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JR2000N Series
Operation Manual
Specifications
Thank you for purchasing a Janome Robot.
z Read this manual thoroughly in order to ensure proper use of this robot. Be
sure to read For Your Safety before you use the robot. The information will
help you protect yourself and others from possible dangers during operation.
z After having read this manual, keep it in a handy place so that you or the
operator can refer to it whenever necessary.
FOR YOUR SAFETY
Safety Precautions
The precautions in this manual are provided for the customer to make the best use of this product
safely, and to provide preventive measures against injury to the customer or damage to property.
Various symbols are used in this manual. Please read the following explanations of each symbol.
Warning
Do not use the unit where flammable or corrosive gas is present.
Leaked gas accumulated around the unit can cause fire or an explosion.
Install the unit in a place which can endure its weight and conditions
while running.
Placing the unit in an insufficient or unstable surface may cause the unit to
fall, overturn, or break down. This could result in operator injury.
Be sure to leave a space of at least 30cm between the back of the robot
(equipped with a cooling fan) and the wall. Insufficient space can lead to
overheating or fire.
If the unit is equipped with the I/O-S, install an area sensor or a safety
barrier of adequate strength.
Otherwise, a person entering anywhere in the robots operating range may
be injured.
Wipe the power plug with a clean, dry cloth periodically to eliminate
dust.
Dust accumulation can deteriorate the electrical insulation and cause fire.
Warning
Be sure to check grounding before you use the unit.
Improper grounding can cause electric shock or fire.
Do not allow water or oil to get on the unit and the power cord.
Contact with water or oil can cause electric shock, fire, or unit malfunction.
IP Protection Rating: IP30 (IP40 for CE specification model)
Be sure to confirm that tools such as the electric screwdriver unit are
properly connected.
Failure to do so may result in injury or breakdown.
Check the mounting screws regularly so that they are always firmly
tightened.
Loose screws may cause injury or breakdown.
Warning
Do not attempt to disassemble or modify the unit.
Disassembly or modification may cause electric shocks or unit malfunction.
When lubricating or inspecting the unit, unplug the power cord from
the power outlet.
Failure to do so may result in electric shock or injury.
Be sure to unplug the power cord from the power outlet when the
unit is not in use for long periods of time.
Dust accumulation can cause fire.
Be sure to turn off the unit before inserting or removing cables such
as the teaching pendant cable.
Failure to do so may result in electric shock, fire, data loss, or unit
malfunction.
The Janome Desktop Robot JR2000N Series is a new low-cost, high-performance robot. We have
succeeded in reducing the price while maintaining functionality. Energy- and space-saving qualities
have been made possible through the combined use of stepping motors and special micro step
driving circuits.
This manual describes standard applications of the JR2000N Series. Refer also to the following
individual manuals during actual operation of this robot.
Please be sure to follow the instructions described in these manuals. Proper use of the robot will
ensure continued functionality and high performance.
Specifications
3. I/O-SYS ___________________________________________________________________ 18
Connector ___________________________________________________________________ 18
Pin No. _____________________________________________________________________ 18
FUNCTION ASSIGNMENT LIST _________________________________________________ 19
I/O-SYS Input/Output Functions __________________________________________________ 20
I/O-SYS Input Signal (Sink Input) _________________________________________________ 25
I/O-SYS Output Signal (Sink Output) ______________________________________________ 26
I/O-SYS Output Capacity (Sink Output) ____________________________________________ 26
I/O-SYS Circuit Diagram (Sink Input/Output) ________________________________________ 27
I/O-SYS Input Signal (Source Input) _______________________________________________ 28
I/O-SYS Output Signal (Source Output) ____________________________________________ 29
I/O-SYS Output Capacity (Source Output) __________________________________________ 29
I/O-SYS Circuit Diagram (Source Input/Output) ______________________________________ 30
6. COM1 3 _________________________________________________________________ 43
Connector ___________________________________________________________________ 43
Pin No. _____________________________________________________________________ 43
COM Connector Pin Connection__________________________________________________ 44
7. TPU ______________________________________________________________________ 46
Connector ___________________________________________________________________ 46
Pin No. _____________________________________________________________________ 46
TPU (Teaching Pendant Connector) _______________________________________________ 47
TPU (Teaching Pendant Connector) Circuit Diagram __________________________________ 48
8. SWITCH BOX CONNECTOR (CE SPECIFICATIONS) ______________________________ 49
Connector ___________________________________________________________________ 49
Pin No. _____________________________________________________________________ 49
Switch Box Connector Circuit Diagram _____________________________________________ 50
View A
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
View B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
(*1)
the range specified
to the right (*1).
