T E C H N O L O G Y
Top performance is the bottom line
Maximum return on
investment
We have a simple goal to maxi-
mize your return on investment. Our
design philosophy is to provide you
with the best long-term investment.
As operators, we understand the
value of every 1% - in throughput,
grade and recovery.
Over the lifetime of Outokumpu
flotation machines, operating costs
have proven time and again to be
by far the lowest. High reliability
and low maintenance enable
trouble-free operation, contributing
to rapid return on investment.
Outokumpu flotation machines
are built to last. Components and
electrical equipment are selected for
maximum operating life. For
instance, our rotors and stators have
proven to be the most wear-resistant
available.
The wide range of available cell
sizes permits plant design to be
compact, economical and efficient,
without fear of short circuiting, even
for todays high tonnage operations.
Fewer units mean substantial
Staying on top of flotation today requires a partner who helps you savings in construction costs, piping,
cables, instrumentation and auxiliary
achieve profitable operation through superior operational performance.
equipment.
Outokumpus need for easy-to-use, cutting-edge technology in our
own operations has led to the development of many innovative products Technically on top
Outokumpu sets new standards for
and processes. We offer you a competitive advantage with our flotation
superior flotation performance:
technology that evolves from continuous R & D and experience. Fourty
aeration and mixing, froth manipula-
years in business, over 4,000 conventional cells and more than 800
tion and recovery for every flota-
TankCells operating in 44 countries prove our commitment to clients and tion task.
the operational reliability and performance of our equipment. Operational safety is one of the
Outokumpu automation and analyzer solutions offer operators the
primary design criteria. It also ap-
plies to the choice of components.
perfect tools to enhance flotation performance. Plus, our froth
All units carry the CE mark. Reduc-
management technology leads the field for optimizing recovery in every ing environmental impact is always
application. the starting point in the design of all
We are ready to serve you at any time in any corner of the world Outokumpu systems. Our equip-
ment is designed for the highest
you operate.
operational cleanliness.
Link to high level
automation
We can assist you in every step of
your automation development based
on Outokumpus highly recognized
achievements in process control and
automation.
We offer a unique control solu-
tion for flotation machines
FrothCon. It provides local process
information to operators at the
flotation cells. Simultaneously, it
Canada
is a ready-made structure for higher
level control. We value Outokumpu Flotation
As a stand-alone control system, Machines because they suit the
FrothCon replaces conventional field specific purpose and have a
controllers and performs a variety of metallurgically beneficial design,
additional functions. It can be linked
meeting or exceeding metallurgi-
to the Outokumpu family of
analyzers and any plant process cal expectations in terms of
control system. grade and recovery. Operation is
trouble-free. Compared with
Service across competitor units, the
time zones Outokumpu machines operate at
Providing rapid service response is
low power consumption.
important to us. It enables us to
fulfill your needs for high flotation
system availability and reduce As a company, our expertise in
production losses. recommending the cells, cell sizes
We have highly trained personnel and cell placement is recognized,
dedicated to serve you in all major along with our design and
time zones. application competence. Similar
application references, quality of
after-sales performance, and
on-site service are highly appreci-
ated by our customers.
Top performance is the bottom line
Maximum return on
investment
We have a simple goal to maxi-
mize your return on investment. Our
design philosophy is to provide you
with the best long-term investment.
As operators, we understand the
value of every 1% - in throughput,
grade and recovery.
Over the lifetime of Outokumpu
flotation machines, operating costs
have proven time and again to be
by far the lowest. High reliability
and low maintenance enable
trouble-free operation, contributing
to rapid return on investment.
Outokumpu flotation machines
are built to last. Components and
electrical equipment are selected for
maximum operating life. For
instance, our rotors and stators have
proven to be the most wear-resistant
available.
The wide range of available cell
sizes permits plant design to be
compact, economical and efficient,
without fear of short circuiting, even
for todays high tonnage operations.
Fewer units mean substantial
Staying on top of flotation today requires a partner who helps you savings in construction costs, piping,
cables, instrumentation and auxiliary
achieve profitable operation through superior operational performance.
equipment.
Outokumpus need for easy-to-use, cutting-edge technology in our
own operations has led to the development of many innovative products Technically on top
Outokumpu sets new standards for
and processes. We offer you a competitive advantage with our flotation
superior flotation performance:
technology that evolves from continuous R & D and experience. Fourty
aeration and mixing, froth manipula-
years in business, over 4,000 conventional cells and more than 800
tion and recovery for every flota-
TankCells operating in 44 countries prove our commitment to clients and tion task.
the operational reliability and performance of our equipment. Operational safety is one of the
Outokumpu automation and analyzer solutions offer operators the
primary design criteria. It also ap-
plies to the choice of components.
perfect tools to enhance flotation performance. Plus, our froth
All units carry the CE mark. Reduc-
management technology leads the field for optimizing recovery in every ing environmental impact is always
application. the starting point in the design of all
We are ready to serve you at any time in any corner of the world Outokumpu systems. Our equip-
ment is designed for the highest
you operate.
operational cleanliness.
Link to high level
automation
We can assist you in every step of
your automation development based
on Outokumpus highly recognized
achievements in process control and
automation.
We offer a unique control solu-
tion for flotation machines
FrothCon. It provides local process
information to operators at the
flotation cells. Simultaneously, it
Canada
is a ready-made structure for higher
level control. We value Outokumpu Flotation
As a stand-alone control system, Machines because they suit the
FrothCon replaces conventional field specific purpose and have a
controllers and performs a variety of metallurgically beneficial design,
additional functions. It can be linked
meeting or exceeding metallurgi-
to the Outokumpu family of
analyzers and any plant process cal expectations in terms of
control system. grade and recovery. Operation is
trouble-free. Compared with
Service across competitor units, the
time zones Outokumpu machines operate at
Providing rapid service response is
low power consumption.
important to us. It enables us to
fulfill your needs for high flotation
system availability and reduce As a company, our expertise in
production losses. recommending the cells, cell sizes
We have highly trained personnel and cell placement is recognized,
dedicated to serve you in all major along with our design and
time zones. application competence. Similar
application references, quality of
after-sales performance, and
on-site service are highly appreci-
ated by our customers.
Rising to the flotation challenge

