Up 11-22

SSR UP5 11, UP5 15, UP5 18, UP5 22
50Hz
OPERATION AND MAINTENANCE MANUAL
This manual contains

important safety information
and must be made available
to personnel who operate and
maintain this machine.
CCNC : 70739206IBPL
Rev : D
Date : August 2005
AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in
material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen
months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to
promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the
Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement
part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment
in accordance with good industry practices and has complied with specific recommendations of the Company.
Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the
manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall
not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the
Purchaser or others without Companys prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are
limited to those specifically stated within the Companys proposal. Unless responsibility for meeting such performance
warranties are limited to specified tests, the Companys obligation shall be to correct in the manner and for the period
of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time
provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on
contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company
in writing of its intention to do so. Any such use of Equipment will be at Purchasers sole risk and liability.
Note that this is IngersollRand standard warranty. Any warranty in force at the time of purchase of the compressor
or negotiated as part of the purchase order may take precedence over this warranty.
Ingersoll-Rand (India) Limited

21-30, GIDC Estate, Naroda
Ahmedabad - 382 330
Gujarat, India
Tel: 91-79-2282 0323/0123
CONTENTS & ABBREVIATIONS 1
CONTENTS ABBREVIATIONS & SYMBOLS
1 CONTENTS #### Contact IngersollRand for serial number
>#### Up to Serial No.
2 FOREWORD ####> From Serial No.
* Not illustrated
3 DECALS { Option
NR Not required
AR As required
6 SAFETY SM Sitemaster/Sitepack
HA High ambient machine
8 GENERAL INFORMATION WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
9 INSTALLATION / HANDLING T.E.F.C. Totally enclosed fan cooled motor (IP55)
O.D.P. Open drip proof (motor)
17 OPERATING INSTRUCTIONS
21 MAINTENANCE
27 TROUBLE SHOOTING
http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

2 FOREWORD
The contents of this manual are considered to be proprietary and The intended uses of this machine are outlined below and examples
confidential to IngersollRand and should not be reproduced without of unapproved usage are also given, however IngersollRand cannot
the prior written permission of IngersollRand. anticipate every application or work situation that may arise.
Nothing contained in this document is intended to extend any IF IN DOUBT CONSULT SUPERVISION.
promise, warranty or representation, expressed or implied, regarding
the IngersollRand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance This machine has been designed and supplied for use only in the
with the standard terms and conditions of sale for such products, which following specified conditions and applications:
are available upon request. . Compression of normal ambient air containing no known or
detectable additional gases, vapours. or particles
. Operation within the ambient temperature range specified in the
This manual contains instructions and technical data to cover GENERAL INFORMATION section of this manual.
routine operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised IngersollRand service The use of the machine in any of the situation types listed in
department. table 1:
a) Is not approved by IngersollRand,
b) May impair the safety of users and other persons, and
The design specification of this machine has been certified as c) May prejudice any claims made against IngersollRand.
complying with E.C. directives. Any modification to any part is
absolutely prohibited and would result in the CE certification and
marking being rendered invalid. TABLE 1
Use of the machine to produce compressed air for:
All components, accessories, pipes and connectors added to the a) direct human consumption
compressed air system should be: b) indirect human consumption, without suitable filtration and purity
. of good quality, procured from a reputable manufacturer and, checks.
wherever possible, be of a type approved by IngersollRand.
. clearly rated for a pressure at least equal to the machine maximum Use of the machine outside the ambient temperature range
allowable working pressure. specified in the GENERAL INFORMATION SECTION of this manual.
. compatible with the compressor lubricant/coolant.
. accompanied with instructions for safe installation, operation and Use of the machine where there is any actual or foreseeable risk of
maintenance. hazardous levels of flammable gases or vapours.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE
Details of approved equipment are available from IngersollRand USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
Service departments. INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
VAPOURS MAY BE PRESENT.
The use of nongenuine spare repair parts other than those Use of the machine fitted with non IngersollRand approved
included within the IngersollRand approved parts list may create components.
hazardous conditions over which IngersollRand has no control.
Therefore IngersollRand does not accept any liabilitity for losses Use of the machine with safety or control components missing or
caused by equipment in which nonapproved repair parts are installed. disabled.
Standard warranty conditions may be affected.
The company accepts no responsibility for errors in translation of

IngersollRand reserves the right to make changes and this manual from the original English version.
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously. COPYRIGHT 2005
INGERSOLLRAND COMPANY
SSR UP5 11, UP5 15, UP5 18, UP5 22 http://air.irco.com

DECALS 3
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk. WARNING Pressurised vessel. WARNING Hot surface.
WARNING Pressurised component or WARNING Air/gas flow or Air discharge. Do not breathe the compressed air from this
system. machine.
Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.
Emergency stop. On (power). Off (power).
Read the Operation and Maintenance manual Do not operate the machine without the guard Lifting point.
before operation or maintenance of this being fitted.
machine is undertaken.
ROTATION AIR DISCHARGE COOLANT FILTER

4 DECALS
AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED
COOLANT DRAIN CONDENSATE DRAIN FILTER
FRAGILE KEEP DRY THIS WAY UP
USE NO HOOKS NO SIDE CLAMPS HOURS
Use ULTRAPlus Coolant only

POWER INSPECT
Failure to use the specified coolant may
result in damage to the machine
Every X months, if sooner than required by CHANGE / REPLACE CLEAN

operating hours
POWER INLET (AC)

DECALS 5
50 Hz Units
INSIDE PACKAGE
VIEW BACK VIEW LEFT

SECTION AA
INSIDE STARTER DOOR
VIEW TOP
VIEW FRONT VIEW RIGHT

Item ccn Qty. Description Item ccn Qty. Description
1 92867498 1 Decal, air discharge 11 92930585 1 Decal, Pressurised vessel

Located near air discharge port of receiver 12 SPEC 1 Specifications, compressor package
tank on tank mounted units
13 93165983 1 Decal, rotation
2 93166478 1 Decal, condensate drain
14 32342669 1 Decal, starter box
3 93166460 1 Decal, coolant drain
15 93165959 4 Decal, use guards when running
4 92867407 1 Decal: Do not inhale
16 32343097 1 Decal, voltage 380 415/3/50
Located near air discharge port of receiver
tank on tank mounted units 32343105 1 Decal, voltage 220/3/50
5 92930593 3 Decal, electric shock 17 32343089 1 Decal, wiring schematic Star Delta 50Hz
6 18 22062319 1 Tag, Air Care do you know
7 92867530 2 Decal, Hot surface 19 22115661 1 Tag, rotation 50Hz
8 54499306 1 Decal, IngersollRand signature 20 32344095 2 Tag, shipping bracket
horizontal 20
9 22114219 1 Decal, maintenance parts
Optional position
10 93171262 4 Decal, notice lift here

6 SAFETY
DANGER! If more than one compressor is connected to one common

Hazard that WILL cause DEATH, SEVERE INJURY or substantial downstream plant, effective isolation valves must be fitted and
property damage if ignored. Instructions must be followed precisely to controlled by work procedures, so that one machine cannot accidently
avoid injury or death. be pressurised / over pressurised by another.
WARNING! Compressed air must not be used for a direct feed to any form of
Hazard that CAN cause DEATH, SEVERE INJURY or substantial breathing apparatus or mask.
property damage if ignored. Instructions which must be followed
The discharged air contains a very small percentage of compressor
precisely to avoid injury or death. lubricant and care should be taken to ensure that downstream
CAUTIONS! equipment is compatible.
Cautions call attention to instructions which must be followed If the discharged air is to be ultimately released into a confined
precisely to avoid damaging the product, process or its surroundings. space, adequate ventilation must be provided.
NOTES When using compressed air always use appropriate personal
Notes are used for supplementary information. protective equipment.
BREATHING AIR PRECAUTION All pressure containing parts, especially flexible hoses and their
IngersollRand air compressors are not designed, intended or couplings, must be regularly inspected, be free from defects and be
approved for breathing air. Compressed air should not be used for replaced according to the Manual instructions.
breathing air applications unless treated in accordance with all
applicable codes and regulations. Compressed air can be dangerous if incorrectly handled. Before
doing any work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.
General Information Avoid bodily contact with compressed air.
Ensure that the operator reads and understands the decals and All safety valves located in the separator tank must be checked
consults the manuals before maintenance or operation. periodically for correct operation.
Ensure that the Operation and Maintenance manual is not removed Do not overpressurize the receiver tank or similar vessels beyond
permanently from the machine. design limits.
Ensure that maintenance personnel are adequately trained, Do not use a receiver tank or similar vessels that fail to meet the
competent and have read the Maintenance Manuals. design requirements of the compressor. Contact your distributor for
assistance.
Do not point air nozzles or sprayers toward anyone.
Do not drill into, weld or otherwise alter the receiver tank or similar
Compressed air and electricity can be dangerous. Before vessels.
undertaking any work on the compressor, ensure that the electrical
supply has been isolated and the compressor has been relieved of all
pressure.
Materials
Wear eye protection when operating or servicing compressor. The following substances are used in the manufacture of this
All persons positioned near to operating machinery should be machine and may be hazardous to health if used incorrectly:
equipped with hearing protection and given instructions on its use in . preservative grease
accordance with workplace safety legislation. . rust preventative
. compressor coolant
Make sure that all protective covers are in place and that the
canopy/doors are closed during operation. AVOID INGESTION, SKIN CONTACT AND INHALATION OF
FUMES
The specification of this machine is such that the machine is not
suitable for use in flammable gas risk areas.
Installation of this compressor must be in accordance with Transport
recognised electrical codes and any local Health and Safety Codes. When loading or transporting machines ensure that the specified
The use of plastic bowls on line filters can be hazardous. Their lifting and tie down points are used.
safety can be affected by either synthetic lubricants, or the additives Lifting equipment must be properly rated for the weight of the
used in mineral oils. Ingersoll Rand recommends that only filters with
metal bowls should be used on a pressurised system. compressor.
Do not work on or walk under the compressor while it is suspended.
Compressed air
Compressed air can be dangerous if incorrectly handled. Before Electrical
doing any work on the unit, ensure that all pressure is vented from the Keep all parts of the body and any handheld tools or other
system and that the machine cannot be started accidentally. conductive objects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
WARNING adjustments or repairs to exposed live parts of the compressor
Imposing a normal or emergency stop on the compressor will electrical system.
only relieve presure upstream of the minimum pressure valve on
top of the separator tank.
If maintenance work is required downstream of this valve, ensure WARNING
that all pressure is relieved at the process vent point external to Any electrical connections or adjustments should only be
the compressor made by a suitably qualified electrician
Ensure that the machine is operating at the rated pressure and that Close and lock all access doors when the compressor is left
the rated pressure is known to all relevant personnel. unattended.
All air pressure equipment installed in or connected to the machine Do not use extinguishers intended for Class A or Class B fires on
must have safe working pressure ratings of at least the machine rated electrical fires. Use only extinguishers suitable for class BC or class
pressure. ABC fires.
SAFETY 7
Attempt repairs only in clean, dry, well lighted and ventilated areas.
Connect the compressor only to electrical systems that are
compatible with its electrical characteristics and that are within its rated
capacity.
Condensate disposal
As waste water regulations vary by country and region it is the
responsibility of the user to establish the limitations and regulations in
their particular area. IngersollRand and its associated distributors are
happy to advise and assist in these matters.
For further information, consult Material Data Sheets CPN
88303979 for ULTRAPlus Coolant.
The above information contains data supplied in support of United
Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.)
regulations.

8 GENERAL INFORMATION
LEGEND
CABLE KM3 Contactor (star)
L1 L3 Mains terminals PS Pressure switch
PE Main earth terminal TM2 Runon Timer
E1 Earth terminal, Main motor 1SV Valve, solenoid (Load) N.C.
E2 Earth terminal, Control transformer 3SV Valve, solenoid (Blowdown) N.O.
E3 Earth terminal, Instrument panel LT3 Fault lamp
E4 Earth terminal, PS MM Main motor
E5 Earth terminal, 1SV FU13 Fuses
E6 Earth terminal, 3SV RST Reset
T1 Transformer, control supply EDV Electric drain valve (Option)
LT1 Power on lamp VAR Varistor
HATS Temperature switch, Discharge
MOL Motor overload
ES Switch, emergency stop NOTES
OPT Optional 1. Approved fused disconnect or circuit breaker per code

HATR Relay, fault requirements must be provided by customer.
SS Selector switch, ON/OFF 2. Sizing of electrical components not supplied by IngersollRand is

HM Hourmeter the responsibility of the customer and should be done in
accordance with the information on the compressor data plate
LT2 Auto restart lamp
N.E.C. and local electrical codes.
TM1 Star Delta Timer
KM1 Contactor (main) 3. Unit will not restart automaticlly after power outage.
KM2 Contactor (delta) 4. Circuit shown in normal position deenergized.

INSTALLATION / HANDLING 9
BASE MOUNTED UNITS
ROTATION
VIEW REAR
VIEW LEFT
VIEW RIGHT
VIEW FRONT
VIEW BOTTOM VIEW TOP
KEY
A Pre filter G Fork lift openings
B Compressor and cooling air intake Fork lift hole covers must be installed after unit is in place to
reduce noise and ensure proper cooling of package)
C Starter box
H 4 slots 15 (0.6) x 25 (1.0)
D Cooling air exhaust
E 1.00 BSPT air discharge
F Customer power inlet See notes Page 12

10 INSTALLATION / HANDLING
TANK MOUNTED (500 LITRES)

50 Hz UNITS
ROTATION
VIEW RIGHT
VIEW LEFT VIEW FRONT
VIEW TOP
VIEW REAR
VIEW BOTTOM
KEY
A Pre filter H Air receiver (500 litres)
B Compressor and cooling air intake I Automatic drain valve
C Starter box J 0.25 inch condensate drain
D Cooling air exhaust K 4 holes 15mm (0.6inches)
F Customer power inlet
G Fork lift openings See notes Page 12

TANK MOUNTED (750 LITRES)
50 Hz UNITS
ROTATION
VIEW RIGHT
VIEW LEFT VIEW FRONT
VIEW TOP
VIEW REAR
VIEW BOTTOM
KEY
A Pre filter H Air receiver (750 litres)
B Compressor and cooling air intake I Automatic drain valve
C Starter box J 0.25 inch condensate drain
D Cooling air exhaust K 4 holes 16mm (0.6inches)
F Customer power inlet
G Fork lift openings See notes Page 12

NOTES
1. Coolant (lubricant) fill quantity (approximate) 13 litres (2.9 UK NOTE

gallons). All dimensions are in millimetres (inches). unless otherwise stated.
2. Recommended clearance in front of control panel door 1067 mm

(42 inches). or minimum as required by the latest national electrical
codes (NEC) or applicable local codes.
Ensure that the correct fork lift truck slots or marked lifting points are
3. Recommended clearances on left and right sides 914mm (36 used whenever the machine is lifted or transported.
inches).
4. Minimum recommended clearance for the rear of the compressor
is to be 152mm (6 inches)..
UNPACKING
5. External piping shall not exert any unresolved moments or forces
on the unit. Use pipe size as large or larger at discharge connection. The compressor will normally be delivered with a polythene cover.
If a knife has to be used to remove this cover ensure that the exterior
6. There should be no plastic or pvc piping attached to this unit or used paintwork of the compressor is not damaged.
for any lines downstream.
7. Any field installed ducting to and from the compressor cannot add Ensure that all transport and packing materials are discarded in a
manner prescribed by local codes.
more than 12.5mm (1/2). water gauge total air resistance.
8. Do not pipe into a common header with a reciprocating compressor,
unless the reciprocating compressor utilizes a discharge pulsation
damper. NOTE
9. Sizing of electrical components not supplied by Ingersoll Rand is the Units are shipped with transit locking bolt in place. Prior to running
responsibility of the customer and should be done in accordance with the unit the shipping bolt must be removed and the belt tension
checked. Loosen, remove and discard 10mm shipping bolt. For belt
the information on the compressor data plate and national and local tensioning procedure refer to Maintenance section.
electrical codes.