View A
View B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
View B
A
B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
(*1)
Attach the tool within
the range specified
to the right (*1).
View A
View B
A
B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
z You can select the desired height (indicated by a mark) when placing an order.
A
125
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
View B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
(*1)
specified to the
right (*1).
View A
View B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and the
wall or any other obstacle when you install the robot. Sufficient space is required for
maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
View A
View B
B
125
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and
the wall or any other obstacle when you install the robot. Sufficient space is
required for maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
(*1)
specified to the
right (*1).
View A
View B
z You can select the desired height (indicated by a mark) when placing an order.
Be sure to leave a space of 30 cm or more between the back of the robot and
the wall or any other obstacle when you install the robot. Sufficient space is
required for maintenance, repair and other work.
Also do not block the ventilation opening (cooling fan) on the back of the robot.
Doing so may cause overheating or unit malfunction.
There are four rubber feet (30) on the bottom of the robot.
To secure the robot on the work table, remove the rubber feet and use the four M8 screw holes for the
rubber feet.
Note that the dimensions inside the brackets are for reference only. These dimensions may vary
depending on the models.
(Rubber feet)
There are four rubber feet (27) on the bottom of the robot.
To secure the robot on the work table, remove the rubber feet and use the spacers with a thickness
of 20 mm or more (to clear the step on the bottom of the robot). Secure the robot using the four
M8 screw holes for the rubber feet.
(Rubber feet)
There are four rubber feet (27) on the bottom of the robot.
To secure the robot on the work table, remove the rubber feet and use the spacers with a thickness
of 20 mm or more (to clear the step on the bottom of the robot). Secure the robot using the four
M8 screw holes for the rubber feet.
(Rubber feet)
There are two vertical grooves for M4 nuts on both right and left sides of the column and M4 screw
holes (JR2200N: 8, JR2300N: 16, JR2400N and JR2500N: 12) on the base as shown in the
illustrations below. Use the grooves and screw holes to attach the feeder, the tool controller, or the jig
to the robot.
See 1. EXTERNAL DIMENSIONS on how to attach the equipment.
JR2200N Series
(Eight) M4 Screw holes
Connector
(JR2200N)
I/O-SYS
Pin No.
19 1
37 20
Color of
Name Function Pin No. Spiral Mark
Insulator
Ext #sysIn1 Start 1 Black
Free/Start Inhibition/Stop-Start Inhibition/
#sysIn2 2 White
Soft Lock/Emergency Stop
#sysIn3 Program Number LOAD 3 Red
#sysIn4 Program Number bit0 20=1 4 Green
#sysIn5 Program Number bit1 21=2 5 Yellow
#sysIn6 Program Number bit2 22=4 6 Brown
#sysIn7 Program Number bit3 23=8 7 Blue
#sysIn8 Program Number bit4 24=16 8 Gray
Input
Input
Start (#sysIn1): Turn on this signal to start or restart a program in the External Run
Mode.
This signal is also used to start mechanical initialization when turning
the power on and to move the Robot Axes to the coordinates of the
work home position.
This signal is activated when the Ready for Start (#sysOut1) signal is
on.
The #sysIn1 Start signal will perform the mechanical initialization or start (restart) running programs
when the IO-S input is on and the #sysIn2 Start Inhibition signal is off in the External Run
Mode, and in any of the following conditions:
1. The robot is ready for the mechanical initialization after the power is turned on.
2. The robot is ready for the mechanical initialization after the emergency stop has been
released.