Flow mechanism as Froth management

best matches your
application
Simple adjustment is not sufficient
when it comes to extreme applica-
tions of coarse or fine particles.
Therefore, Outokumpu developed a
special solution for both. Our
different flow mechanisms optimize
mixing, the amount of air, and
bubble size to match your applica-
tion.
leads to high recovery
Another flotation challenge is to
keep the froth in constant motion to
ensure high recovery. Outokumpu
flotation units feature patented froth
crowders to flexibly manipulate the
froth and keep it in continuous
movement. FrothCon further en-
hances the effectiveness of the cell
by controlling the operational
parameters.
Chile

Outokumpu is known as a
forerunner in bringing new
technologies to the market.
No one comes close when
it comes to understanding and
utilizing particle dynamics and froth
management. Our flotation approach
focuses on flexibility and circuit
optimization. Outokumpus various types of
flow mechanisms have proved capable of
handling all kinds of flotation processes.
Reliability and ease of use are the keys to
our continued success.
Free-Flow - mixing for coarse
particles
The energy-saving Free-Flow
mechanism keeps the slurry in
motion without excessive turbu-
lence. Coarse particle contact with
air bubbles is maintained by
strong and gentle mixing to
permit recovery.
Multi-Mix - mixing for fine and
medium particles
The Multi-Mix mechanism maxi-
mizes bubble and particle contact
in the shear zone between the
rotor and stator. The strong shear
forces produce sufficient energy
for fines to break through the
water film barrier on the air
bubbles.
Optimum aeration at any
elevation
The supercharged Outokumpu
flotation mechanism ensures
optimum aeration at any operating
elevation.
Easy startup under full load
The unique, downward tapering
rotor enables fast startup under
load after a scheduled or unsched-
uled shutdown.
Special launder designs
High-capacity internal launders or
optional double launders recover
the concentrate quickly, thereby
reducing drop-back, especially of
the coarsest particles.
Air consumption according to
demand
Outokumpu has developed an
effective technique to determine
the required flotation air demand.
This ensures that the optimum
amount of air is supplied to each
cell.
Successful site tests and
TankCell installations have
proven that the cells are easy to
operate. Control tools, especially
the air control, are very good
and the metallurgy is excellent.
Operating and maintenance
costs are also low. Heavy-duty
manufacturing of all flotation
units and top-quality compo-
nents are highly appreciated.
Assistance and services used
most often include training of
operators and maintenance
staff, proposals for inspections
and preventive maintenance
activities as well as spare parts
recommendations. We also
make suggestions for process
improvements. Our customers
appreciate that we work as
partners with them and give
them the service they need. We
know the process and can really
assist them.
Rising to the flotation challenge

