Beruflich Dokumente
Kultur Dokumente
1 Scope............................................................ 2
2 Conflicts and Deviations................................ 2
3 References.................................................... 2
4 Products and Materials................................. 7
5 Galvanizing, Painting and Coating.............. 10
6 Fabrication................................................... 14
7 Inspection and Testing................................ 27
1 Scope
2.1 Any conflicts between this Specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs) or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department.
2.2 Direct all requests to deviate from this Specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
3 References
The selection of material and equipment, and the design, construction, maintenance, and
repair of equipment and facilities covered by this Specification shall comply with the
latest edition of the references listed below, unless otherwise noted.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
Washers [Metric]
ASTM F606 Standard Test Methods for Determining the
Mechanical Properties of Externally and
Internally Threaded Fasteners, Washers,
Direct Tension Indicators, and Rivets
ASTM F606M Standard Test Methods for Determining the
Mechanical Properties of Externally and
Internally Threaded Fasteners, Washers, and
Rivets [Metric]
ASTM F959 Standard Specification for Compressible-Washer-
Type Direct Tension Indicators for Use with
Structural Fasteners
ASTM F959M Standard Specification for Compressible-Washer-
Type Direct Tension Indicators for Use with
Structural Fasteners [Metric]
ASTM F1554 Standard Specification for Anchor Bolts, Steel, 36,
55 and 105-ksi Yield Strength
ASTM F2329 Standard Specification for Zinc Coating, Hot-Dip,
Requirements for Application to Carbon and
Alloy Steel Bolts, Screws, Washers, Nuts, and
Special Threaded Fasteners
European Standards
EN 10204 BS EN 10204: Metallic Products Types of
Inspection Documents
BS EN 10025-2 Hot Rolled Products of Structural Steel
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
4.1.2 The minimum thickness of any part of a structural shape shall be 5 mm.
Universal Beams and Universal Columns (UB & UC) and split tees rolled to
BS EN 10025-2 S355JR/JO may be used as substitutes for W & WT shapes.
Commonly accepted shapes include shapes specified to Japanese Standards
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
Floor and roof metal deck shall be cold-formed steel sheets conforming to
ASTM A653/A653M or ASTM A1008/A1008M or equal having a minimum
yield strength of 228 N/mm (33,000 psi). The metal deck shall be galvanized
and receive a protective coating of zinc conforming to ASTM A653/A653M,
G90 Coating Designation. Design shall be in accordance with SDI Design
Manual for Composite Decks, Form Decks and Roof Decks, No. 31.
Heavy Hex Nut - ASTM A563 Grade DH or ASTM A563M Grade 10S
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
Headed Bolts - ASTM A307 Grade A (Hex " - 1" diameter, Heavy Hex over
1" diameter)
4.9 High Strength Anchor Bolt Assemblies shall be in accordance with Standard
Drawing AA-036322 Sht. No. 001 (Rev. No. 08 or later) and the following
material specifications:
ASTM A108 Grade 1010 through 1020, AWS D1.1 Section 7, Type B
Welding filler metal shall be per AWS D1.1, Section 3.3 (including Table 3.1)
low hydrogen with an electrode strength of 58 ksi (400 MPa) minimum yield
strength and 70 ksi (480 MPa) minimum tensile strength. (For example, use
E70XX for SMAW, F7XX-EXXX for SAW, ER70S-X for GMAW, and E7XT-
X for FCAW.) However, E60XX (410 MPa) electrodes may be used for tack
welding.
Rails 104 lb/yd to 175 lb/yd (52 kg/m to 88 kg/m) ASTM A759
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
Steel bar grating and grating stair treads shall be per ASTM A1011/A1011M,
galvanized per ASTM A123/A123M and comply with NAAMM MBG 531.
Steel grating shall be rectangular type, with plain 3/16-inch x 1-1/4-inch (5-mm
x 32-mm bearing bars on 1-3/16-inch (30-mm) spacing with cross bars on 4-inch
(100-mm) spacing. Grating stair treads shall have abrasive or checkered plate
nosing.
Heavy duty metal bar grating shall comply with NAAMM MBG 532.
Steel joist and joist girders shall comply with SJI Standard Specifications and
Load Tables for Steel Joists and Joist Girders.
