Sie sind auf Seite 1von 2

Wire Description

RENR4329 Electrical Schematic Symbols And Definitions


Wire Wire Wire Wire Connector Location December 2001
Description Description
Number Color Number Color Schematic Machine
Connector Number
Power Circuits Accessory Circuits (Continued) Location Location
T
101 RD Bat (+) (Not Application Specific) A523 PU Temp Potentiometer Pos 1 CONN 1 A-15 54
102 RD Hd Lmp A524 BR Temp Potentiometer Pos 2 CONN 2 Aux. Start Receptacle B-15 11 Pressure Temperature Level Flow Circuit Breaker
105 RD Key Start Sw A525 GN Temp Potentiometer Pos 3 CONN 3 H-15 55 Symbol
Symbol Symbol Symbol Symbol
107 RD Engine Shutdown-Fire Suppresion A526 PK Electronic Water Valve Actuator CONN 4 I-15 53
108 BU Seat Air Compressor A527 BU Electronic Water Valve Actuator CONN 5 E-14 44
109 RD Alt Output (+) Term A541 PU Flasher To Indicator Lights 53 34 CONN 6 A-14 13
17 42
112 PU Main Power Rly Output A592 BU Blend Door Motor (A) CONN 7 A-14 40
25
4 8 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
113 OR Opr Mon Panel VMIS B+ Switched A593 OR Blend Door Motor (B) CONN 8 B-13 C
114 RD Warning Horn (Forward) A594 WH Blend Door Position Feedback (+) B The circle indicates that the component has screw terminals and a wire can be disconnected from it.
44 58 CONN 9 B-13 C
6
118 GY Wiper Motor A595 GN Blend Door Position Feedback (Signal) 56 CONN 10 G-12 45
120 YL Volt Convertor A596 YL Blend Door Position Feedback (-)
3 10 15
14 47
Normally closed switch that will open with an increase of a specific condition.
22 CONN 11 E-12 45
122 RD Dome Lamp C529 GY Lift Pressure Sensor 2
9 35
CONN 12 D-12 45
No circle indicates that the wire cannot be disconnected from the component.
33 A 12 23 31
123 WH Axle Oil Cooler C530 BU Lift Position Sensor 26 CONN 13 D-12 45
62
124 GN A/C Lighting Circuits 54 21
39 CONN 14 C-11 C This indicates that the component has a wire connected to it that is connected to ground.
27 37
126 PK XMSN Ctrl 603 PK Rotary Beacon E CONN 15 H.V.A.C. Unit G-10 56
C 18 60
20 5
127 OR Front Floods 604 OR Stop Lamp 13 11 45
36 7 29 D CONN 16 Monitor Harness H-9, I-13 C
128 PK Pilot Control 605 YL Turn Lamp - Left
57 61 59
1
46 CONN 17 Service Mode H-9 C
24
129 BU Cigar Lighter 606 GY Turn Lamp - Right 40 28 CONN 18 E-8 57 This indicates that the component does not have a wire connected to ground. It is grounded by
130 RD Stop Lamp/Hood Lamp 608 GN Flood Lamp - Rear
55
19
16
CONN 19 E-8 57 being fastened to the machine.
133 OR Work Lamps 610 OR Head Lamp Basic CONN 20 D-8 57
134 YL Rear Floods 611 PU Head Lamp Hi CONN 21 D-8 57
135 BU Radio 612 GY Backup Lamp CONN 22 Option Code Plug I-5, I-7 C
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
136 GN Sec Ster 614 PU Park/Tail/Dash/Lamp CONN 23 F-6 A contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
138 GN Auto Lube Pump To Payload Mon 615 YL Cab Flood Lamp/Rops CONN 24 I-4 C
141 RD Aux. Ckt. 617 BR Tail/Position Lamp - Left (Road Pkg)/Width CONN 25 G-4 A
144 GN Beacon 619 GN Head Lamp Lo CONN 26 G-4 A
146 GY EH Impl Control 633 BU Attach Lighting Ckt B D CONN 27 B-4 D Sender - A component that is used with a temperature or pressure gauge. The sender measures

966G and 972G Wheel Loaders


158 BR Blower/Selector SW 646 OR Light SW To Front Flood Relay CONN 28 A-3 46 the temperature or pressure. Its resistance changes to give an indication to the gauge of the
168 GN Quick Coupler 647 GN Light SW To Rear Flood Relay CONN 29 A-3 46 T temperature or pressure.
175 RD Head Breaker 661 GN Tachometer Lamp - Smart EMS CONN 30 B-3 62

Electrical System
177 RD Main Breaker 662 YL Speedometer Lamp - Smart EMS CONN 31 E-3 61
188 WH Keypad Supply 663 GY Gauge Lamps - Smart EMS 59 CONN 32 F-3 61
199 RD Aux. Ckt. 691 GY Warning Lights To Bkr CONN 33 I-3 34
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Ground Circuits 692 YL Flasher Bkr To Flasher
It has a coil that makes an electromagnet when current flows through it. The electromagnet can
CONN 34 I-2, I-1 60
200 BK Main Chassis Control Circuits
E A
open or close the switch part of the relay.
AAH511-UP
14 35 CONN 35 I-2, I-1 60
201 BK Operator Monitor Return 709 OR Sensor Power Supply 5 18 12 CONN 36 E-2, G-2, H-2 47
3 56