KEY CAUTION
The use of plastic bowls on line filters and other plastic air line
1. Compressor components can be hazardous. Their safety can be affected by
2. Air Receiver either synthetic coolants or the additives used in mineral oils.
Ingersoll Rand recommends that only filters with metal bowls
3. Air Dryer should be used on any pressurised system.
4. Compressed air filters
5. System demand points
CAUTION
NOTE Before starting machine remove shipping bolt and discard
Items [2] to [5] are optional or may be existing items of plant. Refer
to your IngersollRand distributor / representative for specific
recommendations.
CAUTION
The standard compressor unit is not suitable for operation in
temperatures liable to cause freezing as Condensate water is
LOCATION IN THE PLANT liable to be produced in the after cooler and receiver where fitted.
Refer to your IngersollRand distributor for further information.

The compressor can be installed on any level floor capable of
supporting it. A dry, well ventilated area where the atmosphere is clean
is recommended. A minimum of 150mm (6 inches) should be left at the
rear and 1m (3ft) at the sides of the machine for adequate service
access and ventilation. DISCHARGE PIPING
Discharge piping should be at least as large as the discharge
connection of the compressor. All piping and fittings should be suitably
Adequate clearance needs to be allowed around and above the
rated for the discharge pressure.
machine to permit safe access for specified maintenance tasks.
It is essential when installing a new compressor [1], to review the

Ensure that the machine is positioned securely and on a stable
total air system. This is to ensure a safe and effective total system. One
foundation. Any risk of movement should be removed by suitable
item which should be considered is liquid carryover. Installation of air
means, especially to avoid strain on any rigid discharge piping.
dryers [3] is always good practice since properly selected and installed
they can reduce any liquid carryover to zero.
CAUTION It is good practice to locate an isolation valve close to the

Screw type compressors [1] should not be installed in air compressor and to install line filters [4].
systems with reciprocating compressors without means of
isolation such as a common receiver tank. It is recommended that
both types of compressor be piped to a common receiver using It is a requirement for air dryers covered under Aircare that correctly
individual air lines. sized IngersollRand pre and afterfilters are installed.

50Hz UP5 15 UP5 18 UP5 22
COMPRESSOR
Maximum operating pressure 7,5 8,5 10 14 7,5 8,5 10 14 7,5 8,5 10 14

bar (psig) (109) (123) (145) (203) (109) (123) (145) (203) (109) (123) (145) (203)
Factory set reload pressure 6,8 7,8 9,3 13 6,8 7,8 9,3 13 6,8 7,8 9,3 13
bar (psig) (99) (113) (135) (193) (99) (113) (135) (193) (99) (113) (135) (193)
Flow rate m3/min (cfm) 2,41 2,36 2,07 1,61 3,0 2,87 2,61 2,01 3,54 3,34 3,11 2,32
(85) (83) (73) (57) (106) (101) (92) (71) (125) (118) (110) (82)
Airend discharge temperature 109_C (228_F)

trip point
Ambient operating (+2_C) (+40_C)
temperature (36_F)(104_F)
(min.) (max.)
MOTOR
Nominal power 15kW (20hp) 18,5kW (25hp) 22kW (30hp)
Speed 1475 RPM
IP rating IP55
Frame 160L 180M 180L
Insulation class F
COOLING SYSTEM
Air cooled
Cooling air flow 42.5m3/min (1500cfm) 55.2m3/min (1950cfm) 55.2m3/min (1950cfm)
Maximum P in air ducts 12.7mmH2O (1/2 inWg)
Cooling air outlet T 17_C (30_F) 16_C (28_F) 20_C (35_F)
Compressed air outlet T 16_C (28_F) 16_C (28_F) 17_C (30_F)
GENERAL DATA
Residual coolant content 3 mg/m3 (3ppm) 3 mg/m3 (3ppm) 3 mg/m3 (3ppm)
Separator vessel capacity 17 (3.75 UK gallon)
(Litres)
Coolant capacity 13 (2.9 UK gallon)
(Litres)
Sound pressure level to 68 dB(A) 68 dB(A) 69 dB(A)
CAGIPNEUROP
Weight base mount unit 509 kg (1122 lbs) 532 kg (1173 lbs) 540 kg (1190 lbs)
Weight 500 Litre Receiver 730 kg (1610 lbs) 753 kg (1660 lbs) 761 kg (1678 lbs)
mounted
mounted

50Hz UP5 11HA UP5 15HA UP5 18HA
COMPRESSOR
Maximum operating pressure 7,5 8,5 10 14 7,5 8,5 10 14 7,5 8,5 10 14

bar (psig) (109) (123) (145) (203) (109) (123) (145) (203) (109) (123) (145) (203)
Factory set reload pressure 6,8 7,8 9,3 13 6,8 7,8 9,3 13 6,8 7,8 9,3 13
bar (psig) (99) (113) (135) (193) (99) (113) (135) (193) (99) (113) (135) (193)
Flow rate m3/min (cfm) 1,84 1,70 1,54 1,14 2,41 2,36 2,07 1,61 3,00 2,87 2,61 2,01
(65) (60) (54) (40) (85) (83) (73) (57) (106) (101) (92) (71)
Airend discharge temperature 109_C (228_F)

trip point
Ambient operating (+2_C) (+50_C)
temperature (36_F)(122_F)
(min.) (max.)
MOTOR
Nominal power 11kW (15hp) 15kW (20hp) 18,5kW (25hp)
Speed 1475 RPM
IP rating IP55
Frame 160L 180M 180L
Insulation class F
COOLING SYSTEM
Air cooled
Cooling air flow 42.5m3/min (1500cfm) 55.2m3/min (1950cfm) 55.2m3/min (1950cfm)
Maximum P in air ducts 12.7mmH2O (1/2 inWg)
Cooling air outlet T 13_C (24_F) 17_C (30_F) 16_C (28_F)
Compressed air outlet T 14_C (26_F) 16_C (28_F) 16_C (28_F)
GENERAL DATA
Residual coolant content 3 mg/m3 (3ppm) 3 mg/m3 (3ppm) 3 mg/m3 (3ppm)
Separator vessel capacity 17 (3.75 UK gallon)
(Litres)
Coolant capacity 13 (2.9 UK gallon)
(Litres)
Sound pressure level to 68 dB(A) 68 dB(A) 69 dB(A)
CAGIPNEUROP
Weight base mount unit 509 kg (1122 lbs) 532 kg (1173 lbs) 540 kg (1190 lbs)
mounted
mounted
*NOTE: HA indicates High Ambiant model

50Hz UP5 15 UP5 18 UP5 22
ELECTRICAL DATA
Standard voltage 3220V 3400V 3220V 3400V 3220V 3400V
DRIVE MOTOR
Power 15 kW 18,5 kW 22 kW
Full load current (maximum) 54.5A 31.1A 64.5A 37.3A 78.2A 43A
Starting current (approx.) 117.3A 64.4A 165A 90.2A 164A 90.2A
Starting time 710 S
Starts per hour (maximum) 10
ELECTRICAL DATA Star/delta combination
Control voltage 110VAC 110VAC 110VAC 110VAC 110VAC 110VAC
Minimum fuse rating 1&2 80A 40A 100A 50A 100A 63A
Minimum cable size 3 16mm2 10mm2 25mm2 10mm2 25mm2 10mm2
50Hz UP5 11HA UP5 15HA UP5 18HA

ELECTRICAL DATA
Standard voltage 3220V 3400V 3220V 3400V 3220V 3400V
DRIVE MOTOR
Power 11 kW 15 kW 18,5 kW
Full load current (maximum) 41.9A 23.1A 54.5A 31.1A 64.5A 37.3A
Starting current (approx.) 117.3A 64.4A 165A 90.2A 164A 90.2A
Starting time 710 S
Starts per hour (maximum) 10
ELECTRICAL DATA Star/delta combination
Control voltage 110VAC 110VAC 110VAC 110VAC 110VAC 110VAC
Minimum fuse rating 1&2 80A 40A 100A 50A 100A 63A
Minimum cable size 3 16mm2 10mm2 25mm2 10mm2 25mm2 10mm2
*NOTE: HA indicates High Ambiant model ELECTRICAL DATA

An independent electrical isolator or disconnect should be installed
adjacent to the compressor.
1. If a circuit breaker is selected it should only be a magnetic trip type, Feeder cables/wires should be sized by the customer/electrical
set above the anticipated starting current of the machine, but below the contractor to ensure that the circuit is balanced and not overloaded by
maximum prospective fault current for the circuit. The circuit breaker other electrical equipment. The length of wiring from a suitable
or fuseable disconnect must be capable of breaking the prospective electrical feed point is critical as voltage drops may impair the
fault current at its terminals. performance of the compressor.
2. PVC/PVC Type Calculated using the following conditions:
Feeder cables / wires connections to isolator or disconnect should
be tight and clean.
i) PVC insulated cable, armoured, copper conductors.

ii) Cable clipped to a wall, in free air. The applied voltage must be compatible with the motor and
iii) Ambient temperature of 40_C (104_F) and relative humidity of 40%. compressor data plate ratings.
iv) 20m (65ft) cable run.
v) Volt drop limited to 10% during starting, 4% during normal
running. The control circuit transformer has different voltage tappings.
vi) Protected by the circuit breaker listed above. Ensure that these are set for the specific applied voltage prior to
starting.
If there are any deviations from the above, or special regulations

apply, the installation must be planned by a competent, qualified CAUTION
engineer. Never test the insulation resistance of any part of the machines
electrical circuits, including the motor without completely
disconnecting the electronic controller (where fitted).
NOTE CAUTION
All data applies to standard product only. Ensure that the motor rotates in the correct direction as
indicated by direction arrows, and on drawing.

OPERATING INSTRUCTIONS 17
GENERAL OPERATION CAUTION
Cooling air is drawn in at the end of the machine package
The compressor is an electric motor driven, single stage screw passing through the filter and cooler before being discharged
compressor, complete with accessories piped, wired and baseplate from the top of the machine. Care should be taken to avoid
mounted. It is a totally self contained air compressor package. blocking the airflow, or causing any restriction in excess of the
maximum backpressure allowed for ducting.
The standard compressor is designed to operate in an ambient Do not direct the airflow at face or eyes.
range of 2_C to 40_C (35.6_F 104_F) with a special option package
available to operate in ambient temperatures ranges from 2_C up to
50_C (35.6_F up to 124_F). The maximum temperature is applicable The power transmission from the drive motor to the airend male
to either version up to a maximum elevation of 1000m (3280ft) above rotor is by pulley and belts. The constant auto tensioning system, using
sea level. Above this altitude significant reduction in maximum airend mass torque and gas arm, ensures that the belts are always
allowable ambient temperature is required. under the correct tension, eliminating the need for adjustment and
maximizing the life of the belts.
Compression in the screw type air compressor is created by the
meshing of two (male & female) helical rotors. By cooling the discharge air, much of the water vapour naturally
contained in the air is condensed and may be drained from the
downstream piping and equipment.
The air/coolant mixture discharges from the compressor into the
separation system. This system removes all but a few PPM of the
coolant from the discharge air. The coolant is returned to the cooling The coolant system consists of a sump, cooler, thermostatic valve
system and the air passes through the aftercooler and out of the and a filter. When the unit is operating, the coolant is pressurized and
compressor. forced to the compressor bearings.
Cooling air is moved through the coolers by the cooling fan and The compressor load control system is automatic onoff line. The
discharged from the machine. compressor will operate to maintain a set discharge line pressure and
is provided with an auto restart system for use in plants where the air
demand varies sufficiently to allow a compressor to shut down and
save power. Significant system volume will assist this and is
recommended.
WARNING
When the unit stops running as the result of low air demand,
normally indicated by auto restart light, it may restart and return
to load at any time.
Safety of operation is provided as the compressor will shut down if

excessive temperatures or electrical overload conditions should occur.
CAUTION
This unit is not designed or intended to operate when
contaminated with silicone. Lubricants, greases or other items
containing silicone should not be used on this unit.

ELECTROPNEUMATIC CONTROL AND INSTRUMENTATION
KEY
1. Pressure gauge 10.Valve, solenoid (Load)

2. Pressure switch 11.Indicator air filter
3. Tee 12.Nipple
4. Connector 13.Adaptor
5. Combination block 14.Intake valve assembly
6. Elbow
7. Tee, male run NOTES:
8. Reducer bushing A. Tubing 3/8 inch
9. Valve, solenoid (Blowdown) B. Tubing 1/4 inch

OPERATING INSTRUCTIONS 19
1. PRESSURE GAUGE PRIOR TO STARTING

Indicates the system pressure.
1. Make visual check of the machine, ensure that all guards secure
and that nothing is obstructing the proper ventilation of, or free access
WARNING to the machine.
DO NOT operate the compressor at discharge pressures
exceeding the maximum operating pressure.
2. Check coolant level. Add if necessary.
2. HOURMETER
Records the total running time of the compressor.
3. Make sure main discharge valve is open.
3. EMERGENCY STOP
When depressed will stop the compressor immediately. The Power 4. Turn on electrical isolator or disconnect. The Power on (5) indicator
on indicator will remain illuminated. The emergency stop button must will light, indicating that line and control voltages are available.
be released before the compressor can be restarted.
5. Check direction of rotation at initial start or following interruption in
power supply.
4. START/STOP
When switched to the ON position will cause the unit to start and run
in a loaded condition if there is a demand for air. If there is no demand,
the machine will run unloaded before stopping automatically. WARNING
When switched to the OFF position, will unload and stop the unit if Make sure that all protective covers are in place.
it is running. If the unit is in auto restart it will prevent the unit from Cooling air flow exhaust may contain flying debris. Safety
restarting when there is a demand for air. Protection should be worn at all times to avoid injury.
5. POWER ON (Green) STARTING

Indicates the presence of control voltage at the controller.
1. Push the RESET button (8). The fault indicator (7) will extinguish.
Switch the ON/OFF switch (4) to the ON position. The compressor will
6. AUTO RESTART (White) start and then load automatically.
Will illuminate when the machine has shut-down due to low air
demand. The machine will restart and load automatically as soon as the
demand for air returns.
7. FAULT / HIGH AIR TEMPERATURE ALARM (Red)

Turn off electrical Isolator or disconnect. Investigate cause of fault.
8. RESET BUTTON
Press button to reset the control system following compressor trip.
NORMAL/EMERGENCY STOPPING
1. Switch the ON/OFF switch (4) to the OFF position. The compressor
will unload and stop.
2. Press EMERGENCY STOP button (3) and the compressor will stop
immediately.
3. Turn off electrical isolator or disconnect.
CAUTION
After shutdown never allow unit to stand idle with pressure in
receiver/separator system.