Flow mechanism as Froth management

best matches your
application
Simple adjustment is not sufficient
when it comes to extreme applica-
tions of coarse or fine particles.
Therefore, Outokumpu developed a
special solution for both. Our
different flow mechanisms optimize
mixing, the amount of air, and
bubble size to match your applica-
tion.
leads to high recovery
Another flotation challenge is to
keep the froth in constant motion to
ensure high recovery. Outokumpu
flotation units feature patented froth
crowders to flexibly manipulate the
froth and keep it in continuous
movement. FrothCon further en-
hances the effectiveness of the cell
by controlling the operational
parameters.
Chile

Outokumpu is known as a
forerunner in bringing new
technologies to the market.
No one comes close when
it comes to understanding and
utilizing particle dynamics and froth
management. Our flotation approach
focuses on flexibility and circuit
optimization. Outokumpus various types of
flow mechanisms have proved capable of
handling all kinds of flotation processes.
Reliability and ease of use are the keys to
our continued success.
Free-Flow - mixing for coarse
particles
The energy-saving Free-Flow
mechanism keeps the slurry in
motion without excessive turbu-
lence. Coarse particle contact with
air bubbles is maintained by
strong and gentle mixing to
permit recovery.
Multi-Mix - mixing for fine and
medium particles
The Multi-Mix mechanism maxi-
mizes bubble and particle contact
in the shear zone between the
rotor and stator. The strong shear
forces produce sufficient energy
for fines to break through the
water film barrier on the air
bubbles.
Optimum aeration at any
elevation
The supercharged Outokumpu
flotation mechanism ensures
optimum aeration at any operating
elevation.
Easy startup under full load
The unique, downward tapering
rotor enables fast startup under
load after a scheduled or unsched-
uled shutdown.
Special launder designs
High-capacity internal launders or
optional double launders recover
the concentrate quickly, thereby
reducing drop-back, especially of
the coarsest particles.
Air consumption according to
demand
Outokumpu has developed an
effective technique to determine
the required flotation air demand.
This ensures that the optimum
amount of air is supplied to each
cell.
Successful site tests and
TankCell installations have
proven that the cells are easy to
operate. Control tools, especially
the air control, are very good
and the metallurgy is excellent.
Operating and maintenance
costs are also low. Heavy-duty
manufacturing of all flotation
units and top-quality compo-
nents are highly appreciated.
Assistance and services used
most often include training of
operators and maintenance
staff, proposals for inspections
and preventive maintenance
activities as well as spare parts
recommendations. We also
make suggestions for process
improvements. Our customers
appreciate that we work as
partners with them and give
them the service they need. We
know the process and can really
assist them.
TankCell flotation machines
the superior performers
Outokumpu TankCell
The cylindrical Outokumpu
TankCell excels in performance as a
rougher, scavenger or cleaner and
currently leads the world in flotation
technology. We use our knowledge
of froth crowding and froth trans-
port characteristics to adapt the
basic design to the demand of
different flotation duties.
Superior mixing and mini-
mized short circuiting
The cylindrical TankCell operates as
an ideal mixer and maximizes the
number of collisions between the
mineral particles and air bubbles, as
well as reduces short circuiting.
Optimized air consumption
TankCells have an optimized froth
surface area based on the
mineralogy and kinetics in each
case. A TankCell typically uses
less air than its conventional
counterpart.
Optimized froth carrying
capacity
TankCells are designed to handle
TankCells as unit reactors meet all the maximum carrying rate and lip
requirements set for superior flotation loadings for the specified duty.
performance. They are easy to operate, low
in power and air consumption and allow for
flexible layout. Further, the TankCell family
comprises the widest size range on the
market.
Flexible plant layout
The wide range of cell sizes from
5 m3 to 200 m3 and the symmetri-
cal design allows a flexible layout.
Choice of automation level
The modular stand-alone PLC-