3ZS709-UP
202 BK XMSN Ctrl 720 PU XMSN Brake SW 57
45 24 CONN 37 D-2 31
250 BK Payload Mon - Customer Gnd 727 GN Sec Ster Motor Relay
22
9 C 58
CONN 38 C-2, D-1 23
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
27 60 makes an electromagnet when current flows through it. The electromagnet can open or close
7LS405-UP
28
251 BK Payload Mon - System Gnd 728 BU Sec Ster Cont SW 2 CONN 39 D-1 31
270 BK CMS Ident Code 0 751 GN Xmsn Shift Sol No. 1 or 3
21
8 46 a valve or move a piece of metal that can do work.
37 29 CONN 40 E-1 31
9RS1400-UP
44 34 61
271 BK CMS Ident Code 1 752 YL Xmsn Shift Sol No. 2 15 42 62
53 11 10 26 17 16 CONN 41 F-1 35
54
272 BK CMS Ident Code 2 754 BU Xmsn Shift Sol No. 3 or 1 CONN 42 Customer Data Conn. C-4 C
273 BK CMS Ident Code 3 755 OR Xmsn Shift Sol No. 4 or 5
55
13
36
6
20
47
31
CONN 43 ECAP Service Tool Conn F-10 C 1EW700-UP Harness And Wire Symbols
25
274 BK CMS Ident Code 4 761 GY Lift Kickout Sol SW 23
AAW402-UP
4 40 1
275 BK CMS Ident Code 5 762 YL Bucket Positioner Sol Sw
7
19
The connectors shown in this chart are for harness to harness connectors.
Harness identification code * Harness identification letter(s) and a
39 Connectors that join a harness to a component are generally located at or
290 BK CMS Service 779 WH Coupler Engage Sol This example indicates serializing code. The "C" stands for
33 near the component. See the Component Location Chart. wire 135 in harness "AG".
291 BK CMS Clear 795 YL Dual Hip Sol connector and the number indicates
299 BK WTL Impl Ctrl Gnd E701 PK Auto Ride Cntl SW
Wire, Cable, or Harness which connector in the harness.
A201 BK Options Code Plug E702 OR Auto Ride Cntl SW
Assembly Identification
* * Part Number For
A202 BK Options Code Plug E707 GN VMIS Display +V E72059 C-C4 AG-C3 AG-C4* L-C12*
A203 BK Options Code Plug E708 PK VMIS Display Clock 130-6795 130-6795 3E-5179 Connector Assembly
111-7898
A204
A205
BK
BK
Options Code Plug
Options Code Plug
E735
F781
PU
BR
Smart Ems Tack/Serv Mtr/Odometer Select
Downshift SW (N.O.)
Machine Harness Connector And Component Locations Component Identifiers (CID) 325-A135 PK-14 1 325-A135 PK-14
A273 BK MAC-14 Trans Ctrl B- F783 GN Powertrain E.C.M. to Upshift Sw. Module Identifier (MID)
Basic Machine Circuits F784 YL Down shift SW (N.C.) Socket
304 WH Starter Relay No. 1 Output F785 WH Powertrain E.C.M. to Upshift Sw.
Caterpillar Monitoring System Pin Wire Wire Receptacle Fuse
Color Gauge
306 GN Starter Relay Coil To Neut Start Sw Or Key Start Sw. G746 WH Powertrain E.C.M. to Pedal Position Sensor (MID No. 030)
307 OR Key Start SW To Power Train ECM G750 BU XMSN Cont Fwd SW To Gnd CID Component Single Wire Plug
Ground
308 YL Main Power Relay Coil G755 GY XMSN Cont Rev SW To Gnd 0096 Fuel Level Sender Connector Circuit Connection 2 200-L32 BK-14
310 PU Start Aid SW To Start Aid Sol G763 PU XMSN Cont Neut SW To Gnd 0100 Engine Oil Pressure Sensor Number
311 WH Start Aid Sol To Temp SW G764 PK XMSN Cont Pk Brk Lever SW To Gnd 0110 Engine Coolant Temperature Sensor Identification
321 BR Backup Alarm Lamp Travel Alarm G766 GN Impl Cont SW TO Gnd N.O. 0177 Torque Converter Oil Temperature Sensor Pin or Socket 105-9344
322 GY Warning Horn (Forward) G767 WH Impl Cont SW To Gnd N.C. Component Location 0248 Data Link Number
326 PU Key Start SW "C" Term H708 OR Impl. Cont. to Lift Kickout Set Sw.
Component
Schematic Machine
Component
Schematic Machine 0263 Sensor Power Supply Typical representation of Component
327 PK Shutdown Solenoid H709 BU Impl. Cont. to Lift Kickout Set Sw. a Deutsch connector. The Typical representation of a
Location Location Location Location 0271 Action Alarm 1 Part Number
334 BU Start Aid Sol #2 H710 PK Lift Lever 5 Khz Actuator - Blend Door H-11 56 Sensor - Pedal Position C-3 58 0324 Action Lamp plug contains all sockets 1 Sure-Seal connector. The plug
397 OR Hood Raise Motor H711 GN Tilt Lever 5 Khz 2 and the receptacle contains 2 and receptacle contain
Actuator - Hood As. A-14 1 Sensor - Third Lever Position F-9 18 0427 Temp Sensor (Front Axle Oil)
398 BU Hood Raise Motor H713 PK Impl Cont Lift Proportional Sol 0428 Temp Sensor (Rear Axle Oil)
all pins. both pins and sockets.
Actuator - Water Valve H-11 56 Sensor - Trans. Output Speed (Leading) C-13 26
A300 GN Hood Raise Relay Coil H714 OR Impl Cont Lower Proportional Sol
0600 Hydraulic Oil Temperature Sensor
A301 WH Hood Raise Relay Coil H715 PU Impl. Cont. to Lower Kickout Detent Solenoid Alarm - Action E-10 C Sensor - Trans. Output Speed (Trailing) B-13 26
0819 Display Data Link
Monitoring Circuits H716 WH Impl Cont Sol Return Alarm - Backup A-15 2 Sensor - Trans. Oil Temp B-13 26
0821 Display Power Supply 2001 Caterpillar Printed in U.S.A.
403 GN Alternator (R) Term H717 BR Impl Cont Pilot Press Sol Alternator C-15 3 Shifter G-5 A 0826 Temp Sensor (Torque Converter Oil) All Rights Reserved
405 GY Opr Mon Oil Press (Low aSetting) H719 OR Impl. Cont. to Lift Kickout Detent Solenoid Arc Suppressor E-6 A Solenoid - A/C Clutch D-15 27 0830 Brake Oil Temperature Sensor
410 WH Opr Mon Action Alarm H720 BU Impl. Cont. to Bucket Kickout Detent Solenoid
411 PK Opr Mon Master H728 GN Powertrain E.C.M. to Auto / Man Sw. (3rd Gear)
Batteries F-14,15 4 Solenoid - Aux Lift Prop B-2 31 Payload Control System
Breaker - Alternator A-14 5 Solenoid - Aux Lower Prop C-2 31
416 OR Sec Ster SW H729 WH Powertrain E.C.M. to Auto / Man Sw. (2nd Gear) (MID No. 074)
417 GY Primary Ster SW H730 PK Powertrain E.C.M. to Auto / Man Sw. (1 - 4) Breaker - Engine Shutdown B-14 5 Solenoid - Dump Prop C-2 31
CID Component
419 YL Opr Mon Parking Brake 818 BR Serial Data (Transmit) Breaker - Hood B-13 5 Solenoid - Engine Shutdown D-14 15 0168 Electrical System Voltage
432 PK Opr Mon Brake Press (Oil) 819 GY Serial Data (Receive) Breaker - Main B-14 5 Solenoid - Lift Lever K.O. Detent F-7 18 0254 Payload Electronic Control Module
441 OR Eng Coolant Temp Gauge 900 PU XMSN Shift Sol No. 5 or 4 Breaker - Running Lamp B-14 5 Solenoid - Lift Lever Lower Detent F-7 18 0350 Lift Linkage Position Sensor
442 GY Hyd System Temp Gauge 901 WH XMSN Shift Sol No. 6
Breakers - 15A D-11 C Solenoid - Lift Prop B-2 31 0364 Head End Lift Cylinder Pressure Sensor
Failure Mode Identifiers (FMI) Resistor, Sender and Solenoid Specifications
443 YL Power Train Temp Gauge 910 YL XMSN Neutizer Override Indicator FMI No. Failure Description
Control - Cat Monitoring System E-5 A Solenoid - Lower Prop C-2 31 0769 Rod End Lift Cylinder Pressure Sensor Part No. Component Description Resistance (Ohms)
447 PK Fuel Level Gauge 944 OR Data Link + (CAT) 0 Data valid but above normal operational range.
Control - Engine Shutdown I-5 17 Solenoid - On / Off Pilot B-2 31 0817 Internal Backup Battery 110-6465 Solenoid: Engine Shutdown 5.12 .26
450 YL Tach Sender (+) 945 BR Data Link - (CAT)
0820 Keypad Data Link 1 Data valid but below normal operational range.
453 PK Sec Ster Action Lamp 973 BR CST Autoshift- Auto/Manual SW 2 Control - Implement (Full Electronic) I-7 28 Solenoid - Pilot Valve Gp F-9 E Dump Prop
484 YL Primary Ster Lamp 975 WH CST Autoshift- Sol Return Control - Power Train ECM I-10 57 Solenoids - Prop Valve C-13,14 26
Power Train ECM 2 Data erratic, intermittent, or incorrect. Lower Prop
496 WH Opr Mon Panel Hyd Oil Level 976 OR Ride Cont Solenoid 1 (MID No. 081) 3 Voltage above normal or shorted high. Aux Lower Prop
Control - Water Valve / Blend Door G-11 A Solenoid - Quick Coupler E-1 31 124-3052 Solenoid: 7.75 1.0
499 GY Opr Mon Implement Oil Filter 977 YL CST Autoshift- Auto/Manual SW 1 CID Component 4 Voltage below normal or shorted low. Rackback Prop
Control - WLPCS ECM C-4 59 Solenoid - Rack Back Prop B-2 31
C413 YL Display Data E900 WH ECPC Trans Output SPD + 0041 +8 Volts Sensor Supply 5 Current below normal or open circuit. Lift Prop
C414 BU Display Load E901 GN ECPC Trans Output SPD - Converter - Voltage H-5 B Solenoid - Tilt Lever Bucket K.O. Detent F-7 18
6 Current above normal or grounded circuit.
Monitoring System Service Modes
0070 Parking Brake Switch Aux Lift Prop
E416 PU PMS Lift Cyl Press Sensor E902 PU ECPC Trans Intermediate SPD + Dimmer - Control E-11 C Solenoid Valves - Ride Control D-1 31 Service Mode Number
0149 Ride Control Solenoid 2 7 Mechanical system not responding properly. 129-4023 Solenoid: On / Off Pilot 20.1 1.0
G485 BU Opr Mon Front Brake Temp E903 YL ECPC Trans Intermediate SPD - Flasher F-10 C Solenoid - Start Aid I-5 14 Operator Mode Sequence 0
0168 Electrical System Voltage 8 Abnormal frequency, pulse width, or period. 152-8340 Solenoids: Ride Control 32.6 1.6
G486 GN Opr Mon Rear Brake Temp E904 BR EPC Trans Intermediate SPD Q+ Fuses A-14 5 Stud - Terminal D-11 C 0177 Transmission Oil Temperature Sensor 9 Abnormal update. 160-8408 Solenoids: Prop Valve 8.7 0.4 Harness Code 1
Accessory Circuits E905 BU ECPC Trans Intermediate SPD Q- Fuses - 10A D-11 C Switch - A/C Refrigerant D-15 27 0190 Engine Speed Sensor 10 Abnormal rate of change.
500 BR Wiper - Front (Park) E906 OR EPC Trans Output SPD Q+ Full: 20 - 35 Numeric Readout 2
Fuses - 15A D-11 C Switch - Auto Ride Control B-5 D 0270 Cat Monitor System Harness Code 175-7507 Sender: Fuel Level
501 GN Wiper - Front (Low) E907 GY ECPC Trans Output SPD Q- 11 Failure mode not identifiable. Empty: 240 - 265 Service 3
Guage - Quad E-4 A Switch - Auto / Manual B-6 D 0363 Ride Control Solenoid 1
502 OR Wiper - Front (Hi) E908 BR ECPC Trans Input SPD + 12 Bad device or component. 3E-1906 Solenoid: A/C Clutch 17.6 0.6
Ground - Cab A-8 D Switch - Beacon B-9 D 0367 Ride Control Switch Tattletale 4
503 BR Wiper - Rear (Park) E909 WH ECPC Trans Input SPD - 13 Out of calibration. 3E-6332 Solenoid: Start Aid 6
0368 Transmission Auto/Manual Switch Units 5
504 YL Wiper - Rear (Low) E917 WH Impl. Cont. to Implement Lockout Sw. Ground - Cab F-9 28 Switch - Blower B-9 D 14 Parameter failures.
0444 Start Relay 3E-8575 Solenoid: Quick Coupler 24.9 0.4
505 BU Wiper - Rear (Hi) E918 GN Impl. Cont. to Implement Lockout Sw. Ground - Cab F-10 57 Switch - Brake Oil Pressure I-3 34 Cal 1 6
0562 Cat Monitoring System 15 Parameter failures. Lift Lever K.O. Detent
506 PU Washer - Front E919 YL AUX Lower Proportional Sol Ground - Cab H-8 57 Switch - Bucket Positioner F-1 35 0585 Tranmission Output Speed Sensor 1 16 Parameter not available. 3E-9366 Solenoid: Lift Lever Lower Detent 137 6.7 Cal 2 7
507 WH Washer - Rear E920 BR AUX Lift Proportional Sol
Ground - Cab H-10 57 Switch - Dimmer C-3 58 0621 Downshift Switch 17 Module not responding. Tilt Lever Bucket K.O. Detent
508 PU Radio Speaker - Left E921 PK Rackback Proportional Sol Cal 3 8
509 WH Radio Speaker - Left (Common) E922 GN Dump Proportional Solenoid Ground - Chassis H-5 29 Switch - Disconnect B-15 36 0622 Upshift Switch 18 Sensor supply fault. Hydraulic Oil Temperature 560 to 716 @ 54C (130F)
0623 Directional Switch 4W-9972 Sender:
511 BR Radio Speaker - Right E955 OR WLPMS PHII Keypad Data Ground - Right Frame Boss B-15 6 Switch - Downshift F-8 E 19 Condition not met. Torque Converter Temperature 72 to 82 @ 110C (230F)
512 GN Radio Speaker - Right (Common) G939 PK Mac14 Switch Return Ground - Right Rear Frame B-15 7 Switch - Engine Oil B-14 37 0631 Transmission Clutch 1 Solenoid 560 to 716 @ 54C (130F)
20 Parameter failures.
0632 Transmission Clutch 2 Solenoid 7N-8532 Sender: Engine Coolant Temperature
513 OR A/C Compressor/Refrigerant Pressure SW G942 OR 3rd Lever 5 Khz Ground - Steer Column E-5 A Switch - Forward Horn G-4 A
515 GY Blower Motor (Hi) G943 BU Impl. Cont. to Implement Function Select Sw. 0633 Transmission Clutch 3 Solenoid
The FMI is a diagnostic code that indicates what type of failure has 72 to 82 @ 110C (230F) Monitoring System Operator Modes
Ground - (Strap) Frame to Cab G-12 8 Switch - Front Axle Temperature D-1 39 occurred. Overall: 2.0 0.1
516 GN Blower Motor (Medium) G944 YL Impl. Cont. to Implement Function Select Sw. 0634 Transmission Clutch 4 Solenoid 9G-1950 Resistor: A/C, Heater Blower Motor Operator Mode Number
Ground - To Engine C-15 9 Switch - Front Intermittent Wiper B-4 D Tap: 1.0 .05
517 BU Blower Motor (Low) G947 WH 4th Lever 5 Khz 0635 Transmission Clutch 5 Solenoid Service Meter 0
518 OR Hazard Flasher To SW K933 GN Stick 2 Bypass Sol Ground - To Engine Block D-14 10 Switch - Gear Select B-6 E 0636 Transmission Clutch 6 Solenoid At room temperature unless otherwise noted.
Odometer - Machine Travel Distance 1
521 YL A/C SW To Refrigerant SW K977 PK ECPC Trans Oil Temp Sensor Horn - Forward H-1 12 Switch - Hazard Lamp G-9 B 0638 Starter Solenoid
522 WH A/C Clutch To Thermostat SW N939 GN Ride Cont Solenoid 2 Horns - Forward E-1 12 Switch - Hood Actuator A-14 40 0668 Transmission Shift Lever Tachometer 2
537 GN Turn Signal SW To Flasher P910 BR Secondary Steering Test SW Input Horns - Forward I-1 12 Switch - Hydraulic Filter Bypass Pressure I-3 17 0672 Torque Converter Output Speed Sensor Scrolling (Diagnostic) 3
538 BR Hazard Indicator P976 BR Quick Coupler SW to Low Pressure Sol
Keypad - WLPCS C-4 59 Switch - Hydraulic Oil Level A-2 19 0673 Speed Sensor (Transmission Output 2)
539 BU Turn Signal Indicator Basic/Right X972 GN Part Throttle Auto Shift Pos 1
Motor - Actuator A-14 1 Switch - IMPL Filter I-4 17
0793 Pressure Switch (Primary Steering) Off Machine Switch Specification
540 WH Turn Signal Indicator Left X973 BU Part Throttle Auto Shift Pos 2 0794 Pressure Switch (Secondary Steering) Part No. Function Actuate Deactuate Contact Position
A513 PK DC/DC Converter Memory Output X974 BR Part Throttle Auto Shift Pos 3 Motor - Blower G-11 56 Switch - Implement Lock Out F-8 18
0795 Secondary Steering Intermediate Relay 275 to 1750 kPa -
Motor - Front Wiper D-5 A Switch - Key Start D-5 A 1327 Position Sensor (Left Brake Pedal) 114-5333 A/C (High / Low) Pressure Normally Open
(39.9 to 253.8 psi) -
Motor - Rear Wiper F-10 C Switch - Lift K.O. Set H-8 B 1521 Part-Throttle Autoshift Selector Switch Rear Axle Temperature 125 3.0C 117C Min Machine Codes
155-8999 Normally Closed
Motor - Secondary Steer I-4 C Switch - Lift Position F-1 35 Electronic Implement Control Front Axle Temperature (257 37.4F) (242.6F Min) Machine Code
Motor - Starter D-14 15 Switch - Park Brake Pressure I-3 42 79 kPa 24 kPa
(MID No. 082) 174-4058 Engine Oil Pressure
(11.5 psi) (3.5 psi)
Normally Open 966G 18, 20, 42
Motors - Washers A-3 16 Switch - Primary Steer I-3 C
CID Component 8270 kPa MAX 6890 345 kPa A-B, Normally Open 972G 19, 21, 44
Relay - Backup Lamp I-15 25 Switch - Quick Coupler G-7 A 0168 Electrical System Voltage 174-4212 Park Brake Pressure
(1200 psi MAX) (1000 50 psi) A-C, Normally Closed
Relay - Front Flood E-10 C Switch - Rear Axle Temp C-14 33 0248 CAT Data Link 10700 kPa MAX 8960 537 kPa A-B, Normally Open
175-3244 Brake Oil Pressure
Relay - Hood Raise / Lower A-14 5 Switch - Rear Wiper C-9 D 0270 Harness Code (1550 psi MAX) (1300 79 psi) A-C, Normally Closed
Relay - Implement Interlock D-10 28 Switch - Run/Work/Panel/Tail C-8 D 0296 Power Train ECM
3E-6425 Start Aid Coolant
38 3 C 27 C MIN
Normally Closed Related Electrical Service Manuals
0350 Lift Linkage Position Sensor (100 5 F) (81 F MIN)
Relay - Main A-14 5 Switch - Secondary Steering Test H-8 B Title Form Number
0352 Lift Lever Position Sensor Primary Steering Pressure 1200 kPa MAX 700 100 kPa A-B Normally Open
Relay - Rear Flood E-11 C Switch - Secondary Steering I-3 C 3E-6450
0353 Tilt Lever Position Sensor Secondary Steering Pressure (174.0 psi MAX) (102 14.5 psi) A-C Normally Closed Alternator: 107-7977 SENR4757
Relay - Secondary Steering I-4 56 Switch - Selector AC/Heat B-9 D Implement Filter Switch 110.3 - 137.9 kPa 86.2 - 103.4 kPa
0354 Raise Solenoid 7X-8549 Normally Open Electric Starting Motor: 6V-5227
Relay - Secondary Steering Intermediate F-11 C Switch - Service Brake Pedal As. B-3 58 0355 Lower Solenoid Hydraulic Filter Bypass Pressure (16 - 20 psi) (12.5 - 15 psi)
Consist: 106-8552 SENR3536
Relay - Start B-14 5 Switch - Start Aid G-5 A 0356 Dump Solenoid
Consist: 6V-5537 SENR3581
Resistor - Blower G-11 56 Switch - Start Aid Coolant B-15 22 0357 Rackback Solenoid
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed Consist: 6V-5538 SENR4975
Sender - Engine Coolant Temp B-15 A Switch - Stop Lamp B-3 60 0358 Pilot Pressure Solenoid
condition can be maintained down to 170 kpa (25psi).
Sender - Fuel Level A-14 2 Switch - Opr. Mon. Mode Select G-5 A 0359 Raise Detent Electromagnet Cat Monitoring System: SENR1394
0360 Lower Detent Electromagnet Contact postion at the contacts of the harness connector.
Sender - Hydraulic Temperature A-3 19 Switch - Temperature Selector B-9 D Electro - Hydraulic System: RENR2148
0361 Rackback Detent Electromagnet Specifications represent a differential pressure measurement.
Sender - Torque Converter Oil Temp B-15 20 Switch - Thermostat G-11 56 Payload Control System: SENR6614
0365 Kickout Set Switch
Sensor - Engine Speed C-14 21 Switch - Trans. Neutralizer Override B-5 D 0487 3rd Lever Position Sensor Power Train ECM: RENR2105
Sensor - Input Speed B-13 26 Switch - Turn Signal F-6 A 0489 Implement Function Select Switch
Sensor - Lift Cycle Head End Pressure B-2 23 Switch - Variable Shift Control B-6 B 0490 Implement Lockout Switch
Sensor - Lift Position G-1 24 Tach / Speedometer E-4 A 0491 3rd Function Forward Solenoid
Machine locations are repeated for components located close together. 0492 3rd Function Rearward Solenoid
A = Operator Compartment - Dash Console 0596 Implement Control
0687 Options Code Incorrect
B = Operator Compartment - Left Overhead Console
The CID is a diagnostic code that indicates which component is
C = Operator Compartment - Relay / Fuse Panel
faulty.
D = Operator Compartment - Right Overhead Console
The MID is a diagnostic code that indicates which electronic
E = Operator Compartment - Right Console
control module diagnosed the fault.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L103 L103
L103
966G AAA C OPERATOR STATION OPERATOR STATION OPERATOR STATION + BATTERY RD-18 1 107-RD-14 HYD FILTER BYPASS PRESS SW CONN 33
201-BK-18 6 275-BK-18 GROUND BK-18 2 200-BK-14 7X-8549
SEE ELECTRONICS GP FULL ELECTRONIC FULL ELECTRONIC IMPLEMENT CONTROL V
5 274-BK-18 1 1 299-BK-18 ENG SOL BU-18 3 327-PK-14 NN
CONFIGURATIONS J