MAINTENANCE 21
SSR UP Series Maintenance Schedule ROUTINE MAINTENANCE
This section refers to the various components which require
periodic maintenance and replacement.
PERIOD MAINTENANCE
. It should be noted that the intervals between service requirement
Each 24 hours Check the coolant level and replenish if may be significantly reduced as a consequence of poor operating
operation necessary. environment. This would include effects of atmospheric contamination
Visual check of Report immediately, contact IngersollRand and extremes of temperature.
machine for any authorized distributor for assistance if in
leaks, dust build up doubt
The SERVICE/MAINTENANCE CHART indicates the various
or unusual noise or
components descriptions and the intervals when maintenance has to
vibration
take place. Oil capacities, etc., can be found in the GENERAL
When compressor is Drain air receiver of condensate, or check INFORMATION section of this manual.
receiver mounted that automatic drain is operating
Visual check Blow clean if needed Compressed air can be dangerous if incorrectly handled. Before
condition of package doing any work on the unit, ensure that all pressure is vented from the
prefilter system and that the machine cannot be started accidentally.
If the air filter Check the Condition of filter. Change the air
indicator locks into filter if needed. Dusty environments require
the red position more frequent replacement or, optional high
before the 3000 dust filter CAUTION: Before beginning any work on the compressor, open,
hour/1 year change lock and tag the main electrical disconnect and close the isolation
(The indicator sould be checked with unit
out period valve on the compressor discharge. Vent pressure from the unit
stopped.)
by slowly unscrewing the coolant fill cap one turn. Unscrewing
First 150 hours Change the coolant filter. the fill cap opens a vent hole, drilled in the cap, allowing pressure
to release to atmosphere. Do not remove the fill cap until all
Each month or 100 Remove and clean package prefilter, pressure has vented from the unit. Also vent piping by slightly
hours replace if needed opening the drain valve. When opening the drain valve or the
coolant fill cap, stand clear of the valve discharge and wear
Check the cooler(s) for build up of foreign appropriate eye protection.
matter. Clean if necessary by blowing out
with air or by pressure washing.
Each year or Change the coolant filter.
Ensure that maintenance personnel are properly trained,
3000 hours
competent and have read the Maintenance Manuals.
Check scavenge screen for blockage, clean
if required.
Prior to attempting any maintenance work, ensure that:
Change the separator cartridge.
. all air pressure is fully discharged and isolated from the system. If
Change the Air Filter element. the automatic blowdown valve is used for this purpose, then allow
enough time for it to complete the operation.
Take coolant sample for fluid analysis.
Change the package prefilter. . the machine cannot be started accidently or otherwise.
Check the inlet valve flapper, recondition as
necessary.
. all residual electrical power sources (mains and battery) are
Visual Check of Drive Belts and tensioning isolated.
gas spring.
Pressure vessel Separator vessel and air receiver when Prior to opening or removing panels or covers to work inside
inspection fitted. a machine, ensure that:
frequency may be Fully inspect all external surfaces, and
otherwise defined by fittings. Report any excessive corrosion,
. anyone entering the machine is aware of the reduced level of
local or national mechanical or impact damage, leakage or
protection and the additional hazards, including hot surfaces and
legislation. other deterioration.
intermittently moving parts.
Every two years or Change drive belt and gas spring.
9000 hours
Replace the Ultra Plus Coolant at whichever . the machine cannot be started accidently or otherwise.
interval occurs first.
Check and replace all items included within Prior to attempting any maintenance work on a running
3000 hour service machine, ensure that:
Fit the following reconditioning parts as

appropriate:
Solenoid valves, Inlet valve kit, Minimum DANGER

Pressure valve kit, Thermostatic Valve Kit Only properly trained and competent persons should
undertake any maintanence tasks with the compressor running or
Every 4 years or Replace all hoses. with electrical power connected.
18000 hours
Strip, clean and reGrease motor bearings
of ODP motors.
. the work carried out is limited to only those tasks which require the
Replace sealed bearing on IP55 motors.
machine to run.
Fit replacement electrical contactor tips.
6 years/18000 hours Separator tank. . the work carried out with safety protection devices disabled or
or as defined by Remove the cover plate and any necessary removed is limited to only those tasks which require the machine to be
local or national fittings. Clean the interior thoroughly and running with safety protection devices disabled or removed.
legislation. inspect all internal surfaces.
22 MAINTENANCE
. all hazards present are known (e.g. pressurised components, 8. Refill the machine following the top up coolant procedure above.
electrically live components, removed panels, covers and guards, After initial fill, to purge any airlocks, the machine should be run for a
extreme temperatures, inflow and outflow of air, intermittently moving few minutes cycling between load and no load, before checking that the
parts, safety valve discharge etc.). level is correct.
. appropriate personal protective equipment is worn. 9. Replace and tighten oil fill cap.
. loose clothing, jewellery, long hair etc. is made safe.

COOLANT FILTER CHANGE PROCEDURE
. warning signs indicating that Maintenance Work is in Progress are 1. Stop the machine, electrically isolate and vent all trapped pressure.
posted in a position that can be clearly seen.
2. Loosen filter with the correct tool.

Upon completion of maintenance tasks and prior to returning
the machine into service, ensure that:
3. Remove the filter from the housing.
. the machine is suitably tested.
. all guards and safety protection devices are refitted and correctly
working. 4. Place the old filter in a sealed bag and dispose of in a safe way.
. all panels are replaced, canopy and doors closed.

5. Clean the mating face of the housing taking care to avoid any
. hazardous materials are effectively contained and disposed of in a particles entering the machine.
manner compliant with local or National environmental protection
codes.
6. Remove the new IngersollRand replacement filter from its
protective package.
WARNING
Do not under any circumstances open any drain valve or
remove components from the compressor without first ensuring 7. Apply a small amount of lubricant to the filter seal.
that the compressor is FULLY SHUT DOWN, power isolated and
all air pressure relieved from the system.
8. Screw the new filter down until the seal makes contact with the
housing, then hand tighten a further half turn.
TOP UP COOLANT PROCEDURE
The reservoir is designed to prevent overfill. With warm unit stopped 9. Start the compressor and check for leaks.
in the normal way, the sight tube level should be within 15mm (0.6in)
of the top of the green strip. The level should not drop beyond the
bottom of the sight tube when running with a steady load.
AIR FILTER ELEMENT CHANGE PROCEDURE
1. Stop the machine, electrically isolate and vent all trapped pressure.
CAUTION
Ensure that SSR ULTRAPLUS coolant is used. Failure to do
so will void manufacturers warranty. 2. Unscrew the retaining cap and withdraw the old element.
COOLANT CHANGE PROCEDURE 3. Fit the new element.

It is better to drain the coolant immediately after the compressor has
been operating as the liquid will drain more easily and any contaminant 4. Replace the retaining cap.
will still be in suspension.
2. Place a suitable container close to the drain valve.
3. Slowly remove fill/vent cap.
4. Remove plug from drain valve.
5. Open the drain valve and drain coolant into container.
6. Close the drain valve.
7. Replace plug in drain valve.

MAINTENANCE 23
SEPARATOR CARTRIDGE CHANGE PROCEDURE 7. Screw the new cartridge down until the seal makes contact with the
housing, then hand tighten a further half turn.
8. Start the compressor and check for leaks.

2. Loosen separator cartridge with the correct tool.
3. Remove the cartridge from the housing; place it in a sealed bag and CAUTION
dispose of it safely. This unit is not designed or intended to operate when
contaminated with silicone. Lubricants, greases or other items
containing silicone should not be used on this unit.
4. Clean the mating face of the housing.
5. Remove the new IngersollRand replacement cartridge from its COOLER CLEANING PROCEDURE
protective package. 1. Stop the machine, electrically isolate and vent all trapped pressure.
6. Apply a small amount of lubricant to the cartridge seal. 2. Remove the top cover to obtain access to the cooler.
3. Clean the cooler.
4. Rebuild in reverse order.

24 MAINTENANCE
SETTING THE PRESSURE SWITCH (1PS) TO CHECK THE LOWER SET POINT
TO CHECK THE MAXIMUM DISCHARGE PRESSURE Observe the line pressure fall and note the point at which the
(Pressure switch upper trip point) pressure switch closes (and loads the compressor).
Slowly close the isolation valve located adjacent to the compressor.
Observe the rise in pressure and ensure that the pressure switch TO ADJUST THE UPPER SET POINT
opens (and unloads the compressor) at the correct Maximum
discharge pressure. Remove the transparent cover and turn the adjuster [1]. The red
pointer will move. Turn the adjuster anticlockwise to increase the set
point or clockwise to decrease it.
The maximum discharge pressure is shown on the machine data plate.
TO ADJUST THE LOWER SET POINT
DO NOT exceed these figures.
Remove the transparent cover and turn the adjuster [2]. The green
pointer will move. Turn the adjuster anticlockwise to increase the set
point or clockwise to decrease it.
NOTE
The pressure switch scale is a guide only. Use the machine
pressure gauge to verify the upper and lower set points.

MAINTENANCE 25
BELT CHANGE / GAS STRUT CHANGE PROCEDURE
2. Remove the side cover from the machine.
3. Fit a 1/2 square drive wrench in the tension cam located above the
airend (access from front door). Turn clockwise 1/4 turn to Position II
to release gas strut tension on the belts.
4. Using a small screwdriver under the spring clip, ease the ball ends
off the spherical studs at the ends of the gas strut.
5. Replace the gas strut and the studs at the same time by removing
and replacing the studs then pushing the new gas strut firmly onto the
studs until it clicks into place.
6. Turn the tension cam clockwise 1/4 turn to Position III to raise and
support the airend. Place a block of wood or similar under the separator
tank for support.
7. Replace the belts from the left side of the machine.
8. Turn the tension cam counterclockwise 1/2 turn to Position I to

tension the gas strut.
9. Spin the drive to check alignment of the belt ribs on the pulleys
(sheaves).
A. Gas strut.
B. Support bracket (part of pivoted assembly).
C. Tension cam.

26 MAINTENANCE
ELECTRIC DRAIN VALVE
PRODUCT DESCRIPTION TROUBLESHOOTING

The Electric Drain Valve removes condensed water and oil from the air
receiver tank. Additional drains may be installed throughout your TROUBLE CAUSE ACTION
compressed air system, including aftercoolers, filters, drip legs and
dryers. Valve will not 1. Debris in solenoid 1. Remove solenoid
close. valve prevents dia- valve, disassemble,
The Electric Drain Valve operates on a timer which can be set to phragm from seating. clean and reassemble.
automatically drain the air receiver tank at operatordetermined
intervals. 2. Short in electrical 2. Check and replace
component. power cord or timer as
Key features include: needed.
100% continuous duty Timer will not 1. No electrical supply. 1. Apply power.
NEMA 4 enclosure activate
2. Timer malfunction 2. Replace timer.
Adjustable time on (0.5 10 seconds) 3. Clogged port. 3. Clean valve.
Adjustable time off (0.5 45 minutes) 4 Solenoid valve mal- 4. Replace solenoid
function. valve.
Stainless steel operator
LED to indicate electrical power is on 5. Clogged strainer. 5. Clean strainer.
LED to indicate valve is open

Manual override
MAINTENANCE
OPERATION
Periodically clean the screen inside the valve to keep the drain
1. Open the strainer ball valve. functioning at maximum capacity. To do this, perform the following
steps:
Strainer Ball Valve.
1. Close the strainer ball valve completely to isolate it from the air
OPEN CLOSED receiver tank.
2. Press the TEST button on the timer to vent the pressure remaining
in the valve. Repeat until all pressure is removed.
CAUTION! High pressure air can cause injury from flying debris.
Ensure the strainer ball valve is completely closed and pressure
is released from the valve prior to cleaning.
3. Remove the plug from the strainer with a suitable wrench. If you hear
air escaping from the cleaning port, STOP IMMEDIATELY and repeat
steps I and 2.
4. Remove the stainless steel filter screen and clean it. Remove any
2. Set the time off and time on knobs. See TIMER SETTINGS
debris that may be in the strainer body before replacing the filter screen.
(below) for an explanation of the settings.
5. Replace plug and tighten with wrench.
3. During compressor operation, check for air leaks.
6. When putting the Electric Drain Valve back into service, press the
TIMER SETTINGS TEST button to confirm proper function.
The time off setting determines the interval between cycles from 30
seconds to 45 minutes. The time on setting determines the actual time
the compressor drains condensate.
The timers cycle rate and drain opening time should be adjusted to
open just long enough to discharge the condensate. The timer is
properly set when it opens and discharges condensate and then vents
air for approximately one second before closing. Adjustments may be
made depending on mny factors, including humidity and duty cycle.

TROUBLE SHOOTING 27
PROBLEM CAUSE REMEDY
Compressor fails to Mains power or Control voltage not available. Check incoming power supply.
start Check the control circuit fuse.
Check the transformer secondary windings for the
control voltage.
Defective Star / Delta timer. Change Star / Delta timer.
Machine shutsdown High airend temperature. Top up coolant.
periodically
Motor overload. Set overload to correct value and switch to manual
reset.
Belt stretch protection (when fitted). Change belt.
Line voltage variation. Ensure voltage does not drop below 10% on start up
and 6% running.
High current draw Compressor operating above rated pressure. Set pressure to correct rating for machine.
Separator cartridge contaminated. Change air filter, and separator cartridge.
Low voltage. Ensure voltage does not drop below 10% on start up
and 6% running.
Unbalanced voltage. Correct incoming supply voltage.
Damaged airend. Change Airend.
Low current draw Air filter contaminated. Change air filter.
Compressor operating unloaded. Set pressure to correct rating for machine.
High voltage. Reduce site voltage to correct operating voltage.
Defective inlet valve. Fit inlet valve service kit.
High discharge Defective or incorrect pressure switch setting. Replace or set pressure to correct rating for machine.
pressure
Load solenoid valve defective. Fit load solenoid service kit.
Blowdown valve defective. Fit blowdown solenoid service kit.
Inlet valve malfunction. Fit inlet valve service kit.
Low system air Separator cartridge contaminated. Fit new Separator cartridge.
pressure
Incorrect pressure switch setting. Set pressure to correct rating for machine.
Minimum pressure valve malfunction. Fit Minimum pressure valve service kit.
Drive belt slipping. Fit new belt and tensioner.
Air system leaks. Fix leaks.
System demand exceeds compressor delivery. Reduce demand or install additional compressor.
NOTES:
Must be carried out by a competent electrician.
This work is recommended to be carried out only by an IngersollRand authorized service technician.

