Flange Leakage Check Calculation PEC-BMS-EN-VSS-L-2649 Rev.

Spread Sheet

Flange Leakage Check Calculation

Document Number PEC-BMS-EN-VSS-L-2649

Revision A
Applicability Sharjah, Mumbai, Chennai, Jakarta

REVISION / APPROVAL HISTORY

A 27-Sep-2009 Draft in Ratul Avinash Vaidya

development Barkataki
Rev Date Description of Owner Approver
Change
Records of approval are retained in the BMS/Quality Department

SUMMARY
This spreadsheet shall be used for flange leakage check calculation.

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Petrofac E & C Business Management System 1 of 24
Flange Leakage Check Calculation PEC-BMS-EN-VSS-L-2649 Rev. A

CONTENTS

1 PURPOSE 3
2 SCOPE 3
3 DESCRIPTION 3
4 REFERENCES 3

ATTACHMENT SHEETS:
1 2. Flange Leakage Check Basis 1 Sheet
2 3. Flange Leakage Check 10 Sheets
3 4. Sheet1 2 Sheets
4 5. User Guide 7 Sheets

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Petrofac E & C Business Management System 2 of 24
Flange Leakage Check Calculation PEC-BMS-EN-VSS-L-2649 Rev. A

1.0PURPOSE
The purpose of this spread sheet is to provide user a easy and time effective tool for
flange leakage check for imposed piping loading to be performed as part of stress
analysis procedure.

2.0 SCOPE
This spread sheet describes the procedure to be followed while perfoming flange leakage check
as part of stress analysis, as per ASME Section III, Division 1-Subsection NC, Clause NC-3658.3.
While ascertaining no leakage of flanges, tightening torque to be applied to flange bolts is also
a governing factor. However this spread sheet is not mean for tightening torque.

3.0 DESCRIPTION
1. This spread sheet is used for perfoming flange leakage check as part of stress
analysis, as per ASME Section III, Division 1-Subsection NC, Clause NC-3658.3 & 3658.1.
Clause NC- 3658.1.
2. The user shall fill data in the cells highlighted yellow only.
3. When flange leakage check is to be carried out for a specific stress system
(e.g. SYS-XXX), copy only "3. Flange Leakage Check" to the appropriate folder of the
stress system. Rename the Excel file as "Flange Leakage Check (SYS-XXX-Load Case
Name)". E.G. for performing Flange Leakage Check for Operating at Max. Design
Temp. for SYS-010, Flange Leakage Check file shall be renamed as " Flange Leakage
Check (SYS-010-Operat. at Max. Design Temp.)". Rename the copied sheet as
"Flange Leakage Check". Similarly new excel files shall be created for other applicable
load cases.
4. Copy sheet "2. Flange Leakage Check Basis" to the Excel file created as above and
rename the sheet as "Flange Leakage Check Basis".
5. Copy sheet "4. Sheet1" to the Excel File created as above and rename the sheet as
"Sheet1".
6. Excel sheets created as per Note 3, 4 & 5 need to be printed to "Abode PDF" before
submitting final soft files for stress analysis. It shall not be submitted in Excel
format.

4.0 REFERENCES
1. ASME SECTION III DIVISION 1 SUBSECTION NC
2. ASME B 16.5 PIPE FLANGES AND FLANGED FITTINGS.
3. ASME B16.47 LARGE DIAMETER STEEL FLANGES.
4. ASME B31.3 PROCESS PIPING
4. ASME B36.10 WELDED AND SEAMLESS WROUGHT STEEL PIPE
5. ASME B36.19 STAINLESS STEEL PIPE
6. ASME BOILER & PRESSURE VESSEL CODE SECTION II PART D

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Petrofac E & C Business Management System 3 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK BASIS Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

FLANGE LEAKAGE CHECK:

A) Flange with High Strength Bolting

For flanges with bolting material having allowable stress at 38OC (100OF) not less than 138 MPa (20,000 psi) is checked as per ASME Sec. III
Division 1- Subsection NC, Clause NC-3658.3

Mfs <= 3125 (Sy/36000) C Ab r

Mfd <= 6250 (Sy/36000) C Ab

Where
Mfs = bending or torsional moment (considered separately) applied to the joint due to weight, thermal expansion of piping,
sustained anchor movement relief valve stready state thrust and other sustained mechanical loads applied to the flange
joint during the design or service condition, (in-lb).

Mfd = bending or torsional moment (considered separately) as defined for Mfs but including dynamic loadings applied to the
flanged joint during the design or service condition, (in-lb).

C = bolt circle diameter, (in.).