AUTO/MAN SW-2ND GEAR


AUTO/MAN SW-3RD GEAR
148-5661 FOR IMPLEMENT CONTROL

AUTO/MAN SW-4TH GEAR


4 273-BK-18 2 2 299-BK-18 OFF OR-18 6 1 201-BK-18 619-GN-14

ENGINE SPEED RETURN

SEC STER INTER RELAY


AUTO/MAN SW-MANUAL

SW & SENSOR RETURN


CODE FUNC SELECT AUX VALVES

SEC STER PR SW (N/C)


S/W INFO 142-3371 CONN 34 HI/LO BEAM

PRIM STER PR SW N/O


PRIM STER PR SW N/C

PARK BRAKE SW (N/O)

PARK BRAKE SW (N/C)


3 272-BK-18 DESCRIPTION 3 299-BK-18 3 RESET YL-18 4 306-GN 499-GY-18 4 432-PK-18 611-PU-14

AIR INLET HTR RELAY

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2

DOWNSHIFT SW (N/O)
SEC STER PR SW N/O

DOWNSHIFT SW (N/C)

3RD FUNC LOWER PROP SOL


SENSOR SUPPLY +8V
OUTPUT SPD TRAIL +

CLUTCH 2 SOL (FWD)


LH PEDAL POS SNSR

RIDE CONTROL SW 2
RIDE CONTROL SW 1

RACKBACK PROP SOLENOID


PLUG SW (LOC E-9) (LOC E-1)

OUTPUT SPD TRAIL -

CLUTCH 1 SOL (REV)


NEUT OVERRIDE SW

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)

DUAL HP SOL (962G)


CLUTCH 6 SOL (1ST)
SEE ELECTRONICS GP J HEAD LAMP

SEC STER TEST SW


TRANS OUT SPD (+)

PILOT SUPPLY ON/OFF SOL


F

SOLENOID RETURN

SOLENOID RETURN
2 271-BK-18 4 299-BK-18 4 OFF (KEY) WH-18 5 326-RD 2 202-BK-18 J

TRANS OUT SPD (-)

3RD FUNC LIFT PROP SOL


UPSHIFT SW (N/O)
UPSHIFT SW (N/C)

NEUTRALIZER SW
148-5660 SINGLE AXIS LEVERS 4Y-4580

BUCKET KO DETENT SOL


LIFT LINKAGE POS 500Hz

LOWER PROP SOLENOID

IMPL FUNC SEL SW (N/O)


TRANS OIL TEMP

CAT DATA LINK +

IMPL FUNC SEL SW (N/C)


CONN 4 201-BK-18 1 270-BK-18 5 299-BK-18 5 299-BK-18 3 419-YL-18 619-GN-14 5 200-BK-14

LOWER KO DETENT SOL


CAT DATA LINK -
V

BACKUP ALARM

VSC MODERATE

DUMP PROP SOLENOID

SW & SENSOR RETURN


SW & SENSOR RETURN
INPUT SPEED +
ENGINE SPEED

VSC ECONOMY

AUTO/MAN (1-4)
ENGINE SHUTDOWN CONTROL J

INPUT SPEED -
FOR S/W INFO BRAKE OIL

KEY SW TO B+
FORWARD SW
K V 201-BK-18 7 201-BK-18 7X-6315 STRAP 6 299-BK-18 6 299-BK-18 5 G764-PK-18 611-PU-14 4 J

START RELAY

LIFT PROP SOLENOID


REVERSE SW
K

NEUTRAL SW

LIFT KO DETENT SOL


LEFT 2 FUNCTIONS PPP NO NO 3E-0462 PRESS SW LH TURN &

VSC POWER

SOLENOID RETURN

SOLENOID RETURN
TA PU-18 614-PU C 617-BR-14 8 PPP RRR 6 499-GY-18 605-YL-14 3 605-YL-14 YL-18 T

3RD LEVER 5000HZ


TILT LEVER 5000Hz
LIFT LEVER 5000Hz
+ BATTERY
+ BATTERY

4TH LEVER 5000Hz


EEE

- BATTERY
- BATTERY
MOUNTING

IMPL LO SW (N/O)
STOP/TAIL/ 175-3244 CLEARANCE

IMPL LO SW (N/C)
BUCKET POS SW
NN

CAT DATA LINK +


KO SET SW (N/O)
OR-18 604-OR 7X-6315 STRAP 107-RD-14

KO SET SW (N/C)
S A 604-OR

UNUSED
617-BR-14 6 617-BR-14 PU-18 C

CAT DATA LINK -


UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
V

OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
PARK/TURN BOLT C FFF 3 FUNCTIONS WITH LAMP F
G BK-18 K B 200-BK-14 MOUNTING 499-GY-18 BK B 201-BK-18 200-BK-14 2 J J J LEFT
CONN 22 DEDICATED 3RD LEVER START AID J
LAMP K V SSS NO YES 1 1 299-BK-18 RD A 432-PK-18 327-PK-14 200-BK-14 1 200-BK-14 4Y-3580 605-YL-14 3 605-YL-14 1 RD-18
BOLT TURN

- BATTERY
- BATTERY

+BATTERY
+BATTERY
+BATTERY
I
4Y-3460 TU YL-18 605-GY 1 605-YL-14 972G AAA C CONN CONN C 2 2 299-BK-18 SOLENOID BU C 306-GN 200-BK-14 1 200-BK-14 2 BL-18
I

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
OPTIONS LAMP
G BK-18 K 2 200-BK-14 201-BK-18 6 275-BK-18 J2 J1 3 FUNCTIONS WITH 3 3 3E-6332 IMPL FILTER SW 326-RD 2
CODE PLUG BOTH SHOWN F 3E-6466

1
6

2
5

4
36

37

20
22
21
29
31
32
33
24

39
15
27
18
12
23
19
26
25
30
14
13

28

16
38
40

34
7
17
11

10

35
5
9

7
1
8
2
11

10

15

17
16
13
26

28
27

29

30
24
25

12

20

14
SELECTOR SWITCH

39
40
34
33
32

22
19
37
38

23
36
35
31

18

21
5 274-BK-18 RRR YES YES 4 299-BK-18 4 7X-8549 727-GN-18 114-RD 617-BR-14 6
C C (LOC I-5) WITH BRAKE OFF L17 J
K V 4 273-BK-18 CONN CONN 5 299-BK-18 5 311-WH 499-GY-18 322-GY 619-GN-14 5 619-GN-14 FLOOD

BK-18
BK-18
K POWERTRAIN JOY STICK LEVER F LAMP
BR-18 612-GY 1 612-GY 3 272-BK-18 J2 J1 6 299-BK-18 6 299-BK-18 310-PU BK A 202-BK-18 310-PU 611-PU-14 4 200-BK-14

A273-BK
A273-BK
H729-WH-18

G755-GY
901-WH-18
G746-WH-18

E900-WH-18
E909-WH-18

G750-BU

G763-PU
P910-BR-18

H728-GN-18
709-OR-18

755-OR-18
416-OR-18

976-OR
N939-GN-18
E901-GN-18
E906-OR-18

X972-GN-18
G767-WH-18
417-GY-18

E907-GY-18

G939-PK-18
334-BU-18
321-BR-18

754-BU-18

900-BU-18
E908-BR-18

E904-BR-18

X973-BU-18
H730-PK-18
BACKUP LAMP 9X-1439

307-OR-18

2
7

5
2

9
3

1
CONTROL

24

20

23

15
16
17
18
21
22

29
30
31
32
33
34
36
13
38

40

14

11

39
19
21
22
20
29
35

18
12
13
14
23
24

27
28

26
16
15
30
31
32
33
36
37
38
34

40
K977-PK-18

453-PK-18

5
4

1
8
3

8
7

4
728-BU-18
G766-GN-18

35

19

37

10
11
12

25
26
27
28

39

10

17

25
202-BK-18
450-YL-18
J

484-YL-18

E905-BU-18
E902-PU-18
E903-YL-18
727-GN-18

F785-WH-18
751-GN-18
BK-18 271-BK-18 727-GN-18 419-YL-18 311-WH

X974-BR-18
200-BK 2 2 X972-GN-18 1 RD B

944-OR-18

720-PU-18
G764-PK-18

F783-GN-18
945-BR-18

F781-BR-18
752-YL-18
QQQ

419-YL-18
CONN 34

F784-YL-18
C C SSS F

973-BR-18
977-YL-18
975-WH
126-9288 K 142-3363 2 FUNCTIONS QQQ NO NO FORWARD

975-WH

1
2
3
4
5
6
126-PK
126-PK
1 270-BK-18 X973-BU-18 2 BU C G764-PK-18 114-RD

306-GN
F

795-YL
C SECONDARY CONN 24 HORN FORWARD

1
2
V 201-BK-18 7 201-BK-18 X974-BR-18 SS V NN 322-GY 114-RD

A272-BK
A272-BK
H716-WH
V F

146-GY
146-GY
146-GY
G947-WH-18
3 FUNCTIONS WITH STEERING PARK 4Y-7882 HORN

E917-WH-18
G942-OR-18
H711-GN-18

H714-OR-18

H708-OR-18

H719-OR-18

G943-BU-18
E922-GN-18

E918-GN-18
130-RD 1 8 H730-PK-18 1 322-GY

944-OR-18
C530-BU-18

H720-BU-18

H717-BR-18

H709-BU-18

H715-PU-18
321-BR-18

H710-PK-18

E920-BR-18

H713-PK-18

G944-YL-18

945-BR-18
E921-PK-18
762-YL-18
E919-YL-18

299-BK-18
299-BK-18
A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
JAPAN V C SELECTOR SWITCH TTT YES YES RELAY ARC SUPPRESSOR BRAKE SW F 7T-0970
F J

H716-WH
2 H728-GN-18 2 J

A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
299-BK-18
30 85 F

1
2
BACKUP 139-2599 106-8704 174-4312 RH TURN &

311-WH
605-YL-14

310-PU
975-WH MONITOR HARNESS CODE PLUGS H729-WH-18 3 299-BK-18 606-GY-14 3 YL-18 T 114-RD FORWARD
V L69 L16
87A

LAMP V 617-BR-14 CLEARANCE


87 321-BR-18 (LOC H-9) P910-BR-18 945-BR-18 4 299-BK-18 727-GN-18 200-BK-18 614-PU-14 6 PU-18 C 322-GY HORN
RELAY 86 SS SECONDARY BU LAMP F
G767-WH-18 945-BR-18 945-BR-18 5 SS C 453-PK-18 619-GN-14 5 J 7T-0970
4Y-6135 V STEERING RD J 4Y-3263 F J
612-GY G766-GN-18 945-BR-18 944-OR-18 944-OR-18 6 299-BK-18 RD-0 RD-0 B 416-OR-18 200-BK-14 1 200-BK-14 J

L84
L74 L73 L83 L18 L93 C XX VV PRESS SW BK

L83
944-OR-18 944-OR-18 944-OR-18 945-BR-18 H716-WH TTT A 202-BK-18 611-PU-14 4 605-GY-14 3 605-YL-14 1 RD-18
L103 L83 L21 3E-6450 J RIGHT
945-BR-18 944-OR-18 2 619-GN-14 200-BK-14 1 200-BK-14 2 BL-18

