Corrosion Monitoring Section Procedure No:

Report UT/CPF1/2016/
Corrosion-Ultrasonic Testing Report No E11930B/025

CPF1- Water-Water Heat Exchanger E-11930B Date 07-Jan-17

Genaral Notes:
1- Water-Water Heat Exchanger E-11930B commissioned on Apr 3, 2016.
2- Corrosion rate calculated for duration of 0.8 years.
3- 3.2mm corrosion allowance added to shell/head thickness.
4- Design thickness is 12mm shell /head.
5-3 points were not measured because of Insulation.
5- Gauge type: Olympus 38DL PLUS Serial No.: 130772412 Sonic velocity: 5980m/s.
Corrosion Rate calculation = (tprevious- tactual)/Duration of year ( t- Thickness)
Commissioning 03-Apr-16
First measurement time 03-Apr-16
Last measurement time 07-Jan-17
Measurement interval in years 0.8
Duration in years 0.8
 Test by: Calibrate by: Approved by:

Percentage
Corrosion Of Metal
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal
Gauge Point Description Size Rate Lost within Remarks & Comments
Specification Thk (mm) 03-Apr-2016/(mm) 07-Jan-2017/(mm) Loss In mm (mm/Year)
0.8 year
1 Head SA516 Gr.70 600 / / 11.6 / / /
2 Head SA516 Gr.70 600 / / 11.9 / / /
3 Head SA516 Gr.70 600 / / 11.9 / / /
4 Head SA516 Gr.70 600 / / 11.9 / / /
5 Head SA516 Gr.70 600 / / 11.9 / / /
6 Head SA516 Gr.70 600 / / 11.3 / / /
7 Head SA516 Gr.70 600 / / 11.6 / / /
8 Head SA516 Gr.70 600 / / 11.7 / / /
9 Head SA516 Gr.70 600 / / 11.7 / / /
10 Head SA516 Gr.70 600 / / 11.7 / / /
11 Shell SA516 Gr.71 601 / / 11.7 / / /
12 Shell SA516 Gr.72 602 / / 11.5 / / /
13 Shell SA516 Gr.73 603 / / 11.5 / / /
14 Shell SA516 Gr.74 604 / / 11.4 / / /
15 Shell SA516 Gr.75 605 / / 11.6 / / /
16 Shell SA516 Gr.76 606 / / 11.6 / / /
17 Shell SA516 Gr.77 607 / / 11.1 / / /
18 Shell SA516 Gr.78 608 / / 11.6 / / /
19 Shell SA516 Gr.79 609 / / / / / /
20 Shell SA516 Gr.80 610 / / 11 / / /
21 Shell SA516 Gr.81 611 / / 11.6 / / /
22 Shell SA516 Gr.82 612 / / 11.7 / / /

NOZZLES
Percentage
Corrosion Of Metal
Gauge Point Description Material Size Nominal Actual Thk As Of Actual Thk As Of Total Metal Rate Remarks & Comments
Specification Thk (mm) 03-Apr-2016/(mm) 07-Jan-2017/(mm) Loss In mm Lost within
(mm/Year)
0.8 year
N1, N shell side inlet SA106 Gr.B 4" / 7.7 7.5 0.2 0.3 3%
N1, E shell side inlet SA106 Gr.B 4" / 7.5 7.5 0 0.0 0%
N1, W shell side inlet SA106 Gr.B 4" / 7.8 7.8 0 0.0 0%
N1, S shell side inlet SA106 Gr.B 4" / 7.7 7.7 0 0.0 0%
N2, N vent SA106 Gr.B 2" / 8.4 7.4 1 1.3 12%
N2, E vent SA106 Gr.B 2" / 8.2 8.2 0 0.0 0%
N2, W vent SA106 Gr.B 2" / 8.6 7.8 0.8 1.0 9%
N2, S vent SA106 Gr.B 2" / 8 7.9 0.1 0.1 1%
N3, N tube side outlet SA106 Gr.B 6" / 12.4 12.4 0 0.0 0%
N3, E tube side outlet SA106 Gr.B 6" / 12.4 12.3 0.1 0.1 1%
N3, W tube side outlet SA106 Gr.B 6" / 12.2 / / / /
N3, S tube side outlet SA106 Gr.B 6" / 12.2 11.8 0.4 0.5 3%
N4, N tube side inlet SA106 Gr.B 6" / 12.2 12.1 0.1 0.1 1%
N4, E tube side inlet SA106 Gr.B 6" / 12.1 11.8 0.3 0.4 2%
N4, W tube side inlet SA106 Gr.B 6" / 12.2 / / / /
N4, S tube side inlet SA106 Gr.B 6" / 12.3 12.1 0.2 0.3 2%
N5, N tube side drain SA106 Gr.B 2" / 10.3 10.3 0 0.0 0%
N5, E tube side drain SA106 Gr.B 2" / 10.3 10.1 0.2 0.3 2%
N5, W tube side drain SA106 Gr.B 2" / 10.6 10.6 0 0.0 0%
N5, S tube side drain SA106 Gr.B 2" / 10.2 10.2 0 0.0 0%
N6, N shell side outlet SA106 Gr.B 4" / 7.5 7.1 0.4 0.5 5%
N6, E shell side outlet SA106 Gr.B 4" / 7.5 7.2 0.3 0.4 4%
N6, W shell side outlet SA106 Gr.B 4" / 7.9 7.6 0.3 0.4 4%
N6, S shell side outlet SA106 Gr.B 4" / 7.8 7.3 0.5 0.6 6%
N7, N PSV SA106 Gr.B 2" / 8.2 8.0 0.2 0.2 2%
N7, E PSV SA106 Gr.B 2" / 8.6 8.0 0.6 0.7 7%
N7, W PSV SA106 Gr.B 2" / 8.7 8.6 0.1 0.1 1%
N7, S PSV SA106 Gr.B 2" / 8.7 8.1 0.6 0.7 7%