Sy = yield strength of flange material at Design Temperature, (psi).

Ab =total cross-sectional area of bolts at root of thread or section of least diameter under stress, (in. 2).

The value of Sy/36000 is not to be taken greater than unity.

B) Any other Flange Joints

Flange not covered in category A above, leakage check is to be performed based on Equivalent Pressure method as per ASME
Sec. III Division 1 - Subsection NC, Clause NC-3658.1 (a) & (b) as mentioned below.

Tightness of flanged joints are acceptable if :

System Design Pressure + Peq <= Rated Pressure at Design or Service Temperature.

Peq = 16 Mfs/(pi) *G3

Peq = 8 Mfd/(pi) *G3

Where
Peq = Equivalent Pressure,(psi)
Mfs, Mfd = as defined in Category A above
G = Diameter at location of gasket load reaction, (in.)

2.0 FLANGE LEAKAGE CHECK BASIS Page 4 of 24

 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
10-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 3395 0 60692 Y
36-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 4462 -1022 60692 Y
65-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 4121 -1022 60692 Y
110-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 17735 -1022 60692 Y
150-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 31698 -1022 60692 Y
190-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 28161 -1618 60692 Y
260-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 34037 -1618 60692 Y
360-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 34705 219 60692 Y
400-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 14464 219 60692 Y
450-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8753 219 60692 Y
490-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7436 2372 60692 Y
530-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 11786 2372 60692 Y
580-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8477 4611 60692 Y
620-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 5890 4611 60692 Y
660-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12898 -6311 60692 Y
700-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 1207 5703 60692 Y
725-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7405 6934 60692 Y
770-116F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 10109 -1121 60692 Y
787-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 4073 -1121 60692 Y
794-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 4240 -1121 60692 Y
798-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 3447 -1121 60692 Y
860-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 10957 -1121 60692 Y
910-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 5652 -1433 60692 Y
940-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 18988 -1433 60692 Y
980-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 17243 559 60692 Y
1020-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 14600 559 60692 Y
1050-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 23503 559 60692 Y
1120-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 23397 2028 60692 Y
1190-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 17070 2028 60692 Y
1260-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 17854 -284 60692 Y
1310-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 1943 -284 60692 Y
1360-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2425 -284 60692 Y
1410-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 1598 -284 60692 Y
1443-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2312 -284 60692 Y
1460-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 1882 -284 60692 Y
1510-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7201 -284 60692 Y
1550-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 3230 -284 60692 Y
1620-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12811 -284 60692 Y
1660-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 13889 3807 60692 Y
1700-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12143 3807 60692 Y

Page 5 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
1740-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 31594 3807 60692 Y
1807-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 17685 -1150 60692 Y
1815-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8406 -1150 60692 Y
1830-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 5645 -1150 60692 Y
1880-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2513 -1150 60692 Y
1910-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 14067 -1150 60692 Y
1950-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 10768 -975 60692 Y
1995-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 11572 -975 60692 Y
2020-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 9358 -598 60692 Y
2036-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 5675 -598 60692 Y
2060-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 6203 -598 60692 Y
2100-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 14608 -598 60692 Y
2130-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12523 -598 60692 Y
2170-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12193 2262 60692 Y
2210-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8472 2262 60692 Y
2234-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7297 200 60692 Y
2260-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 6050 200 60692 Y
2324-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12058 200 60692 Y
2340-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 9806 200 60692 Y
2380-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 10590 200 60692 Y
2455-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7640 457 60692 Y
2490-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 3855 -2653 60692 Y
2530-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 6807 -1164 60692 Y
2545-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7798 -1164 60692 Y
2556-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 7709 -1164 60692 Y
1570-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8238 -1164 60692 Y
2670-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 12936 -1164 60692 Y
1680-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 10052 -1164 60692 Y
2697-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 359 -1164 60692 Y
2710-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 962 -1164 60692 Y
2760-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2411 -1164 60692 Y
2782-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 4661 -1164 60692 Y
2787-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8102 -1164 60692 Y
2860-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2151 -12861 60692 Y
2900-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 9097 -7025 60692 Y
2950-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 16452 -7025 60692 Y
2960-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 18262 -7025 60692 Y
3000-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 27440 -7025 60692 Y
3020-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 40271 -7025 60692 Y
3120-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 42886 -2601 60692 Y

