Beruflich Dokumente
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Structural 5
Functional 6
Design 7
Production 8
Hot rolling 8
Hot extruding 8
Cold drawing 9
Laser welding 9
Standard T-profiles 12
2
Architecture with steel
Modern architecture is increas- use in many different ways to Building with steel offers flexi-
ingly bringing steel and glass realise their ideas and visions. bility, diversity and economy.
materials to the fore. Structures For planners and architects the
which use steel to fulfil the Today well-known architects wide-ranging spectrum of high-
highest demands with regard are developing architecturally ly differentiated profile geo-
to both architecture and design pioneering industrial, commer- metries opens up an almost infi-
come across as light, open and cial and office buildings, using nite number of possible forms.
transparent. steel profiles from Hoesch
Schwerter Profile GmbH. Steel
Building with steel is durable, profile designs unite functionali-
environmentally sound, and ty with form. Their long lifespan
sustainable. This, too, is an and extreme stability open up
argument for the material broad windows of design op-
which architects and engineers portunity for lasting solutions.
3
Projects and profiles
In planning faades, architects range of standard profiles, we cise technical and economic
not only impose ever greater offer above all solutions for benefits that the use of one
demands on the flexible adap- unique design and production of our special profiles could
tation of the materials, but also problems. bring.
on individual desires for style.
Aspects such as energy effi- On the following pages, we
ciency, economy and sustain- will show how varied the archi-
ability are increasingly gaining tectural possibilities of special
in importance. profiles from Hoesch Schwerter
Profile GmbH are by means of
Within the realm of the produc- a selection of practical exam-
tion possibilities, special steel ples. To make it easier to gain
profiles from Hoesch Schwer- a rapid overview, we have di-
ter Profile GmbH can fulfil al- vided the examples into struc-
most all the requirements for tural, functional and design
freedom of design, construc- orientation even though all of
tion physics and architecture the profiles we produce exhibit
as part of an overall ecologi- all of these aspects.
cal concept.
We will be pleased to work
We develop our special pro- with you to determine which
files in close co-operation with profile solution is appropriate
our customers: alonside our for your project, and the pre-
4
Structural
5
Functional
6
8
Design
<
Object: RWE Headquaters
(Essen)
Architect: Ingenhoven,
Overdiek & Partner
Faade: Gartner
Profiles: Mullion and hollow
profiles
Dimensions: 110 x 80 x 6 mm
Material: S235JRG2
>
Object: Publicis Drugstore
(Paris)
Architect: Michele Saee
Faade: Gartner
Profiles: Sabre profiles
Dimensions: 100 x 100 mm
Material: X2CrNiMoN22-5-3
WS 1.4462
Photo: Daniele Domenicali
7
Production
Hot rolling
In the manufacture of special
Dimensions:
profiles by hot rolling, the
circumscribed circle
input material is formed into
up to approx. 220 mm
rolled strands of approx.
diameter
70 metres long by passing it
circumscribed circle for
through two cylindrical rolling
flat steel up to approx.
bodies which are rotating in
320 mm wide
opposite directions.
minimum wall thickness:
4 mm
The rolling slab, previously
heated to 1,200C, is rolled
Lengths:
out to a profile strand through
up to 19,500 mm;
the calibrated rolls.
cold sheared length
50 mm;
Hot rolled special profiles are
fixed lengths (sawn)
1.5 mm
roller straightened,
Metre weight
cold sheared to supply
minimum c. 7 kg/m
lengths,
maximum c. 80 kg/m
or
Hot extruding
Dimensions:
circumscribed circle for
solid and hollow profiles
up to 240 mm diameter
inner diameters or diag-
onals for hollow profiles
of at least 20 mm to a
maximum of 160 mm
minimum wall thickness:
4 mm
Lengths: Hoesch Schwerter Profile GmbH with a glass disk, to form an ex-
up to to c.16,800 mm is thus far the only company in truded profile.