5.1.2 Bare carbon steel that will receive fireproofing shall be prepared as
follows:
a) A full APCS-1B system (primer and top coat(s)) shall be applied
under cementatious fireproofing materials.
b) APCS-1B primer shall be applied prior to the application of the
intumescent fireproof materials.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
5.2 Galvanizing
5.2.1 All materials, except ASTM A490 or ASTM A490M bolts, and crane
rails, shall be galvanized. Steel embedded in concrete (including
ASTM A36/A36M, ASTM A307 and ASTM F1554 anchor bolts) shall
be hot-dip galvanized.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
The Buyer reserves the right to inspect and reject all galvanized steel in
accordance with the provisions of ASTM A123/A123M and
ASTM E376.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
5.2.6.6 Hot repairs shall be made in the shop if any of the following
conditions exist:
a. Total damaged area is greater than 1% but less than
2% of the total coated area of the member being
repaired
b. Any single repair is at least 2 in (1,300 mm) in area
c. Any single repair is 12-inches (300 mm) long or more
5.2.6.7 Hot repair shall be made using zinc alloy rod or powder
manufactured for the repair of galvanized steel.
5.2.6.11 If galvanized tension control bolts are used, all bare steel
surfaces (i.e., bolt ends) shall be repair galvanized per this
section.
5.3.3 Shop painting is not required unless specified in the Purchase Order,
except for communication towers, which require painting, aviation
marking and lighting as follows:
a) Surface preparation and dry film thickness requirements shall be
in accordance with SAES-H-001, APCS-1E.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
5.3.4 Floor plate shall be coated with an anti-skid paint per SAES-H-001,
APCS-12, when required to be shop applied in the contract documents.
Pipe railing for walkway and working surfaces shall comply with PIP Standard
STF05520. Angle railing shall not be used.
6 Fabrication
6.1 General
6.1.1 All fabrication shall be in accordance with the AISC Code of Standard
Practice for Steel Buildings and Bridges and the AISC Specification
for Structural Steel Buildings.
6.1.2 All structural steel shall be made by open hearth, basic oxygen or
electric furnace process. Bessemer steel is not acceptable.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.1.5 The welding symbols used on plans and shop drawings shall be per the
American Welding Society (AWS). The field connection symbols
shall distinguish between assembly yard and erection site connections.
6.1.9 Lifting lugs required for lifting of fully assembled structural units or
skids shall be designed for attachment to primary structural members
only. Lifting lugs shall be attached by means of a complete joint-
penetration groove weld or continuous fillet welds (see paragraph
7.6.e).
A design factor of safety of 5 shall be applied to all limit states for
the lifting lug and its attachment.
Eccentric forces and impact factors shall be considered in the
design of the lugs and their attachment.
Block outs in the support beam flange to accommodate lifting lugs
shall be attached to the lug plate in a manner to develop the full
tension capacity of the flange.
Also see section 6.2.6.2 for additional welding requirements.
6.1.10 All beams, except cantilevers, shall be fabricated with natural mill
camber in the up position.
6.1.12 Fabricator, when performing shop assembly work, shall not exceed the
tolerances specified in AISC Code of Standard Practice for Steel
Buildings and Bridges.
6.1.13 Base plate hole sizes for structural steel columns shall be as follows:
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
Anchor bolts to 7/8 inch (12-22 mm) 5/16 inch (8 mm) oversize
Anchor bolts 1 to 1-3/4 inch (25-44 mm) inch (12 mm) oversize
Anchor bolts over 2 to 2-1/4 inch (50 - 57 mm) 3/4 inch (19 mm)
oversize
Anchor bolts 2-1/2 inch and over (64 mm) 1 inch (25 mm) oversize
6.1.14 All pieces shall be clearly marked with permanent identifying erection
mark number. Method and location of marking shall be approved by
Buyer.
6.1.15 Before surface preparation, the Fabricator shall remove all sharp
corners, burrs (including bolt hole burrs), weld spatter, slag, weld flux,
loose mill scale and other foreign matter.
6.1.18 The method for fastening grating shall be as specified on the design
drawings and shall also comply with the requirements in section 4.15
of this specification. A minimum of two fasteners per panel shall be
used at each support, with a minimum of four fasteners per panel.
The fasteners shall be supplied by the Fabricator with 5% extra to
cover losses.
6.1.20 Joints perpendicular to the span of grating and checkered plate flooring
shall occur only over support members.
6.1.21 Checkered plate shall have inch (12 mm) diameter drain holes (when
specified on contract drawings) provided for each 20 ft (2 m) of area,
with a minimum of one hole per panel.
6.2 Connections
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.2.5.5 All bolts, nuts, and washers shall be properly identified and
marked with the material grade and manufacturer's logo if
required by respective ASTM standard. All fasteners not so
marked shall be rejected. Should any unmarked fasteners
be installed, they shall be removed. Mechanical testing of
unmarked fasteners shall not constitute justification for their
use.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.2.5.15 For slotted holes, the long direction of the slot shall be
perpendicular to the load direction. All slotted or oversize
hole dimensions shall be as defined in Tables J3.3 and
J3.3M of the AISC Specification for Structural Steel
Buildings.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.2.6.4 The minimum fillet weld size is 3/16 inch (5 mm) for
structural welds. Seal welds may be 1/8 inch (3 mm)
minimum fillet weld.