3. The robot is ready for starting a program at the work home position.
4. The robot is stopped by the temporary stop.
5. The robot is stopped and is standing by for restart at a wait start point.
6. The robot is standing by for restart by the waitStart command.
To avoid malfunction caused by electric noise, the #sysIn1 Start signal not longer than 20 msec is
ignored.
Set a pulse width of the #sysIn1 Start signal 30 msec or wider, or we recommend you to set the
#sysIn1 Start signal to turn off by acknowledging the off signal of the #sysOut1 Ready for Start,
instead of setting more than 30 msec pulse.
The #sysOut1 Ready for Start signal will turn off if the #sysIn1 Start signal is turned on.
#sysIn1 Start
Stop-Start Inhibition (#sysIn2): Setting the #sysIn2 signal to [Stop-Start Inhibition] in the [IO-SYS
Function Assignment] will stop the robot temporarily or disable the
start. This signal works when it turns off. (Active-Low signal)
When the #sysOut2 Robot Stopping signal is on (the robot is
stopped), the start will be disabled if this signal is turned off. The robot
will not move if the #sysIn1 Start signal turns on.
Turning this signal off when the #sysOut2 Robot Stopping signal is off
will move the robot Axes to a PTP drive breakpoint and stop the robot
temporarily. To restart, turn on this signal and the start signal in order.
Soft Lock (#sysIn2): Setting the #sysIn2 signal to [Soft Lock] in the [IO-SYS Function
Assignment] will disable the start or stop running immediately. This
signal works when it turns off. (Active-Low signal)
When the #sysOut2 Robot Stopping signal is on (the robot is
stopped), s the start will be disabled if this signal is turned off. The
robot will not move if the #sysIn1 Start signal turns on.
Turning this signal off when the #sysOut2 Robot Stopping signal is off
will stop the robot immediately.
Emergency Stop (#sysIn2): Setting the #sysIn2 signal to [Emergency Stop] in the [IO-SYS
Function Assignment] will stop the robot immediately. This signal
works when it turns off. (Active-Low signal)
The robot will stop immediately if this signal turns off in the External
Run Mode or the Switch Run Mode.
Program Number LOAD: Use this signal to load the program numbers. Turning this signal on will
(#sysIn3) load the #sysIn4 10 Program Number bit signals.
This signal is valid when [Program Number Change] in the
[Administration Settings Mode] menu is set to [I/O-SYS] and [Program
Number Changing Way] in the [Run Mode Parameter] menu is set to
[LOAD/ACK Handshake].
Last Work (#sysIn11): If [Cycle Mode] is set to [Continuous Playback], the robot Axes will
move to Point 01 after running the last point and repeat the operation.
Setting the point job data that terminates the program or turning this
signal on will stop the robot.
This signal is valid only when the robot completes running the last point
(before moving to Point 1). This signal cannot stop the robot in the
middle of the program.
Program Number bit 7: The highest bit number of the #sysIn4 #sysIn10 Program Number bit
(#sysIn11) 0 6 signals. Turn on this signal to designate the program number
larger than 128.
Temporary Stop (#sysIn12): Turning on this signal will halt the program temporarily in the middle.
This signal is invalid if the robot is running the CP points. It is valid only
when the robot is running the PTP points.
The start will be disabled if this signal is on.
Ready for Start (#sysOut1): When #sysIn1 Start signal is valid in the External Run Mode, this
signal will turn on in the following cases:
The robot is ready for the mechanical initialization after the power is turned on.
The robot is ready for moving to the work home position.
The robot is ready for starting running.
The robot is stopped temporarily and is ready for restarting running.
The #sysOut1 Ready for Start signal will turn on when the IO-S input is on and the #sysIn2 Start
Inhibition signal is off in the External Run Mode, and in any of the following conditions:
1. The robot is ready for the mechanical initialization if the power is turned on.
2. The robot is ready for the mechanical initialization after the emergency stop has been
released.
3. The robot is ready for starting a program at the work home position.
4. The robot is stopped by the temporary stop.
5. The robot is stopped and is standing by for restart at a wait start point.
6. The robot is standing by for restart by the waitStart command.
Whenever the #sysOut1 Ready for Start signal is on, the #sysOut2 Robot Stopping is always on.