146-GY
146-GY
146-GY
L74 L19 SECONDARY
973-BR-18 L93 L93 200-BK-18 611-PU-14 HI/LO BEAM 2 TURN

L21
V L103 L74 L83 OPTIONS CODE PLUGS STEERING V CONN 35
LICENSE YL 614-PU-14 977-YL-18 PRIMARY J HEAD LAMP 614-PU-14 6 LAMP
L93 L83 MOTOR/PUMP SS J
PLATE (LOC I-7) BU C 484-YL-18 200-BK-14 4Y-4580 619-GN-14 5 619-GN-14 FLOOD 3E-6466
H708-OR-18 183-6970 VV STEERING
LAMP CAB GROUND J LAMP

L64
H709-BU-18 A273-BK G942-OR-18 BK-0 MOTOR RD-0 PRESS SW RD B 417-GY-18 611-PU-14 4 200-BK-14

608-GN-14
J

200-BK-14
200-BK-14
5A-3808 YY A JAPANESE ROADING LIGHTING 9X-1439

L82
299-BK-18 G764-PK-18 299-BK-18 H719-OR-18 3E-6450 BK 202-BK-18

910-YL-18
CONN 35
CONN 3 251-BK-18 976-OR 251-BK-18 C 299-BK-18 E917-WH-18 JAPAN FRONT FRAME

L21
K L21
K V 728-BU-18 G939-PK-18 251-BK-18 200-BK G944-YL-18 BK-0
RIGHT V F F LLL

L81
TA PU-18 614-PU C 617-BR-14 614-PU N939-GN 299-BK-18 L81 200-BK G943-BU-18 L22 RD-0 F
L72 L22

334-BU-18
321-BR-18
STOP/TAIL/

453-PK-18
450-YL-18
S OR-18 604-OR A 604-OR 614-PU E920-BR-18 202-BK-18 H715-PU-18 14 619-GN-14 6 619-GN-14 FLOOD LAMP

975-WH
PARK/TURN G BK-18 K B 200-BK-14 H713-PK-18 E918-GN-18 21 611-PU-14 4
L19 L103 L103 9X-1439
LAMP V 910-YL-18 L19 L103 19 605-YL-14 1 605-YL-14 F
K H714-OR-18 H710-PK-18
4Y-3264 L18 L18 LEFT
F

L19
TU YL-18 606-GY 1 606-GY-14 H716-WH 945-BR-18 H711-GN-18 23 617-BR-14 3

L73
K L73 TURN

L70
G BK-18 2 200-BK-14 H717-BR-18 728-BU-18 944-OR-18 L15 G947-WH-18 20 606-GY-14 5 2 RD-18
L85 L15 L15 L15

608-GN-14

608-GN-14
L70

200-BK-14
200-BK-14
E921-PK-18 307-OR-18 307-OR-18 H720-BU-18 L15 L15 L15 8 200-BK-14 2 200-BK-14 1 BK-18 LAMP
L84 L84 3E-6466
K K V L69 E922-GN-18 614-PU 299-BK-18 7 200-BK-14
BACKUP LAMP L69 L82 L82 L16 L16
BR-18 612-GY 1 612-GY VVV E919-YL-18 200-BK L82 L16 L16 L16 22 614-PU-14
126-9288 L85 L85 L17 L17
BK-18 200-BK 2 762-YL-18 G746-WH-18 L16 L17 L17

L16
L16 L17
K L150 LH DOME LAMP F
201-BK-18 CONN 36 5

L15
L73 L73 C RIGHT
C 3E-6389 508-PU 1 606-GY-14 2 RD-18
H
508-PU
H
L72 L15 TURN
LIGHTING GP-JAPANESE ROADING VVV CONN 17 4 201-BK-18 122-RD A RD-18 509-WH 509-WH 3 1 BK-18
L72 L15 L55 LAMP
LEFT 126-PK 614-PU SERVICE 3 E735-PU-18 C WH-18 512-GN C 6 619-GN-14 3E-6466
REAR 614-PU MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT 2 200-BK-14 F
CAB 614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 4 FLOOD LAMP
FLOOD L94 L94 6T-7695 9X-1439
614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND F KKK
F

L15
LAMP 6 275-BK-18 201-BK-18 A272-BK 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE
176-0780 CONN 16 CONVERTER
5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN COSA LIGHTING GP
L81 L81 MONITOR RIGHT 119-1733 XXX L103 ANTENNA AS.

L17
L81 4 273-BK-18 GROUND 200-BK-14 135-BU A513-PK 4 +12 V MEMORY OUT
HARNESS L17 SPEAKER (AM/FM RADIO)
BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT
CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 9U-2331
C
WATER VALVE BLEND DOOR PLUG 1 270-BK-18 C XXX LLL

MTR+

608-GN-14
MTR-

200-BK-14
200-BK-14
ACTUATOR C
ACTUATOR 7 201-BK-18 511-BR 508-PU 2 5
126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 611-PU-14 4 BU-18
B SECONDARY STER
C 200-BK C 512-GN 7 619-GN-14 6 RD-18
C TEST SW L55 L55 TO ENTERTAINMENT
200-BK-18 614-PU 511-BR 8 617-BR 3 WH-18

BU-18
PK-18
A CONN 36

251-BK-18
143-3001 RADIO

WH-18
A513-PK 5 1 YL-18

OR-18
H709-BU-18 614-PU 605-YL-14

BU-18
PK-18

YL-18
LIFT KICKOUT C 2 V F F LLL
H708-OR-18 202-BK-18 C 102-RD-14 135-BU 6 200-BK-14 2 BK-18
L79 L79 3 L54 L54

L85

L84
L94
L64

L69
SET SW (MOM)

L70
CD 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 24 619-GN-14 6 619-GN-14 WW
WIRES THAT HAVE BATTERY VOLTAGE RESISTOR 116-4506 VVV TO BUCKET

1
2
516-GN-14 200-BK 200-BK-14 3 200-BK-14 21 611-PU-14 4 611-PU-14 200-BK-14 1
WHEN THE KEY SWITCH IS OFF. H H 9G-1950
C 5 POSITION-TURN

L62
C

1
2
3
4
5
6
614-PU 136-GN-18 WWW CAB 19 605-YL-14 1 605-YL-14 605-YL-14 4
H L62 C C 6 LAMPS HARN
517-BU-14 515-GY-14 614-PU 615-YL-14 FLOOD 23 617-BR-14 3 617-BR 617-BR 2
WIRES THAT HAVE BATTERY VOLTAGE H H C 2 1 C
C VVV 3 LH HI/LO/POSITION

A527-BU-18
299-BK-18 H709-BU-18 727-GN-18 FRONT DASH ASSEMBLY/STEERING WHEEL 20 606-GY-14 5 606-GY-14 606-GY-14

A526-PK-18
LAMP

L22
WHEN THE KEY SWITCH IS ON. CONN 15 OPERATOR MON MODE SELECT SW TURN LAMP

A594-WH-18
A593-OR-18

A595-GN-18
C C

A592-BU-18
H 200-BK H708-OR-18 608-GN-14 176-0780 8 200-BK-14 2 200-BK-14

A596-YL-18
B 3 C L24 L24 (MOMENTARY) VVV 105-4849
124-GN-14 1 124-GN-14 200-BK 202-BK-18 C VVV 7 200-BK-14
STARTING CIRCUIT. A525-GN-18 2 A525-GN-18 112-6171 UPSHIFT SW 615-YL-14 22 614-PU-14
614-PU 202-BK-18 RH HI/LO/POSITION
WATER VALVE/BLEND DOOR A D B 152-5709
522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 614-PU C 200-BK CONN 25 CONN 26 200-BK-14 TURN LAMP
L80

OPERATOR STATION
D
CAT MONITORING SYSTEM CIRCUIT. CONTROL ASSEMBLY H H L79
A523-PU-18 4 A523-PU-18 QUICK COUPLER SW 614-PU A
VVV 105-4850
126-6010 H B 189-0788 1 2 WA W
517-BU-14 5 517-BU-14 200-BK WA W D CAB
RIGHT C D 2 3 4
PANEL LAMP CIRCUIT. REAR
WATER VALVE MTR (A) 12 A526-PK-18
THERMOSTAT
516-GN-14 6 516-GN-14 614-PU
A 1
E735-PU-18 D GN-20 5 F783-GN-20 5 F783-GN 1 202-BK-18 FLOOD

200-BK-14
WATER VALVE MTR (B) 10 A527-BU-18 515-GY-14 7 515-GY-14 779-WH-18 WH-20 6 F785-WH-20 6 F785-WH 10 LAMP

H716-WH
CAB 3E-5464 C 2 3
BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 168-GN 168-GN E735-PU-18 DOWNSHIFT SW YL-20 7 F784-YL-20 7 F784-YL 3 176-0780 5

614-PU
TURN SIGNAL AND WIPER/WASHER CIRCUIT.

608-GN-14
200-BK-14
FLOOD 3
BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 P976-BR-18 P976-BR-18 201-BK-18 201-BK-18 152-5710 BR-20 8 F781-BR-20 8 F781-BR 4 VVV 1 606-GY-14 611-PU-14 4 BU-18
LAMP

BK-20
BLEND DOOR POS (+) 5 A594-WH-18 10 779-WH-18 C413-YL-18 3 G750-BU-20 3 G750-BU 5 G750-BU 615-YL-14 3 614-PU 619-GN-14 6 RD-18
L53

126-PK
BLOWER 1 2
HEATER AND AIR CONDITIONER CIRCUIT. 176-0780 BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 1 G763-PU-20 1 G763-PU 6 G755-GY 200-BK-14 6 619-GN-14 614-PU 3 WH-18
G 174-1494 H L23 3 4 L39
G
VVV BLEND DOOR POS (-) 3 A596-YL-18 12 200-BK E708-PK-18 4 G755-GY-20 4 G755-GY 7 F783-GN-18 VVV 2 200-BK-14 606-GY-14 1 YL-18
L23 C
POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 614-PU C414-BU-18 2 202-BK-20 2 202-BK 8 F785-WH-18 603-PK-14 4 611-PU-14 200-BK-14 2 BK-18
GROUND CIRCUIT.

L60
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 663-GY 9 F784-YL-18 WWW 5
C FORWARD/NEUTRAL/ DDD F KKK

BK
VVV POTENTIOMETER (COM) 4 A523-PU-18 727-GN-18 REVERSE SW 11 F781-BR-18 KKK

BK-20
B
ENGINE CONTROL CIRCUIT. +24V 1 124-GN-14 200-BK 136-GN-18 177-7582 12 G763-PU
GROUND 2 200-BK-14 HAZARD 614-PU 310-PU 2 322-GY BEACON
LAMP SW 1 A F 128-6983(US)
C 614-PU 308-YL BU-20
IMPLEMENT CONTROL CIRCUIT. STRAP AS. 8X-5804
YYY 112-6167 2
537-GN-14 201-BK-18 BK-20
N
PU-20 108-1029(COSA) LIGHTING GP-ROADING (COSA)
L84 L84 L61 L61 C 3 R
YYY 538-BR L51 DDD GY-20 STD FRONT FRAME
START AID CIRCUIT. 4 L51 WWW
614-PU 200-BK F
5 C D B ETHER AID SW

L61
C 6 102-RD-14 200-BK 603-PK-14 1 RD 761-GY C
L94 L81 D (MOMENTARY)
TRANSMISSION CONTROL CIRCUIT. 102-RD-14 539-BU-18 200-BK-14 2 BK A

L94
FRAME CAB L82 L81 518-OR-14 614-PU A XMSN SHIFTER SW AS. 112-9711 299-BK-18
GROUND GND 126-PK L82 537-GN-14 614-PU 3E-7176 146-GY B
L64 L70 D 2

L70
537-GN-14 605-YL-14 310-PU FORWARD F

200-BK
200-BK
200-BK
200-BK
WLPCS ECM CIRCUIT. L69 L60 L60 D LIFT POSITION

L69
606-GY-14 308-YL HORN SW C530-BU-18 C WH-18 SIGNAL
L64 3 SENSOR

L54
A525-GN-18 LH REAR HEADLINER A541-PU-18 2T-3360 W 251-BK-18 B BK-18 GROUND
L54
ALL DASHED LINES ARE ATTACHMENTS. A524-BR-18 L80 L80 L54 540-WH-18 308-YL 322-GY 138-GN-18 A RD-18 +24V 121-0284

RD-0
L85

BK-0
L85
40 A523-PU-18
CONN 10 CONN 23
39
516-GN-14 REAR WIPER S D CONN 41 BUCKET POSITIONER SW
38

L39

L17

L15
L16
37 515-GY-14 124-3636 6 A541-PU-18 CAB F B B 164-3583
727-GN-18 12 124-GN-14 L 146-GY-18 A RD-18 +V LIFT LEVER 4 605-YL-14 FLOOD 146-GY A 146-GY A RD-18 + BATTERY
L

L24
L23

L51
L40 L40

L22

663-GY

310-PU
3RD LEVER POS SENSOR

308-YL
E707-GN-18

C414-BU-18
+V RD-18 A 146-GY-18 299-BK-18 B BK-18 GROUND 5 606-GY-14 299-BK-18 B 299-BK C BK-18

E735-PU-18
36 517-BU-14 GROUND

E708-PK-18
LAMP

C413-YL-18
GND

201-BK-18
26 504-YL 4 GN MOTOR H POS SENSOR GROUND BK-18 B 299-BK-18 H710-PK-18 C YL-18 SIGNAL 161-8979 2 539-BU-18 176-0780 762-YL C 762-YL B BU-18 SOLENOID
28 416-OR-18 1 161-8979 SIGNAL YL-18 C G942-OR-18 1 537-GN-14 113-OR-18 RIDE CONTROL
L L97 D VVV
27 484-YL-18 200-BK 2 BK T 3 540-WH-18 113-OR-18 113-OR-18 LAMP 615-YL-14
L97 D F

