Motor Load
Oil Temperature
Oil Level
Oil Quality
Oil Flow
Oil Filter Condition

Alarm log has four history log files. 0-ended log file is the newest and 4-ended is the oldest log file.

5.3.3 Trend logs

The GG200 logs trends to Trend Log file. Trend sources are:

Vibration Level in one of the frequency ranges 4 40 Hz, 40 400 Hz and 400 1000 Hz
Motor Load
Oil Temperature
Oil Level
Oil Quality
External Temperature (integrated temperature sensor in GG200)
RPM
Motor Power
Motor Load
Current Input 1
Current Input 2

The GG200 has three different trend logs:

Trend-1min An average values of values measured 1/s. Total 3h trend history


Trend-1hour An average values of values measured 1/min. Total 30 day trend history
Trend-24hours An average values of values measured 1/h. Total 730 day trend history

5.3.4 Alarm trend log


When an alarm occurs, last three hours is copied from Trend log to Alarm trend log and next hour is logged to
Alarm trend log. If an alarm is acknowledged and new alarm occurs then the old Alarm trend log will be over
written. The Alarm trend log contains same information as other Trend logs.

5.3.5 Log file download

1. Select a log file from the drop down menu and click the Show button
2. Click Save log to a file link on the web page
3. A file download dialogue opens
4. Click Save button and select a location where to save the file
5. Click Save button again. File is now saved to the selected location

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5.4 Alarms
The device generates alarms from different alarm sources. Active alarms are listed on Alarms web page and
logged into the alarm log file.

Possible alarms are:

Gear load limit exceeded


Vibration maximum limit exceeded on 1040 Hz scale
Vibration maximum limit exceeded on 40...400Hz scale
Vibration maximum limit exceeded on 400...1000 Hz scale
Vibration amplitude acceleration limit exceeded on 10..40 Hz scale
Vibration amplitude acceleration limit exceeded on 40...400 Hz scale
Vibration amplitude acceleration limit exceeded on 400...1000 Hz scale
Oil maximum temperature limit exceeded
Oil quality above limit
Oil quality below limit
Oil flow switch open
Oil pressure switch open
Oil level above upper limit
Oil level below lower limit
Oil filter condition switch open
Oil lifetime exceeded (oil change needed)
Sensor 1 input above upper limit
Sensor 1 input below lower limit
Sensor 2 input above upper limit
Sensor 2 input below lower limit
Switch input 1 open
Switch input 2 open

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5.4.1 Alarm reset


Active alarms remain active as long as they are acknowledged from the Alarms web page.

Acknowledgement procedure:

1. Select an alarm or alarms that will be acknowledged by clicking the checkbox next to alarm(s) or to select
all alarms, click Select all button
2. Click Acknowledge button. Selected alarms will be acknowledged

Acknowledging all alarms will reset the alarm relay state.

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5.5 Measurement
GG200 Device has measurement services to log data from four different sources to a text file.

5.5.1 Measurement Procedure


1. Select a measurement source from the Measurement source -drop down menu
2. Select a measurement duration from the Measurement duration drop down menu
3. Click Start measurement-button to initiate the measurement
4. Wait until the selected time has elapsed or stop measurement by clicking Stop measurement -button. The
remaining time is shown on the web page.
5. A download link will appear to the web page after the measurement has completed.

Measurement files can be downloaded from the device. See more information on Measurement File Download
chapter.

5.5.2 Measurement File Download

1. Select a log file from the drop down menu and click the Show button
2. Click Save log to a file link on the web page
3. A file download dialogue opens
4. Click Save button and select a location where to save the file
5. Click Save button again. File is now saved to the selected location

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5.6 Customer
The Customer web page contains customer specific information and gear specific information. The Customer page
contains also a Notes-tool. With the note tool user can save notes for later use. Notes are kept in the devices
memory until overwritten or erased.

5.6.1 Using Notes-tool


Writing procedure:

1. To add a new note, click cursor to the Notes text area


2. Type a note
3. Click Save Notes button to save the note. The note will be saved.

Viewing notes:
1. When the device has some notes saved there is a link named Display Notes under the Save Notes
button.
2. Click the link and a new browser window will open for Notes. Notes are in txt-format and can be saved to
the local computer or to other media.

Saving procedure depends of the browser type used. Typically:

File-menu Save as

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5.7 Device
Device page contains information about the GG200 device.

Device version is the version of the HW


Software version is the version of the GG200 application
Linux version is the version of the Linux kernel
Device serial number is same number as on the devices type plate
System uptime is the time how long the device has been running since last startup
Operation hours is the total time in hours how long the device has been powered

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