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K S B Te c h n o l o g y G e t s C l e a n
to the Heart of the Matter.
KSB is at home around the world.
Legislators and industry put more Industrial furnaces give off flue
emphasis than ever on all around gases into the atmosphere, and
protection of the environment and most of these contain sulphur
natural resources. FGD plants dioxide. Modern equipment, how-
are a prime example. Whether in ever, can remove over 95 % of this
coal fired power stations, refuse pollutant before emission. While
incinerators or other settings, the this is a major challenge, even
authorities set the strictest of for advanced desulphurization
standards. Today, that is as true technology, KSB pumps and
for the Far East as it is for the valves help make it possible, time
USA and Europe. after time.
KSB on hand
at all key stages of the FGD process
Oxidation
Limestone station
8 C
B E
H 2O
Thickener 6
B E
Overflow B E Centrifuge
A B B
A B B E 5
B
B
Waste water
B 3 4 7
Gypsum dewatering
(by centrifuge and /or band filter)
A B C D E
KSB stands for an uncompromising drive for
quality, and a unique ability to innovate.
Over 12,000 employees worldwide are committed
to turning those into success for you.
We are a global leader in the
pumps and valves market for
fossil fuel power stations and
chemical facilities. Research and
new developments are crucial to
KSB, and so are constant im-
provements to our established
products. One example of suc-
cessful materials development
is the highly wear resistant
CeramikPolySiC. This is used for
the components of KWPK scrub-
ber pumps that are in contact
with the fluid pumped.
We do everything to ensure that
our products keep your world
flowing round.
PUMPS
CeramikPolySiC For pumps
that keep running and running
Ceramik-
PolySiC.
In combination with
our impeller made
of NORIDUR DAS,
this novel material
makes for excel-
l e n t re l i a b i l i t y.
For pumps that
run and
run.
KSB is a leader in the FGD market
thanks to decades of success
with the KWPK scrubber pump.
Popular worldwide, this unit now
benefits from major new develop-
ments in materials technology.
KWPK
DN 400-900
Economical
High efficiencies
Extensive selection chart
enables optimum adaptation
Optimum operation to system conditions Maintenance friendly
Suction side clearance gap thanks to back pull out design.
adjustable bearing assembly the pump casing can remain
Product lubricated
mechanical seal with
R o b u s t
Single piece
volute casing
made of ductile
material
Optimized with wear
and corrosion resistant
CeramikPolySiC lining
KWPK
Horizontal, radially split volute casing
pump in back pull out design. Used as
absorber recirculation (scrubber) pump.
Volute casing made of nodular cast iron JS 1025
High grade CeramikPolySiC lining
Dry shaft DN: 400 to 900 mm
All joints sealed without gaskets by using Q max: 12,000 m3/h
O-rings and metal to metal contact. H max: 30 m
Maintenance friendly back pull out design
t max: +120 C
Front pull out possible as impeller and
mechanical seal can also be removed from
the suction side.
FGD
FGD wherever
maximum reliability and
efficiency are called for ...
L o n g w e a r l i f e
due to high chrome metal
volute casing
O p t i m u m
performance
Various impeller and casing
configurations for high
efficiencies proven in excess
Well-proven design
Robust design Compact and rugged bearing
to minimize vibrations assembly in use for over 30 years
and noise levels Dependable mechanical seals used
worldwide on FGD projects for
over 20 years
KWPK Horizontal, radially split volute casing CPK Standardized chemical pump
pump in back pull out design. Used in to EN 22858 / ISO 2858 / ISO 5199 and
the secondary circuits as limestone slurry Directive 94/9/EC (ATEX 95).
pump, gypsum slurry extraction pump,
A wide variety of hydraulic systems for excellent
recirculation water pump and thickener pump.
efficiencies and NPSH values, which can reduce
Adjustable suction side gap enables high energy costs.
efficiencies and optimum operation. The large number of variants available provides
Economically efficient thanks to extensive optimum solutions for every application:
selection chart. Optimum adaptation to wide range of impeller and casing designs
system conditions. various shaft seal designs
Maintenance friendly back pull out design extensive range of materials
Long service lives ensured by a wide selection The pumps uniform concept from DN 25 to
of wear and corrosion resistant materials. DN 400 reduces spare parts inventory and
Optimum material for every application. simplifies maintenance work.
Robust design pump casing with replaceable Large multinational companies specify CPKs in
wear plate. their works standards.
Dry shaft
Optimum mechanical seal design for every
application.
DN: 40 to 350 mm DN: 25 to 400 mm
3
Q max: 3,000 m /h Q max: 4,800 m3/h
H max: 60 m H max: 275 m
t max: +120 C t: -40 C to +400 C
AMAREX KRT LCC
AMAREX KRT Submersible motor pump LCC Abrasion and corrosion resistant slurry pump
with channel impeller for aggressive solids laden fluids.
Economically efficient thanks to extensive selection State of the art hydraulic design for excellent
chart. Optimum adaptation to system conditions. suction performance and efficiency.
Variable hydraulic systems offer the right impeller Impeller suction side pump out vanes minimize wear.
for every fluid. Optimum efficiencies. High operat- Easily replacable suction wear plate for fast
ing reliability due to wide free passages. assembly and maintenance.