However, the #sysOut1 Ready for Start does not turn on when the robot is stopped and waits for a
start signal. The #sysOut2 Robot Stopping signal turns on instead.
Robot Stopping (#sysOut2): When the robot is stopped, this signal is on. When the robot is
running, this signal is off.
If this signal is on (the robot is stopped), the start will be disabled
when the #sysIn2 Soft Lock signal turns off. The robot will not move if
the #sysIn1 Start signal turns on.
If this signal is off (the robot is running), the robot will stop
immediately when the #sysIn2 Soft Lock signal turns off.
Program Number ACK: This is the acknowledgement signal for the #sysIn3 Program Number
(#sysOut3) LOAD signal.
When the #sysIn3Program Number LOAD signal turns on, the
#sysIn4 #sysIn10 Program Number bit signals will be loaded and
then this signal will turn on. This signal will turn off if the
#sysIn3Program Number LOAD signal turns off.
Running (#sysOut5): This signal turns on when the robot starts running a program. This
signal turns off when the robot finishes running a program.
Emergency Stop (#sysOut7): This signal turns on when an emergency stop error has occurred. (e.g.
The emergency stop button is pressed.) When this signal turns on,
the #sysOut6 Error signal turns on at the same time.
Position Error (#sysOut8): If [Position Error Check] in the [Other Parameter] menu ([Run Mode
Parameter]) is set to [Valid], the position sensor will check the position
error just before the robot finishes running (returns to the work home
position.) This signal turns on if a position error is detected.
OTHERS
COM+ (DC24V): If the I/O-SYS Internal/External power selector switch is set to [EXT],
connect the COM+ pin to the plus pole of the external power supply
(DC24V).
If the I/O-SYS Internal/External power selector switch is set to [IN],
DC24V (+) will be output.
Do not connect the COM+ pin to the external power supply when [I/O-SYS] is set
to [Internal]. Doing so may cause unit malfunction.
COM (GND): If the I/O-SYS Internal/External power selector switch is set to [EXT],
connect the COM pin to the external grounding terminal.
If the I/O-SYS Internal/External power selector switch is set to [IN],
use the pin as a common ground.
2.4K #sysIn1
#sysIn16
COM
(GND)
COM+
(DC24V)
2.4K
#sysIn1
#sysIn16
#sysOut1
#sysOut16 + External
Device
COM
(GND)
For both the internal power supply and external power supply, use rated voltage not more than the
following.
100mA for 1 pin (DC24V)
For the internal power supply, use rated voltage not more than the following.
DC24V, 1.6A (JR2200N series: Total of the I/O-SYS and I/O-1)
DC24V, 2A (JR2300N, JR2400N, JR2500N series)
INPUT OUTPUT
PIN No. PIN No.
2.4K
17 #sysOut1
1 #sysIn1
2.4K 18 #sysOut2
2 #sysIn2
19 #sysOut3
2.4K
#sysIn3 20 #sysOut4
3
2.4K
21 #sysOut5
4 #sysIn4
2.4K 22 #sysOut6
5 #sysIn5
23 #sysOut7
2.4K
6 #sysIn6 24 #sysOut8
2.4K
25 #sysOut9
7 #sysIn7
2.4K 26 #sysOut10
8 #sysIn8
27 #sysOut11
2.4K
9 #sysIn9 28 #sysOut12
2.4K
29 #sysOut13
10 #sysIn10
2.4K 30 #sysOut14
11 #sysIn11
31 #sysOut15
2.4K
12 #sysIn12 32 #sysOut16
2.4K
35 COM-
13 #sysIn13 (GND)
2.4K 36 COM-
(GND)
14 #sysIn14
37 COM-
2.4K (GND)
15 #sysIn15
2.4K
16 #sysIn16
24V
External Power
34 COM+
(DC24V)
GND
COM+
(DC24V)
#sysIn11
#sysIn16
2.4K
#sysIn11
#sysIn16
2.4K
COM
(GND)
#sysOut1
#sysOut16
+ External
Device
COM
(GND)
COM+
(DC24V)
+ External
#sysOut1
#sysOut16 Device
For both the internal power supply and external power supply, use rated voltage not more than the
following.