Page 6 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
3130-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 41371 -2605 60692 Y
3170-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 28701 2530 60692 Y
3260-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 24259 -3303 60692 Y
3270-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 25118 -3300 60692 Y
3470-26F 26 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 31.75 22.296 33.03 17.96 #N/A B 76173 40654 #N/A #N/A
3490-26F 26 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 31.75 22.296 33.03 17.96 #N/A B 17497 40654 #N/A #N/A
4010-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 6355 22545 60692 Y
4032-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 29668 55 60692 Y
4045-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 28981 -1196 60692 Y
4065-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 35126 -1196 60692 Y
4090-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 38777 -523 60692 Y
4100-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 35443 -523 60692 Y
4140-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 31709 -523 60692 Y
4150-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 26620 -523 60692 Y
4190-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 8140 -523 60692 Y
4240-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 6640 -523 60692 Y
4290-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 10795 -523 60692 Y
4340-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 1908 -523 60692 Y
4400-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2369 -523 60692 Y
4430-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 889 -523 60692 Y
4454-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 15976 -523 60692 Y
4480-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 16637 -523 60692 Y
4494-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 13857 -523 60692 Y
4520-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 21099 -523 60692 Y
4535-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 25938 -523 60692 Y
4560-18F 18 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 22.752 11.648 33.03 17.96 #N/A B 28454 -523 #N/A #N/A
4604-18F 18 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 22.752 11.648 33.03 17.96 #N/A B 16539 -970 #N/A #N/A
4614-18F 18 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 22.752 11.648 33.03 17.96 #N/A B 5045 -6432 #N/A #N/A
4670-18F 18 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 22.752 11.648 33.03 17.96 #N/A B 46323 -2860 #N/A #N/A
4680-18F 18 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 22.752 11.648 33.03 17.96 #N/A B 60090 -2860 #N/A #N/A
4690-18F 18 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 22.752 11.648 33.03 17.96 #N/A B 67874 -2860 #N/A #N/A
4740-26F 26 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 31.75 22.296 33.03 17.96 #N/A B 32869 -44303 #N/A #N/A
4750-26F 26 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 31.75 22.296 33.03 17.96 #N/A B 19509 -44304 #N/A #N/A
4830-26F 26 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 31.75 22.296 33.03 17.96 #N/A B 6606 10390 #N/A #N/A
4832-26F 26 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 31.75 22.296 33.03 17.96 #N/A B 7551 10390 #N/A #N/A
5030-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 3028 0 60692 Y
5140-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 5482 0 60692 Y
5154-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 1609 0 60692 Y
5190-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2904 0 60692 Y
5240-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 4030 0 60692 Y

Page 7 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
5290-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 5793 0 60692 Y
5340-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 2647 0 60692 Y
5390-16F 16 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 21.252 8.816 33.03 17.96 #N/A A 3490 0 60692 Y
6060-6F 6 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 9.5 2.416 33.03 17.96 #N/A A 241 -1941 7435 Y
6100-6F 6 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 9.5 2.416 33.03 17.96 #N/A A 1788 0 7435 Y
7510-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 3283 13969 27689 Y
7540-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 11110 4627 27689 Y
7580-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 7926 4627 27689 Y
7634-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 5347 5447 27689 Y
7650-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 2852 6941 27689 Y
7680-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 10323 6941 27689 Y
7720-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 12210 -570 27689 Y
7770-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 8353 -570 27689 Y
7775-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 7738 -570 27689 Y
7780-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 7717 -570 27689 Y
7788-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 5804 -570 27689 Y
7810-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 882 -570 27689 Y
7815-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 1283 -570 27689 Y
7840-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 4630 -570 27689 Y
7950-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 7471 -570 27689 Y
8010-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 16525 -570 27689 Y
8060-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 27154 43 27689 Y
8094-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 9121 43 27689 Y
8200-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 2091 43 27689 Y
8025-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 3694 43 27689 Y
8250-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 8458 43 27689 Y
8290-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 2302 -2510 27689 Y
8320-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 10998 -1374 27689 Y
8325-12F 12 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 17 5.028 33.03 17.96 #N/A A 7270 -1374 27689 Y
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 8 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 9 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 10 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 11 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 12 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 13 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 14 of 24
 Project: PQR PLANT Rev.: 0
Client: LMN CORP. Date : DD/MM/YYYY
Job No.: JI-XXX FLANGE LEAKAGE CHECK CALCULATION Prep. By: ABC Petrofac
Attachment to
Doc. No.: Chkd. By: XYZ
JI-XXX-EPI-STA-XXX

AREA STRESS SYSTEM NO. SYS-RDS999-01

LOAD CASE OPERATING AT MAX. DESIGN TEMP.