28 TROUBLE SHOOTING
PROBLEM CAUSE REMEDY
Compressor trips due to Compressor operating above rated pressure. Set pressure to correct rating for machine.
over temperature
Package prefilter blocked. Clean / replace package prefilter.
Cooler blocked. Clean cooler.
Missing or incorrectly fitted enclosure panels Ensure that all enclosure panels are correctly fitted
Low coolant level. Top up coolant and check for leaks.
High ambient temperature. Resite compressor.
Restricted cooling air flow. Ensure correct air flow to compressor.
Excessive coolant Separator cartridge leak. Fit new Separator cartridge.
consumption
Blocked separator cartridge drain. Remove fittings and clean.
Compressor operating below rated pressure. Set pressure to correct rating for machine.
Coolant system leak. Fix leaks.
Excessive noise level Air system leaks. Fix leaks.
Airend defective. Change Airend.
Belts Slipping. Replace belt and tensioner.
Motor defective. Replace motor.
Loose components. Retighten loose items.
Shaft seal leaking Defective shaft seal. Fit Airend shaft seal kit.
Pressure relief valve Defective switch or incorrect pressure switch setting. Replace or set pressure to correct rating for machine.
opens
Minimum pressure valve malfunction. Fit Minimum pressure valve service kit.
Black residue on belt Drive belt slipping. Replace belt and tensioner.
guard/cooler box
Pulleys misaligned. Realign pulleys.
Worn pulleys. Replace pulleys and belt.
Gas strut failed. Replace belt and tensioner.
NOTES:
Must be carried out by a competent electrician.
This work is recommended to be carried out only by an IngersollRand authorized service technician.

50Hz UP5 11, UP5 15, UP5 18, UP5 22
en PARTS CATALOGUE es LISTA DE REPUESTOS
fr
PARTS MANUAL
da
CATALOGUE DE PICES DTACHES RESERVEDELSKATALOG
nl RELAY OPTION
ONDERDELENKATALOGUS sv RESERVDELSKATALOG
de ERSATZTEILLISTE no RESERVEDELSKATALOG
pt LISTA DE PEAS fi VARAOSALUETTELO
it LISTA RICAMBI
50Hz UP5 11 SERIAL No : 2170000 >
50Hz UP5 15 SERIAL No : 2190000 >
50Hz UP5 18 SERIAL No : 2210000 >

C.C.N : 22113336
REV. : C 50Hz UP5 22 SERIAL No : 2230000 >
DATE : FEBRUARY 2004
CONTENTS
Page Description T No Page Description T No Page Description T No
1 Enclosure T5741 8 Separation System T5744 16 Documentation

2 Motor Assembly T5742 9 Tank Assembly T5754 17 Recommended
50Hz 50Hz Parts
4 Airend Assembly T5743 10 Instrumentation / T5748 86 CCN Index
Electrical System
5 Cooling System T5745
7 Control Piping T5746
ABBREVIATIONS & SYMBOLS

####> From Serial No.
#### Contact IngersollRand
for Serial No.
* Not illustrated
Option
NR Not required
AR As required
SM Sitemaster/Sitepack
WC Watercooled machine
T.E.F.C. Totally enclosed fan
cooled motor (IP55)
O.D.P.
Open drip proof (motor)
General Description How to order parts

This manual, which contains an The illustrated parts breakdown In order that all avoidable errors
illustrated parts breakdown, has identifies the various assemblies, be eliminated when ordering parts,
been prepared as an aid in subassemblies and detailed parts please specify the following:
identifying and ordering parts for the which make up this machine.
machine. All of the parts, listed in the 1. The model number of the unit as
A series of illustrations show shown on the Compressor Data
parts breakdown, are manufactured
each part clearly and in its correct Plate.
with the same precision as the
location relative to the other parts in
original equipment. 2. The serial number of the unit as
the illustration. Each part in an
IngersollRand Company illustration is referenced with a shown on the Compressor Data
service facilities and parts are number. The number, description Plate.
available worldwide. There are and quantity needed per assembly 3. The part number of this manual.
IngersollRand Company Branch are listed in numerical order on the
Offices and authorised distributors following pages. 4. The part number, description and
located in the principle cities of the quantity needed exactly as listed.
United States. In Canada, our How to use this parts manual
5. The motor data code shown on
customers are serviced by the 1. Locate the desired illustration. the motor data plate.
Canadian IngersollRand
Company, Limited. There are also
IngersollRand Company 2. Locate the part on the illustration
subsidiaries and authorised by visual identification and note the
distributors located in the principle reference number.
cities throughout the world.
3. Find the reference number on the
tabulated page, along with the Part
Number and Description.

1 ENCLOSURE
1 22066195 1 Panel assembly rear 13 22092886 1 Channel

2 22093025 1 Channel 14 54747761 1 Channel
3 22097562 1 Panel assembly top 15 22099626 1 Guard, sheave assembly
4 22066211 1 Panel assembly top 16 54747753 1 Corner
5 22095251 1 Corner 17 22053433 25 Plug
18.5, 22kW / 15, 18.5kW HA
18 54754163 1 Base
22132336 1 Corner
11, 15kW / 11kW HA 19 39738490 7 Pin, locating
20 22058580 8 Plate, cover
6 22177042 1 Cabinet
(50Hz) *21 39117312 AR Gasket
7 22158877 1 Cabinet door 22 92368687 AR Screw
8 22097570 1 Panel assembly front 23 96742689 AR Screw
9 85584340 4 Latch 24 22089601 2 Guard
*9a 93492072 4 Seal 25 22091193 4 Hinge
*10 92829308 1 Key 26 96743992 8 Screw
11 54747746 1 Corner 27 22158935 1 Gasket, door
12 22067052 1 Panel assembly left 28 22160030 4 Grommet
MOTOR ASSEMBLY 50Hz 2
1 22108393 1 Belt, drive 6 22107643 1 Pulley

UP5 11kW 7.5bar UP5 11kW 7.5bar
UP5 11kW 8.5bar
UP5 18.5kW 14bar 22107577 1 Pulley
UP5 11kW 8.5bar
22108401 1 Belt, drive
UP5 11kW 10bar 22107650 1 Pulley
UP5 11kW 10bar
UP5 11kW 14bar
UP5 15kW 7.5, 8.5bar 22107676 1 Pulley
UP5 18.5kW 7.5, 8.5bar UP5 15kW 7.5bar
UP5 22kW 10, 14bar 22108302 1 Pulley
89265078 1 Belt, drive UP5 15kW 8.5bar
22108427 1 Belt, drive UP5 15kW 10bar
89265052 1 Belt, drive UP5 15kW 14bar
UP5 18.5kW 10bar 22107700 1 Pulley
UP5 22kW 7.5, 8.5bar UP5 18.5kW 7.5bar
2 22108369 1 Pulley 22108310 1 Pulley
UP5 11kW 7.5, 8.5bar UP5 18.5kW 8.5bar
UP5 15kW 7.5, 8.5, 10bar
UP5 18.5kW 10bar 22107718 1 Pulley
UP5 22kW 14bar UP5 18.5kW 10bar
22108377 1 Pulley 22107726 1 Pulley
UP5 11kW 10, 14bar UP5 18.5kW 14bar
UP5 15kW 14bar
UP5 18.5kW 7.5, 8.5, 14bar 22107734 1 Pulley
UP5 22kW 7.5, 8.5, 10bar UP5 22kW 7.5bar
3 22077275 1 Bush 22108328 1 Pulley

UP5 11kW / UP5 15kW UP5 22kW 8.5bar
22077267 1 Bush 22107742 1 Pulley

UP5 18.5kW / UP5 22kW UP5 22kW 10bar
4 96703186 1 Screw 22107759 1 Pulley

UP5 22kW 14bar
5 92751130 1 Plate, retaining
3 MOTOR ASSEMBLY 50Hz
7 54735907 1 Motor 8 88101209 1 Key

15kW / 11kWHA
9 54727888 1 Support
220V IP55 50Hz Star Delta
180 Frame motors
22124689 1 Motor
54727870 1 Support
15kW / 11kWHA
160 Frame motors
10 39224209 1 Spacer
54735915 1 Motor
15kW / 11kWHA 11 95231494 2 Pin
12 54740451 1 Rod
54735923 1 Motor
13 96727920 4 Screw
15kW / 11kWHA
550V IP55 50Hz Star Delta 14 96737556 4 Screw
54735931 1 Motor *15 32341851 1 Starter assembly
18kW / 15kWHA 50Hz Star Delta
220V IP55 50Hz Star Delta 220V 18.5kW (15kWHA)
22124697 1 Motor 32341869 1 Starter assembly
380V IP55 50Hz Star Delta 220V 22kW (18.5kWHA)
54735949 1 Motor 32341844 1 Starter assembly
400V IP55 50Hz Star Delta 400V 18.5/22kW (15/18.5kWHA)
220V 15kW (11kWHA)
54735956 1 Motor
18kW / 15kWHA 32341836 1 Starter assembly
550V IP55 50Hz Star Delta 50Hz Star Delta
400V 15kW (11kWHA)
54735964 1 Motor
22kW / 18.5kWHA
22124705 1 Motor
22kW / 18.5kWHA
54735972 1 Motor
22kW / 18.5kWHA
54735980 1 Motor
22kW / 18.5kWHA
AIREND ASSEMBLY 4
1 54774989 1 Airend 15 22097208 1 Indicator, air restriction

2 39570999 1 Gasket 16 89265300 1 Filter assembly
3 54740386 1 Gasket 17 89295935 1 Hose
4 85581866 1 Tube assembly 18 35295799 2 Clamp
5 39494794 2 Gasket 19 22065890 1 Guard
6 54749106 1 Bracket 20 22062376 1 Adaptor
7 54749098 1 Plate 21 95952867 1 Connector
8 54749114 1 Spring, gas 22 95993572 1 Elbow
9 96728233 1 Screw 23 95937686 1 Elbow
10 96701404 1 Washer 24 96739701 1 Connector
11 85581858 1 Tube assembly 25 54775556 1 Check valve, orifice
12 85581882 1 Tube assembly 26 96721097 10 Washer, Spring
13 54747399 1 Valve, unloader 27 96738513 8 Screw
*13a 22067177 1 Kit, unloader valve 28 96703186 2 Screw
14 92368687 2 Screw

5 COOLING SYSTEM
1 22099873 1 Chute assembly 5 22099857 1 Shroud assembly

2 99295388 1 Cone, 18.5, 22kW / 15, 18.5kW HA * 85584365 1 Foam
99295370 1 Cone, 11, 15kW / 11kW HA 6 54754296 1 Cover
3 22099865 1 Plenum assembly 7 22099840 1 Cover assembly
18.5, 22kW / 15, 18.5kW HA
8 92368687 AR Screw
22159099 1 Plenum assembly
11, 15kW / 11kW HA 9 22099881 1 Baffle assembly
4 99295362 1 Blower
18.5, 22kW / 15, 18.5kW HA
99295354 1 Blower
11, 15kW / 11kW HA

COOLING SYSTEM 6
1 54753918 1 Cooler 6 95974291 1 Adaptor

18.5, 22kW / 15, 18.5kW HA
7 95938163 2 Elbow
22082499 1 Cooler
11, 15kW / 11kW HA 8 95938171 1 Adaptor
9 96737564 4 Nut
2 22058366 1 Hose assembly
10 96704531 4 Screw
11 95928230 1 Plug
4 95928230 1 Plug
5 95952867 2 Connector

7 CONTROL PIPING
1 39124813 AR Tube (Nylon) 15 96737564 AR Nut

2 85583367 1 Grommet 16 96743182 AR Screw
3 54472162 700 Conduit 17 39155346 1 Tee
mm
18 22224976 1 Adaptor
4 39404165 1 O Ring
19 96703756 AR Nut
5 39416128 1 Switch, temperature
20 96738828 2 Screw
6 39124821 AR Tube (Nylon)
21 54472485 2 Elbow
7 54654652 1 Valve, solenoid (Blowdown)
22 95952388 1 Coupling
8 39155650 2 Elbow
23 39114079 1 Locknut
9 54774302 1 Valve, solenoid (Load)
24 96742754 2 Screw
10 54755426 1 Bracket
25 22055909 1 Tee
11 95944625 2 Bushing
26 39155478 1 Elbow
12 39155577 2 Elbow
27 54774997 1 Bushing
13 39156393 1 Connector
28 39156419 1 Connector
14 54767173 1 Switch, pressure
29 39156443 1 Connector

SEPARATION SYSTEM 8
1 54728100 1 Tank, separator 12 54749247 1 Cartridge, separator

(ASME U / LLOYDS)
13 95928214 1 Plug
1 54728118 1 Tank, separator (For NonIntellisys)
(CE10/UM/CRN/SQL/UDT)
14 89209217 2 Elbow
2 95943635 1 Plug
15 54740444 1 Sightglass
3 54723341 1 Valve, drain
16 22051296 1 Decal
4 22182265 1 Plug
17 22052450 1 Valve, safety
5 54729876 1 Gasket 15bar (50Hz)
6 54729868 1 Plate, cover 18 22354989 1 Nipple
7 54740378 1 Gasket 19 95928222 1 Plug
8 22099352 1 Manifold 20 95938163 2 Elbow
*8a 22064695 1 Kit, minimum pressure valve 21 96721097 8 Washer
22 54740428 8 Screw
*8b 22393326 1 Kit, thermostatic valve
23 96741780 4 Screw
24 54754874 1 Support
9 85581874 1 Tube assembly
25 39917489 2 Screw
10 54749221 1 Nipple
11 54672654 1 Filter, coolant

9 TANK ASSEMBLY 50Hz
1 22268270 1 Tank 10 32341760 1 Bracket

(500 LITRE)
11 95937520 1 Elbow
22268296 1 Tank
(750 LITRE) 12 96728225 1 Adaptor
13 22062301 1 Reducer
2 22061386 1 Valve, ball
14 22062327 1 Adaptor
3 54579248 1 Valve, drain
15 92354513 1 Elbow
4 39124813 AR Tube (Nylon)
16 39156336 1 Elbow
17 95667341 1 Nipple
6 92957604 1 Valve, pressure
15bar (500 LITRE) 18 39917489 2 Screw
54426580 1 Valve, pressure 19 39155478 1 Elbow
10.5bar (750 LITRE)
20 96741830 4 Nut
7 32224537 2 Clip, retaining
21 96704226 4 Screw
8 22095913 1 Gland, cable
22 37143542 1 Elbow
9 92368687 2 Screw

INSTRUMENTATION AND ELECTRICAL SYSTEM 10
1 32342669 1 Decal 9 32342131 1 Hourmeter

2 54772058 1 Gauge *9a 39237086 1 Gasket
3 32342180 1 Indicator (Red) *9b 39127245 2 Screw
4 32342156 1 Indicator (Green) *9c 22462360 1 Varistor
5 32342164 1 Indicator (White) 10 92877018 3 Gland, cable
6 22053904 1 Button, emergency stop 11 39140785 1 Plug
7 32342149 1 Switch, Off/On * 22503411 1 Kit, voltage spike
8 32342172 1 Pushbutton, reset