100mA for 1 pin (DC24V)
For the internal power supply, use rated voltage not more than the following.
DC24V, 1.6A (JR2200N series: Total of the I/O-SYS and I/O-1)
DC24V, 2A (JR2300N, JR2400N, JR2500N series)
INPUT OUTPUT
INPUT OUTPUT
PIN No.
PIN.No PIN No.
PIN.No
17 #sysOut1
1 #sysIn1
2.4K
18 #sysOut2
2 #sysIn2 #sysOut3
2.4K 19
3 #sysIn3 20 #sysOut4
2.4K
21 #sysOut5
4 #sysIn4
2.4K
22 #sysOut6
5 #sysIn5 23 #sysOut7
2.4K
6 #sysIn6 24 #sysOut8
2.4K
25 #sysOut9
7 #sysIn7
2.4K
26 #sysOut10
8 #sysIn8
2.4K 27 #sysOut11
9 #sysIn9 28 #sysOut12
2.4K
29 #sysOut13
2.4K
10 #sysIn10
30 #sysOut14
2.4K
11 #sysIn11 31 #sysOut15
12 #sysIn12 32 #sysOut16
2.4K
35 COM-
COM
(GND)
(GND)
2.4K
13 #sysIn13
COM
36 COM-
(GND)
(GND)
14
2.4K
#sysIn14 37 COM-
COM
(GND)
(GND)
2.4K
15 #sysIn15
16
2.4K #sysIn16
N.C.
33 N.C.
COM+
34 COM+
(DC24V)
(DC24V)
24V
External Power
Add the I/O-1 (optional) if you need extra ports for point jobs or the sequencer.
Connector
Back of the Robot
(JR2200N)
I/O-1
Pin No.
1 13
14 25
#genIn5 Free 5
#genIn6 Free 6
#genIn7 Free 7
#genIn8 Free 8
#genOut1 Free 9, 10
#genOut2 Free 11, 12
#genOut3 Free 13, 14
Output
For both the internal power supply and external power supply, use rated voltage not more than the
following:
2.4K #genIn1
#genIn8
COM
(GND)
COM+
(DC24V)
2.4K
#genIn1
#genIn8
#genOut5
#genOut8 + External
Device
COM
(GND)
INPUT
INPUT OUTPUT
OUTPUT
5
V
Pin No. 5V Pin No.
PIN.No PIN.No
2.4K
2.4K
9 genOut1
1 genIn1 10 genOut1
2.4K
2.4K
11 genOut2
2 genIn2 12 genOut2
2.4K
2.4K
13 genOut3
3 genIn3 14 genOut3
2.4K
2.4K
15 genOut4
4 genIn4
16 genOut4
2.4K
2.4K
5 genIn5
17 genOut5
2.4K
2.4K
6 genIn6 18 genOut6
2.4K
2.4K
19 genOut7
7 genIn7
2.4K
2.4K 20 genOut8
8 genIn8
24V COM
23 COM-
(GND)
(GND)
Internal Power COM
24 COM-
(GND)
(GND)
External Power
COM+
COM+
GND
21 (DC24V)
(DC24V)
22 COM+
COM+
(DC24V)
(DC24V)
COM+
(DC24V)
#genIn1
#genIn8
2.4K
#genIn1
#genIn8
2.4K
COM
(GND)
#genOut5
#genOut8
+ External
Device
COM
(GND)
COM+
(DC24V)
+ External
#genOut5
#genOut8 Device
INPUT
INPUT OUTPUT
OUTPUT
5
V
Pin No. 5V Pin No.
PIN.No PIN.No
1 genIn1 9 genOut1
2.4K
2.4K 10 genOut1
2 genIn2 genOut2
11
2.4K
2.4K
12 genOut2
3 genIn3
2.4K 13 genOut3
2.4K
14 genOut3
4 genIn4
2.4K
2.4K 15 genOut4
16 genOut4
5 genIn5
2.4K
2.4K
17 genOut5
6 genIn6
2.4K
2.4K genOut6
18
7 genIn7
19 genOut7
2.4K
2.4K
genIn8 20 genOut8
8
2.4K
2.4K
COM
23 COM-
COM+
COM+ (GND)
(GND)
21 (DC24V)
(DC24V) COM
24 COM-
(GND)
(GND)
22 COM+
COM+
(DC24V)
(DC24V)
24V
Internal Power
External Power
GND
GND
Connector
Back of the Robot
(JR2200N)
I/O-S
The I/O-S connector included in the package is necessary to operate the robot safely.