L82
201-BK-18 18 795-YL-18 417-GY-18 118-GY 6 GY L 308-YL E702-OR-18 7N-5876 200-BK-14 322-GY FORWARD
L67 L67 B+ P
VVV HORN

L69

L69
779-WH-18 C529-GY-18 3 795-YL 503-BR 3 BR 146-GY-18 A RD-18 +V 114-RD

L53
L53 D AUTO RIDE F
P976-BR-18 35 505-BU 5 OR 299-BK-18 B BK-18 GROUND E701-PK-18 7T-0970

OPERATOR STATION
306-GN CAB

L52

L40
L40 D CONTROL LAMP F
G486-GN-18 G486-GN-18 34 419-YL-18 C H711-GN-18 C YL-18 SIGNAL 113-OR-18 FLOOD 619-GN-14 FLOOD LAMP
7N-5876
484-YL-18 605-YL-14 14 251-BK-18 200-BK C 200-BK D LAMP 200-BK-14 9X-1439
TILT LEVER L48 L48 F

146-GY
146-GY
453-PK-18 N939-GN 25 N939-GN-18 975-WH FUSE PANEL 200-BK 299-BK-18 611-PU-14 HIGH BEAM 176-0780
CAB POS SENSOR L52 S 2 LEFT
L

L85
499-GY-18 975-WH 30 334-BU-18 200-BK-14 606-GY-14 200-BK IND LAMP VVV F
L85 GROUND 2 1 L 161-8979 L D TURN
727-GN-18 C530-BU-18 4 450-YL-18 727-GN-18 G 200-BK E918-GN-18 7N-5876 615-YL-14 605-YL-14 2 RD-18
E919-YL-18 321-BR-18 728-BU-18 200-BK E917-WH-18 H719-OR-18 1 BK-18 INDICATOR LAMP 200-BK 200-BK-14 1 BK-18 LAMP
F
19 H
F 417-GY-18 E920-BR-18 20 453-PK-18
Z Z
975-WH-18
SEC STER
ECAP SERVICE
TOOL CONN
J 299-BK-18
L B 3
L H716-WH-18 2 BK-18 605-YL-14
S 3
POSITION
COLUMN
D
HAZARD FLASHER
LAMP
VVV
F
3E-6466

136-GN-18
416-OR-18 33 G485-BU 522-WH-14 A 105-RD 614-PU 200-BK RIGHT
496-WH-18 32 123-WH 146-GY INTERMEDIATE B 200-BK L A LIFT LEVER 538-BR
D 7N-5876 606-GY-14 2 RD-18
Z S 6 TURN

299-BK-18
299-BK-18
299-BK-18

299-BK-18
442-GY-18 614-PU-14 29 G939-PK-18 RELAY CONN 43 IMPLEMENT K.O. DETENT SOL 539-BU-18 200-BK-14 1 BK-18
V F D LEFT TURN LAMP
FLOOD Z 3E-5239 LOCK OUT SW 3E-9366 5
200-BK-14 L102 506-PU 606-GY-14 17 E919-YL-18 D 944-OR-18 540-WH-18 D 540-WH-18 3E-6466
LAMP 116-4502 S IND LAMP
608-GN RD-00 RD-00 507-WH 506-PU 1 E920-BR-18 E 945-BR-18 37 UNUSED F
9X-1439 V L TURN SIGNAL SW 7N-5876 D C FLOOD LAMP
202-BK-18 507-WH 2 H713-PK-18 Z MUR440 C 38 UNUSED 200-BK D
JJ AA AA BB 134-9569 CONN 32 9X-1439
V 419-YL-18 604-OR 5 H714-OR-18 2 Z 728-BU-18 H715-PU-18 1 BK-18 4 1 11 UNUSED 18 E735-PU-18 619-GN-14
F
496-WH-18
G485-GN-18
N939-GN-18

H714-OR-18

L94
138-GN-18

727-GN-18
416-OR-18

NEG POS NEG POS


619-GN-14

E922-GN-18

C529-GY-18
107-RD-14

417-GY-18

442-GY-18
606-GY-14
C530-BU-18

H717-BR-18

G764-PK-18

499-GY-18
611-PU-14
614-PU-14

E416-PU-18

S RD-18 604-OR
E920-BR-18

H713-PK-18

251-BK-18

201-BK-18
201-BK-18
453-PK-18
P976-BR-18

201-BK-18

A
432-PK-18
202-BK-18

327-PK-14

608-GN 608-GN-14 1 H716-WH-18 2 BK-18 270-BK-18


200-BK-14
200-BK-14
200-BK-14

E921-PK-18

432-PK-18 6 H716-WH 727-GN-18 27 UNUSED 3


484-YL-18
419-YL-18
605-YL-14

E919-YL-18
779-WH-18

L81 S S F
FLASHER FORWARD
H716-WH

507-WH
975-WH

311-WH

T WH-18
976-OR

617-BR A541-PU-18
306-GN

C 617-BR 617-BR 271-BK-18


146-GY

H717-BR-18
114-RD

322-GY

G764-PK-18 7 975-WH-18 17 UNUSED 14 322-GY


506-PU
617-BR
299-BK
200-BK

762-YL

ARC SUPPRESSOR LIFT LEVER

692-YL
326-RD
761-GY

L70
310-PU

G BK-18 B 200-BK-14 N939-GN-18 120-4537 Z 537-GN-14 499-GY-18 D 322-GY 272-BK-18 HORN

C530-BU-18
H713-PK-18 8 G764-PK-18 106-8704 L43 21 IMPL FILTER 8 13 114-RD

L64
LOWER

L67
L43 F

L84
12V BATTERY 12V BATTERY 7T-0970
BK-00

STOP/TAIL/PARK LAMP 761-GY H714-OR-18 9 E921-PK-18 TURN IND C A541-PU-18 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 12 310-PU 273-BK-18
DETENT SOL L17

614-PU-14
115-2422 GP31 115-2422 GP31

614-PU
976-OR H716-WH 10 E922-GN-18 BUCKET IND C2 633-BU-18 CIGAR 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND F785-WH-18 1 633-BU-18 274-BK-18

202-BK-18
107-4401

L53
3E-9366

H716-WH-18
LIGHTER

E917-WH-18

G942-OR-18

H711-GN-18
H719-OR-18
E918-GN-18

H715-PU-18
H720-BU-18
H710-PK-18
322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY F784-YL-18 2 118-GY 275-BK-18

299-BK-18

146-GY-18
146-GY-18

299-BK-18

299-BK-18
V 619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY 9W-0335 L E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK F781-BR-18 4 270-BK-18 290-BK-18

L53
129-BU

614-PU
200-BK
ARC SUPPRESSOR (2)

L48

L48
RD-18 2 605-YL-14 611-PU-14 762-YL 15 762-YL-18 N939-GN 691-GY +V (HAZARDS) 30B 518-OR-14 L H720-BU-18 1 BK-18 E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD F783-GN-18 5 271-BK-18 291-BK-18

200-BK
106-8704

200-BK
BK-18 1 200-BK-14 138-GN-18 761-GY 13 762-YL-18 GROUND 31 200-BK L H716-WH-18 2 BK-18 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 F785-WH-18
TT L39
146-GY 611-PU-14 22 614-PU-14 691-GY 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 F784-YL-18

L54

L61

L62
200-BK-14

LEFT TURN LAMP TILT LEVER


605-YL-14

200-BK-14 251-BK-18 E921-PK-18 E702-OR-18 540-WH-18 291-BK-18 G763-PU 274-BK-18 F781-BR-18

L60
21 33 CLEAR 8

MUR440

MUR440
QUAD GAGE LAMP(2)
L106

CONTROL GP - DIMMER L16


604-OR
608-GN

162-2073 BUCKET K.O.


617-BR

200-BK-14 FRONT 762-YL E922-GN-18 23 202-BK-18 E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 166-6928 7N-5876 322-GY 9 275-BK-18 F783-GN-18
L106 D D D D

FRONT DASH ASSEMBLY


200-BK 24 K933-BU-18 727-GN-18 103-5526 Z DETENT SOL 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 G750-BU
3E-9366 L40
200-BK-14 114-RD C530-BU-18 976-OR 31 C530-BU-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G755-GY

G947-WH-18
H716-WH-18
G942-OR-18
H711-GN-18
E917-WH-18

G943-BU-18
H715-PU-18
H719-OR-18

H710-PK-18
E918-GN-18
FRONT

H720-BU-18

G944-YL-18
200-BK-14 107-RD-14 C529-GY-18 CONN 11 V C 506-PU GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G763-PU

146-GY-18
146-GY-18
299-BK-18
299-BK-18
RELAY PANEL

2
1

2
1
V 200-BK-14 306-GN H713-PK-18 419-YL-18 27 507-WH L65 LIGHTS ON 2 614-PU 614-PU D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 16 501-GN G746-WH-18

614-PU

129-BU
D

200-BK
202-BK-18
202-BK-18
201-BK-18
201-BK-18

BK-OO 200-BK 200-BK H714-OR-18 122-RD 2 521-YL-14 SPEEDO LAMP 4 662-YL 662-YL EH IMPLEMENT CONTROLS 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 200-BK 202-BK-18 17 502-OR 910-YL-18
FF V TACH LAMP
200-BK-14 H716-WH 432-PK-18 30 617-BR 5 661-GN 661-GN CONN 19 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD 200-BK A541-PU-18 19 537-GN-14 307-OR-18 L15 GGG MUR440

538-BR

538-BR
200-BK-14 H717-BR-18 146-GY 5 C529-GY-18 GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 200-BK-18 2

L45
L L

606-GY-14
605-YL-14
LEFT FRAME 200-BK-14 E919-YL-18 201-BK-18 6 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 779-WH-18 1
E416-PU-18 CONN 18

2
3
5
6
8
4
1

1
7

5
6
7

2
3
9
10
12
4
11
GROUND BOSS 200-BK-14 E920-BR-18 130-RD 3 608-GN-14 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU
P976-BR-18 ZZZ ZZZ CATERPILLAR MONITORING SYSTEM ARC SUPPRESSOR
200-BK-14 8 L23 L23 945-BR-18 944-OR-18 443-YL-18 614-PU 661-GN 200-BK
E921-PK-18 251-BK-18 779-WH-18 28 CNVT TEMP SENSOR 22 106-8704
OPERATING MODES
200-BK-14 E922-GN-18 306-GN 10 646-OR-18 L43 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-PU 23 662-YL 201-BK-18 CONN 40

200-BK
200-BK
200-BK
200-BK
G947-WH-18
H716-WH-18
MODE FUNCTION

G942-OR-18
H711-GN-18
E917-WH-18

G943-BU-18
H715-PU-18
H719-OR-18

H710-PK-18
E918-GN-18
H720-BU-18

G944-YL-18
200-BK-14 299-BK 308-YL 11 647-GN-18 647-GN-18 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 5 307-OR-18 202-BK-18

608-GN-14

146-GY-18
146-GY-18
299-BK-18
299-BK-18
L22 L22 0 NORMAL MODE CONN 31

L97
E416-PU-18 310-PU 12 299-BK-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY 501-GN D C 126-PK F GGG GGG

129-BU
200-BK
614-PU
1 HARNESS CODE L44 L44
447-PK-18 310-PU 321-BR-18 13 604-OR REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 126-PK 200-BK-18 A 200-BK-18 2
E E

L24
Z Z Z Z 2 NUMERIC READOUT
605-YL-14 326-RD 102-RD-14 14 K933-BU-18 RELAY 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 118-GY 779-WH-18 B 779-WH-18 4
FRONT FLOOD 3 SERVICE MODE
200-BK-14 617-BR 614-PU-14 202-BK-18 7 443-YL-18 Z 3E-5239 Z 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR 35 F785-WH-18 E702-OR-18 P976-BR-18 C P976-BR-18 1

606-GY-14
Z Z 4 TATTLE TALE MODE

605-YL-14

113-OR-18
113-OR-18
604-OR 604-OR 617-BR 403-GN-18 20 447-PK-18 RELAY K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 F784-YL-18 K933-BU-18 G764-PK-18 200-BK-18 3
L58 L51 5 US/METRIC MODE (UNITS MODE)

538-BR
608-GN 608-GN 606-GY-14 405-GY-18 21 496-WH-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 F781-BR-18 443-YL-18 416-OR-18
L107 6 IMPLEMENT CONTROL CALIBRATION
606-GY-14 606-GY-14 605-YL-14 499-GY-18 38 441-OR-18 127-OR-14 SUSPENSION GP 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 F783-GN-18 447-PK-18 417-GY-18 QUICK COUPLER

SEAT
L114 L67 L67
REAR

200-BK-14 614-PU-14 605-YL-14 P976-BR-18 39 442-GY-18 150-7718 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 496-WH-18 453-PK-18
L50 SOL 3E-8575
614-PU-14 614-PU-14 606-GY-14 417-GY-18 26 432-PK-18 ACTION 134-YL-14 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 441-OR-18 484-YL-18
L51

SEAT
L64 L50
ALARM
L88

614-PU-14 321-BR-18 617-BR 138-GN-18 4 403-GN-18 RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 442-GY-18 727-GN-18 L17 251-BK-18
L107 L88 L84 L84 3E-6328

