FOOD

HYCARE
TECHNICAL DOCUMENT

www.pcm.eu
OPTIONS
Standard 3A EHEDG

Stainless steel 316 L body with upward tangential

A
connection and vertical CIP connection - Position 4
Body connections

Stainless steel 316 L body with left tangential connection

B
and vertical CIP connection - Position 1

Stainless steel 316 L body with right tangential connection

C
and vertical CIP connection - Position 7

Stainless steel 316 L body with upward tangential

D
connection - Position 4 bis

SMS connections
connections
Inlet/Outlet

CLAMP connections

DIN 11851 connections

DIN 11864-1 (A type) connections

One part body

connections
Inlet/Outlet

13HY12 13HY12 13HY12

Two parts body (DIN 11851 central connection) > 13HY12

Two parts body (DIN 11864-1 central connection) > 13HY12 > 13HY12

Duraflex titanium flexible shaft and duplex stainless steel 329 LN rotor
Shaft-

13HY12 13HY12 13HY12

line

Duraflex titanium flexible shaft and stainless steel 316 L rotor > 13HY12 > 13HY12 > 13HY12

Cartridge single mechanical seal carbide / carbide EPDM

Cartridge single mechanical seal carbide / carbide EPDM with flush

Cartridge single mechanical seal carbide / carbide FDA 3A

Sealing

Cartridge single mechanical seal carbide / carbide FKM - FDA 3A with

flush

Cartridge single mechanical seal carbide / carbide EPDM - EHEDG

Cartridge single mechanical seal carbide / carbide EPDM - EHEDG with

flush

Standard arrangement

Available option

2
 HYCARE TECHNICAL DOCUMENT

Standard 3A EHEDG

NBR white (Food EU)

Stator

FKM white (Food FDA / 3A)

NBR black (USP) - only for 05HY12 > 13HY12

Eccentric discharge pipe

Pipe

Eccentric discharge pipe with CIP back connection

Hygienic stator security system

Drive cover

Counter SMS connection

External frequency inverter

Accesories

Pressure gauge

Pressure transmitter

Pressure switch

Multifunction pressure sensor

Automatic greaser

Stainless steel 304 L baseplate with adjustable feet

frame
Base-

Stainless steel 304 L baseplate with adjustable feet 3-A compliant

Painting

Standard painting - RAL 9010 white - Process 1

Standard painting - RAL 9010 white - Process 3

French / English manual + multi languages CD with the pump

ments
Docu-

Extra French / English manual + multi languages CD to be sent by mail

report
Test

Test report and pump operating conditions data sheet to be sent by mail

3
PUMP CODE

25HY12 - 3A

Hydraulic size Serie Pressure stage Construction

HY=HyCare 6 = 1 stage = 4 bars 3A = 3-A
12 = 2 stages = 8 bars EH = EHEDG
18 = 3 stages = 12 bars
24 = 4 stages = 16 bars

MATERIALS AND FINISHINGS

BODY ROTOR DURAFLEX SHAFT STATOR BASEFRAME GASKETS (BODY)

Stainless steel < 13HY12

316 L Titanium NBR white (Food) Stainless steel 304 Standard: EPDM
Duplex stainless
MATERIALS

steel 329 LN
FKM white (Food)
3A: Silicone
> 13HY12 FDA / 3A)
Stainless steel
316 L NBR black (USP) EHEDG: EPDM
only for 13HY12 (L shape gaskets)

Internal: Polished Ra <

Ra < 0.8 - Shot peened -
Polished
FINISHINGS

0.8
Ra < 0.8

External:
Shot peened
Ra 1.6

4
 HYCARE TECHNICAL DOCUMENT

HYDRAULIC COMPARISON CHARTS

HYCARE H SERIES ECOMOINEAU C I SERIE

05HY12 0.4H12 05C12S 0.4I10

05HY24 0.4H24 05C24S 0.4ID10

1HY12 1H12 1C12S 1I10

1HY24 1H24 1C24S 1ID10

3HY12 2.6H12 3C12S 2.6I10

3HY24 2.6H24 3C24S 2.6ID10

6HY12 6H12 6C12S 6ID5 /6I10

6HY24 6H24 6C24S 6I20

13HY6 13H6 13C6S 13I5

13HY12 13H12 13C12S 13I10

13HY24 13H24 13C24S 13ID10 / 13I20

18HY12 NA 18C12S NA

25HY6 25H6 25C6S 25I5

25HY12 25H12 25C12S 25I10

25HY24 25H24 25C24S 20I16 / 20I20 / 20ID10

40HY6 NA 40C6S 45I5

40HY12 40H12 40C12S 40ID5 / 40I10

40HY24 40H24 40C24S 35I20 / 40ID10

60HY6 60H6 60C6S 62I5

60HY12 60H12 60C12S 62ID5

60HY18 NA 60C18S NA

90HY12 90H12 90C12 NA

Please note that HyCare performances can vary from H series.