11 INSTRUMENTATION AND ELECTRICAL SYSTEM
C23
50 Hz STAR DELTA
400v 15 kW (11kWHA)
1 22074439 1 Block, contact 11 22052229 1 Interlock

2 39252937 2 Block, end stop 12 22076350 1 Panel
3 22071823 3 Block, terminal 13 22056741 1 Rail
6 22076988 25 Block, terminal 16 22294037 1 Relay, time delay
7 39252036 3 Contactor 17 39255559 1 Relay, fault, high air temp.
C23
18 39255591 1 Relay, overload
8 22071864 1 Earth bridge
19 22218648 1 Timer
9 22071831 2 Fuse
1.6A 500V 20 22071807 1 Transformer
10 22071815 1 Fuse
2A 500V

C23
50 Hz STAR DELTA
550v 11, 22 kW
(18.5kWHA)
1 22074439 1 Block, contact 12 22052229 1 Interlock

2 39252937 2 Block, end stop 13 22076350 1 Panel
6 22076988 25 Block, terminal 17 22294037 1 Relay, time delay
7 22317523 2 Block, terminal 18 39255559 1 Relay, fault, high air temp.
8 39252036 3 Contactor 19 39255591 1 Relay, overload
C23
20 22218648 1 Timer
21 22311542 1 Transformer
10 22317515 2 Fuse
1.6A 600V
* Not illustrated
11 22071815 1 Fuse
2A 500V

C37/C23
50 Hz STAR DELTA
220v 15 kW (11kWHA)
400v 18.5, 22 kW
(15, 18.5 kWHA)
1 22074439 2 Block, contact 11 22071815 1 Fuse

2A 500V
2 39252937 2 Block, end stop
12 22052229 1 Interlock
3 22071823 3 Block, terminal
13 22076350 1 Panel
14 22056741 1 Rail
15 22072631 1 Rail
16 22072649 1 Rail
7 39251061 2 Contactor
C37 17 22294037 1 Relay, time delay
C23
20 22218648 1 Timer
10 22071831 2 Fuse
1.6A 500V 21 22071807 1 Transformer

C43/C37
50 Hz STAR DELTA
220v 18.5 kW (15kWHA)

2A 500V
12 22052229 1 Interlock
13 22076350 1 Panel
14 22056741 1 Rail
15 22072631 1 Rail
16 22072649 1 Rail
C37
20 22218648 1 Timer
10 22071831 2 Fuse
1.6A 500V 21 22071807 1 Transformer

C60/C43
50 Hz STAR DELTA
220v 22 kW (18.5 kWHA)

2A 500V
12 22052229 1 Interlock
13 22076350 1 Panel
14 22056741 1 Rail
15 22072631 1 Rail
16 22072649 1 Rail
C60
20 22218648 1 Timer
10 22071831 2 Fuse
1.6A 500V 21 22071807 1 Transformer

17 RECOMMENDED PARTS
ccn Qty. Description ccn Description
Start Up Kit Suggested Change Every 9000 Hours / 2 years

22114193 Kit Start up 22067177 Kit, inlet valve
50Hz
22064695 Kit, minimum pressure valve
1 Filter, coolant
1 UltraPlus coolant 22393326 Kit, thermostatic valve
5L
54774302 Valve, solenoid (Load)
Maintenance Kit Every 3000 Hours / 1 year 54654652 Valve, solenoid (Blowdown)
22114201 Kit 3000 Hour 54749114 Spring, gas
50Hz
Belts
1 Filter, coolant 50Hz
1 Element, air filter 22108393 Belt, drive
1 Cartridge, separator 11kW 7.5, 8.5 bar / 18.5kW 14 bar
1 UltraPlus coolant 22108401 Belt, drive

5L 11kW 10 bar
1 Pre filter 22108419 Belt, drive

11kW 14 bar
89265060 Belt, drive
15kW 7.5, 8.8 bar / 18.5kW 7.5, 8.5 bar /
22kW 10, 14 bar
15kW 10 bar
15kW 14 bar
18.5kW 10 bar / 22kW 7.5, 8.5 bar

RECOMMENDED PARTS 18
ccn Description ccn Description
Service Items
22114185 UltraPlus coolant 54740386 Gasket, bare spacer

5L
54740378 Gasket, manifold
88306055 UltraPlus coolant
20 L 39570999 Gasket, discharge adaptor
39494794 Gasket, inlet valve
54772595 UltraPlus coolant
1 gallon AP 22058358 Hose assembly
54772603 UltraPlus coolant 22058366 Hose assembly
5 gallon AP
92957604 Valve, pressure
15 bar
50Hz (500L Tank)
88168265 KIT ULTRAPLUSCHECK
54426580 Valve, pressure
4 x SAMPLE
10.5 bar
1 x PUMP 50Hz (750L Tank)
22052450 Valve, safety
15 bar
88168273 KIT ULTRAPLUSCHECK 50Hz (Manifold)
10 x SAMPLE 32342149 Switch, Off/On
32342172 Pushbutton, reset
22053904 Button, emergency stop
1 x SAMPLE
32342156 Indicator (Green)
32342180 Indicator (Red)
32342164 Indicator (White)
1 x PUMP
54772058 Gauge, pressure
1 x TUBE
39124722 Indicator, air restriction
32342131 Hourmeter
89438285 KIT SAMPLE, ULTRAPLUSCHECK
AP 22071831 Fuse
(FU1, FU2)
91000000 PUMP ULTRAPLUSCHECK AP 1.6A 500V
50Hz
37990751 TUBE ULTRAPLUSCHECK AP
22071815 Fuse
(FU3)
2.0A 500V
89295976 Element, air filter 50Hz
54672654 Filter, coolant 22503411 Kit, earth spike
54749247 Cartridge, separator

38032413 Option, separator pressure drop gauge
22053722 Pre filter
38032421 Kit, separator gauge service
54767173 Switch, pressure
22294037 Relay, time delay
37952421 Kit Air temperature switch
39255559 Relay, fault, high air temperature
39404165 O Ring, temperature switch

AP Asia Pacific Market

19 RECOMMENDED PARTS
ccn Qty. Description ccn Qty. Description
Voltage Specific Spares
C23 Star Delta 400V 15kW (11kWHA) C43/C37 Star Delta 220V 18.5kW (15kWHA)
550V 1122kW (18.5kWHA)
39250998 2 Contactors
39252036 3 Contactors C43
C23
39251061 1 Contactor
39255591 1 Relay, overload C37
39251319 2 Coil 39251079 1 Relay, overload
C23
39251319 1 Coil
C37
C37/C23 Star Delta 220V 15kW (11kWHA) 39251327 1 Coil
400V 18.5, 22kW (15, 18.5kWHA) C43
39251061 2 Contactors
C37 C60/C43 Star Delta 220V 22kW (18.5kWHA)
39252036 1 Contactor 39251004 2 Contactors
C23 C60
39251988 1 Relay, overload 39250998 1 Contactor

C43
39251319 2 Coil
C23/C37 39251087 1 Relay, overload
39251327 1 Coil
C43
39251335 1 Coil
C60

SSR UP5 11, UP5 15, UP5 18, UP5 22
50Hz
OPTIONS MANUAL
Intellisys Option
High Dust Option
Outdoor Module Option
PORO Option
This manual contains

important safety information
and must be made available
to personnel who operate and
maintain this machine.
2 FOREWORD ####> From Serial No.
* Not illustrated
3 DECALS { Option
NR Not required
AR As required
5 SAFETY SM Sitemaster/Sitepack
7 INTELLISYS OPTION WC Watercooled machine
22 DRYER OPTION T.E.F.C. Totally enclosed fan cooled motor (IP55)
35 HIGH DUST FILTER OPTION
36 OUT DOOR MODULE OPTION
37 PORO OPTION ELECTROPNEUMATIC
41 PORO OPTION INTELLISYS
SSR UP5 11, UP5 15, UP5 18, UP5 22

2 FOREWORD
This manual is provided to cover instructions and technical data The intended uses of this machine are outlined below and examples
for additional options to the standard UP compressor range. It is of unapproved usage are also given, however IngersollRand cannot
provided as a SUPPLEMENT to the standard operators and parts anticipate every application or work situation that may arise.
manuals and should NOT be used for the operation of the
complete machine.
IF IN DOUBT CONSULT SUPERVISION.
The contents of this manual are considered to be proprietary and

confidential to IngersollRand and should not be reproduced without This machine has been designed and supplied for use only in the
the prior written permission of IngersollRand. following specified conditions and applications:
. Compression of normal ambient air containing no known or
detectable additional gases, vapours, or particles
Nothing contained in this document is intended to extend any . Operation within the ambient temperature range specified in the
promise, warranty or representation, expressed or implied, regarding GENERAL INFORMATION section of this manual.
the IngersollRand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which The use of the machine in any of the situation types listed in
are available upon request. table 1:
a) Is not approved by IngersollRand,
b) May impair the safety of users and other persons, and
This manual contains instructions and technical data to cover c) May prejudice any claims made against IngersollRand.
routine operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised IngersollRand service TABLE 1
department.
Use of the machine to produce compressed air for:
a) direct human consumption
The design specification of this machine has been certified as b) indirect human consumption, without suitable filtration and purity
complying with E.C. directives. Any modification to any part is checks.
absolutely prohibited and would result in the CE certification and
marking being rendered invalid. Use of the machine outside the ambient temperature range
specified in the GENERAL INFORMATION SECTION of this manual.
All components, accessories, pipes and connectors added to the Use of the machine where there is any actual or foreseeable risk of
compressed air system should be:
hazardous levels of flammable gases or vapours.
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by IngersollRand. THIS MACHINE IS NOT INTENDED AND MUST NOT BE
. clearly rated for a pressure at least equal to the machine maximum USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
allowable working pressure. INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
. compatible with the compressor lubricant/coolant. VAPOURS MAY BE PRESENT.
. accompanied with instructions for safe installation, operation and
maintenance. Use of the machine fitted with non IngersollRand approved
components.
Details of approved equipment are available from IngersollRand Use of the machine with safety or control components missing or
Service departments.
disabled.
The use of nongenuine spare repair parts other than those

included within the IngersollRand approved parts list may create
hazardous conditions over which IngersollRand has no control.
Therefore IngersollRand does not accept any liability for losses The company accepts no responsibility for errors in translation of
caused by equipment in which nonapproved repair parts are installed. this manual from the original English version.
Standard warranty conditions may be affected.
INTELLISYS is a registered trademark of IngersollRand

IngersollRand reserves the right to make changes and Company USA.
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously. COPYRIGHT 2005
INGERSOLLRAND COMPANY
SSR UP5 11, UP5 15, UP5 18, UP5 22

DECALS 3
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk. WARNING Pressurised vessel. WARNING Hot surface.
WARNING Pressurised component or WARNING Air/gas flow or Air discharge. Do not breathe the compressed air from this
system. machine.
Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.
Emergency stop. On (power). Off (power).
Read the Operation and Maintenance manual Do not operate the machine without the guard Lifting point.
before operation or maintenance of this being fitted.
machine is undertaken.
ROTATION AIR DISCHARGE COOLANT FILTER
SSR UP5 11, UP5 15, UP5 18, UP5 22

4 DECALS
AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED
COOLANT DRAIN CONDENSATE DRAIN FILTER
FRAGILE KEEP DRY THIS WAY UP
USE NO HOOKS NO SIDE CLAMPS HOURS
Use ULTRAPlus Coolant only

POWER INSPECT
Failure to use the specified coolant may
result in damage to the machine
Every X months, if sooner than required by CHANGE / REPLACE CLEAN

operating hours
POWER INLET (AC) MOISTURE
SSR UP5 11, UP5 15, UP5 18, UP5 22

SAFETY 5
DANGER! All air pressure equipment installed in or connected to the machine
Hazard that WILL cause DEATH, SEVERE INJURY or substantial must have safe working pressure ratings of at least the machine rated
property damage if ignored. Instructions must be followed precisely to pressure.
avoid injury or death.
If more than one compressor is connected to one common
WARNING! downstream plant, effective isolation valves must be fitted and
Hazard that CAN cause DEATH, SEVERE INJURY or substantial controlled by work procedures, so that one machine cannot accidently
property damage if ignored. Instructions which must be followed be pressurised / over pressurised by another.
precisely to avoid injury or death. Compressed air must not be used for a direct feed to any form of
CAUTIONS! breathing apparatus or mask.
Cautions call attention to instructions which must be followed The discharged air contains a very small percentage of compressor
precisely to avoid damaging the product, process or its surroundings. lubricant and care should be taken to ensure that downstream
equipment is compatible.
NOTES
Notes are used for supplementary information. If the discharged air is to be ultimately released into a confined
space, adequate ventilation must be provided.
BREATHING AIR PRECAUTION
IngersollRand air compressors are not designed, intended or When using compressed air always use appropriate personal
approved for breathing air. Compressed air should not be used for protective equipment.
breathing air applications unless treated in accordance with all
applicable codes and regulations. All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.
General Information
Compressed air can be dangerous if incorrectly handled. Before
Ensure that the operator reads and understands the decals and doing any work on the unit, ensure that all pressure is vented from the
consults the manuals before maintenance or operation. system and that the machine cannot be started accidentally.
Ensure that the Operation and Maintenance manual is not removed Avoid bodily contact with compressed air.
permanently from the machine.
All safety valves located in the separator tank must be checked
Ensure that maintenance personnel are adequately trained, periodically for correct operation.
competent and have read the Maintenance Manuals.
Do not overpressurise the receiver tank or similar vessels beyond
Do not point air nozzles or sprayers toward anyone. design limits.
Compressed air and electricity can be dangerous. Before Do not use a receiver tank or similar vessels that fail to meet the
undertaking any work on the compressor, ensure that the electrical design requirements of the compressor. Contact your distributor for
supply has been isolated and the compressor has been relieved of all assistance.
pressure.
Do not drill into, weld or otherwise alter the receiver tank or similar
Wear eye protection when operating or servicing compressor. vessels.
All persons positioned near to operating machinery should be
equipped with hearing protection and given instructions on its use in
accordance with workplace safety legislation. Materials
The following substances are used in the manufacture of this
Make sure that all protective covers are in place and that the
machine and may be hazardous to health if used incorrectly:
canopy/doors are closed during operation.
. preservative grease
The specification of this machine is such that the machine is not . rust preventative
suitable for use in flammable gas risk areas. . compressor coolant
Installation of this compressor must be in accordance with AVOID INGESTION, SKIN CONTACT AND INHALATION OF
recognised electrical codes and any local Health and Safety Codes. FUMES
The use of plastic bowls on line filters can be hazardous. Their

safety can be affected by either synthetic lubricants, or the additives Transport
used in mineral oils. Ingersoll Rand recommends that only filters with
metal bowls should be used on a pressurised system. When loading or transporting machines ensure that the specified
lifting and tie down points are used.
Compressed air Lifting equipment must be properly rated for the weight of the
Compressed air can be dangerous if incorrectly handled. Before compressor.
doing any work on the unit, ensure that all pressure is vented from the
Do not work on or walk under the compressor while it is suspended.
system and that the machine cannot be started accidentally.
WARNING
Imposing a normal or emergency stop on the compressor will
only relieve presure upstream of the minimum pressure valve on
top of the separator tank.
If maintenance work is required downstream of this valve, ensure
that all pressure is relieved at the process vent point external to
the compressor
Ensure that the machine is operating at the rated pressure and that
the rated pressure is known to all relevant personnel.
SSR UP5 11, UP5 15, UP5 18, UP5 22