Use the I/O-S connector after having read I/O-S Safety Circuit on Page 42 to secure the
operators safety.
2 1
24V
Shorted I/O-S of
Connector the Robot
24V GND
24V GND EARTH
EARTH
24V
Area I/O-S of
Sensor the Robot
EARTH
24V GND
24V GND EARTH
EARTH
Connector
Back of the Robot
(JR2200N) COM2
COM1 (Optional)
COM3
(Optional)
COM3
(Optional)
Pin No.
1 5
6 9
Connector
Pin No.
13 1
25 14
RS422 Interface
Pin No. Terminal Name Function
1 FG Frame Ground
2 RD (+) Receive Data (+)
3 RD () Receive Data(-)
4 SD (+) Transmit Data (+)
5 SD () Transmit Data (-)
6 GND Communication Signal Ground
7 5V DC5V
13 GND DC24V Ground
17 ENSW11 Enable Switch Terminal 1*
18 ENSW12 Enable Switch Terminal 2*
19 EMGSW11 Emergency Stop Switch Contact Port 1 Terminal 1*
20 EMGSW12 Emergency Stop Switch Contact Port 1 Terminal 2*
21 EMGSW21 Emergency Stop Switch Contact Port 2 Terminal 1*
22 EMGSW22 Emergency Stop Switch Contact Port 2 Terminal 2*
23 EMGSW31 Emergency Stop Switch Contact Port 3 Terminal 1*
24 EMGSW32 Emergency Stop Switch Contact Port 3 Terminal 2*
25 24V DC24V
*: If you have selected the teaching pendant that does not come with the enable switch (optional) at
the time of purchase, Pin Nos. 17 and 18 on the robot have been shorted before shipment.
If you have selected the teaching pendant that does not come with the emergency stop switch
(optional) at the time of purchase, Pin Nos. 19 24 on the robot have been shorted before
shipment.
z If you have selected the teaching pendant that does not come with the enable switch or the
emergency stop switch at the time of purchase, Pin Nos. 17 and 18 or Pin Nos. 19 24 on the
robot have been shorted before shipment. Therefore, if you purchase the teaching pendant
with the enable switch or the emergency stop switch separately and connect it to the robot, a
message [Wrong Teaching Pendant Type] will be displayed on the teaching pendant LCD and the
robot will not start.
Pin No.
1 FG
FG
2 RD+
TP RX
3 RD-
4 SD+
TP TX
5 SD-
6 GN
JP 19
Stop Switch
Emergency
20
Safety
Circuit JP 21
22
JP 23
24
ESW 25
(Port)
Enable Switch
17
Filter
JP
18
13 GND
7 5V (Optional)
Connector
z The switch box connector is available for the CE specification models only.
Pin No.
1 5
6 9
4.7K
If you assign point job data that includes any of the highlighted ( ) commands
to a CP passing point, the commands will be ignored.
Output destination,
delaySet Output ON after the predetermined delay time.
Delay time
Output destination,
delayReset Output OFF after the predetermined delay time.
Delay time
onoffBZ Time for ON, time for OFF Sound the buzzer on and off.
onoffGLED Time for ON, time for OFF Flash the green LED on the front of the robot.
onoffRLED Time for ON, time for OFF Flash the red LED on the fron to f the robot.
Output value, destination, and Output numeric data or a tag code assigned to
dataOut a point to the I/O.
width
Output numeric data or a tag code assigned to
Output value, destination, and
dataOutBCD a point to the I/O in BCD (binary-coded
width decimal).
if Conditional branching
if Branch, Wait Condition
Control variable, initial value, Repeats commands between for and next
for
end value, and step value until the specified variable changes from the
For, do-loop
lineMoveX 10
lineMoveY 20
lineMoveZ 0
lineMoveR 0
Terminate the movement of an Axis made by
lineMoveStopIf
lineMove if the conditions are met.
endLineMove End of lineMoveStopIf condition statements.
initMec Return the specified Axis to its initial position.