RATING 150

FLANGE MATERIAL A 105

BOLT MATERIAL A 193 B8 CL2

GASKET TYPE SPIRAL WOUND

DESIGN TEMP. 93 C
O

DESIGN PRESSURE 10 barg

TOTAL CS GASKET FLANGE CALCULATED CALCULATED FLANGE

YIELD
FLANGE DESIGN DESIGN FLANGE AREA OF STRENGTH RATED LOAD LEAKAGE BENDING TORSIONAL ALLOWABLE LEAKAGE
NODE SIZE NB (") RATING # FLANGE MATERIAL BOLT MATERIAL PR. TEMP. GASKET TYPE BCD BOLT PRESSURE REACTION CHECK MOMENT AT MOMENT AT MOMENT CRITERIA
OF FLANGE
NAME (barg) (OC) (C,inch) (Ab,inch2) (barg) POINT CRITERIA FLANGE FLANGE (N-m) SATISFIED
(KSI)
(G,inch) (A or B) (N-m) (N-m) (Y/N)
2080 8 150 A 105 A 193 B8 CL2 10 93 SPIRAL WOUND 11.752 2.416 33.03 17.96 #N/A A #N/A #N/A 9198 #N/A

Page 15 of 24
Flange Leakage Check Calculation PEC-BMS-EN-VSS-L-2649 Rev. A
10-16F 47638 2696 3395 0 -963 -2518 -47638 -2033 -2719 0
36-16F -38815 6031 4462 -1022 -3581 4852 38815 4385 -824 1022
65-16F -28888 2462 4121 -1022 604 2387 28888 3498 -2180 1022
110-16F -19668 2540 17735 -1022 2259 -1162 19668 9653 14878 1022
150-16F -14026 9492 31698 -1022 9388 -1402 14026 1479 31663 1022
190-16F -9388 14155 28161 -1618 9388 1905 14026 1618 28119 1533
260-16F -8677 9772 34037 -1618 8677 769 9742 1618 -33996 -1680
360-16F -9742 9586 34705 219 8677 4076 9742 -512 -34701 -219
400-16F -10283 7436 14464 219 1782 -7220 10283 -10352 -10101 -219
450-16F -5278 4891 8753 219 -3555 -3358 5278 793 -8717 -219
490-16F -3555 5278 7436 2372 -3555 -51 5278 2372 -7401 729
530-16F -3503 1378 11786 2372 -3503 -929 1017 2372 10933 -4401
580-16F -2470 3685 8477 4611 -2574 -2637 2470 3110 7886 -4611
620-16F -6998 17443 5890 4611 -3152 -17156 6998 4334 -3989 -4611
660-16F -13849 7675 12898 -6311 -3152 -13849 6998 10858 -6311 -6962
700-16F -3152 12653 1207 5703 -3152 -10541 6998 5703 -1093 -514
725-16F -6440 7675 7405 6934 -3152 -6440 6998 485 6934 7390
770-116F -9363 7599 10109 -1121 -1467 -7456 9363 -9361 3816 1121
787-16F -9363 4800 4073 -1121 -1467 -4571 9363 -3331 2345 1121
794-16F -11145 2769 4240 -1121 -492 2725 11145 -435 -4217 1121
798-16F -13458 2163 3447 -1121 387 2128 13458 45 -3446 1121
860-16F -10448 7529 10957 -1121 415 7517 10448 -10907 1036 1121
910-16F 3333 5688 5652 -1433 289 -3333 5681 -5579 1433 905
940-16F -5987 5688 18988 -1433 289 5987 5681 18985 1433 -345
980-16F -5681 9302 17243 559 289 9297 5681 17163 1649 -559
1020-16F -6949 7864 14600 559 -3527 -7029 6949 -14330 -2796 -559
1050-16F -4524 5924 23503 559 -4416 -3948 4524 14 -23503 -559
1120-16F -4416 4569 23397 2028 -4416 -641 4524 2028 -23382 829
1190-16F -3342 8535 17070 2028 -3342 -188 8533 2028 17038 1040
1260-16F -8533 5992 17854 -284 -3342 4973 8533 -2812 17632 284
1310-16F -16299 4727 1943 -284 -846 4651 16299 -1121 -1587 284
1360-16F -24285 2999 2425 -284 209 2991 24285 1772 -1655 284
1410-16F -32074 3035 1598 -284 70 3035 32074 1597 60 284
1443-16F -33097 4372 2312 -284 -30 -4372 33097 -2311 -64 284
1460-16F -33097 4146 1882 -284 -30 4146 33097 -1874 -180 284
1510-16F -21350 7651 7201 -284 288 -7646 21350 -7130 1006 284
1550-16F -16747 2813 3230 -284 9 2813 16747 73 3229 284
1620-16F -6227 5243 12811 -284 -3500 -3904 6227 805 -12786 284
1660-16F -3500 6333 13889 3807 -3500 1155 6227 3807 -13885 333
1700-16F -7065 5336 12143 3807 -7065 5335 121 3807 12127 -620
1740-16F -14399 14552 31594 3807 -14399 -8055 12120 3807 31370 3758
1807-16F -22136 8952 17685 -1150 -22136 7083 -5475 -1150 11680 13279
1815-16F -18901 7824 8406 -1150 -18901 -7824 -76 -1150 -2402 -8055
1830-16F -18901 1390 5645 -1150 -18901 -1388 -76 -1150 -2616 5003
1880-16F -11495 329 2513 -1150 -11495 329 8 -1150 -2513 20
1910-16F -6726 4776 14067 -1150 -6726 1345 4583 -1150 13773 2860
1950-16F -4583 8712 10768 -975 -6726 5537 4583 -5824 9057 975
1995-16F -3678 3003 11572 -975 -889 2868 3678 2409 -11318 975
2020-16F -889 7962 9358 -598 -889 7061 3678 -598 -7548 -5532
2036-16F -5076 4679 5675 -598 -5076 -4429 1509 -598 -4167 -3852
2060-16F -12284 6142 6203 -598 -12284 -6134 -319 -598 4562 -4203
2100-16F -4328 9880 14608 -598 -4328 -9185 -3640 -598 -5215 -13646
2130-16F -4328 5676 12523 -598 -4328 -4355 -3640 -598 -12523 -52
2170-16F -3640 4454 12193 2262 -4328 -1048 -3640 -2290 -11976 2262
2210-16F -4605 2592 8472 2262 -1774 -1890 -4605 486 8458 2262
2234-16F -1774 5154 7297 200 -1774 2314 -4605 200 7152 1445
2260-16F -6998 1646 6050 200 -6998 1611 -337 200 -3651 4825
2324-16F -9026 9465 12058 200 -9026 -9447 -591 200 -5192 -10883
2340-16F -9026 6639 9806 200 -9026 6613 -591 200 -9804 166
2380-16F -4580 4679 10590 200 -4580 2581 3903 200 10328 2339
2455-16F -8014 6347 7640 457 -1852 -6070 8014 -5851 4912 -457
2490-16F -3698 7857 3855 -2653 -1852 -2785 8014 3452 3089 663
2530-16F -8014 2056 6807 -1164 -1852 893 8014 6777 630 1164
2545-16F -8014 7869 7798 -1164 -1852 7648 8014 -6042 -4929 1164
2556-16F -13745 4888 7709 -1164 212 -4883 13745 -5100 -5781 1164
1570-16F -18726 5444 8238 -1164 573 -5413 18726 7410 -3600 1164