Two bi-rotational mechanical seals make for a Interchangeable rubber and metal designs allow
long service life. best material choice for any application.
Motors specially developed for submersible motor Heavy duty mechanical end with roller bearings
pumps. Thermal overload protection provides for high loads and minimal shaft deflection.
maximum operating safety.
Long service lives ensured by a wide selection of DN: 50 to 300 mm (2 to 12 in.)
wear and corrosion resistant materials. Optimum
Q max (metal): 3,870 m3/h (17,000 gpm)
material for every application.
(rubber): 2,260 m3/h (9,850 gpm)
H max (metal): 90 m (300 ft)
(rubber): 45 m (150 ft)
t max (metal): +120 C (+248 F)
DN: 40 to 700 mm
(rubber): +60 C (+140 F)
Q max: 10,000 m3/h
H max: 100 m
t max: +60 C
Flue gas desulphurization
processes benefit rapidly
from intelligent diagnosis
and control systems.
Our solution to
the requirements
of the future.
Yo u r b e n e f i t : Information on system I n t e g ra t e d , w e l l m a t c h e d
Minimized and process status systems solution
4000 mm.
Our selection of highly corro-
metals is complemented by
specially developed by
scientists.
V A LV E S
MAMMOUTH ISORIA KE
Thanks to the special valve design Only two components disc and The butterfly valve with Teflon or
only disc and liner are in contact liner are in contact with the fluid. elastomer liner for toxic and highly
with the fluid. The shaft has no The shaft has no fluid contact. corrosive fluids.
fluid contact. Highly corrosion and abrasion Liners made of PFA (Teflon) and
Highly corrosion and abrasion resistant metallic and hard rubber PFA lined discs ensure excellent
resistant metallic and hard rubber coated discs resistance to aggressive liquids and
coated discs Elastomer liner specially developed gases
Elastomer liner specially developed and manufactured by KSB AMRI Double safety thanks to primary
and manufactured by KSB AMRI A wide selection of disc and and secondary seal at the shaft
Permanent and absolute tightness elastomer materials ensures top passage, and reliable sealing to
even at low pressure corrosion and wear resistance atmosphere
Maintenance-free Permanent and absolute tightness KE butterfly valves are fully main-
even at low pressure tenance free
DN: 1050 to 4000 mm
Maintenance-free
t: 0 C to +120 C DN: 40 to 600 mm
PN: 6 to 25 bar DN: 40 to 1000 mm t: -20 C to +200 C
Materials t: -10 C to +200 C PN: up to 10 bar
Body: nodular cast iron PN: up to 25 bar Materials
Disc: duplex stainless steel, Materials Body: nodular cast iron
nickel based alloy, Disc: stainless steel,
Body: grey cast iron,
hard rubber coatings PFA (Teflon) lined stainless steel,
nodular cast iron
Liner: EPDM Norihard
Disc: nodular cast iron,
stainless steel, Liner: PFA (Teflon),
duplex stainless steel, EPDM, Viton, Hypalon
nickel based alloy,
hard rubber coatings
Liner: EPDM, NBR,
Viton, Hypalon
D A N A I S 1 5 0 / M T I I SISTO-KB S I S T O - 10 , - 2 0
AMRI butterfly valve types DANAIS Its straight-line flow path makes this A choice of body liners and coat-
150 and MTII meet the most valve particularly suitable for abrasive, ings rubber, polyamide, Halar,
stringent requirements for safety, solids laden fluids. The body liner plus PTFE for the top-grade variant
longevity and perfect tightness in ensures a long service life. Diaphragm makes SISTO diaphragm valves
both flow directions. Space saving, valve for suspensions and crystalliz- highly suitable for handling
low weight, easy to install, extremely ing acids with both corrosive and aggressive fluids.
service friendly. abrasive properties. The SISTO-10 valve features a
Fire-safe! weir-type body that substantially
DN: 15 to 200 mm reduces the diaphragms flexing
DN: 50 to 1500 mm t: -10 to 140C work and thus increases the service
t: -50 C to +380 C PN: up to 10 bar
life considerably. Even valves with
PN: up to 50 bar Materials
large nominal diameters can be
Materials Body: grey cast iron,
nodular cast iron used without any limitations up to
Body: carbon steel, stainless steel
Membrane: EPDM the specified operating pressure.
Disc: stainless steel
Seat ring: stainless steel, PTFE, Liner: hard rubber (NRH),
soft rubber (Butyl) DN: 15 to 300 mm
nickel
t: -10 C to +160 C
PN: 10 / 16 bar (DIN )
20 bar (ISO)
Materials
Body: grey cast iron,
nodular cast iron,
stainless steel
Membrane: EPDM, Butyl, PTFE
Liner: hard rubber (NRH),
soft rubber (Butyl),
PTFE (for SISTO 20), Halar coating
Today, no plant should be
designed without the benefits of
systematic process optimization
by automated products.
best.