2
1
975-WH 175-RD-14 175-RD-14 L108 614-PU-14 105-RD 1 405-GY-18 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 432-PK-18 201-BK-18 CONN 36 GGG MUR440
L108 C
321-BR-18 130-RD 130-RD 614-PU-14 450-YL-18 15 322-GY Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 403-GN-18 432-PK-18 138-GN-18 200-BK-18 2
L107

L50
L113 130-RD 975-WH 608-GN 299-BK 9 299-BK-18 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 405-GY-18 419-YL-18 18 C530-BU-18 P976-BR-18 1

E707-GN-18

C414-BU-18
108-BU-14

A541-PU-18

E708-PK-18
175-RD-14 975-WH 975-WH 321-BR-18 22 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 271-BK-18 200-BK 146-GY

C413-YL-18
522-WH-14 308-YL HARNESS CODE 3 322-GY 202-BK-18 3

540-WH-18
ARC SUPPRESSOR

537-GN-14
606-GY-14
539-BU-18

201-BK-18
605-YL-14

201-BK-18
200-BK-14 975-WH 604-OR 416-OR-18 23 310-PU 124-GN-14 BLOWER MOTORS 124-GN-14 C413-YL-18 975-WH-18 499-GY-18 CATERPILLAR 270-BK-18 4 201-BK-18 326-RD 311-WH 10 299-BK-18 106-8704

L52
L65

L67

661-GN
614-PU
146-GY

662-YL
201-BK-18 201-BK-18 447-PK-18 E416-PU-18 24 605-YL-14 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 308-YL 310-PU 32 762-YL
X Z

108-BU-14
200-BK-14
447-PK-18 LEFT SIDE ENGINE 443-YL-18 G939-PK-18 25 606-GY-14 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 200-4412 153-8061 290-BK-18 7 308-YL 310-PU 107-RD-14 31 761-GY
15A D D D D L4
126-PK

E V 405-GY-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 8 326-RD 605-YL-14 200-BK-14 11 322-GY

G947-WH-18
H716-WH-18
E917-WH-18

G942-OR-18
H719-OR-18

H711-GN-18
E918-GN-18

G943-BU-18
H715-PU-18
H710-PK-18
G944-YL-18
H720-BU-18

L49
5 311-WH 441-OR-18 441-OR-18 31 619-GN-14 168-GN-18 QUICK COUPLER 168-GN-18 E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 606-GY-14 327-PK-14 1 114-RD

146-GY-18
ENGINE X

299-BK-18
Z L49 D
24 327-PK-14 521-YL-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 611-PU-14 306-GN 24 619-GN-14

614-PU
15A

129-BU
200-BK
304-WH-8 1 304-WH-8 200-BK-14 522-WH-14 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 200-BK-14 539-BU-18 539-BU-18 539-BU-18 STEER 200-BK 442-GY-18 410-WH-18 610-OR-14 7 200-BK-14
L57 11 326-RD
G S COLUMN
18 201-BK-18 403-GN-18 447-PK-18 34 G486-GN-18 15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 200-BK 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 975-WH 619-GN-14 499-GY-18 19 605-YL-14
STARTER V GROUND CONN 39

L43
21 201-BK-18 450-YL-18 484-YL-18 36 G485-BU-18 BREAKERS Z 113-OR-18 ZZZ 201-BK-18 201-BK-18 975-WH-18 441-OR-18 13 G486-GN-18 105-RD C530-BU-18 20 606-GY-14

L43
ZZZ
L102

6V-5227 MTR BAT CC 10A FUSE PP


327-PK-14 9 327-PK-14 G939-PK-18 322-GY 16 6T-3643 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 500-BR 146-GY 617-BR 23 F PP

10A
10A
10A
BB

10A

10A
10A
10A

7
4
8
6
3

3
5
2
6
4
9
7
11

10
12
(QTY 12) FRONT AXLE

1
521-YL-14 11 521-YL-14 975-WH G486-GN-18 521-YL-14 17 608-GN-14 CONN 20 CONN 21 K933-GN-18 16 G485-BU-18 501-GN 299-BK 611-PU-14 21 1 G485-BU-18 1 BK-16
C
112-PU-14
112-PU-14
BLOCK AS. 3K-8782 C ACTION TEMP SW
RD-00 RD-00 13 975-WH 18 129-BU 200-BK 432-PK-18 441-OR-18 762-YL 2 201-BK-18 2 BK-16
101-RD-4

MOTOR 522-WH-14 522-WH-14 403-GN-18 326-RD 112-PU-4 200-BK D 17 502-OR 614-PU-14 22


8C-6358 BB G G G GG G LAMP 155-8999
200-BK-14 7 200-BK-14 441-OR-18 122-RD 19 334-BU-18 138-GN-18 112-PU 123-WH 200-BK 200-BK 411-PK-18 405-GY-18 18 442-GY-18 N939-GN-18 8 200-BK-14
RD-00
RD-00

15A FUSE

129-BU
200-BK

H716-WH
G947-WH-18
CC T

146-GY
614-PU

G942-OR-18
H711-GN-18

G943-BU-18
L54

H715-PU-18
H710-PK-18
RELAY 9W-2111

E917-WH-18
H719-OR-18
H720-BU-18

E918-GN-18
RD-00 22 405-GY-18 308-YL 37 112-PU 146-GY 201-BK-18 403-GN-18 443-YL-18

L45
496-WH-18 102-RD-14 E701-PK-18 322-GY 26

G944-YL-18
19

299-BK-18
L90 (QTY 2)
JJJ PANEL L22 D
XX RD-0 FF GG 25 521-YL-14 105-RD 453-PK-18 35 105-RD G 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 410-WH-18 114-RD 6 G485-BU-18
BK-00 17 522-WH-14 306-GN 28 123-WH G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 113-OR-18 201-BK-18
L44 21 619-GN-14 5
G FUSE HOLDER L45 L44

200-BK
200-BK
101-RD-4 20 101-RD-4 450-YL-18 102-RD-14 779-WH-18 40 122-RD G 112-PU A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 615-YL-14 200-BK-14 36 E922-GN-18 E922-GN-18 11
G (QTY 14)

120-YL
RD-00 12 G939-PK-18 112-PU-4 V C 112-PU 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 663-GY 605-YL-14 28 H714-OR-18 H714-OR-18 5
L113

102-RD-14
L114

G 4K-5122
RD-00 200-BK 23 G486-GN-18 130-RD 112-PU-4 1 X G 112-PU 661-GN 661-GN 200-BK E735-PU-18 39 E702-OR-18 661-GN 606-GY-14 33 E919-YL-18 E919-YL-18 8
118-GY

C TERMINAL STUD 9G-8451 L22


201-BK-18 2 201-BK-18 443-YL-18 2 662-YL 662-YL 200-BK 499-GY-18 25 614-PU 662-YL 617-BR 34 E920-BR-18 E920-BR-18 9
A/C CONN 12 X G G Z L23 L50 L50 E/H IMPLEMENT
405-GY-18 10 405-GY-18 3 112-PU 10A 113-OR-18 MONITOR 202-BK-18 200-BK 633-BU-18 26 615-YL-14 A541-PU-18 611-PU-14 35 E921-PK-18 E921-PK-18 10
BK-00

G G Z D NEUTRALIZER
REFRIG SW 311-WH 6 311-WH 304-WH-8 4 112-PU 15A 134-YL-14 REAR FLOODS L22 605-YL-14 605-YL-14 975-WH-18 G485-BU-18 537-GN-14 E416-PU-18 E416-PU-18 12 CONTROL MANIFOLD
200-BK-14 200-BK-14 L49 L49 OVERRIDE LAMP 27 910-YL-18 614-PU-14 12
G
105-RD

G Z
D D
114-5333 441-OR-18 14 441-OR-18 109-RD-4 5 112-PU 15A 127-OR-14 FRONT FLOODS 614-PU 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 G486-GN-18 28 944-OR-18 E922-GN-18 29 H716-WH H716-WH 6
GG G G Z L60 L60 7N-5876

727-GN-18
136-GN-18
NOTE A TO ENGINE D 945-BR-18

102-RD-14
450-YL-18 16 450-YL-18 101-RD-4 6 112-PU 10A 129-BU CIGAR LIGHTER H716-WH 200-BK-14 200-BK-14 975-WH-18 29 130-RD H714-OR-18 6 H713-PK-18 H713-PK-18 4
G G Z

614-PU
200-BK
E BLOCK G939-PK-18 3 G939-PK-18 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 308-YL 605-YL-14 37 K933-BU-18 604-OR E919-YL-18 5 H717-BR-18 H717-BR-18 7 CONN 38
G G Z L50 L50 D BUCKET TURN L47
BK-18 1 513-OR-14 443-YL-18 15 443-YL-18 V C 112-PU 10A 133-OR-18 WORK LAMPS 200-BK 606-GY-14 E701-PK-18 633-BU-18 761-GY 138-GN-18 138-GN-18 1
L115

3 DR 38 2
306-GN

2 G G Z FRONT WIPER D SIGNAL IND LAMP


BK-18 2 521-YL-14 G486-GN-18 4 G486-GN-18 202-BK-18 112-PU 10A 146-GY EH IMPL CONT L11 129-BU 633-BU-18 538-BR 24 611-PU-14 538-BR 200-BK-14 9 251-BK-18 251-BK-18 2
L90 L90 124-3635 D 7N-5876
1 109-RD-4 19 109-RD-4 128-PK PILOT CTRL 108-BU-14 201-BK-18 308-YL 1 YL-16 200-BK 499-GY-18 E920-BR-18 13 C529-GY-18 C529-GY-18 3
L99 DC OFF
403-GN-18 8 403-GN-18 FUSE PANEL 326-PU 2 PU-16 611-PU-14 975-WH E921-PK-18 15 M

606-GY-14
L

L102
F

605-YL-14
L58 D DS ON
E 521-YL-14 L108 L58 307-OR-18 3 OR-16 610-OR-14 202-BK-18 E416-PU-18 4 779-WH-18
ST D

538-BR
ARC CONN 5 L66 L66 L57 GND B FLOOD LAMP
2 522-WH 522-WH-14 L88 L57 501-GN 4 GN-16 MOTOR H 105-RD 4 BR-16 200-BK 202-BK-18 G485-BU-18 H716-WH 25
SUPPRESSOR L88 L11 L11 L44 D L49 IND LAMP Q RIDE CONT "OFF"
L65

1 513-OR 1 501-GN 615-YL-14 126-PK-18 G486-GN-18 H713-PK-18 37


106-8704 L65 T KEY START SW D 7N-5876 L3 L3 SOLENOID
327-PK-14 L46 200-BK 2 BK-16 118-GY 130-RD H717-BR-18 14 975-WH-18 1 GN-18

L4
L67 L67 L24 L24 L46
175-RD-14

107-RD-14

102-RD-14
304-WH-8

ENGINE 110-7887 152-8340


101-RD-4
109-RD-4

200-BK-14 L24 118-GY 6 GY-16 500-BR 604-OR 975-WH P976-BR-18 976-OR-18 2 GN-18
A541-PU-18

17
112-PU-4

L24 P
168-GN-18

L64 L64
975-WH-18

D
975-WH

410-WH-18

L8 B+
727-GN-18

944-OR-18

608-GN-14
647-GN-18
306-GN

133-OR-18
E L8
633-BU-18

728-BU-18

945-BR-18

124-GN-14

138-GN-18

113-OR-18

136-GN-18
537-GN-14
518-OR-14
122-RD

646-OR-18

E
108-BU-14
201-BK-18
130-RD

114-RD

130-RD
105-RD

F
308-YL

A/C SHUTDOWN RIGHT TURN


615-YL-14
200-BK

E L8 500-BR 3 BR-16 502-OR 200-BK 619-GN-14 976-OR 16 Q

L47
129-BU

L63
118-GY

123-WH
L63 L62 L62
200-BK
105-RD

144-GN
614-PU
661-GN

146-GY

CLUTCH SOLENOID
663-GY

IND LAMP Q RIDE CONT "ON"

126-PK

128-PK
120-YL
662-YL

GN 1 513-OR-14 L86 136-GN-18 502-OR 5 OR-16 201-BK-18 539-GN-18 126-PK 138-GN-18 40 976-OR-18 C 976-OR-18
COIL AS. 110-6465 L86 L61 L61 D 7N-5876 SOLENOID
GN 2 522-WH-14 727-GN-18 G746-WH-18 251-BK-18 39 975-WH-18 B 975-WH-18 975-WH-18 2 GN-18
3E-1906 L84 L84 L46 L46 152-8340
CONN 13 1 C529-GY-18 38 N939-GN-18 A N939-GN-18 N939-GN-18 1 GN-18
L110 L110 L47
LEFT SIDE ENGINE 24 CONN 14 G485-BU-18 V CONN 37
F

RD-0
BK-0
6 FRONT DASH ASSEMBLY/STEERING WHEEL 201-BK-18 STD FRONT FRAME
19
2 Z
202-BK-18 RH HEADLINER P976-BR-18

L8

L11
L61
L62

L24
39
15

16
26
19
27

21
17
37
35
38
23
25
31
36
29
10
40
33
30

24

22
34
32
28
13

11
18

20

WLPCS ECM IDENT PART NO. CHG LOC NOTE


12
14
1
7

4
5

3
17 E909-WH-18 118-GY L100 779-WH-18
L115

C L100 PANEL RUNNING/WORK/PANEL/TAIL 112-1572 P


ECPC TRANSMISSION 11 E908-BR-18 118-GY 200-BK
L86
L88

L90

L63
L64
L65
L66
L67

OUTPUT LAMP LAMP SW

L100
15 E905-BU-18 118-GY RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18 507-WH
123-WH

975-WH

REV FWD 4TH 3RD 2ND 1ST


129-BU
105-RD

661-GN

144-GN
663-GY

146-GY
168-GN
126-PK

200-BK
662-YL

120-YL
410-WH-18

SPEED
A541-PU-18

7N-5876 108-3320 HARNESS AS.