(depending on profile Germany to operate a hot extru-
cross-section, with sawn sion press for the production of
ends, fixed lengths by steel profiles. For this process, a Advantages of hot extrusion:
agreement) steel billet is heated to around
1,250C in a rotary hearth fur- manufacturing of complex
Metre weight: nace under inert gas. After profile forms
minimum c. 1.5 kg/m leaving the furnace, the billet
maximum c. 100 kg/m is coated in glass powder for profiles possible even in me-
transport to the extrusion press. tallic materials which are
A hydraulic ram with a pressure difficult to form
of around 2,200 tonnes then
forces the workpiece through economic production even
the forming die, which is fitted of small batch sizes
8
Cold drawing
Hot rolled and hot extruded homogenous grain structure
special profiles can be further
refined by cold drawing non- increased tensile and yield
cutting tension compression strengths (and thus a favour-
forming at room temperature. able machinability)
Laser welding
For the production of laser designs, and also offer the
welded special profiles, both following advantages:
standard geometries such as
sheets, tubes or angles and precision fitting
extruded or hot rolled pre-
form-independent
shapes can be utilised.
weight-optimised
Hoesch Schwerter Profile GmbH
inishing-free
can laser welded components
up to a length of seven metres.
The individual parts are fixed
by means of a hydraulic clamp Dimensions:
and welded with a 12 kW web width 40250 mm
CO laser. The low thermal web thickness 2.510 mm
flange width 40400 mm
2
9
Standard hollow profiles
10
y
b
t
x a x
Hot Cold
Corner radii ra 1.5 mm ra 0.8 mm
xx yy
Dimensions Thickness Cross Weight Surface Axial Moment Moment of Radius of Axial Moment Moment of Radius of
section area distance of inertia resistance inertia distance of inertia resistance inertia
h b s t ex Ix Wx Wx ix ey Iy Wy iy
min max
12
y
b
t
ri
h x x
ra
s
EQUAL- AND DEEP-WEBBED T-PROFILES y
Hot Cold
Corner radii ra 1.5 mm ra 0.8 mm
Inner radii ri 3.0 mm ri 1.5 mm
xx yy
Dimensions Thickness Cross Weight Surface Axial Moment Moment of Radius of Axial Moment Moment of Radius of
section area distance of inertia resistance resistance distance of inertia resistance inertia
h b s t ex Ix Wx Wx ix ey Iy Wy iy
min max
13
Stainless steel standard profiles
Equal angle
dimensional range*): 20 200 mm
b
Uneqal angle
Dimensional range*): 30 x 20 mm to 200 x 150 mm
b
h
T-profiles, wide flange, equal and deep-webbed
Dimensional range*): height = 25 160 mm
width = 30 140 mm
h
I-beams, narrow and wide flange (similar to DIN 1025)
Dimensional range*): height = 80 450 mm
width = 60 260 mm
h
U-profiles
Dimensional range*): 30 x 15 mm to 400 x 110 mm
At Hoesch Schwerter Profile Hoesch Schwerter Profile GmbH minimise these effects on the
GmbH, quality assurance meas- is certified according to national protection worthy assets of
ures accompany the procure- and international standards water, air and soil.
ment of precursor material just including but not limited to the
as they do the entire production following: Every production process is
process. In order to do justice to examined regularly with regard
the requirements of our custom- DIN EN ISO 9001 : 2000 to its impact on the environ-
ers, a variety of both test possi- ment and adjusted appropriate-
ISO/TS 16949 : 2002
bilities and qualified inspection ly, in a process of continual
personnel are available. Both DIN EN ISO 14001 : 2004 improvement. When planning
Quality Management and new facilities, the environmen-
the Research and Development In addition to this, the company tal effects are examined in ad-
division work in laboratories has a licence for the inspection vance and minimised as far as
outfitted with modern equip- of structural products for general technically possible. The exist-
ment and carry out chemical, construction steels under DIN ing environmental protection
electro-chemical, physical, me- EN 10 025 and for tempered system was adapted to the
chanical, metallographic and steels under DIN EN 10 083-1 international standard DIN EN
metallurgical inspections. and 2. Our stainless steels also ISO 14001 : 2004 and inde-
conform to the applicable tech- pendently certified in separate
nical specifications of the gen- procedures for all plants.
eral construction permit no.
Z-30.3-6 and DIN EN 10088-3.
All production processes in
steel processing are linked to
influences on the environment.
For more than thirty years,
Hoesch Schwerter Profile
GmbH has engaged in active
environmental conservation to
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Hoesch Schwerter Profile GmbH
Eisenindustriestrasse 1 D-58239 Schwerte