____________________________________________________
_________________________________________________________________________________________________________
__________________________
Petrofac E & C Business Management System 16 of 24
Flange Leakage Check Calculation PEC-BMS-EN-VSS-L-2649 Rev. A
2670-16F -18726 1665 12936 -1164 573 -1563 18726 12642 -2740 1164
1680-16F -18726 9020 10052 -1164 573 9002 18726 9786 -2300 1164
2697-16F -25570 3966 359 -1164 271 3957 25570 -283 222 1164
2710-16F -25060 398 962 -1164 -5 -398 25060 -895 352 1164
2760-16F -15966 6286 2411 -1164 -28 -6285 15966 -1862 1531 1164
2782-16F -11136 2009 4661 -1164 -1982 324 11136 588 -4624 1164
2787-16F -11136 4625 8102 -1164 -1982 4178 11136 -2798 -7604 1164
2860-16F -5928 6934 2151 -12861 -3152 -5928 6177 1795 -12861 -1186
2900-16F -3152 6308 9097 -7025 -3152 -1282 6177 -7025 -8255 -3822
2950-16F -3152 8585 16452 -7025 -3152 5962 6177 -7025 11831 -11432
2960-16F -3152 9866 18262 -7025 -3152 7693 6177 -7025 13048 -12777
3000-16F -3152 12000 27440 -7025 -3152 10289 6177 -7025 18311 -20438
3020-16F -3152 22065 40271 -7025 -3152 21183 6177 -7025 23209 -32911
3120-16F -69472 60612 42886 -2601 47361 -52419 -59240 23730 35630 3660
3130-16F -69478 60318 41371 -2605 47361 -52086 -59240 22317 34778 3281
3170-16F -47672 75845 28701 2530 47361 -47672 -59240 14715 2530 24642
3260-16F 10050 31815 24259 -3303 -19157 -26802 5275 -15000 17864 -7434
3270-16F 10053 31534 25118 -3300 -19157 -26469 5275 -15720 18344 -7627
3470-26F -46055 43070 76173 40654 -42298 8119 46055 45509 61084 -40654
3490-26F -46055 62517 17497 40654 -42298 46036 46055 13604 11003 -40654
4010-16F -11202 19221 6355 22545 7738 -11202 17595 -2697 22545 -5755
4032-16F -17595 11055 29668 55 7738 -7895 17595 -8860 28314 -55
4045-16F -7738 17786 28981 -1196 7738 -2600 17595 1196 28835 -2904
4065-16F -7452 18521 35126 -1196 7452 3244 18234 1196 -35017 -2761
4090-16F -24647 13697 38777 -523 5488 -12550 24647 2668 -38685 523
4100-16F -24647 5836 35443 -523 5488 -1985 24647 8249 -34470 523
4140-16F -24647 5501 31709 -523 5488 378 24647 8837 -30453 523
4150-16F -24647 12242 26620 -523 5488 10943 24647 4490 -26238 523
4190-16F -31929 4832 8140 -523 2700 4007 31929 4998 -6425 523
4240-16F -40617 605 6640 -523 -593 -121 40617 861 6584 523
4290-16F -49162 1814 10795 -523 -276 1793 49162 10760 871 523
4340-16F -56771 3565 1908 -523 0 3565 56771 1867 -394 523
4400-16F -66935 2006 2369 -523 19 -2006 66935 2368 -65 523
4430-16F -73062 4459 889 -523 -13 4459 73062 888 -47 523
4454-16F -76386 8200 15976 -523 -49 8200 76386 -15973 -322 523
4480-16F -34735 1318 16637 -523 -279 -1288 34735 16535 -1838 523
4494-16F -34735 11276 13857 -523 -279 11272 34735 -13405 -3511 523
4520-16F -24883 3883 21099 -523 3744 1032 24883 5801 20286 523