6 SAFETY
Electrical
Keep all parts of the body and any handheld tools or other
conductive objects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
electrical system.
WARNING
Any electrical connections or adjustments should only be
made by a suitably qualified electrician
Close and lock all access doors when the compressor is left
unattended.
Do not use extinguishers intended for Class A or Class B fires on
electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.
Attempt repairs only in clean, dry, well lighted and ventilated areas.
Connect the compressor only to electrical systems that are
compatible with its electrical characteristics and that are within its rated
capacity.
Condensate disposal
As waste water regulations vary by country and region it is the
responsibility of the user to establish the limitations and regulations in
their particular area. IngersollRand and its associated distributors are
happy to advise and assist in these matters.
For further information, consult Material Data Sheets CCN
88303979 for ULTRAPlus Coolant.
The above information contains data supplied in support of United
Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.)
regulations.
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS OPTION 7
INTELLISYS CONTROL AND INSTRUMENTATION
PRIOR TO STARTING POWER OUT RESTART (Optional)

1. Check coolant level. Add if necessary. If this setting is set to ON, the compressor will automatically restart
when power is returned to the compressor if it was operating when
power was removed.
2. Make sure main discharge valve is open.
POWER OUT RESTART TIME
3. Turn on electrical isolator. The power L.E.D. will illuminate and the If the power out restart setting is set to ON, this is the number of
display will indicate Ready to start. seconds from the time power is restored until the compressor starts.
The power out restart horn will sound during this time.
WARNING NORMAL STOPPING

Make sure that all protective covers are in place.
1. Press Unloaded Stop[25]. The compressor will unload then stop.
STARTING
2. Turn off electrical isolator.
Press Start [24]. The compressor will start and then load
automatically.
SSR UP5 11, UP5 15, UP5 18, UP5 22

8 INTELLISYS OPTION
EMERGENCY STOP 15 L.E.D.Set auto restart time.
1. Press Emergency stop button [26] and the compressor will stop
immediately. 16 L.E.D.Select options.
2. Turn off electrical isolator. 17 L.E.D.Not used.
18 L.E.D.Not used.
INSTRUMENT PANEL FUNCTION
1 PACKAGE DISCHARGE PRESSURE L.E.D.
This will illuminate when the display indicates the package 19 DISPLAY SELECT BUTTON
discharge pressure. Press to index through compressor operating conditions. The
corresponding L.E.D. will illuminate adjacent to display.
This is used to select alternative status displays (after
2 AIREND DISCHARGE TEMPERATURE L.E.D. approximately 5 minutes, the display defaults to the package discharge
This will illuminate when the display indicates the airend discharge pressure). Depressing this button in the set point routine will cause exit
temperature. to checking machine for 2 seconds, then ready to start.
3 SUMP PRESSURE L.E.D. 20 LOAD/UNLOAD BUTTON

This will illuminate when the display indicates the sump pressure. These are used to manually switch the compressor between a
loaded control mode (e.g. on/off line) and unloaded running.
See L.E.D.
4 SEPARATOR PRESSURE DROP L.E.D.
This will illuminate when the display indicates the separator
pressure drop. 21 SET BUTTON
Depressing this button when the compressor is stopped will enable
entry into the set point routine. When in the set point routine, depressing
5 TOTAL HOURS L.E.D. this button will cause the controller to move on to the next set point
This will illuminate when the display indicates the total compressor setting, saving the new value if one has been entered.
running hours. A warning reset is obtained by depressing this button (whilst the
machine is running). An alarm reset is obtained by depressing this
button twice within 3 seconds (the alarm condition will remain if the
6 LOADED HOURS L.E.D. indicated fault has not been rectified).
This will illuminate when the display indicates the total loaded
compressor hours.
22 LIQUID CRYSTAL DISPLAY
This indicates the status of the compressor, set up parameters and
7 LOAD/UNLOAD L.E.D.
warning/alarm messages. When the compressor is running, the
This will illuminate when the compressor is running onload.
display will normally show the package discharge pressure.
8 MODULATION L.E.D. 23 ARROW KEYS

This will illuminate when the compressor is running in modulation These are used to index through warning and alarm messages. In
mode. (Note: capacity modulation will occur only if the appropriate the set point routine, these buttons are used to increase/decrease set
regulation pneumatics are fitted to the compressor). point values and enable/disable some operation conditions.
9 UNLOAD L.E.D. The arrow keys are also used to select pressure bands 1 (Y) or 2
This will illuminate when the compressor is running in unload mode. (B) during normal operation of the compressor.
10 ALARM L.E.D. 24 START BUTTON

This will flash when a warning condition exists. The warning This button when depressed will cause the compressor to start and
detected will be displayed and the compressor will continue to run. The load automatically, provided that the controller detects a demand for air.
warning can be reset by depressing set [21]. When pressed in the display mode, it will cause exit to checking
It will illuminate when an alarm condition has occurred. The machine for 2 seconds, then ready to start.
compressor will shutdown immediately. The alarm can be reset by
depressing set [21] twice within 3 seconds.
25 UNLOADED STOP
This button when depressed while the compressor is running, will
OTHER L.E.D.s
unload the compressor (if not already unloaded) for 10 seconds and
These will illuminate during the set point routine to indicate which
then stop. This is the normal method for stopping the compressor. If the
function is being adjusted.
compressor is already stopped, it will execute an L.E.D. check (all the
L.E.D.s should illuminate) and display the controller software revision.
11 L.E.D.Set off line pressure.
26 EMERGENCY STOP
12 L.E.D.Set on line pressure. This button when depressed will stop the compressor immediately
and display an emergency stop alarm message.
13 L.E.D.Select control mode.
14 L.E.D.Set star delta time.
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS OPTION 9
27 POWER L.E.D. AUTOMATIC START/STOP
This will illuminate when the 8V controller supply is available. For plants that have a widely varying plant air demand, larger air
storage capacity, and/or want automatically available standby air
capacity, Automatic StartStop Control Option is available.
28 AUTOMATIC RESTART L.E.D.
This will illuminate when the machine has shutdown due to low air During periods of low demand, if the line pressure rises to the off line
demand. The compressor will restart and load automatically as soon air pressure set point of the lntellisys, a timer is energized and begins
as the demand for air resumes. to time out. The automatic restart time is adjustable in a 260 minute
range. The timer will continue to operate as long as the plant line
pressure remains above the on line set point of the Intellisys. If the
DISPLAY MESSAGES timer continues to operate for as long as its adjusted time setting, a
When the compressor is running normally, the display will indicate contact in the lntellisys opens to deenergize the compressor starter
the package discharge pressure and illuminate the corresponding coils. At the same time, a yellow Automatic Restart light on the
L.E.D. [1]. An arrow will also appear in the far right of the display lntellisys panel is lit and the message AUTO RESTART will be
indicating pressure band selection. Pressing display select [19] will displayed to indicate the compressor has shut down automatically and
change the display value and the corresponding L.E.D. will illuminate. will restart automatically.
The controller monitors all aspects of the compressor whilst running The automatic restart will take place when the line pressure drops
and will display warnings or in severe conditions execute an to the online set point of the Intellisys.
emergency stop and display alarm conditions.
To operate in the automatic start/stop mode, proceed with the
following steps:
MACHINE CONTROL MODES
1. Press the SET button until the message AUTO S/S OFF is
CAPACITY CONTROL
displayed.
The compressor is designed to work with two types of capacity
control, to suit the individual plant requirements. These controls are: 2. Push the up or down arrows to select the auto start/stop function (on
A. On line Off line. (Fitted as standard) or off). AUTO S/S OFF in the display indicates auto start/stop is
B. On line Off line, with Upper Range Modulation. (Optional extra) disabled (off). AUTO S/S ON in the display indicates auto start/stop is
Either is available by selection at the control panel. enabled (on). Press the SET button to store function. The display will
flash to acknowledge and then display AUTO S/S 10 MIN.
ON LINE OFF LINE CONTROL 3. Press the up or down arrows to select the desired automatic restart
For applications that require a widely varying air demand, this time (260 min. range). The default value is 10 minutes. Press SET
mode of control will deliver air at full capacity or zero capacity with button to store the value.The display will flash to acknowledge. Press
low receiver pressure. the DISPLAY SELECT button or wait 30 seconds for the controller to
automatically exit the set routine.The display returns to READY TO
START.
This mode of operation is controlled by the pressure transducer
responding to changes in plant air pressure. This sensor energises 4. Start the compressor and adjust the isolation valve to allow the unit
the load solenoid valve which in turn operates the venting valve to slowly reach the offline pressure and unload.The compressor should
(blowdown) and the closing of the atmospheric vent opening in the run for a minimum of 10 min. and unloaded for the preset time and then
air inlet valve. shut down.
5. The compressor should restart automatically when the system air
The compressor then delivers full capacity air to the plant pressure drops below the online air pressure setting.
system. If the air pressure in this system rises to the upper set point
of the pressure setting, the load solenoid valve is deenergised CONTROLLER WARNING MESSAGES
allowing the inlet valve to close. At the same time, the venting valve
opens allowing the receiver pressure to drop. In the event of a warning, the controller will display a message and
the alarm L.E.D. [10] will flash. The warning message will alternate with
the normal display every 4 seconds, the compressor will continue to run
The pressure setting has a range of 0,83 bar (12 psi) between but the fault should be rectified as soon as possible. The arrow keys
its upper and lower set points.The upper set point is set at 0,2 bar [23] should be used to index the display for any additional warning
(3 psi) above the compressor rated discharge pressure. messages. A warning message may be reset by depressing set [21]
once.
UPPER RANGE MODULATION CONTROL (Optional Extra)

For plants having a relatively high and constant air demand, NOTE:
Upper Range Modulation is the recommended mode of control. The warning will recur if the fault has not been rectified. The
following warning messages may be displayed:
Upper range modulation retains the features of On line Off line

control but provides the throttling of the inlet air flow as the line COOLANT FILTER (OPTIONAL)
pressure rises to the upper set point of the offline pressure setting. The pressure differential across the coolant filter exceeds 1 bar (15
psi).
By bleeding off a small amount from the regulator valve, which AIR FILTER
energises the Modulate Solenoid Valve, a reduction in the air signal The air filter is dirty or blocked and should be replaced.
to the pneumatic cylinder on the inlet valve allows the cylinder to
trim the inlet valve position as dictated by changing line pressure.
Modulation begins when the compressor reaches about 94% of the SEPARATOR ELEMENT
rated line pressure and is factory set to modulate down to The separator element is dirty or blocked and should be replaced.
approximately 70% of rated capacity.
AIREND TEMPERATURE
If the air demand decreases to a level below the 70% modulated The airend temperature reaches 97% of the high airend
output, the line pressure will increase slightly to the upper limit of the temperature set point (i.e. 106C (223F)).
pressure setting, when the compressor then changes to the Off line
control position and operates with the receiver vented.
SSR UP5 11, UP5 15, UP5 18, UP5 22

10 INTELLISYS OPTION
CONTROLLER ALARMS FIELD OPTION/S
In the event of an alarm, the controller will execute an emergency
stop, the alarm L.E.D. [10] will illuminate and an alarm message will be Before installation and operation of this option, these instructions
displayed. The arrow keys [23] should be used to index the display for should be studied carefully to obtain a clear knowledge of the option
any additional alarm messages. An alarm is reset by depressing set and its application to the compressor.
[21] twice within a 3 second period after the fault has been rectified. The
compressor will restart only when all alarm conditions have been
rectified. The following alarm messages may be displayed (For fault REMOTE START/STOP
correction see the Fault Finding section): The Remote Start/Stop Option allows the operator to control the
compressor from a remote mounted start/stop station.Terminal points
STARTER FAULT are provided in connector J1 in the top of the lntellisys controller; one
The contactor sequence during start or stop is incorrect. a connection for a normally closed stop switch (terminals 3 and 4), and
one for a normally open, momentary contact start switch (terminals 5
and 6). Refer to the compressor wiring schematic for specific
AIREND TEMPERATURE connection points.
The airend discharge temperature is above the high temperature
set point. For safety, a selection is available in the lntellisys setpoints to
disable the remote start and stop function.This allows the compressor
to be fully controlled by the lntellisys and not from the remote
MOTOR OVERLOAD start/stop station.
The motor overload contacts are open. The motor overload must be
reset before the controller can be reset. If the remote start switch is momentarily closed, the lntellisys
starts the compressor.The remote stop switch is normally closed. If the
remote stop switch opens, the compressor will unload and stop.The
REVERSE ROTATION compressor cannot restart until the remote stop switch has been reset
No sump pressure is detected after the first 2 seconds of running. to a closed position. (EMERGENCY STOP will display on the
Isolate the machine and reverse the mains supply connections before lntellisys if the stop switch is not closed).
resuming.
To operate in the remote start/stop mode, proceed with the
following steps:
OVER PRESSURE
The line pressure is 1 bar (15 psi) greater than the rated discharge 1. Press the SET button until the message REMOTE S/S OFF is
pressure. displayed.
2. Push the up or down arrows to select the remote start/stop function
TEMPERATURE SENSOR 1 (on or off). REMOTE S/S OFF in the display indicates remote start/stop
The airend temperature sensor/ connecting cable has failed. is disabled (off). REMOTE S/S ON in the display indicates remote
start/stop in enabled (on). Press the SET button to store the function.
The display will flash to acknowledge. Press the DISPLAY SELECT
TEMPERATURE SENSOR 2 button or wait 30 seconds for the controller to automatically exit the set
The separator tank temperature sensor/connecting cable has routine.The display returns to READY TO START.
failed.
3. Start the compressor with the Start button on the Intellisys control
panel.The compressor must be started locally first before the Remote
PRESSURE SENSOR Start/Stop buttons are activated by the lntellisys.
Indicates pressure transducer failure / connecting cable fault.
FAILED CALIBRATION
During calibration routine, a 10% of scale error has been detected.
Ensure that the separator is completely blowndown and repeat
calibration.
CONTROL POWER LOSS

The 48Vac signal is not present at the controller.
REMOTE START FAILURE

Momentary remote start has not disengaged before stardelta
transition. This alarm is active only if the remote start/stop is enabled.
REMOTE STOP FAILURE

The momentary remote stop switch has not disengaged when the
start signal is received. This alarm is active only if the remote start/stop
is enabled.
EMERGENCY STOP
The emergency stop button is engaged.
LOW SUMP PRESSURE