based FrothCon replaces conven-
tional field controllers. Through
easy-to-use graphical FrothCon
displays, the operator can follow
control loop status, trends and
Russia
make set point adjustments for
flotation air and slurry levels next Outokumpu has had long
to the flotation cells. experience operating in the CIS
to modernize existing plants. The
By connecting one of the company has also delivered
Outokumpu Courier analyzers
complete new plants, comprising
through a process control
system or directly to FrothCon, equipment for flotation,
the operator can browse added thickening and filtration as well
process assay information on- as related automation and
line on FrothCon displays. analyzers.Years of experience in
FrothCon provides a ready-made this market have facilitated
solid basis for high-level control,
timely deliveries and smooth
such as Outokumpu Proscon
cooperation.
advanced process control
system.
Our designers and specialists
all have plant metallurgical
backgrounds from similar ore
processes. Outokumpu has
a long tradition in equipment
manufacturing, which is
complemented by easy railway
transportation from Finland to
the CIS.
TankCell flotation machines
the superior performers
Outokumpu TankCell
The cylindrical Outokumpu
TankCell excels in performance as a
rougher, scavenger or cleaner and
currently leads the world in flotation
technology. We use our knowledge
of froth crowding and froth trans-
port characteristics to adapt the
basic design to the demand of
different flotation duties.
Superior mixing and mini-
mized short circuiting
The cylindrical TankCell operates as
an ideal mixer and maximizes the
number of collisions between the
mineral particles and air bubbles, as
well as reduces short circuiting.
Optimized air consumption
TankCells have an optimized froth
surface area based on the
mineralogy and kinetics in each
case. A TankCell typically uses
less air than its conventional
counterpart.
Optimized froth carrying
capacity
TankCells are designed to handle
TankCells as unit reactors meet all the maximum carrying rate and lip
requirements set for superior flotation loadings for the specified duty.
performance. They are easy to operate, low
in power and air consumption and allow for
flexible layout. Further, the TankCell family
comprises the widest size range on the
market.
Flexible plant layout
The wide range of cell sizes from
5 m3 to 200 m3 and the symmetri-
cal design allows a flexible layout.
Choice of automation level
The modular stand-alone PLC-
based FrothCon replaces conven-
tional field controllers. Through
easy-to-use graphical FrothCon
displays, the operator can follow
control loop status, trends and
Russia
make set point adjustments for
flotation air and slurry levels next Outokumpu has had long
to the flotation cells. experience operating in the CIS
to modernize existing plants. The
By connecting one of the company has also delivered
Outokumpu Courier analyzers
complete new plants, comprising
through a process control
system or directly to FrothCon, equipment for flotation,
the operator can browse added thickening and filtration as well
process assay information on- as related automation and
line on FrothCon displays. analyzers.Years of experience in
FrothCon provides a ready-made this market have facilitated
solid basis for high-level control,
timely deliveries and smooth
such as Outokumpu Proscon
cooperation.
advanced process control
system.
Our designers and specialists
all have plant metallurgical
backgrounds from similar ore
processes. Outokumpu has
a long tradition in equipment
manufacturing, which is
complemented by easy railway
transportation from Finland to
the CIS.
SkimAir flotation machines profit-makers in the
grinding circuit
Flash Flotation
In conventional Flash Flotation, we
look for grade. Outokumpu
SkimAir flotation machine is used
as a stand-alone cell in a one-stage
process for producing a high-grade
concentrate.
Flash Roughing
Flash Roughing is recovery-driven.
The SkimAir operates using Dual
Outlet Technology (patent pending)
to produce a lower grade concen-
trate at a high recovery. Flash
Roughing can comprise two stages:
The SkimAir unit is used as the
rougher and a special TankCell is
closely linked as the cleaner.
Outokumpu SkimAir
Flash Flotation or Flash Roughing
by the SkimAir flotation machine
takes place in the grinding stage.
Minimal overgrinding