4535-16F -24883 6150 25938 -523 3744 4880 24883 1365 25902 523
4560-18F -24883 8166 28454 -523 3744 7257 24883 -2560 28339 523
4604-18F -3952 22519 16539 -970 3952 -4794 22003 970 15842 -4752
4614-18F 14441 17146 5045 -6432 3952 -1665 22003 1665 -2451 -7618
4670-18F -16661 15697 46323 -2860 3952 4924 22003 7876 -45414 -5435
4680-18F -16661 25598 60090 -2860 3952 20811 22003 128 -59991 4482
4690-18F -16661 31443 67874 -2860 3952 27686 22003 -6322 -66430 12736
4740-26F -57165 13212 32869 -44303 -33235 12975 46578 -1438 -2275 55099
4750-26F -57165 47890 19509 -44304 -33235 47825 46578 -11931 -1186 46901
4830-26F -48631 48512 6606 10390 61289 -27765 -13827 -11256 2371 4391
4832-26F -48632 47670 7551 10390 61289 -26269 -13827 -12342 342 3542
5030-16F -55912 2291 3028 0 161 -2285 -55912 -2629 1504 0
5140-16F -61132 7117 5482 0 126 7115 -61132 5479 -169 0
5154-16F -66186 4396 1609 0 -57 4396 -66186 1607 85 0
5190-16F -37070 5367 2904 0 1 -5367 -37070 2904 5 0
5240-16F -28873 6022 4030 0 0 -6022 -28873 4030 0 0
5290-16F -21846 3129 5793 0 0 -3129 -21846 -5793 0 0
5340-16F -13158 5272 2647 0 0 -5272 -13158 2647 0 0
5390-16F -5124 5433 3490 0 0 -5433 -5124 3490 0 0
6060-6F -992 657 241 -1941 -368 -992 545 175 -1941 167
6100-6F -368 788 1788 0 -368 -570 545 0 -1766 280
7510-12F -2419 6899 3283 13969 6178 -2419 3070 -2874 13969 1588
7540-12F -6178 3097 11110 4627 6178 403 3070 -4627 10275 4225
7580-12F -6511 1838 7926 4627 6511 -1387 1206 -4627 5358 5840
7634-12F 1206 6670 5347 5447 6511 1449 1206 -4267 -3222 5447
7650-12F -4268 6622 2852 6941 6511 4268 1206 -1593 -6941 -2366
7680-12F -6579 6622 10323 6941 6511 6579 1206 -119 -6941 -10322
7720-12F -6511 8589 12210 -570 6511 8504 1206 570 -7639 -9525
7770-12F -14134 6531 8353 -570 14134 -6420 -1204 570 -8320 740
7775-12F -14134 1607 7738 -570 14134 -1064 -1204 570 -7578 -1565
7780-12F -14134 1473 7717 -570 14134 -848 -1204 570 -7552 -1586
7788-12F -14134 2218 5804 -570 14134 1863 -1204 570 -5746 -823
7810-12F -18927 3707 882 -570 18927 -3582 -956 570 -592 -654
7815-12F -18927 2628 1283 -570 18927 -2448 -956 570 -414 -1215
7840-12F -18927 4407 4630 -570 18927 4302 -956 570 3704 2779
7950-12F -14346 3532 7471 -570 14346 2923 1982 570 -7467 253
8010-12F -5413 10646 16525 -570 5413 1482 -10542 570 16516 -559
8060-12F -11892 4783 27154 43 4776 -267 -11892 9 27154 43
8094-12F -15526 4203 9121 43 3180 2749 -15526 -59 -9121 43
8200-12F -22982 1334 2091 43 -1238 -496 -22982 178 2084 43
8025-12F -22982 2171 3694 43 -1238 1783 -22982 952 3569 43
8250-12F -22982 4874 8458 43 -1238 4714 -22982 6324 5616 43
8290-12F -6640 23015 2302 -2510 -1238 6639 -22982 -2994 1536 -525
8320-12F -22982 8651 10998 -1374 -1238 8562 -22982 -10716 -2476 -1374
8325-12F -22982 12490 7270 -1374 -1238 12429 -22982 -6979 -2035 -1374