The sump pressure drops below 1 bar (15 psi) during normal
operation.
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS OPTION 11
ELECTRICAL SCHEMATIC STAR DELTA WITH INTELLISYS CONTROL
INTELLISYS STAR DELTA
OPTION
SSR UP5 11, UP5 15, UP5 18, UP5 22

KEY
CON Controller, INTELLISYS NOTES

T1 Transformer, control 1. Approved fused disconnect or circuit breaker per code
EDV requirements must be provided by customer.
Valve, electric drain
ES 2. Dashed lines represent wiring by customer.
Button, emergency stop
3. Sizing of electrical components not supplied by IngersollRand is
FU Fuse
the responsibility of the customer and should be done in
MOL Overload, motor starter accordance with the information on the compressor data plate
and local electrical codes.
1SV Valve, solenoid (load) N.C
4. Unit will not restart automatically after power outage, except with
3SV Valve, solenoid (blow down) N.O
additional PORO option.
10SV Valve, solenoid (line/sump)
5. Circuit shown in normal position deenergized.
RST Remote start
(Optional) 6. All wiring to be in accordance with local codes.
RSP Remote stop

(Optional)
CFO Common fault output
PORO Power out restart (Optional)
1TAS Temperature sensor
PT Pressure sensor
KM1 Contactor (main)
KM2 Contactor (delta)
KM3 Contactor (star)
SSR UP5 11, UP5 15, UP5 18, UP5 22

PIPING AND INSTRUMENTATION WITH INTELLISYS CONTROL
Revision C
85584282
SSR UP5 11, UP5 15, UP5 18, UP5 22

KEY
1. Filter, air 18.Valve, drain

2. Valve, inlet 19.Screen, scavenge
3. Valve, solenoid (load) 20.Valve, solenoid (blowdown)
4. Airend assembly 21.Orifice
5. Motor 22.Indicator, air restriction
6. Tank, separator, Coarse 32.Valve solenoid (line/sump), Intellisys Option
7. Separator, Fine 33.Transducer pressure, Intellisys Option, replaces 10 and 11
8. Valve, minimum pressure 34.Sensor temperature, Intellisys Option, replaces 12
9. Aftercooler
10.Gauge, pressure
11.Switch, discharge pressure A Air/Coolant
12.Switch, temperature B Air
13.Filter, coolant C Coolant
14.Thermostat D Condensate
15.Cooler E Component boundary
16.Relay, overload Motor F Refrigerant
17. Valve, safety G Option
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS CONTROL AND INSTRUMENTATION DIAGRAM
KEY
1. Tank, separator 10.Valve, solenoid (load)

2. Transducer, pressure 11.Indicator air filter
3. Valve solenoid (line/sump) 12.Nipple
4. Connector 13.Adaptor
5. Combination block 14.Intake valve assembly
6. Elbow
7. Tee, male run NOTES:
8. Reducer bushing A. Tubing 3/8 inch
9. Valve, solenoid (blowdown) B. Tubing 1/4 inch
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS PARTS INSTRUMENTATION AND ELECTRICAL SYSTEM
1 39124813 AR Tube (Nylon) 21 22091193 2 Hinge

2 39155460 1 Elbow 22 96743992 4 Screw
3 39853809 1 Transducer 23 39495874 1 Gasket
4 22107833 1 Bracket 24 96742754 2 Screw
5 92877018 5 Gland, cable 25 22055909 1 Tee
6 39124821 AR Tube (Nylon) 26 22177190 1 Cabinet door
7 54654652 1 Valve, solenoid (Blowdown) 27 39133467 3 Mount
8 39155650 2 Elbow 28 22177315 1 Gasket, door
9 54774302 1 Valve, solenoid (Load) 29 22152813 1 Decal, controller
10 54755426 1 Bracket 30 22137848 1 Sensor, temperature
11 95944625 2 Bushing 31 39404157 1 O Ring
12 39155577 4 Elbow 32 22113344 1 Button, emergency stop
13 93492072 2 Seal 33 22289797 1 Valve, solenoid (line/sump)
14 22177182 1 Cabinet *34 39192000 4 Grommet
15 96737564 14 Nut 35 39156393 1 Connector
16 96743182 8 Screw 36 39156419 1 Connector
17 85584340 4 Latch 37 54774997 1 Bush
*18 92829308 1 Key 38 39404165 1 O Ring
19 96703756 2 Nut 39 39155478 1 Elbow
20 22128763 1 Controller, INTELLISYS * Not illustrated
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS PARTS C60/C43 STAR/DELTA 50Hz 220V 22kW (18.5 kW HA)
1 15 22137293 1 Panel
2 39252937 2 Block, end stop *16 39191648 1 Plug
11 position
*17 39191655 1 Plug
4 22076988 17 Block, terminal 16 position
*18 39186101 1 Plug
Fuse
4 position
6 22074041 1 Block, terminal ground
*19 39191630 1 Plug
7 39252911 1 Block, terminal ground 5 position
8 22071864 1 Bus, grounding *20 39186093 1 Plug

6 position
9 22132963 2 Contact, auxiliary
21 22056741 1 Rail
10 39250998 1 Contactor C43
22 22072631 1 Rail
11 39251004 2 Contactor C60
23 22072649 1 Rail
12 22071831 2 Fuse
1.6A 500V 24 39251087 1 Relay, overload
13 22071815 1 Fuse 25 39203443 1 Suppressor
2A 500V
14 22052229 1 Interlock
* Not illustrated
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS PARTS C23 STAR/DELTA 50Hz 400V 15kW (11kW HA)
1 *14 39191648 1 Plug

11 position
*15 39191655 1 Plug
*16 39186101 1 Plug
6 22071823 5 Block, terminal *17 39191630 1 Plug

Fuse 5 position
7 39252911 1 Block, terminal ground *18 39186093 1 Plug

6 position
8 22071864 1 Bus, grounding
19 22056741 1 Rail
9 39252036 3 Contactor C23
20 22072631 1 Rail
10 22071831 2 Fuse
1.6A 500V 21 22072649 1 Rail
11 22071815 3 Fuse 22 39255591 1 Relay, overload
2A 500V
23 39203443 1 Suppressor
12 22052229 1 Interlock
13 22137293 1 Panel
* Not illustrated
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS PARTS C43/37 STAR/DELTA 50Hz 220V 18.5kW (15 kW HA)
1 15 22137293 1 Panel
11 position
*17 39191655 1 Plug
*18 39186101 1 Plug
Fuse
4 position
*19 39191630 1 Plug

6 position
21 22056741 1 Rail
10 39251061 1 Contactor C37
22 22072631 1 Rail
11 39250998 2 Contactor C43
23 22072649 1 Rail
12 22071831 2 Fuse
13 22071815 1 Fuse 25 39203443 1 Suppressor
2A 500V
14 22052229 1 Interlock
* Not illustrated
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS PARTS C37/23 STAR/DELTA 50Hz 220V 15kW (11kW HA), 400V 18.5, 22kW (15, 18.5kW HA)
1 15 22137293 1 Panel
11 position
*17 39191655 1 Plug
*18 39186101 1 Plug
Fuse
4 position
*19 39191630 1 Plug

6 position
21 22056741 1 Rail
10 39252036 1 Contactor C23
22 22072631 1 Rail
11 39251061 2 Contactor C37
23 22072649 1 Rail
12 22071831 2 Fuse
13 22071815 3 Fuse 25 39203443 1 Suppressor
2A 500V
14 22052229 1 Interlock
* Not illustrated
SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS PARTS C23 STAR/DELTA 50Hz 550V 11, 22kW, (18.5kW HA)
1 *15 39191655 1 Plug

16 position
*16 39186101 1 Plug
*17 39191630 1 Plug
6 22071823 3 Block, terminal *18 39186093 1 Plug

Fuse 6 position
7 39252911 1 Block, terminal ground 19 22056741 1 Rail

8 22071864 1 Bus, grounding 20 22072631 1 Rail
9 39252036 3 Contactor C23 21 22072649 1 Rail
10 22317515 2 Fuse 22 39255591 1 Relay, overload
1.6A 600V
11 22071815 3 Fuse
2A 500V
12 22052229 1 Interlock
* Not illustrated
13 22137293 1 Panel
*14 39191648 1 Plug
11 position
SSR UP5 11, UP5 15, UP5 18, UP5 22

HIGH DUST FILTER OPTION 35
1 36897999 1 Filter 6 96712153 2 Screw

2 35393685 1 Element, air filter 7 22155345 1 Hose
3 22245534 1 Bracket 8 22153647 2 Pipe
4 35295799 6 Clamp 9 92368687 2 Screw
5 89295935 2 Hose
SSR UP5 11, UP5 15, UP5 18, UP5 22

36 OUT DOOR MODULE OPTION
1 22134597 1 Cover 4 22127328 1 Box

2 22127500 1 Louvre 5 22053730 1 Louvre
3 92368687 AR Screw
SSR UP5 11, UP5 15, UP5 18, UP5 22

PORO OPTION ELECTROPNEUMATIC 37
POWER OUTAGE RESTART OPTION
For customers that have interruptions in their incoming power supply
to the compressor and must maintain an uninterrupted supply of
compressed air, the Power Outage Restart Option allows a
compressor to restart automatically 10 seconds (adjustable) after
incoming power is restored.
FUNCTION TEST
To test the operation of the Power Outage Restart Option:
1. Slowly open the main isolation valve.
2. Start the compressor.
3 The compressor will load automatically if there is sufficient demand
for air. Allow the compressor to load.
4. Open the main disconnect to remove power from the compressor.
5. Close the main disconnect to reapply power to the compressor. The
horn will sound for ten seconds; then the compressor will start
automatically.
SSR UP5 11, UP5 15, UP5 18, UP5 22

SSR UP5 11, UP5 15, UP5 18, UP5 22

PORO OPTION ELECTROPNEUMATIC 39
PARTS LIST FOR POWER OUTAGE RESTART OPTION
(P/N 22396600)
ITEM PART NUMBER QUANTITY DESCRIPTION
1 39255641 1 Block, contact
2 35266788 8 Tie, cable
3 22265946 1 Contact, auxilliary
4 22396592 1 Controller, LOGIC PORO
5 22140545 1 Decal: PORO
6 39194097 1 Decal: Power Out Restart Option
7 22388037 1 Decal: Schematic
8 39331954 1 DIN rail
9 35275494 1 Hub
10 39108949 2 Locknut
11 22396618 1 Instructions
12 39100136 1 Horn, Weather Resistant
13 39133467 8 Mount
14 95785192 1 Nipple
15 39146733 1 Plug
SSR UP5 11, UP5 15, UP5 18, UP5 22

ITEM PART NUMBER QUANTITY DESCRIPTION
18 39309554 1 Tape, adhesive
19 35246131 1 Terminal
20 39204763 1.2m (4ft) Wire, Blue 16 Ga
21 39129085 1.2m (4ft) Wire, Red 16 Ga
22 39146790 1.2m (4ft) Wire, Green 16 Ga
SSR UP5 11, UP5 15, UP5 18, UP5 22

PORO OPTION INTELLISYS 41
OPERATION Function test
POWER OUTAGE RESTART OPTION To test the operation of the Power Outage Restart Option:
For customers that have interruptions in their incoming power supply 1. Slowly open the main isolation valve.
to the compressor and must maintain an uninterrupted supply of
compressed air, the Power Outage Restart Option allows an Intellisys 2. Push the green START button on the IntellisysR display to start the
compressor to restart automatically 10120 seconds (adjustable) after compressor.
incoming power is restored. 3. The compressor will load automatically if there is a sufficient
The Power Outage Restart Option is turned on by using the customer demand for air. Allow the compressor to load.
set routine on the IntellisysR controller. The restart time delay, which
4. Open the main disconnect to remove power from the compressor.
is adjustable from 10120 seconds, can also be adjusted while in the
set routine on the IntellisysR controller. Any time power is restored to
the compressor after a power interruption and if the compressor was 5. Close the main disconnect to reapply power to the compressor.The
running when power was lost, a horn located on the side of the starter horn will sound and the IntellisysR display will read START IN
box will sound during the restart time delay (10120 seconds), after ___SEC.The display will count down the time until the compressor
which the compressor will automatically start. After starting, the starts automatically and the horn stops. After starting, the compressor
compressor will return to the mode of operation that the compressor will automatically return to the same mode of operation as prior to the
was in prior to the power interruption. power interruption.
To operate in the power outage restart mode, proceed with Fault Analysis
following steps:
1. If the IntellisysR display indicates the count down message and the
1. Power up the unit and wait for the IntellisysR display to read READY horn does not sound, check the wiring of the horn.
TO START.
2. If the IntellisysR display does not indicate the count down message,
2. Press the SET button once to enter the customer set point the horn does not sound and the unit does not restart automatically,
routine. The Set Offline Air Pressure indicator will light and the verify that the Option has been turned on.
display will show the set point pressure.
3. Press and release the SET button multiple times until the message
PWR OUT RSTR OFF is displayed.
4. Push the up or down arrows to change to the desired condition. ON
in the display indicates Power Outage Restart is turned on and OFF in
the display indicates Power Outage Restart is turned off.
5. Once the selection has been made, press SET button to put the
selection into IntellisysR memory. The display will flash twice and the
message will change to STR DELAY 10 Sec if the option was turned
on. This message will only display if the Power Outage Restart Option
is turned on.
6. Use the up or down arrows to select the desired delay time (10120
sec.).
7. Press SET and the display will flash twice indicating the change has
been made.
8. Push the DISPLAY SELECT BUTTON or wait 30 seconds for the
controller to automatically exit the set routine. The display returns to
READY TO START.
SSR UP5 11, UP5 15, UP5 18, UP5 22

42 PORO OPTION INTELLISYS
1 39194097 1 Option, Module 4 39108949 2 Locknut

2 35275494 1 Connector, bulkhead 5 39146733 1 Plug
3 95934279 1 Nipple 6 39100136 1 Horn
SSR UP5 11, UP5 15, UP5 18, UP5 22

UP SERIES ROTARY SCREW
OPTIONAL
MODULATION FIELD RETROFIT
SUPPLEMENTARY
OPERATORS INSTRUCTION
PARTS CATALOGUE
Ensure that the operator reads and

understands the decals and consults the
manuals before maintenance or operation.
Ensure that the Operation and Maintenance
manual is not removed permanently from the
machine.
Ensure that maintenance personnel are
adequately trained, competent and have read
the Maintenance Manuals.
2 FOREWORD AND SAFETY ####> From Serial No.
* Not illustrated
{ Option
3 GENERAL INFORMATION NR Not required
AR As required
SM Sitemaster/Sitepack
4 PARTS CATALOGUE HA High ambient machine
WC Watercooled machine
10 INSTALLATION AC Aircooled machine
T.E.F.C. Totally enclosed fan cooled motor (IP54)
http://air.irco.com en
2 FOREWORD AND SAFETY
UP SERIES ROTARY SCREW AIR COMPRESSOR FOREWORD