The SkimAir unit floats the
valuable liberated particles while
still relatively coarse from the
circulating load of the grinding
process. These liberated particles
SkimAir flotation machines can be used in
conventional Flash Flotation and Flash Roughing
for improved overall recovery. We recover the
liberated easy floating particles from the cyclone
classifier sands to produce part of the final
concentrate and to minimize the losses in fines.
are not ground further and do not
enter the main flotation process as
slime particles with poor recovery.
Improved overall recovery
SkimAir recovers considerable
amounts of valuable minerals,
resulting in a more stable feed to
the conventional flotation circuit.
This creates extra capacity and
improved control in the existing
flotation process. A lower grade
Australia
concentrate with high recovery
can be obtained and blended Outokumpu is number one in
with the higher grade SkimAir Australia due to the develop-
concentrate to increase the ment, successful testing and
overall plant recovery. installation of large TankCells.
The largest Flash Flotation
Increased mill throughput
Along with flotation improve- SkimAir cells have also been
ments, the grinding mill through- developed and successfully
put can be increased due to the installed for the Australian
controlled and high density of the market.
SkimAir underflow.
Our locally based technical and
Improved dewatering
engineering team, operating
Dewatering improves because the
final concentrate P80 is coarser with ISO 9001 certification, can
due to the elimination of fines. quickly respond to customers
and engineering companies. This
applies to bid requests as
well as solving on-site issues.
Our quotations have general
arrangement drawings in
electronic form for further
processing as initial plant
layouts.
SkimAir flotation machines profit-makers in the
grinding circuit
Flash Flotation
In conventional Flash Flotation, we
look for grade. Outokumpu
SkimAir flotation machine is used
as a stand-alone cell in a one-stage
process for producing a high-grade
concentrate.
Flash Roughing
Flash Roughing is recovery-driven.
The SkimAir operates using Dual
Outlet Technology (patent pending)
to produce a lower grade concen-
trate at a high recovery. Flash
Roughing can comprise two stages:
The SkimAir unit is used as the
rougher and a special TankCell is
closely linked as the cleaner.
Outokumpu SkimAir
Flash Flotation or Flash Roughing
by the SkimAir flotation machine
takes place in the grinding stage.
Minimal overgrinding
The SkimAir unit floats the
valuable liberated particles while
still relatively coarse from the
circulating load of the grinding
process. These liberated particles
SkimAir flotation machines can be used in
conventional Flash Flotation and Flash Roughing
for improved overall recovery. We recover the
liberated easy floating particles from the cyclone
classifier sands to produce part of the final
concentrate and to minimize the losses in fines.
are not ground further and do not
enter the main flotation process as
slime particles with poor recovery.
Improved overall recovery
SkimAir recovers considerable
amounts of valuable minerals,
resulting in a more stable feed to
the conventional flotation circuit.
This creates extra capacity and
improved control in the existing
flotation process. A lower grade
Australia
concentrate with high recovery
can be obtained and blended Outokumpu is number one in
with the higher grade SkimAir Australia due to the develop-
concentrate to increase the ment, successful testing and
overall plant recovery. installation of large TankCells.
The largest Flash Flotation
Increased mill throughput
Along with flotation improve- SkimAir cells have also been
ments, the grinding mill through- developed and successfully
put can be increased due to the installed for the Australian
controlled and high density of the market.
SkimAir underflow.
Our locally based technical and
Improved dewatering
engineering team, operating
Dewatering improves because the
final concentrate P80 is coarser with ISO 9001 certification, can
due to the elimination of fines. quickly respond to customers
and engineering companies. This
applies to bid requests as
well as solving on-site issues.
Our quotations have general
arrangement drawings in
electronic form for further
processing as initial plant
layouts.
All under control

