Contract Number: CB2007 ITP No.

001
Rev. No. 00
Al Taweelah Alumina Project No. Pages of
Concrete Works Power Island Unit #61

INSPECTION AND TEST PLAN

AR-Approval Required T-Test
CLIENT : EGA PROJECT / ORDER NO : CB2007 ITP NO : HATCH-NASS-ITP-61-01
I - Inspection H-Hold Point
W-Witness M-Monitoring
1=100%, 2= 10% V-Verify
DESCRIPTION : FABRICATION & INSTALLATION OF UNDER GROUND CARBON STEEL PIPELINE
R-Review of Documentation S- Surveillance

QUALITY RELATED REFERENCE CHARACTERISTICS TO ACCEPTANCE VERIFYING

ACTION STAGE /FREQUENCY Contractor QC HATCH Insp. EGA REFERENCES
ACTIVITY DOCUMENT BE VERIFIED CRITERIA DOCUMENT
1 Review of Documents
Acceptance ranges ,
Review of Inspection Method Statement & Prior to Commencing
1.1 frquency of testing/ Stages Physical Verification ITP H R R
&Test Plan Project SPECIFIATION works
of inspection
Prior to Commencing
1.2 Review of Drawings Project Drawings Latest revission Availability Physical Verification Drawings R v v
works
Welding Procedure
Review of WPS's and Specification, Prior to Commencing
1.3 Qualification Ranges Physical Verification WPS/PQR H R R
PQR's Procedure qualification works
records
Review of welder Qualification Ranges & Prior to Commencing WPQRs/ Qualified
1.4 list Of Qualified welder Physical Verification H R R
qualification Records Validity works Welder List

Review of material Test Material test certificates Quality,

Prior to Commencing Delivery Note /
1.5 Reports and verification of , data sheets , Quantiy,Compliance to Visual Inspection H R R
works MTC/IRN
Identification inspetion release notes Project requirements

Review of NDE personal Certificate for purticular Prior to Commencing

1.6 SNT-TC-1A SNT-TC-1A Level II Qualification H R R
Qualification method of NDT works
2 Resourses

Calibration Standards Calibration Certificates

Equipments Welding sets,
Prior to Commencing Manufacturer Maintanace Status
2.1 Quivers,Baking & Holding Calibration,Condition H R V
works Recomentations Reports
Ovens.
Physical Verification Test Certificate

WPS, Method Before using in project Delivery Note /

2.2 Welding electrodes MTC , Batch Certificates Physical Verification H R V
Statement welding MTC/IRN
WPS, Method Before using in project
2.3 Welding Gas Batch Certificates Physical Verification Delivery Note R R V
Statement welding
 QUALITY RELATED REFERENCE CHARACTERISTICS TO ACCEPTANCE VERIFYING
ACTION STAGE /FREQUENCY Contractor QC HATCH Insp. EGA REFERENCES
ACTIVITY DOCUMENT BE VERIFIED CRITERIA DOCUMENT
3 Fabrication
Material Identification Dimensions, Grade, Heat Prior to Commencing
3.1 Project Drawings Physical Verification Drawings/ MTCs R&H R V
MRIR No. & Position No. works
Prefabrication Marking Prior to Commencing Visual Inspection
3.2 Project Drawings Dimensions,Identifications, Drawings/ MTCs R R V
and cutting of Pipes works Physical Verification
Dimensions,Identifications,
3.3 Fit-up Project Drawings/WPS Straightness,Edge Prior to Welding Visual Inspection Drawings/ Fit up report M&H V S
Finishings.

Weld Current & Voltage ,

WPS, Method Visual Inspection
3.4 Welding Pre heating During, After Welding WPS / Welding Report M&H V S
Statement Physical Verification
Temparature,Travel Speed.

5 NDT
Check for any
NDT procedure /Project discontinuties / defects ASME B 31.1/31.8/
5.1 MPI on Flame cut Bevel ends Before Fit-up MPI Report M&H W R
Specification /pores/Cracks/lack of ASME SEC-V
Fussion

Check for any

NDT procedure /Project discontinuties / defects ASME B 31.1/31.8/
5.2 MPI on Tack removal area After Fit-up MPI Report M&H W R
Specification /pores/Cracks/lack of ASME SEC-V
Fussion

Check for any

NDT procedure /Project discontinuties / defects ASME B 31.1/31.8/
5.3 MPI on Socket weld joints After Welding MPI Report M&H W R
Specification /pores/Cracks/lack of ASME SEC-V
Fussion

Check for any

NDT procedure /Project discontinuties / defects ASME B 31.1/31.8/
5.4 RT on Butt Joints After Welding RT Report M&H R R
Specification /pores/Cracks/lack of ASME SEC-V
Fussion

Check for maximum

NDT procedure /Project Hardness value at weld ASME B 31.1/31.8/
5.5 Hardness test ( if require) After Welding Handness test Report M&H R R
Specification area/ parent material / HAZ ASME SEC-V
area
6 Pressure Testing
Capcity of the pump,
Prior to Commencing Compliance to Project
6.1 Equipments Data sheets Capacity of hoses & its test calibration Certificates H W W
of Pressure test Requirements
certificates (if any)
Data sheets & Test Capcity of the Pressure Prior to Commencing Compliance to Project
6.2 Pressure Gauges calibration Certificates H W W
Certificates Gauges of Pressure test Requirements
Data sheets & Test Prior to Commencing Compliance to Project
6.3 Pressure Recorder Working condition calibration Certificates H W W
Certificates of Pressure test Requirements
 QUALITY RELATED REFERENCE CHARACTERISTICS TO ACCEPTANCE VERIFYING
ACTION STAGE /FREQUENCY Contractor QC HATCH Insp. EGA REFERENCES
ACTIVITY DOCUMENT BE VERIFIED CRITERIA DOCUMENT
7 Coating & Wrapping
Material
Incoming items for Quantity,Condition, Prior to Commencing
7.1 Data sheets Physical Verification Delivery Note H V R
Coating & Wrapping Specification of Pressure test
7.2 Preparation & application
Relative Humidity ,
Manufacturer Dew Point Dry & Wet Bulb Prior to Commencing Job Specification & Daily Quality Control
7.2.1 Environmental Condition H R R
Recommendations Temparature of Coating Requirements Report
Steel Temperature

Pre cleaning Method &

Procedure Degeree of
Job Specification &
Cleanliness of prepared
SSPC-SP3 Mechanical Prior to Commencing Requirements SSPC Daily Quality Control
7.2.2 Surface Preparation item Surface Profile H W R
Tool Cleaning of Coating SP-3 Mechanical Tool Report
Surface Irregularities
Clening
prepared item Surface
Contamination

Thickness of the Coating,

Prior to Commencing Compliance to Project Daily Quality Control
7.2.3 Wrap Application Project Specification Overlap of the coating, H S&R V
of Coating Specification Report
Bonding of the Coating
NASS CONTRACTING HATCH EGA
NAME
DESIGNATION
COMPANY
DATE
SIGNATURE