136-GN-18
727-GN-18

944-OR-18

608-GN-14
118-GY

ROADING
614-PU

113-OR-18

138-GN-18
124-GN-14
646-OR-18

647-GN-18
133-OR-18

108-BU-14
728-BU-18

945-BR-18

633-BU-18

201-BK-18

12 754-BU-18 LIFT PRESS-HEAD END 506-PU


537-GN-14
518-OR-14

118-GY 3E-6389 13 C529-GY-18


615-YL-14

SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 PARK WORK1 L1


SENSOR XMSN 5 752-YL-18 118-GY (SHOWN IN OFF POSITION) 122-RD C GROUND 2 251-BK-18 201-BK-18 B 154-9000 01 F-1 BUCKET POSITION SW
PROP L101 L101 L6 L6
(LEADING) 4 751-GN-18 118-GY 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 442-GY-18 B 160-6975 01 IMPL CONT MOD (US & COSA) ATCH
OFF WORK2
SOLENOID 18 755-OR-18 C WH-18 CAT DATA LINK - 15 945-BR-18 496-WH-18 C 199-6007 01 D-3 CAB STD

118-GY
VALVES (6) C C C 1 D 197-0739 00 D-3 DASH
20 900-BU-18 200-BK B BK-18 LIFT PRESS-ROD END 16 E416-PU-18
160-8408 H B B E 136-1873 07 D-14 ENGINE
21 901-WH-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18
L111 L11 B1

614-PU
200-BK
F 146-9825 09 D-2 FRONT FRAME
1
2

1
2

1
2

1
2

1
2

1
2

22 975-WH RD 2 118-GY UNUSED 24


T T T T T T
L111

201-BK-18 14 E903-YL-18 3 UNUSED 18 H 126-5612 03 G-10 HVAC


L63 L63 L11 L11 2 CONN 42

200-BK
200-BK
J 150-1411 00 I-1 FRONT LIGHTS(JAPAN) STD
WH-18

G486-GN-18 975-WH-18 16 E907-GY-18 WH 4 505-BU UNUSED 12


BK-18

GY-14
975-WH-18 10 E906-OR-18 YL 5 5 138-GN-18 E IMPLEMENT E/H CONTROL MANIFOLD J 138-0171 01 I-1 FRONT LIGHTS(JAPAN ROAD) ATCH

BR-14
504-YL B CHAN RS232 RECEIVE
L86 L86 L66 L L37 CUSTOMER DUMP LOWER AUX LOWER K 138-0172 01 H-15 REAR LIGHTS(JAPAN ROAD) ATCH
1 G486-GN-18 1 BK-16 975-WH-18 13 E901-GN-18 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D C DD
L66 PW DATA PROP SOL PROP SOL PROP SOL L 124-8355 01 F-8 IMPL CNTRL CONSOLE(2LVR/3LVR) ATCH
C 2 201-BK-18 2 BK-16 975-WH-18 7 E900-WH-18 BR 7 507-WH LAMP TX B CHANNEL 3 A 619-GN-14 B
C
L84

L84 3
2
1

975-WH-18 23 K977-PK-18 REAR 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION 611-PU-14 C 124-3052 124-3052 124-3052 L 124-8356 01 F-8 IMPL CNTRL CONSOLE(4FCN/3FCN STICK) ATCH
RR RR T
975-WH-18 T 3 709-OR-18 WIPER SW GROUND 8 250-BK-18 B 610-OR-14 A 200-BK-14 M 136-1872 03 B-2 HYDRAULIC CNTRL VALVE MANIFOLD
REAR AXLE TEMP SW. 112-6174 B2 L99 N 146-1892 00 B-3 STOP LAMP SW

PK-14
975-WH-18 975-WH-18 9 E904-BR-18 608-GN-14 UNUSED 10

OPERATOR STATION
155-8999 C C 4 L100 P P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
751-GN-18 8
E900-WH-18

E902-PU-18 STORE SW 11
E901-GN-18

752-YL-18 T C 118-GY 727-GN-18 B3 REWEIGH SW 22 DD 619-GN-14 Q 136-1880 04 D-2 RIDE CONTROL VALVE ATCH

RD
RD

RD
RD

RD
RD
PU-14
614-PU
200-BK
R 142-2200 04 A-13 RELAY PANEL(CHASSIS)
202-BK-18

RIGHT SIDE ENGINE 754-BU-18 975-WH 118-GY 728-BU-18 UNUSED 6 B 611-PU-14


L25 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
755-OR-18 C529-GY-18 PRINT SW 23 C DD

720-PU-18
ALTERNATOR T 186-2455 01 C-12 TRANSMISSION

1
2

1
2

1
2
900-PU-18 C530-BU-18 EXCESS SW 17 A 610-OR-14
L114
L113

L8

L26 L8 DD M M M

YL-14
107-7977 901-WH-18 944-OR-18 200-BK GROUND 21 251-BK-18 U 176-3555 00 C-15 FUEL TANK
403-GN-18 L26 L37 L37 5 DD V 204-2482 00 D-12 REAR FRAME(US & COSA)
403-GN-18 E900-WH-18 975-WH 945-BR-18 KEYPAD SUPPLY +12V 7 188-WH-18 DIMMER SW E922-GN-18

BU-14
E 109-RD-4
109-RD-4 E901-GN-18 E416-PU-18 E416-PU-18 KEYPAD DATA 14 E955-OR-18 2H-1855 H714-OR-18
L90

OR-14
L63

R
L64
L65

W 160-2636 00 G-4 STEERING WHEEL


L66

E NOTE: FOR JAPAN ROADING


L86
L88
L87

L111 E906-OR-18 505-BU 138-GN-18 138-GN-18 E919-YL-18

200-BK
200-BK
D+ B+ BK-4 WH-18 2 450-YL-18 E907-GY-18 503-BR 251-BK-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 WA 152-6432 05 STEERING WHEEL

200-BK
E 1 K977-PK-18 L99 H716-WH-18 Y 135-2628 03 A-3 HYDRAULIC TANK
B- BK-18 G939-PK-18 504-YL 118-GY L99 GROUND BK-18 B 251-BK-18

200-BK-14
TO ENGINE HH TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100 PEDAL POS SNSR Z 200-2470 00 D-11 FUSE PANEL(CAB)
HH 202-BK-18 A525-GN-18 120-YL L100 DATA WH-18 C E955-OR-18 H716-WH H716-WH-18
BLOCK ENGINE SPEED POTENTIOMETER C (A/C,OFF,HTR) (LOW,MED,HI) C 147-1680 DD 121-8038 02 C-13 DIMMER SWITCH JUMPER STD
E906-OR-18
E907-GY-18

709-OR-18 A524-BR-18 133-OR-18 200-BK P H716-WH


SENSOR 127-4540 B 3E-7155 3E-7156 VARIABLE SHIFT CONTROL AUTO RIDE CTRL SW OPERATION DD 121-8039 01 C-13 DIMMER SWITCH ATCH
E908-BR-18 A523-PU-18 200-BK BACKLIGHT 126-PK A OR-18 +V H716-WH-18 H716-WH-18

L34
6V-2455 C C 185-6335 L100 WLPCS LL 125-6239 02 A-15 LICENSE PLATE LAMP(COSA) ATCH
E909-WH-18 T 517-BU-14 202-BK-18 614-PU C 200-BK 202-BK-18 B BK-18 RETURN H716-WH-18
L115 L25 L25 A 1 B KEYPAD
C

C INPUTS (1=SW CLSD, 0=SW OPEN) MM 139-4182 00 A-3 WINDSHIELD WASHER


A
B

516-GN-14 202-BK-18 614-PU POWER ECONOMY L3 G746-WH-18 C WH-18 SIGNAL E920-BR-18


202-BK-18
202-BK-18
202-BK-18

T SPEED SENSORS (3) L67 L24 L24 C 2 149-3253 NN 136-1870 01 I-3 BRAKE MODULE

1
2
3
7
5
6
4
8
2 200-BK 200-BK 515-GY-14 P910-BR-18 L24 H713-PK-18

118-GY
L7

118-GY
C
L110
RD-0

T
L111

P
L102

183-5011 3 C C A 1 C SW POS G766-GN G767-WH P PP 158-6501 05 D-1 FRONT AXLE


1
2

1 311-WH 311-WH 124-GN-14 200-BK E921-PK-18


WH-18
OR-18
BK-18

4 2 4 L7 RR 158-6502 03 C-14 REAR AXLE


1
2

E 124-GN-14 779-WH-18 X974-BR-18 4 BK-16 614-PU H717-BR-18


BK

BK

C 5 CONN 30

122-RD
L66 3 3

617-BR

614-PU
ON 0 1 SS 146-1548 00 I-4 SECONDARY STEERING ATCH
WH-18

(UP)

158-BR-14

133-OR-18

647-GN-18

610-OR-14
646-OR-18
X973-BU-18 3

102-RD-14
133-OR-18 P976-BR-18 BK-16
BK-18

6 C C 4 C 2 N M

L8
ETHER AID C M M M WW XXX-XXXX 00 H-1 BUCKET POS/WARNING LAMPS (COSA) ATCH
WH-18

441-OR-18 120-YL 168-GN X972-GN-18 2 BK-16 C N


BK-18

L62

L62 D
GROUND

C 5 1 COM

614-PU
COOLANT OFF 1 1 GGG XXX-XXXX 00 E-1 QUICK COUPLER ATCH
+8V

158-BR-14

2
1

2
1

2
1

2
1
(CENTER)
SIGNAL

T 443-YL-18 144-GN 299-BK-18 1 BK-16 130-RD 1 102-RD


TEMP SW C C 6 C NC KKK 141-3883 01 H-1 RH FRONT LIGHTS (COSA) STD

102-RD-14
646-OR-18 H708-OR-18 C 118-GY 1 RD-14 B+ 604-OR 604-OR
RD-14

2
BR-14
BK-14

RD
RD

RD
RD

RD
RD
3E-6425 AUTO (DOWN) 1 0 STOP LAMP SW KKK 141-3885 00 G-1 RH FRONT LIGHTS (COSA) ATCH

GN-18
GN-18
615-YL-14 138-GN-18 H709-BU-18 118-GY 2 RD-18 B+
L61 C 3E-5520 LLL 141-3884 01 H-1 LH FRONT LIGHTS (COSA) STD

158-BR-14
E BK-18 1 201-BK-18 608-GN-14 647-GN-18 124-GN-14 200-BK 200-BK-14 3 BK-18 GROUND CONN 38
L61 521-YL-14 C B SERVICE BRAKE LLL 141-3886 00 H-1 LH FRONT LIGHTS (COSA) ATCH
441-OR-18 443-YL-18 BK-18 2 405-GY-18 168-GN 647-GN-18 C 202-BK-18 502-OR 4 WH-14 HIGH M
124-GN-14

E TRANS PEDAL AS. VVV 152-9023 01 G-3 CAB FLOOD LAMPS


C
B
A

T T E 126-PK-18 202-BK-18 646-OR-18 202-BK-18 614-PU 501-GN 5 YL-14 LOW 11 E922-GN-18


124-GN-14

C A L10
614-PU

INPUT OIL TEMP OUTPUT


200-BK

AUTO RIDE C 178-3186 H714-OR-18 VVV 195-5281 00 G-3 (US & COSA) ATCH

200-BK
200-BK
126-PK-18 A525-GN-18 500-BR 6 BU-14 PARK 5

614-PU
614-PU

516-GN-14
L101

515-GY-14
1

517-BU-14
ENGINE COOLANT TORQUE CONVERTER ENGINE OIL SPEED SENSOR SPEED 537-GN-14 615-YL-14 A524-BR-18 122-RD CONTROL SW 506-PU 7 BR-18 WASH NOTE C 8 E919-YL-18 RACKBACK LIFT AUX LIFT WWW 119-8984 01 G-3 BEACON LAMP ATCH
TEMP SENDER OIL TEMP SENDER PRESS SW SENSOR 100-3055 SENSOR L27 L27 103-6333 2 ON/OFF PROP SOL PROP SOL PROP SOL WWW 139-3396 00 G-3 BEACON LAMP (COSA) ATCH
A525-GN-18

L27 E920-BR-18
L37

615-YL-14 608-GN-14 A523-PU-18 8 9


A524-BR-18
A523-PU-18

122-RD L102
L37 C 3 C L102

521-YL-14
7N-8532 4W-9972 174-4058 (TRAILING) 661-GN 102-RD-14 AUTO/MANUAL GEAR SELECT SW 200-BK C 10 E921-PK-18 PILOT SOL 124-3052 124-3052 124-3052 ZZZ 155-2243 01 E-8 SEAT
B B
L28 L37 B C
662-YL E416-PU-18 144-GN 201-7952 200-BK FRONT INTERMITTENT 12 129-4023 WIRE AS.