5
SPARE PARTS INTERCHANGEABILITY CHART

HYCARE STATORS H SERIES

05HY12 - 05HY24 0.4H12 - 0.4H24

1HY12 - 1HY24 1H12 - 1H24
3HY12 - 3HY24 2.6H12 - 2.6H24
6HY12 - 6HY24 6H12 - 6H24
13HY6 - 13HY12 13H6 - 13H12

40HY6 40H6
60HY6 - 60HY12- 60HY18 60H6 - 60H12 - 60H24
90HY12 90H12

13HY24
13H24
18HY12
25H6 - 25H12 - 25H24
25HY6 - 25HY12 - 25HY24
40H12 - 40H24
40HY12 - 40HY24

HYCARE ROTOR H SERIES

05HY12 - 05HY24 ** 0.4H12 - 0.4H24

1HY12 - 1HY24 1H12 - 1H24 -
3HY12 - 3HY24 2.6H12 - 2.6H24
6HY12 - 6HY24 6H12 - 6H24
13HY6 - 13HY12 13H6 - 13H12

13HY24 13H24
25HY24 25H24
40HY6 - 40HY24 40H6 - 40H24
60HY6 - 60HY18 60H6 - 60H24

25HY6 - 25HY12 25H6 - 25H12

40HY12 40H12
60HY12 60H12
90HY12 90H12
** Rotor shrink fit assembly - shorter rod

HYCARE MECHANICAL SEALS H SERIES

ALL MODELS ALL MODELS

EXCEPT EXCEPT
60HY6 60H6
25HY24 25H24

Spare parts interchangeable between HyCare and H Series.

Spare parts not interchangeable between HyCare and H Series.

HyCare spare parts fit with H Series spare parts (H Series spare parts dont fit with HyCare
spare parts)
6
 HYCARE TECHNICAL DOCUMENT

SECTIONAL DRAWINGS
05HY12 - 13HY12

7
SECTIONAL DRAWINGS
13HY24 - 90HY12

8
 HYCARE TECHNICAL DOCUMENT

SECTIONAL DRAWINGS
DESCRIPTION OF PARTS

1 Stator 250 Screw

8 Stator foot support 261 Nut

9 Spacer support 265 Mechanical seal support screw

16/17 Mechanical seal 289 Stator foot

20 Rotor 289A Stator clamp

22 Flexible rod 294 Drive shaft gasket

27 Oring connecting rod 327 Washer

27A Rotor screw gasket 328 Washer

28 Ball end screw / shaft screw 328A Washer

28A Rotor screw 328B Washer

36 Driving shaft 346 Screw

49 Baseframe foot 346A Screw

50 Body 373 Screw

54 Flange 380 Baseframe tube

75 Casing 385 Body flange

88 Spacer 472 Screw

90 Mechanical seal gasket 472A Screw

90A Body seal 476 Baseframe clamp

102 Washer 555 Dismantling tool

102A Washer

102B Washer
AVAILABLE KIT: PRJT (Gaskets)
103 Washer

105 Cone point set screw >13HY24

Kit PRJT = 27 + 90
106 Half dog set screw

107 Nut <13HY24

Kit PRJT = 27 + 27A + 90A + 90
107B Nut

107C Nut

110 Nut cap PARTS LIST

110A Spacer plug
1st emergency
114 Screw
1 + 16/17 + PRJT
118 Tube cap
6000 / 8000 hours
121 Washer
05HY12 > 13HY12 = Kit 1st emergency + rotor (20) + 28
122 Screw 13HY24 > 90HY12 = Kit 1st emergency + rotor (20) + 28A
153 Nipple

242 Washer

9
 GENERAL ARRANGEMENT DRAWINGS
05HY12 - 13HY12 (Standard pipe)

SMS CLAMP DIN 11851 DIN 11864-1 Weight*

H1 I3 DN1 L I DN1 L I DN1 L I DN1 L I Kgs

mm mm DN2 mm mm DN2 mm mm DN2 mm mm DN2 mm mm
[Lbs]
[in] [in] DN3 [in] [in] DN3 [in] [in] DN3 [in] [in] DN3 [in] [in]

80 209 558 414 558 414 558 414 558 414 16

05HY12 [3.14] [8.22]
38
[21.96] [16.29]
38
[21.96] [16.29]
32
[21.96] [16.29]
40
[21.96] [16.29] [35.27]

80 209 658 514 658 514 658 514 658 514 17

05HY24 [3.14] [8.22]
38
[25.90] [20.23]
38
[25.90] [20.23]
32
[25.90] [20.23]
40
[25.90] [20.23] [34.47]