MR ACTELEC AC TA I R
DY N AC TA I R
AMTRONIC
The integrated control box AMTRONIC
with position indicator, open/closed
detection and actual position feedback,
if applicable, is used on pneumatic
actuators ACTAIR or DYNACTAIR for
ON/OFF applications. No pneumatic
lines are needed between AMTRONIC
and the actuator thanks to the integrated
pneumatic valve. All products are bus
compatible.
Manual actuators
A complete range of manual
actuators designed to operate any
type of 1/4 turn valves in all indus-
trial environments. Actuator non-
reversible in any position.
Range available for any specifica- Electric actuators
tion and/or customer requirements:
A large range of electric actuators
any type of control device:
tailored to customer requirements:
handwheel (standard)
ON/OFF or control duty
cardan joint
integral (local/remote) or
chain wheel
non-integral (remote) control
fountain square
remote control
alternating (3-phase / 1-phase) Pneumatic actuators
or direct current
limit switch box A complete range of double acting
Direct part turn electric actuators
special coating for corrosive (ACTAIR) and single acting
(small valves) or combination of
environments (DYNACTAIR) pneumatic actua-
gear and multi-turn electric actu-
version with electric actuator tors.
ators from various manufacturers,
Available with the whole range of
according to customer specification.
KSB automation features:
position detection (AMTROBOX)
ON/OFF control (AMTRONIC)
A manual override (RMD) can be
installed between the actuator and
the valve for operation in case of
lack of pneumatic air supply and/or
control signal.
Safely cast
WEAR RESISTANT
KSB Material Portfolio
in a quality role Norihard
Gasite WD28G
With our own foundries in Gasite 40G CeramikPolySiC
Germany, China, the US, Brazil,
Noriloy
Mexico, India, Indonesia and Noricrom /Gasite T90G
Pakistan, we hold one of the
Hard rubber
crucial keys to product quality.
(only for valves)
Noridur DAS
Top-engineered materials and
economic efficiency let us shape
more than 40 cast materials into
first-rate components every day. Noriclor
Noridur
The result is the wide variety of
Nodular cast iron
pumps and valves youve come to Nickel based
expect from KSB. alloys
Our design, foundry, manufac-
turing and materials development CORROSION RESISTANT
departments make maximum use
Material Designation Material Description Application
of synergy to give you bespoke No.
solutions for every application. Norihard GX250CrMo15-3 Highly Bauxite and sinter slurries, milk of lime and
wear resistant limestone suspensions, wash water and effluent
And KSBs inhouse materials white iron with a high sand content, bauxite
and aluminium oxide suspensions
laboratories, eagle-eyed, use all
Gasite Specially refined, Highly abrasive and mildly corrosive applications such
their high tech equipment to en- WD28G high chromium as FGD absorber recycle & process pumps, hydraulic
white iron alloy transportation, industrial minerals, hard rock mining,
sure that every component fully sand & gravel, dredge & mild chemical applications
meets our stringent quality stand- Noriloy GX170CrMo25-2 Wear and Products of semi-dry processes in
corrosion resistant waste incineration plants, milk of lime and
ards. CrMo alloyed limestone suspensions, aggressive pit water
white iron containing ore, coal or mine tailings, acidic
Our materials specialists and heavily solids laden waste water and slurries
laboratories are at your disposal Gasite 40G Wear and Highly abrasive and moderately corrosive
corrosion resistant applications such as FGD, industrial minerals and
any time, to provide damage white iron alloy moderate chemical applications in mining with solids.
analysis and assessment, or Noridur DAS GX3CrNiMoCuN Wear resistant For pump components subject to hydraulic loads
24-6-2-3 duplex stainless and in contact with gypsum suspensions and lime-
answer any questions you have on specially heat treated steel stone slurries in flue gas desulphurization systems
Gasite T90G Wear and Medium abrasion and high corrosion applications such
material selection for your appli-
corrosion resistant as industrial minerals, phosphoric acid, sulfuric acid,
cation. Thats what we mean by white iron alloy high sulfur, coal gasification, high chlorides and
strong chemical applications with solids
Service! Noricrom GX150CrNiMoCuN 1.4475 Corrosion and Highly acidic, chloride-containing fluids
41-6-2 wear resistant with very high solids content
triplex stainless steel
Noridur GX3CrNiMoCuN 1.4593 Duplex stainless Chloride-containing fluids of all kinds,
24-6-2-3 steel reducing acids and acidic process water,
scrubber suspensions
Ceramik- CPS Wear and Acidic, chloride-containing slurries
PolySiC corrosion resistant with high solids content
ceramic/polymer in FGD plants
composite material
Noriclor GX3CrNiMoCuN 1.4573 Super duplex Aggressive fluids in chemical processes,
24-6-5 stainless steel waste water transport and
environmental engineering
P U M P M AT E R I A L S CeramikPolySiC compared:
C o m p o s i t e s : Tr u e Energy related wear rates of several materials
in abrasive wear test
strength through
Abrasive wear test
combination 6 (25 m/s; 90; 80 ,u m)
Energy related wear rate [mm 3 /kJ]
5
By realizing the technically chal-
lenging combination of ceramics 4
with plastic, we have succeeded in
3
providing the benefits of two
materials in a single composite. 2
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