6.2.6.6 The Fabricator shall design and install erection clips for
field-welded connections.
6.2.6.9 Fabricator shall remove all run-off bars and extension tabs.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.2.8.4 All gusset and stiffener plates shall be 3/8 inch (10 mm)
minimum thickness. For minor structures such as platforms
and miscellaneous structures, inch (6 mm) thick gusset
and stiffener plates may be used. The minimum thickness
for connection plates in electrical transmission towers or
communication towers shall be inch (6 mm).
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.3.1.2 All bolts, washers and nuts shall be packaged and delivered
in rigid, weatherproof containers. Cardboard containers are
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
not acceptable.
6.3.1.4 The Fabricator shall ensure that all steel and its coatings are
protected from any damage caused by handling, storage or
shipping prior to receipt by the Buyer.
6.3.1.6 The bottom of base plates shall be clean and free of any rust
or corrosion.
6.3.2 Delivery
6.3.2.2 All materials designated for the care, custody and control of
the Erector shall be received, unloaded, stored, and
otherwise handled in a manner that will prevent distortion,
deterioration, or damage.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
6.4.3 Shop drawings shall clearly show the specification and grade of steel to
be used.
6.4.4 Erection and shop drawings shall be grouped in sets and identified
separately for each structure or yard area.
6.4.5 Erection drawings shall clearly show the mark number and position for
each member. The mark number system shall be agreed upon in
advance with the Buyer.
6.4.6 Erection drawings shall clearly identify slip critical high strength
bolted connections.
6.4.7 All fabricated steel sections shall be match-marked for field assembly
with designating numbers or letters corresponding to the field erection
drawings. Match-marking of steel shall be done with suitable paint,
waterproof ink or with pressed metal tags.
6.4.9 Shop drawings shall state the welding procedure and welding electrode
to be used.
6.4.10 Shop drawings shall clearly show the specification and grade of steel to
be used.
6.4.11 The buyer's purchase order number shall be shown on all erection and
shop drawings.
6.4.13 The Fabricator shall provide a bolt list and a list of other fasteners
showing the number, grade, size, and length of field bolts for each
connection. These lists may be shown on either the shop drawings or
on separate sheets.
6.4.14 In the event that drawing revisions are necessary, the Fabricator shall
clearly flag on the shop drawings all changes showing the latest
revisions.
6.5 Submittals
6.5.1 A shipping list (including total weight), a bolt list, and a minimum of
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
two sets of final erection and shop drawings shall accompany the first
shipment of each release.
7.2 The Buyer has the right to inspect all materials and workmanship, and shall have
unrestricted entry to the shop of the Fabricator at all times while work is being
performed. The Buyer may reject improper, inferior, defective, or unsuitable
materials and workmanship. All materials and workmanship rejected shall be
repaired or replaced by the Fabricator as directed by the Buyer. The company
inspector shall have access to the vendor's facilities to see that SAES-H-100
quality elements are in place prior to and during blasting, priming and coating
operations.
7.3 The Inspection Test Plan (ITP) shall be provided for review and approval by the
company inspector.
7.4 Inspection and testing shall conform to this Specification and Saudi Aramco
Inspection Requirements Forms 175-120100 or 175-120500 attached to the
Purchase Order.
7.5 Welding procedures and individual welders shall be qualified in accordance with
the requirements of AWS D1.1/D1.1M, AWS D1.3 or AWS D14.1 as
appropriate. All welding procedures and welding performance qualification
records shall be made available to the Buyer's Inspector for review.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
7.7 Material test reports for each heat of structural steel, each lot of high-strength
and ASTM A307 bolts shall be available for review by the Buyer. Material test
reports shall conform to EN 10204, Type 3.1.
7.8 The Buyer may require a quantity of representative samples of bolt assemblies
which the Fabricator shall supply to the Buyer for testing. Testing in accordance
with ASTM F606 or ASTM F606M will be at the Buyer's expense.
7.10 Shop inspection may include, but not be limited to the following:
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
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Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
7.12 The buyer reserves the right to inspect and reject all galvanized steel in
accordance with ASTM A123/A123M and ASTM E376.
Revision Summary
17 May 2011 Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued
with minor revision.
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Document Responsibility: Onshore Structures Standards Committee 12-SAMSS-007
Issue Date: 17 May 2011
Next Planned Update: 17 May 2016 Fabrication of Structural and Miscellaneous Steel
Note: The minimum published yield strength may vary based on the material thickness. Refer to the appropriate
material specification.
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