80 209 611 466 611 466 611 466 611 466 16

1HY12 [3.14] [8.22]
38
[24.05] [18.34]
38
[24.05] [18.34]
32
[24.05] [18.34]
40
[24.05] [18.34] [35.27]

80 209 761 616 761 616 761 616 761 616 17

1HY24 [3.14] [8.22]
38
[29.96] [24.25]
38
[29.96] [24.25]
32
[29.96] [24.25]
40
[29.96] [24.25] [34.47]

80 209 673 528 673 528 673 528 673 528 17

3HY12 [3.14] [8.22]
38
[24.49] [50.78]
38
[24.49] [50.78]
32
[24.49] [50.78]
40
[24.49] [50.78] [34.47]

80 346 1049 894 1049 894 1049 894 1049 894 19

3HY24 [3.14] [13.62]
63.5
[41.29] [35.19]
63.5
[41.29] [35.19]
65
[41.29] [35.19]
65
[41.29] [35.19] [41.88]

80 346 884 729 884 729 884 729 884 729 19

6HY12 [3.14] [13.62]
63.5
[34.80] [28.70]
63.5
[34.80] [28.70]
65
[34.80] [28.70]
65
[34.80] [28.70] [41.88]

80 346 1138 983 1138 983 1138 983 1138 983 23

6HY24 [3.14] [13.62]
63.5
[44.80] [38.70]
63.5
[44.80] [38.70]
65
[44.80] [38.70]
65
[44.80] [38.70] [50.70]

80 346 824 669 824 669 824 669 824 669 19

13HY6 [3.14] [13.62]
63.5
[32.44] [26.33]
63.5
[32.44] [26.33]
65
[32.44] [26.33]
65
[32.44] [26.33] [41.88]

80 346 1033 878 1033 878 1033 878 1033 878 24

13HY12 [3.14] [13.62]
63.5
[40.66] [34.56]
63.5
[40.66] [34.56]
65
[40.66] [34.56]
65
[40.66] [34.56] [52.91]

* Pump weight without drive and baseframe (see drive chart for drive weight, baseframe weight: 11.27 Kgs / 24.84 Lbs)

Power
0.37 0.75 1.5 2.2 3 4
Kw
[0.5] [1.01] [2.01] [2.95] [4.02] [5.36]
[Hp]
Weight
Drive

10 17 32 40 40 51
Kg
[22] [37.47] [70.54] [88] [88] [112.43]
[Lbs]
I2 339 429 497 527 527 575
mm
[13.31] [16.88] [19.56] [20.78] [20.78] [22.63]
[In]

10
 HYCARE TECHNICAL DOCUMENT

GENERAL ARRANGEMENT DRAWINGS

13HY24 - 40HY12 (Standard pipe)

SMS CLAMP DIN 11851 DIN 11864-1 Weight*

H1 I3 D DN1 L I DN1 L I DN1 L I DN1 L I Kgs

mm mm mm DN2 mm mm DN2 mm mm DN2 mm mm DN2 mm mm
[Lbs]
[in] [in] [in] DN3 [in] [in] DN3 [in] [in] DN3 [in] [in] DN3 [in] [in]

120 554 13.5 1758 1539 1758 1539 1758 1539 1758 1539 62.5
13HY24 [4.72] [21.81] [0.53]
76
[69.21] [60.59]
76
[69.21] [60.59]
80
[69.21] [60.59]
80
[69.21] [60.59] [137.78]

120 554 13.5 1479 1259 1479 1259 1479 1259 1479 1259 65.8
18HY12 [4.72] [21.81] [0.53]
76
[58.22] [49.56]
76
[58.22] [49.56]
80
[58.22] [49.56]
80
[58.22] [49.56] [145.06]

120 554 13.5 1248 1029 1248 1029 1248 1029 1248 1029 60.5
25HY6 [4.72] [21.81] [0.53]
76
[49.13] [40.51]
76
[49.13] [40.51]
80
[49.13] [40.51]
80
[49.13] [40.51] [133.37]

120 554 13.5 1532 1313 1532 1313 1532 1313 1532 1313 71.2
25HY12 [4.72] [21.81] [0.53]
76
[60.31] [51.69]
76
[60.31] [51.69]
80
[60.31] [51.69]
80
[60.31] [51.69] [156.96]

120 717 13.5 2144 1925 2144 1925 2144 1925 2144 1925 88.7
25HY24 [4.72] [28.22] [0.53]
76
[84.40] [75.78]
76
[84.40] [75.78]
80
[84.40] [75.78]
80
[84.40] [75.78] [195.55]

80 680 18 1540 1301 1540 1301 1540 1301 1540 1301 74.3
40HY6 [4.72] [26.77] [0.70]
104
[60.62] [51.22]
104
[60.62] [51.22]
100
[60.62] [51.22]
100
[60.62] [51.22] [163.80]