____________________________________________________
_________________________________________________________________________________________________________
__________________________
Petrofac E & C Business Management System 17 of 24
 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

1) COPY FLANGE LEAKAGE CHECK SHEET FROM FOLDER "SYS-000" TO THE FOLDER NAMED WITH STRESS SYSTEM FOR WHICH FLANGE LEAKAGE CHECK IS BEING PERFORMED.
RENAME THE FILE AS "FLANGE LEAKAGE CHECK (SYS-XXX-LOAD CASE NAME)".E.G. FOR PERFORMING FLANGE LEAKAGE CHECK FOR OPERATING AT +VE DESIGN TEMP. FOR
FOR SYS-010, FLANGE LEAKAGE CHECK EXCEL FILE SHALL BE RENAMED AS "FLANGE LEAKAGE CHECK (SYS-010-OPERAT. AT +VE DESIGN TEMP.).
SIMILARY NEW EXCEL FILES SHALL BE CREATED FOR OTHER APPLICABLE LOAD CASES.
WHILE OPENING THE EXCEL FILE MAKE SURE TO ENABLE THE MACRO BY CLICKING "OPTION" AS DEPICTED IN ATTACHMENT-1 BELOW:

ATTACHMENT-1

2) USER TO FILL DATA AS DESCRIBED IN THE ATTACHMENT-2

ATTACHMENT-2

3) INTERFACE WITH CAESAR II

WHILE MODELING FLANGES IN CAESAR II, CONCEPT DESCRIBED IN ATTACHMENT-3 FOR NAMING CONVENTION OF FACE OF FLANGE NODE NEEDS TO BE FOLLOWED.

ATTACHMENT-3

5.0 USER GUIDE Page 18 of 24

 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

ONCE STRESS ANALYSIS HAS BEEN CARRIED OUT, SELECT THE LOAD CASE FOR WHICH FLANGE LEAKAGE CHECK IS TO BE PEFORMED BY FOLLOWING THE STEPS AS BELOW:

1) GO TO CAESAR II STATIC OUTPUT PROCESSOR.

2) SELECT "Options" & "Node Name"

3) SELECT "Node Name Only"

4) SELECT LOAD CASE FOR WHICH FLANGE LEAKAGE CHECK IS BEING PERFORMED AND "Global Element Force Extended"

5) SAVE "Global Element Force Extended" FOR SELECTED LOAD CASE WITH OUT FILE NAMING AS FOLLOWS FOR EASY IDENTIFICATION

5.0 USER GUIDE Page 19 of 24

 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

6) SELECT THE .OUT FILE AND OPEN WITH EXCEL.

7) SELECT THE COMPLETE SHEET BY CLICKING THE TOP LEFT MOST CORNER

5.0 USER GUIDE Page 20 of 24

 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

8) PASTE THE SELECTED DATA INTO SHEET "Sheet1" OF FLANGE LEAKAGE CHECK SHEET.