To specify an Axis
(Perform the mechanical initialization).
checkPos Detect a position error.
clrLCD Clear the LCD display.
clrLineLCD Row (1 13) Clear a specified line on the LCD display.
Row (1 13), column (1
outLCD Display strings on the LCD display.
LCD Control
Shot number
Adjustment].
Take an image with camera and calculate
cameraTool Tool number [TCP-X] and [TCP-Y] from the data gained
according to the [Point Tool Data Settings].
Take an image with camera and set the number
of gained marks and the coordinates as the
cameraPallet Pallet routine number
number and the coordinations of [Pallet Routine]
to be performed.
Calculate the Z offset from the data gained by
takeZWadj Work adjustment number the distance or touch-sensitive sensor according
to the [Workpiece Adjustment] settings.
Sequencer
Category
nop No operation
You can use the built-in variables which are built into the robot as a function and the user-defined
variables which can be freely defined by the user.
The user-defined variables other than local variables (variables effective only in defined point job data
which are defined by the declare command) are defined in the Customizing mode. (See the operation
manual Features IV for details of the Customizing mode.)
Boolean type (boo): 1-bit variable which holds only 1 (true) or 0 (false)
Numeric type (num): 8-byte real type (double type) variable
String type (str): 255-byte variable
*: The variables which hold its values even if the robot is turned off are collectivelly called
keeping variable in the operation manuals.
You can use the built-in functions which are built into the robot as a function and the user-defined
functions which can be freely defined by the user.
The user-defined functions are defined in the Customizing mode. (See the operation manual Features
IV for details of the Customizing mode.)
You can use the system flags as Boolean valuables. If conditions are met, 1 (true) is automatically
assigned to a system flag. If conditions are not met, 0 (false) is assigned. You can refer to the
assigned values whenever necessary.
When an error occurs, the program number display on the front of the operation panel will alternately
show the Er sign and the error number (excluding error numbers of 100 or larger).
TP If an error has occurred, the error number and error message will be displayed on the
teaching pendant LCD. If the teaching pendant is not connected, turn the power off and
connect the teaching pendant to the robot. After turning the power on again, the error
number and error message will be displayed on the teaching pendant LCD.
PC If the robot is connected to a PC, select [System Error Information] or [Run Error
Information] from the [Robot] pull-down menu in the JR C-Points software. All robot error
information will be displayed. If the robot is not connected to a PC, turn the power to the
robot off. (If the PC is on, turn it off.) Connect the PC to the robot, start up the PC and load
the error information following the above procedures.
If the error cannot be fixed by the following countermeasures, contact the office listed on the back of
this manual (Janome Sewing Machine Co., Ltd., Industrial Automation Systems Division) or the dealer
from whom you purchased the robot.
Buzzer Description
Special mode program error
This error occurs if the special mode program does not exist
or has been damaged (judged by the SUM check command)
One long beep
when turning the power ON in the special mode.
It is necessary to replace printed circuit board A (unit).
Contact the dealer from whom you purchased the robot.
System program error
This error occurs if the system program does not exist or has
been damaged (judged by the SUM check command).
Two long beeps
It may be possible to fix the problem by switching to the
special mode and reinstalling the system program. Contact
the dealer from whom you purchased the robot.
Trap error
Two short beeps It is necessary to replace printed circuit board A (unit).
Contact the dealer from whom you purchased the robot.
Flash ROM write error
One two-second beep It is necessary to replace printed circuit board A (unit).
Contact the dealer from whom you purchased the robot.
The beeps sound repeatedly at 1.2-second (OFF2) intervals. The long and short tones are
distinguished by the duration of the beeps to help you identify the error types.
ON
Beep
OFF1 OFF2
ON OFF1 OFF2
Long beep 0.6 [sec] 0.6 [sec] 1.2 [sec]
Short beep 0.2 [sec] 0.2 [sec] 1.2 [sec]
9638106109 as of 2006-10
27 July 2007