102-RD-14
(SHOWN IN MANUAL POSITION) WIPER SW H716-WH G 116-2247 01 D-11 TERM STUD TO FUSES(CAB)

647-GN-18
646-OR-18
RIGHT SIDE ENGINE 663-GY 506-PU 122-RD AUTO 614-PU RD-0 6

102-RD-14

610-OR-14
L86 L28 1 C

614-PU
A 110-7886

614-PU
113-OR-18 507-WH 727-GN-18 614-PU C 4 H713-PK-18 X 116-2246 01 D-11 TERM STUD TO BREAKERS(CAB)
L28

122-RD
L25 4 3 2

617-BR

126-PK
ECPC TRANSMISSION 410-WH-18 617-BR C530-BU-18 500-BR 2 C 202-BK-18 TRANSMISSION 7 H717-BR-18 M LIFT CYL AAA 203-4266 00 I-13 MONITOR CODE PLUG
L111 L65 MAN 2 3 C

126-PK
A541-PU-18 727-GN-18 C529-GY-18 501-GN (1-4) BK 2 973-BR-18 202-BK-18 C NEUTRALIZER SW CONN 27 BK-0 1 138-GN-18 138-GN-18 A OR-18 +24V HEAD END DDD XXX-XXXX 00 G-4 XMSN SHIFTER SW ASSEMBLY GND
RD-00 L10 L33 1 3
L10 L27 L27 4 188-4804 PRESSURE PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN
BK-00 RELAY PANEL 633-BU-18 C529-GY-18 728-BU-18 502-OR BK 3 977-YL-18 L7 2 251-BK-18 251-BK-18 B BK-18 GROUND

200-BK-14
200-BK-14
200-BK-14
4 5

614-PU
C SENSOR

200-BK
BK-18 1 306-GN K933-BU-18 C530-BU-18 500-BR 506-PU X972-GN-18 BK 4 H728-GN-18 614-PU 7 3 C529-GY-18 C529-GY-18 C WH-18 SIGNAL QQQ 127-3003 01 I-5 OPTIONS CODE PLUG - IMPL 2 FCN STICK
JJ L95 5 6 L7
ENGINE SHUTDOWN BKR START RELAY BK-18 2 975-WH 443-YL-18 521-YL-14 E701-PK-18 X973-BU-18 BK 5 H729-WH-18 C 200-BK 2 124-4672 RRR 127-3011 01 I-6 OPTIONS CODE PLUG - IMPL 3 FCN STICK W/SELECT SW
R R 6
101-RD-14 6T-3643 125-1302 447-PK-18 P976-BR-18 G767-WH-18 614-PU L35 X974-BR-18 BK 6 H730-PK-18 C 944-OR-18 8 L1 E/H IMPLEMENT CONTROL MANIFOLD SSS 125-8811 00 I-6 OPTIONS CODE PLUG - IMPL 3 FCN W/3RD LVR
15 R R R L95 CONN 9 L1
107-RD-14 304-WH-8 496-WH-18 779-WH-18 G766-GN-18 BK 1 202-BK-18 945-BR-18 9 TTT 125-8812 00 I-5 OPTIONS CODE PLUG - IMPL 3 FCN W/SEL ECT SW
L96 L33 L33

G767-WH-18
R V UUU 127-2994 01 G-8 BUCKET/FORK SELECT SW JUMPER

G766-GN-18
E702-OR-18
177-RD-8 177-RD-8 441-OR-18 728-BU-18 E702-OR-18 E701-PK-18 H728-GN-18 H728-GN-18 C530-BU-18 6

E701-PK-18
L4 L4

202-BK-18
KK 177-RD-4 101-RD-4 101-RD-4 442-GY-18 944-OR-18 G766-GN-18 H729-WH-18 973-BR-18 C529-GY-18 5 CABLE AS.
R R L26 L26 L8 L6 L6
DISCONNECT SYMBOL DESCRIPTION

202-BK-18
101-RD-12 R V 432-PK-18 945-BR-18 944-OR-18 G767-WH-18 973-BR-18 977-YL-18 251-BK-18 3 AA 116-0080 01 F-15 BATTERY(+) TO BATTERY(-)
20 L31
SWITCH BK-00 RUNNING LAMP BREAKER 175-RD-12 11 175-RD-14 403-GN-18 973-BR-18 945-BR-18 E702-OR-18 977-YL-18 H729-WH-18 138-GN-18 1 BB 8V-0615 01 F-14 BATTERY(+) TO CRANKING MOTOR STD
R
L110

L88 C L31 L31


7N-0718 3T-2662 107-RD-14 ENG SHUTDOWN HOOD 17 405-GY-18 977-YL-18 615-YL-14 200-BK E701-PK-18 H730-PK-18 E416-PU-18 4 ABBREV COLOR BB 8V-4322 00 F-14 BATTERY(+) TO B+ TERM BLOCK ATCH
80A R R R D CIRCUIT CONNECTED
KK
L90

BREAKER BEACON SW CC 158-6269 00 D-14 B+ TERM BLOCK TO CRANKING MOTOR ATCH

496-WH-18
101-RD-12

101-RD-14

442-GY-18
RD-00 102-RD-14 RUNNING LAMPS 107-RD-14 9 107-RD-14 322-GY H708-OR-18 608-GN-14 537-GN-14 200-BK-14 G766-GN-18 E701-PK-18 10

201-BK-18
AUX START MAIN 15A 6T-3644 L61 L61 9X-9639 FF 1P-1010 00 D-14 CRANKING MOTOR TO FRAME
538-BR 538-BR

507-WH
BK-00 BK-0 141-RD 21 L4 326-RD H709-BU-18 614-PU G767-WH-18 G767-WH-18 11 RD RED

506-PU
200-BK
BUSS BAR

RECEPTACLE JJJ BREAKER R C C GG 5R-7755 01 D-14 CRANKING MOTOR TO ENGINE BLOCK


YY 141-RD 199-RD 23 308-YL G767-WH-18 505-BU 518-OR-14 H728-GN-18 614-PU E702-OR-18 G766-GN-18 12 WH WHITE CIRCUIT NOT CONNECTED
JJJ L37
7V-9275

RIGHT REAR 9S-4693 R (820'S ONLY) L64 L37 2 HH 2W-8715 00 C-15 ALTERNATOR(B-) TO ENGINE BLOCK
RELAY PANEL

144-7929 199-RD 25 310-PU G766-GN-18 503-BR 973-BR-18 144-GN H730-PK-18 E702-OR-18


L28

C C P OR ORANGE
L28

CONN 2 FRAME GND FUSE 22 605-YL-14 299-BK-18 504-YL 977-YL-18 102-RD-14 C 144-GN 614-PU ELECTRICAL CONNECTION TO JJ 8W-0323 00 F-15 BATTERY(-) TO MASTER DISCONNECT SW
R YL YELLOW
L113 L113 HOLDER 3 L99 T KK 8G-4090 01 B-15 MASTER DISCONNECT SW TO FRAME
ALT 101-RD 10A 122-RD TAIL/DOME 13 130-RD 606-GY-14 507-WH H729-WH-18 122-RD 200-BK-14 PK PINK MACHINE STRUCTURE
L114 R R L35 CONN 29
L114 4K-5122 VV 165-6629 00 I-4 SEC STEER RELAY TO SEC STEER MOTOR ATCH

1
6
5
2
3
4
BREAKER 101-RD 10A 130-RD STOPLAMP/HOODSW 130-RD 4 130-RD 611-PU-14 251-BK-18 500-BR X972-GN-18 617-BR 603-PK-14 200-BK BK BLACK
BACKUP ALARM R R 10A FUSE Y INTERNAL ELECTRICAL CONNECTION XX 158-6280 01 D-14 TERM BLOCK TO SEC STEER RELAY ATCH
9S-4693 101-RD 10A 114-RD FORWARD HORN 102-RD-14 7 102-RD-14 619-GN-14 P910-BR-18 501-GN X973-BU-18 610-OR-14 200-BK-14 614-PU GY GRAY
123-6449 R R 3K-8782 CAB C YY 2V-7396 02 I-4 SEC STEER MOTOR TO FRAME ATCH
U 101-RD 10A 105-RD KEY 122-RD 18 122-RD 130-RD 614-PU 502-OR X974-BR-18 200-BK PU PURPLE TO SURFACE OF COMPONENT
L33 L33 GROUND JJJ 114-7929 00 B-14 AUXILIARY JUMPSTART RECEPTACLE ATCH
BK-18 1 975-WH 114-RD 614-PU

WH-18
114-RD 3 604-OR 506-PU H730-PK-18 614-PU BR BROWN

PU-18
BK-18
80A CONNECTOR XXX 124-4884 00 H-3 ANTENNA(ENTERTAINMENT RADIO)
BK-18 2 321-BR-18 R 101-RD-4 105-RD 2 105-RD 499-GY-18 H728-GN-18 521-YL-14 614-PU GN GREEN
606-GY-14

R
614-PU-14

614-PU-14
200-BK-14

200-BK-14

L33 L33 L35 L35


109-RD-4 109-RD-4 109-RD-4 20 109-RD-4 G485-BU-18 H729-WH-18 517-BU-14 614-PU RH HEADLINER BU BLUE
604-OR
608-GN

L96 L96
101-RD-4 975-WH 16 975-WH G486-GN-18 X972-GN-18 515-GY-14 RH HEADLINER H# CIRCUIT GROUPING DESIGNATION STRAP AS.
L95 L8 L8 Y
COSA LL LL V 101-RD-14 304-WH-8 1 304-WH-8 118-GY X973-BU-18 516-GN-14 L8 EEE 7X-6315 03 I-10 TRANSMISSION CNTRL MODULE GROUND
LICENSE L95 A C B ATCH WIRE, CABLE, COMPONENT FFF 7X-6315 03 I-9 IMPL CNTRL MODULE GROUND ATCH
614-PU-18 1 V U U 306-GN 10 306-GN 610-OR-14 X974-BR-18 610-OR-14 CONN 28
PLATE L10 L10 MM YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
200-BK-18 2 201-BK-18 3 201-BK-18 2 BK-18 2 308-YL 24 975-WH H730-PK-18 617-BR L10 L10 L10 CIRCUIT CONNECTED
LAMP U L31 L31
LL 447-PK-18 6 447-PK-18 1 BK-18 1 200-BK 15 E702-OR-18 610-OR-14 L31
XXX-XXXX CONN 1 U HYD OIL
9 321-BR-18 2 R 8 500-BR 975-WH OPERATOR STATION OPERATOR STATION OPERATOR STATION BLADE, SPADE, RING OR SCREW

507-WH-18
LEVEL SW

506-PU-18
200-BK-18
CONN 6 10 975-WH 1 BK-18 6 E702-OR-18 973-BR-18 Y TERMINAL
A RIGHT TURN LAMP
162-2073
11
12
U NOT USED FUEL BK-18
MAIN RELAY 308-YL
5
12 308-YL
502-OR
501-GN
122-RD
502-OR
977-YL-18
614-PU
L4
L4 L4 L4 L4 L4
L4
201-BK-18
496-WH-18
1
2
BK-18
BK-18
123-2993
SPLICE
A
LEVEL L96 R R
V 397-OR-14 7 OR-14 HOOD UP PWR 177-RD-4 167-0138 200-BK 14 200-BK E701-PK-18 501-GN 614-PU
SENDER
RD-18 1 606-GY-14 A300-GN 4 GN-18 HOOD UP SW 175-7507 177-RD-8 112-PU-4 112-PU-4 19 112-PU-4 538-BR 500-BR H728-GN-18
BK-18 2 200-BK-14 200-BK-14 2 BK-14 GROUND E701-PK-18 L102 L102 L102
H729-WH-18 L102
RD-0
398-BU-14 8 BU-14 HOOD DN PWR RELAY PANEL CONN 8 102-RD-14 102-RD-14 H730-PK-18 RD-0 RD-0 RD-0 RD-0 Y
BK-0 HYD TEMP DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
STOP/TAIL/PARK LAMP 175-RD-14 1 RD-14 + BATTERY CONN 7 122-RD 538-BR X972-GN-18 BK-0 BK-0 BK-0 BK-0 442-GY-18
A301-WH 5 WH-18 HOOD DN SW T B 122-RD 118-GY X973-BU-18 SENDER SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION
107-4401 L90 T
V 130-RD B BK-18 105-RD X974-BR-18 4W-9972 SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL),
S RD-18 A 604-OR HOOD RAISE/LOWER RELAY A300-GN C BK-18 102-RD-14 (E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
L4 L4 THIS DIAGRAM IS FOR THE 966G/972G
T WH-18 C 614-PU-14 149-2612 A301-WH A BK-18 MM MOTOR MUST BE TWISTED PAIRS AT LEAST 1 TURN PER INCH.
B B WITH COMAND STEER (153-8943 CHG 01)
G BK-18 B 200-BK-14 HOOD L63 MOTOR
HOOD 1 3 L63 MM MM NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
397-OR-14 RD ACTUATOR
T ACTUATOR REAR NOTE B: PROVIDES 3RD FUNCTION WITH JOYSTICK CONTROL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
V AS.
FLOOD 608-GN MOTOR SW WASHER FRONT NOTE C: CONTACT OPEN WHEN PEDALS ARE FULLY UP AND XMSN SHIFTER IN NEUTRAL
161-4002 2 L102
LAMP 200-BK-14 T 146-0240 L102 7T-8890 WASHER NOTE D: ENERGIZE S1 TO ENGAGE PINS
MOTOR AS. B RD-0
9X-1439 V 398-BU-16 BK RD-0 7T-8890 ENERGIZE S2 TO DISENGAGE PINS UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE
161-4007 BK-0
BK-0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Das könnte Ihnen auch gefallen