Outokumpu offers the widest range of flotation solutions available to meet all
application needs. Each flotation unit can be delivered complete with a
customized package of Outokumpu automation or on-stream analyzers.

Range of Outokumpu Flotation package with delivery focuses on maximizing the

flotation equipment
TankCell (TC) for rougher,
scavenger and cleaner flotation
SkimAir (SK) for conventional
Flash Flotation or Flash Roughing
in the grinding circuit
Conventional flotation (OK) for
rougher, scavenger and cleaner
flotation
support services
We deliver flotation systems to meet
your specific requirements. Automa-
tion and analyzers can be included.
We provide supervision services for
installation, commissioning and
startup. Training of plant personnel
is an essential part of the package.
Comprehensive after-sales service
and consultation are proof of our
commitment to your continuous
operational performance. Each
use of local resources.
Modular process sections
Sub-assembled process sections are
cost efficient and fast to bring into
operation. These modules are
practical for transportation, easy to
assemble and install in the field.
Customized automation and
analyzers are included. Supervision
services and training complete the
scope.
All under control

Outokumpu offers the widest range of flotation solutions available to meet all
application needs. Each flotation unit can be delivered complete with a
customized package of Outokumpu automation or on-stream analyzers.

Range of Outokumpu Flotation package with delivery focuses on maximizing the

flotation equipment
TankCell (TC) for rougher,
scavenger and cleaner flotation
SkimAir (SK) for conventional
Flash Flotation or Flash Roughing
in the grinding circuit
Conventional flotation (OK) for
rougher, scavenger and cleaner
flotation
support services
We deliver flotation systems to meet
your specific requirements. Automa-
tion and analyzers can be included.
We provide supervision services for
installation, commissioning and
startup. Training of plant personnel
is an essential part of the package.
Comprehensive after-sales service
and consultation are proof of our
commitment to your continuous
operational performance. Each
use of local resources.
Modular process sections
Sub-assembled process sections are
cost efficient and fast to bring into
operation. These modules are
practical for transportation, easy to
assemble and install in the field.
Customized automation and
analyzers are included. Supervision
services and training complete the
scope.
 T E C H N O L O G Y

Australia
Outokumpu Technology Pty. Ltd.
Sydney
Tel. (61) 2 9984 2500
Fax. (61) 2 9984 2501
Perth
Tel. (61) 8 9316 1966
Fax. (61) 8 9316 1952
Canada
Outokumpu Technology
Tel. (1) 905 671 3304
Fax. (1) 905 671 8413
Chile
Outokumpu Tcnica Chile Ltda.
Tel. (56) 2 274 4201
Fax. (56) 2 223 4989
China
Outokumpu Beijing
Representative Office
Tel. (86) 10 6506 5951
Fax. (86) 10 6500 6512
Peru
Outokumpu Tcnica Per S.A.C.
Tel. (51) 1 221 0833
Fax. (51) 1 221 2633
Poland
Outokumpu Poland Sp. z o.o.
Tel. (48) 22 825 8252
Fax. (48) 22 825 1961
Russia
ZAO Mineral Processing Engineers
Tel. (7) 812 213 9986
Fax. (7) 812 327 8832
South Africa
Outokumpu Technology (Pty) Ltd.
Tel. (27) 11 799 2410
Fax. (27) 11 799 2449
U.S.A.
Outokumpu Technology, Inc.
Tel. (1) 303 792 3110
Fax. (1) 303 799 6892

Mexico
Outokumpu Mexicana S.A. de C.V.
Tel. (52) 5 203 5968
Fax. (52) 5 203 1018

6/99 Ekholmin kirjapaino

Outokumpu Mintec Oy
P.O. Box 84
FIN-02201 Espoo, Finland
Tel. +358 9 4211
Fax +358 9 421 2105
www.outokumpu.com