80 680 18 1956 1717 1956 1717 1956 1717 1956 1717 95.2
40HY12 [4.72] [26.77] [0.70]
104
[77.00] [67.59]
104
[77.00] [67.59]
100
[77.00] [67.59]
100
[77.00] [67.59] [209.88]

* Pump weight without drive and baseframe (see drive chart for drive weight, baseframe weight: 30.8 Kgs / 67.9 Lbs)

Power
1.5 2.2 3 4 5.5 7.5 11 15
Kw
[2.01] [2.45] [4.02] [5.36] [7.37] [10.05] [14.75] [20.11]
[Hp]
Weight
Drive

32 42 57 103 122 129 164 203

Kg
[70.54] [93] [126] [227.07] [269] [284] [361.55] [447.53]
[Lbs]
I2 497 547 526 588 674 674 751 751
mm [29.56] [29.56]
[19.56] [21.53] [20.70] [23.14] [26.53] [26.53]
[In]

11
 GENERAL ARRANGEMENT DRAWINGS
40HY24 - 90HY12 (Standard pipe)

SMS CLAMP DIN 11851 DIN 11864-1 Weight**

H1 I3 D DN1 L I DN1 L I DN1 L I DN1 L I Kgs

mm mm mm DN2 mm mm DN2 mm mm DN2 mm mm DN2 mm mm
[Lbs]
[in] [in] [in] DN3 [in] [in] DN3 [in] [in] DN3 [in] [in] DN3 [in] [in]

155 1025 25 2835 2535 2835 2535 2835 2535 2835 2535 166
40HY24 [6.10] [40.35] [50.98]
104
[111.61] [99.80]
104
[111.61] [99.80]
100
[111.61] [99.80]
100
[111.61] [99.80] [365.96]

155 1025 25 2113 1815 2113 1815 2113 1815 2113 1815 135
60HY6 [6.10] [40.35] [50.98]
104
[83.18] [71.45]
104
[83.18] [71.45]
100
[83.18] [71.45]
100
[83.18] [71.45] [297.62]

155 1099 25 2544 2246 2544 2246 2544 2246 2544 2246 166
60HY12 [6.10] [43.26] [50.98]
104
[100.15] [88.42]
104
[100.15] [88.42]
100
[100.15] [88.42]
100
[100.15] [88.42] [365.96]

155 1099 25 3205 2910 3205 2910 3205 2910 3205 2910 228
60HY18 [6.10] [43.26] [50.98]
104
[126.18] [114.56]
104
[126.18] [114.56]
100
[126.18] [114.56]
100
[126.18] [114.56] [502.65]

155 1099 25 3060 2762 3060 2762 3060 2762 3060 2762 204
90HY12 [6.10] [43.26] [50.98]
104
[120.47] [108.74]
104
[120.47] [108.74]
100
[120.47] [108.74]
100
[120.47] [108.74] [449.74]

** Pump weight without drive and baseframe (see drive chart for drive weight, baseframe weight: 44.4 Kgs / 97.8 Lbs)

Power
3 4 5.5 7.5 11 15
Kw
[4.02] [5.36] [7.37] [10.05] [14.75] [20.11]
[Hp]
Weight
Drive

57 103 122 129 164 203

Kg
[126] [227.07] [269] [284] [361.55] [447.53]
[Lbs]
I2 526 588 674 674 751 751
mm [29.56] [29.56]
[20.70] [23.14] [26.53] [26.53]
[In]
 INDUSTRIES AND APPLICATIONS
In every area of the food industry

DAIRY PRODUCTS
Stirred yoghurt, set yoghurt, curd cheese, butter, creams, desserts,
ferments, rennet, milk, oil, ice cream, eggs, fruit preparations, vitamins,
flavours, etc.

MEAT, FISH, ANIMAL FEED, EGG PRODUCTS

Meat emulsions,surfine,mincedmeat,fodder, chicken,fish with or without
pieces, surimi, oils, flavours, colorants, fats, proteins, enzymes, etc.

BREAD, CAKES, PASTRIES

Butter, jam, water, oil, eggs, yeast, dough, biscuit mix, gluten, fillings,
sauces, chocolate, biscuit creams, sweet syrup, etc.

DRINKS
Juices, wine, dregs and pressings, fruit concentrates, beer, etc.

FRUITS, VEGETABLES
Fruit or vegetable pure, jam and jelly, fruit paste, compote, etc.

READY-MADE MEALS, SAUCES

Mayonnaise, mustard, ketchup, tomato sauce, oils, eggs, fish paste,
baby food, etc.

COSMETICS AND PHARMACEUTICAL PRODUCTS

Creams, shampoo, liquid soap, body milk, resin, oil, plant extracts, etc.
Index K - July 2016

contact@pcm.eu
www.pcm.eu