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Sensing / Constraints
Actuation
Feedback /
Feedforward 2
What does control mean?
3
What is a chemical process?
Process:
The conversion of feed materials to products using
(bio)chemical and physical operations
5
Dynamic vs. steady-state behavior?
Steady state
Process Variable (equilibrium)
Transient
(unsteady state)
Time
Understanding of process dynamics is the
foundation of process control
6
Mode of process operation
Continuous-flow Processes
9
Control terminology (2)
10
Input/output block diagrams
11
Example
Stirred-tank blending process
Design
Controlquestion:
question:AtSuppose
steady-state operation,
the inlet what nominal
concentration x1 varies
value
with w2 is required
of time. How canto
weproduce
ensure athat
desired outlet
the outlet
concentration
composition xsp? at xsp?
x remains 12
Example
Control of stirred-tank blending process
Feedback control:
+ ( )
=
13
Example
Control of stirred-tank blending process
Feedforward control:
=
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Important control concepts
Feedback control: requires measurement of CVs
+ Corrective action regardless of the source of disturbance
+ Reduce sensitivity of the CVs to process disturbances
- No corrective action taken till the effect of disturbance is seen
- May lead to instabilities
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Feedback control block
diagram for blending process
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Wrap up
17
CBE-162
Course objectives:
Introduce the theory and practice of process control
Integrate your knowledge of various CHE courses to develop
dynamic models
Design, implementation, and testing of basic control systems
through interactive simulations
After completing the course:
Formulate the control problem for typical chemical processes
Analyze process dynamics
Design basic feedback/feedforward controllers
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CBE-162
Prerequisite knowledge and skills:
Ordinary differential equations and nonlinear algebraic
equations
Thermodynamics, reaction kinetics, transport processes
General understanding of chemical engineering processes
Textbook:
Process Control: Modeling, Design, and Simulation
B. Wayne Bequette
Prentice Hall, 2003
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CBE-162: Topics
1. First-principles modeling
2. Black-box (empirical) modeling
3. Analysis of linear process dynamics
4. Feedback control
5. PID controller design and tuning
6. Internal model control
7. Closed-loop stability analysis
8. Feedforward/cascade control
9. Closed-loop interaction
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CBE-162: Course Organization
Lectures: 11:00-12:30 PM Tu,Th Lewis 9
Software: Matlab/Simulink
Grading:
Homework Assignments and Quizzes: 15 %
Lab Session Assignments: 10 %
Final Project: 20 %
Exams: Mid-term (20 %) + Final (35 %)
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CBE-162: Course Policies
Office hours for discussions, no emails please!
HW posted every Tuesday and due next Tuesday before the
class (turn in hardcopy to GSIs and upload softcopy)
No late HW
Adhere to the given templates
Lab session assignments posted every Tuesday (the solutions
should be uploaded by the end of the session)
Three quizzes (2/9, 3/2, 4/13): be on time for quizzes
Form groups of three for the final project by 3/16
Grade appeals
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