9) GO TO "TOOL" & SELECT "MACRO"

10) SELECT AND RUN MACRO "DELETE1"

5.0 USER GUIDE Page 21 of 24

 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

11) MACRO WILL DELETE ALL UN-WANTED DATA. FINALLY ONLY UNIQUE SELECTED FLANGE NODE NAMES WILL BE LEFT OUT WITH ALL RELEVANT FORCE & MOMENT DATA. THE 4TH
COLUMN & 5TH COLUMN REPRESENT THE CALCULATED BENDING MOMENT & TORSIONAL MOMENT RESPECTIVELY.

12) SELECT ALL POINTS IN COLUMN "A" WHICH REPRESENT THE FLANGE NODE NAME AND PASTE TO COLUMN "FLANGE NODE NAME" IN FLANGE LEAKAGE CHECK SHEET AS PASTE
SPECIAL VALUES.

5.0 USER GUIDE Page 22 of 24

 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

13) "FLANGE LEAKAGE CHECK" SHEET HAS PROVISION FOR TOTAL 401 NUMBER OF FLANGE POINTS. AFTER COPYING THE "FLANGE NODE NAME",DELETE THE UNWANTED ROWS.

14) WHEREVER FLANGE LEAKAGE CRITERIA IS NOT PASSED, THE COLUMN "S" OF "FLANGE LEAKAGE CHECK" SHEET WILL SHOW "N" WITH COLOR "YELLOW" FOR THE FLANGE NODE NAMES NOT PAASING
FLANGE LEAKAGE CHECK. STRESS ANALYST NEEDS TO TAKE CORRECTIVE ACTION TO MAKE IT "Y" MEANS PASSED.

15) FOR UTILIZING THE SAME EXCEL SHEET FOR OTHER LOAD CASES, ONE CAN SAVE THE EXCEL SHEET FOR OTHER LOAD CASE WITH APPROPRIATE NAME AS DESCRIBED ABOVE.
HOWEVER IN THIS CASE, USER NEEDS TO EXTEND THE SELCTION RANGE FOR CALCULATED BENDING MOMENT & CALCULATED TORSIONAL MOMENT IN COLUMN "P"& "Q"
RESPECTIVELY UP TO $K$900 AS DESCRIBED BELOW.

INCREASE RANGE UP TO $K$9000 FOR

CELLS P26 & Q26. THEN COPY TILL LAST
ROW OF COLUMN "P" & "Q".

5.0 USER GUIDE Page 23 of 24

 Project: PQR PLANT Rev.: A
Client: LMN CORP. Date : 9/17/2009
Job No.: JI-XXX FLANGE LEAKAGE CHECK USER GUIDE Prep. By: AKN Petrofac
Attachment to
Doc. No.: Chkd. By: RBK
PEC-BMS-EN-VSS-L-2649

16) IN CASE OF OCCASIONAL LOAD FLANGE LEAKAGE CHECK FOR SEISMIC OR WIND LOADING, TO REDUCE NUMBER OF LOAD CASES IT IS ADVISABLE TO USE MAXIMUM OF ALL
OPERATING SESIMIC OR WIND LOADS TO EXTRACT CALCULATED BENDING MOMENT & TORSIONAL MOMENT. ACCORDINGLY SELECT APPROPRIATE LOAD CASE IN FLANGE
LEAKAGE CHECK SHEET.

SELECT APPROPRIATE LOAD CASE

FOR MAXIMUM OF ALL OPERATING
LOADS UNDER SEISMIC OR WIND.

17) THIS FLANGE LEAKAGE CHECK CALCULATION SHEET CAN BE UTILIZED FOR SIZES OF FLANGES COVERED IN ASME B16.5 & ASME B16.47. THE MATERIAL DATA BASE INCLUDES ALL
MOSTLY UTILIZED MATERIAL FOR FLANGES & BOLTS. IN CASE FLANGE SIZES ARE NOT AS PER STANDARD MENTIONED OR FLANGE/BOLT MATERIAL IS NOT COVERED IN THE
CALCULATION SHEET, PLEASE MAIL TO:
ratul.barkataki@petrofac.com

18) EXCEL SHEETS CREATED FOR FLANGE LEAKAGE CHECK NEED TO BE PRINTED TO "ABODE PDF" BEFORE SUBMITTING FINAL SOFT COPIES TO CLIENT. IT SHALL NOT BE SUBMITTED
IN EXCEL FORMAT.

5.0 USER GUIDE Page 24 of 24