Mixing and

grouting-systems

MCI 2000/725 Mixing and grouting plant for soil-mixing, Bangkok, Thailand.
Grout Pumps
Series ZMP 600/700/800
A full range of Hny ZMP grout pumps covers almost
every grouting requirement. These low-wear plunger type
pumps handle a wide variety of grout mixes from neat
cement suspensions to backfill mortar with sand of up
to 8 mm particle sizes. All pumps are equipped with the
automatic pressure control system (APC). With this sys-
tem, the maximum pumping pressure can be preset on ZMP 600
the hydraulic power pack. Whenever the preset pres-
sure is reached, the pump automatically adjusts its out-
ZMP 700
put according to the grout take of the ground. Whenever
ZMP 800
the grout take ceases, the pump stops and maintains
the pressure. The pumping rate can also be adjusted to
meet the requirements of the particular ground condi-
tions. The ZMP 700 series can be equipped with differ-
ent plunger units to cover a wide range of pumping pres-
sures and capacities.

Double acting grout pumps

Model ZMP 625V 725V 726V 820V 826V
Plunger mm 65 85 105 120 85 105 120 60 60
Capacity max. (W/C ratio = 1) m3/h 2 5.9 9 11.7 6.5 9.9 13 3.4 3.2
Pressure max. bar 100 100 68 50 100 68 50 200 200
Pressure min. bar 3 2 1.5 1 8 5 4 12 15
Particle size max. mm 5 8 8 3 3
Motor 50 Hz kW 5.5 9.2 30 18.5 30
60 Hz kW 6.3 10.5 36 21 36

Single acting grout pumps

Model ZMP 610V 611V 710V 712V 810V 812V
Plunger mm 65 65 85 105 120 85 105 120 60 60
Capacity max. (W/C ratio = 1) m3/h 1.5 2 3.9 5.5 7.5 2.4 3.8 4.9 1.9 1.3
Pressure max. bar 100 75 100 68 50 88 58 44 200 177
Pressure min. bar 3 3 2 1.5 1 2.5 2 1.5 12 12
Particle size max. mm 5 5 8 8 3 3
Motor 50 Hz kW 5.5 5.5 5.5 7.5 15 7.5
60 Hz kW 6.3 6.3 6.3 8.6 17 8.6

Recording Systems
HFR/HIR
The Hny recording systems are suitable for measuring pressure
and flow of various kinds of grout and for carrying out permeability
tests (Lugeon test). Various models, from simple disc pressure
recorders to fully electronic units with data processing capabili-
ties, are available.
The HFR is a sophisticated record-
ing system which records the
pressure and flow of up to eight
grout lines simultaneously. An LCD
graphical display shows the trend
curves of pressure and flow rates.
The recording data are stored on
a memory card and can be processed
on a PC. The programme allows print-out
of each grouting sequence with the
respective curves as well as a sum-
mary of all the sequences of a shift/
day etc.
A special programme allows online moni-
toring and visualising on PC. The flow can
be either measured by counting the nos. of
strokes of the grout pump or by an inductive
flow meter.
The HIR is a simple recording system consisting of an electromag-
netic flow meter and a pressure transducer. The pressure trans-
ducer can be placed within the measuring unit or at the point of
injection. The recording unit contains a chart recorder for pres-
sure and flow rate as well as a totaliser for the accumulated
flow.
 Model HCM 100 300 300 600 800 2500
High Shear Mixing pump type TMP 9 TMP 18 TMP 22 TMP 22 TMP 40 TMP 60
Colloidal Mixer Capacity max. (W/C ratio = 1) m3/h 2 5 5 8 20 40
HCM Circulation capacity l/min 540 1100 1400 1400 2400 4800
Usable content l 100 260 260 550 800 2500
Max. particle size mm 5 8 8 8 3
Electric motor 50 Hz kW 3 5.5 9 9 22 45
60 Hz kW 3.6 11 11 25 52

The HCM line of high-shear (col-
loidal) mixers is recognized world-
wide for its excellent mixing per-
formance, efficiency and
resistance. The HCM mixers will
mix water with bentonite, cement,
ultra-fine cement and other similar sus-
pensions effectively. Sands up to 8 mm particle sizes can be
added on the smaller HCM 300 and HCM 600 models.
wear The mixers can be equipped with a weigh-batching system to
automatically batch and mix up to three dry ingredients and three
chemical additives with water.

