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Initial training
Task catalog

Participant
05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog

PSLR-LP101
This document is intended for use in the training only. Performed exercises cannot simply be implemented in
practice. Country-specific laws, regulations and specifications must always be observed.

The training documents are not subject to the ongoing update service. For work at the vehicle, the most up-to-date
workshop aids (e.g. EPC net, WIS net, DAS, special tool) of the manufacturer for the affected vehicle must be used.

Printed in Germany Note:

2009 Copyright Mercedes Benz The term employees does not imply any
preference of gender and incorporated male and
Publisher: Global Training refers to maler and female employees alike.
This document with all its sections is protected under the laws of copyright. Its use for any purpose whatsoever
requires the prior written consent of DaimlerChrysler AG. This applies in particular to its reproduction, distribution,
modification, translation, recording on microfilm or storage and/or processing in electronic systems, including
databases and on-line services.

1511 1332 02 - 2nd edition 05/09 20 As at 05/09

Content 28.05.2009

Title Page

Chassis ............................................................................................................................................................................................................................................... 1
Engine................................................................................................................................................................................................................................................. 5

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Content I 1
05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Content I 2
Chassis 28.05.2009

Task 1 P With the aid of a wiring diagram and the handout work out, in your group, how the differential cooling
is actuated.
Give a presentation on it and give the handouts to the group.

Task 2 P Find the installation location of the differential cooling.

Present your findings to the group and give out any documents which you have found on the subject.

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Chassis 1
 Task 3 Chassis alignment (Corner Weight Set Up):
Note down the preparatory work involved in the chassis alignment.
Write down the Corner Weight Set Up sequence and check it with your colleagues.
Perform a Set Up.
The group takes the vehicle and preparatory work to the test rig.
The group measures the level and the weight and makes adjustments if necessary.
Each group checks whether the other group has performed the task correctly.

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Chassis 2
 Task 4 P Pin the cards with statements about the SBC brake system under True or False.

Task 5 P To up to how many degrees Celsius can a brake disk be subjected?

Task 6 P What remedial action can be taken against brake noise?

Task 7 P At what temperature do the brakes begin to fade and with a gray cast iron brake disk?

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Chassis 3
 Task 8 P What must you remember when installing new brake linings?

Task 9 P What must be remembered when handling brake disks?

Task 10 P List 3 important advantages of the ceramic brake disk.

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Chassis 4
Engine 28.05.2009

Task 1 P List the special features of, and the background behind, the SLR service and road test.


GT40_20_0014_C71


05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 5
 Task 2 P A large amount of service work is carried out on the SLR engine.
Indicate below whether the engine has to be removed or not to do this work.

Engine ...
can stay in has to be
vehicle removed
Ignition coil/spark plugs
Compressor
Water pump
Intake pipe
Cylinder head
Oil pan
Charge air cooler
Starter
Air conditioning compressor
Throttle valve actuator
Catalytic converter
Oxygen sensor
Generator
Valve cap
Fuel diaphragm pressure
regulator
Belt drive
Power steering pump
Crankshaft position sensor GT01_10_0018_C71

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 6
 Task 3 P On the engine describe and mark diagrams the installation location of the components on your
component cards.

GT01_10_0019_C81 P01.00-2400-06

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 7
 Task 4 P Work out how the fuel system is designed.
Group 1: Right half of tank and regeneration system (activated charcoal canister)
Group 2: Left half of tank and fuel system in engine

Open the fuel tank to see how it is designed and then place the component cards on your group's pin-
board.

GT47_10_0020_C81 GT47_10_0021_C81
Fuel tank, right Fuel tank, left

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 8
 Task 5 a) How high is the fuel pressure in the fuel distributor rail?

b) Which fuel feed pump is constantly supplying fuel and which one is cut in if required?

c) When is the second fuel feed pump cut in?

d) Which relay actuates the fuel feed pumps and where are these pumps installed?

e) Which fuse(s) protect(s) the fuel feed pumps?

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 9
 Task 6 P Using the components provided, build the M155 charge air system.
Draw in the control line for the fuel system diaphragm pressure regulator (p) and the position of the
charge air sensors as well.

GT09_50_0004_C09

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 10
 Task 7 P The low temperature cooling circuit needs to be fitted with new hose pipes.
Prepare the low temperature cooling circuit using different colored lines.
Red Low temperature cooling circuit, left
Blue Low temperature cooling circuit, right
Green Vent lines

GT20_10_0011_C09

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 11
 Task 8 P Are the cooling circuits of the two charge air coolers connected to each other?

Task 9 a) Which wiring diagram shows the relays and fuses for actuating the circulation pumps?

b) Which relay actuates the circulation pumps and which fuses protect these pumps (description and
installation location)?

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 12
 Task 10 P Complete the wiring diagram for the start engine button function (S2/5).

GT15_30_0019_C09

05/09 Cars Complete vehicle Mercedes-Benz SLR McLaren Initial training Task catalog
Engine 13
 Task 11 a) Which components are directly involved in the start engine function?

GT27_60_0004_C71

b) The enable signal for starting the engine is looped through which component only?

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Engine 14
Mercedes-Benz Global Training (GBM/GT), Daimler AG, HPC Z480, 70546 Stuttgart, Germany
Intranet: http://gt.intra.corpintra.net, Internet: http://gt.mercedes-benz.com
Daimler AG, Stuttgart. GBM/GTDT, Printed in Germany

1511 1332 02 2nd edition 05/09 20