This unit was purchased from The information contained in this manual has been prepared to assist
in the operation, maintenance and the ordering of replacement parts
when required.
Before operation is begun, it is essential that this manual be studied and
understood to obtain a clear knowledge of the total package system
IngersollRand Company reserves the right to make changes or add and the functions to be performed.
improvements without notice and without incurring any obligation to
make such changes or such improvements to products previously
sold. PURPOSE
For ready reference: The purpose of this supplement is to provide information on
Record the serial number and model number of your unit here: the unique features of the Modulation Control Option. Aspects of
modulation control are covered in this supplement that are not
Serial Number: covered in the Operators Manual. Both should be used
conjunctively. This manual supplements, rather than replaces the
Model Number: Operators Manual.
SAFETY AND WARNINGS

Refer to (Safety and Warnings) in the compressor Operators /
Instruction Manual.
Shut down the compressor. Close the isolation valve. Relieve the
system air pressure. Ensure that all air pressure has been relieved from
the compressor and air system. HASP
Disconnect power to the compressor before servicing. Lock and tag the
main power disconnect switch in the open (off) position.
LEVER
TAG
WARNING
Failure to adhere to these recommendations can
KEY LOCK
result in mechanical failure, property damage and
serious injury or death.
en http://air.irco.com
GENERAL INFORMATION 3
MODULATION CONTROL ACS CONTROL (INTELLISYS w/ MODULATION OPTION ONLY)
For those plants which have relatively high constant air demand For compressors supplied with IntellisysR control and modulation
relative to the compressor capacity, the recommended control mode is option, ACS control will allow the compressor to automatically switch
modulation. between online/offline and modulation control, depending on air
demand.
The modulation control system retains the features of the online /
offline control, but also provides for throttling of the inlet flow up to the If the air demand has decreased to a level below the 60 percent
offline air pressure setpoint value. modulated output, the line pressure will increase slightly to actuate the
IntellisysR. The compressor will then shift to the offline control
By applying line pressure to an adjustable modulator valve, the position, and operate unloaded with the compressor vented.
throttling position of the inlet valve is controlled, thus allowing the
modulator to trim the inlet valve position as dictated by the line It is sometimes desirable to begin modulation at a higher pressure than
pressure. the standard factory setting, thereby increasing the modulated capacity
at the time the IntellisysR is actuated. Refer to Figure 1 for modulated
The modulating pressure range is about 4 psig (0.3 BAR) and the capacities available when this is done.
modulator normally should be set to straddle the compressor rated
pressure. Modulation begins when the line pressure reaches about 99 The compressor will then operate to deliver full capacity air to the plant
percent of the compressor rated pressure and continues as/if the line system. If the plant air system pressure rises to that of the IntellisysR
pressure rises. Modulation becomes stable when the compressor offline set point, pressurized air will be sent to the inlet valve causing
output equals the plant air demand. When the modulation is at the it to close, and to the blowdown valve, causing it to open.
factory setting, the maximum capacity reduction will be approximately
60 percent of the compressor rated capacity (as indicated in Figure 1). The compressor will continue to run unloaded, but since pressure
levels have reduced, it will do so with a minimum power draw.
Capacity control of machines supplied with electropneumatic control
and the modulation option can be manually switched from The IntellisysR has a fixed minimum differential of 10 psi between the
online/offline to modulation (MOD) via the control mode switch (SS) offline air pressure setting and the online air pressure setting. The
located adjacent to the pressure switch. differential may be increased by adjusting the online air pressure
setting of the IntellisysR.
The automatic control selector (ACS) is designed to continuously
monitor the plant air demand and select either the online/offline, or
the modulate control mode whichever is most desirable at any time
during an operating day.
It allows the compressor to operate in its most efficient mode thereby
reducing power costs.
MODULATE TO
% OF RATED PRESSURE
94% CAPACITY When the compressor operates in the online/offline control mode,
the length of time the compressor remains in the offline condition is
MODULATE TO an indication of the plant air demand. IntellisysR controller is sensing
85% CAPACITY and awaiting a sufficient line pressure decrease before signaling a shift
to the online mode. If the offline time period is relatively short,
thereby indicating a high demand for air, it is preferable to shift the
MODULATE TO control system to upper range modulation.
72% CAPACITY The IntellisysR does this, and does it automatically if the compressor
unloads 3 times within a 3 minute time period.
If later, the plant demand decreases, and even under modulate control
MODULATE TO
the line pressure reaches the setting of the IntellisysR controller, and
60% CAPACITY
the control shifts to the offline mode, the time in this mode will still be
monitored. A long offline time period indicates a low plant air
demand, indicating the desirability of operating in the online/offline
mode.
% OF RATED LINE PRESSURE The IntellisysR then does this, and does it automatically if the
compressor operates unloaded for more than 3 minutes.
KEY Modulation Only

A Normal settings of modulator If MODULATION ONLY is turned on in the setpoint routine, the unit will
shift to Modulation control mode immediately when the unit is running.
B Optional field settings of modulator The 3 cycles within 3 minutes time period required for ACS to change
C IntellisysR offline set point to Modulation mode is bypassed. The unit will stay in Modulation mode
until the unit runs unloaded for 3 minutes (the unit then returns to ACS
FIGURE 1 control) or MODULATION ONLY is turned off via the set routine.
Delay Load Time
This is the amount of time the line pressure must remain below the
online setpoint before the compressor will load or start (if the unit was
stopped due to an auto start/stop situation). Setting the load delay time
to 0 will cause no delay. When the delay load timer becomes active, the
display will switch to package discharge pressure (if not displaying
package discharge pressure at that time) and then display the delay
load count down. Once the count down reaches 0, the unit will load or
start and the display will return to line pressure. The display select
button is inactive during the delay load count down.
4 PARTS CATALOGUE
PARTS CATALOGUE 5
6 PARTS CATALOGUE
UP6 1530 (60Hz), UP5 1122kW (50Hz) STANDARD CONTROL w/ MODULATION
1 32342149 1 Switch 17 92368687 2 Screw

(nonIntellisys only)
18 39155346 1 Tee
*2 22163737 2 Cable
Valve, solenoid 19 39156385 1 Tee
20 39124813 180 Tube (Nylon)
3 22163695 1 Bracket
21 39127261 1 Valve, shuttle
22 39199476 1 Regulator
(115150psig / 710barg)
6 22247167 1 Decal
39199484 1 Regulator
7 39155577 3 Elbow (200psig / 14barg)
8 37143542 1 Elbow 23 22163307 1 Valve, solenoid
(6SV) 110V 50/60Hz
9 54514583 1 Connector, bulkhead
24 54774302 1 Valve, solenoid
10 92877018 2 Nut, gland (5SV) 110V 50/60Hz
Fitting
*25 39129085 8ft Wire
*11 22249015 1 Manual Red
12 95242442 1 Nipple 16 ga (nonIntellisys only)
13 95946059 1 Nipple A= Valve, solenoid

(3SV)
14 54370069 1 Decal
(nonIntellisys only) B= Valve, solenoid
(1SV)
15 39155353 1 Plug
* Not illustrated
16 96743182 8 Screw
PARTS CATALOGUE 7
UP6 1530 (60Hz), UP5 1122kW (50Hz) INTELLISYS CONTROL w/ MODULATION
*1 22163737 2 Cable 17 39156385 1 Tee

Valve, solenoid
18 39124813 180 Tube (Nylon)
2 22163695 1 Bracket
19 39127261 1 Valve, shuttle
20 39199476 1 Regulator
4 39156435 1 Connector (115150psig / 710barg)
5 22247167 1 Decal 39199484 1 Regulator
(200psig / 14barg)
6 39155577 3 Elbow
7 37143542 1 Elbow (6SV) 110V 50/60Hz
8 54514583 1 Connector, bulkhead
9 92877018 2 Nut, gland (5SV) 110V 50/60Hz
Fitting
*23 39129085 8ft Wire
*10 22249015 1 Manual Red
16 ga (nonIntellisys only)
11 95242442 1 Nipple
A= Valve, solenoid
12 95946059 1 Nipple (3SV)
13 39155353 1 Plug B= Valve, solenoid
14 96743182 8 Screw (1SV)
15 92368687 2 Screw
16 39155346 1 Tee * Not illustrated
10 INSTALLATION
MODULATION KIT INSTALLATION INSTRUCTIONS UP6 1530 (60Hz), UP5 1122kW (50Hz)
1. Remove the top panels and open the starter box and compressor 9. Modulation Kit Solenoid Wiring:
access panels.
2. Attach the tube fittings and shuttle valve to the solenoids per the Intellisys Control 60Hz
assembly drawing. The nipple (95946059) and shuttle valve
a. Attach solenoid cable assemblies to 5SV and 6SV.
(39127261) are installed in the 6SV OUT port.
b. Connect leads 10 to BTS11.
Solenoid valve identification: c. Connect leads 2 to Intellisys terminal J55.
5SV 54774302
6SV 22163307 d. Connect the ground leads to the starter panel ground.
(The selector switch is not used on Intellisys models.)
3. Attach the solenoid valves to the solenoid bracket with M4 screws
(96743182). Standard Control 60Hz and 50Hz
a. Install the onoff line / modulation selector switch on the starter
4. Attach the solenoid bracket to the blower shroud using the existing box side in the approximate location shown on assembly
extruded holes and M6 selfthreading screws (92368687). drawing. (The selector switch is not used on Intellisys models.)
5. Assemble the regulator valve (39199476/39199489) and bulkhead b. Attach solenoid cable assemblies to 5SV and 6SV.
fitting (54514583) as shown on the assembly drawing.
c. Connect the selector switch to terminal 10 on the starter panel
using 16 AWG wire.
6. Install the bulkhead fitting / regulator valve assembly to the air baffle
in the approximate location as shown on the assembly drawing. d. Connect leads 10 to the selector switch.
e. Connect leads 2 to terminal 2 on the starter panel.
7. Remove and discard the existing tubing from 3SV (blowdown
f. Connect the ground leads to the starter panel ground.
solenoid) to 1SV (load/unload solenoid).
Intellisys Control 50Hz

8. Cut and install tubing (39124813) as follows:
a. Attach solenoid cable assemblies to 5SV and 6SV.
3SV (blowdown solenoid) inlet tee to 6SV IN * b. Connect leads 10 to terminal 115 on the starter panel.
6SV IN to 5SV IN c. Connect leads 2 to Intellisys terminal J55.
5SV OUT to regulator valve IN (through the bulkhead d. Connect the ground leads to the starter panel ground.
connector)
(The selector switch is not used on Intellisys models.)
Regulator valve OUT tee to shuttle valve IN *
Shuttle valve OUT to 1SV (load/unload solenoid) IN * 10.Replace top panels. Close starter box and compressor access
panels.
* Route tubing through the opening at the bottom of the air baffle.
MODULATE CONTROL VALVE ADJUSTMENT

Ensure that the compressor is isolated from the compressed air system
by closing the isolation valve and venting pressure from the drip leg.
Ensure that the main power disconnect switch is locked open and
tagged.
1. Put the compressor in the MODULATION mode by placing control
selector switch SS in the MODULATION position. (Non(Intellisys
models).
2. Remove 1/4 plastic plug from the tee (39155346) in the regulator
valve. Connect a pressure gauge to this port.
3. Loosen the adjustment screw locknut and back out adjusting screw
3 turns. See Figure 2
4. Put the main power disconnect switch in the ON position.
5. Open the isolation valve and start the compressor.
6. Adjust the isolation valve to bring the discharge air pressure to the
rated discharge pressure (100, 125, 140, or 200 psig).
7. While maintaining the rated discharge pressure, turn the adjustment
screw on the modulation valve (see Figure 2) so that the test pressure
gauge reads:
30 psig for modulate 60% cfm.
Tighten the adjustment screw locknut.
8. Press UNLOADED STOP. Wait for sump pressure to go 0 psig.
Close the isolation valve or vent off all system air.
9. Put the compressor in the desired control mode.
10.Remove the test pressure gauge and replace 1/4 plastic plug.
LOCKNUT
ADJUSTING SCREW
FIGURE 2 MODULATION VALVE

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SSR UP5 11, UP5 15, UP5 18, UP5 22

This manual contains

Ingersoll-Rand (India) Limited

http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

The company accepts no responsibility for errors in translation of

SSR UP5 11, UP5 15, UP5 18, UP5 22 http://air.irco.com

Prohibition / Mandatory Information / Instructions Warning

Emergency stop. On (power). Off (power).

ROTATION AIR DISCHARGE COOLANT FILTER

http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED

COOLANT DRAIN CONDENSATE DRAIN FILTER

FRAGILE KEEP DRY THIS WAY UP

USE NO HOOKS NO SIDE CLAMPS HOURS

Use ULTRAPlus Coolant only

Every X months, if sooner than required by CHANGE / REPLACE CLEAN

POWER INLET (AC)

SSR UP5 11, UP5 15, UP5 18, UP5 22 http://air.irco.com

VIEW BACK VIEW LEFT

INSIDE STARTER DOOR

VIEW FRONT VIEW RIGHT

1 92867498 1 Decal, air discharge 11 92930585 1 Decal, Pressurised vessel

http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

DANGER! If more than one compressor is connected to one common

General Information Avoid bodily contact with compressed air.

Do not work on or walk under the compressor while it is suspended.

http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

OPT Optional 1. Approved fused disconnect or circuit breaker per code

SS Selector switch, ON/OFF 2. Sizing of electrical components not supplied by IngersollRand is

KM2 Contactor (delta) 4. Circuit shown in normal position deenergized.

SSR UP5 11, UP5 15, UP5 18, UP5 22 http://air.irco.com

VIEW BOTTOM VIEW TOP

A Pre filter G Fork lift openings

E 1.00 BSPT air discharge

F Customer power inlet See notes Page 12

TANK MOUNTED (500 LITRES)

VIEW LEFT VIEW FRONT

A Pre filter H Air receiver (500 litres)

B Compressor and cooling air intake I Automatic drain valve

C Starter box J 0.25 inch condensate drain

D Cooling air exhaust K 4 holes 15mm (0.6inches)

E 1.00 BSPT air discharge

F Customer power inlet

G Fork lift openings See notes Page 12

SSR UP5 11, UP5 15, UP5 18, UP5 22 http://air.irco.com

VIEW LEFT VIEW FRONT

A Pre filter H Air receiver (750 litres)

B Compressor and cooling air intake I Automatic drain valve

C Starter box J 0.25 inch condensate drain

D Cooling air exhaust K 4 holes 16mm (0.6inches)

E 1.00 BSPT air discharge

F Customer power inlet

G Fork lift openings See notes Page 12

http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

1. Coolant (lubricant) fill quantity (approximate) 13 litres (2.9 UK NOTE

2. Recommended clearance in front of control panel door 1067 mm

SSR UP5 11, UP5 15, UP5 18, UP5 22 http://air.irco.com

Refer to your IngersollRand distributor for further information.

It is essential when installing a new compressor [1], to review the

CAUTION It is good practice to locate an isolation valve close to the

http://air.irco.com SSR UP5 11, UP5 15, UP5 18, UP5 22

Maximum operating pressure 7,5 8,5 10 14 7,5 8,5 10 14 7,5 8,5 10 14

Airend discharge temperature 109_C (228_F)