Agitators Model HRW 350 800 800M 1200 2000 3000

HRW Usable content l 350 800 800 1050 2000 3000
The HRW agitators are used
Electric Motor 50 Hz kW 0.55/1.1 0.55/1.1 1.5 1.5 3 3
as holding tanks between the
60 Hz kW 0.66/1.3 0.66/1.3 1.8 1.8 3.6 3.6
HCM batch mixers and the
Agitator speed 50 Hz min-1 47 47 26 26 26 26
pump. In the slowly revolving
60 Hz min-1 56 56 31 31 31 31
agitator, the grout suspensions
are homogenized and air
bubbles are removed.

Compact Grout Plants

INJECTO-COMPACT (IC)
The INJECTO-COMPACT (IC) grout plants consist of an HCM The INJECTO-COMPACT (IC) 310/325 are suitable for grouting
mixer, an HRW agitator and a ZMP grout pump. All components tie- back anchors, rock bolts, soil nails, tension cables as well as
are functionally arranged on a common base with a central lift- for tube--manchette and rock grouting. In microtunnelling, these
ing point. The use of the INJECTO-COMPACT grout plants reduce compact plants are used to mix and inject bentonite suspensions.
considerably the installation time on site and minimises operating
personnel.

INJECTO-COMPACT IC 310 311 325 650 650 650 650 650 650 650 1400 1400 1400 1400
Grout pump ZMP 610V 611V 625V 710V 712V 725V 810V 812V 820V 826V 710V 712V 725V 726V
Capacity max. (W/C ratio = 1) m3/h 1.5 2 2 5 4.9 5 1.9 1.3 3.4 3.2 7.5 4.9 8 8
Pressure max. bar 100 75 100 100 90 100 200 180 200 200 100 90 100 100
Motor rating 50 Hz kW 9 9 9 15.5 17.5 19 25 17.5 28.5 40 15.5 17.5 19 40
60 Hz kW 11 11 11 17.5 20 22 28.5 20 32.5 47.5 17.5 20 22 47.5
Tunneling
Equipment for backfilling, contact and consolidation grouting

1 2

1) Pumps for backfilling

through the TBM tail
shield, Channel Tunnel
Rail Link, CTRL Contract
240. London UK.

2) Restoration of an old
Railway Tunnel.
Wolhusen/Switzerland.

Pipe jacking/microtunneling/directional drilling

Mixing and injection plants for bentonite and cement suspensions

3 4
3) Fully automated mixing
and injection plant for
bentonite suspensions
for Microtunneling.
Bremen/Germany.

4) IC 1400/726
bentonite injection plant
for directional drilling.
Holland.

Slurry walls/diaphragm walls

Fully automated mixing plants for bentonite, cement and slurry wall suspensions

5) MCM 5500 Fully

automated, containerised
mixing plant for slurry
wall suspension (Capacity
up to 50 m3/h).
Hamburg/Germany.

Dam construction/grouting projects

Compact grouting units/fully automated mixing plants/computer-controlled grout plants

6
100 47 936/2009efdf

6) Compact grout plant

IC 1400/725 with
recording unit HIR 001
at HUITES dam.
El Fuerte/Mexico.
Hny AG reserves the right to make improvements and modifications to their equipment without notice.

Hny AG Buechstrasse 20 CH-8645 Jona/Switzerland

Tel. +41 44 925 41 11 Fax +41 44 923 62 45 info@haeny.com www.haeny.comgg